WO2014048095A1 - 一种断路器 - Google Patents

一种断路器 Download PDF

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Publication number
WO2014048095A1
WO2014048095A1 PCT/CN2013/073184 CN2013073184W WO2014048095A1 WO 2014048095 A1 WO2014048095 A1 WO 2014048095A1 CN 2013073184 W CN2013073184 W CN 2013073184W WO 2014048095 A1 WO2014048095 A1 WO 2014048095A1
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WO
WIPO (PCT)
Prior art keywords
wiring
terminal
terminal block
wire
circuit breaker
Prior art date
Application number
PCT/CN2013/073184
Other languages
English (en)
French (fr)
Inventor
鲁骞
严鹏斌
Original Assignee
上海诺雅克电气有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海诺雅克电气有限公司 filed Critical 上海诺雅克电气有限公司
Priority to MX2015003516A priority Critical patent/MX358386B/es
Priority to US14/430,686 priority patent/US9490092B2/en
Priority to EP13840500.6A priority patent/EP2903015B1/en
Priority to CA2881855A priority patent/CA2881855C/en
Priority to ES13840500T priority patent/ES2769833T3/es
Publication of WO2014048095A1 publication Critical patent/WO2014048095A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/08Terminals; Connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02Housings; Casings; Bases; Mountings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/38Clamped connections, spring connections utilising a clamping member acted on by screw or nut

Definitions

  • the present invention relates to circuit breakers in the field of power distribution, and more particularly to a circuit breaker that can achieve a variety of conductor mixes. Background technique
  • the wiring function of the existing circuit breakers is mainly realized by the reliable connection of the terminals and the return wires.
  • Early circuit breakers were mainly used for line end protection.
  • the circuit breaker can be applied only by implementing a wire connection function.
  • each phase of the circuit breaker in the next-stage parallel system or parallel line is often routed by the distribution of the power system or circuit design.
  • the parallel connection of the non-inverting terminals of the circuit breakers on these parallel branches is usually used. ⁇
  • the number of wires that the circuit breaker can access increases from the initial one to two.
  • the increase in the type of wiring has led to a variety of arrangements for the wires that can be connected to existing circuit breakers.
  • the wires commonly used in circuit breakers on the market are divided into: multi-strand, single-strand, busbar (busbar), and wires with ring connectors for quick wiring. Therefore, a circuit breaker that can realize any two common wire combination wiring functions will be able to adapt to market demands more quickly.
  • a circuit board and a terminal block are installed in the circuit breaker casing, and the terminal block includes a terminal block that can move relative to the terminal block, and a screw that is screwed with the terminal block. Connect the wire between the terminal block and the terminal block, and fasten it with screws to realize the wiring function of the circuit breaker.
  • the second technical solution is the most common wiring method of the current circuit breaker. Based on the previous technical solution, the second wiring board, the wiring board and the original wiring board are added in the direction of the movement of the terminal block. The potential, the screw that is threaded with the terminal block, passes through the second terminal block, and the busbar (busbar) wiring function is realized by the screw and the second terminal block.
  • the busbar (busbar) function used for the first technical solution can also be designed.
  • the second technical method Compared with the first technical solution, the busbar (busbar) wiring function is separated from the conventional wiring function by two wiring boards, and is independent of each other. This enables the second technical solution to realize the busbar (busbar) wiring function, and also realizes all the wiring functions of the first technical solution, but inevitably complicates the structure of the terminal block and the terminal block.
  • neither of the two solutions can be used in quick wiring, using a wire with a ring connector, and only the bus bar (busbar) wiring function.
  • the technical problem to be solved by the present invention is to provide a circuit breaker which is simple in structure, can realize a variety of conductors, and can provide safety protection for wiring wires.
  • the invention discloses a circuit breaker, comprising a casing, a terminal plate 1 and a terminal 2 disposed in the casing, the terminal 2 comprising a screw 6, a pressure plate 7, a terminal block provided with an inlet hole and a wiring space 8 , the screw 6 passes through the threaded hole of the top end surface 29 of the terminal block 8 and contacts the push plate 7 that can be lifted and lowered in the terminal block 8; the terminal board 1 crosses the terminal block 8 to divide the wiring space of the terminal block 8 into two Separate wiring spaces 23, 24; a first wiring space 23 is formed between the wiring board 1, the pressing plate 7 and the side wall of the terminal block 8, and the wiring board 1, the bottom end surface 14 of the terminal block 8 and the side wall of the terminal block 8 form a first a second wiring space 24; the housing is provided with a first wiring hole 4 at a position above the screw 6 of the terminal 2; the pressing plate 7 and the terminal block 8 are relatively displaced from the terminal block 1 by the action of the screw 6 Two separate wiring spaces are used to connect the wire
  • the inner wall of the housing is provided with guiding in the direction of the incoming line connecting the wire and the terminal 1
  • the wires are connected to the guide plates 12 of the two separate wiring spaces 23, 24.
  • the guide plates make it easy to guide the wires into two separate wiring spaces.
  • a wiring passage 20 for accommodating the exposed end of the wire is disposed in the housing in the direction of the incoming line connecting the wire to the terminal 2.
  • the exposed end of the wire when the wire is connected to the terminal is placed in the casing through the wiring passage, and the creepage distance and the electrical clearance are effectively increased to effectively isolate the safety hazard between adjacent wires of the multi-pole circuit breaker connecting wire, thereby realizing electrical safety protection .
  • the circuit breaker further includes a terminal block attachment 22 connectable to the bus bar wire; the terminal block attachment 22 includes a connection row 18 connected to any one of the two independent wiring spaces 23, 24. And an insulating spacer 16 for fixing the connection row 18 with an inlet hole; the insulating spacer 16 is fixed to the housing in the wire feeding direction.
  • the wiring of the busbar (busbar) type connector is mixed by the terminal block accessory, which expands the type of the circuit breaker that can be mixed.
  • the connecting row 18 is provided with a terminal screw 17 which can be connected to the wire with the ring joint.
  • the casing is provided with a second wiring hole 3 at a position above the terminal screw 17 of the terminal block attachment 22.
  • the insulating spacer 16 is provided with a stopper pin 15, and the stopper pin 15 is engaged with the stop position 19 disposed at a corresponding position on the housing to realize self-locking and fixing of the insulating spacer 16.
  • This is a specific insulating spacer fixing structure, in which the stopper pin and the stop position mesh with each other, which can ensure the installation strength and facilitate the disassembly.
  • the circuit breaker forms a wiring passage 20 for accommodating the exposed end of the conductor at a distance not less than the distance between the first wiring hole 4 and the second wiring hole 3 in the direction of the incoming line connecting the wires in the casing to the terminal 2. Due to the design of the first wiring hole, the second wiring hole, and the additional wiring terminal attachment, a pair of wiring passages having a distance not less than the distance between the first wiring hole and the second wiring hole are formed in the wire feeding direction of the terminal wire in the casing , can achieve electrical safety protection.
  • connection row 18 includes an electrical connection portion 27 embedded in either one of the two independent wiring spaces 23, 24, and a mounting portion 28 fixedly connected to the electrical connection portion 27; the width of the mounting portion 28 is greater than The electrical connection portion 27 is provided on the mounting portion 28. This is a specific connection row structure.
  • the housing is provided with the connecting end face 21 on both sides of the mounting portion 28 of the connecting row 18.
  • Corresponding positioning surface 10 after the electrical connection portion 27 is embedded in either of the two independent wiring spaces 23, 24, the connection end surface 21 is embedded in the positioning surface 10. The positioning surface ensures that the connecting row is connected to the wiring space for reliable guiding, and when the connecting row is connected with the wire with the ring connector, the torque generated by the connecting screw on the connecting row is prevented, and the connecting wire row is prevented from swinging along the torque plane. , to ensure the wiring function of the terminal block is reliable.
  • the invention divides the wiring space of the terminal block into two mutually independent wiring spaces by using the terminal board as a boundary, and equally separates two connection terminals, and the two connection terminals can complete the respective wiring functions without mutual interference.
  • the invention has a simple structure, and while retaining all the functions of the existing first technical solution, it also realizes the wiring function of the single-strand wire mixing of different wire diameters. Further, the present invention can also add a terminal block accessory connected to the terminal block, and realize the mixing of the wire of the existing second technical solution and the bus bar (busbar) type connector without increasing the terminal block, and expands the The type of wire that the circuit breaker can mix.
  • the present invention is provided with a terminal screw on the connection row attachment, which realizes the mixing with the wire with the ring joint, and further expands the type of the wire that the circuit breaker can mix.
  • a wiring channel is disposed in the casing, and the exposed end of the wire when the wire is connected to the terminal through the wiring channel is placed in the casing, and the creepage distance and the electrical gap are increased, and the multi-pole circuit breaker is connected to the connecting wire and adjacent to each other. Safety hazards between wires to achieve electrical safety protection.
  • FIG. 1 is a schematic view of a circuit breaker of a first prior art solution
  • FIG. 2 is a schematic view of a circuit breaker of a second prior art solution
  • FIG. 3 is a schematic view of a circuit breaker according to an embodiment of the present invention.
  • FIG. 4 is a schematic view of a first housing of a circuit breaker according to an embodiment of the present invention.
  • Figure 5 is a schematic view of a second housing of the circuit breaker of the embodiment of the present invention.
  • Figure 6 is a partially enlarged schematic view of a portion A of Figure 4.
  • Figure 7 is a schematic view of a circuit breaker with a wiring strip attachment according to an embodiment of the present invention.
  • Figure 8 is a partially enlarged schematic view of a portion B of Figure 7;
  • Figure 9 is a schematic view showing the installation of the wiring strip accessory of the present invention.
  • the invention discloses a circuit breaker, comprising a casing, a terminal plate 1 and a terminal 2 disposed in the casing, the terminal 2 comprising a screw 6, a pressure plate 7, a terminal block provided with an inlet hole and a wiring space 8 , the screw 6 passes through the threaded hole of the top end surface 29 of the terminal block 8 and contacts the push plate 7 that can be lifted and lowered in the terminal block 8; the terminal board 1 crosses the terminal block 8 to divide the wiring space of the terminal block 8 into two Separate wiring spaces 23, 24; a first wiring space 23 is formed between the wiring board 1, the pressing plate 7 and the side wall of the terminal block 8, and the wiring board 1, the bottom end surface 14 of the terminal block 8 and the side wall of the terminal block 8 form a first a second wiring space 24; the housing is provided with a first wiring hole 4 at a position above the screw 6 of the terminal 2; the pressing plate 7 and the terminal block 8 are relatively displaced from the terminal block 1 by the action of the screw 6 Two separate wiring spaces are used to connect the wire
  • the circuit breaker of the present invention further includes a terminal block attachment 22 connectable to the busbar wires; the terminal block attachment 22 includes a connection row 18 connected to any of the two separate wiring spaces 23, 24, And an insulating spacer 16 for fixing the connection row 18 with an inlet hole; the insulating spacer 16 is fixed to the housing in the wire feeding direction.
  • the connecting row 18 is provided with a terminal screw 17 connectable to a wire with an annular joint, and the casing is provided with a second wiring hole 3 at a position above the terminal screw 17 of the terminal block attachment 22.
  • the invention divides the wiring space of the terminal block into two mutually independent wiring spaces by using the terminal board as a boundary, and equally divides two connection terminals, and the two connection terminals can complete the respective wiring functions without mutual interference.
  • the invention has simple structure, and while retaining all the functions of the existing first technical solution, the wiring function of the single-strand wire mixing of different wire diameters is also realized. Further, the present invention can also add a terminal block accessory connected to the terminal block, and realize the mixing of the wire of the existing second technical solution and the bus bar (busbar) type connector without increasing the terminal block, and expands the The type of wire that the circuit breaker can mix.
  • the present invention is provided with a terminal screw on the connection row attachment, which realizes mixing with the wire with the ring joint, and further expands the type of the circuit breaker which can be mixed.
  • a wiring channel is disposed in the housing, and the exposed end of the wire when the wire is connected to the terminal is placed in the housing through the wiring channel, and the creepage is improved The distance between the distance and the electrical gap effectively isolates the safety hazard between the adjacent wires after the connecting wires of the multi-pole circuit breaker, and realizes electrical safety protection.
  • the circuit breaker of this embodiment includes a closed casing, and the casing includes an insulated first casing 5A and a second casing 5B.
  • the first casing 5A and the second casing 5B are provided.
  • the operating mechanism of the circuit breaker, the contact device, the trip unit, the arc extinguishing chamber and the like are respectively fixed inside the two-part housing, and then the two parts are spliced together. Fixed, the internal components are completely fixed and reliably sealed to form a complete circuit breaker.
  • the terminal 2 includes a terminal block 8 that cooperates with the terminal block 1 and is movable relative to the terminal block 1, a screw 6 that is threadedly engaged with the terminal block 8, and a screw 6 that cooperates with the screw 6, and is driven by the screw 6.
  • a platen 7 that moves relative to the terminal block 1 is produced.
  • the terminal block 8 is provided with an inlet hole and a wiring space, and has a hollow rectangular structure, the hollow portion is a wiring space, and the top end surface 29 of the terminal block 8 is provided with a screw hole, and the screw hole 6 is provided with a screw 6 , and the screw end of the screw 6 is threaded.
  • the hole is in contact with the pressure plate 7 which is inserted into the terminal block 8 and which can be lifted and lowered.
  • the inside of the terminal block 8 is also traversed by a wiring board 1 which is fixed on the housing, and divides the wiring space of the terminal block 8 into two mutually independent wiring spaces, the wiring board 1, the pressure plate 7 and the terminal block 8 side.
  • a first wiring space 23 is formed between the walls, and a second wiring space 24 is formed between the wiring board 1 and the bottom end surface 14 of the terminal block 8 and the side wall of the terminal block 8.
  • the housing is provided with a first wiring hole 4 at a position above the screw 6 of the terminal 2. When the wire is installed, the screwdriver can be screwed into the housing through the first wiring hole 4 to tighten the screw.
  • a protruding guide wire is provided to connect the two independent wiring spaces of the guide plates 12, and the end faces of the wire plates 12 are The end faces of the terminal block 1 are flush, and the guide wires 12 can be conveniently connected to the corresponding two independent wiring spaces.
  • the screw 6 is screwed for fastening.
  • the pressure plate 7 is continuously moved toward the terminal block 1 as the screw 6 is pushed, and the wire between the pressure plate 7 and the terminal block 1 is fixed to realize the first wiring space. 23 wiring function.
  • the screw 6 is no longer moved downward, and the terminal block 8 moves upward along the screw 6 under the threaded engagement, and the bottom end face of the terminal block 14 is wired.
  • the lower end surface of the plate 13 presses the wire between the terminal block 8 and the terminal block 1 to realize the wiring function of the second wiring space 24, and finally completes the wiring function of any two common wires, and both wiring spaces can be Think of it as a separate terminal block.
  • the structure of the embodiment is simple, and the wiring space of the terminal block is divided into two mutually independent wiring spaces by the terminal board as a boundary, and the two wiring spaces can complete the respective wiring functions. It can realize the connection of common wires such as multi-strand wires and single-strand wires, and also realize the wiring function of mixing single-strand wires with different wire diameters.
  • the technical solution is divided by a wiring board, and the wiring space of the terminal block is divided into two mutually independent wiring spaces. It is obvious to those skilled in the art that the technical solution can be expanded into a plurality of wiring boards, and the wiring boards can be expanded. They are all at the same potential, and the terminal block is divided into multiple independent spaces to realize the mixing of multiple common wires.
  • the wire connection scheme of the two independent wiring spaces formed by the first wiring hole 4, the terminal block 1 and the wiring board 1 is suitable for the common wiring board and the terminal block, and the type of the wire connector that can be installed has certain restrictions, and therefore, in order to expand The applicable range of the circuit breaker is to adapt to the wires of more types of connectors.
  • the circuit breaker can also be connected with the terminal block 22 which can be connected with the busbar (busbar) wires according to the wiring situation.
  • the terminal block attachment 22 includes a connection row 18 that is connected to any of the two separate wiring spaces 23, 24, and an access hole for securing the connection row 18.
  • the insulating spacer 16 is fixed to the housing along the wire feeding direction.
  • connection row 18 is inserted into one of the independent wiring spaces of the terminal block 2, and a certain mounting torque is maintained, and the insulating spacer 16 is mounted and fitted on the casing along the wire feeding direction to complete the wiring.
  • the installation of the row of accessories 22 enables the expansion of the wiring function and ensures electrical safety protection.
  • This embodiment realizes the mixing with the wires of the bus bar (busbar) through the terminal block attachment 22.
  • the connecting row 18 is provided with a connecting screw 17 connectable to the wire with the annular joint.
  • the housing is provided with a second connecting hole 3 at a position above the connecting screw 17 of the terminal fitting 22, and the screwdriver can pass the second wiring.
  • the hole 3 enters the housing and the terminal screw 17 is tightened.
  • the second wiring hole 3 is disposed side by side with the first wiring hole 4 to extend along a mating plane of the first housing 5A and the second housing 5B.
  • the wiring of the busbar attachment 22 allows the present embodiment to achieve wire bonding with the busbar (busbar). This embodiment achieves the mixing with the wire with the ring joint by increasing the arrangement of the terminal screws.
  • connection row 18 in this embodiment includes any one of the electrical connection portions 27 embedded in the two independent wiring spaces 23, 24, and a mounting portion 28 fixedly connected to the electrical connection portion 27,
  • the connecting portion 27 is formed into a square cylinder, and the width of the mounting portion 28 is larger than the electrical connecting portion 27, such that the portion of the mounting portion 28 beyond the electrical connecting portion 27 forms a flange, forming two connecting end faces 21, and the fixing screw 17 is installed
  • the first housing 5A and the second housing 5B are provided with positioning faces 10 corresponding to the connecting end faces 21 on both sides of the mounting portion 28 of the connecting row 18, and the electrical connecting portions 27 are embedded in the two independent After any of the wiring spaces 2 3, 24, the connecting end faces 21 are embedded in the positioning faces 10.
  • the positioning surface 10 ensures the reliable guiding of the connecting row 18 when the connecting row 18 is connected to the wiring space, and cancels the torque generated by the fastening screw 17 on the connecting row 18 when the connecting row 18 is connected with the wire with the ring connector, thereby preventing the connection.
  • the row 18 swings along the torque plane to ensure reliable wiring of the terminal block attachment 22.
  • the insulating spacer 16 is provided with a stopper pin 15 which is engaged with the stop position 19 disposed at a corresponding position on the housing to realize self-locking and fixing of the insulating spacer 16.
  • the stopper pin 15 and the stop gear 19 mesh with each other to prevent the insulating spacer 16 from sliding or falling off the housing in the mounting direction, thereby realizing the self-locking of the insulating spacer 16 , to ensure that the terminal block attachment 22 is safe and reliable, and easy to disassemble.
  • the wiring passage 20 accommodating the exposed end of the wire is formed in the incoming direction in a distance not less than the distance between the first wiring hole 4 and the second wiring hole 3. Due to the presence of the wiring passage 20, the opening of the wiring of the terminal 2 is equivalent to being embedded in the inside of the casing, and the wire is inserted into the inside of the terminal 2. Even if a part of the metal is exposed outside the terminal 2, the wiring passage 20 can be exposed.
  • the adjacent wires are separated from each other by these wiring channels, thereby increasing the creepage distance and the electrical clearance, thereby eliminating the safety hazard of short-circuiting between the wires, and realizing Electrical safety protection. It avoids the safety hazard caused by the small gap between the two wires of the multi-pole circuit breaker and the creepage distance of the adjacent two wires after the wire is exposed outside the circuit breaker housing.
  • the electrical safety protection function implemented by the wiring channel 20 in the present embodiment can also be implemented in a common circuit breaker without two pairs of wiring holes design and a wiring terminal accessory design, only in the shell.
  • a certain protection channel can be reserved at the wire inlet opening of the body terminal block, which of course increases the size of the circuit breaker.

Abstract

一种断路器,包括壳体,设置于壳体内的接线板(1)和接线端子(2),接线端子包括螺钉(6)、压板(7)、设有进线孔和接线空间的接线座,螺钉(6)穿过接线座顶端面(29)的螺纹孔与嵌入接线座内可升降的压板接触;接线板横穿接线座,将接线座的接线空间分隔成两个独立的接线空间(23、24);壳体在接线端子的螺钉的上方位置设有第一接线孔(4);压板和接线座通过螺钉的作用与接线板发生相对位移压缩两个独立接线空间实现导线的连接。该断路器以接线板为分界,将接线座的接线空间分隔成两个相互独立的接线空间,在实现常用导线混接的同时,还实现了不同线径的单股导线混接的接线功能。

Description

一种断路器 技术领域
本发明涉及配电领域的断路器, 更具体的说, 涉及一种可实现多种导线混 接的断路器。 背景技术
现有断路器, 特别是小型断路器的接线功能主要依靠接线端子与回路导线 的可靠连接来实现。 断路器早期主要用于线路末端保护, 对于该回路, 断路器 仅需实现一种导线接线功能便可得到应用。 随着断路器应用范围的扩大, 因电 力系统或者电路设计的分配需要, 常常将下一级并列系统或并列线路中的断路 器的每一相进行分线接线。 举例来说, 当线路中需要从总开关出线端分成多个 并联支路, 通常釆用将这些并联支路上的断路器的同相接线端进行并联的接线 方式。 釆用这种接线方式之后, 断路器可接入的导线种类, 从最初的一种增加 到两种。 接线种类的增加, 导致了现有断路器可连接的导线出现了各种各样的 排列组合。 目前市场上断路器常用的导线分为: 多股线、 单股线、 汇流排(母 排)、 为实现快速接线使用带环形接头的导线。 因此一种可实现任意两种常用导 线组合接线功能的断路器将能更快的适应市场的需求。
在现有技术领域, 实现断路器的接线功能釆用如下技术方案。
第一种技术方案, 见图 1 , 断路器壳体内安装有接线板和接线端子, 接线 端子包括能与接线板发生相对移动的接线座, 与接线座釆用螺紋配合的螺钉。 将导线接入接线座与接线板之间, 并用螺钉进行紧固, 实现断路器的接线功能。
第二种技术方案, 见图 2 , 是目前断路器最常见的接线方式, 以前一技术方 案为基础, 在接线座运动的方向上, 增加第二接线板, 该接线板与原有接线板 等电位, 与接线座釆用螺紋配合的螺钉, 穿过第二接线板, 通过螺钉与第二接 线板实现汇流排(母排)接线功能。
仔细对比现有两种技术方案, 不难看出, 如果以第二技术方案为基础, 同 样可以设计出供第一种技术方案所使用的汇流排(母排) 功能, 第二种技术方 案相比第一种技术方案, 是通过两块接线板将汇流排(母排)接线功能与常规 接线功能分开, 相互独立。 这使得第二技术方案可实现汇流排(母排)接线功 能外, 还能实现第一技术方案的所有接线功能, 但也不可避免的使接线端子和 接线板的结构复杂。
另外, 前述两种技术方案中接线板与接线座只形成了一个接线空间, 在可 接导线的组合上, 不能实现不同线径的单股导线混接。
与此同时, 两种技术方案均不能实现在快速接线中, 使用带环形接头的导 线, 仅能使用汇流排(母排)接线功能。
进一步, 如前所述两种技术方案, 当断路器完成导线接线后, 不难想象, 当对多极断路器连接导线后, 导线棵露端处于断路器壳体之外, 相邻两个导线 的电气间隙和爬电距离很小, 如导线发生短接, 必定会带来安全隐患, 当使用 汇流排(母排)接线时, 虽然不存在相邻极之间的短接, 但电气间隙和爬电距 离偏小, 在长期使用过程中, 因绝缘材料性能的降低, 而同样会带来后期使用 安全隐患。 发明内容
本发明所要解决的技术问题是提供一种结构简单, 能实现多种导线混接的 , 能提供接线导线安全防护的断路器。
本发明的目的是通过以下技术方案来实现的:
本发明公开了一种断路器, 包括壳体, 设置于壳体内的接线板 1 和接线端 子 2 , 所述的接线端子 2包括螺钉 6、 压板 7、 设有进线孔和接线空间的接线座 8 , 所述螺钉 6穿过接线座 8顶端面 29的螺紋孔与嵌入接线座 8内可升降的压 板 7接触; 所述接线板 1横穿接线座 8将接线座 8的接线空间分隔成两个独立 的接线空间 23、 24 ; 接线板 1、 压板 7和接线座 8侧壁之间形成第一接线空间 23 , 接线板 1、 接线座 8底端面 14和接线座 8侧壁之间形成第二接线空间 24 ; 所述壳体在接线端子 2的螺钉 6的上方位置设有第一接线孔 4 ;所述压板 7和接 线座 8通过螺钉 6的作用与接线板 1发生相对位移压缩所述两个独立接线空间 实现导线的连接。
进一步的, 所述壳体内壁在导线与接线端子 1 连接的进线方向上设有引导 导线接入所述两个独立接线空间 23、 24的导向板 12。通过导向板可以方便引导 导线分别进入两个独立接线空间。
进一步的, 所述壳体内在导线与接线端子 2 连接的进线方向上设有容纳导 线棵露端的接线通道 20。 通过接线通道将导线与接线端子连接时的棵露端置于 壳体内, 并且提高了爬电距离和电器间隙有效隔离多极断路器连接导线后相邻 导线之间的安全隐患, 实现电气安全防护。
进一步的, 所述断路器还包括可与汇流排导线连接的接线排附件 22 ; 所述 接线排附件 22 包括与所述两个独立接线空间 23、 24的任——个连接的连接排 18 , 以及用于固定连接排 18的设有进线孔的绝缘隔板 16; 所述绝缘隔板 16沿 导线进线方向固定在壳体上。 通过接线排附件实现与汇流排(母排)类型接头 的导线混接, 拓展了断路器可混接导线的类型。
进一步的,所述连接排 18上设有可与带环形接头的导线连接的接线螺钉 17, 所述壳体在接线排附件 22的接线螺钉 17的上方位置设有第二接线孔 3。通过增 加接线螺钉的设置,可以实现与带环形接头的导线混接, 拓展了断路器可混接导 线的类型。
进一步的, 所述绝缘隔板 16上设有止动销 15 , 所述止动销 15与壳体上相 应位置设置的止位档 19相互啮合实现绝缘隔板 16 自锁固定。 此为一种具体的 绝缘隔板固定结构, 止动销和止位档互相啮合, 既能保障安装强度, 又方便拆 装。
进一步的, 所述断路器在壳体内导线与接线端子 2 连接的进线方向上形成 距离不小于第一接线孔 4与第二接线孔 3距离的容纳导线棵露端的接线通道 20。 由于第一接线孔、 第二接线孔、 以及加设接线排附件的设计, 在壳体内接线端 子导线进线方向上形成了一对距离不小于第一接线孔与第二接线孔距离的接线 通道, 可以实现电气安全防护。
进一步的, 所述连接排 18 包括嵌入所述两个独立接线空间 23、 24的任一 一个的电连接部 27 , 以及跟电连接部 27固定连接的安装部 28; 安装部 28的宽 度大于电连接部 27 , 所述接线螺钉 17设于安装部 28上。 此为一种具体的连接 排结构。
进一步的, 所述壳体设有与连接排 18的安装部 28两侧的连接排端面 21相 对应的定位面 10, 所述电连接部 27嵌入所述两个独立接线空间 23、 24的任一 一个后, 连接排端面 21嵌入到定位面 10中。 定位面保证连接排接入接线空间 实现可靠导向的同时, 抵消连接排与带环形接头的导线连接时, 由连接排上的 连接螺钉紧固产生的扭距, 阻止连接线排沿扭距平面摆动, 保证接线排附件接 线功能可靠。
本发明以接线板为分界, 将接线座的接线空间分隔成两个相互独立的接线 空间, 等效分出了两个接线端子, 两个接线端子可以完成各自的接线功能, 互 不干扰。 本发明结构简单, 在保留现有第一种技术方案所有功能的同时, 还实 现了不同线径的单股导线混接的接线功能。 进一步的, 本发明还可加设与接线 端子连接的接线排附件, 在不增加接线板的情况下实现现有第二种技术方案与 汇流排(母排)类型接头的导线混接, 拓展了断路器可混接导线的类型。 进一 步的, 本发明在连接排附件上设有接线螺钉, 实现与带环形接头的导线混接, 进一步拓展了断路器可混接导线的类型。 进一步的, 在壳体内设有接线通道, 通过接线通道将导线与接线端子连接时的棵露端置于壳体内, 并且提高了爬电 距离和电器间隙有效隔离多极断路器连接导线后相邻导线之间的安全隐患, 实 现电气安全防护。 附图说明
图 1是现有第一种技术方案的断路器示意图;
图 2是现有第二种技术方案的断路器示意图;
图 3是本发明实施例的断路器示意图;
图 4是本发明实施例断路器的第一壳体示意图;
图 5是本发明实施例断路器的第二壳体示意图;
图 6是图 4的 A部分局部放大示意图;
图 7是本发明实施例带接线排附件的断路器示意图;
图 8是图 7的 B部分局部放大示意图;
图 9是本发明带接线排附件安装完成示意图;
其中: 1、 接线板; 2、 接线端子; 3、 第二接线孔; 4、 第一接线孔; 5A、 第一壳体; 5B、 第二壳体; 6、 螺钉; 7、 压板; 8、 接线座; 9、 压板端面; 10、 定位面; 11、 接线板上端面; 12、 导向板; 1 3、 接线板下端面; 14、 接线座底 端面; 15、 止动销; 16、 绝缘隔板; 17、 接线螺钉; 18、 连接排; 19、 止位档; 20、 接线通道; 21、 连接排端面; 22、 接线排附件; 23、 第一接线空间; 24、 第二接线空间; 27、 电连接部; 28、 安装部; 29、 接线座顶端面。 具体实施方式
本发明公开了一种断路器, 包括壳体, 设置于壳体内的接线板 1 和接线端 子 2 , 所述的接线端子 2包括螺钉 6、 压板 7、 设有进线孔和接线空间的接线座 8 , 所述螺钉 6穿过接线座 8顶端面 29的螺紋孔与嵌入接线座 8内可升降的压 板 7接触; 所述接线板 1横穿接线座 8将接线座 8的接线空间分隔成两个独立 的接线空间 23、 24 ; 接线板 1、 压板 7和接线座 8侧壁之间形成第一接线空间 23 , 接线板 1、 接线座 8底端面 14和接线座 8侧壁之间形成第二接线空间 24 ; 所述壳体在接线端子 2的螺钉 6的上方位置设有第一接线孔 4 ;所述压板 7和接 线座 8通过螺钉 6的作用与接线板 1发生相对位移压缩所述两个独立接线空间 实现导线的连接。 进一步, 本发明的断路器还包括可与汇流排导线连接的接线 排附件 22 ; 所述接线排附件 22包括与所述两个独立接线空间 23、 24的任—— 个连接的连接排 18 , 以及用于固定连接排 18的设有进线孔的绝缘隔板 16 ; 所 述绝缘隔板 16沿导线进线方向固定在壳体上。 进一步, 所述连接排 18上设有 可与带环形接头的导线连接的接线螺钉 17 ,所述壳体在接线排附件 22的接线螺 钉 17的上方位置设有第二接线孔 3。
本发明以接线板为分界, 将接线座的接线空间分隔成两个相互独立的接线 空间, 等效分出了两个接线端子, 两个接线端子可以完成各自的接线功能, 互 不干扰。 本发明结构简单, 在保留现有第一种技术方案所有功能的同时, 还实 现了不同线径的单股导线混接的接线功能。 进一步的, 本发明还可加设与接线 端子连接的接线排附件, 在不增加接线板的情况下实现现有第二种技术方案与 汇流排(母排)类型接头的导线混接, 拓展了断路器可混接导线的类型。 进一 步的, 本发明在连接排附件上设有接线螺钉, 实现与带环形接头的导线混接, 进一步拓展了断路器可混接导线的类型。 进一步的, 在壳体内设有接线通道, 通过接线通道将导线与接线端子连接时的棵露端置于壳体内, 并且提高了爬电 距离和电器间隙有效隔离多极断路器连接导线后相邻导线之间的安全隐患, 实 现电气安全防护。
下面结合附图和较佳的实施例对本发明作进一步说明。
如图 3 ~ 6所示, 本实施例的断路器包括封闭的壳体, 壳体包括绝缘的第一 壳体 5A和第二壳体 5B ,第一壳体 5A和第二壳体 5B内设有容纳断路器各部件的 空间及各种拼接紧固部件, 断路器的操作机构、 触头装置、 脱扣器、 灭弧室等 部件分别固定在两部分壳体内部, 然后两部分壳体拼接固定, 将内部部件完全 固定并实现可靠密封, 形成完整的断路器。
在断路器壳体的内部,其接线端和出线端位置均设有接线板 1和接线端子 2。 接线端子 2包括与接线板 1相互配合,并能与接线板 1发生相对移动的接线座 8 , 与接线座 8釆用螺紋配合的螺钉 6 , 以及与螺钉 6相互配合, 并随螺钉 6的推动 而产生与接线板 1相对移动的压板 7。接线座 8设有进线孔和接线空间, 成空心 矩形结构, 其空心部分为接线空间, 接线座 8顶端面 29设有螺紋孔, 螺紋孔内 设有螺钉 6 ,螺钉 6的螺紋端通过螺紋孔与嵌入接线座 8内可升降的压板 7接触。 接线座 8的内部还横穿有接线板 1 ,接线板 1固定在壳体上, 将接线座 8的接线 空间分隔成两个相互独立的接线空间,接线板 1、压板 7和接线座 8侧壁之间形 成第一接线空间 23 ,接线板 1跟接线座 8底端面 14和接线座 8侧壁之间形成第 二接线空间 24。 壳体在接线端子 2的螺钉 6的上方位置设有第一接线孔 4 , 安 装导线的时候, 螺丝刀可以通过第一接线孔 4 进入壳体内拧紧螺钉。 在第一壳 体 5A和第二壳体 5B内壁导线与接线端子 2连接的进线方向上设有凸起的引导 导线接入两个独立的接线空间的导向板 12 ,导线板 12的端面跟接线板 1的端面 平齐,通过导向板 12可以方便弓 I导导线分别接入相应的两个独立的接线空间内。
在进行导线连接时, 拧动螺钉 6进行紧固, 首先压板 7会随着螺钉 6的推 动不断的向接线板 1运动, 固定位于压板 7和接线板 1之间的导线, 实现第一 接线空间 23的接线功能。 继续紧固螺钉 6 , 当压板端面 9与接线板上端面 1 1接 触后, 螺钉 6不再向下运动, 接线座 8在螺紋配合下沿着螺钉 6往上运动, 接 线座底端面 14向接线板下端面 1 3运动压紧位于接线座 8和接线板 1之间的导 线, 从而实现第二接线空间 24的接线功能, 最终完成任意两种常用导线的接线 功能, 而两个接线空间都可以看成独立的接线端子。 本实施例结构简单, 以接线板为分界将接线座的接线空间分隔成两个相互 独立的接线空间, 两个接线空间可以完成各自的接线功能。 可以实现多股线、 单股线等普通导线的连接, 同时也实现了不同线径的单股导线混接的接线功能。 本技术方案以一个接线板为分界, 将接线座的接线空间分隔成两个相互独立的 接线空间, 对于本领域技术人员来说, 显而易见可以将本技术方案扩展为多个 接线板, 这些接线板都处于同一电位, 以接线板为分界, 将接线座的空间分隔 成多个独立空间, 实现多个常用导线的混接。
通过第一接线孔 4、接线端子 1和接线板 1形成的两个独立接线空间的导线 连接方案适合常用的接线板和接线端子, 可以安装的导线接头类型有一定的限 制, 因此, 为了拓展了断路器的适用范围, 以适应更多类型接头的导线, 断路 器还可以根据接线情况的需要加设可与汇流排(母排)导线连接的接线排附件 22。 如图 7-9所示, 所述接线排附件 22 包括与所述两个独立接线空间 23、 24 的任——个连接的连接排 18 ,以及用于固定连接排 18的设有进线孔的绝缘隔板 16; 所述绝缘隔板 16沿导线进线方向固定在壳体上。 当安装接线排附件 22时, 连接排 18接入接线端子 2的其中一个独立接线空间内,并保持一定的安装力矩, 绝缘隔板 16沿导线进线方向安装配合在壳体上后, 完成接线排附件 22的安装, 实现接线功能扩展并保证电气安全防护。 通过接线排附件 22使得本实施例实现 了与汇流排 (母排) 的导线混接。
进一步的, 连接排 18上设有可与带环形接头的导线连接的接线螺钉 17 , 壳 体在接线排附件 22的接线螺钉 17的上方位置设有第二接线孔 3 ,螺丝刀可以通 过第二接线孔 3进入壳体内拧紧接线螺钉 17。 所述第二接线孔 3与第一接线孔 4并排设置沿第一壳体 5A和第二壳体 5B的配合平面延伸。 通过接线排附件 22 使得本实施例实现了与汇流排(母排) 的导线混接。 通过增加接线螺钉的设置 使得本实施例实现了与带环形接头的导线混接。
如图 7所示, 本实施例中连接排 18包括嵌入所述两个独立接线空间 23、 24 的任——个的电连接部 27 , 以及跟电连接部 27 固定连接的安装部 28 , 电连接 部 27成四方形柱体, 安装部 28的宽度大于电连接部 27 , 这样安装部 28超出电 连接部 27的部分就形成凸缘, 形成两个连接排端面 21 , 接线螺钉 17设于安装 在第一壳体 5A和第二壳体 5B上设有与连接排 18的安装部 28两侧的连接 排端面 21相对应的定位面 1 0 ,所述电连接部 27嵌入所述两个独立接线空间 2 3、 24的任——个后, 连接排端面 21嵌入到定位面 1 0中。 定位面 1 0在保证连接排 18接入接线空间实现可靠导向的同时,抵消连接排 18与带环形接头的导线连接 时, 由连接排 18上的接线螺钉 17紧固产生的扭距, 阻止连接排 18沿扭距平面 摆动, 保证接线排附件 22接线功能可靠。
所述绝缘隔板 16上设有止动销 15 , 所述止动销 15与壳体上相应位置设置 的止位档 19相互啮合实现绝缘隔板 16 自锁固定。 当绝缘隔板 16沿安装方向配 合在壳体上后, 止动销 15与止位档 19相互啮合, 阻止绝缘隔板 16沿安装方向 在壳体上滑动或脱落, 实现绝缘隔板 1 6 自锁, 保证接线排附件 22安全防护可 靠, 同时方便拆装。
显而易见, 本实施方式釆用了并排设置的两对接线孔(第一接线孔 4、 第二 接线孔 3 ), 以及可以加设接线排附件 22的设计, 在壳体内导线与接线端子 2连 接的进线方向上形成距离不小于第一接线孔 4与第二接线孔 3距离的容纳导线 棵露端的接线通道 20。 由于接线通道 20的存在,接线端子 2的接线的开口相当 于嵌入在壳体内部, 导线接入接线端子 2 内部, 即便有部分金属棵露在接线端 子 2外部, 接线通道 20也可以将棵露部分隔离开来, 当多极断路器连接完成导 线连接后, 相邻导线之间被这些接线通道相互分隔, 而提高了爬电距离和电气 间隙, 杜绝了导线之间短接的安全隐患, 实现电气安全防护。 避免了导线棵露 端处于断路器壳体之外, 多极断路器连接导线后相邻两个导线的电气间隙和爬 电距离很小而带来的安全隐患。
当然, 不难想象, 本实施方式所述的通过接线通道 20实现的电气安全防护 功能, 也可以在没有两对接线孔设计和加设接线排附件设计的普通断路器中实 现, 只需要在壳体内接线端子的导线进线开口处预留一定的保护通道即可, 当 然这会增加断路器体积。
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明, 不 能认定本发明的具体实施只局限于这些说明。 对于本发明所属技术领域的普通 技术人员来说, 在不脱离本发明构思的前提下, 还可以做出若干简单推演或替 换, 都应当视为属于本发明的保护范围。

Claims

权 利 要 求 书
1. 一种断路器, 包括壳体, 设置于壳体内的接线板(1 )和接线端子 (2 ), 其特征在于:
所述的接线端子 ( 2 ) 包括螺钉( 6 )、 压板( 7 ), 设有进线孔和接线空间的 接线座( 8 ) , 所述螺钉( 6 ) 穿过接线座( 8 )顶端面 29的螺紋孔与嵌入接线座 ( 8 ) 内可升降的压板( 7 )接触;
所述接线板( 1 )横穿接线座( 8 )将接线座( 8 ) 的接线空间分隔成两个独 立的接线空间 ( 23、 24 ); 接线板( 1;)、 压板( 7 )和接线座( 8 )侧壁之间形成 第一接线空间 ( 23 ) , 接线板( 1 )、 接线座( 8 )底端面 14 和接线座( 8 )侧壁 之间形成第二接线空间 (24 );
所述壳体在接线端子 ( 1 ) 的螺钉( 6 ) 的上方位置设有第一接线孔( 4 ); 所述压板( 7 )和接线座( 8 )通过螺钉( 6 ) 的作用与接线板( 1 )发生相 对位移压缩所述两个独立接线空间实现导线的连接。
2. 如权利要求 1所述的一种断路器, 其特征在于, 所述壳体内壁在导线与 接线端子( 2 )连接的进线方向上设有引导导线接入所述两个独立接线空间( 23、 24 ) 的导向板(12 )。
3. 如权利要求 1所述的一种断路器, 其特征在于, 所述壳体内在导线与接 线端子 (2 )连接的进线方向上设有容纳导线棵露端的接线通道(20 )。
4. 如权利要求 1所述的一种断路器, 其特征在于, 所述断路器还包括可与 汇流排导线连接的接线排附件(22 ); 所述接线排附件(22 ) 包括与所述两个独 立接线空间(23、 24 )的任——个连接的连接排(18 ), 以及用于固定连接排(18 ) 的设有进线孔的绝缘隔板 ( 16 ); 所述绝缘隔板 ( 16 ) 沿导线进线方向固定在壳 体上。
5. 如权利要求 4所述的一种断路器, 其特征在于, 所述连接排(18 )上设 有可与带环形接头的导线连接的接线螺钉(17 ), 所述壳体在接线排附件(22 ) 的接线螺钉( 17 ) 的上方位置设有第二接线孔( 3 )。
6. 如权利要求 4所述的一种断路器, 其特征在于, 所述绝缘隔板(16 )上 设有止动销 ( 15 ), 所述止动销 ( 15 )与壳体上相应位置设置的止位档 ( 19 )相 互啮合实现绝缘隔板(16) 自锁固定。
7. 如权利要求 5所述的一种断路器, 其特征在于, 所述断路器在壳体内导 线与接线端子 (2)连接的进线方向上形成距离不小于第一接线孔(4) 与第二 接线孔(3)距离的容纳导线棵露端的接线通道(20)。
8. 如权利要求 5所述的一种断路器, 其特征在于, 所述连接排(18) 包括 嵌入所述两个独立接线空间 (23、 24) 的任——个的电连接部 (27), 以及跟电 连接部( 27 )固定连接的安装部( 28 ); 安装部( 28 )的宽度大于电连接部( 27 ), 所述接线螺钉 ( I7 )设于安装部 ( 28 )上。
9. 如权利要求 8所述的一种断路器, 其特征在于, 所述壳体设有与连接排 (18) 的安装部(28) 两侧的连接排端面 (21)相对应的定位面 (10), 所述电 连接部 (27)嵌入所述两个独立接线空间 (23、 24) 的任——个后, 连接排端 面 (21)嵌入到定位面 (10) 中。
PCT/CN2013/073184 2012-09-25 2013-03-26 一种断路器 WO2014048095A1 (zh)

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