WO2014049772A1 - Component mounting device - Google Patents

Component mounting device Download PDF

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Publication number
WO2014049772A1
WO2014049772A1 PCT/JP2012/074868 JP2012074868W WO2014049772A1 WO 2014049772 A1 WO2014049772 A1 WO 2014049772A1 JP 2012074868 W JP2012074868 W JP 2012074868W WO 2014049772 A1 WO2014049772 A1 WO 2014049772A1
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WO
WIPO (PCT)
Prior art keywords
stop position
rotation
correction value
backlash
nozzle holder
Prior art date
Application number
PCT/JP2012/074868
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French (fr)
Japanese (ja)
Inventor
仁哉 井村
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to PCT/JP2012/074868 priority Critical patent/WO2014049772A1/en
Priority to JP2014537947A priority patent/JP6320925B2/en
Publication of WO2014049772A1 publication Critical patent/WO2014049772A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0413Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • H05K13/041Incorporating a pick-up tool having multiple pick-up tools

Definitions

  • the present invention relates to a component mounter in which a plurality of nozzle holders are provided on a rotary head (rotary head) so as to be lowered at predetermined intervals in the circumferential direction.
  • a plurality of nozzle holders are arranged on the rotary head in the circumferential direction at a predetermined interval.
  • the suction nozzles are held downward by the nozzle holders, and the rotary head is rotated around the R axis (vertical axis) by the R axis drive mechanism.
  • the rotating head is swung in the circumferential direction integrally with a plurality of sucking nozzles held on the head, and at a predetermined position of the swiveling track, one nozzle holder is lowered by a Z-axis drive mechanism to suck and mount components. And rotate each nozzle holder around its axis ( ⁇ -axis) by the ⁇ -axis drive mechanism to attract each suction nozzle held by each nozzle holder. There is one that corrects the direction (angle) of each part.
  • Patent Document 2 Patent No. 46088772
  • a plurality of suction nozzles are rotatably held by the head, and There is one in which the direction (angle) of each part sucked by each suction nozzle is corrected by collectively rotating the suction nozzle by a toothed belt.
  • the component mounting machine described in Patent Document 2 measures the deviation of the rotation stop position (angle) of the suction nozzle due to the pitch error of the toothed belt that rotates each suction nozzle, and stores the measured value in the storage unit.
  • the rotation stop position of the suction nozzle is corrected with the pitch error correction value during component mounting work.
  • the toothed belt is made of an elastic material such as resin, a pitch error occurs due to expansion and contraction of the toothed belt stretched between the driving pulley on the motor side and the driven pulley on the suction nozzle side. This is because a deviation occurs in the rotation stop position of the driven pulley (the rotation stop position of the suction nozzle).
  • JP 2004-39818 A Japanese Patent No. 4,608,772
  • the ⁇ -axis drive mechanism that rotates the nozzle holder is composed of a metal gear mechanism.
  • the gear mechanism that constitutes the ⁇ -axis drive mechanism Therefore, an error corresponding to the backlash occurs at the rotation stop position of the nozzle holder (suction nozzle).
  • the backlash size differs between forward rotation and reverse rotation of the nozzle holder, the amount of deviation of the rotation stop position of the nozzle holder due to backlash also differs between forward rotation and reverse rotation.
  • the conventional rotary head type component mounting machine is not equipped with a function for correcting the deviation of the rotation stop position of the nozzle holder due to the backlash of the ⁇ -axis drive mechanism, the deviation of the rotation stop position of the nozzle holder due to the backlash. could not be corrected with high accuracy.
  • the problem to be solved by the present invention is to make it possible to accurately correct the deviation of the rotation stop position of the nozzle holder due to the backlash of the ⁇ -axis drive mechanism in the rotary head type component mounting machine.
  • the present invention provides a rotary head that is provided so as to be rotatable around an R axis that extends in the vertical direction, and a plurality of rotary heads that are provided on the rotary head so as to be lowered at predetermined intervals in the circumferential direction.
  • Each of the suction nozzles held by each nozzle holder by rotating the plurality of nozzle holders around the axis of each nozzle holder.
  • a component mounter comprising a ⁇ -axis drive mechanism for correcting the orientation of each sucked component and a Z-axis drive mechanism for individually lowering the plurality of nozzle holders
  • Backlash correction means for correcting a deviation of the rotation stop position of the nozzle holder due to backlash with a backlash correction value
  • the backlash correction means includes a backlash correction value for normal rotation according to a backlash correction direction of the rotation stop position of the nozzle holder. The reverse backlash correction value for reverse rotation is used properly.
  • the backlash correction value for forward rotation and the backlash correction value for reverse rotation are selectively used according to the backlash correction direction of the rotation stop position of the nozzle holder. Therefore, in either case of forward rotation / reverse rotation of the ⁇ -axis drive mechanism Even if it exists, the shift
  • the operator may previously measure the deviation amount of the rotation stop position of the nozzle holder due to backlash at the time of forward rotation / reverse rotation and set each backlash correction value for forward rotation / reverse rotation.
  • the backlash correction value for forward rotation / reverse rotation may be set automatically. Specifically, it comprises backlash correction value setting means for setting backlash correction values for forward rotation / reverse rotation, and the backlash correction value setting means moves the ⁇ -axis drive mechanism while the R-axis drive mechanism is stopped.
  • the rotation stop position of the nozzle holder is measured when the ⁇ -axis drive mechanism is reversed by a predetermined angle so as to exceed the backlash in the reverse rotation direction with the mechanism stopped, and the reverse rotation position is measured based on the measured value.
  • a backlash correction value may be set.
  • the rotation stop position of the nozzle holder becomes the target stop. Since the position is deviated from the position by the amount of backlash, if the rotation stop position of the nozzle holder is measured, the backlash correction value for forward rotation / reverse rotation can be set based on the measured value.
  • the nozzle holder before measuring the rotation stop position of the nozzle holder, the nozzle holder is held with a directional rotation stop position measuring jig capable of measuring the rotation stop position, and the rotation of the nozzle holder is stopped.
  • the rotation stop position of the rotation stop position measuring jig may be measured as the rotation stop position of the nozzle holder. In this way, even if the nozzle holder (suction nozzle) has a non-directional shape, the rotation stop position of the nozzle holder can be determined by holding the directional rotation stop position measuring jig in the nozzle holder. It can measure with high accuracy.
  • the rotation stop position measuring jig is rotated based on an image of the rotation stop position measuring jig captured by the camera. It is better to measure the stop position.
  • the present invention can be applied to existing component mounters at a low cost without the need for a measuring instrument such as a camera dedicated to rotation stop position measurement.
  • the forward rotation backlash correction value and the reverse rotation backlash correction value are assigned to each nozzle holder. It is better to set. In this way, even when the amount of deviation of the rotation stop position due to backlash varies greatly between the nozzle holders, the deviation of the rotation stop position due to backlash can be accurately corrected for each nozzle holder.
  • FIG. 1 is a perspective view showing a configuration of a rotary head driving apparatus according to an embodiment of the present invention.
  • FIG. 2 is a plan view for explaining the arrangement of the nozzle holder.
  • FIG. 3 is a block diagram showing the configuration of the control system of the component mounter.
  • FIG. 4 is a diagram illustrating a method for obtaining the reference position of the nozzle holder.
  • FIG. 5 is a diagram for explaining a method of obtaining the forward rotation backlash correction value.
  • FIG. 6 is a diagram for explaining a method of obtaining the reverse backlash correction value.
  • a plurality of nozzle holders 12 are supported by the rotary head 11 so as to be able to descend at predetermined intervals in the circumferential direction, and suction nozzles 13 for sucking components are held downward and replaceable in each nozzle holder 12. Yes.
  • FIG. 1 only two nozzle holders 12 (suction nozzles 13) are shown, and the other nozzle holders 12 (suction nozzles 13) are not shown.
  • the rotary head 11 is fitted to the lower end of the R-axis 14 extending in the vertical direction, and the R-axis gear 16 of the R-axis drive mechanism 15 is fitted to the upper end of the R-axis 14.
  • a gear 19 fixed to the rotation shaft 18 of the R-axis motor 17 is engaged with the R-axis gear 16, and the R-axis gear 16 is rotated by the rotation of the gear 19 of the R-axis motor 17.
  • the plurality of nozzle holders 12 are rotated together with the plurality of suction nozzles 13 in the circumferential direction of the rotary head 11.
  • the R-axis 14 is rotatably inserted into two upper and lower ⁇ -axis gears 21 and 22 of the ⁇ -axis drive mechanism 20, and the lower ⁇ -axis gear 22 is a gear fitted to the upper end of each nozzle holder 12. 23 is engaged.
  • a gear 26 fixed to the rotary shaft 25 of the ⁇ -axis motor 24 is engaged with the upper ⁇ -axis gear 21, and the ⁇ -axis gears 21 and 22 are integrally rotated by the rotation of the gear 26 of the ⁇ -axis motor 24.
  • Each component sucked by each suction nozzle 13 held by each nozzle holder 12 by rotating the gear 23 and causing each nozzle holder 12 to rotate about the axis ( ⁇ axis) of each nozzle holder 12. The direction (angle) is corrected.
  • a Z-axis drive mechanism 28 for individually lowering the nozzle holder 12 is provided at a predetermined position around the rotary head 11, and the nozzle holder is moved by the Z-axis drive mechanism 28 at a predetermined position on the orbit of the nozzle holder 12. 12 is lowered individually.
  • the Z-axis drive mechanism 28 may be arranged at only one place around the rotary head 11, or may be arranged at four places at a pitch of 90 °, or may be arranged at two places at a pitch of 180 °. Also good.
  • the Z-axis drive mechanism 28 is positioned at 0 °, 90 °, 180 °, and 270 ° with respect to the rotation angle of the rotary head 11. It ’s fine.
  • 0 ° and 180 ° are the X direction (substrate transport direction) and the opposite direction
  • 90 ° and 270 ° are the Y direction (direction perpendicular to the substrate transport direction) and the opposite direction.
  • the Z-axis drive mechanism 28 is provided at the upper end of the nozzle holder 12 by using a Z-axis motor 29 as an actuator and rotating the feed screw 30 by the Z-axis motor 29 to move the Z-axis slide 31 in the vertical direction.
  • the nozzle holder 12 is moved up and down by engaging the Z-axis slide 31 with the engaging piece 32.
  • a Z-axis slide 31 may be moved in the vertical direction using a linear motor as the Z-axis motor 29.
  • a linear solenoid, an air cylinder, or the like may be used instead of the linear motor.
  • the rotary head driving device 10 configured as described above is supported by the XY direction moving device 33 (see FIG. 3) of the component mounting machine and moves in the X direction and the Y direction.
  • the control device 34 (control means) of the component mounting machine includes an input device 35 such as a keyboard, a mouse, and a touch panel, a display device 36 such as a liquid crystal display and a CRT, a component mounting control program, and the like.
  • a storage device 37 and the like for storing a backlash correction value for forward rotation / reverse rotation and the like are connected.
  • the component mounter includes a substrate transport device 38 that transports the circuit board, a component supply device 39 that supplies components to be mounted on the circuit board, and a camera 40 that captures the components sucked by the suction nozzle 13 from the lower surface side. Etc. are provided.
  • the component mounting machine controller 34 controls the XY direction moving device 33, the R-axis motor 17, the ⁇ -axis motor 24, and the Z-axis motor 29 of the rotary head driving device 10 according to a production program (production job) to supply components. While controlling the operation of picking up the component supplied from the device 39 to the component picking area and mounting it on the component mounting area on the circuit board, the part picked up by the picking nozzle 13 is moved to the circuit board. Is picked up by the camera 40 from the lower surface side, and the picked-up image is processed to recognize the suction position / angle of the component.
  • the control device 34 of the component mounting machine is equipped with a function (backlash correction means) that corrects the deviation of the rotation stop position of the nozzle holder 12 due to the backlash of the ⁇ -axis drive mechanism 20 with the backlash correction value.
  • the forward rotation backlash correction value and the reverse rotation backlash correction value are selectively used according to the backlash correction direction of the rotation stop position of the nozzle holder 12. For example, when an additional operation of the ⁇ -axis drive mechanism 20 occurs due to image processing delay, the forward rotation backlash correction value and the reverse rotation backlash correction value are used separately for forward rotation and reverse rotation.
  • the forward rotation backlash correction value and the reverse rotation backlash correction value are used separately depending on whether the operation completion of the ⁇ -axis drive mechanism 20 is earlier or later than the operation completion of the R-axis drive mechanism 15.
  • the operator measures the amount of deviation of the rotation stop position of the nozzle holder 12 due to backlash at the time of forward rotation / reverse rotation, sets the backlash correction value for forward rotation / reverse rotation, and stores it in the storage device 37.
  • a function for automatically setting the backlash correction value for normal rotation / reverse rotation is mounted in the control device 34 of the component mounting machine.
  • the rotation stop position of the nozzle holder 12 is measured when the ⁇ -axis drive mechanism 20 is rotated forward by a predetermined angle so as to exceed the backlash in the forward rotation direction while the R-axis drive mechanism 15 is stopped. Based on the measured value, the forward rotation backlash correction value is set and stored in the storage device 37, and the ⁇ -axis drive mechanism 20 is rotated in the reverse direction with the R-axis drive mechanism 15 stopped. It is also possible to measure the rotation stop position of the nozzle holder 12 when it is reversely rotated by a predetermined angle so as to exceed, and to set a reverse backlash correction value for reverse rotation based on the measured value and store it in the storage device 37.
  • the rotation stop position of the nozzle holder 12 is reached. Therefore, when the rotation stop position of the nozzle holder 12 is measured, the backlash correction value for forward rotation / reverse rotation can be set based on the measured value.
  • a rotation stop position measuring jig (not shown) having a directivity capable of measuring the rotation stop position is held in the nozzle holder 12.
  • the rotation stop position of the rotation stop position measuring jig is measured as the rotation stop position of the nozzle holder 12. In this way, even if the nozzle holder 12 (suction nozzle 13) has a non-directional shape, the nozzle holder 12 holds the directional rotation stop position measuring jig so that the nozzle holder 12 The rotation stop position can be accurately measured.
  • any method may be used to measure the rotation stop position (rotation stop position of the nozzle holder 12) of the rotation stop position measurement jig.
  • the rotation stop position measurement jig may be measured from the lower surface side with a camera.
  • the rotation stop position of the rotation stop position measuring jig may be measured by imaging and image processing.
  • a dedicated camera may be mounted on the component mounter.
  • the component mounter is equipped with a camera 40 that captures an image of the component sucked by the suction nozzle 13 from its lower surface side.
  • the present invention can be applied to existing component mounters at a low cost without the need for a measuring instrument such as a camera dedicated to rotation stop position measurement.
  • each nozzle holder 12 has a normal backlash correction value and a reverse rotation value.
  • a backlash correction value is set. In this way, even when the amount of deviation of the rotation stop position due to backlash varies greatly between the nozzle holders 12, it is possible to accurately correct the deviation of the rotation stop position due to backlash for each nozzle holder 12.
  • FIGS. 4 to 6 four nozzle holders 12 are indicated by A, B, C, and D, respectively.
  • FIG. 4 shows a procedure for measuring the reference position of the nozzle holder A.
  • the operation of rotating the R axis 14 by 90 ° (1/4 rotation) and the operation of rotating the ⁇ axis by 360 ° (1 rotation) are interlocked, and the R axis 14 is rotated by 4 pitches (1 rotation) to make a nozzle holder.
  • the rotation stop position measurement jig held by the nozzle holder A is imaged by the camera 40 from the lower surface side, and the rotation stop position (angle) of the rotation stop position measurement jig is measured by image processing technology.
  • the measured value is stored in the storage device 37 as the reference position of the nozzle holder A.
  • the reference positions of the other nozzle holders B, C, and D are also measured by the same method.
  • FIG. 5 shows a procedure for measuring the backlash correction value for normal rotation of the nozzle holder A.
  • the operation of rotating the R-axis 14 by 90 ° (1/4 rotation) and the operation of rotating the ⁇ -axis by 357 ° (rotating to a position 3 ° before one rotation) are linked to each other so that the R-axis 14 is 1 Turn the pitch (1/4 rotation) to move the nozzle holder A to the top (original nozzle holder A position).
  • the position of the ⁇ -axis becomes ⁇ 3 °.
  • the ⁇ -axis is rotated forward by 3 ° independently with the R-axis 14 stopped.
  • 3 ° is an angle sufficiently larger than the backlash.
  • the angle at which the ⁇ -axis is normally rotated independently is not limited to 3 °, and may be an angle sufficiently larger than the backlash.
  • the rotation stop position measuring jig held by the nozzle holder A is imaged by the camera 40 from the lower surface side, and the rotation stop position (angle) of the rotation stop position measuring jig is measured by image processing technology. Then, the measured value is obtained as the forward rotation correction position. Thereafter, the reference position is subtracted from the forward rotation correction position of the nozzle holder A, and the subtraction value is stored in the storage device 37 as the forward rotation backlash correction value of the nozzle holder A.
  • Forward rotation backlash correction value Forward rotation correction position-Reference position
  • the forward rotation backlash correction values for the other nozzle holders B, C, and D are set in the same manner as the forward rotation backlash correction values for the nozzle holder A.
  • FIG. 6 shows a procedure for measuring the backlash correction value for reverse rotation of the nozzle holder A.
  • the operation of rotating the R-axis 14 by 90 ° (1/4 rotation) and the operation of rotating the ⁇ -axis by 363 ° (rotating to a position exceeding 3 ° from one rotation) are linked to each other so that the R-axis 14 is 1 Turn the pitch (1/4 rotation) to move the nozzle holder A to the top (original nozzle holder A position).
  • the position of the ⁇ -axis becomes + 3 °.
  • the ⁇ -axis is independently rotated by ⁇ 3 ° (that is, reversed by 3 °).
  • 3 ° is an angle sufficiently larger than the backlash.
  • the angle at which the ⁇ axis is reversed independently is not limited to 3 °, and may be any angle that is sufficiently larger than the backlash.
  • the rotation stop position measuring jig held by the nozzle holder A is imaged by the camera 40 from the lower surface side, and the rotation stop position (angle) of the rotation stop position measuring jig is measured by image processing technology. Then, the measured value is obtained as the reverse correction position. Thereafter, the reference position is subtracted from the reverse rotation correction position of the nozzle holder A, and the subtraction value is stored in the storage device 37 as the reverse backlash correction value for reverse rotation of the nozzle holder A.
  • Reverse backlash correction value Reverse correction position-Reference position
  • the backlash correction values for reverse rotation of the other nozzle holders B, C, and D are set in the same manner.
  • the ⁇ -axis correction value (correction value for the target rotation position of the ⁇ -axis motor 24) is set as follows.
  • ⁇ -axis correction value ⁇ -axis reference correction value + reverse backlash correction value
  • ⁇ -axis correction value ⁇ -axis reference correction value + reverse backlash correction value
  • the forward rotation backlash correction value and the reverse rotation backlash correction value are selectively used according to the backlash correction direction of the rotation stop position of the nozzle holder 12.
  • a deviation of the rotation stop position of the nozzle holder 12 due to backlash can be accurately corrected.
  • the accuracy of the ⁇ axis is increased, the accuracy of XY is increased as a result, so that the component mounting accuracy can be improved.
  • the present invention is not limited to the present embodiment, and various modifications may be made without departing from the scope of the invention, such as the configuration of the R-axis drive mechanism, the ⁇ -axis drive mechanism, the Z-axis drive mechanism, and the like may be appropriately changed. Needless to say, this can be done.

Abstract

The rotation stop position of a nozzle holder (12) is measured when a θ-axis driving mechanism (20) is rotated in a normal rotation direction by a predetermined angle so as to exceed backlash in the normal rotation direction while an R-axis driving mechanism (15) is stopped. A backlash correction value for normal rotation is set on the basis of the measured value. Further, the rotation stop position of a nozzle holder (12) is measured when the θ-axis driving mechanism (20) is rotated in a reverse rotation direction by a predetermined angle so as to exceed backlash in the reverse rotation direction while the R-axis driving mechanism (15) is stopped. A backlash correction value for reverse rotation is set on the basis of the measured value. A backlash correction value for normal rotation and a backlash correction value for reverse rotation are selectively used in accordance with the backlash correction direction of the rotation stop position for the nozzle holder (12). Thereby, the displacement of the rotation stop position for the nozzle holder (12) due to backlash can be accurately corrected.

Description

部品実装機Component mounter
 本発明は、回転ヘッド(ロータリヘッド)にその円周方向に所定間隔で複数のノズルホルダを下降可能に設けた部品実装機に関する発明である。 The present invention relates to a component mounter in which a plurality of nozzle holders are provided on a rotary head (rotary head) so as to be lowered at predetermined intervals in the circumferential direction.
 回転ヘッド(ロータリヘッド)型の部品実装機においては、例えば特許文献1(特開2004-39818号公報)に記載されているように、回転ヘッドにその円周方向に複数のノズルホルダを所定間隔で下降可能に設けると共に、各ノズルホルダにそれぞれ吸着ノズルを下向きに保持させ、更に、R軸駆動機構により回転ヘッドをR軸(鉛直軸)の回りを回転させることで、複数のノズルホルダをそれらに保持した複数の吸着ノズルと一体的に該回転ヘッドの円周方向に旋回させると共に、その旋回軌道の所定位置で、Z軸駆動機構により1つのノズルホルダを下降させることで部品の吸着・実装を行い、θ軸駆動機構により各ノズルホルダをその軸心線(θ軸)の回りを回転させることで、各ノズルホルダに保持した各吸着ノズルに吸着した各部品の向き(角度)を修正するようにしたものがある。 In a component mounting machine of a rotary head (rotary head) type, for example, as described in Patent Document 1 (Japanese Patent Application Laid-Open No. 2004-39818), a plurality of nozzle holders are arranged on the rotary head in the circumferential direction at a predetermined interval. The suction nozzles are held downward by the nozzle holders, and the rotary head is rotated around the R axis (vertical axis) by the R axis drive mechanism. The rotating head is swung in the circumferential direction integrally with a plurality of sucking nozzles held on the head, and at a predetermined position of the swiveling track, one nozzle holder is lowered by a Z-axis drive mechanism to suck and mount components. And rotate each nozzle holder around its axis (θ-axis) by the θ-axis drive mechanism to attract each suction nozzle held by each nozzle holder. There is one that corrects the direction (angle) of each part.
 一方、ヘッドが回転しない構成の部品実装機においては、例えば特許文献2(特許第4608772号公報)に記載されているように、ヘッドに複数の吸着ノズルを回転可能に保持させると共に、これら複数の吸着ノズルを歯付きベルトで一括して回転させることで、各吸着ノズルに吸着した各部品の向き(角度)を修正するようにしたものがある。更に、この特許文献2に記載の部品実装機は、各吸着ノズルを回転させる歯付きベルトのピッチ誤差による吸着ノズルの回転停止位置(角度)のずれを計測して、その計測値を記憶部にピッチ誤差補正値として記憶しておき、部品実装作業時に吸着ノズルの回転停止位置をピッチ誤差補正値で補正するようにしている。歯付きベルトは、樹脂等の弾性を有する材料で形成されているため、モータ側の駆動プーリと吸着ノズル側の従動プーリとの間に掛け渡された歯付きベルトの伸縮等によってピッチ誤差が生じて従動プーリの回転停止位置(吸着ノズルの回転停止位置)にずれが生じるためである。 On the other hand, in a component mounter having a configuration in which the head does not rotate, for example, as described in Patent Document 2 (Patent No. 46088772), a plurality of suction nozzles are rotatably held by the head, and There is one in which the direction (angle) of each part sucked by each suction nozzle is corrected by collectively rotating the suction nozzle by a toothed belt. Furthermore, the component mounting machine described in Patent Document 2 measures the deviation of the rotation stop position (angle) of the suction nozzle due to the pitch error of the toothed belt that rotates each suction nozzle, and stores the measured value in the storage unit. It is stored as a pitch error correction value, and the rotation stop position of the suction nozzle is corrected with the pitch error correction value during component mounting work. Since the toothed belt is made of an elastic material such as resin, a pitch error occurs due to expansion and contraction of the toothed belt stretched between the driving pulley on the motor side and the driven pulley on the suction nozzle side. This is because a deviation occurs in the rotation stop position of the driven pulley (the rotation stop position of the suction nozzle).
特開2004-39818号公報JP 2004-39818 A 特許第4608772号公報Japanese Patent No. 4,608,772
 ところで、上記特許文献1に記載の回転ヘッド型の部品実装機では、ノズルホルダを回転させるθ軸駆動機構は、金属製の歯車機構で構成されているため、上記特許文献2のような歯付きベルトのピッチ誤差の問題は生じないが、θ軸駆動機構を構成する歯車機構にはバックラッシが存在するため、ノズルホルダ(吸着ノズル)の回転停止位置にはバックラッシ分の誤差が生じてしまう。しかも、ノズルホルダの正転時と逆転時とでバックラッシの大きさが異なるため、バックラッシによるノズルホルダの回転停止位置のずれ量も正転時と逆転時とで異なってくる。 By the way, in the rotating head type component mounting machine described in Patent Document 1, the θ-axis drive mechanism that rotates the nozzle holder is composed of a metal gear mechanism. Although there is no problem with the belt pitch error, there is a backlash in the gear mechanism that constitutes the θ-axis drive mechanism. Therefore, an error corresponding to the backlash occurs at the rotation stop position of the nozzle holder (suction nozzle). In addition, since the backlash size differs between forward rotation and reverse rotation of the nozzle holder, the amount of deviation of the rotation stop position of the nozzle holder due to backlash also differs between forward rotation and reverse rotation.
 しかし、従来の回転ヘッド型の部品実装機には、θ軸駆動機構のバックラッシによるノズルホルダの回転停止位置のずれを補正する機能が装備されていないため、バックラッシによるノズルホルダの回転停止位置のずれを精度良く補正することができなかった。 However, since the conventional rotary head type component mounting machine is not equipped with a function for correcting the deviation of the rotation stop position of the nozzle holder due to the backlash of the θ-axis drive mechanism, the deviation of the rotation stop position of the nozzle holder due to the backlash. Could not be corrected with high accuracy.
 そこで、本発明が解決しようとする課題は、回転ヘッド型の部品実装機において、θ軸駆動機構のバックラッシによるノズルホルダの回転停止位置のずれを精度良く補正できるようにすることである。 Therefore, the problem to be solved by the present invention is to make it possible to accurately correct the deviation of the rotation stop position of the nozzle holder due to the backlash of the θ-axis drive mechanism in the rotary head type component mounting machine.
 上記課題を解決するために、本発明は、上下方向に延びるR軸の回りを回転可能に設けられた回転ヘッドと、前記回転ヘッドにその円周方向に所定間隔で下降可能に設けられた複数のノズルホルダと、前記複数のノズルホルダにそれぞれ下向きに保持された複数の吸着ノズルと、前記回転ヘッドを前記R軸の回りを回転させることで前記複数のノズルホルダを前記複数の吸着ノズルと一体的に該回転ヘッドの円周方向に旋回させるR軸駆動機構と、前記複数のノズルホルダをそれぞれ各ノズルホルダの軸心線の回りを回転させることで各ノズルホルダに保持された各吸着ノズルに吸着した各部品の向きを修正するθ軸駆動機構と、前記複数のノズルホルダを個別に下降させるZ軸駆動機構とを備えた部品実装機において、前記θ軸駆動機構のバックラッシによる前記ノズルホルダの回転停止位置のずれをバックラッシ補正値で補正するバックラッシ補正手段を備え、前記バックラッシ補正手段は、前記ノズルホルダの回転停止位置のバックラッシ補正方向に応じて正転用バックラッシ補正値と逆転用バックラッシ補正値を使い分けるようにしたものである。 In order to solve the above-described problems, the present invention provides a rotary head that is provided so as to be rotatable around an R axis that extends in the vertical direction, and a plurality of rotary heads that are provided on the rotary head so as to be lowered at predetermined intervals in the circumferential direction. Nozzle holders, a plurality of suction nozzles respectively held downward by the plurality of nozzle holders, and the plurality of nozzle holders integrated with the plurality of suction nozzles by rotating the rotary head around the R axis. Each of the suction nozzles held by each nozzle holder by rotating the plurality of nozzle holders around the axis of each nozzle holder. In a component mounter comprising a θ-axis drive mechanism for correcting the orientation of each sucked component and a Z-axis drive mechanism for individually lowering the plurality of nozzle holders, Backlash correction means for correcting a deviation of the rotation stop position of the nozzle holder due to backlash with a backlash correction value, and the backlash correction means includes a backlash correction value for normal rotation according to a backlash correction direction of the rotation stop position of the nozzle holder. The reverse backlash correction value for reverse rotation is used properly.
 この構成では、ノズルホルダの回転停止位置のバックラッシ補正方向に応じて正転用バックラッシ補正値と逆転用バックラッシ補正値を使い分けるようにしているため、θ軸駆動機構の正転/逆転のいずれの場合であっても、バックラッシによるノズルホルダの回転停止位置のずれを精度良く補正でき、部品実装精度を向上できる。 In this configuration, the backlash correction value for forward rotation and the backlash correction value for reverse rotation are selectively used according to the backlash correction direction of the rotation stop position of the nozzle holder. Therefore, in either case of forward rotation / reverse rotation of the θ-axis drive mechanism Even if it exists, the shift | offset | difference of the rotation stop position of the nozzle holder by backlash can be correct | amended accurately, and component mounting precision can be improved.
 この場合、予め作業者が正転時/逆転時のバックラッシによるノズルホルダの回転停止位置のずれ量を計測して正転用/逆転用の各バックラッシ補正値を設定しても良いが、次のようにして正転用/逆転用のバックラッシ補正値を自動的に設定しても良い。具体的には、正転用/逆転用のバックラッシ補正値を設定するバックラッシ補正値設定手段を備え、前記バックラッシ補正値設定手段は、前記R軸駆動機構を停止させた状態で前記θ軸駆動機構を正転方向のバックラッシを越えるように所定角度だけ正転させたときの前記ノズルホルダの回転停止位置を計測して、その計測値に基づいて前記正転用バックラッシ補正値を設定し、前記R軸駆動機構を停止させた状態で前記θ軸駆動機構を逆転方向のバックラッシを越えるように所定角度だけ逆転させたときの前記ノズルホルダの回転停止位置を計測して、その計測値に基づいて前記逆転用バックラッシ補正値を設定するようにしても良い。このように、R軸駆動機構を停止させた状態でθ軸駆動機構を正転方向/逆転方向のバックラッシを越えるように所定角度だけ正転/逆転させると、ノズルホルダの回転停止位置が目標停止位置よりもバックラッシ分だけずれるため、そのノズルホルダの回転停止位置を計測すれば、その計測値に基づいて正転用/逆転用のバックラッシ補正値を設定することができる。 In this case, the operator may previously measure the deviation amount of the rotation stop position of the nozzle holder due to backlash at the time of forward rotation / reverse rotation and set each backlash correction value for forward rotation / reverse rotation. Thus, the backlash correction value for forward rotation / reverse rotation may be set automatically. Specifically, it comprises backlash correction value setting means for setting backlash correction values for forward rotation / reverse rotation, and the backlash correction value setting means moves the θ-axis drive mechanism while the R-axis drive mechanism is stopped. Measure the rotation stop position of the nozzle holder when it is rotated forward by a predetermined angle so as to exceed the backlash in the forward direction, set the forward backlash correction value for forward rotation based on the measured value, and drive the R axis The rotation stop position of the nozzle holder is measured when the θ-axis drive mechanism is reversed by a predetermined angle so as to exceed the backlash in the reverse rotation direction with the mechanism stopped, and the reverse rotation position is measured based on the measured value. A backlash correction value may be set. Thus, when the θ-axis drive mechanism is rotated forward / reverse by a predetermined angle so as to exceed the backlash in the forward / reverse direction while the R-axis drive mechanism is stopped, the rotation stop position of the nozzle holder becomes the target stop. Since the position is deviated from the position by the amount of backlash, if the rotation stop position of the nozzle holder is measured, the backlash correction value for forward rotation / reverse rotation can be set based on the measured value.
 更に、本発明は、ノズルホルダの回転停止位置を計測する前に、該ノズルホルダに回転停止位置を計測可能な方向性のある回転停止位置計測治具を保持させておき、ノズルホルダの回転停止位置を計測するときに前記回転停止位置計測治具の回転停止位置をノズルホルダの回転停止位置として計測するようにすると良い。このようにすれば、ノズルホルダ(吸着ノズル)が方向性のない形状であっても、該ノズルホルダに方向性のある回転停止位置計測治具を保持させることで、ノズルホルダの回転停止位置を精度良く計測することができる。 Further, according to the present invention, before measuring the rotation stop position of the nozzle holder, the nozzle holder is held with a directional rotation stop position measuring jig capable of measuring the rotation stop position, and the rotation of the nozzle holder is stopped. When measuring the position, the rotation stop position of the rotation stop position measuring jig may be measured as the rotation stop position of the nozzle holder. In this way, even if the nozzle holder (suction nozzle) has a non-directional shape, the rotation stop position of the nozzle holder can be determined by holding the directional rotation stop position measuring jig in the nozzle holder. It can measure with high accuracy.
 一般に、部品実装機には、吸着ノズルに吸着した部品を撮像するカメラが搭載されているため、前記カメラで回転停止位置計測治具を撮像した画像に基づいて該回転停止位置計測治具の回転停止位置を計測するようにすると良い。このようにすれば、回転停止位置計
測専用のカメラ等の測定器具を必要とせず、既存の部品実装機に対して本発明を安価に適用できる。
In general, since a component mounting machine is equipped with a camera that captures an image of a component sucked by a suction nozzle, the rotation stop position measuring jig is rotated based on an image of the rotation stop position measuring jig captured by the camera. It is better to measure the stop position. In this way, the present invention can be applied to existing component mounters at a low cost without the need for a measuring instrument such as a camera dedicated to rotation stop position measurement.
 また、回転ヘッドに保持された複数のノズルホルダは、バックラッシによる回転停止位置のずれ量が各ノズルホルダ間でばらついているため、各ノズルホルダにそれぞれ正転用バックラッシ補正値と逆転用バックラッシ補正値を設定するようにすると良い。このようにすれば、各ノズルホルダ間でバックラッシによる回転停止位置のずれ量が大きくばらついている場合でも、各ノズルホルダ毎にバックラッシによる回転停止位置のずれを精度良く補正することができる。 In addition, since the amount of deviation of the rotation stop position due to backlash varies among the nozzle holders, the forward rotation backlash correction value and the reverse rotation backlash correction value are assigned to each nozzle holder. It is better to set. In this way, even when the amount of deviation of the rotation stop position due to backlash varies greatly between the nozzle holders, the deviation of the rotation stop position due to backlash can be accurately corrected for each nozzle holder.
図1は本発明の一実施例の回転ヘッド駆動装置の構成を示す斜視図である。FIG. 1 is a perspective view showing a configuration of a rotary head driving apparatus according to an embodiment of the present invention. 図2はノズルホルダの配置を説明する平面図である。FIG. 2 is a plan view for explaining the arrangement of the nozzle holder. 図3は部品実装機の制御系の構成を示すブロック図である。FIG. 3 is a block diagram showing the configuration of the control system of the component mounter. 図4はノズルホルダの基準位置を求める方法を説明する図である。FIG. 4 is a diagram illustrating a method for obtaining the reference position of the nozzle holder. 図5は正転用バックラッシ補正値を求める方法を説明する図である。FIG. 5 is a diagram for explaining a method of obtaining the forward rotation backlash correction value. 図6は逆転用バックラッシ補正値を求める方法を説明する図である。FIG. 6 is a diagram for explaining a method of obtaining the reverse backlash correction value.
 以下、本発明を実施するための形態を具体化した実施例を図面を用いて説明する。
 まず、図1を用いて部品実装機の回転ヘッド駆動装置10の構成を説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments embodying the modes for carrying out the present invention will be described below with reference to the drawings.
First, the configuration of the rotary head driving device 10 of the component mounter will be described with reference to FIG.
 回転ヘッド11には、その円周方向に所定間隔で複数のノズルホルダ12が下降可能に支持され、各ノズルホルダ12には、それぞれ部品を吸着する吸着ノズル13が下向きに交換可能に保持されている。尚、図1にはノズルホルダ12(吸着ノズル13)が2本のみ図示され、他のノズルホルダ12(吸着ノズル13)の図示が省略されている。 A plurality of nozzle holders 12 are supported by the rotary head 11 so as to be able to descend at predetermined intervals in the circumferential direction, and suction nozzles 13 for sucking components are held downward and replaceable in each nozzle holder 12. Yes. In FIG. 1, only two nozzle holders 12 (suction nozzles 13) are shown, and the other nozzle holders 12 (suction nozzles 13) are not shown.
 回転ヘッド11は、上下方向に延びるR軸14の下端に嵌着され、該R軸14の上端には、R軸駆動機構15のR軸ギア16が嵌着されている。このR軸ギア16には、R軸モータ17の回転軸18に固定されたギア19が噛み合い、R軸モータ17のギア19の回転によりR軸ギア16が回転して、回転ヘッド11がR軸14を中心にして回転することで、複数のノズルホルダ12が複数の吸着ノズル13と一体的に該回転ヘッド11の円周方向に旋回するようになっている。 The rotary head 11 is fitted to the lower end of the R-axis 14 extending in the vertical direction, and the R-axis gear 16 of the R-axis drive mechanism 15 is fitted to the upper end of the R-axis 14. A gear 19 fixed to the rotation shaft 18 of the R-axis motor 17 is engaged with the R-axis gear 16, and the R-axis gear 16 is rotated by the rotation of the gear 19 of the R-axis motor 17. By rotating around 14, the plurality of nozzle holders 12 are rotated together with the plurality of suction nozzles 13 in the circumferential direction of the rotary head 11.
 R軸14には、θ軸駆動機構20の上下2段のθ軸ギア21,22が回転可能に挿通され、下段のθ軸ギア22には、各ノズルホルダ12の上端に嵌着されたギア23が噛み合っている。上段のθ軸ギア21には、θ軸モータ24の回転軸25に固定されたギア26が噛み合い、θ軸モータ24のギア26の回転によりθ軸ギア21,22が一体的に回転して各ギア23が回転して、各ノズルホルダ12がそれぞれ各ノズルホルダ12の軸心線(θ軸)の回りを回転させることで、各ノズルホルダ12に保持された各吸着ノズル13に吸着した各部品の向き(角度)を修正するようになっている。 The R-axis 14 is rotatably inserted into two upper and lower θ- axis gears 21 and 22 of the θ-axis drive mechanism 20, and the lower θ-axis gear 22 is a gear fitted to the upper end of each nozzle holder 12. 23 is engaged. A gear 26 fixed to the rotary shaft 25 of the θ-axis motor 24 is engaged with the upper θ-axis gear 21, and the θ- axis gears 21 and 22 are integrally rotated by the rotation of the gear 26 of the θ-axis motor 24. Each component sucked by each suction nozzle 13 held by each nozzle holder 12 by rotating the gear 23 and causing each nozzle holder 12 to rotate about the axis (θ axis) of each nozzle holder 12. The direction (angle) is corrected.
 更に、回転ヘッド11の周囲の所定位置に、ノズルホルダ12を個別に下降させるZ軸駆動機構28が設けられ、該Z軸駆動機構28により、ノズルホルダ12の旋回軌道の所
定位置で、ノズルホルダ12を個別に下降させるように構成されている。Z軸駆動機構28は、回転ヘッド11の周囲の1箇所のみに配置しても良いし、例えば、90°ピッチで4箇所に配置しても良いし、180°ピッチで2箇所に配置しても良い。Z軸駆動機構28を90°ピッチで4箇所に配置する場合は、Z軸駆動機構28の位置は、回転ヘッド11の回転角度で、0°、90°、180°、270°の位置とすれば良い。ここで、0°と180°はX方向(基板搬送方向)とその反対方向であり、90°と270°はY方向(基板搬送方向と直角な方向)とその反対方向である。以下、図2に示すように、4本のノズルホルダ12(A~D)を90°ピッチで配列した構成で説明するが、4本以上(例えば8本又は12本)のノズルホルダ12を配列した構成としても良い。
Further, a Z-axis drive mechanism 28 for individually lowering the nozzle holder 12 is provided at a predetermined position around the rotary head 11, and the nozzle holder is moved by the Z-axis drive mechanism 28 at a predetermined position on the orbit of the nozzle holder 12. 12 is lowered individually. The Z-axis drive mechanism 28 may be arranged at only one place around the rotary head 11, or may be arranged at four places at a pitch of 90 °, or may be arranged at two places at a pitch of 180 °. Also good. In the case where the Z-axis drive mechanism 28 is arranged at four positions at a 90 ° pitch, the Z-axis drive mechanism 28 is positioned at 0 °, 90 °, 180 °, and 270 ° with respect to the rotation angle of the rotary head 11. It ’s fine. Here, 0 ° and 180 ° are the X direction (substrate transport direction) and the opposite direction, and 90 ° and 270 ° are the Y direction (direction perpendicular to the substrate transport direction) and the opposite direction. Hereinafter, as shown in FIG. 2, a description will be given of a configuration in which four nozzle holders 12 (A to D) are arranged at a 90 ° pitch, but four or more (for example, eight or twelve) nozzle holders 12 are arranged. It is good also as the structure which carried out.
 Z軸駆動機構28は、アクチュエータとしてZ軸モータ29を用い、このZ軸モータ29により送りねじ30を回転させてZ軸スライド31を上下方向に移動させることで、ノズルホルダ12の上端に設けられた係合片32に該Z軸スライド31を係合させて該ノズルホルダ12を上下動させるようになっている。尚、Z軸モータ29としてリニアモータを用いてZ軸スライド31を上下方向に移動させるようにしても良い。或は、リニアモータに代えて、リニアソレノイド、エアーシリンダ等を用いても良い。 The Z-axis drive mechanism 28 is provided at the upper end of the nozzle holder 12 by using a Z-axis motor 29 as an actuator and rotating the feed screw 30 by the Z-axis motor 29 to move the Z-axis slide 31 in the vertical direction. The nozzle holder 12 is moved up and down by engaging the Z-axis slide 31 with the engaging piece 32. A Z-axis slide 31 may be moved in the vertical direction using a linear motor as the Z-axis motor 29. Alternatively, a linear solenoid, an air cylinder, or the like may be used instead of the linear motor.
 以上のように構成した回転ヘッド駆動装置10は、部品実装機のXY方向移動装置33(図3参照)に支持されてX方向とY方向に移動するようになっている。図3に示すように、部品実装機の制御装置34(制御手段)には、キーボード、マウス、タッチパネル等の入力装置35と、液晶ディスプレイ、CRT等の表示装置36と、部品実装制御プログラムや後述する正転用/逆転用のバックラッシ補正値等を記憶する記憶装置37等が接続されている。その他、部品実装機には、回路基板を搬送する基板搬送装置38と、回路基板に実装する部品を供給する部品供給装置39と、吸着ノズル13に吸着した部品をその下面側から撮像するカメラ40等が設けられている。 The rotary head driving device 10 configured as described above is supported by the XY direction moving device 33 (see FIG. 3) of the component mounting machine and moves in the X direction and the Y direction. As shown in FIG. 3, the control device 34 (control means) of the component mounting machine includes an input device 35 such as a keyboard, a mouse, and a touch panel, a display device 36 such as a liquid crystal display and a CRT, a component mounting control program, and the like. A storage device 37 and the like for storing a backlash correction value for forward rotation / reverse rotation and the like are connected. In addition, the component mounter includes a substrate transport device 38 that transports the circuit board, a component supply device 39 that supplies components to be mounted on the circuit board, and a camera 40 that captures the components sucked by the suction nozzle 13 from the lower surface side. Etc. are provided.
 部品実装機の制御装置34は、生産プログラム(生産ジョブ)に従って、XY方向移動装置33、回転ヘッド駆動装置10のR軸モータ17、θ軸モータ24及びZ軸モータ29を制御して、部品供給装置39から部品吸着エリアに供給される部品を吸着して回路基板上の部品実装エリアに実装する動作を制御すると共に、吸着ノズル13に吸着した部品を回路基板上へ移動させる途中で、該部品をその下面側からカメラ40で撮像し、その撮像画像を処理して該部品の吸着位置・角度等を認識する。 The component mounting machine controller 34 controls the XY direction moving device 33, the R-axis motor 17, the θ-axis motor 24, and the Z-axis motor 29 of the rotary head driving device 10 according to a production program (production job) to supply components. While controlling the operation of picking up the component supplied from the device 39 to the component picking area and mounting it on the component mounting area on the circuit board, the part picked up by the picking nozzle 13 is moved to the circuit board. Is picked up by the camera 40 from the lower surface side, and the picked-up image is processed to recognize the suction position / angle of the component.
 ところで、ギア機構により構成されたθ軸駆動機構20にはバックラッシが存在するため、ノズルホルダ12(吸着ノズル13)の回転停止位置にはバックラッシ分の誤差が生じてしまう。しかも、ノズルホルダ12の正転時と逆転時とでバックラッシの大きさが異なるため、バックラッシによるノズルホルダ12の回転停止位置のずれ量も正転時と逆転時とで異なってくる。 Incidentally, since the backlash exists in the θ-axis drive mechanism 20 constituted by the gear mechanism, an error corresponding to the backlash occurs at the rotation stop position of the nozzle holder 12 (suction nozzle 13). In addition, since the backlash size differs between forward rotation and reverse rotation of the nozzle holder 12, the amount of deviation of the rotation stop position of the nozzle holder 12 due to backlash also differs between forward rotation and reverse rotation.
 以下、バックラッシによってノズルホルダ12(吸着ノズル13)の回転停止位置の精度が悪化する事例1,2を説明する。 Hereinafter, cases 1 and 2 in which the accuracy of the rotation stop position of the nozzle holder 12 (suction nozzle 13) deteriorates due to backlash will be described.
[事例1]
 カメラ40の撮像画像の画像処理の遅れによってθ軸駆動機構20の追加動作が発生する場合には、最初は、R軸14とθ軸が同時に回転して両軸の動きが一旦停止してから、再度θ軸のみ単独で正転又は逆転するため、回転停止位置に正転時と逆転時とでバックラッシ分の誤差が生じる。
[Case 1]
When an additional operation of the θ-axis drive mechanism 20 occurs due to a delay in image processing of the captured image of the camera 40, first, after the R-axis 14 and the θ-axis rotate at the same time, the movements of both axes are temporarily stopped. Since only the θ axis is rotated forward or reverse alone again, an error corresponding to backlash occurs at the rotation stop position between forward rotation and reverse rotation.
[事例2]
 θ軸駆動機構20がR軸駆動機構15より先に動作完了する場合は、「動作しているR
軸駆動機構15」によって「先に停止したθ軸駆動機構20」がバックラッシ分だけ逆転方向に寄せられる。逆に、θ軸駆動機構20がR軸駆動機構15より遅れて動作完了する場合は、「先に停止したR軸駆動機構15」によって「動作しているθ軸駆動機構20」がバックラッシ分だけ正転方向に寄せられる。このため、ノズルホルダ12の回転停止位置にバックラッシ分の誤差が生じる。
[Case 2]
When the θ-axis drive mechanism 20 completes the operation before the R-axis drive mechanism 15,
The “axis drive mechanism 20 stopped first” is moved in the reverse direction by the amount of backlash by the shaft drive mechanism 15 ”. Conversely, when the θ-axis drive mechanism 20 completes operation later than the R-axis drive mechanism 15, the “operating θ-axis drive mechanism 20” is only the backlash by the “stopped R-axis drive mechanism 15”. Moved in the forward direction. For this reason, an error corresponding to backlash occurs at the rotation stop position of the nozzle holder 12.
 そこで、本実施例では、部品実装機の制御装置34は、θ軸駆動機構20のバックラッシによるノズルホルダ12の回転停止位置のずれをバックラッシ補正値で補正する機能(バックラッシ補正手段)を搭載し、ノズルホルダ12の回転停止位置のバックラッシ補正方向に応じて正転用バックラッシ補正値と逆転用バックラッシ補正値を使い分けるようにしている。例えば、画像処理遅れによってθ軸駆動機構20の追加動作が発生する場合には、正転時と逆転時とで正転用バックラッシ補正値と逆転用バックラッシ補正値を使い分ける。また、θ軸駆動機構20の動作完了がR軸駆動機構15の動作完了より早い場合と遅れる場合とで正転用バックラッシ補正値と逆転用バックラッシ補正値を使い分ける。 Therefore, in the present embodiment, the control device 34 of the component mounting machine is equipped with a function (backlash correction means) that corrects the deviation of the rotation stop position of the nozzle holder 12 due to the backlash of the θ-axis drive mechanism 20 with the backlash correction value. The forward rotation backlash correction value and the reverse rotation backlash correction value are selectively used according to the backlash correction direction of the rotation stop position of the nozzle holder 12. For example, when an additional operation of the θ-axis drive mechanism 20 occurs due to image processing delay, the forward rotation backlash correction value and the reverse rotation backlash correction value are used separately for forward rotation and reverse rotation. The forward rotation backlash correction value and the reverse rotation backlash correction value are used separately depending on whether the operation completion of the θ-axis drive mechanism 20 is earlier or later than the operation completion of the R-axis drive mechanism 15.
 この場合、予め作業者が正転時/逆転時のバックラッシによるノズルホルダ12の回転停止位置のずれ量を計測して正転用/逆転用のバックラッシ補正値を設定して記憶装置37に記憶しておいても良いが、本実施例では、部品実装機の制御装置34に正転用/逆転用のバックラッシ補正値を自動的に設定する機能(バックラッシ補正値設定手段)を搭載している。 In this case, the operator measures the amount of deviation of the rotation stop position of the nozzle holder 12 due to backlash at the time of forward rotation / reverse rotation, sets the backlash correction value for forward rotation / reverse rotation, and stores it in the storage device 37. However, in the present embodiment, a function (backlash correction value setting means) for automatically setting the backlash correction value for normal rotation / reverse rotation is mounted in the control device 34 of the component mounting machine.
 具体的には、R軸駆動機構15を停止させた状態でθ軸駆動機構20を正転方向のバックラッシを越えるように所定角度だけ正転させたときのノズルホルダ12の回転停止位置を計測して、その計測値に基づいて正転用バックラッシ補正値を設定して記憶装置37に記憶しておき、また、R軸駆動機構15を停止させた状態でθ軸駆動機構20を逆転方向のバックラッシを越えるように所定角度だけ逆転させたときのノズルホルダ12の回転停止位置を計測して、その計測値に基づいて逆転用バックラッシ補正値を設定して記憶装置37に記憶するようにしても良い。このように、R軸駆動機構15を停止させた状態でθ軸駆動機構20を正転方向/逆転方向のバックラッシを越えるように所定角度だけ正転/逆転させると、ノズルホルダ12の回転停止位置が目標停止位置よりもバックラッシ分だけずれるため、そのノズルホルダ12の回転停止位置を計測すれば、その計測値に基づいて正転用/逆転用のバックラッシ補正値を設定することができる。 Specifically, the rotation stop position of the nozzle holder 12 is measured when the θ-axis drive mechanism 20 is rotated forward by a predetermined angle so as to exceed the backlash in the forward rotation direction while the R-axis drive mechanism 15 is stopped. Based on the measured value, the forward rotation backlash correction value is set and stored in the storage device 37, and the θ-axis drive mechanism 20 is rotated in the reverse direction with the R-axis drive mechanism 15 stopped. It is also possible to measure the rotation stop position of the nozzle holder 12 when it is reversely rotated by a predetermined angle so as to exceed, and to set a reverse backlash correction value for reverse rotation based on the measured value and store it in the storage device 37. Thus, when the θ-axis drive mechanism 20 is rotated forward / reverse by a predetermined angle so as to exceed the backlash in the forward / reverse direction while the R-axis drive mechanism 15 is stopped, the rotation stop position of the nozzle holder 12 is reached. Therefore, when the rotation stop position of the nozzle holder 12 is measured, the backlash correction value for forward rotation / reverse rotation can be set based on the measured value.
 更に、本実施例では、ノズルホルダ12の回転停止位置を計測する前に、該ノズルホルダ12に、回転停止位置を計測可能な方向性のある回転停止位置計測治具(図示せず)を保持させておき、ノズルホルダ12の回転停止位置を計測するときに回転停止位置計測治具の回転停止位置をノズルホルダ12の回転停止位置として計測するようにしている。このようにすれば、ノズルホルダ12(吸着ノズル13)が方向性のない形状であっても、該ノズルホルダ12に方向性のある回転停止位置計測治具を保持させることで、ノズルホルダ12の回転停止位置を精度良く計測することができる。 Further, in this embodiment, before measuring the rotation stop position of the nozzle holder 12, a rotation stop position measuring jig (not shown) having a directivity capable of measuring the rotation stop position is held in the nozzle holder 12. In addition, when the rotation stop position of the nozzle holder 12 is measured, the rotation stop position of the rotation stop position measuring jig is measured as the rotation stop position of the nozzle holder 12. In this way, even if the nozzle holder 12 (suction nozzle 13) has a non-directional shape, the nozzle holder 12 holds the directional rotation stop position measuring jig so that the nozzle holder 12 The rotation stop position can be accurately measured.
 回転停止位置計測治具の回転停止位置(ノズルホルダ12の回転停止位置)を計測する方法は、どの様な方法を用いても良く、例えば、回転停止位置計測治具をその下面側からカメラで撮像して画像処理により回転停止位置計測治具の回転停止位置を計測するようにすれば良い。この計測に用いるカメラは、専用のカメラを部品実装機に搭載しても良いが、一般に、部品実装機には、吸着ノズル13に吸着した部品をその下面側から撮像するカメラ40が搭載されているため、このカメラ40を用いて回転停止位置計測治具を撮像し、その撮像画像を処理して該回転停止位置計測治具の回転停止位置を計測するようにすると良い。このようにすれば、回転停止位置計測専用のカメラ等の測定器具を必要とせず、既存の部品実装機に対して本発明を安価に適用できる。 Any method may be used to measure the rotation stop position (rotation stop position of the nozzle holder 12) of the rotation stop position measurement jig. For example, the rotation stop position measurement jig may be measured from the lower surface side with a camera. The rotation stop position of the rotation stop position measuring jig may be measured by imaging and image processing. As a camera used for this measurement, a dedicated camera may be mounted on the component mounter. Generally, however, the component mounter is equipped with a camera 40 that captures an image of the component sucked by the suction nozzle 13 from its lower surface side. Therefore, it is preferable to take an image of the rotation stop position measuring jig using the camera 40 and process the picked-up image to measure the rotation stop position of the rotation stop position measuring jig. In this way, the present invention can be applied to existing component mounters at a low cost without the need for a measuring instrument such as a camera dedicated to rotation stop position measurement.
 また、回転ヘッド11に保持された複数のノズルホルダ12は、バックラッシによる回転停止位置のずれ量が各ノズルホルダ12間でばらついているため、各ノズルホルダ12にそれぞれ正転用バックラッシ補正値と逆転用バックラッシ補正値を設定するようにしている。このようにすれば、各ノズルホルダ12間でバックラッシによる回転停止位置のずれ量が大きくばらついている場合でも、各ノズルホルダ12毎にバックラッシによる回転停止位置のずれを精度良く補正することができる。 In addition, since a plurality of nozzle holders 12 held by the rotary head 11 vary in rotation stop position due to backlash between the nozzle holders 12, each nozzle holder 12 has a normal backlash correction value and a reverse rotation value. A backlash correction value is set. In this way, even when the amount of deviation of the rotation stop position due to backlash varies greatly between the nozzle holders 12, it is possible to accurately correct the deviation of the rotation stop position due to backlash for each nozzle holder 12.
 以下、本実施例の正転用/逆転用のバックラッシ補正値の設定方法を図4乃至図6を用いて説明する。図4乃至図6では、4本のノズルホルダ12をそれぞれA,B,C,Dで示している。 Hereinafter, the method for setting the backlash correction value for forward rotation / reverse rotation according to the present embodiment will be described with reference to FIGS. 4 to 6, four nozzle holders 12 are indicated by A, B, C, and D, respectively.
 まず、ノズルホルダ12の基準位置の計測方法を図4を用いて説明する。図4は、ノズルホルダAの基準位置を計測する手順を示している。まず、R軸14を90°回転(1/4回転)させる動作とθ軸を360°回転(1回転)させる動作とを連動させて、R軸14を4ピッチ(1回転)回してノズルホルダAを元の位置へ戻す。この状態で、ノズルホルダAに保持された回転停止位置計測治具をその下面側からカメラ40で撮像して、画像処理技術により回転停止位置計測治具の回転停止位置(角度)を計測し、その計測値をノズルホルダAの基準位置として記憶装置37に記憶する。他のノズルホルダB,C,Dの基準位置についても、同様の方法で計測する。 First, a method for measuring the reference position of the nozzle holder 12 will be described with reference to FIG. FIG. 4 shows a procedure for measuring the reference position of the nozzle holder A. First, the operation of rotating the R axis 14 by 90 ° (1/4 rotation) and the operation of rotating the θ axis by 360 ° (1 rotation) are interlocked, and the R axis 14 is rotated by 4 pitches (1 rotation) to make a nozzle holder. Return A to its original position. In this state, the rotation stop position measurement jig held by the nozzle holder A is imaged by the camera 40 from the lower surface side, and the rotation stop position (angle) of the rotation stop position measurement jig is measured by image processing technology. The measured value is stored in the storage device 37 as the reference position of the nozzle holder A. The reference positions of the other nozzle holders B, C, and D are also measured by the same method.
 次に、正転用バックラッシ補正値の計測方法を図5を用いて説明する。図5は、ノズルホルダAの正転用バックラッシ補正値を計測する手順を示している。まず、R軸14を90°回転(1/4回転)させる動作とθ軸を360°回転(1回転)させる動作とを連動させて、R軸14を3ピッチ(3/4回転)回してノズルホルダAを元のノズルホルダBの位置へ移動させる。 Next, a method for measuring the forward rotation backlash correction value will be described with reference to FIG. FIG. 5 shows a procedure for measuring the backlash correction value for normal rotation of the nozzle holder A. First, in conjunction with the operation of rotating the R axis 14 by 90 ° (1/4 rotation) and the operation of rotating the θ axis by 360 ° (1 rotation), the R axis 14 is rotated by 3 pitches (3/4 rotation). The nozzle holder A is moved to the position of the original nozzle holder B.
 この後、R軸14を90°回転(1/4回転)させる動作とθ軸を357°回転(1回転より3°手前の位置へ回転)させる動作とを連動させて、R軸14を1ピッチ(1/4回転)回してノズルホルダAを先頭(元のノズルホルダAの位置)へ移動させる。これにより、θ軸の位置が-3°となる。この後、R軸14を停止させた状態で、θ軸を単独で3°正転させる。ここで、3°は、バックラッシより十分に大きい角度である。θ軸を単独で正転させる角度は、3°に限定されず、バックラッシより十分に大きい角度であれば良い。 Thereafter, the operation of rotating the R-axis 14 by 90 ° (1/4 rotation) and the operation of rotating the θ-axis by 357 ° (rotating to a position 3 ° before one rotation) are linked to each other so that the R-axis 14 is 1 Turn the pitch (1/4 rotation) to move the nozzle holder A to the top (original nozzle holder A position). As a result, the position of the θ-axis becomes −3 °. Thereafter, the θ-axis is rotated forward by 3 ° independently with the R-axis 14 stopped. Here, 3 ° is an angle sufficiently larger than the backlash. The angle at which the θ-axis is normally rotated independently is not limited to 3 °, and may be an angle sufficiently larger than the backlash.
 θ軸の停止後に、ノズルホルダAに保持された回転停止位置計測治具をその下面側からカメラ40で撮像して、画像処理技術により回転停止位置計測治具の回転停止位置(角度)を計測し、その計測値を正転補正位置として求める。この後、ノズルホルダAの正転補正位置から基準位置を減算し、その減算値をノズルホルダAの正転用バックラッシ補正値として記憶装置37に記憶する。
    正転用バックラッシ補正値=正転補正位置-基準位置
After the θ-axis is stopped, the rotation stop position measuring jig held by the nozzle holder A is imaged by the camera 40 from the lower surface side, and the rotation stop position (angle) of the rotation stop position measuring jig is measured by image processing technology. Then, the measured value is obtained as the forward rotation correction position. Thereafter, the reference position is subtracted from the forward rotation correction position of the nozzle holder A, and the subtraction value is stored in the storage device 37 as the forward rotation backlash correction value of the nozzle holder A.
Forward rotation backlash correction value = Forward rotation correction position-Reference position
 他のノズルホルダB,C,Dの正転用バックラッシ補正値についても、ノズルホルダAの正転用バックラッシ補正値と同様の方法で設定する。 The forward rotation backlash correction values for the other nozzle holders B, C, and D are set in the same manner as the forward rotation backlash correction values for the nozzle holder A.
 次に、逆転用バックラッシ補正値の計測方法を図6を用いて説明する。図6は、ノズルホルダAの逆転用バックラッシ補正値を計測する手順を示している。まず、R軸14を90°回転(1/4回転)させる動作とθ軸を360°回転(1回転)させる動作とを連動させて、R軸14を3ピッチ(3/4回転)回してノズルホルダAを元のノズルホルダBの位置へ移動させる。 Next, a method for measuring the backlash correction value for reverse rotation will be described with reference to FIG. FIG. 6 shows a procedure for measuring the backlash correction value for reverse rotation of the nozzle holder A. First, in conjunction with the operation of rotating the R axis 14 by 90 ° (1/4 rotation) and the operation of rotating the θ axis by 360 ° (1 rotation), the R axis 14 is rotated by 3 pitches (3/4 rotation). The nozzle holder A is moved to the position of the original nozzle holder B.
 この後、R軸14を90°回転(1/4回転)させる動作とθ軸を363°回転(1回転より3°越えた位置へ回転)させる動作とを連動させて、R軸14を1ピッチ(1/4回転)回してノズルホルダAを先頭(元のノズルホルダAの位置)へ移動させる。これにより、θ軸の位置が+3°となる。この後、R軸14を停止させた状態で、θ軸を単独で-3°回動させる(つまり3°逆転させる)。ここで、3°は、バックラッシより十分に大きい角度である。θ軸を単独で逆転させる角度は、3°に限定されず、バックラッシより十分に大きい角度であれば良い。 Thereafter, the operation of rotating the R-axis 14 by 90 ° (1/4 rotation) and the operation of rotating the θ-axis by 363 ° (rotating to a position exceeding 3 ° from one rotation) are linked to each other so that the R-axis 14 is 1 Turn the pitch (1/4 rotation) to move the nozzle holder A to the top (original nozzle holder A position). As a result, the position of the θ-axis becomes + 3 °. Thereafter, with the R-axis 14 stopped, the θ-axis is independently rotated by −3 ° (that is, reversed by 3 °). Here, 3 ° is an angle sufficiently larger than the backlash. The angle at which the θ axis is reversed independently is not limited to 3 °, and may be any angle that is sufficiently larger than the backlash.
 θ軸の停止後に、ノズルホルダAに保持された回転停止位置計測治具をその下面側からカメラ40で撮像して、画像処理技術により回転停止位置計測治具の回転停止位置(角度)を計測し、その計測値を逆転補正位置として求める。この後、ノズルホルダAの逆転補正位置から基準位置を減算し、その減算値をノズルホルダAの逆転用バックラッシ補正値として記憶装置37に記憶する。
    逆転用バックラッシ補正値=逆転補正位置-基準位置
After the θ-axis is stopped, the rotation stop position measuring jig held by the nozzle holder A is imaged by the camera 40 from the lower surface side, and the rotation stop position (angle) of the rotation stop position measuring jig is measured by image processing technology. Then, the measured value is obtained as the reverse correction position. Thereafter, the reference position is subtracted from the reverse rotation correction position of the nozzle holder A, and the subtraction value is stored in the storage device 37 as the reverse backlash correction value for reverse rotation of the nozzle holder A.
Reverse backlash correction value = Reverse correction position-Reference position
 他のノズルホルダB,C,Dの逆転用バックラッシ補正値についても、同様の方法で設定する。 The backlash correction values for reverse rotation of the other nozzle holders B, C, and D are set in the same manner.
 以上のようにして設定した正転用/逆転用のバックラッシ補正値を用いてθ軸補正値(θ軸モータ24の目標回転位置に対する補正値)を次のようにして設定する。 Using the forward / reverse backlash correction values set as described above, the θ-axis correction value (correction value for the target rotation position of the θ-axis motor 24) is set as follows.
 (1)θ軸の追加動作時に正転と逆転とでバックラッシ補正値を使い分ける。
 追加動作でθ軸の正転が発生する場合は、θ軸基準補正値に正転用バックラッシ補正値を加算してθ軸補正値を求める。
    θ軸補正値=θ軸基準補正値+正転用バックラッシ補正値
(1) Use different backlash correction values for forward rotation and reverse rotation during the additional operation of the θ-axis.
When the forward rotation of the θ axis occurs in the additional operation, the θ axis correction value is obtained by adding the forward rotation backlash correction value to the θ axis reference correction value.
θ-axis correction value = θ-axis reference correction value + forward rotation backlash correction value
 一方、追加動作でθ軸の逆転が発生する場合は、θ軸基準補正値に逆転用バックラッシ補正値を加算してθ軸補正値を求める。
    θ軸補正値=θ軸基準補正値+逆転用バックラッシ補正値
On the other hand, when the θ-axis reverse rotation occurs in the additional operation, the reverse-axis backlash correction value is added to the θ-axis reference correction value to obtain the θ-axis correction value.
θ-axis correction value = θ-axis reference correction value + reverse backlash correction value
 (2)θ軸の動作完了がR軸14の動作完了より早い場合と遅れる場合とで正転用バックラッシ補正値と逆転用バックラッシ補正値を使い分ける。 (2) The backlash correction value for forward rotation and the backlash correction value for reverse rotation are used separately depending on whether the operation completion of the θ-axis is earlier or later than the operation completion of the R-axis 14.
 θ軸の動作完了がR軸14の動作完了より早い場合は、θ軸基準補正値に逆転用バックラッシ補正値を加算してθ軸補正値を求める。
    θ軸補正値=θ軸基準補正値+逆転用バックラッシ補正値
When the operation of the θ-axis is completed earlier than the operation of the R-axis 14, the reverse backlash correction value for reverse rotation is added to the θ-axis reference correction value to obtain the θ-axis correction value.
θ-axis correction value = θ-axis reference correction value + reverse backlash correction value
 一方、θ軸の動作完了がR軸14の動作完了より遅い場合は、θ軸基準補正値に正転用バックラッシ補正値を加算してθ軸補正値を求める。
    θ軸補正値=θ軸基準補正値+正転用バックラッシ補正値
On the other hand, when the operation completion of the θ-axis is later than the operation completion of the R-axis 14, the forward rotation backlash correction value is added to the θ-axis reference correction value to obtain the θ-axis correction value.
θ-axis correction value = θ-axis reference correction value + forward rotation backlash correction value
 以上説明した本実施例によれば、ノズルホルダ12の回転停止位置のバックラッシ補正方向に応じて正転用バックラッシ補正値と逆転用バックラッシ補正値を使い分けるようにしているため、θ軸駆動機構20の正転/逆転のいずれの場合であっても、バックラッシによるノズルホルダ12の回転停止位置のずれ(θ軸の回転停止位置のずれ)を精度良く補正できる。これにより、θ軸の精度が上がれば、結果的にXYの精度も上がるため、部品実装精度を向上できる。 According to the present embodiment described above, the forward rotation backlash correction value and the reverse rotation backlash correction value are selectively used according to the backlash correction direction of the rotation stop position of the nozzle holder 12. In either case of rotation / reverse rotation, a deviation of the rotation stop position of the nozzle holder 12 due to backlash (deviation of the rotation stop position of the θ axis) can be accurately corrected. As a result, if the accuracy of the θ axis is increased, the accuracy of XY is increased as a result, so that the component mounting accuracy can be improved.
 尚、本発明は、本実施例に限定されず、R軸駆動機構、θ軸駆動機構、Z軸駆動機構等
の構成を適宜変更しても良い等、要旨を逸脱しない範囲内で種々変更して実施できることは言うまでもない。
It should be noted that the present invention is not limited to the present embodiment, and various modifications may be made without departing from the scope of the invention, such as the configuration of the R-axis drive mechanism, the θ-axis drive mechanism, the Z-axis drive mechanism, and the like may be appropriately changed. Needless to say, this can be done.
 10…回転ヘッド駆動装置、11…回転ヘッド、12…ノズルホルダ、13…吸着ノズル、14…R軸、15…R軸駆動機構、16…R軸ギア、17…R軸モータ、20…θ軸駆動機構、21,22…θ軸ギア、24…θ軸モータ、28…Z軸駆動機構、29…Z軸モータ(アクチュエータ)、31…Z軸スライド、32…係合片、33…XY方向移動装置、34…制御装置(制御手段)、37…記憶装置、38…基板搬送装置、39…部品供給装置、40…カメラ DESCRIPTION OF SYMBOLS 10 ... Rotary head drive device, 11 ... Rotary head, 12 ... Nozzle holder, 13 ... Adsorption nozzle, 14 ... R axis, 15 ... R axis drive mechanism, 16 ... R axis gear, 17 ... R axis motor, 20 ... θ axis Drive mechanism, 21, 22 ... θ axis gear, 24 ... θ axis motor, 28 ... Z axis drive mechanism, 29 ... Z axis motor (actuator), 31 ... Z axis slide, 32 ... engagement piece, 33 ... XY direction movement Device 34 ... Control device (control means) 37 ... Storage device 38 ... Substrate transfer device 39 ... Component supply device 40 ... Camera

Claims (5)

  1.  上下方向に延びるR軸の回りを回転可能に設けられた回転ヘッドと、
     前記回転ヘッドにその円周方向に所定間隔で下降可能に設けられた複数のノズルホルダと、
     前記複数のノズルホルダにそれぞれ下向きに保持され、部品を吸着する複数の吸着ノズルと、
     前記回転ヘッドを前記R軸の回りを回転させることで前記複数のノズルホルダを前記複数の吸着ノズルと一体的に該回転ヘッドの円周方向に旋回させるR軸駆動機構と、
     前記複数のノズルホルダをそれぞれ各ノズルホルダの軸心線の回りを回転させることで各ノズルホルダに保持された各吸着ノズルに吸着した各部品の向きを修正するθ軸駆動機構と、
     前記複数のノズルホルダを個別に下降させるZ軸駆動機構と
     を備えた部品実装機において、
     前記θ軸駆動機構のバックラッシによる前記ノズルホルダの回転停止位置のずれをバックラッシ補正値で補正するバックラッシ補正手段を備え、
     前記バックラッシ補正手段は、前記ノズルホルダの回転停止位置のバックラッシ補正方向に応じて正転用バックラッシ補正値と逆転用バックラッシ補正値を使い分けることを特徴とする部品実装機。
    A rotary head provided to be rotatable around an R axis extending in the vertical direction;
    A plurality of nozzle holders provided on the rotating head so as to be lowered at predetermined intervals in the circumferential direction;
    A plurality of suction nozzles which are respectively held downward by the plurality of nozzle holders and suck parts;
    An R-axis drive mechanism for rotating the plurality of nozzle holders in the circumferential direction of the rotary head integrally with the plurality of suction nozzles by rotating the rotary head around the R-axis;
    A θ-axis drive mechanism that corrects the orientation of each component sucked by each suction nozzle held by each nozzle holder by rotating the plurality of nozzle holders around the axis of each nozzle holder;
    In a component mounter comprising a Z-axis drive mechanism that individually lowers the plurality of nozzle holders,
    Backlash correction means for correcting a shift of the rotation stop position of the nozzle holder due to backlash of the θ-axis drive mechanism with a backlash correction value;
    The component mounter according to claim 1, wherein the backlash correction means uses a forward rotation backlash correction value and a reverse rotation backlash correction value in accordance with the backlash correction direction of the rotation stop position of the nozzle holder.
  2.  前記正転用バックラッシ補正値と前記逆転用バックラッシ補正値を設定するバックラッシ補正値設定手段を備え、
     前記バックラッシ補正値設定手段は、前記R軸駆動機構を停止させた状態で前記θ軸駆動機構を正転方向のバックラッシを越えるように所定角度だけ正転させたときの前記ノズルホルダの回転停止位置を計測して、その計測値に基づいて前記正転用バックラッシ補正値を設定し、前記R軸駆動機構を停止させた状態で前記θ軸駆動機構を逆転方向のバックラッシを越えるように所定角度だけ逆転させたときの前記ノズルホルダの回転停止位置を計測して、その計測値に基づいて前記逆転用バックラッシ補正値を設定することを特徴とする請求項1に記載の部品実装機。
    Backlash correction value setting means for setting the forward rotation backlash correction value and the reverse rotation backlash correction value;
    The backlash correction value setting means is a rotation stop position of the nozzle holder when the θ-axis drive mechanism is rotated forward by a predetermined angle so as to exceed the backlash in the forward rotation direction while the R-axis drive mechanism is stopped. And the forward rotation backlash correction value is set based on the measured value, and the θ-axis drive mechanism is reversed by a predetermined angle so as to exceed the reverse-direction backlash while the R-axis drive mechanism is stopped. 2. The component mounting machine according to claim 1, wherein the rotation stop position of the nozzle holder when measured is measured, and the backlash correction value for reverse rotation is set based on the measured value.
  3.  前記ノズルホルダの回転停止位置を計測する前に、該ノズルホルダに回転停止位置を計測可能な方向性のある回転停止位置計測治具を保持させておき、
     前記バックラッシ補正値設定手段は、前記ノズルホルダの回転停止位置を計測するときに前記回転停止位置計測治具の回転停止位置を前記ノズルホルダの回転停止位置として計測することを特徴とする請求項2に記載の部品実装機。
    Before measuring the rotation stop position of the nozzle holder, hold a rotation stop position measuring jig with directionality capable of measuring the rotation stop position in the nozzle holder,
    The backlash correction value setting means measures the rotation stop position of the rotation stop position measuring jig as the rotation stop position of the nozzle holder when measuring the rotation stop position of the nozzle holder. The component mounting machine described in 1.
  4.  前記吸着ノズルに吸着した部品を撮像するカメラを備え、
     前記バックラッシ補正値設定手段は、前記カメラで前記回転停止位置計測治具を撮像した画像に基づいて該回転停止位置計測治具の回転停止位置を計測することを特徴とする請求項3に記載の部品実装機。
    A camera for imaging the component sucked by the suction nozzle;
    The said backlash correction value setting means measures the rotation stop position of this rotation stop position measurement jig based on the image which imaged the said rotation stop position measurement jig with the said camera. Component mounter.
  5.  前記バックラッシ補正値設定手段は、前記各ノズルホルダにそれぞれ前記正転用バックラッシ補正値と前記逆転用バックラッシ補正値を設定することを特徴とする請求項1乃至4のいずれかに記載の部品実装機。 5. The component mounting machine according to claim 1, wherein the backlash correction value setting means sets the forward rotation backlash correction value and the reverse rotation backlash correction value for each nozzle holder.
PCT/JP2012/074868 2012-09-27 2012-09-27 Component mounting device WO2014049772A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104105394A (en) * 2014-07-30 2014-10-15 东莞市新泽谷机械制造股份有限公司 Head component insertion mechanism of full-angle component insertion machine
CN107710906A (en) * 2015-07-07 2018-02-16 富士机械制造株式会社 Element fixing apparatus

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03119799A (en) * 1989-10-02 1991-05-22 Sanyo Electric Co Ltd Component mounting device
JP2011176344A (en) * 2011-04-14 2011-09-08 Fuji Mach Mfg Co Ltd Electronic component mounting device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03119799A (en) * 1989-10-02 1991-05-22 Sanyo Electric Co Ltd Component mounting device
JP2011176344A (en) * 2011-04-14 2011-09-08 Fuji Mach Mfg Co Ltd Electronic component mounting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104105394A (en) * 2014-07-30 2014-10-15 东莞市新泽谷机械制造股份有限公司 Head component insertion mechanism of full-angle component insertion machine
CN107710906A (en) * 2015-07-07 2018-02-16 富士机械制造株式会社 Element fixing apparatus
EP3322273A4 (en) * 2015-07-07 2019-03-27 FUJI Corporation Component mounting device

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