Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F2/00—Processes of polymerisation
  • C08F2/02—Polymerisation in bulk
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F2/00—Processes of polymerisation
  • C08F2/04—Polymerisation in solution
  • C08F2/06—Organic solvent
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
  • C08G77/04—Polysiloxanes
  • C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
  • C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K3/00—Use of inorganic substances as compounding ingredients
  • C08K3/34—Silicon-containing compounds
  • C08K3/36—Silica

Definitions

• the present invention relates to a method for the production of composite materials, which
• Composite materials consisting of at least one organic polymer phase and at least one inorganic or organometallic phase, e.g. As an inorganic metal oxide phase, are often characterized by interesting physical properties, eg. As mechanical, electrical and / or optical properties, from.
• nanocomposite materials have been reported variously. This is understood to mean composite materials in which the domains of the various phases have dimensions below 500 nm, in particular below 100 nm (hereinafter also nanoscale phase or, in the case of a particulate phase, nanoscale particles). Due to the large interface between the nanoscale inorganic or organometallic phase and the organic polymer phase, such materials have a high potential with regard to their chemical, physical and mechanical properties, which can not be achieved by milli-scale or microscale dispersions of conventional inorganic constituents in polymer phases (RP Singh, et al., J. Mater, Sci., 2002, 37, 781).
• the hitherto known processes for the preparation of inorganic-organic nanocomposites are based on direct mixing of nanoparticles or exfoliated phyllosilicates with a polymer in solution or in melt, which in s / fu production of the organic phase by polymerization of organic monomers in the presence of inorganic nanoparticles or exfoliated phyllosilicates, sol-gel techniques and combinations of these measures (see, for example, the incorporation of nanoparticles into a polymer melt: Garcia, M.
• the established methods of the prior art are associated with a number of disadvantages.
• only small amounts of inorganic phase can usually be introduced into the nanocomposite material in this way. Due to the usually high agglomeration of the nanoparticles and the resulting high shear forces, a fine distribution of nanoparticles in larger quantities is hardly possible.
• a major disadvantage of nanocomposite production by in-situ production of the organic polymer phase in the presence of nanoparticles is the agglomeration of the nanoparticles that occurs, resulting in inhomogeneous products.
• the advantage of the nanoparticles of forming large interfaces with the polymer due to their large surface area can not be exploited. Due to the small particle size, the use of powdered nanofillers also poses a high health risk during compounding due to the formation of dust and the respirable nature of the nanoparticles.
• the in-situ production of the inorganic phase by a sol-gel process in a polymer melt or solution usually leads to poorly reproducible results or requires complex measures to control the hydrolysis conditions.
• Phase a co-continuous arrangement ie, both the PFA phase and the S1O2 phase penetrate each other and form substantially no discontinuous areas.
• the distances between adjacent phase boundaries, or the distances between the domains of adjacent identical phases are extremely low and are on average at most 10 nm.
• a macroscopically visible separation into discontinuous domains of the respective phase occurs in the von Spange et al. not or only to a limited extent. It is believed that by the method of Spange et al. achieved, special phase arrangement and the short distances of adjacent phases a consequence of the kinetic coupling of Polymerization of Furfurylizien on the one hand and the formation of the silicon dioxide on the other.
• twin polymerization has come to be used for this type of polymerization.
• WO 2010/1 12581 and WO 201 1/000858 relate to the homo- or copolymerization of at least one monomer of the monomers of general formula I defined below in the presence of acidic catalysts at temperatures of preferably below 120.degree.
• M is a metal or semimetal, usually a metal or semimetal of the 3rd or 4th main group or the 4th or 5th subgroup of the periodic table, for example, for B, Al, Si, Ti, Zr, Hf, Ge, Sn , Pb, V, As, Sb or Bi, for B, Si, Ti, Zr or Sn, especially Si or Sn and especially Si;
• R 1 , R 2 are the same or different and each represents a radical
• radicals R 1 Q and R 2 G together represent a radical of the formula A.
• A is an aromatic or heteroaromatic ring fused to the double bond and specifically represents a benzene ring
• m is 0, 1 or 2
• the radicals R may be the same or different and is
• Halogen, CN, C 1 -C 6 -alkyl, C 1 -C 6 -alkoxy and phenyl are selected and
• R a , R b have the meanings given above;
• G is O, S or NH
• Q is O, S or NH
• q corresponding to the valency and charge of M, is 0, 1 or 2;
• X, Y are the same or different and each represents O, S, NH or a chemical bond;
• R 1 ' , R 2' are identical or different and each represents C 1 -C 6 -alkyl, C 3 -C 6 -alkyl,
• Cycloalkyl, aryl or a radical Ar'-C (R a ' , R b' ) - are, in which Ar 'has the meanings given for Ar and R a' , R b 'are those indicated for R a , R b
• R 1 ' , R 2' together with X and Y is a radical of the formula A, as defined above, or, when X is oxygen, the radical R 1 'may also be a radical of the formula:
• phase domains in the composite materials thus obtained are generally less than 200 nm and are often in the range of a few nanometers. ter, z. At a maximum of 50 nm or a maximum of 20 nm or a maximum of 10 nm or a maximum of 5 nm.
• phase domains of the inorganic or organometallic phase and the phase domains of the organic phase typically have a co-continuous arrangement, ie both the organic phase and the inorganic or organometallic phase penetrate one another and form essentially no discontinuous areas.
• the distances between adjacent phase boundaries, or the distances between the domains of adjacent identical phases are extremely low and are generally on average at most 200 nm, often on average at a maximum of 50 nm or 20 nm and in particular on average at a maximum of 10 nm, or at most 5 nm.
• a macroscopically visible separation into discontinuous domains of the respective phase typically does not occur in such processes.
• the present invention relates to a process for the production of composite materials, in particular a process for the preparation of nanocomposite materials, which
• the inorganic or the organometallic phase contains the metal or semimetal M and optionally, when X or Y is a chemical bond, the organic radicals R 1 ' and R 2' .
• the at least one organic polymer phase contains polymers with aromatic or heteroaromatic structural units which are formed from the polymerization of the radicals R 1 and R 2 and, where appropriate, when X and Y are different from a chemical bond, the radicals R 1 ' and R 2' .
• the reaction conditions according to the invention do not lead to the destruction of the nanoscale phase structure achieved by homocarboxylation or copolymerization of the monomers of the formula I under acid catalysis at lower temperatures. Rather, the dimensions of the phase domains in the composite materials obtained according to the invention even with a purely thermal initiation with the greatest possible or complete absence of catalysts, namely acids, usually less than 200 nm and are often in the range of a few nanometers, z. At a maximum of 50 nm or a maximum of 20 nm or a maximum of 10 nm or a maximum of 5 nm.
• a preferred embodiment of the method according to the invention relates to the production of a coating which comprises the following steps: i) applying a layer of at least one monomer of the formula I as defined in claim 1 to a surface to be coated in the substantial or complete absence of one Catalyst and
• the homo- or copolymerization of the monomers M is triggered thermally, i. H. the polymerization takes place at elevated temperature.
• the temperature necessary for the polymerization depends on the stability of the monomers of the formula I, which is decisively determined by the nature of the metal or semimetal M.
• the temperature required for the polymerization of the particular monomer can be determined by a person skilled in the art by routine experimentation.
• the temperature required for the polymerization will generally be at least 90 ° C, especially at least 100 ° C and especially at least 1 10 ° C or at least 120 ° C. It will preferably not exceed 350 ° C, especially 300 ° C and especially 250 ° C.
• the temperature necessary for the polymerization is generally above 160 ° C, especially above 170 ° C, and especially above 180 ° C and is preferably carried out at temperatures in the range of 170 to 350 ° C and especially at temperatures in the range of 180 to 300 ° C or 190 to 250 ° C.
• the temperature necessary for the polymerization is generally above 120 ° C, especially above 130 ° C, and especially above 140 ° C and is preferably carried out at temperatures in the range of 120 to 350 ° C and in particular at temperatures in the range of 130 to 300 ° C or 140 to 250 ° C.
• the temperature required for the polymerization is generally above 90 ° C., in particular above 100 ° C., and especially above 110 ° C., and is preferably carried out at temperatures in the range from 90 to 300 ° C and in particular at temperatures in the range of 100 to 280 ° C or 1 10 to 250 ° C.
• the process according to the invention is carried out in the substantial or complete absence of a catalyst. "Substantially" means that any catalysts are not or in an amount of less than
• the amount of catalyst in the reaction mixture used for the polymerization is less than 0.05% by weight, in particular less than 0.01% by weight and especially less than 0.005% by weight, based on the monomers of the formula I, amount.
• Typical catalysts are acids, namely Bronsted acids as well as Lewis acids. Accordingly, the process of the invention is carried out in the absence or substantial absence of an acid. Accordingly, the process according to the invention primarily relates to the homo- or copolymerization of the monomers of general formula I in the substantial or complete absence of an acid. In particular, in the process according to the invention, the amount of acid in the reaction mixture used for the polymerization is less than 0.05% by weight, in particular less than 0.01% by weight and especially less than 0.005% by weight, based on the monomers of the formula I, amount.
• aromatic radical or aryl is understood in the context of the invention to mean a carbocyclic aromatic hydrocarbon radical such as phenyl or naphthyl.
• a heteroaromatic radical or hetaryl is understood as meaning a heterocyclic aromatic radical which generally has 5 or 6 ring members, one of the ring members being a heteroatom which is selected from nitrogen, oxygen and sulfur, and optionally 1 or 2 further ring members may be a nitrogen atom and the remaining ring members are carbon.
• heteroaromatic radicals are furyl, thienyl, pyrrolyl, pyrazolyl, imidazolyl, oxazolyl, isoxazolyl, pyridyl or thiazolyl.
• a condensed aromatic radical or ring is understood as meaning a carbocyclic aromatic, divalent hydrocarbon radical, such as o-phenylene (benzo) or 1,2-naphthylene (naphtho).
• a fused heteroaromatic radical or ring is understood as meaning a heterocyclic aromatic radical as defined above, in which two adjacent C atoms form the double bond shown in formula A or in formulas II and III.
• those monomers of the formula I are preferred in which M in the formula I are among the metals and semimetals of the 3rd main group (group 3 according to IUPAC), in particular B or Al, metals and semimetals of the 4th main group of the Periodic Table ( Group 14 according to IUPAC), in particular Si, Ge, Sn or Pb, semimetals of the 5th main group of the Periodic Table (Group 15 according to IUPAC), in particular As, Sb and Bi, metals of the 4th subgroup of the Periodic Table, in particular Ti, Zr and Hf , and metals of the 5th subgroup of the periodic table as V is selected.
• the inventive method is particularly suitable for the polymerization of such monomers of the formula I, wherein M among the metals and semimetals of the 4th main group of the Periodic Table, in particular Si, Ge, Sn or Pb and metals of the 4th subgroup of the Periodic Table, in particular Ti, Zr and Hf, is selected.
• the process according to the invention is particularly preferably suitable for the polymerization of those monomers of the formula I in which at least a part or the total amount of the monomers M is substantially or exclusively silicon.
• M in formula I is boron.
• M in formula I is tin.
• Preferred for the process according to the invention are those monomers of the formula I in which G and Q in formula I are oxygen.
• Preferred for the process according to the invention are those monomers of the formula I in which X and Y, if present, are oxygen.
• Preferred for the process according to the invention are those monomers of the formula I in which q is 1 and M is selected from Si, Sn and Ti and is in particular Si.
• the groups R 1 Q and R 2 G together represent a radical of the formula A as defined above, in particular a radical of the formula Aa:
• #, m, R, R a and R b have the meanings given above.
• the variable m is, in particular, 0. If m is 1 or 2, R is in particular a methyl or methoxy group.
• R a and R b are in particular hydrogen.
• Q is in particular oxygen.
• a and Aa G stands in particular for oxygen or NH, in particular for oxygen.
• Such monomers can be described by the following formulas IA 'or I-Aa':
• M is a metal or semimetal, preferably a metal or semimetal of the 3rd or 4th main group or the 4th or 5th subgroup of the periodic system, in particular B, Al, Si, Ti, Zr, Hf, Ge, Sn, Pb, V, As, Sb or
• Bi more preferably B, Si or Sn, especially Si
• A, A 'independently represent an aromatic or heteroaromatic ring fused to the double bond
• n are independently 0, 1 or 2, in particular 0;
• G, G 'independently represent O, S or NH, in particular O or NH and especially O;
• Q, Q 'independently represent O, S or NH, in particular O;
• L represents a group (YR 2 ' ) q in which Y, R 2' and q have the meanings given above and
• M is a metal or semimetal, preferably a metal or semimetal of the 3rd or 4th main group or the 4th or 5th subgroup of the Periodic Table, in particular B, Al, Si, Ti, Zr, Hf, Ge, Sn, Pb, V, As, Sb or Bi, more preferably B, Si or Sn, especially Si;
• n are independently 0, 1 or 2, in particular 0;
• G, G 'independently represent O, S or NH, in particular O or NH and especially O;
• R, R ' are independently selected from the group consisting of halogen, CN, C 1 -C 6 -alkyl, C 1 -C 6 -alkoxy and phenyl and more particularly each represent methyl or methoxy;
• L is a group (YR 2 ' ) q , wherein Y, R 2' and q have the meanings given above.
• M stands for silicon
• a and A 'each represent a benzene ring fused to the double bond
• n and n are independently 0 or 1;
• R and R ' are the same or different and are independent of each other
• R a , R b , R a ' , R b' are hydrogen.
• M stands for silicon
• n and n are independently 0 or 1;
• G, G ', Q and Q' stand for O;
• R and R ' are the same or different and are independent of each other
• R a , R b , R a ' , R b' are hydrogen.
• Such monomers are known from WO 2009/083082 and WO 2009/083083 or can be prepared by the methods described therein.
• Another example of a monomer I-Aa is 2,2-spirobis [4H-1,2,2-benzodioxaborine] (Bull. Chem.
• the monomers of the formula I to be polymerized comprise exclusively the monomers of the formula I-A or I-A ', in particular those of the formula I-Aa or I-Aa', which are indicated as being preferred.
• the monomers of the formula I to be polymerized comprise at least one first monomer M1 of the formula IA, in particular at least one monomer of the formula I-Aa and at least one second monomer M2 which is selected from the monomers of the formula IB, in particular the Formula I-Ba:
• M is a metal or semimetal, preferably a metal or semimetal of the 3rd or 4th main group or the 4th or 5th subgroup of the Periodic Table, in particular B, Al, Si, Ti, Zr, Hf, Ge, Sn, Pb, V, As, Sb or Bi, more preferably B, Si, Ti, Zr or Sn, especially Si;
• A is an aromatic or heteroaromatic ring fused to the double bond and in particular O;
• n 0, 1 or 2, in particular 0;
• q corresponding to the valency and charge of M, is 0, 1 or 2;
• G is O, S or NH, in particular O or NH and especially O;
• Q is O, S or NH, in particular O;
• R are independently selected from halogen, CN, C 1 -C 6 -alkyl, C 1 -C 6 -alkoxy and phenyl and are in particular methyl or methoxy;
• R c , R d are identical or different and are C 1 -C 6 -alkyl, C 3 -C 6 -cycloalkyl and
• M is a metal or semimetal, preferably a metal or semimetal of the 3rd or 4th main group or the 4th or 5th subgroup of the Periodic Table, in particular B, Al, Si, Ti, Zr, Hf, Ge, Sn, Pb, V, As, Sb or Bi, more preferably B, Si, Ti, Zr or Sn, especially Si;
• n 0, 1 or 2, in particular 0;
• G is O, S or NH, in particular O or NH and especially O;
• R are independently selected from halogen, CN, C 1 -C 6 -alkyl, C 1 -C 6 -alkoxy and phenyl and are in particular methyl or methoxy;
• R c , R d are the same or different and are each selected from C 1 -C 6 -alkyl, C 3 -C 6 -cycloalkyl and aryl and are in particular methyl.
• Such monomers are known for. From Wieber et al., Journal of Organometallic Chemistry; 1, 1963, 93, 94. Further examples of monomers I-Ba are 2,2-diphenyl [4H-1,2,2-benzodioxasiline] (J. Organomet. Chem. 71 (1974) 225);
• the molar ratio of monomer M1 to the at least one further monomer M2 is generally in the range from 5:95 to 95: 5, preferably in the range from 10:90 to 90:10, in particular in the range from 15:85 to 85:15 and especially in the range from 20:80 to 80:20.
• the homo- or copolymerization of the monomers of the formula I can be carried out in bulk or in an inert diluent.
• the aprotic organic solvents include, in particular, hydrocarbons which may be aliphatic, cycloaliphatic or aromatic, and mixtures thereof with halogenated hydrocarbons.
• Preferred solvents are hydrocarbons, e.g. As acyclic hydrocarbons having usually 4 to 16 and preferably 3 to 8 carbon atoms, especially alkanes, such as n-butane and its isomers, n-pentane and its isomers, n-hexane and its isomers, n-heptane and its isomers, as well as n-octane, n-decane and its isomers, n-dodecane and its isomers, n-tetradecane and its isomers and n-hexadecane and its isomers, furthermore cycloalkanes having 5 to 16 carbon atoms such as cyclopentane, methylcyclopentane, cyclohexane
• halogenated hydrocarbons such as halogenated aliphatic hydrocarbons, eg. As chloromethane, dichloromethane, trichloromethane, chloroethane, 1, 2-dichloroethane and 1, 1, 1-trichloroethane and 1-chlorobutane, and halogenated aromatic hydrocarbons such as chlorobenzene, 1, 2-dichlorobenzene and fluorobenzene.
• the proportion of hydrocarbons is preferably at least 50% by volume, in particular at least 80% by volume and especially at least 90% by volume, based on the total amount of organic solvent.
• the organic solvent used for the polymerization comprises at least one aromatic hydrocarbon, in particular at least one alkylaromatic, especially mono-, di- or trialkylbenzenes and mono-, di- or trialkylnaphthalenes, for.
• aromatic hydrocarbon in particular at least one alkylaromatic
• alkylaromatic especially mono-, di- or trialkylbenzenes and mono-, di- or trialkylnaphthalenes, for.
• alkylaromatic especially mono-, di- or trialkylbenzenes and mono-, di- or trialkylnaphthalenes, for.
• alkylaromatic especially mono-, di- or trialkylbenzenes and mono-, di- or trialkylnaphthalenes, for.
• toluene, xylene and Xylolge- mixtures 1, 2,4-trimethylbenzene, mesitylene, ethylbenzene, cumene, isocumene,
• the organic solvent preferably comprises the aromatic hydrocarbon, in particular alkylaromatics, in an amount of at least 50% by volume, especially at least 80% by volume and especially at least 90% by volume, based on the total amount of organic solvent.
• the remaining amount of organic solvents in this embodiment is preferably selected from alkanes and cycloalkanes.
• aprotic organic solvents whose boiling point is above 130 ° C. and especially above 150 ° C. or above 200 ° C. under atmospheric pressure.
• these include, in particular, high-boiling aromatic hydrocarbons, such as mono-, di- or trialkylbenzenes, and mono-, di- or trialkylnaphthalenes, eg. B. diisopropylnaphthalene.
• the concentration of monomer in the diluent is in the range of 1 to 500 g / l, and more preferably in the range of 10 to 300 g / l.
• the reaction in a solvent or diluent allows in a simple manner the production of particulate composite material with very small particle sizes.
• the particle size of the particulate composite material thus produced is on average (weight average of the primary particles, determined by light scattering on diluted samples) typically in the range of 5 nm to 1 ⁇ m, and in particular in the range of 10 to 500 nm.
• the polymerization of the monomers of formula I is carried out in the substantial absence of water, i. H. the concentration of water at the beginning of the polymerization is less than 0.1 wt .-%.
• preferred monomers of the formula I are those monomers which do not split off any water under polymerization conditions. These include in particular the monomers of the formulas I-A, I-Aa, ⁇ - ⁇ ', I-Aa', I-B and I-Ba.
• the polymerization of the compounds of the formula I may be followed by purification steps and optionally drying steps.
• the polymerization product obtained in the polymerization may be added to a suitable diluent to remove unreacted monomer and / or high boiling solvents.
• the polymerization of the compounds of formula I may be followed by calcination.
• the organic polymeric material formed in the polymerization of the monomer unit (s) B is carbonized to the carbon phase.
• the polymerization of the compounds of the formula I may be followed by an oxidative removal of the organic polymer phase.
• the organic polymeric material formed during the polymerization of the organic constituents is oxidized, and a nanoporous oxidic, sulfidic or nitridic material is obtained.
• a particular embodiment of the method according to the invention relates to the production of a coating.
• a thin layer of the monomers of the formula I will be polymerized. This monomer layer is typically applied to the surface to be coated prior to polymerization.
• the application of the monomers of the formula I can be carried out in a manner known per se.
• the monomers of the formula I in liquid form, for. B. in the form of a melt or in the form of a solution in a suitable diluent on the surface to be coated.
• the diluent is therefore preferably a volatile organic solvent whose boiling point preferably does not exceed 120 ° C. under normal pressure and is in particular in the range from 40 to 120 ° C.
• suitable organic solvents for this purpose are halogenated hydrocarbons such as dichloromethane, trichloromethane, dichloroethane, aromatic hydrocarbons such as toluene, ethers such as diethyl ether, diisopropyl ether or methyl tert-butyl ether.
• the monomers of the formula I in an amount of 0.1 to 5000 g / m 2, in particular in an amount of 1 to 1000 g / m 2 and especially 5 to
• the substrates to be coated are temperature stable.
• suitable substrates are metals, glass, ceramics and high temperature stable plastic materials.
• the inorganic or organometallic phase contains the metal or semimetal M and optionally, when X or Y is a chemical bond, the organic radicals R 1 ' and R 2' .
• the at least one organic polymer phase contains polymers with aromatic or heteroaromatic structural units which are formed from the polymerization of the radicals R 1 and R 2 and, where appropriate, when X and Y are different from a chemical bond, the radicals R 1 ' and R 2' .
• the dimensions of the phase domains in the composite materials obtained in accordance with the invention are generally less than 200 nm and are often in the range of a few nanometers, eg. At a maximum of 50 nm or a maximum of 20 nm or a maximum of 10 nm or a maximum of 5 nm. However, it is possible to obtain materials with domain sizes of up to 100 to 200 nm.
• the phase domains of the inorganic or organometallic phase and the phase domains of the organic phase in the composite materials obtained according to the invention generally have a co-continuous arrangement, i. H. both the organic phase and the inorganic or organometallic phase penetrate each other and form essentially no discontinuous areas.
• the distances between adjacent phase boundaries or the distances between the domains of adjacent identical phases are extremely low and are generally on average at a maximum of 200 nm, frequently on average at a maximum of 50 nm or 20 nm and especially on average at a maximum of 10 nm, or at most 5 nm. However, it is possible to obtain materials with domain sizes up to 100 to 200 nm. A macroscopically visible separation into discontinuous domains of the respective phase typically does not occur in the process according to the invention.
• the mean distance between the domains of adjacent identical phases can be determined by means of combined X-ray small-angle scattering (SAXS) via the scattering vector q (measurement in transmission at 20 ° C., monochromatized CuK a radiation, 2D detector ( Image plate), slit collimation).
• SAXS X-ray small-angle scattering
• continuous phase domain discontinuous phase domain and co-continuous phase domain
• co-continuous arrangement of a two-component mixture is understood to mean a phase-separated arrangement of the two phases, wherein within a domain of the respective phase, each region of the phase interface of the domain can be connected by a continuous path without the path traversing a phase interface. thwarted.
• the composite materials obtainable according to the invention can be converted into nanoporous inorganic materials in a manner known per se by oxidatively removing the organic constituents of the composite material obtained according to the invention.
• the nanostructure of the inorganic or (semi) organometallic phase present in the composite material obtained according to the invention is retained, resulting in an oxide or nitride of the (semi) metal or a mixed form, depending on the monomers of the formula I chosen.
• the oxidation is typically carried out by heating in an oxygen-containing atmosphere as in the above cited essay by Spange et al. described.
• heating is carried out with access of oxygen at a temperature in the range from 400 to 1500 ° C., in particular in the range from 500 to 1000 ° C.
• the heating is typically carried out in an oxygen-containing atmosphere, e.g. As in air or other oxygen / nitrogen mixtures, wherein the volume fraction of oxygen can be varied over wide ranges and, for example, in the range of 5 to 50 vol .-%.
• the composite materials obtainable according to the invention can also be converted into an electroactive composite material which has a carbon phase C in addition to an inorganic phase of a (semi-) metal, which may be both oxidic and (semi) metallic.
• Such materials are obtainable by calcining the composite material obtainable according to the invention with substantial or complete exclusion of oxygen.
• a carbon phase C and the inorganic phase essentially form the phase arrangement described above.
• the calcination is carried out at a temperature in the range from 400 to 2000.degree. C., in particular in the range from 500 to 1000.degree.
• the calcination is then usually carried out with substantial exclusion of oxygen.
• the oxygen partial pressure in the reaction zone in which the calcination is carried out is low and will preferably not exceed 20 mbar, in particular 10 mbar.
• the calcination is carried out in an inert gas atmosphere, e.g. B. under nitrogen or argon.
• the inert gas atmosphere will contain less than 1% by volume, in particular less than 0.1% by volume, of oxygen.
• the calcination is carried out under reduced conditions, eg.
• Example 2 in an atmosphere containing hydrogen (Hb), hydrocarbon gases such as methane, ethane or propane, or ammonia (NH3), optionally as a mixture with an inert such as nitrogen or argon.
• Hb hydrogen
• hydrocarbon gases such as methane, ethane or propane
• ammonia NH3
• calcination may be carried out in an inert gas stream or in a gas stream containing reducing gases such as hydrogen, hydrocarbon gases or ammonia.
• the samples obtained in the polymerization were analyzed by means of TEM:
• the TEM investigations were carried out as HAADF-STEM with a Tecnai F20 transmission electron microscope (FEI, Eindhoven, NL) at a working voltage of 200 kV in ultrathin layer technique (embedding of the samples in synthetic resin as matrix ) carried out.
• the results are shown in the following Figures 1 and 2. Arrows in the figures indicate particularly characteristic areas of the sample, indicating that the domain distances are in the range of a few nm ( ⁇ 10 nm).
• Monomer A (7.923 g, 0.029 mol) was heated to 200 ° C in a 100 mL glass flask with reflux. The viscosity of the melt slowly increased and after about 1 h, a transparent monolith was formed. The reaction mixture was allowed to cool under argon and examined the monolith thus obtained by means of TEM.
• the powder consisted of agglomerated polymer particles of a phenolic resin-silicon dioxide with agglomerate sizes of 200 nm to 1.5 ⁇ m.
• the primary particles detectable in the TEM had diameters in the range of ⁇ 20 to 50 nm.
• the domain sizes (determined with HSTEM) were about 2 to 3 nm (see Figure 2).
• the powder consisted of agglomerated polymer particles of a phenolic resin-silicon dioxide having agglomerate sizes of 200 nm to 1.5 ⁇ m.
• the primary particles detectable in the TEM had diameters in the range of ⁇ 20 to 50 nm.
• the domain sizes (determined with HSTEM) were about 2 to 3 nm.
• the powder consisted of agglomerated polymer particles of a phenolic resin-silicon dioxide with agglomerate sizes of 200 nm to 1.5 ⁇ m.
• the primary particles detectable in the TEM had diameters in the range of ⁇ 20 to 50 nm.
• the domain sizes (determined with HSTEM) were about 2 to 3 nm.
• Polymerization Example 5 Copolymerization of Monomers A and B in Substance 4.313 g of monomer A and 2.855 g of monomer B were initially charged in a Teflon vessel (closed, argon atmosphere). The reaction mixture was first heated with stirring to 85 ° C until a clear melt formed. Subsequently, the reaction temperature was increased to 200 ° C in a period of 3.5 h and held at 200 ° C Argonatmosspotrore for a further 2 h. Thereafter, it was heated for a further 4 h at 200 ° C. Air access. The result was a transparent solid, the outside, due to the access of air, dark brown and slightly yellowish inside.
• the polymer according to elemental analysis, had the composition expected for a phenolic resin / silica composite. According to differential thermal analysis (DSC), the reaction was complete.
• DSC differential thermal analysis
• a solution of monomer A in toluene (5 wt .-%) was coated with a 10 ⁇ doctor blade on a galvanized sheet steel. After drying at room temperature, the SBS-coated sheet was heated at 200 ° C for 2 minutes to thermally polymerize the monomer A. The coating thus obtained could not be washed off with toluene and is therefore resistant to the action of toluene.

Applications Claiming Priority (2)

Publications (1)

Family

ID=48782331

Family Applications (1)

Country Status (1)

Citations (9)

• 2013
  • 2013-07-11 WO PCT/EP2013/064648 patent/WO2014009451A1/de active Application Filing

Patent Citations (10)

Non-Patent Citations (17)

Similar Documents

Legal Events