WO2014036785A1 - Plating solution and plating process for multi-layer cyanide-free plating copper-tin alloy coating, and coins made by the process - Google Patents

Plating solution and plating process for multi-layer cyanide-free plating copper-tin alloy coating, and coins made by the process Download PDF

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Publication number
WO2014036785A1
WO2014036785A1 PCT/CN2012/084571 CN2012084571W WO2014036785A1 WO 2014036785 A1 WO2014036785 A1 WO 2014036785A1 CN 2012084571 W CN2012084571 W CN 2012084571W WO 2014036785 A1 WO2014036785 A1 WO 2014036785A1
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layer
copper
electroplating
cyanide
tin
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PCT/CN2012/084571
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French (fr)
Chinese (zh)
Inventor
张勃
徐伟
王卓新
徐岷
宋金华
张高军
陆懿
王斌
曹雅哲
Original Assignee
上海造币有限公司
中国印钞造币总公司
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Priority to CA2883815A priority Critical patent/CA2883815C/en
Publication of WO2014036785A1 publication Critical patent/WO2014036785A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/56Electroplating: Baths therefor from solutions of alloys
    • C25D3/58Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of copper
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces
    • C25D5/50After-treatment of electroplated surfaces by heat-treatment
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • C25D7/005Jewels; Clockworks; Coins

Definitions

  • the invention relates to the field of coinage technology, and in particular to a plating solution for electroplating of a multi-layer cyanide-free electroplating copper-tin alloy coating, electroplating Process and coin products obtained by the process.
  • the electroplating materials used in the international coinage industry mainly include copper plating, nickel plating, copper plating alloy, etc.
  • the electroplating copper-tin alloy technology is formed by using a cyanide-containing electroplating method or a single metal plating method to form an alloy layer by heat treatment.
  • Copper-tin alloy plating is a traditional electroplating process for nickel plating. It can be used for hanging plate plating.
  • Cyanide system copper-tin alloy is a relatively mature nickel-based layer process.
  • cyanide-free copper-tin alloy plating solutions mainly include pyrophosphate, pyrophosphate-stannate, citrate-stannate and HEDP, but the most potential alternative to cyanide solution system is pyrophosphate. Salt solution system.
  • pyrophosphate pyrophosphate
  • Salt solution system a cyanide brass tin plating process. If the plating time is too long, problems such as fogging and looseness of the plating layer will occur. Therefore, this process is mostly used for decorative coatings, and there are few breakthroughs in functional coatings.
  • the object of the present invention is to solve the problems encountered in the use of a brass tin plating layer for a functional plating layer, namely, continuous thickening of the plating layer, uniform density of the plating layer, and stability of the plating solution.
  • the object of the present invention is to provide a pyrophosphate plating solution for a multi-layer cyanide-free electroplating copper-tin alloy plating layer and a Electroplating process for multi-layer cyanide-free electroplating copper-tin alloy plating layer and coin product produced by the electroplating process, using the pyrophosphate plating solution and multi-layer cyanide-free plating
  • the electroplating process of copper-tin alloy plating can obtain a coin product with a coating thickness of more than 20 m and a uniform and dense coating.
  • the layer, the third layer and the surface layer, the electroplating process is a multi-layer electroplating process using a pyrophosphate solution system, and the main electroplating process has the same main salt system, thereby avoiding the risk of contamination of the plating solution between different plating layers, and each layer is plated with clean water.
  • Rinsing can save the activation process; multi-layer electroplating is used to compensate for the problem that the single-layer cyanide-free electroplated copper-tin alloy coating is thinner than the cyanide-plated copper-tin alloy coating; the plating solution used in each layer of the electroplating process is
  • the pyrophosphate solution system is a cyanide-free environment-friendly type, which greatly reduces the management cost of highly toxic cyanide, improves the plating environment, reduces the pressure of wastewater on the environment, and greatly improves the coin plating coating material. The level of production.
  • the electroplating process of the multi-layer cyanide-free electroplating copper-tin alloy coating provided by the invention and the coin structure thereof are different from the traditional cyanide-containing electroplated copper-tin alloy coins and other electroplated copper-tin alloy coins currently provided at home and abroad. Crafting process and coin structure.
  • the conventional cyanide-plated copper-tin alloy coin is made by electroplating a copper-tin alloy directly on a steel core blank, and the coin structure is a single-layer structure.
  • a pyrophosphate plating solution for a multi-layer cyanide-free electroplating copper-tin alloy plating layer comprising a cyanide-free brass tin main light agent, the cyanide-free yellow
  • the solute of the copper tin main light agent is composed of a brightener ⁇ and a brightener ; wherein the concentration of the brightener A in the cyanide-free brass tin main light main light agent is 1-10 g/L; the brightener B is in the absence
  • the concentration of the cyanide brass tin main light agent in the main light agent is 0.05-0.5 g/L.
  • the concentration of the cyanide-free brass tin main light agent in the pyrophosphate plating solution is 3-20 mL/L.
  • the solute of the cyanide-free brass tin main light agent is composed of brightener A and brightener B; the solvent is a mixture of water and an organic solvent; wherein the ratio of water and organic solvent is just enough to dissolve the brightener A and brightener B are optimal.
  • the organic solvent may be selected from the group consisting of an organic solvent capable of dissolving the brightener A and the brightener B and water.
  • the brightener A is a Mimpol WT brightener produced by the French company Rhodia; the brightener B is 2-mercaptobenzimidazole.
  • the addition of the above Mimpol WT can significantly shorten the plating time, improve the uniformity of the plating layer and the deep plating ability, and at the same time improve the corrosion resistance of the plating layer, and the coating is excellent in salt spray resistance and flexibility.
  • the present invention adds a brightener A and a brightener B to the plating solution, and the two synergistically act to obtain a uniform and dense brass tin plating layer over a wide range of current densities.
  • the pyrophosphate plating solution of the multi-layer cyanide-free electroplated copper-tin alloy plating layer has a P H value of 8.0-10.0; and a density of 1.30 to 1.45 g/cm 3 .
  • the pH of the above pyrophosphate plating solution of the present invention can be adjusted with hydrogen phosphate and phosphoric acid to achieve the desired pH value.
  • the pyrophosphate plating solution of the multi-layer cyanide-free electroplating copper-tin alloy plating layer further comprises the following components: pyrophosphate 350-450 g/L; soluble copper salt 20-35 g/L; soluble tin Salt 1.8 ⁇ 3.0g/L; conductive salt 0 ⁇ 80g/L;
  • the solvent of the above pyrophosphate plating solution is water.
  • the pyrophosphate is selected from the group consisting of potassium pyrophosphate and sodium pyrophosphate.
  • the pyrophosphate is selected from the group consisting of potassium pyrophosphate.
  • the soluble copper salt is selected from the group consisting of copper pyrophosphate, copper sulfate, copper chloride, basic copper carbonate, copper methanesulfonate, copper sulfamate, two or more.
  • the soluble copper salt is selected from the group consisting of copper pyrophosphate.
  • the soluble tin salt is selected from the group consisting of stannous pyrophosphate, stannous sulfate, stannous chloride, tin fluoroborate, and tin alkyl sulfonate, two or more.
  • the soluble tin salt is selected from the group consisting of stannous pyrophosphate.
  • the conductive salt is selected from the group consisting of potassium chloride, sodium chloride, dipotassium hydrogen phosphate, ammonium chloride, potassium sulfate, sodium sulfate, potassium carbonate, sodium carbonate, two or more.
  • the conductive salt is selected from the group consisting of dipotassium hydrogen phosphate.
  • the solute of the cyanide-free brass tin adjuvant is composed of the auxiliary complexing agent A and the auxiliary complexing agent B; wherein the concentration of the auxiliary complexing agent A in the cyanide-free brass tin adjuvant is 5-10 g. /L, the concentration of the auxiliary complexing agent B in the cyanide-free brass tin adjuvant is 5 ⁇ 10g/L.
  • the solvent of the above cyanide-free brass tin adjuvant is water.
  • the auxiliary complexing agent A and the auxiliary complexing agent B are both selected from the group consisting of glycolic acid, sodium gluconate, HEDP (hydroxyethylidene diphosphonic acid), citric acid, sodium citrate, citrate amine, potassium tartrate One, two or more of sodium, methanesulfonic acid, triethanolamine, oxalic acid, glycine, and the auxiliary complexing agent A and the auxiliary complexing agent B are not simultaneously selected from the same substance.
  • the auxiliary complexing agent A is selected from the group consisting of glycolic acid; and the auxiliary complexing agent B is selected from the group consisting of sodium gluconate.
  • the pyrophosphate plating solution of the multilayer cyanide-free electroplated copper-tin alloy plating layer of the present invention may further comprise a stabilizer;
  • the concentration of the stabilizer is 0.01 to 0.05 g/L.
  • the stabilizer is selected from the group consisting of hydroquinone, catechol, resorcinol, ⁇ -naphthol, ascorbic acid, and hydroxybenzenesulfonic acid.
  • the electroplating solution of the invention has the advantages of simple composition and easy maintenance, and can be applied to a wide current density range, and the plating thickness can be more than 20 m without brittleness, and the weight percentage of tin in the plating layer is 11% to 14%; The appearance is uniform golden yellow, and there is no color difference.
  • the invention also provides a method for electroplating a multi-layer cyanide-free electroplated copper-tin alloy plating layer, which sequentially electroplats two layers of -4 layers of copper-tin alloy plating on the coin substrate, and then obtains multi-layer cyanide-free electroplating copper by high temperature heat treatment- A tin alloy coated coin; wherein the even plating layer and the surface layer are plated by the above-mentioned multi-layer cyanide-free electroplating copper-tin alloy plating pyrophosphate plating solution.
  • the number of layers of the electroplated copper-tin alloy plating layer is 2 layers or 4 layers.
  • the temperature of the high temperature treatment is 600-800° C.
  • the plating method of the multi-layer cyanide-free copper-tin alloy plating layer of the present invention specifically includes the following steps:
  • Electroplating first layer The low carbon steel coinage billet is used as the coin base, and the degreased and pickled activated coinage billet is placed in the first plating solution, and the plating thickness is about 1 at 20 ⁇ 30 °C. A first layer of 5 microns, a first layer of copper-tin alloy containing less than 2% tin is obtained; then washed with water. Preferably, in step 1, the current density of the first layer of electroplating is 0.5 to 1.5 A/dm 2 ; and the plating time is 30 to 60 minutes.
  • the first plating solution used in the first step and the fifth step is a cyanide-free low-tin copper-tin alloy plating solution
  • the cyanide-free low-tin copper-tin alloy plating solution commonly used in the prior art can be used, for example, it is a plating solution containing the following solute concentration.
  • the solvent is water.
  • the density is 1.25-1.35;
  • the water washing after the plating of the first layer is performed by immersing the coinage material after the plating of the first layer in deionized water at normal temperature.
  • the total thickness of the coating of the blank or the blank of the invention is not less than 20 micrometers, and the bonding strength, corrosion resistance, abrasion resistance and hardness of the coating of the blank or the blank cake satisfy the requirements of the coinage application.
  • Electroplating the second layer the water-washed coinage obtained in step 1 is placed in the above-mentioned multi-layer cyanide-free electroplating copper-tin alloy plating pyrophosphate plating solution at a temperature of 25 to 35 ° C. Electroplating a second layer with a thickness of approximately 10-20 microns, A second layer of copper-tin alloy having a tin content of 14-18% was obtained; then washed with water.
  • the current density of the second layer of electroplating is 0.5 to 1.5 A/dm 2 ; and the plating time is 200 to 550 minutes.
  • the water washing after the plating of the second layer is performed by immersing the coinage material after the second layer plating in deionized water at normal temperature.
  • Electroplating the third layer The water-washed coinage obtained in step 2 is placed in the first plating solution, and the third layer having a thickness of about 3 to 5 ⁇ m is plated at a temperature of 20 to 30 ° C to obtain a tin content. Less than 2% of the third layer of copper-tin alloy; then washed with water.
  • the current density of the third layer of the electroplating is 0.5 to 1.5 A/dm 2 ; the electroplating time is 60 to 90 minutes; preferably, the water washing after the third layer is electroplated is to be electroplated after the third layer
  • the coinage billet is rinsed in deionized water at room temperature.
  • electroplating the fourth layer (also referred to as the surface layer): the rinsed coinage obtained in step 3 is placed in the above-mentioned multi-layer cyanide-free electroplating copper-tin alloy plating pyrophosphate plating solution, A fourth layer having a thickness of about 10 to 12 ⁇ m is electroplated at a temperature of 20 to 30 ° C to obtain a fourth layer of a copper-tin alloy containing 14-18% of tin; and then washed with water.
  • the current density of the fourth layer of electroplating is 0.5 to 1.5 A/dm 2 ; and the plating time is 200 to 270 minutes.
  • the water washing after the fourth layer is electroplated is performed by immersing the coinage material after the fourth layer plating in deionized water at normal temperature.
  • the electroplated billet obtained by the second step and the water-washed coinage obtained in the step 2 or the electroplated billet obtained by the fourth step and the water-washed coinage billet are sequentially dried and subjected to high-temperature heat treatment to obtain a multi-layer cyanide-free copper-tin alloy plating layer.
  • the degreasing step in the step 1 includes an alkaline degreasing step and an electric deoiling step in sequence; the pickling activation step in the step 1 is a pickling activation of the coinage billet with a hydrochloric acid solution.
  • the alkaline degreasing step, the electric deoiling step and the pickling activation step further comprise a water washing step.
  • the water washing is preferably a normal temperature rinsing using deionized water.
  • the alkaline deoiling step, the electric deoiling step and the pickling activating step of the present invention may employ an alkaline degreasing step, an electric deoiling step and a pickling activation step which are conventional in the prior art.
  • the present invention also provides a coin product for use in the above-described multi-layer cyanide-free electroplating copper-tin alloy plating layer of the present invention.
  • the multi-layer cyanide-free copper-tin alloy coated coin obtained by the plating method is subjected to high temperature heat treatment to form a single layer of copper-tin alloy coated coin, and the weight percentage of tin in the single layer coating is 11% to 14%.
  • the coating has a uniform golden color and no color difference.
  • the above-mentioned multi-layer cyanide-free copper-tin alloy plating coin has a coin plating thickness of 20-24 micrometers obtained by using two plating layers, and a coin plating thickness of 25-31 micrometers obtained by using four plating layers.
  • the electroplating bath used in each coating of the coin product of the invention adopts a pyrophosphate solution system, fully utilizing the advanced and superiority of the cyanide-free alloy electroplating, combined with the multi-layer electroplating method, through the thickness of the multi-layer coating and the composition of the alloy.
  • the reasonable combination solves the difficult problem of the thinning of the single-layer cyanide-free plating alloy coating which is recognized by the current plating.
  • the electroplating method of the multi-layer cyanide-free electroplating copper-tin alloy plating layer of the invention can save the management cost of the highly toxic cyanide; greatly improve the plating conditions, and is beneficial to the health of the worker and the protection of the environment;
  • the system uses a pyrophosphate system to avoid the risk of mutual contamination between the plating solutions, making the entire process smooth and easy to control.
  • FIG. 1 is a flow chart of the electroplating process of the present invention
  • FIG. 2 is an effect of the brightener A on the appearance of the Hull test piece
  • FIG. 3 is the effect of the brightener B on the appearance of the Hull test piece
  • Fig. 5 Effect of adding auxiliary complexing agent A on the coating composition
  • Figure 6 Effect of adding auxiliary complexing agent B on the coating composition
  • Figure 7 Adding auxiliary complex The effect of agents A and B on the composition of the coating.
  • the cyanide-free brass tin adjuvants in Tables 1 to 7 below and in Examples 1-6 were composed of glycolic acid having a concentration of 5-10 g/L and sodium gluconate having a concentration of 5-10 g/L.
  • the following table 1 - Table 7 and the cyanide-free copper additive in each of Examples 1-6 are composed of glycolic acid having a concentration of 50-100 g/L and 2-mercaptobenzimidazole having a concentration of 0.05-0.5 g/L. .
  • Hydrochloric acid activation Parameter range Concentrated hydrochloric acid (35%) 350-500mL/L Temperature 20-30°C
  • Example 1 A low carbon steel coinage blank is used as a base, and a first layer and a second layer are sequentially plated thereon, and then as a product, the specific steps are as follows:
  • Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 50g/L degreaser, the temperature is 55 °C for 20 minutes, then the deionization with 60 °C Water rinsing;
  • Electro-de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreaser is a degreaser of 60 g/L, the temperature is 55 V, and the current density is 0.5 A/dm 2 for 20 minutes. The anode was electrolytically cleaned and then rinsed with deionized water at 60 ° C;
  • the activated coinage billet is placed in a first layer of plating solution having a pH of 8.0, and the first layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm 2 .
  • Time is 60 minutes.
  • the first layer of plating solution consists of the following components: potassium pyrophosphate, 250 g / L ; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 0.2 g / L; cyanide-free copper additive, 10 ml / L; the first layer thickness of about 2-4 microns.
  • Electroplating the second layer The coinage material rinsed with the above deionized water is placed in a second layer of plating solution having a pH of 8.0, and the second layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm. 2 , plating time 540 minutes.
  • the second layer of plating solution consists of the following components: potassium pyrophosphate, 350g / L; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 1.8g / L; cyanide-free brass tin main light agent, 3ml / L ; Cyanide-free brass tin adjuvant, 10ml / L ;
  • the second layer is about 18-20 microns thick, and the tin content is 14-18%.
  • Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 60g/L degreaser, the temperature is 60 ° C for 20 minutes, then the deionization with 60 ° C Water rinsing;
  • the activated coinage billet is placed in a first layer of plating solution having a pH of 9.0, and the first layer is electroplated at a temperature of 25 ° C, and the current density is 1.0 A/dm 2 .
  • Time is 60 minutes.
  • the first layer of plating solution consists of the following components: potassium pyrophosphate, 300g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 0.35 g / L; cyanide-free copper additive, 20ml / L;
  • the layer thickness is about 2-4 microns.
  • Electroplating the second layer The coinage material after rinsing the above deionized water is placed in a second layer of plating solution having a pH of 9.0, and the second layer is electroplated at a temperature of 25 ° C, and the current density is 1.2 A/dm. 2 , plating time 540 minutes.
  • the second layer of plating solution consists of the following components: potassium pyrophosphate, 400g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 2.2g / L; dipotassium hydrogen phosphate, 45 g / L; Brass tin main light agent, 20ml / L; cyanide-free brass tin adjuvant, 50ml / L; the second layer thickness is about 18-20 microns, tin content is 14-18%.
  • Electro-de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreaser is 80 g/L degreaser, the temperature is 65, and the current density is 1.2 A/dm 2 for 20 minutes. The anode was electrolytically cleaned and then rinsed with deionized water at 60 ° C;
  • the activated coinage billet is placed in the first layer of plating solution having a pH of 9.8, and the first layer is electroplated at a temperature of 28 ° C, and the current density is 1.4 A/dm 2 .
  • Time is 60 minutes.
  • the first layer of plating solution consists of the following components: potassium pyrophosphate, 360g / L; copper pyrophosphate, 28 g / L; stannous pyrophosphate, 0.45 g / L; cyanide-free copper additive, 15ml / L;
  • the layer thickness is about 2-4 microns.
  • Electroplating the second layer The coinage material rinsed with the above deionized water is placed in a second layer of plating solution having a pH of 9.8, and the second layer is electroplated at a temperature of 28 ° C, and the current density is 1.8 A/dm. 2 , plating time 540 minutes.
  • the second layer of plating solution consists of the following components: potassium pyrophosphate, 450g / L; copper pyrophosphate, 32 g / L; stannous pyrophosphate, 2.8g / L; dipotassium hydrogen phosphate, 70 g / L; Brass tin main light agent, 10ml / L; cyanide-free brass tin adjuvant, 30ml / L; the second layer thickness is about 18-20 microns, tin content is 14-18%.
  • Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 50g/L degreaser, the temperature is 55 °C for 20 minutes, then the deionization with 60 °C Water rinsing;
  • Electro-de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreaser is a degreaser of 60 g/L, the temperature is 55 V, and the current density is 0.5 A/dm 2 for 20 minutes. The anode was electrolytically cleaned and then rinsed with deionized water at 60 ° C;
  • the activated coinage billet is placed in a first layer of plating solution having a pH of 8.0, and the first layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm 2 .
  • Time is 30 minutes.
  • the first layer of plating solution consists of the following components: potassium pyrophosphate, 250g / L; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 0.2 g / L; cyanide-free copper additive, 10ml / L ;
  • the layer thickness is about 1-2 microns.
  • Electroplating the second layer The coinage material rinsed with the above deionized water is placed in a second layer of plating solution having a pH of 8.0, and the second layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm. 2 , plating time is 270 minutes.
  • the second layer of plating solution consists of the following components: potassium pyrophosphate, 350g / L; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 1.8g / L; cyanide-free brass tin main light agent, 3ml / L ; Cyanide-free brass tin adjuvant, 10ml / L ; the second layer thickness is about 10-12 microns, the tin content is about 14-18%.
  • the above-mentioned washed mint material is placed in a third layer of plating solution having a pH of 8.0, and the third layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm 2 .
  • Time is 90 minutes.
  • the third layer of plating solution consists of the following components: potassium pyrophosphate, 250g / L; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 0.2 g / L; cyanide-free copper additive, 15ml / L;
  • the layer thickness is approximately 3-5 microns.
  • Electroplated surface layer The coinage material after rinsing the above deionized water is placed in a surface plating solution with a pH of 8.0, and the surface layer is plated at a temperature of 20 ° C, the current density is 0.5 A/dm 2 , and the plating time is 270 minutes.
  • the surface plating solution consists of the following components: potassium pyrophosphate, 350g/L; copper pyrophosphate, 20 g/L; stannous pyrophosphate, 1.8g/L; cyanide-free brass tin main light, 10ml/L ; Cyanide brass tin adjuvant, 30ml / L; surface layer thickness of about 10-12 microns, tin content of 14-18%.
  • Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 60g/L degreaser, the temperature is 60 ° C for 20 minutes, then the deionization with 60 ° C Water rinsing;
  • Electric de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreasing agent is 70 g/L degreaser, the temperature is 60 ° C, and the current density is 1.0 A/dm 2 .
  • the activated coinage billet is placed in a first layer of plating solution having a pH of 9.0, and the first layer is electroplated at a temperature of 25 ° C, and the current density is 1.0 A/dm 2 .
  • Time is 30 minutes.
  • the first layer of plating solution consists of the following components: potassium pyrophosphate, 300g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 0.3 g / L; cyanide-free copper additive, 20ml / L;
  • the layer thickness is about 1-2 microns.
  • Electroplating the second layer The coinage material after rinsing the above deionized water is placed in a second layer of plating solution having a pH of 9.0, and the second layer is electroplated at a temperature of 25 ° C, and the current density is 1.2 A/dm. 2 , plating time is 270 minutes.
  • the second layer of plating solution consists of the following components: potassium pyrophosphate, 400g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 2.2g / L; cyanide-free brass tin main light agent, 20ml / L ; Cyanide-free brass tin adjuvant, 50ml / L;
  • the second layer is about 10-12 microns thick, and the tin content is about 14-18%.
  • the third layer of plating solution consists of the following components: potassium pyrophosphate, 300g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 0.3 g / L; cyanide-free copper additive, 18ml / L; The layer thickness is approximately 3-5 microns.
  • Electroplated surface The minted material after rinsing the above deionized water is placed in a surface plating solution with a pH of 9.0, and the surface layer is plated at a temperature of 25 ° C.
  • the current density is 1.0 A/dm 2 and the plating time is 270 minutes.
  • the surface plating solution consists of the following components: potassium pyrophosphate, 400g/L; copper pyrophosphate, 25g/L; stannous pyrophosphate, 2.2g/L; cyanide-free brass tin main light, 18ml/L; Brass tin adjuvant, 40ml/L; surface layer thickness is about 10-12 microns, tin content is 14-18%.
  • Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 70g/L degreaser, the temperature is 65 °C for 20 minutes, then the deionization with 60 °C Water rinsing;
  • the activated coinage billet was placed in a first layer of plating solution having a pH of 9.8, and the first layer was electroplated at a temperature of 30 ° C with a current density of 1.5 A/dm 2 and a plating time of 30 minutes.
  • the first layer of plating solution consists of the following components: potassium pyrophosphate, 370g / L; copper pyrophosphate, 30 g / L; stannous pyrophosphate, 0.4 g / L; cyanide-free copper additive, 15ml / L;
  • the layer thickness is about 1-2 microns.
  • Electroplating the second layer The coinage material after rinsing the above deionized water is placed in a second layer of plating solution having a pH of 10.0, and the second layer is electroplated at a temperature of 28 ° C, and the current density is 1.8 A/dm. 2 , plating time is 270 minutes.
  • the second layer of plating solution consists of the following components: potassium pyrophosphate, 450g / L; copper pyrophosphate, 35 g / L; stannous pyrophosphate, 3.0g / L; cyanide-free brass tin main light agent, 10ml / L ; Cyanide-free brass tin adjuvant, 30ml / L;
  • the second layer thickness is about 10-12 microns, the tin content is about 14-18%.
  • the third layer of plating solution consists of the following components: potassium pyrophosphate, 370g / L; copper pyrophosphate, 30g / L; stannous pyrophosphate, 0.5 g / L; cyanide-free copper additive, 12mlL; It is 3-5 microns.
  • Electroplated surface The minted material after rinsing the above deionized water is placed in a surface plating solution with a pH of 10.0, and the surface layer is plated at a temperature of 30 ° C. The current density is 1.8 A/dm 2 and the plating time is 270 minutes. .
  • the surface plating solution consists of the following components: potassium pyrophosphate, 450g/L; copper pyrophosphate, 32g/L; stannous pyrophosphate, 2.8g/L; cyanide-free brass tin main light, 18ml/L; Brass tin adjuvant, 40ml/L; surface layer thickness is about 10-12 microns, tin content is 14-18%.
  • Brightener A (WT) Additive A can effectively improve high-area charring and increase the brightness of the coating.
  • the addition of A causes the electrodeposition characteristics of the alloy plating solution to be controlled by the electrochemical step control to the diffusion step. Therefore, in the high current density region, it is only necessary to reduce the concentration polarization of the metal ions, so that electrodeposition can be better achieved.
  • the diffusion adsorption and inhibition of the additive A on the surface of the electrode increase the polarization of the cathode, so that the crystal of the alloy coating is fine and bright.
  • Brightener B (2-mercaptobenzimidazole) brightener B acts as a grain refiner for copper ion electrodeposition, enhances the cathodic polarization of copper ions in a low current density region, and makes the metal copper crystal fine and inhibits The precipitation of copper increases the tin content in the coating of the low current density region.
  • Auxiliary complexing agent A (glycolic acid)
  • An auxiliary complexing agent for tin ions which can enhance the complexation of tin ions, can eliminate the reaction of free divalent tin with copper ions to form monovalent copper powder, and can effectively inhibit tin. Oxidation of ions.
  • FIG. 5 is the effect of the addition of auxiliary complexing agent A on the coating composition.
  • the abscissa indicates the current density and the ordinate indicates the mass percentage of tin in the coating.
  • Curve B is the composition of the plating solution at the different current densities of the plating solution without the auxiliary complexing agent A
  • the curve C is the composition of the plating solution at the different current densities of the plating solution to which the auxiliary complexing agent A is added. It can be seen from Fig. 4 that as the current density increases, the tin content of the coating increases gradually.
  • the tin content in the coating is 12.45%; when the current density is 2A/dm 2 , in the coating The tin content can reach 15.67%.
  • the effect of tin content in the coating layer is small in the low current density region; however, tin precipitation is effectively suppressed in the high current density region, when the current density is 2 A/dm 2 , in the plating layer
  • the tin content was 14.73%, a decrease of 0.94% year-on-year. It can be seen that the addition of the auxiliary complexing agent A effectively suppresses the difference in tin content of the plating layer at different current densities, and improves the uniformity of the plating layer.
  • Auxiliary complexing agent B sodium gluconate
  • An auxiliary complexing agent for copper ions in an alkaline solution system which can enhance the complexation of copper ions and synergistic effect with glycolic acid, greatly improving the stability of the plating solution.
  • auxiliary complexing agent B 0.3 g / L the composition of the coating at different current densities is shown in Figure 6,
  • Figure 6 is the effect of the addition of auxiliary complexing agent B on the coating composition.
  • the abscissa indicates the current density and the ordinate indicates the mass percentage of copper in the coating.
  • Curve B is the composition of the plating solution at different current densities of the plating solution without the auxiliary complexing agent B
  • curve C is the composition of the plating solution at the different current densities of the plating solution to which the auxiliary complexing agent B is added. It can be seen from Fig. 5 that the copper content of the coating gradually decreases with the increase of the current density.
  • the copper content in the coating is 87.62%; when the current density is 2A/dm 2 , the coating is in the coating.
  • the copper content dropped to 84.33%.
  • the effect of copper content in the coating is small in the high current density region; however, copper precipitation is effectively suppressed in the low current density region.
  • the coating is in the coating.
  • the copper content was 86.21%, a decrease of 1.41% year-on-year. It can be seen that the addition of the auxiliary complexing agent B effectively suppresses the difference in the copper content of the plating layer at different current densities, and improves the uniformity of the plating layer.
  • Curve B is the composition of the plating solution without the auxiliary complexing agent at different current densities.
  • Curve C is added with the auxiliary complexing agent A 0.3 g/L, and the auxiliary complexing agent B 0.3 g/L is different.
  • the composition of the coating at current density It can be seen from Fig.
  • the auxiliary complexing agent A in the low current density region effectively suppresses the precipitation of copper and lowers the mass percentage of copper in the plating layer;
  • the auxiliary complexing agent B effectively suppresses the precipitation of tin, and the mass percentage of tin in the plating layer is lowered, so that the mass percentage of copper is increased.
  • the auxiliary complexing agents A and B in the plating solution produce a synergistic effect by inhibiting the electrodeposition of copper and tin in different current density regions, so that the copper-tin alloy plating layer remains relatively stable under different current density conditions. Alloy plating composition.

Abstract

The present invention relates to the technical field of coinage, and particularly to a plating solution and a plating process for a multi-layer cyanide-free plating copper-tin alloy coating, and coins made by the process. The pyrophosphate plating solution for a multilayer cyanide-free plating copper-tin alloy coating of the present invention comprises a cyanide-free main brightener based on tin-brass consisting of brighteners A and B, and the concentration of the brightener A in the main brightener is 1-10 g/L; the concentration of the brightener B in the main brightener is 0.05-0.5 g/L. With this pyrophosphate plating solution and the plating process for a multi-layer cyanide-free plating copper-tin alloy coating, the thickness of the coating of more than 20 μm can be achieved, and coin products with a dense and uniform coating can be obtained. A coating on a coin formed after high-temperature heat treatment has a single-layer structure, the content of tin in the single-layer coating by weight is 11% to 14%; the appearance of the coating is even and golden without chromatic aberration. Therefore, the well-recognized difficult problem in the plating industry that a single-layer cyanide-free plating alloy coating is thin is solved.

Description

一种多层无氰电镀铜-锡合金镀层的电镀液、 电镀工艺及其硬币 技术领域 本发明涉及造币技术领域, 尤其涉及一种多层无氰电镀铜-锡合金镀层的电镀液、 电镀 工艺及采用该工艺获得的硬币产品。  BACKGROUND OF THE INVENTION 1. Field of the Invention The invention relates to the field of coinage technology, and in particular to a plating solution for electroplating of a multi-layer cyanide-free electroplating copper-tin alloy coating, electroplating Process and coin products obtained by the process.
背景技术 含氰电镀的历史可以追溯到 1831年, 实用型的电镀工艺是 1840 年由 Elkington获得的 氰化镀银专利开始的。 氰化镀锌在第一次世界大战期间就已经获得实际应用, 随后, 氰化电 镀技术被广泛应用于锌、 铜、 镉、 银、 金等多种单金属或合金电镀。 但氰化物是剧毒物质, 其致死量仅仅为 5mg, 因此, 对剧毒氰化物的管理和含氰电镀液的废水排放处理提出了很高 的要求。 20 世纪 70年代, 无氰镀锌工艺的研究首先获得了突破, 到目前为止, 无氰镀铜、 无氰镀金银、 无氰镀铜合金等技术相继开发问世, 并开始在某些工业领域中得到应用。 目前 国际造币行业中采用的电镀材料主要有镀铜、 镀镍、 镀铜合金等, 其中电镀铜 -锡合金技术 还是采用含氰电镀或分别镀单金属后采用热处理的方法形成合金层。 铜 -锡合金电镀是一种代镍镀层的传统电镀工艺, 可以用于挂滚镀, 氰化物体系镀铜- 锡合金是发展的较为成熟的代镍层工艺。 由于环保和对人体健康的要求, 近年来有关无氰 铜 -锡合金电镀新工艺的开发研究已广泛为人们所关注。 目前报道的无氰铜锡合金电镀的溶 液体系主要有焦磷酸盐、 焦磷酸盐-锡酸盐、 柠檬酸盐-锡酸盐和 HEDP等, 但最有潜力替代 氰化物溶液体系的是焦磷酸盐溶液体系。 现阶段无氰黄铜锡电镀工艺, 电镀时间过长, 就会 出现镀层发雾、 疏松等问题。 因此, 该工艺大多用在装饰性镀层方面, 而在功能性镀层方面 的突破较少。 因此, 本发明的目的是解决黄铜锡镀层用于功能性镀层所遇到的, 即: 镀层的 持续增厚, 镀层的均匀致密, 镀液的稳定等问题。 BACKGROUND OF THE INVENTION The history of cyanide-containing electroplating dates back to 1831, and the practical electroplating process began with the silver cyanide silver plating patent obtained by Elkington in 1840. Cyanide galvanizing has been used in the first world war. Subsequently, cyanide electroplating technology has been widely used in zinc, copper, cadmium, silver, gold and other single metal or alloy plating. However, cyanide is a highly toxic substance, and its lethal dose is only 5 mg. Therefore, high management is required for the management of highly toxic cyanide and the discharge of wastewater containing cyanide plating solution. In the 1970s, the research on cyanide-free galvanizing process first achieved breakthroughs. So far, technologies such as cyanide-free copper plating, cyanide-free gold plating, and cyanide-free copper plating alloy have been developed and started in some industrial fields. Get the app. At present, the electroplating materials used in the international coinage industry mainly include copper plating, nickel plating, copper plating alloy, etc. Among them, the electroplating copper-tin alloy technology is formed by using a cyanide-containing electroplating method or a single metal plating method to form an alloy layer by heat treatment. Copper-tin alloy plating is a traditional electroplating process for nickel plating. It can be used for hanging plate plating. Cyanide system copper-tin alloy is a relatively mature nickel-based layer process. Due to environmental protection and human health requirements, research and development of new cyanide-free copper-tin alloy plating processes have been widely concerned in recent years. Currently reported cyanide-free copper-tin alloy plating solutions mainly include pyrophosphate, pyrophosphate-stannate, citrate-stannate and HEDP, but the most potential alternative to cyanide solution system is pyrophosphate. Salt solution system. At this stage, there is no cyanide brass tin plating process. If the plating time is too long, problems such as fogging and looseness of the plating layer will occur. Therefore, this process is mostly used for decorative coatings, and there are few breakthroughs in functional coatings. Therefore, the object of the present invention is to solve the problems encountered in the use of a brass tin plating layer for a functional plating layer, namely, continuous thickening of the plating layer, uniform density of the plating layer, and stability of the plating solution.
发明内容 鉴于现有技术中无氰电镀黄铜锡无法镀厚及镀层不均匀的缺点, 本发明的目的在于提供 了一种多层无氰电镀铜 -锡合金镀层的焦磷酸盐电镀溶液和一种多层无氰电镀铜 -锡合金镀层 的电镀工艺以及采用该电镀工艺制作的硬币产品, 采用该焦磷酸盐电镀溶液和多层无氰电镀 铜-锡合金镀层的电镀工艺可获得镀层厚度达 20 m以上且镀层均匀致密的硬币产品。 本发明的多层无氰电镀铜-锡合金镀层的电镀工艺以及采用该电镀工艺制作的硬币产 品, 其坯饼以低碳钢造币坯料为基体, 在其上依次电镀第一层、 第二层、 第三层及表层, 电 镀工艺为采用焦磷酸盐溶液体系的多层电镀工艺, 整套电镀工艺主盐体系相同, 避免了不同 镀层间镀液相互污染的风险, 每一层镀后采用清水漂洗即可, 省去了活化工序; 采用多层电 镀的方式弥补单层无氰电镀铜-锡合金镀层比含氰电镀铜-锡合金镀层薄的问题; 该电镀工艺 每层所用镀液均为焦磷酸盐溶液体系, 为无氰环保型, 大大降低了对剧毒氰化物的管理成 本, 改善了施镀环境, 减小了废水对环境影响的压力, 同时也大大提高了硬币电镀包覆材料 的制作水平。 本发明提供的多层无氰电镀铜 -锡合金镀层的电镀工艺及其制作的硬币结构, 不同于传 统的含氰电镀铜-锡合金硬币和目前国内外提供的其他电镀铜-锡合金硬币的制作工艺和硬币 结构。 传统的含氰电镀铜锡合金硬币的工艺是采用直接在钢芯坯饼上电镀铜锡合金, 其硬币 结构为单层结构。 其他国内外提供的电镀铜锡合金工艺, 如在铁饼上先镀打底层, 之后进行 单金属交替电镀, 电镀完成后, 通过热处理扩散得到一定厚度的合金层。 为了实现上述目的及其他目的, 本发明采用如下的技术方案: 一种多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 包括无氰黄铜锡主光剂, 所述 无氰黄铜锡主光剂的溶质由光亮剂 Α和光亮剂 Β组成; 其中, 光亮剂 A在无氰黄铜锡主光剂 主光剂中的浓度为 1-10 g/L; 光亮剂 B在无氰黄铜锡主光剂主光剂中的浓度为 0.05-0.5 g/L。 较佳的, 所述无氰黄铜锡主光剂在焦磷酸盐电镀溶液中的浓度为 3— 20 mL/L。 优选的, 所述无氰黄铜锡主光剂的溶质由光亮剂 A和光亮剂 B组成; 其溶剂为水和有机 溶剂的混合液; 其中水和有机溶剂的配比以恰好能溶解光亮剂 A和光亮剂 B为最佳。 水和有 机溶剂的混合液中, 所述有机溶剂选自能溶解光亮剂 A和光亮剂 B的有机溶剂与水组成的混 合液即可。 较佳的, 所述光亮剂 A为法国罗地亚公司生产的 Mimpol WT光亮剂; 所述光亮剂 B为 2-巯基苯并咪唑。 上述 Mimpol WT的加入能明显縮短电镀时间, 改善镀层的均匀性和深镀能力, 同时提 高镀层的耐腐蚀能力, 且该镀层耐盐雾和柔韧性很好。 本发明在电镀液中添加光亮剂 A 和 光亮剂 B, 二者协同作用, 能够在较宽的电流密度范围内获得均匀致密的黄铜锡镀层。 较佳的, 所述多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液的 PH值为 8.0-10.0; 密 度为 1.30-1.45 g/cm3。 本发明的上述焦磷酸盐电镀溶液的 pH值可采用磷酸氢盐和磷酸进行调 节并达到所需要的酸碱度值。 进一步的, 所述多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 还包括如下浓度的 组分: 焦磷酸盐 350~450g/L; 可溶性铜盐 20-35g/L; 可溶性锡盐 1.8~3.0g/L; 导电盐 0~80g/L; SUMMARY OF THE INVENTION In view of the disadvantages of the prior art that cyanide-free electroplating brass tin cannot be plated thickly and the plating layer is uneven, the object of the present invention is to provide a pyrophosphate plating solution for a multi-layer cyanide-free electroplating copper-tin alloy plating layer and a Electroplating process for multi-layer cyanide-free electroplating copper-tin alloy plating layer and coin product produced by the electroplating process, using the pyrophosphate plating solution and multi-layer cyanide-free plating The electroplating process of copper-tin alloy plating can obtain a coin product with a coating thickness of more than 20 m and a uniform and dense coating. The electroplating process of the multi-layer cyanide-free electroplating copper-tin alloy plating layer of the invention and the coin product produced by the electroplating process, the blank cake is made of a low carbon steel coinage billet, and the first layer and the second layer are sequentially plated thereon The layer, the third layer and the surface layer, the electroplating process is a multi-layer electroplating process using a pyrophosphate solution system, and the main electroplating process has the same main salt system, thereby avoiding the risk of contamination of the plating solution between different plating layers, and each layer is plated with clean water. Rinsing can save the activation process; multi-layer electroplating is used to compensate for the problem that the single-layer cyanide-free electroplated copper-tin alloy coating is thinner than the cyanide-plated copper-tin alloy coating; the plating solution used in each layer of the electroplating process is The pyrophosphate solution system is a cyanide-free environment-friendly type, which greatly reduces the management cost of highly toxic cyanide, improves the plating environment, reduces the pressure of wastewater on the environment, and greatly improves the coin plating coating material. The level of production. The electroplating process of the multi-layer cyanide-free electroplating copper-tin alloy coating provided by the invention and the coin structure thereof are different from the traditional cyanide-containing electroplated copper-tin alloy coins and other electroplated copper-tin alloy coins currently provided at home and abroad. Crafting process and coin structure. The conventional cyanide-plated copper-tin alloy coin is made by electroplating a copper-tin alloy directly on a steel core blank, and the coin structure is a single-layer structure. Other electroplated copper-tin alloy processes provided at home and abroad, such as plating the underlayer on the iron cake, and then performing single metal alternate plating, after the electroplating is completed, a certain thickness of the alloy layer is obtained by heat treatment diffusion. In order to achieve the above and other objects, the present invention adopts the following technical solutions: a pyrophosphate plating solution for a multi-layer cyanide-free electroplating copper-tin alloy plating layer, comprising a cyanide-free brass tin main light agent, the cyanide-free yellow The solute of the copper tin main light agent is composed of a brightener Α and a brightener ;; wherein the concentration of the brightener A in the cyanide-free brass tin main light main light agent is 1-10 g/L; the brightener B is in the absence The concentration of the cyanide brass tin main light agent in the main light agent is 0.05-0.5 g/L. Preferably, the concentration of the cyanide-free brass tin main light agent in the pyrophosphate plating solution is 3-20 mL/L. Preferably, the solute of the cyanide-free brass tin main light agent is composed of brightener A and brightener B; the solvent is a mixture of water and an organic solvent; wherein the ratio of water and organic solvent is just enough to dissolve the brightener A and brightener B are optimal. In the mixture of water and an organic solvent, the organic solvent may be selected from the group consisting of an organic solvent capable of dissolving the brightener A and the brightener B and water. Preferably, the brightener A is a Mimpol WT brightener produced by the French company Rhodia; the brightener B is 2-mercaptobenzimidazole. The addition of the above Mimpol WT can significantly shorten the plating time, improve the uniformity of the plating layer and the deep plating ability, and at the same time improve the corrosion resistance of the plating layer, and the coating is excellent in salt spray resistance and flexibility. The present invention adds a brightener A and a brightener B to the plating solution, and the two synergistically act to obtain a uniform and dense brass tin plating layer over a wide range of current densities. Preferably, the pyrophosphate plating solution of the multi-layer cyanide-free electroplated copper-tin alloy plating layer has a P H value of 8.0-10.0; and a density of 1.30 to 1.45 g/cm 3 . The pH of the above pyrophosphate plating solution of the present invention can be adjusted with hydrogen phosphate and phosphoric acid to achieve the desired pH value. Further, the pyrophosphate plating solution of the multi-layer cyanide-free electroplating copper-tin alloy plating layer further comprises the following components: pyrophosphate 350-450 g/L; soluble copper salt 20-35 g/L; soluble tin Salt 1.8~3.0g/L; conductive salt 0~80g/L;
无氰黄铜锡辅助剂 10— 50 mL/L。 上述焦磷酸盐电镀溶液的溶剂为水。 较佳的, 所述焦磷酸盐选自焦磷酸钾、 焦磷酸钠中的一种。 优选的, 所述焦磷酸盐选自 焦磷酸钾。 较佳的, 所述可溶性铜盐选自焦磷酸铜、 硫酸铜、 氯化铜、 碱式碳酸铜、 甲基磺酸铜、 氨基磺酸铜中的一种、 两种或多种。 优选的, 所述可溶性铜盐选自焦磷酸铜。 较佳的, 所述可溶性锡盐选自焦磷酸亚锡、 硫酸亚锡、 氯化亚锡、 氟硼酸锡、 烷基磺酸 锡中的一种、 两种或多种。 优选的, 所述可溶性锡盐选自焦磷酸亚锡。 较佳的, 所述导电盐选自氯化钾、 氯化钠、 磷酸氢二钾、 氯化铵、 硫酸钾、 硫酸钠、 碳 酸钾、 碳酸钠中的一种、 两种或多种。 优选的, 所述导电盐选自磷酸氢二钾。 较佳的, 所述无氰黄铜锡辅助剂的溶质由辅助络合剂 A和辅助络合剂 B组成; 其中辅 助络合剂 A在无氰黄铜锡辅助剂中的浓度为 5~10g/L, 辅助络合剂 B在无氰黄铜锡辅助剂中 的浓度为 5~10g/L。 上述无氰黄铜锡辅助剂的溶剂为水。 更佳的, 所述辅助络合剂 A和辅助络合剂 B均选自乙醇酸、 葡萄糖酸钠、 HEDP (羟基 乙叉二膦酸)、 柠檬酸、 柠檬酸钠、 柠檬酸胺、 酒石酸钾钠、 甲基磺酸、 三乙醇胺、 草酸、 甘氨酸的一种、 两种或多种, 且辅助络合剂 A和辅助络合剂 B不同时选取同一物质。 优选 的, 所述辅助络合剂 A选自乙醇酸; 辅助络合剂 B选自葡萄糖酸钠。 本发明的多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液还可进一步包括稳定剂; 所 述稳定剂的浓度为 0.01~0.05g/L。 较佳的, 所述稳定剂选自对苯二酚、 邻苯二酚、 间苯二酚、 β萘酚、 抗坏血酸、 羟基苯 磺酸中的一种。 本发明的电镀溶液组分简单, 易于维护, 可适用于较宽电流密度范围, 其镀层厚度可达 20 m 以上而不出现脆性, 镀层中锡的重量百分含量为 11%~14%; 镀层外观为均匀的金黄 色, 且无色差。 本发明还提供了一种多层无氰电镀铜 -锡合金镀层的电镀方法, 在硬币基体上依次电镀 2层 -4层铜-锡合金镀层, 然后采用高温热处理获得多层无氰电镀铜-锡合金镀层的硬币; 其 中偶数镀层和表层均采用上述多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液进行电镀。 优选的, 电镀铜-锡合金镀层的层数为 2层或 4层。 优选的, 所述高温处理的温度为 600-800° C o 本发明的多层无氰电镀铜 -锡合金镀层的电镀方法, 具体包括如下步骤: Cyanide-free brass tin adjuvant 10 - 50 mL / L. The solvent of the above pyrophosphate plating solution is water. Preferably, the pyrophosphate is selected from the group consisting of potassium pyrophosphate and sodium pyrophosphate. Preferably, the pyrophosphate is selected from the group consisting of potassium pyrophosphate. Preferably, the soluble copper salt is selected from the group consisting of copper pyrophosphate, copper sulfate, copper chloride, basic copper carbonate, copper methanesulfonate, copper sulfamate, two or more. Preferably, the soluble copper salt is selected from the group consisting of copper pyrophosphate. Preferably, the soluble tin salt is selected from the group consisting of stannous pyrophosphate, stannous sulfate, stannous chloride, tin fluoroborate, and tin alkyl sulfonate, two or more. Preferably, the soluble tin salt is selected from the group consisting of stannous pyrophosphate. Preferably, the conductive salt is selected from the group consisting of potassium chloride, sodium chloride, dipotassium hydrogen phosphate, ammonium chloride, potassium sulfate, sodium sulfate, potassium carbonate, sodium carbonate, two or more. Preferably, the conductive salt is selected from the group consisting of dipotassium hydrogen phosphate. Preferably, the solute of the cyanide-free brass tin adjuvant is composed of the auxiliary complexing agent A and the auxiliary complexing agent B; wherein the concentration of the auxiliary complexing agent A in the cyanide-free brass tin adjuvant is 5-10 g. /L, the concentration of the auxiliary complexing agent B in the cyanide-free brass tin adjuvant is 5~10g/L. The solvent of the above cyanide-free brass tin adjuvant is water. More preferably, the auxiliary complexing agent A and the auxiliary complexing agent B are both selected from the group consisting of glycolic acid, sodium gluconate, HEDP (hydroxyethylidene diphosphonic acid), citric acid, sodium citrate, citrate amine, potassium tartrate One, two or more of sodium, methanesulfonic acid, triethanolamine, oxalic acid, glycine, and the auxiliary complexing agent A and the auxiliary complexing agent B are not simultaneously selected from the same substance. Preferably, the auxiliary complexing agent A is selected from the group consisting of glycolic acid; and the auxiliary complexing agent B is selected from the group consisting of sodium gluconate. The pyrophosphate plating solution of the multilayer cyanide-free electroplated copper-tin alloy plating layer of the present invention may further comprise a stabilizer; The concentration of the stabilizer is 0.01 to 0.05 g/L. Preferably, the stabilizer is selected from the group consisting of hydroquinone, catechol, resorcinol, β-naphthol, ascorbic acid, and hydroxybenzenesulfonic acid. The electroplating solution of the invention has the advantages of simple composition and easy maintenance, and can be applied to a wide current density range, and the plating thickness can be more than 20 m without brittleness, and the weight percentage of tin in the plating layer is 11% to 14%; The appearance is uniform golden yellow, and there is no color difference. The invention also provides a method for electroplating a multi-layer cyanide-free electroplated copper-tin alloy plating layer, which sequentially electroplats two layers of -4 layers of copper-tin alloy plating on the coin substrate, and then obtains multi-layer cyanide-free electroplating copper by high temperature heat treatment- A tin alloy coated coin; wherein the even plating layer and the surface layer are plated by the above-mentioned multi-layer cyanide-free electroplating copper-tin alloy plating pyrophosphate plating solution. Preferably, the number of layers of the electroplated copper-tin alloy plating layer is 2 layers or 4 layers. Preferably, the temperature of the high temperature treatment is 600-800° C. The plating method of the multi-layer cyanide-free copper-tin alloy plating layer of the present invention specifically includes the following steps:
1、 电镀第一层: 以低碳钢造币坯料为硬币基体, 将除油、 酸洗活化后的造币坯料放入第一 电镀液中, 在 20~30°C下电镀厚度约为 1一 5微米的第一层, 获得含锡量小于 2%的铜锡 合金第一层; 然后水洗。 优选的, 步骤 1 中, 电镀第一层的电流密度为 0.5〜1.5A/dm2; 电镀时间为 30〜60 分 钟。 1. Electroplating first layer: The low carbon steel coinage billet is used as the coin base, and the degreased and pickled activated coinage billet is placed in the first plating solution, and the plating thickness is about 1 at 20~30 °C. A first layer of 5 microns, a first layer of copper-tin alloy containing less than 2% tin is obtained; then washed with water. Preferably, in step 1, the current density of the first layer of electroplating is 0.5 to 1.5 A/dm 2 ; and the plating time is 30 to 60 minutes.
步骤 1和步骤 5所采用的第一电镀液为无氰低锡铜锡合金电镀液, 可采用现有技术常用 的无氰低锡铜锡合金电镀液, 如其为包含如下溶质浓度的电镀液, 焦磷酸钾 250— 370g/L; 焦磷酸铜 20— 30g/L; 焦磷酸亚锡 0. 2—0. 5 g/U 磷酸氢二钾 0— 80 g/U 无氰碱铜添 加剂 10— 20 mL/L; 其密度 1. 25—1. 35; 溶剂为水。 优选的, 上述电镀第一层后的水洗为将电镀第一层后的造币坯料放入常温的去离子水中 进行漂洗。 本发明的坯料或坯饼的镀层总厚度不低于 20微米, 坯料或坯饼的镀层的结合力、 耐蚀 性能、 耐磨性能、 硬度等指标均满足造币应用要求。  The first plating solution used in the first step and the fifth step is a cyanide-free low-tin copper-tin alloy plating solution, and the cyanide-free low-tin copper-tin alloy plating solution commonly used in the prior art can be used, for example, it is a plating solution containing the following solute concentration. Potassium pyrophosphate 250-370g/L; copper pyrophosphate 20-30g/L; stannous pyrophosphate 0. 2—0. 5 g/U dipotassium hydrogen phosphate 0— 80 g/U Cyanide-free copper additive 10-20 The solvent is water. The density is 1.25-1.35; Preferably, the water washing after the plating of the first layer is performed by immersing the coinage material after the plating of the first layer in deionized water at normal temperature. The total thickness of the coating of the blank or the blank of the invention is not less than 20 micrometers, and the bonding strength, corrosion resistance, abrasion resistance and hardness of the coating of the blank or the blank cake satisfy the requirements of the coinage application.
2、 电镀第二层: 将步骤 1 获得的水洗后的造币坯料放入本发明上述的多层无氰电镀铜 -锡合 金镀层的焦磷酸盐电镀溶液中, 在 25~35°C温度下电镀厚度约为 10— 20微米的第二层, 获得含锡量为 14一 18%的铜锡合金第二层; 然后水洗。 优选的, 步骤 2 中, 电镀第二层的电流密度为 0.5〜1.5A/dm2; 电镀时间为 200〜550分 钟。 优选的, 上述电镀第二层后的水洗为将电镀第二层后的造币坯料放入常温的去离子水中 进行漂洗。 2. Electroplating the second layer: the water-washed coinage obtained in step 1 is placed in the above-mentioned multi-layer cyanide-free electroplating copper-tin alloy plating pyrophosphate plating solution at a temperature of 25 to 35 ° C. Electroplating a second layer with a thickness of approximately 10-20 microns, A second layer of copper-tin alloy having a tin content of 14-18% was obtained; then washed with water. Preferably, in step 2, the current density of the second layer of electroplating is 0.5 to 1.5 A/dm 2 ; and the plating time is 200 to 550 minutes. Preferably, the water washing after the plating of the second layer is performed by immersing the coinage material after the second layer plating in deionized water at normal temperature.
3、 电镀第三层: 将步骤 2 获得的水洗后的造币坯料放入第一电镀液中, 在 20~30°C温度下 电镀厚度约 3— 5微米的第三层, 获得含锡量小于 2%的铜锡合金第三层; 然后水洗。 优选的, 步骤 3 中, 电镀第三层的电流密度为 0.5〜1.5A/dm2; 电镀时间为 60〜90 分 钟; 优选的, 上述电镀第三层后的水洗为将电镀第三层后的造币坯料放入常温的去离子水中 进行漂洗。 3. Electroplating the third layer: The water-washed coinage obtained in step 2 is placed in the first plating solution, and the third layer having a thickness of about 3 to 5 μm is plated at a temperature of 20 to 30 ° C to obtain a tin content. Less than 2% of the third layer of copper-tin alloy; then washed with water. Preferably, in step 3, the current density of the third layer of the electroplating is 0.5 to 1.5 A/dm 2 ; the electroplating time is 60 to 90 minutes; preferably, the water washing after the third layer is electroplated is to be electroplated after the third layer The coinage billet is rinsed in deionized water at room temperature.
4、 电镀第四层 (也可称为表层): 将步骤 3获得的漂洗后的造币坯料放入本发明上述的多层 无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液中, 在 20~30°C温度下电镀厚度约 10— 12微 米的第四层, 获得含锡量为 14-18%的铜-锡合金第四层; 然后水洗。 优选的, 步骤 4中, 电镀第四层的电流密度为 0.5〜1.5A/dm2; 电镀时间为 200〜270分 钟。 优选的, 上述电镀第四层后的水洗为将电镀第四层后的造币坯料放入常温的去离子水中 进行漂洗。 4, electroplating the fourth layer (also referred to as the surface layer): the rinsed coinage obtained in step 3 is placed in the above-mentioned multi-layer cyanide-free electroplating copper-tin alloy plating pyrophosphate plating solution, A fourth layer having a thickness of about 10 to 12 μm is electroplated at a temperature of 20 to 30 ° C to obtain a fourth layer of a copper-tin alloy containing 14-18% of tin; and then washed with water. Preferably, in step 4, the current density of the fourth layer of electroplating is 0.5 to 1.5 A/dm 2 ; and the plating time is 200 to 270 minutes. Preferably, the water washing after the fourth layer is electroplated is performed by immersing the coinage material after the fourth layer plating in deionized water at normal temperature.
5、 将步骤 2获得的电镀二层并水洗后的造币坯料或步骤 4获得的电镀四层并水洗后的造币 坯料分别依次干燥、 高温热处理后获得多层无氰电镀铜-锡合金镀层的硬币, 即铜 -锡合 金单镀层硬币。 进一步的, 步骤 1 中的除油步骤依次包括碱性除油步骤和电解除油步骤; 步骤 1 中的酸 洗活化步骤为采用盐酸溶液对造币坯料进行酸洗活化。 较佳的, 所述碱性除油步骤、 电解除油步骤和酸洗活化步骤之后均还包括水洗步骤。 水 洗优选为采用去离子水进行常温漂洗。 本发明的碱性除油步骤、 电解除油步骤和酸洗活化步 骤可采用现有技术中常规的碱性除油步骤、 电解除油步骤和酸洗活化步骤。 本发明还提供了一种硬币产品, 为采用本发明上述的多层无氰电镀铜-锡合金镀层的电 镀方法获得的多层无氰电镀铜-锡合金镀层的硬币, 经高温热处理后形成单层的铜-锡合金镀 层的硬币, 该单层镀层中锡的重量百分含量为 11%~14%; 镀层外观为均匀的金黄色, 且无 色差。 进一步的, 上述的多层无氰电镀铜-锡合金镀层的硬币采用 2层镀层所获得的硬币镀层 厚度为 20-24微米; 采用 4层镀层所获得的硬币镀层厚度为 25-31微米。 本发明硬币产品各镀层所采用的电镀镀液均采用焦磷酸盐溶液体系, 充分利用无氰合 金电镀的先进性和优越性, 结合多层电镀的方式, 通过多层镀层厚度和合金成分之间的合理 组合, 解决目前电镀届公认的单层无氰电镀合金镀层较薄的难点问题。 采用本发明的多层无氰电镀铜 -锡合金镀层的电镀方法, 可以节约对剧毒氰化物的管理 成本; 大大改善施镀条件, 有利于工作人员的身体健康和环境的保护; 整个镀液体系均采用 焦磷酸盐体系, 避免了镀液间相互污染的风险, 使整套工艺流程顺畅易控。 5. The electroplated billet obtained by the second step and the water-washed coinage obtained in the step 2 or the electroplated billet obtained by the fourth step and the water-washed coinage billet are sequentially dried and subjected to high-temperature heat treatment to obtain a multi-layer cyanide-free copper-tin alloy plating layer. The coin, the copper-tin alloy single-coated coin. Further, the degreasing step in the step 1 includes an alkaline degreasing step and an electric deoiling step in sequence; the pickling activation step in the step 1 is a pickling activation of the coinage billet with a hydrochloric acid solution. Preferably, the alkaline degreasing step, the electric deoiling step and the pickling activation step further comprise a water washing step. The water washing is preferably a normal temperature rinsing using deionized water. The alkaline deoiling step, the electric deoiling step and the pickling activating step of the present invention may employ an alkaline degreasing step, an electric deoiling step and a pickling activation step which are conventional in the prior art. The present invention also provides a coin product for use in the above-described multi-layer cyanide-free electroplating copper-tin alloy plating layer of the present invention. The multi-layer cyanide-free copper-tin alloy coated coin obtained by the plating method is subjected to high temperature heat treatment to form a single layer of copper-tin alloy coated coin, and the weight percentage of tin in the single layer coating is 11% to 14%. The coating has a uniform golden color and no color difference. Further, the above-mentioned multi-layer cyanide-free copper-tin alloy plating coin has a coin plating thickness of 20-24 micrometers obtained by using two plating layers, and a coin plating thickness of 25-31 micrometers obtained by using four plating layers. The electroplating bath used in each coating of the coin product of the invention adopts a pyrophosphate solution system, fully utilizing the advanced and superiority of the cyanide-free alloy electroplating, combined with the multi-layer electroplating method, through the thickness of the multi-layer coating and the composition of the alloy The reasonable combination solves the difficult problem of the thinning of the single-layer cyanide-free plating alloy coating which is recognized by the current plating. The electroplating method of the multi-layer cyanide-free electroplating copper-tin alloy plating layer of the invention can save the management cost of the highly toxic cyanide; greatly improve the plating conditions, and is beneficial to the health of the worker and the protection of the environment; The system uses a pyrophosphate system to avoid the risk of mutual contamination between the plating solutions, making the entire process smooth and easy to control.
附图说明 图 1为本发明的电镀工艺流程图; 图 2 光亮剂 A对赫尔槽试片外观的影响; 图 3 光亮剂 B对赫尔槽试片外观的影响; 图 4 加入光亮剂 A和 B后不同电流下的赫尔槽试片外观; 图 5 加入辅助络合剂 A对镀层组分的影响; 图 6 加入辅助络合剂 B对镀层组分的影响; 图 7 加入辅助络合剂 A和 B对镀层组分的影响。 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart of the electroplating process of the present invention; FIG. 2 is an effect of the brightener A on the appearance of the Hull test piece; FIG. 3 is the effect of the brightener B on the appearance of the Hull test piece; And the appearance of the Hull cell test piece at different currents after B; Fig. 5 Effect of adding auxiliary complexing agent A on the coating composition; Figure 6 Effect of adding auxiliary complexing agent B on the coating composition; Figure 7 Adding auxiliary complex The effect of agents A and B on the composition of the coating.
具体实施方式 以下通过特定的具体实例说明本发明的实施方式, 本领域技术人员可由本说明书所揭露 的内容轻易地了解本发明的其他优点与功效。 本发明还可以通过另外不同的具体实施方式加 以实施或应用, 本说明书中的各项细节也可以基于不同观点与应用, 在没有背离本发明的精 神下进行各种修饰或改变。 BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described by way of specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the disclosure of the present specification. The invention may be practiced or applied in various other specific embodiments, and the details of the invention may be variously modified or changed without departing from the spirit and scope of the invention.
以下表 1-表 7以及各实施例 1-6中的无氰黄铜锡主光剂, 由浓度为 1-10 g/L的 Mimpol WT光亮剂 (光亮剂 A) 和浓度为 0.05-0.5g/L的 2-巯基苯并咪唑 (光亮剂 B ) 组成。 Table 1 - Table 7 below and the cyanide-free brass tin main light agent in each of Examples 1-6, from Mimpol at a concentration of 1-10 g/L WT brightener (brightener A) and 2-mercaptobenzimidazole (brightener B) at a concentration of 0.05-0.5 g/L.
以下表 1-表 7以及各实施例 1-6中的无氰黄铜锡辅助剂, 由浓度为 5-10 g/L的乙醇酸和 浓度为 5-10g/L的葡萄糖酸钠组成。  The cyanide-free brass tin adjuvants in Tables 1 to 7 below and in Examples 1-6 were composed of glycolic acid having a concentration of 5-10 g/L and sodium gluconate having a concentration of 5-10 g/L.
以下表 1-表 7以及各实施例 1-6中的无氰碱铜添加剂, 由浓度为 50-100 g/L的乙醇酸和 浓度为 0.05-0.5 g/L的 2-巯基苯并咪唑组成。  The following table 1 - Table 7 and the cyanide-free copper additive in each of Examples 1-6 are composed of glycolic acid having a concentration of 50-100 g/L and 2-mercaptobenzimidazole having a concentration of 0.05-0.5 g/L. .
以下表 1-表 7 以及各实施例中的多层无氰电镀铜-锡合金镀层的电镀方法的工艺参数, 优选如表 1-表 7所示。  The process parameters of the plating method of the multilayer cyanide-free copper-tin alloy plating layer in the following Tables 1 to 7 and the respective examples are preferably shown in Tables 1 to 7.
表 1 碱性除油工艺参数  Table 1 Alkaline degreasing process parameters
碱性除油 参数范围 除油剂 50— 70g/L  Alkaline degreasing parameter range Degreaser 50-70g/L
温度 55— 65°C  Temperature 55- 65 ° C
表 2 电解除油工艺参数 Table 2 Electric oil removal process parameters
电解除油 参数范围 除油剂 60— 80g/L  Electric release oil Parameter range Degreaser 60— 80g/L
1 I  1 I
温度 55— 65°C  Temperature 55- 65 ° C
电流密度 0.5—1.3 A/dm2 表 3 盐酸活化工艺参数 Current density 0.5-1.3 A/dm 2 Table 3 Hydrochloric acid activation process parameters
盐酸活化 参数范围 浓盐酸 (35% ) 350— 500mL/L 温度 20— 30°C  Hydrochloric acid activation Parameter range Concentrated hydrochloric acid (35%) 350-500mL/L Temperature 20-30°C
表 4 电镀第一层电镀工艺参数 Table 4 Electroplating first layer plating process parameters
镀液工艺参数 参数范围 焦憐酸钾  Plating process parameters Parameter range Pyrolysis potassium
焦憐酸铜  Pyrolysis copper
焦憐酸亚锡
Figure imgf000009_0001
Pyrolysis
Figure imgf000009_0001
憐酸氢二钾  Pity acid dipotassium
无氰碱铜添加剂
Figure imgf000010_0001
Figure imgf000010_0002
表 7电镀表层工艺参数
Cyanide-free copper additive
Figure imgf000010_0001
Figure imgf000010_0002
Table 7 plating surface process parameters
Figure imgf000011_0001
实施例 1: 以低碳钢造币坯料为基体, 在其上依次电镀第一层、 第二层, 然后作为一种产品, 具 体步骤如下:
Figure imgf000011_0001
Example 1: A low carbon steel coinage blank is used as a base, and a first layer and a second layer are sequentially plated thereon, and then as a product, the specific steps are as follows:
( 1 ) 碱性除油 将造币坯料放入碱性除油液中, 除油液为 50g/L的除油剂, 温度为 55°C进行 20分钟清 洗, 然后用 60°C的去离子水漂洗; (1) Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 50g/L degreaser, the temperature is 55 °C for 20 minutes, then the deionization with 60 °C Water rinsing;
(2) 电解除油 将上述碱洗后的造币坯料放在电解除油液中, 除油液为 60g/L的除油剂, 温度 55V , 电 流密度 0.5A/dm2, 进行 20分钟的阳极电解清洗, 然后用 60°C的去离子水漂洗; (2) Electro-de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreaser is a degreaser of 60 g/L, the temperature is 55 V, and the current density is 0.5 A/dm 2 for 20 minutes. The anode was electrolytically cleaned and then rinsed with deionized water at 60 ° C;
(3) 盐酸活化 将上述电解除油后的造币坯料放在浓度为 350mL/L的 HCL溶液中, 温度 20。C , 进行 7 分钟的酸活化, 然后用常温的去离子水漂洗; (3) Hydrochloric acid activation The coinage blank after the above-mentioned electric de-oiling was placed in a HCL solution having a concentration of 350 mL/L at a temperature of 20. C, for 7 minutes of acid activation, and then rinsed with normal temperature deionized water;
(4) 电镀第一层 将上述活化后的造币坯料放入 pH值为 8.0的第一层电镀液中, 在 20°C温度下电镀第一 层, 电流密度为 0.5A/dm2, 电镀时间 60分钟。 第一层镀液由以下组分构成: 焦磷酸钾, 250g/L; 焦磷酸铜, 20 g/L; 焦磷酸亚锡, 0.2 g/L; 无氰碱铜添加剂, 10ml /L; 第一层厚度 约 2-4微米。 (4) Electroplating the first layer The activated coinage billet is placed in a first layer of plating solution having a pH of 8.0, and the first layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm 2 . Time is 60 minutes. The first layer of plating solution consists of the following components: potassium pyrophosphate, 250 g / L ; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 0.2 g / L; cyanide-free copper additive, 10 ml / L; the first layer thickness of about 2-4 microns.
(5) 水洗 将上述电镀第一层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (5) Washing The coinage blank after the first layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
(6) 电镀第二层 将上述去离子水漂洗后的造币坯料放入 PH值为 8.0的第二层电镀液中, 在 20°C温度下 电镀第二层, 电流密度为 0.5A/dm2, 电镀时间 540分钟。 第二层电镀液由以下组分构成: 焦 磷酸钾, 350g/L; 焦磷酸铜, 20 g/L; 焦磷酸亚锡, 1.8g/L; 无氰黄铜锡主光剂, 3ml/L; 无 氰黄铜锡辅助剂, 10ml /L; 第二层厚度约 18-20微米, 含锡量为 14-18%。 (6) Electroplating the second layer The coinage material rinsed with the above deionized water is placed in a second layer of plating solution having a pH of 8.0, and the second layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm. 2 , plating time 540 minutes. The second layer of plating solution consists of the following components: potassium pyrophosphate, 350g / L; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 1.8g / L; cyanide-free brass tin main light agent, 3ml / L ; Cyanide-free brass tin adjuvant, 10ml / L ; The second layer is about 18-20 microns thick, and the tin content is 14-18%.
(7) 水洗干燥 将上述电镀表层后的造币坯料放入去离子水中, 用常温的去离子水进行漂洗, 然后将 造币坯料干燥; (7) Washing and drying the coinage blank after the above plating surface is placed in deionized water, rinsing with normal temperature deionized water, and then drying the coinage blank;
( 8) 高温热处理 将上述干燥后的造币坯料放入高温热处理炉中, 炉内通还原性保护气氛, 采用 650°C, 7min, 加至 680°C, 7min的工艺进行热处理, 热处理后产品镀层扩散为一层, 含锡量为 11- 14%, 镀层厚度为 20-24微米。 实施例 2: 以低碳钢造币坯料为基体, 在其上依次电镀第一层、 第二层, 然后作为一种产品, 具 体步骤如下: (8) High-temperature heat treatment The above-mentioned dried coinage billet is placed in a high-temperature heat treatment furnace, and the furnace is subjected to a reducing protective atmosphere. The heat treatment is carried out by a process of 650 ° C, 7 min, and addition to 680 ° C for 7 min. The coating diffuses into a layer with a tin content of 11-14% and a coating thickness of 20-24 microns. Embodiment 2: A low carbon steel coinage blank is used as a base, and a first layer and a second layer are sequentially plated thereon, and then as a product, the specific steps are as follows:
( 1 ) 碱性除油 将造币坯料放入碱性除油液中, 除油液为 60g/L的除油剂, 温度为 60°C进行 20分钟清 洗, 然后用 60°C的去离子水漂洗; (1) Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 60g/L degreaser, the temperature is 60 ° C for 20 minutes, then the deionization with 60 ° C Water rinsing;
(2) 电解除油 将上述碱洗后的造币坯料放在电解除油液中, 除油液为 70g/L的除油剂, 温度 60°C, 电 流密度 1.0A/dm2, 进行 20分钟的阳极电解清洗, 然后用 60°C的去离子水漂洗; (2) Electric de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreasing agent is 70 g/L degreaser, the temperature is 60 ° C, and the current density is 1.0 A/dm 2 . A minute of electrolytic cleaning of the anode, followed by rinsing with deionized water at 60 ° C;
(3) 盐酸活化 将上述电解除油后的造币坯料放在浓度为 480mL/L的 HCL溶液中, 温度 25°C, 进行 7 分钟的酸活化, 然后用常温的去离子水漂洗; (3) Hydrochloric acid activation The above-mentioned electric degreased coinage blank was placed in a HCL solution having a concentration of 480 mL/L at a temperature of 25 ° C for 7 minutes of acid activation, and then rinsed with normal temperature deionized water;
(4) 电镀第一层 将上述活化后的造币坯料放入 pH值为 9.0的第一层电镀液中, 在 25°C温度下电镀第一 层, 电流密度为 1.0A/dm2, 电镀时间 60分钟。 第一层镀液由以下组分构成: 焦磷酸钾, 300g/L; 焦磷酸铜, 25 g/L; 焦磷酸亚锡, 0.35 g/L; 无氰碱铜添加剂, 20ml/L; 第一层厚度 约 2-4微米。 (4) Electroplating the first layer The activated coinage billet is placed in a first layer of plating solution having a pH of 9.0, and the first layer is electroplated at a temperature of 25 ° C, and the current density is 1.0 A/dm 2 . Time is 60 minutes. The first layer of plating solution consists of the following components: potassium pyrophosphate, 300g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 0.35 g / L; cyanide-free copper additive, 20ml / L; The layer thickness is about 2-4 microns.
(5) 水洗 将上述电镀第一层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (5) Washing The coinage blank after the first layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
(6) 电镀第二层 将上述去离子水漂洗后的造币坯料放入 PH值为 9.0的第二层电镀液中, 在 25°C温度下 电镀第二层, 电流密度为 1.2A/dm2, 电镀时间 540分钟。 第二层电镀液由以下组分构成: 焦 磷酸钾, 400g/L; 焦磷酸铜, 25 g/L; 焦磷酸亚锡, 2.2g/L; 磷酸氢二钾, 45 g/L; 无氰黄铜 锡主光剂, 20ml /L; 无氰黄铜锡辅助剂, 50ml /L; 第二层厚度约 18-20微米, 含锡量为 14- 18%。 (6) Electroplating the second layer The coinage material after rinsing the above deionized water is placed in a second layer of plating solution having a pH of 9.0, and the second layer is electroplated at a temperature of 25 ° C, and the current density is 1.2 A/dm. 2 , plating time 540 minutes. The second layer of plating solution consists of the following components: potassium pyrophosphate, 400g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 2.2g / L; dipotassium hydrogen phosphate, 45 g / L; Brass tin main light agent, 20ml / L; cyanide-free brass tin adjuvant, 50ml / L; the second layer thickness is about 18-20 microns, tin content is 14-18%.
(7) 水洗干燥 将上述电镀表层后的造币坯料放入去离子水中, 用常温的去离子水进行漂洗, 然后将 造币坯料干燥; (7) Washing and drying the coinage blank after the above plating surface is placed in deionized water, rinsing with normal temperature deionized water, and then drying the coinage blank;
( 8) 高温热处理 将上述干燥后的造币坯料放入高温热处理炉中, 炉内通还原性保护气氛, 采用 650°C, 7min, 加至 680°C, 7min的工艺进行热处理, 热处理后产品镀层扩散为一层, 含锡量为 11- 14%, 镀层厚度为 20-24微米。 实施例 3: 以低碳钢造币坯料为基体, 在其上依次电镀第一层、 第二层, 然后作为一种产品, 具 体步骤如下: (8) High-temperature heat treatment The above-mentioned dried coinage billet is placed in a high-temperature heat treatment furnace, and the furnace is subjected to a reducing protective atmosphere. The heat treatment is carried out by a process of 650 ° C, 7 min, and addition to 680 ° C for 7 min. The coating diffuses into a layer with a tin content of 11-14% and a coating thickness of 20-24 microns. Example 3: A low carbon steel coinage blank was used as a substrate, and the first layer and the second layer were sequentially electroplated thereon, and then as a product, the specific steps were as follows:
( 1 ) 碱性除油 将造币坯料放入碱性除油液中, 除油液为 70g/L的除油剂, 温度为 65°C进行 20分钟清 洗, 然后用 60°C的去离子水漂洗; (1) Alkaline degreasing, the coinage billet is placed in an alkaline degreaser, the degreaser is 70g/L degreaser, and the temperature is 65°C for 20 minutes. Washed and then rinsed with deionized water at 60 ° C;
(2) 电解除油 将上述碱洗后的造币坯料放在电解除油液中, 除油液为 80g/L的除油剂, 温度 65 , 电 流密度 1.2A/dm2, 进行 20分钟的阳极电解清洗, 然后用 60°C的去离子水漂洗; (2) Electro-de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreaser is 80 g/L degreaser, the temperature is 65, and the current density is 1.2 A/dm 2 for 20 minutes. The anode was electrolytically cleaned and then rinsed with deionized water at 60 ° C;
(3) 盐酸活化 将上述电解除油后的造币坯料放在浓度为 480mL/L的 HCL溶液中, 温度 29。C , 进行 7 分钟的酸活化, 然后用常温的去离子水漂洗; (3) Hydrochloric acid activation The coinage blank after the above-mentioned electric deoiling was placed in a HCL solution having a concentration of 480 mL/L at a temperature of 29. C, for 7 minutes of acid activation, and then rinsed with normal temperature deionized water;
(4) 电镀第一层 将上述活化后的造币坯料放入 pH值为 9.8的第一层电镀液中, 在 28°C温度下电镀第一 层, 电流密度为 1.4A/dm2, 电镀时间 60分钟。 第一层镀液由以下组分构成: 焦磷酸钾, 360g/L; 焦磷酸铜, 28 g/L; 焦磷酸亚锡, 0.45 g/L; 无氰碱铜添加剂, 15ml /L; 第一层厚度 约 2-4微米。 (4) Electroplating the first layer The activated coinage billet is placed in the first layer of plating solution having a pH of 9.8, and the first layer is electroplated at a temperature of 28 ° C, and the current density is 1.4 A/dm 2 . Time is 60 minutes. The first layer of plating solution consists of the following components: potassium pyrophosphate, 360g / L; copper pyrophosphate, 28 g / L; stannous pyrophosphate, 0.45 g / L; cyanide-free copper additive, 15ml / L; The layer thickness is about 2-4 microns.
(5) 水洗 将上述电镀第一层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (5) Washing The coinage blank after the first layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
(6) 电镀第二层 将上述去离子水漂洗后的造币坯料放入 PH值为 9.8的第二层电镀液中, 在 28°C温度下 电镀第二层, 电流密度为 1.8A/dm2, 电镀时间 540分钟。 第二层电镀液由以下组分构成: 焦 磷酸钾, 450g/L; 焦磷酸铜, 32 g/L; 焦磷酸亚锡, 2.8g/L; 磷酸氢二钾, 70 g/L; 无氰黄铜 锡主光剂, 10ml /L; 无氰黄铜锡辅助剂, 30ml /L; 第二层厚度约 18-20微米, 含锡量为 14- 18%。 (6) Electroplating the second layer The coinage material rinsed with the above deionized water is placed in a second layer of plating solution having a pH of 9.8, and the second layer is electroplated at a temperature of 28 ° C, and the current density is 1.8 A/dm. 2 , plating time 540 minutes. The second layer of plating solution consists of the following components: potassium pyrophosphate, 450g / L; copper pyrophosphate, 32 g / L; stannous pyrophosphate, 2.8g / L; dipotassium hydrogen phosphate, 70 g / L; Brass tin main light agent, 10ml / L; cyanide-free brass tin adjuvant, 30ml / L; the second layer thickness is about 18-20 microns, tin content is 14-18%.
(7) 水洗干燥 将上述电镀表层后的造币坯料放入去离子水中, 用常温的去离子水进行漂洗, 然后将 造币坯料干燥; (7) Washing and drying the coinage blank after the above plating surface is placed in deionized water, rinsing with normal temperature deionized water, and then drying the coinage blank;
( 8) 高温热处理 将上述干燥后的造币坯料放入高温热处理炉中, 炉内通还原性保护气氛, 采用 650°C, 7min, 加至 680°C, 7min的工艺进行热处理, 热处理后产品镀层扩散为一层, 含锡量为 11- 14%, 镀层厚度为 20-24微米。 实施例 4: 以低碳钢造币坯料为基体, 在其上依次电镀第一层、 第二层、 第三层、 表层, 然后作 为一种产品, 具体步骤如下: (8) High-temperature heat treatment The above-mentioned dried coinage billet is placed in a high-temperature heat treatment furnace, and the furnace is subjected to a reducing protective atmosphere. The heat treatment is carried out by a process of 650 ° C, 7 min, and addition to 680 ° C for 7 min. The coating diffuses into a layer with a tin content of 11-14% and a coating thickness of 20-24 microns. Embodiment 4: The low carbon steel coinage blank is used as a base, and the first layer, the second layer, the third layer and the surface layer are sequentially plated thereon, and then as a product, the specific steps are as follows:
( 1 ) 碱性除油 将造币坯料放入碱性除油液中, 除油液为 50g/L的除油剂, 温度为 55°C进行 20分钟清 洗, 然后用 60°C的去离子水漂洗; (1) Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 50g/L degreaser, the temperature is 55 °C for 20 minutes, then the deionization with 60 °C Water rinsing;
(2) 电解除油 将上述碱洗后的造币坯料放在电解除油液中, 除油液为 60g/L的除油剂, 温度 55V , 电 流密度 0.5A/dm2, 进行 20分钟的阳极电解清洗, 然后用 60°C的去离子水漂洗; (2) Electro-de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreaser is a degreaser of 60 g/L, the temperature is 55 V, and the current density is 0.5 A/dm 2 for 20 minutes. The anode was electrolytically cleaned and then rinsed with deionized water at 60 ° C;
(3) 盐酸活化 将上述电解除油后的造币坯料放在浓度为 350mL/L的 HCL溶液中, 温度 20。C , 进行 7 分钟的酸活化, 然后用常温的去离子水漂洗; (3) Hydrochloric acid activation The coinage blank after the above-mentioned electric de-oiling was placed in a HCL solution having a concentration of 350 mL/L at a temperature of 20. C, for 7 minutes of acid activation, and then rinsed with normal temperature deionized water;
(4) 电镀第一层 将上述活化后的造币坯料放入 pH值为 8.0的第一层电镀液中, 在 20°C温度下电镀第一 层, 电流密度为 0.5A/dm2, 电镀时间 30分钟。 第一层镀液由以下组分构成: 焦磷酸钾, 250g/L; 焦磷酸铜, 20 g/L; 焦磷酸亚锡, 0.2 g/L; 无氰碱铜添加剂, 10ml/L; 第一层厚度 约 1-2微米。 (4) Electroplating the first layer The activated coinage billet is placed in a first layer of plating solution having a pH of 8.0, and the first layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm 2 . Time is 30 minutes. The first layer of plating solution consists of the following components: potassium pyrophosphate, 250g / L; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 0.2 g / L; cyanide-free copper additive, 10ml / L ; The layer thickness is about 1-2 microns.
(5) 水洗 将上述电镀第一层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (5) Washing The coinage blank after the first layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
(6) 电镀第二层 将上述去离子水漂洗后的造币坯料放入 PH值为 8.0的第二层电镀液中, 在 20°C温度下 电镀第二层, 电流密度为 0.5A/dm2, 电镀时间 270分钟。 第二层电镀液由以下组分构成: 焦 磷酸钾, 350g/L; 焦磷酸铜, 20 g/L; 焦磷酸亚锡, 1.8g/L; 无氰黄铜锡主光剂, 3ml/L; 无 氰黄铜锡辅助剂, 10ml/L; 第二层厚度约为 10-12微米, 含锡量约为 14-18%。 (6) Electroplating the second layer The coinage material rinsed with the above deionized water is placed in a second layer of plating solution having a pH of 8.0, and the second layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm. 2 , plating time is 270 minutes. The second layer of plating solution consists of the following components: potassium pyrophosphate, 350g / L; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 1.8g / L; cyanide-free brass tin main light agent, 3ml / L ; Cyanide-free brass tin adjuvant, 10ml / L ; the second layer thickness is about 10-12 microns, the tin content is about 14-18%.
(7) 水洗 将上述电镀第一层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (7) Washing The coinage blank after the first plating was placed in deionized water and rinsed with deionized water at normal temperature.
( 8) 电镀第三层 将上述水洗后的造币坯料放入 pH值为 8.0的第三层电镀液中, 在 20°C温度下电镀第三 层, 电流密度为 0.5A/dm2, 电镀时间 90分钟。 第三层镀液由以下组分构成: 焦磷酸钾, 250g/L; 焦磷酸铜, 20 g/L; 焦磷酸亚锡, 0.2 g/L; 无氰碱铜添加剂, 15ml/L; 第三层厚度 约为 3-5微米。 (8) Electroplating the third layer The above-mentioned washed mint material is placed in a third layer of plating solution having a pH of 8.0, and the third layer is electroplated at a temperature of 20 ° C, and the current density is 0.5 A/dm 2 . Time is 90 minutes. The third layer of plating solution consists of the following components: potassium pyrophosphate, 250g / L; copper pyrophosphate, 20 g / L; stannous pyrophosphate, 0.2 g / L; cyanide-free copper additive, 15ml / L; The layer thickness is approximately 3-5 microns.
(9) 水洗 将上述电镀第三层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (9) Washing The coinage blank after the third layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
( 10) 电镀表层 将上述去离子水漂洗后的造币坯料放入 PH值为 8.0的表层电镀液中, 在 20°C温度下电 镀表层, 电流密度为 0.5A/dm2, 电镀时间 270 分钟。 表层电镀液由以下组分构成: 焦磷酸 钾, 350g/L; 焦磷酸铜, 20 g/L; 焦磷酸亚锡, 1.8g/L; 无氰黄铜锡主光剂, 10ml/L; 无氰黄 铜锡辅助剂, 30ml/L; 表层厚度约为 10-12微米, 含锡量为 14-18%。 (10) Electroplated surface layer The coinage material after rinsing the above deionized water is placed in a surface plating solution with a pH of 8.0, and the surface layer is plated at a temperature of 20 ° C, the current density is 0.5 A/dm 2 , and the plating time is 270 minutes. . The surface plating solution consists of the following components: potassium pyrophosphate, 350g/L; copper pyrophosphate, 20 g/L; stannous pyrophosphate, 1.8g/L; cyanide-free brass tin main light, 10ml/L ; Cyanide brass tin adjuvant, 30ml / L; surface layer thickness of about 10-12 microns, tin content of 14-18%.
( 11 ) 水洗干燥 将上述电镀表层后的造币坯料放入去离子水中, 用常温的去离子水进行漂洗, 然后将 造币坯料干燥; (11) Washing and drying The coinage blank after the above electroplated surface layer is placed in deionized water, rinsed with normal temperature deionized water, and then the coinage billet is dried;
( 12) 高温热处理 将上述干燥后的造币坯料放入高温热处理炉中, 炉内通还原性保护气氛, 采用 650°C, 7min, 加至 680°C, 7min的工艺进行热处理, 热处理后产品镀层扩散为一层, 含锡量为 11- 14%, 镀层厚度为 25-31微米。 实施例 5: 以低碳钢造币坯料为基体, 在其上依次电镀第一层、 第二层、 第三层、 表层, 然后作 为一种产品, 具体步骤如下: (12) High-temperature heat treatment The above-mentioned dried coinage billet is placed in a high-temperature heat treatment furnace, and the furnace is passed through a reducing protective atmosphere, and heat-treated after heat treatment at 650 ° C for 7 minutes, added to 680 ° C for 7 minutes. The coating diffuses into a layer with a tin content of 11-14% and a coating thickness of 25-31 microns. Embodiment 5: The low carbon steel coinage blank is used as a base, and the first layer, the second layer, the third layer and the surface layer are sequentially plated thereon, and then used as a product, and the specific steps are as follows:
( 1 ) 碱性除油 将造币坯料放入碱性除油液中, 除油液为 60g/L的除油剂, 温度为 60°C进行 20分钟清 洗, 然后用 60°C的去离子水漂洗; (2) 电解除油 将上述碱洗后的造币坯料放在电解除油液中, 除油液为 70g/L的除油剂, 温度 60°C, 电 流密度 1.0A/dm2, 进行 20分钟的阳极电解清洗, 然后用 60°C的去离子水漂洗; (1) Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 60g/L degreaser, the temperature is 60 ° C for 20 minutes, then the deionization with 60 ° C Water rinsing; (2) Electric de-oiling oil The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreasing agent is 70 g/L degreaser, the temperature is 60 ° C, and the current density is 1.0 A/dm 2 . A minute of electrolytic cleaning of the anode, followed by rinsing with deionized water at 60 ° C;
(3) 盐酸活化 将上述电解除油后的造币坯料放在浓度为 400mL/L的 HCL溶液中, 温度 25。C , 进行 7 分钟的酸活化, 然后用常温的去离子水漂洗; (3) Activation of hydrochloric acid The coinage blank after the above-mentioned electric de-oiling was placed in a HCL solution having a concentration of 400 mL/L at a temperature of 25. C, for 7 minutes of acid activation, and then rinsed with normal temperature deionized water;
(4) 电镀第一层 将上述活化后的造币坯料放入 pH值为 9.0的第一层电镀液中, 在 25°C温度下电镀第一 层, 电流密度为 1.0A/dm2, 电镀时间 30分钟。 第一层镀液由以下组分构成: 焦磷酸钾, 300g/L; 焦磷酸铜, 25 g/L; 焦磷酸亚锡, 0.3 g/L; 无氰碱铜添加剂, 20ml/L; 第一层厚度 约 1-2微米。 (4) Electroplating the first layer The activated coinage billet is placed in a first layer of plating solution having a pH of 9.0, and the first layer is electroplated at a temperature of 25 ° C, and the current density is 1.0 A/dm 2 . Time is 30 minutes. The first layer of plating solution consists of the following components: potassium pyrophosphate, 300g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 0.3 g / L; cyanide-free copper additive, 20ml / L; The layer thickness is about 1-2 microns.
(5) 水洗 将上述电镀第一层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (5) Washing The coinage blank after the first layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
(6) 电镀第二层 将上述去离子水漂洗后的造币坯料放入 PH值为 9.0的第二层电镀液中, 在 25°C温度下 电镀第二层, 电流密度为 1.2A/dm2, 电镀时间 270分钟。 第二层电镀液由以下组分构成: 焦 磷酸钾, 400g/L; 焦磷酸铜, 25 g/L; 焦磷酸亚锡, 2.2g/L; 无氰黄铜锡主光剂, 20ml/L; 无 氰黄铜锡辅助剂, 50ml/L; 第二层厚度约为 10-12微米, 含锡量约为 14-18%。 (6) Electroplating the second layer The coinage material after rinsing the above deionized water is placed in a second layer of plating solution having a pH of 9.0, and the second layer is electroplated at a temperature of 25 ° C, and the current density is 1.2 A/dm. 2 , plating time is 270 minutes. The second layer of plating solution consists of the following components: potassium pyrophosphate, 400g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 2.2g / L; cyanide-free brass tin main light agent, 20ml / L ; Cyanide-free brass tin adjuvant, 50ml / L; The second layer is about 10-12 microns thick, and the tin content is about 14-18%.
(7) 水洗 将上述电镀第二层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (7) Washing The coinage blank after the second layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
( 8) 电镀第三层 将上述水洗后的造币坯料放入 pH值为 9.0的第三层电镀液中, 在 25°C温度下电镀第三 层, 电流密度为 1.0A/dm2, 电镀时间 90分钟。 第三层镀液由以下组分构成: 焦磷酸钾, 300g/L; 焦磷酸铜, 25 g/L; 焦磷酸亚锡, 0.3 g/L; 无氰碱铜添加剂, 18ml/L; 第三层厚度 约为 3-5微米。 (8) Electroplating the third layer The above-mentioned washed mint material is placed in a third layer of plating solution having a pH of 9.0, and the third layer is electroplated at a temperature of 25 ° C, and the current density is 1.0 A/dm 2 . Time is 90 minutes. The third layer of plating solution consists of the following components: potassium pyrophosphate, 300g / L; copper pyrophosphate, 25 g / L; stannous pyrophosphate, 0.3 g / L; cyanide-free copper additive, 18ml / L; The layer thickness is approximately 3-5 microns.
(9) 水洗 将上述电镀第三层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (9) Washing The coinage blank after the third layer plating was placed in deionized water and rinsed with deionized water at normal temperature.
( 10 ) 电镀表层 将上述去离子水漂洗后的造币坯料放入 PH值为 9.0的表层电镀液中, 在 25 °C温度下电 镀表层, 电流密度为 1.0A/dm2, 电镀时间 270 分钟。 表层电镀液由以下组分构成: 焦磷酸 钾, 400g/L; 焦磷酸铜, 25g/L; 焦磷酸亚锡, 2.2g/L; 无氰黄铜锡主光剂, 18ml/L; 无氰黄 铜锡辅助剂, 40ml/L; 表层厚度约为 10-12微米, 含锡量为 14-18%。 (10) Electroplated surface The minted material after rinsing the above deionized water is placed in a surface plating solution with a pH of 9.0, and the surface layer is plated at a temperature of 25 ° C. The current density is 1.0 A/dm 2 and the plating time is 270 minutes. . The surface plating solution consists of the following components: potassium pyrophosphate, 400g/L; copper pyrophosphate, 25g/L; stannous pyrophosphate, 2.2g/L; cyanide-free brass tin main light, 18ml/L; Brass tin adjuvant, 40ml/L; surface layer thickness is about 10-12 microns, tin content is 14-18%.
( 11 ) 水洗干燥 将上述电镀表层后的造币坯料放入去离子水中, 用常温的去离子水进行漂洗, 然后将 造币坯料干燥; (11) Washing and drying The coinage blank after the above electroplated surface layer is placed in deionized water, rinsed with normal temperature deionized water, and then the coinage billet is dried;
( 12) 高温热处理 将上述干燥后的造币坯料放入高温热处理炉中, 炉内通还原性保护气氛, 采用 650°C, 7min, 加至 680°C, 7min的工艺进行热处理, 热处理后产品镀层扩散为一层, 含锡量为 11- 14% , 镀层厚度为 25-31微米。 实施例 6: 以低碳钢造币坯料为基体, 在其上依次电镀第一层、 第二层、 第三层、 表层, 然后作 为一种产品, 具体步骤如下: (12) High-temperature heat treatment The above-mentioned dried coinage billet is placed in a high-temperature heat treatment furnace, and the furnace is passed through a reducing protective atmosphere, and heat-treated after heat treatment at 650 ° C for 7 minutes, added to 680 ° C for 7 minutes. The coating diffuses into a layer with a tin content of 11-14% and a coating thickness of 25-31 microns. Embodiment 6: The low carbon steel coinage blank is used as a base, and the first layer, the second layer, the third layer and the surface layer are sequentially plated thereon, and then used as a product, and the specific steps are as follows:
( 1 ) 碱性除油 将造币坯料放入碱性除油液中, 除油液为 70g/L的除油剂, 温度为 65 °C进行 20分钟清 洗, 然后用 60°C的去离子水漂洗; (1) Alkaline degreasing puts the coinage billet into the alkaline degreasing liquid, the degreasing agent is 70g/L degreaser, the temperature is 65 °C for 20 minutes, then the deionization with 60 °C Water rinsing;
( 2) 电解除油 将上述碱洗后的造币坯料放在电解除油液中, 除油液为 80g/L的除油剂, 温度 65 , 电 流密度 1.3A/dm2, 进行 20分钟的阳极电解清洗, 然后用 60°C的去离子水漂洗; (2) Electric de-oiling The above-mentioned alkali-washed coinage billet is placed in an electric de-oiling liquid, the degreasing agent is 80 g/L degreaser, the temperature is 65, and the current density is 1.3 A/dm 2 for 20 minutes. The anode was electrolytically cleaned and then rinsed with deionized water at 60 ° C;
( 3 ) 盐酸活化 将上述电解除油后的造币坯料放在浓度为 500mL/L的 HCL溶液中, 温度 30°C, 进行 7 分钟的酸活化, 然后用常温的去离子水漂洗; (3) Hydrochloric acid activation The coinage blank after the above electric deoiling is placed in a HCL solution having a concentration of 500 mL/L at a temperature of 30 ° C for 7 minutes of acid activation, and then rinsed with normal temperature deionized water;
( 4) 电镀第一层 将上述活化后的造币坯料放入 pH值为 9.8的第一层电镀液中, 在 30°C温度下电镀第一 层, 电流密度为 1.5A/dm2, 电镀时间 30分钟。 第一层镀液由以下组分构成: 焦磷酸钾, 370g/L; 焦磷酸铜, 30 g/L; 焦磷酸亚锡, 0.4 g/L; 无氰碱铜添加剂, 15ml/L; 第一层厚度 约 1-2微米。 (4) Electroplating first layer The activated coinage billet was placed in a first layer of plating solution having a pH of 9.8, and the first layer was electroplated at a temperature of 30 ° C with a current density of 1.5 A/dm 2 and a plating time of 30 minutes. The first layer of plating solution consists of the following components: potassium pyrophosphate, 370g / L; copper pyrophosphate, 30 g / L; stannous pyrophosphate, 0.4 g / L; cyanide-free copper additive, 15ml / L; The layer thickness is about 1-2 microns.
(5) 水洗 将上述电镀第一层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (5) Washing The coinage blank after the first layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
(6) 电镀第二层 将上述去离子水漂洗后的造币坯料放入 PH值为 10.0 的第二层电镀液中, 在 28°C温度 下电镀第二层, 电流密度为 1.8A/dm2, 电镀时间 270分钟。 第二层电镀液由以下组分构成: 焦磷酸钾, 450g/L; 焦磷酸铜, 35 g/L; 焦磷酸亚锡, 3.0g/L; 无氰黄铜锡主光剂, 10ml/L; 无氰黄铜锡辅助剂, 30ml/L; 第二层厚度约为 10-12微米, 含锡量约为 14-18%。 (6) Electroplating the second layer The coinage material after rinsing the above deionized water is placed in a second layer of plating solution having a pH of 10.0, and the second layer is electroplated at a temperature of 28 ° C, and the current density is 1.8 A/dm. 2 , plating time is 270 minutes. The second layer of plating solution consists of the following components: potassium pyrophosphate, 450g / L; copper pyrophosphate, 35 g / L; stannous pyrophosphate, 3.0g / L; cyanide-free brass tin main light agent, 10ml / L ; Cyanide-free brass tin adjuvant, 30ml / L; The second layer thickness is about 10-12 microns, the tin content is about 14-18%.
(7) 水洗 将上述电镀第二层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (7) Washing The coinage blank after the second layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
( 8) 电镀第三层 将上述水洗后的造币坯料放入 pH值为 10.0的第三层电镀液中, 在 28°C温度下电镀第 三层, 电流密度为 1.5A/dm2, 电镀时间 90分钟。 第三层镀液由以下组分构成: 焦磷酸钾, 370g/L; 焦磷酸铜, 30g/L; 焦磷酸亚锡, 0.5 g/L; 无氰碱铜添加剂, 12mlL; 第三层厚度约 为 3-5微米。 (8) Electroplating the third layer The above-mentioned washed mint material is placed in a third layer of plating solution having a pH of 10.0, and the third layer is electroplated at a temperature of 28 ° C, and the current density is 1.5 A/dm 2 . Time is 90 minutes. The third layer of plating solution consists of the following components: potassium pyrophosphate, 370g / L; copper pyrophosphate, 30g / L; stannous pyrophosphate, 0.5 g / L; cyanide-free copper additive, 12mlL; It is 3-5 microns.
(9) 水洗 将上述电镀第三层后的造币坯料放入去离子水中, 用常温的去离子水漂洗干净。 (9) Washing The coinage blank after the third layer of the above plating is placed in deionized water and rinsed with deionized water at room temperature.
( 10) 电镀表层 将上述去离子水漂洗后的造币坯料放入 PH值为 10.0 的表层电镀液中, 在 30°C温度下 电镀表层, 电流密度为 1.8A/dm2, 电镀时间 270分钟。 表层电镀液由以下组分构成: 焦磷酸 钾, 450g/L; 焦磷酸铜, 32g/L; 焦磷酸亚锡, 2.8g/L; 无氰黄铜锡主光剂, 18ml/L; 无氰黄 铜锡辅助剂, 40ml/L; 表层厚度约为 10-12微米, 含锡量为 14-18%。 (10) Electroplated surface The minted material after rinsing the above deionized water is placed in a surface plating solution with a pH of 10.0, and the surface layer is plated at a temperature of 30 ° C. The current density is 1.8 A/dm 2 and the plating time is 270 minutes. . The surface plating solution consists of the following components: potassium pyrophosphate, 450g/L; copper pyrophosphate, 32g/L; stannous pyrophosphate, 2.8g/L; cyanide-free brass tin main light, 18ml/L; Brass tin adjuvant, 40ml/L; surface layer thickness is about 10-12 microns, tin content is 14-18%.
( 11 ) 水洗干燥 将上述电镀表层后的造币坯料放入去离子水中, 用常温的去离子水进行漂洗, 然后将 造币坯料干燥; (11) Washing and drying the coinage blank after plating the above surface layer into deionized water, rinsing with normal temperature deionized water, and then The coinage billet is dry;
( 12) 高温热处理 将上述干燥后的造币坯料放入高温热处理炉中, 炉内通还原性保护气氛, 采用 650°C, 7min, 加至 680°C, 7min的工艺进行热处理, 热处理后产品镀层扩散为一层, 含锡量为 11- 14%, 镀层厚度为 25-31微米。 无氰黄铜锡主光剂中的 Mirapol WT光亮剂 A (添加剂 A)和光亮剂 B (2-巯基苯并 咪唑, 即添加剂 B)及无氰黄铜锡辅助剂中的对铜锡合金电沉积的影响: (12) High-temperature heat treatment The above-mentioned dried coinage billet is placed in a high-temperature heat treatment furnace, and the furnace is passed through a reducing protective atmosphere, and heat-treated after heat treatment at 650 ° C for 7 minutes, added to 680 ° C for 7 minutes. The coating diffuses into a layer with a tin content of 11-14% and a coating thickness of 25-31 microns. Copper-tin alloy in Mirapol WT brightener A (additive A) and brightener B (2-mercaptobenzimidazole, additive B) and cyanide-free brass tin adjuvant in cyanide-free brass tin main light agent The effects of sedimentation:
(一) 单独的光亮剂 A、 单独的光亮剂 B、 光亮剂 A和光亮剂 B的协同作用测试及测试结 果如下:  (1) The synergistic test and test results of the separate brightener A, the brightener B, the brightener A and the brightener B are as follows:
1、 光亮剂 A (WT) 添加剂 A能有效改善高区烧焦且增加镀层的光亮度, A 的加 入使合金镀液的电沉积特征由电化学步骤控制转变为扩散步骤控制。 因此在高电流密度区, 只需降低金属离子的浓差极化, 便可较好的实现电沉积。 同时添加剂 A 在电极表面的扩散 吸附及阻化作用, 使阴极极化增加, 从而使合金镀层结晶细致光亮。 在镀液组成 Cu2P2O 3H20 25 g/L; Sn2P207 3.0 g/L; Κ4Ρ207·3Η20 450 g/L; Κ2ΗΡ04·3Η20 60 g/L; pH值 8.5; 温度 25。C, 光亮剂 A 0.1 g/L时在不同的电流下, 赫尔槽外观如图 2所示, 图 2为添加 剂 A对赫尔槽试片外观的影响。 由图 2可知光亮剂 A 的加入可以有效改善高电流密度区的烧焦, 对低电流区的合金共 沉积也有一定的作用, 使赫尔槽片外观更为光亮, 金黄色合金共沉积区域有所增大。 但随着 电流的增加, 高电流区烧焦的范围越来越大, 说明电镀的可操作电流范围较窄。 1. Brightener A (WT) Additive A can effectively improve high-area charring and increase the brightness of the coating. The addition of A causes the electrodeposition characteristics of the alloy plating solution to be controlled by the electrochemical step control to the diffusion step. Therefore, in the high current density region, it is only necessary to reduce the concentration polarization of the metal ions, so that electrodeposition can be better achieved. At the same time, the diffusion adsorption and inhibition of the additive A on the surface of the electrode increase the polarization of the cathode, so that the crystal of the alloy coating is fine and bright. In the plating solution, Cu 2 P 2 O 3H 2 0 25 g/L; Sn 2 P 2 0 7 3.0 g/L; Κ4Ρ 2 0 7 ·3Η 2 0 450 g/L; Κ 2 ΗΡ0 4 ·3Η 2 0 60 g/L; pH 8.5; temperature 25. C, Brightener A 0.1 g / L at different currents, the appearance of the Hull cell is shown in Figure 2, Figure 2 is the effect of additive A on the appearance of the Hull cell test piece. It can be seen from Fig. 2 that the addition of brightener A can effectively improve the scorch in the high current density region, and also has a certain effect on the alloy co-deposition in the low current region, so that the appearance of the Hull trough is brighter, and the gold-yellow alloy co-deposition region has Increased. However, as the current increases, the range of scorching in the high current region is larger and larger, indicating that the range of operable current of the plating is narrow.
2、 光亮剂 B (2-巯基苯并咪唑)光亮剂 B作为铜离子电沉积的晶粒细化剂, 在低电流 密度区增强铜离子的阴极极化, 使金属铜的结晶细腻, 同时抑制了铜的析出, 使低电流密度 区镀层中的锡含量升高。 在镀液组成 Cu2P2Or3H20 25 g/L; Sn2P207 3.0 g/L; Κ4Ρ207·3Η20 450 g/L; Κ2ΗΡ04·3Η20 60 g/L; pH值 8.5; 温度 25°C, 光亮剂 B 0.0015 g/L时在不同的电流 下, 赫尔槽外观如图 3所示, 图 3为光亮剂 B对赫尔槽试片外观的影响。 由图 3 可知光亮剂 B 的加入可以有效改善低电流密度区的共沉积, 使低电流密度区赫 尔槽外观由粉红色变为金黄色。 随着电流的增加, 低电流密度区粉红色镀层的范围越来越 小。 但随电流的增加高区烧焦范围越来越大, 说明电镀的可操作电流范围较窄。 2. Brightener B (2-mercaptobenzimidazole) brightener B acts as a grain refiner for copper ion electrodeposition, enhances the cathodic polarization of copper ions in a low current density region, and makes the metal copper crystal fine and inhibits The precipitation of copper increases the tin content in the coating of the low current density region. In the plating solution, Cu 2 P 2 O r 3H 2 0 25 g/L; Sn 2 P 2 0 7 3.0 g/L; Κ4Ρ 2 0 7 ·3Η 2 0 450 g/L; Κ 2 ΗΡ0 4 ·3Η 2 0 60 g / L; pH 8.5; temperature 25 ° C, brightener B 0.0015 g / L at different currents, the appearance of the Hull trough is shown in Figure 3, Figure 3 is the brightener B vs. Hull trough test piece The impact of appearance. It can be seen from Fig. 3 that the addition of brightener B can effectively improve the co-deposition of the low current density region, and the appearance of the Hull trough in the low current density region changes from pink to golden yellow. As the current increases, the range of pink plating in the low current density region becomes smaller and smaller. However, with the increase of current, the range of scorch in the high region is getting larger and larger, indicating that the range of operable current of electroplating is narrow.
3、 光亮剂 A和光亮剂 B的协同作用: 在镀液组成 Cu2P2O 3H20 25 g/L; Sn2P207 3.0 g/L; Κ4Ρ207·3Η20 450 g/L; Κ2ΗΡ04·3Η20 60 g/L; pH值 8.5; 光亮剂 A 0.1 g/L, 光亮剂 B 0.0015 g/L, 温度 25°C, 不同 电流大小条件下赫尔槽外观如图 4 所示, 图 4 为加入添加剂后不同电流下的赫尔槽试片外 观。 由图 4可知, 在同时有光亮剂 A与光亮剂 B的镀液中, 当电流为 0.3A时, 高区无烧焦 现象, 低电流密度区出现粉红色镀层的范围很窄。 当电流为 0.5A 时, 赫尔槽片整片为金黄 色。 随着电流的增大, 高电流密度区出现烧焦, 但范围较窄。 因此当镀液中光亮剂 A 与光 亮剂 B 同时存在时产生了协同作用, 不仅有效的解决的高电流密度区的烧焦现象, 也消除 了低电流密度区粉红色镀层的出现。 3. Synergistic effect of brightener A and brightener B: In the plating solution, Cu 2 P 2 O 3H 2 0 25 g/L; Sn 2 P 2 0 7 3.0 g/L; Κ4Ρ 2 0 7 ·3Η 2 0 450 g/L; Κ 2 ΗΡ0 4 ·3Η 2 0 60 g/L; pH 8.5; brightener A 0.1 g/L, brightener B 0.0015 g/L, temperature 25 ° C, the appearance of the Hull cell under different current conditions is shown in Figure 4, Figure 4 is after adding the additive Appearance of Hull test strips at different currents. As can be seen from Fig. 4, in the plating solution having the brightener A and the brightener B at the same time, when the current is 0.3 A, the high region has no scorch phenomenon, and the range of the pink plating layer in the low current density region is narrow. When the current is 0.5A, the entire Hull channel is golden yellow. As the current increases, scorching occurs in the high current density region, but the range is narrow. Therefore, when the brightener A and the brightener B are simultaneously present in the plating solution, a synergistic effect is produced, which not only effectively solves the scorching phenomenon in the high current density region, but also eliminates the appearance of the pink plating layer in the low current density region.
(二) 单独的辅助络合剂 A、 单独的辅助络合剂 B、 辅助络合剂 A和辅助络合剂 B的协同 作用测试及测试结果如下:  (2) The synergistic test and test results of the separate auxiliary complexing agent A, the separate auxiliary complexing agent B, the auxiliary complexing agent A and the auxiliary complexing agent B are as follows:
1、 辅助络合剂 A (乙醇酸) 锡离子的辅助络合剂, 可增强对锡离子的络合, 可消除游 离的二价锡与铜离子反应生成一价铜粉, 同时可有效抑制锡离子的氧化。 在镀液组成 Cu2P2O 3H20 25 g/L; Sn2P207 3.0 g/L; Κ4Ρ207·3Η20 450 g/L; Κ2ΗΡ04·3Η20 60 g/L; pH值 8.5; 温度 25。C ; 辅助络合剂 A 0.3 g/L, 不同电流密度下镀层的组分如图 5所示, 图 5为加 入辅助络合剂 A对镀层组分的影响。 在图 5 中, 横坐标表示电流密度大小, 纵坐标表示镀层中锡的质量百分数。 曲线 B 为 不加辅助络合剂 A的镀液在不同电流密度下镀层的组成, 曲线 C为加入辅助络合剂 A的镀 液在不同电流密度下镀层的组成。 由图 4 可知, 随着电流密度的增加镀层的锡含量逐渐增 加, 当电流密度为 Ο.ΙΑ/dm2时, 镀层中锡含量为 12.45%; 当电流密度为 2A/dm2时, 镀层中 的锡含量可达到 15.67%。 加入辅助络合剂 A后, 在低电流密度区对镀层中锡含量的影响较 小; 但在高电流密度区有效的抑制了锡析出, 当电流密度为 2 A/dm2时, 镀层中的锡含量为 14.73%, 同比减少了 0.94%。 由此可见, 辅助络合剂 A的加入有效的抑制了不同电流密度下 镀层的锡含量的差异, 使镀层的均匀性提高。 1. Auxiliary complexing agent A (glycolic acid) An auxiliary complexing agent for tin ions, which can enhance the complexation of tin ions, can eliminate the reaction of free divalent tin with copper ions to form monovalent copper powder, and can effectively inhibit tin. Oxidation of ions. In the plating solution, Cu 2 P 2 O 3H 2 0 25 g/L; Sn 2 P 2 0 7 3.0 g/L; Κ4Ρ 2 0 7 ·3Η 2 0 450 g/L; Κ 2 ΗΡ0 4 ·3Η 2 0 60 g/L; pH 8.5; temperature 25. C; auxiliary complexing agent A 0.3 g / L, the composition of the coating at different current densities is shown in Figure 5, Figure 5 is the effect of the addition of auxiliary complexing agent A on the coating composition. In Figure 5, the abscissa indicates the current density and the ordinate indicates the mass percentage of tin in the coating. Curve B is the composition of the plating solution at the different current densities of the plating solution without the auxiliary complexing agent A, and the curve C is the composition of the plating solution at the different current densities of the plating solution to which the auxiliary complexing agent A is added. It can be seen from Fig. 4 that as the current density increases, the tin content of the coating increases gradually. When the current density is Ο.ΙΑ/dm 2 , the tin content in the coating is 12.45%; when the current density is 2A/dm 2 , in the coating The tin content can reach 15.67%. After adding auxiliary complexing agent A, the effect of tin content in the coating layer is small in the low current density region; however, tin precipitation is effectively suppressed in the high current density region, when the current density is 2 A/dm 2 , in the plating layer The tin content was 14.73%, a decrease of 0.94% year-on-year. It can be seen that the addition of the auxiliary complexing agent A effectively suppresses the difference in tin content of the plating layer at different current densities, and improves the uniformity of the plating layer.
2、 辅助络合剂 B (葡萄糖酸钠) 在碱性溶液体系中铜离子的辅助络合剂, 可增强对铜 离子的络合, 与乙醇酸产生协同效应, 极大地提高镀液的稳定性。 在镀液组成 Cu2P2O 3H20 25 g/L; Sn2P207 3.0 g/L; Κ4Ρ207·3Η20 450 g/L; Κ2ΗΡ04·3Η20 60 g/L; pH值 8.5; 温度 25。C ; 辅助络合剂 B 0.3 g/L, 不同电流密度下镀层的组分如图 6所示, 图 6为加 入辅助络合剂 B对镀层组分的影响。 在图 6 中, 横坐标表示电流密度大小, 纵坐标表示镀层中铜的质量百分数。 曲线 B 为 不加辅助络合剂 B的镀液在不同电流密度下镀层的组成, 曲线 C为加入辅助络合剂 B的镀 液在不同电流密度下镀层的组成。 由图 5 可知, 随着电流密度的增加镀层的铜含量逐渐降 低, 当电流密度为 Ο.ΙΑ/dm2时, 镀层中铜含量为 87.62% ; 当电流密度为 2A/dm2时, 镀层中 的铜含量降到 84.33%。 加入辅助络合剂 B 后, 在高电流密度区对镀层中铜含量的影响较 小; 但在低电流密度区有效的抑制了铜析出, 当电流密度为 Ο.ΙΑ/dm2时, 镀层中的铜含量 为 86.21%, 同比减少了 1.41%。 由此可见, 辅助络合剂 B 的加入有效的抑制了不同电流密 度下镀层的铜含量的差异, 使镀层的均匀性提高。 2. Auxiliary complexing agent B (sodium gluconate) An auxiliary complexing agent for copper ions in an alkaline solution system, which can enhance the complexation of copper ions and synergistic effect with glycolic acid, greatly improving the stability of the plating solution. . In the plating solution, Cu 2 P 2 O 3H 2 0 25 g/L; Sn 2 P 2 0 7 3.0 g/L; Κ4Ρ 2 0 7 ·3Η 2 0 450 g/L; Κ 2 ΗΡ0 4 ·3Η 2 0 60 g/L; pH 8.5; temperature 25. C; auxiliary complexing agent B 0.3 g / L, the composition of the coating at different current densities is shown in Figure 6, Figure 6 is the effect of the addition of auxiliary complexing agent B on the coating composition. In Figure 6, the abscissa indicates the current density and the ordinate indicates the mass percentage of copper in the coating. Curve B is the composition of the plating solution at different current densities of the plating solution without the auxiliary complexing agent B, and curve C is the composition of the plating solution at the different current densities of the plating solution to which the auxiliary complexing agent B is added. It can be seen from Fig. 5 that the copper content of the coating gradually decreases with the increase of the current density. When the current density is Ο.ΙΑ/dm 2 , the copper content in the coating is 87.62%; when the current density is 2A/dm 2 , the coating is in the coating. The copper content dropped to 84.33%. After the addition of auxiliary complexing agent B, the effect of copper content in the coating is small in the high current density region; however, copper precipitation is effectively suppressed in the low current density region. When the current density is Ο.ΙΑ/dm 2 , the coating is in the coating. The copper content was 86.21%, a decrease of 1.41% year-on-year. It can be seen that the addition of the auxiliary complexing agent B effectively suppresses the difference in the copper content of the plating layer at different current densities, and improves the uniformity of the plating layer.
3、 辅助络合剂 A和辅助络合剂 B的协同作用: 在镀液组成 Cu2P2O 3H20 25 g/L; Sn2P207 3.0 g/L; Κ4Ρ207·3Η20 450 g/L; Κ2ΗΡ04·3Η20 60 g/L; ρΗ值 8.5 ; 温度 25 ; 辅助络合剂 A 0.3 g/L, 辅助络合剂 B 0.3 g/L, 不同电流密度下镀层的组分如图 7所示, 图 7为加入辅助络合剂对镀层组分的影响。 在图 7 中, 横坐标表示电流密度大小, 纵坐标表示镀层中铜的质量百分数。 曲线 B 为 不加辅助络合剂的镀液在不同电流密度下镀层的组成, 曲线 C为分别加入辅助络合剂 A 0.3 g/L, 辅助络合剂 B 0.3 g/L的镀液在不同电流密度下镀层的组成。 由图 6可知, 辅助络合剂 A与辅助络合剂 B 同时存在的情况下, 在低电流密度区中辅助络合剂 A有效的抑制了铜的 析出, 使镀层中铜的质量百分数降低; 而在高电流密度区辅助络合剂 B 有效的抑制了锡的 析出, 使镀层中的锡的质量百分数降低, 从而铜的质量百分数升高。 在镀液中辅助络合剂 A 与 B 通过在不同的电流密度区域对铜锡的电沉积产生抑制作用而产生了协同的效果, 使铜 锡合金镀层在不同的电流密度条件下保持一个相对稳定的合金镀层组分。 3. Synergistic effect of auxiliary complexing agent A and auxiliary complexing agent B: in the plating solution, Cu 2 P 2 O 3H 2 0 25 g/L; Sn 2 P 2 0 7 3.0 g/L; Κ4Ρ 2 0 7 · 3Η 2 0 450 g/L; Κ 2 ΗΡ0 4 ·3Η 2 0 60 g/L ; ρΗ value 8.5 ; temperature 25 ; auxiliary complexing agent A 0.3 g/L, auxiliary complexing agent B 0.3 g/L, different current The composition of the coating under density is shown in Figure 7, and Figure 7 is the effect of the addition of an auxiliary complexing agent on the composition of the coating. In Fig. 7, the abscissa indicates the current density, and the ordinate indicates the mass percentage of copper in the plating. Curve B is the composition of the plating solution without the auxiliary complexing agent at different current densities. Curve C is added with the auxiliary complexing agent A 0.3 g/L, and the auxiliary complexing agent B 0.3 g/L is different. The composition of the coating at current density. It can be seen from Fig. 6 that in the case where the auxiliary complexing agent A and the auxiliary complexing agent B are simultaneously present, the auxiliary complexing agent A in the low current density region effectively suppresses the precipitation of copper and lowers the mass percentage of copper in the plating layer; In the high current density region, the auxiliary complexing agent B effectively suppresses the precipitation of tin, and the mass percentage of tin in the plating layer is lowered, so that the mass percentage of copper is increased. The auxiliary complexing agents A and B in the plating solution produce a synergistic effect by inhibiting the electrodeposition of copper and tin in different current density regions, so that the copper-tin alloy plating layer remains relatively stable under different current density conditions. Alloy plating composition.
以上所述, 仅为本发明的较佳实施例, 并非对本发明任何形式上和实质上的限制, 应当 指出, 对于本技术领域的普通技术人员, 在不脱离本发明方法的前提下, 还将可以做出若干 改进和补充, 这些改进和补充也应视为本发明的保护范围。 凡熟悉本专业的技术人员, 在不 脱离本发明的精神和范围的情况下, 当可利用以上所揭示的技术内容而做出的些许更动、 修 饰与演变的等同变化, 均为本发明的等效实施例; 同时, 凡依据本发明的实质技术对上述实 施例所作的任何等同变化的更动、 修饰与演变, 均仍属于本发明的技术方案的范围内。  The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. It should be noted that those skilled in the art will not A number of improvements and additions may be made which are also considered to be within the scope of the invention. The equivalents of the changes, modifications, and evolutions that can be made by the above-disclosed technical contents are all those skilled in the art without departing from the spirit and scope of the present invention. Equivalent embodiments; at the same time, any changes, modifications and evolutions of any equivalent changes made to the above-described embodiments in accordance with the essential art of the present invention are still within the scope of the technical solutions of the present invention.

Claims

权利要求书 、 一种多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 包括无氰黄铜锡主光剂, 所述无 氰黄铜锡主光剂在焦磷酸盐电镀溶液中的浓度为 3— 20 mL/L; 所述无氰黄铜锡主光剂的 溶质由光亮剂 A 和光亮剂 B 组成; 其中光亮剂 A 在无氰黄铜锡主光剂中的浓度为 1- 10g/L; 光亮剂 B在无氰黄铜锡主光剂中的浓度为 0.05-0.5 g/L。 、 如权利要求 1所述的多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 其特征在于, 所 述光亮剂 A为 Mirapol WT光亮剂; 所述光亮剂 B为 2-巯基苯并咪唑。 、 如权利要求 1所述的多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 其特征在于, 所 述多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液的 pH 值为 8.0-10.0; 密度为 1.25- 1.45g/cm 、 如权利要求 1-3 任一所述的多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 其特征在 于, 还包括如下浓度的组分: 焦磷酸盐 350~450g/L; 可溶性铜盐 20-35g/L; 可溶性锡盐 1.8~3.0g/L; 导电盐 0~80g/L; 无氰黄铜锡辅助剂 10— 50 mL/L 、 如权利要求 4所述的多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 其特征在于, 所 述无氰黄铜锡辅助剂的溶质由辅助络合剂 A和辅助络合剂 B组成; 其中辅助络合剂 A在 氰黄铜锡辅助剂中的浓度为 5~10g/L, 辅助络合剂 B 在氰黄铜锡辅助剂中的浓度为 5~10g/L。 、 如权利要求 5所述的多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 其特征在于, 所 述焦磷酸盐选自焦磷酸钾、 焦磷酸钠中的一种; 所述可溶性铜盐选自焦磷酸铜、 硫酸 铜、 氯化铜、 碱式碳酸铜、 甲基磺酸铜、 氨基磺酸铜中的一种或多种; 所述可溶性锡盐 选自焦磷酸亚锡、 硫酸亚锡、 氯化亚锡、 氟硼酸锡、 烷基磺酸锡中的一种或多种; 所述 导电盐选自氯化钾、 氯化钠、 磷酸氢二钾、 氯化铵、 硫酸钾、 硫酸钠、 碳酸钾、 碳酸钠 中的一种或多种; 所述辅助络合剂 A 和辅助络合剂 B 均选自乙醇酸、 葡萄糖酸钠、 HEDP (羟基乙叉二膦酸)、 柠檬酸、 柠檬酸钠、 柠檬酸胺、 酒石酸钾钠、 甲基磺酸、 三 乙醇胺、 草酸、 甘氨酸的一种或多种, 且辅助络合剂 A和辅助络合剂 B不同时选取同一 物质。 、 如权利要求 4所述的多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液, 其特征在于, 还 包括稳定剂; 所述稳定剂的浓度为 0.01~0.05g/L。 、 一种多层无氰电镀铜 -锡合金镀层的电镀方法, 在硬币基体上依次电镀 2层 -4层铜 -锡合 金镀层, 然后采用高温热处理获得多层无氰电镀铜-锡合金镀层的硬币; 其中偶数镀层和 表层均采用权利要求 1-7任一所述的多层无氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液进 行电镀。 、 如权利要求 8 所述的多层无氰电镀铜 -锡合金镀层的电镀方法, 其特征在于, 电镀铜-锡 合金镀层的层数为 2层或 4层; 所述高温处理的温度为 600-800° C o 0、 如权利要求 9 所述的多层无氰电镀铜 -锡合金镀层的电镀方法, 其特征在于, 具体包括 如下步骤的方法之一: 方法一: Claims: A pyrophosphate electroplating solution for multi-layer cyanide-free copper-tin alloy plating, including a cyanide-free brass tin main gloss agent, and the cyanide-free brass tin main gloss agent is in the pyrophosphate electroplating solution The concentration of the cyanide-free brass tin main bright agent is 3-20 mL/L; the solute of the cyanide-free brass tin main bright agent is composed of brightener A and brightener B; wherein the concentration of brightener A in the cyanide-free brass tin main bright agent is 1 - 10g/L; The concentration of brightener B in the cyanide-free brass tin main brightener is 0.05-0.5 g/L. . The pyrophosphate electroplating solution for multi-layer cyanide-free copper-tin alloy plating as claimed in claim 1, wherein the brightener A is Mirapol WT brightener; the brightener B is 2-mercaptobenzene. imidazole. . The pyrophosphate electroplating solution for multi-layer cyanide-free electroplating copper-tin alloy coating as claimed in claim 1, characterized in that the pH value of the pyrophosphate electroplating solution for multi-layer cyanide-free electroplating copper-tin alloy coating is 8.0-10.0; the density is 1.25-1.45g/cm, and the multi-layer cyanide-free electroplating copper-tin alloy plating pyrophosphate electroplating solution according to any one of claims 1-3 is characterized in that it also includes the following concentration Components: pyrophosphate 350~450g/L; soluble copper salt 20-35g/L; soluble tin salt 1.8~3.0g/L; conductive salt 0~80g/L; cyanide-free brass tin auxiliary 10-50 mL/L, the pyrophosphate electroplating solution for multi-layer cyanide-free copper-tin alloy plating as claimed in claim 4, characterized in that the solute of the cyanide-free brass-tin auxiliary agent is composed of auxiliary complexing agent A and Composition of auxiliary complexing agent B; wherein the concentration of auxiliary complexing agent A in the cyanoacrylate tin auxiliary is 5~10g/L, and the concentration of auxiliary complexing agent B in the cyanoacrylate tin auxiliary is 5~10g/L L. . The pyrophosphate electroplating solution for multi-layer cyanide-free electroplating of copper-tin alloy coating as claimed in claim 5, wherein the pyrophosphate is selected from one of potassium pyrophosphate and sodium pyrophosphate; The soluble copper salt is selected from one or more of copper pyrophosphate, copper sulfate, copper chloride, basic copper carbonate, copper methane sulfonate, and copper sulfamate; the soluble tin salt is selected from stannous pyrophosphate , one or more of stannous sulfate, stannous chloride, tin fluoroborate, and tin alkyl sulfonate; the conductive salt is selected from potassium chloride, sodium chloride, dipotassium hydrogen phosphate, ammonium chloride, One or more of potassium sulfate, sodium sulfate, potassium carbonate, and sodium carbonate; the auxiliary complexing agent A and the auxiliary complexing agent B are selected from glycolic acid, sodium gluconate, HEDP (hydroxyethylidene diphosphonic acid) ), citric acid, sodium citrate, citrate amine, potassium sodium tartrate, one or more of methylsulfonic acid, triethanolamine, oxalic acid, glycine, and auxiliary complexing agent A and auxiliary complexing agent B are not selected at the same time same substance. . The pyrophosphate electroplating solution for multi-layer cyanide-free copper-tin alloy plating as claimed in claim 4, further comprising a stabilizer; the concentration of the stabilizer is 0.01~0.05g/L. , an electroplating method for multi-layer cyanide-free electroplating copper-tin alloy plating, sequentially electroplating 2 to 4 layers of copper-tin alloy plating on the coin substrate, and then using high-temperature heat treatment to obtain multi-layer cyanide-free electroplating copper-tin alloy plating. Coins; wherein the even-numbered plating layer and the surface layer are all electroplated using the multi-layer cyanide-free electroplating copper-tin alloy plating pyrophosphate electroplating solution described in any one of claims 1 to 7. The electroplating method for multi-layer cyanide-free electroplating copper-tin alloy plating as claimed in claim 8, characterized in that the number of electroplated copper-tin alloy plating layers is 2 or 4 layers; the temperature of the high-temperature treatment is 600 -800° C o 0. The electroplating method for multi-layer cyanide-free copper-tin alloy plating as claimed in claim 9, which is characterized in that it specifically includes one of the following steps: Method 1:
1、 电镀第一层: 以低碳钢造币坯料为硬币基体, 将除油、 酸洗活化后的造币坯料放入第 一电镀液中, 在 20~30°C下电镀厚度约为 1一 5微米的第一层, 获得含锡量小于 2%的 铜锡合金第一层; 然后水洗; 1. The first layer of electroplating: Use the low carbon steel coinage blank as the coin base. Put the coinage blank after degreasing, pickling and activation into the first plating solution. The plating thickness is about 1 at 20~30°C. A first layer of 5 microns to obtain a first layer of copper-tin alloy containing less than 2% tin; then wash with water;
2、 电镀第二层: 将步骤 1 获得的水洗后的造币坯料放入所述的多层无氰电镀铜-锡合金 镀层的焦磷酸盐电镀溶液中, 在 25~35 °C温度下电镀厚度约为 10— 20 微米的第二 层, 获得含锡量为 14一 18%的铜锡合金第二层; 然后水洗; 2. Electroplating the second layer: Put the washed coinage blank obtained in step 1 into the pyrophosphate electroplating solution of the multi-layer cyanide-free electroplated copper-tin alloy coating, and perform electroplating at a temperature of 25~35°C. The second layer is about 10-20 microns thick, and the second layer of copper-tin alloy with a tin content of 14-18% is obtained; then washed;
3、 将步骤 2获得的电镀二层并水洗后的造币坯料依次干燥、 高温热处理后获得多层无氰 电镀铜-锡合金镀层的硬币。 方法二: 3. The coinage blank obtained in step 2 after electroplating with two layers and washed with water is dried in sequence and heat treated at high temperature to obtain a coin with multi-layer cyanide-free electroplated copper-tin alloy coating. Method Two:
1、 电镀第一层: 以低碳钢造币坯料为硬币基体, 将除油、 酸洗活化后的造币坯料放入第 一电镀液中, 在 20~30°C下电镀厚度约为 1一 5微米的第一层, 获得含锡量小于 2%的 铜锡合金第一层; 然后水洗; 1. The first layer of electroplating: Use the low carbon steel coinage blank as the coin base. Put the coinage blank after degreasing, pickling and activation into the first plating solution. The plating thickness is about 1 at 20~30°C. A first layer of 5 microns to obtain a first layer of copper-tin alloy containing less than 2% tin; then wash with water;
2、 电镀第二层: 将步骤 1 获得的水洗后的造币坯料放入所述的多层无氰电镀铜-锡合金 镀层的焦磷酸盐电镀溶液中, 在 25~35°C温度下电镀厚度约为 10— 20 微米的第二 层, 获得含锡量为 14一 18%的铜锡合金第二层; 然后水洗; 2. The second layer of electroplating: Put the washed coinage blank obtained in step 1 into the multi-layer cyanide-free electroplated copper-tin alloy In the pyrophosphate electroplating solution of the plating layer, a second layer with a thickness of about 10-20 microns is electroplated at a temperature of 25~35°C to obtain a second layer of copper-tin alloy with a tin content of 14-18%; then washed;
3、 电镀第三层: 将步骤 2获得的水洗后的造币坯料放入第一电镀液中, 在 20~30°C温度 下电镀厚度约 3— 5 微米的第三层, 获得含锡量小于 2%的铜锡合金第三层; 然后水 洗; 3. Electroplating the third layer: Put the washed coinage blank obtained in step 2 into the first electroplating solution, and electroplate a third layer with a thickness of about 3-5 microns at a temperature of 20~30°C to obtain the tin content. The third layer of copper-tin alloy with less than 2%; then washed;
4、 电镀第四层 (也可称为表层): 将步骤 3 获得的漂洗后的造币坯料放入所述的多层无 氰电镀铜-锡合金镀层的焦磷酸盐电镀溶液中, 在 20~30°C温度下电镀厚度约 10— 12 微米的第四层, 获得含锡量为 14-18%的铜-锡合金第四层; 然后水洗; 4. The fourth layer of electroplating (also called the surface layer): Put the rinsed coinage blank obtained in step 3 into the pyrophosphate electroplating solution of the multi-layer cyanide-free electroplated copper-tin alloy coating, and place it at 20 Plate a fourth layer with a thickness of about 10-12 microns at a temperature of ~30°C to obtain a fourth layer of copper-tin alloy with a tin content of 14-18%; then wash with water;
5、 将步骤 4获得的电镀四层并水洗后的造币坯料分别依次干燥、 高温热处理后获得多层 无氰电镀铜-锡合金镀层的硬币。 、 如权利要求 10所述的多层无氰电镀铜 -锡合金镀层的电镀方法, 其特征在于, 步骤 1中, 电镀第一层的电流密度为 0.5〜1.5A/dm2; 电镀时间为 30〜60分钟; 步骤 2中, 电镀第二层的电流密度为 0.5〜1.5A/dm2; 电镀时间为 200〜550分钟; 步骤 3中, 电镀第三层的电流密度为 0.5〜1.5A/dm2; 电镀时间为 60〜90分钟; 步骤 4中, 电镀第四层的电流密度为 0.5〜1.5A/dm2; 电镀时间为 200〜270分钟。 步骤 1-歩骤 4中所述的水洗为采用常温的去离子水中进行漂洗。 、 如权利要求 10所述的多层无氰电镀铜 -锡合金镀层的电镀方法, 其特征在于, 步骤 1中 的除油步骤还依次包括碱性除油步骤和电解除油步骤; 步骤 1中的酸洗活化步骤为采用 盐酸溶液对造币坯料进行酸洗活化。 、 如权利要求 10所述的多层无氰电镀铜 -锡合金镀层的电镀方法, 其特征在于, 所获得的 多层无氰电镀铜-锡合金镀层的硬币, 当采用 2层镀层所获得的硬币镀层厚度为 20-24 微米; 采用 4层镀层所获得的硬币镀层厚度为 25-31微米。 、 一种硬币, 为采用权利要求 8-13任一所述的多层无氰电镀铜 -锡合金镀层的电镀方法制 得, 所述硬币的镀层中锡的重量百分含量为 11%~14%。 、 如权利要求 14所述的硬币, 其特征在于, 所述硬币的镀层厚度为 20-24微米或 25-31 微米。 5. The four-layer electroplated and water-washed coinage blanks obtained in step 4 are dried and heat-treated at high temperatures to obtain coins with multi-layer cyanide-free electroplated copper-tin alloy coatings. The electroplating method for multi-layer cyanide-free copper-tin alloy plating as claimed in claim 10, characterized in that, in step 1, the current density of the first layer of electroplating is 0.5~1.5A/ dm2 ; the electroplating time is 30 ~60 minutes; in step 2, the current density of the second layer of electroplating is 0.5~1.5A/ dm2 ; the electroplating time is 200~550 minutes; in step 3, the current density of the third layer of electroplating is 0.5~1.5A/dm 2 ; The electroplating time is 60 to 90 minutes; In step 4, the current density of the fourth layer of electroplating is 0.5 to 1.5A/dm 2 ; The electroplating time is 200 to 270 minutes. The water washing described in Step 1 to Step 4 is to use deionized water at room temperature for rinsing. . The electroplating method for multi-layer cyanide-free copper-tin alloy plating as claimed in claim 10, wherein the degreasing step in step 1 also includes an alkaline degreasing step and an electrolytic degreasing step in sequence; The pickling and activation step is to use hydrochloric acid solution to pickle and activate the coinage blank. The electroplating method of multi-layer cyanide-free copper-tin alloy plating as claimed in claim 10, characterized in that the obtained multi-layer cyanide-free copper-tin alloy plating coin is obtained by using two layers of plating. The thickness of the coin coating is 20-24 microns; the thickness of the coin coating obtained by using 4 layers of coating is 25-31 microns. , a coin, produced by the electroplating method of multi-layer cyanide-free electroplating copper-tin alloy coating as described in any one of claims 8-13, the weight percentage of tin in the coating of the coin is 11%~14 %. , The coin according to claim 14, characterized in that the coating thickness of the coin is 20-24 microns or 25-31 microns.
PCT/CN2012/084571 2012-09-06 2012-11-14 Plating solution and plating process for multi-layer cyanide-free plating copper-tin alloy coating, and coins made by the process WO2014036785A1 (en)

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