WO2013161777A1 - 伝動用ベルト - Google Patents
伝動用ベルト Download PDFInfo
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- WO2013161777A1 WO2013161777A1 PCT/JP2013/061815 JP2013061815W WO2013161777A1 WO 2013161777 A1 WO2013161777 A1 WO 2013161777A1 JP 2013061815 W JP2013061815 W JP 2013061815W WO 2013161777 A1 WO2013161777 A1 WO 2013161777A1
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- WIPO (PCT)
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- rubber layer
- rubber
- acid amide
- fatty acid
- parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/21—Driving-belts built-up from superimposed layers, e.g. zig-zag folded
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/06—Driving-belts made of rubber
- F16G1/08—Driving-belts made of rubber with reinforcement bonded by the rubber
- F16G1/10—Driving-belts made of rubber with reinforcement bonded by the rubber with textile reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/06—Driving-belts made of rubber
- F16G1/08—Driving-belts made of rubber with reinforcement bonded by the rubber
- F16G1/12—Driving-belts made of rubber with reinforcement bonded by the rubber with metal reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G1/00—Driving-belts
- F16G1/28—Driving-belts with a contact surface of special shape, e.g. toothed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G5/00—V-belts, i.e. belts of tapered cross-section
- F16G5/04—V-belts, i.e. belts of tapered cross-section made of rubber
- F16G5/06—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber
- F16G5/08—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber with textile reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G5/00—V-belts, i.e. belts of tapered cross-section
- F16G5/04—V-belts, i.e. belts of tapered cross-section made of rubber
- F16G5/06—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber
- F16G5/10—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber with metal reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G5/00—V-belts, i.e. belts of tapered cross-section
- F16G5/20—V-belts, i.e. belts of tapered cross-section with a contact surface of special shape, e.g. toothed
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/006—Additives being defined by their surface area
Definitions
- the present invention relates to a transmission belt such as a V-belt, a V-ribbed belt, and a flat belt, and more particularly to a transmission belt having excellent durability performance.
- friction transmission belts such as V-belts, V-ribbed belts and flat belts, and meshing transmission belts such as toothed belts are known as transmission belts for transmitting power.
- a core wire is embedded in the rubber body along the longitudinal direction of the belt, and this core wire plays a role of transmitting power from the drive pulley to the driven pulley.
- Such a transmission belt is usually provided with an adhesive rubber layer in order to enhance the adhesion between the core wire and rubber.
- Patent Document 1 discloses a rubber V-belt in which stretched rubber layers and compressed rubber layers in which short fibers having a high elastic modulus are arranged in the belt width direction are arranged on the upper and lower sides of an adhesive rubber layer in which a cord is embedded,
- the adhesive rubber layer is 1 to 20 parts by weight of at least one metal oxide vulcanizing agent selected from zinc oxide, magnesium oxide and lead oxide, 5 to 30 parts by weight of silica, and 100% by weight of chloroprene rubber.
- a rubber V-belt composed of a rubber composition containing 15 to 50 parts by weight of an agent and 2 to 10 parts by weight of bismaleimide is disclosed.
- the crosslink density can be increased to obtain an adhesive rubber with a high elastic modulus, and the stress concentration between the adhesive rubber and fiber-filled rubber (compressed rubber, stretch rubber) is small. Further, it is described that the belt life can be extended because the adhesive rubber layer is excellent in fatigue resistance.
- the belt is greatly bent and has a high load layout (for example, a state in which the belt moves inward in the radial direction of the pulley as in the case of a transmission belt and the belt is largely bent, or a plurality of pulleys such as a V-ribbed belt.
- a high load layout for example, a state in which the belt moves inward in the radial direction of the pulley as in the case of a transmission belt and the belt is largely bent, or a plurality of pulleys such as a V-ribbed belt.
- the rubber hardness of the adhesive rubber layer is excessively increased, the bending fatigue resistance may be lowered.
- an object of the present invention is to provide a transmission belt having excellent durability by preventing interfacial delamination between the adhesive rubber layer, the inner rubber layer and the back rubber layer without reducing the bending fatigue resistance. is there.
- the adhesive rubber layer of the power transmission belt is formed of a vulcanized rubber composition containing a rubber component, a fatty acid amide, and silica, thereby providing bending fatigue resistance. It was found that the durability could be improved by preventing interfacial peeling between the adhesive rubber layer, the inner rubber layer and the rear rubber layer without lowering the thickness.
- the power transmission belt of the present invention is formed on a core wire extending in the longitudinal direction of the belt, an adhesive rubber layer (adhesive layer) in contact with at least a part of the core wire, and one surface of the adhesive rubber layer.
- a power transmission belt comprising a back rubber layer (back layer) and an inner rubber layer (inner surface layer) formed on the other surface of the adhesive rubber layer and engaged with or in contact with a pulley, the adhesive rubber
- the layer is formed of a vulcanized rubber composition containing a rubber component, fatty acid amide and silica.
- the ratio of the fatty acid amide may be about 0.3 to 10 parts by mass with respect to 100 parts by mass of the rubber component (raw rubber).
- the ratio of the fatty acid amide may be about 1 to 30 parts by mass with respect to 100 parts by mass of silica.
- the fatty acid amide may contain a fatty acid amide having a saturated or unsaturated higher fatty acid residue having 10 to 26 carbon atoms or a higher amine residue having 10 to 26 carbon atoms.
- the nitrogen adsorption specific surface area of the silica by BET method may be about 50 to 400 m 2 / g.
- the rubber component may contain chloroprene rubber.
- the transmission belt of the present invention may be a friction transmission belt.
- the adhesive rubber layer of the transmission belt is formed of a vulcanized rubber composition containing a rubber component, a fatty acid amide, and silica
- the adhesive rubber layer can be used without increasing the rubber hardness of the adhesive rubber layer. Can be prevented from interfacial peeling (in particular, interfacial peeling between the adhesive rubber layer and the inner rubber layer). Therefore, the durability of the belt can be improved without reducing the bending fatigue resistance.
- FIG. 1 is a schematic sectional view showing an example of a transmission belt according to the present invention.
- FIG. 2 is a schematic view for explaining a durability running test in the example.
- the adhesive rubber layer (adhesive layer) is provided in contact with at least a part of the core wire for the purpose of bonding the core wire and a rubber material for forming a belt.
- This adhesive rubber layer of the present invention is formed of a vulcanized rubber composition containing a rubber component, a fatty acid amide and silica.
- fatty acid amide acts as a dispersant
- the dispersibility of silica in the vulcanized rubber composition can be improved, and the physical property variation of the adhesive rubber layer can be reduced.
- silica has a large number of silanol groups (—SiOH) as reactive functional groups on the surface thereof, and can be chemically bonded to the rubber component by the silanol groups.
- the silanol group of silica and the amide group of fatty acid amide (such as —CONH—) interact to highly enhance the dispersibility of silica in the rubber composition.
- the adhesion between silica and the rubber component can be improved, and the mechanical properties (tensile stress, tearing force, etc.) of the adhesive rubber layer can be further improved.
- the fatty acid amide acts as a dispersant and also acts as an internal lubricant in the rubber composition.
- the modulus of the adhesive rubber layer tends to decrease (becomes flexible), but the decrease in the modulus can be suppressed by using silica together. That is, by using fatty acid amide and silica in combination, the mechanical properties can be improved without excessively increasing the hardness of the adhesive rubber layer.
- the adhesive rubber layer contains fatty acid amide
- the fatty acid amide blooms (precipitates) or bleeds out on the surface of the adhesive rubber layer (part of the friction transmission surface)
- the precipitated fatty acid amide is an external lubricant.
- the friction coefficient on the surface of the adhesive rubber layer can be reduced.
- friction transmission belts such as V-belts (low-edge belts, low-edge cogged V-belts)
- the friction coefficient between the adhesive rubber layer and the pulley is reduced smoothly by reducing the friction coefficient of the surface of the adhesive rubber layer in contact with the pulley.
- Fatty acid amide has a long chain fatty acid group (for example, a fatty acid group having about 10 to 40 carbon atoms) and an amide group in the molecule, and is a thermally and chemically stable solid surfactant.
- fatty acid amides include higher fatty acid monoamides (for example, lauric acid amide, myristic acid amide, palmitic acid amide, stearic acid amide, hydroxystearic acid amide, oleic acid amide, ricinoleic acid amide, arachidic acid amide, behenic acid amide, erucic acid.
- Fatty acid amides include aromatic bisamides (bisamides of aromatic diamines such as xylylene bisstearic acid amide and saturated or unsaturated higher fatty acids, aromatic dicarboxylic acids such as N, N′-distearyl phthalic acid amide, and the like.
- substituted amides N-lauryl lauric acid amide, N-palmityl palmitic acid amide, N-stearyl stearic acid amide, N-stearyl oleic acid amide, N-oleyl stearic acid amide, N -Higher fatty acid amides in which saturated or unsaturated C 12-24 fatty acid residues are amide-bonded to nitrogen atoms of amide groups such as stearyl erucic acid amide, N-stearyl hydroxystearic acid amide, etc., ester amides (ethanolamine dipalmitate) , Eta Over Rua Min-ji stearate, sulfonate to ethanolamine Jibe, propanolamine dipalmitate, and hydroxyl groups of the alkanolamines such propanolamine distearate and higher fatty acid ester-linked, amino group and C 12-24 fatty acid alkanolamine
- substituted urea N-butyl-N′-stearyl urea, N-phenyl-N′-stearyl urea, N-sulfate
- Examples include substituted aryls in which higher fatty acids are amide-bonded to the nitrogen atoms of urea such as tearyl-N′-stearyl urea, xylylene bisstearyl urea, toluylene bisstearyl urea, hexamethylene bisstearyl urea, diphenylmethane bisstearyl urea, etc.) it can.
- each higher fatty acid or higher amine in the case of bismaleimide or the like, each higher fatty acid or each higher amine has 10 to 34 carbon atoms (for example, 10 to 30, preferably 10 to 28, more preferably). May be about 10 to 26, particularly preferably about 12 to 24).
- These fatty acid amides can be used alone or in combination of two or more.
- the melting point of the fatty acid amide can be selected from the range of about 50 to 200 ° C., usually 65 to 150 ° C., preferably 75 to 130 ° C. (eg 80 to 120 ° C.), more preferably 90 to 110 ° C. (eg 95 (About 105 ° C.).
- the carbon number of the carbon chain constituting the higher fatty acid residue or higher amine residue is preferably, for example, about 10 to 26 (particularly 12 to 24).
- the reason for this is not clear, but a structure in which a higher fatty acid residue or a higher amine residue is too long, that is, when the number of carbon atoms increases, the concentration of the amide group in the molecule relatively decreases, and the amide group of the fatty acid amide and silica It can be estimated that this is because the ratio of interaction with the silanol group becomes small, and the dispersibility of the silica in the rubber composition and the adhesion between the silica and the rubber composition cannot be sufficiently improved.
- the ratio of the fatty acid amide is, for example, 0.3 to 10 parts by mass, preferably 0.4 to 8 parts by mass, more preferably 0.5 to 6 parts by mass with respect to 100 parts by mass of the rubber component (raw rubber). In particular, it may be about 1 to 5 parts by mass, and may be, for example, about 0.7 to 7 parts by mass (particularly 1 to 6.5 parts by mass) from the viewpoint of excellent balance of various characteristics.
- the ratio of the fatty acid amide is, for example, 1 to 35 parts by mass, preferably 1 to 30, more preferably 1.5 to 25 parts by mass, and further preferably 2 to 20 parts by mass (particularly 3 parts) with respect to 100 parts by mass of silica. From about the point that the balance of various characteristics is excellent, for example, it may be about 2.5 to 30 parts by mass (particularly 3 to 25 parts by mass).
- the mechanical properties of the adhesive rubber layer can be improved by appropriately adjusting the ratio of the fatty acid amide.
- the friction coefficient on the surface (a part of the friction transmission surface) can be appropriately reduced, it is possible to prevent the interface peeling between the adhesive rubber layer and the inner rubber layer or the rear rubber layer due to the side pressure from the pulley during belt running.
- the hardness of the adhesive rubber layer is not excessively increased, the bending stress can be reduced and the bending fatigue resistance of the belt can be improved.
- the ratio of fatty acid amide is too small, the interaction between silica and fatty acid amide is not sufficient, the mechanical properties of the adhesive rubber layer are insufficient, or the adhesive rubber layer surface of fatty acid amide (part of the friction transmission surface) There is a risk that the effect of reducing the coefficient of friction will be reduced due to less bloom.
- the mechanical characteristics in particular, in the case of a V-ribbed belt, if the tearing force of the adhesive rubber layer is low, a phenomenon in which the core wire pops out from the belt end surface (end surface of the adhesive rubber layer) during belt running, so-called pop-out occurs. Become.
- Silica is an ultrafine and bulky white powder formed of silicic acid and / or silicate, and since it has a plurality of silanol groups on its surface, it can be chemically bonded to the rubber component.
- Silica includes dry silica, wet silica, surface-treated silica, and the like. Silica can also be classified into, for example, dry process white carbon, wet process white carbon, colloidal silica, precipitated silica, and the like according to the classification in the production method. These silicas can be used alone or in combination of two or more. Of these, wet white carbon containing hydrous silicic acid as a main component is preferable because it has many surface silanol groups and strong chemical bonding with rubber.
- the average particle diameter of silica is, for example, about 1 to 1,000 nm, preferably about 3 to 300 nm, and more preferably about 5 to 100 nm (for example, 10 to 50 nm). If the particle size of the silica is too large, the mechanical properties of the adhesive rubber layer are lowered, and if it is too small, it is difficult to uniformly disperse.
- Silica may be non-porous or porous, but the nitrogen adsorption specific surface area by the BET method is, for example, 50 to 400 m 2 / g, preferably 70 to 350 m 2 / g, more preferably It may be about 100 to 300 m 2 / g (especially 150 to 250 m 2 / g).
- the specific surface area is too large, it is difficult to uniformly disperse, and when the specific surface area is too small, the mechanical properties of the adhesive rubber layer are deteriorated.
- the ratio of silica is, for example, 1 to 100 parts by weight, preferably 3 to 80 parts by weight, more preferably 5 to 40 parts by weight (eg 10 to 35 parts by weight) with respect to 100 parts by weight of the rubber component (raw rubber). )
- the proportion of silica is too large, the elasticity and adhesive strength of the adhesive rubber layer are reduced, and when too small, the rubber hardness of the adhesive rubber layer is reduced, and the strength and tearing force are also reduced.
- Rubber component examples include vulcanizable or crosslinkable rubbers such as diene rubbers (natural rubber, isoprene rubber, butadiene rubber, chloroprene rubber, styrene butadiene rubber (SBR), acrylonitrile butadiene rubber (nitrile rubber), hydrogenated nitrile rubber. Etc.), ethylene- ⁇ -olefin elastomer, chlorosulfonated polyethylene rubber, alkylated chlorosulfonated polyethylene rubber, epichlorohydrin rubber, acrylic rubber, silicone rubber, urethane rubber, fluororubber and the like. These rubber components can be used alone or in combination of two or more.
- diene rubbers natural rubber, isoprene rubber, butadiene rubber, chloroprene rubber, styrene butadiene rubber (SBR), acrylonitrile butadiene rubber (nitrile rubber), hydrogenated nitrile rubber. Etc.
- ethylene- ⁇ -olefin elastomers ethylene- ⁇ -olefin rubbers such as ethylene-propylene rubber (EPR) and ethylene-propylene-diene monomers (EPDM, etc.)
- chloroprene rubber ethylene- ⁇ -olefin rubbers such as ethylene-propylene rubber (EPR) and ethylene-propylene-diene monomers (EPDM, etc.)
- chloroprene rubber is particularly preferred.
- the proportion of chloroprene rubber may be about 50% by mass or more (particularly 80 to 100% by mass).
- the chloroprene rubber may be a sulfur-modified type or a non-sulfur-modified type.
- Chloroprene rubber is highly tacky (cohesive), and rubber compositions based on chloroprene rubber generally tend to have a high coefficient of friction, but in the present invention, fatty acid amide acts as an external lubricant, so chloroprene. Even if rubber is used, an increase in the friction coefficient can be suppressed. That is, when chloroprene rubber is used, the action of fatty acid amide as an external lubricant is remarkably exhibited.
- the vulcanized rubber composition for forming the adhesive rubber layer includes a vulcanizing agent or a crosslinking agent (or a crosslinking agent system), a co-crosslinking agent, a vulcanization aid, a vulcanization accelerator, and a vulcanization as necessary.
- Retarder metal oxide (eg, zinc oxide, magnesium oxide, calcium oxide, barium oxide, iron oxide, copper oxide, titanium oxide, aluminum oxide), enhancer (carbon black, etc.), filler (clay, calcium carbonate, etc.) , Talc, mica, etc.), softening agents (oils such as paraffin oil and naphthenic oil), processing agents or processing aids (stearic acid, metal stearate, wax, paraffin, etc.), adhesion improvers [resorcin -Formaldehyde co-condensates, amino resins (condensates of nitrogen-containing cyclic compounds with formaldehyde, eg hexamethylolmelamine, hexaalkoxymethyl) Melamine resins such as melamine (hexamethoxymethyl melamine, hexabutoxymethyl melamine, etc.), urea resins such as methylol urea, benzoguanamine resins such as methylol benzoguanamine resin, etc
- the metal oxide may act as a crosslinking agent.
- the resorcin-formaldehyde cocondensate and amino resin may be an initial condensate (prepolymer) of a nitrogen-containing cyclic compound such as resorcin and / or melamine and formaldehyde.
- the vulcanizing agent or the crosslinking agent conventional components can be used depending on the type of rubber component.
- the metal oxide magnesium oxide, zinc oxide, etc.
- organic peroxide diacyl peroxide, peroxyester
- dialkyl peroxide sulfur vulcanizing agents
- sulfur-based vulcanizing agent examples include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, highly dispersible sulfur, sulfur chloride (sulfur monochloride, sulfur dichloride, etc.), and the like.
- These crosslinking agents or vulcanizing agents may be used alone or in combination of two or more.
- a metal oxide magnesium oxide, zinc oxide, etc.
- the metal oxide may be used in combination with other vulcanizing agents (such as sulfur-based vulcanizing agents), and the metal oxide and / or sulfur-based vulcanizing agent may be used alone or in combination with a vulcanization accelerator. May be used.
- the proportion of the vulcanizing agent can be selected from a range of about 1 to 20 parts by mass with respect to 100 parts by mass of the rubber component depending on the types of the vulcanizing agent and the rubber component.
- the amount of the organic peroxide used as the vulcanizing agent is 1 to 8 parts by weight, preferably 1.5 to 5 parts by weight, more preferably 2 to 4.5 parts by weight with respect to 100 parts by weight of the rubber component.
- the ratio of the metal oxide is 1 to 20 parts by weight, preferably 3 to 17 parts by weight, more preferably 5 to 15 parts by weight (for example, 7 parts by weight) with respect to 100 parts by weight of the rubber component. (About 13 mass parts).
- co-crosslinking agent crosslinking aid or co-vulcanizing agent co-agent
- crosslinking aids such as polyfunctional (iso) cyanurates [for example, triallyl isocyanurate (TAIC), triallyl cyanurate ( TAC), etc.], polydienes (eg, 1,2-polybutadiene, etc.), metal salts of unsaturated carboxylic acids [eg, zinc (meth) acrylate, magnesium (meth) acrylate, etc.], oximes (eg, quinonedi) Oximes, etc.), guanidines (eg, diphenylguanidine, etc.), polyfunctional (meth) acrylates (eg, ethylene glycol di (meth) acrylate, butanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, etc.), Bismaleimides (aliphatic bismaleimides such as N, N′-1,2 Ethylmaleimides
- crosslinking aids can be used alone or in combination of two or more.
- bismaleimides arene bismaleimides such as N, N'-m-phenylene dimaleimide or aromatic bismaleimides
- the addition of bismaleimides can increase the degree of crosslinking and prevent adhesive wear and the like.
- the ratio of the co-crosslinking agent can be selected from the range of, for example, about 0.01 to 10 parts by mass with respect to 100 parts by mass of the rubber component in terms of solid content, but a combination of fatty acid amide and silica Therefore, the ratio of the co-crosslinking agent (particularly bismaleimide) may be relatively small, for example, 0.1 to 5 parts by mass, preferably May be about 0.3 to 4.8 parts by mass, more preferably about 0.5 to 4.5 parts by mass (particularly 1 to 4 parts by mass).
- vulcanization accelerator examples include thiuram accelerators [for example, tetramethylthiuram monosulfide (TMTM), tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), tetrabutylthiuram disulfide (TBTD).
- TMTM tetramethylthiuram monosulfide
- TMTD tetramethylthiuram disulfide
- TETD tetraethylthiuram disulfide
- TBTD tetrabutylthiuram disulfide
- thiazole accelerators eg, 2-mercaptobenzothiazol, 2 -Zinc salts of mercaptobenzothiazol, 2-mercaptothiazoline, dibenzothiazyl disulfide, 2- (4'-morpholinodithio) benzothiazole, etc.
- sulfenamide accelerators for example, N-cyclohexyl) -2-Benzothiazils Phenamide (CBS), N, N′-dicyclohexyl-2-benzothiazylsulfenamide, etc.]
- bismaleimide accelerators for example, N, N′-m-phenylenebismaleimide, N, N′-1,2, -Ethylene bismaleimide
- guanidines diphenyl guanidines
- the proportion of the vulcanization accelerator is, for example, 0.1 to 15 parts by mass, preferably 0.3 to 10 parts by mass, and more preferably 0.5 to 5 parts by mass in terms of solid content with respect to 100 parts by mass of the rubber component. It may be about part by mass.
- the ratio of the reinforcing agent and the filler can be selected from a range of about 1 to 100 parts by mass with respect to 100 parts by mass of the rubber component.
- the rubber hardness of the adhesive rubber layer is obtained by combining fatty acid amide and silica. Therefore, the ratio of the reinforcing agent and the filler (particularly, the reinforcing agent such as carbon black) may be relatively small, for example, 1 to 50 parts by mass, preferably 3 to 30 parts. It may be about 5 parts by mass, more preferably about 5 to 25 parts by mass (particularly 10 to 20 parts by mass).
- the ratio of the softening agent is, for example, about 1 to 30 parts by weight, preferably about 3 to 20 parts by weight (for example, 5 to 10 parts by weight) with respect to 100 parts by weight of the rubber component.
- the ratio of the processing agent or processing aid eg, stearic acid
- the ratio of the adhesion improver is 0.1 to 20 parts by weight, preferably 0.3 to 10 parts by weight, based on 100 parts by weight of the rubber component. Preferably, it may be about 0.5 to 5 parts by mass (1 to 3 parts by mass).
- the proportion of the antioxidant is, for example, 0.5 to 15 parts by weight, preferably 1 to 10 parts by weight, more preferably 2.5 to 7.5 parts by weight (for example, 3 parts by weight) with respect to 100 parts by weight of the rubber component. About 7 parts by mass).
- the mechanical properties of the adhesive rubber layer can be appropriately selected according to the required performance.
- the rubber hardness can be set in the range of about 80 to 90 ° by a method based on JIS K6253 (2012). Since the mechanical properties are improved by the combination, it is not necessary to excessively improve the hardness of the adhesive rubber layer, and the rubber hardness may be about 80 to 83 ° (particularly 80 to 82 °).
- an adhesive rubber layer having a relatively high rubber hardness may be formed. For example, by adding a large amount of a reinforcing filler or a vulcanizing compound, the rubber hardness is adjusted to about 84 to 90 °. Also good.
- the thickness of the adhesive rubber layer can be appropriately selected depending on the type of belt, and is, for example, about 0.4 to 3.0 mm, preferably about 0.6 to 2.2 mm, and more preferably about 0.8 to 1.4 mm. May be.
- the power transmission belt of the present invention includes the adhesive rubber layer. Specifically, the core wire extending in the longitudinal direction of the belt, the adhesive rubber layer in contact with at least a part of the core wire, and one of the adhesive rubber layers A power transmission belt provided with a back rubber layer formed on the surface and an inner rubber layer formed on the other surface of the adhesive rubber layer and engaged with or in contact with the pulley (inner side).
- Examples of such a transmission belt include a friction transmission belt such as a V belt, a V-ribbed belt, and a flat belt, and a mesh transmission belt such as a toothed belt.
- a belt for friction transmission such as a V-belt and a V-ribbed belt is preferable, and a V-belt in which the surface of the adhesive rubber layer (a part of the friction transmission surface) is in contact with the pulley (particularly, the gear ratio is continuously variable during belt travel
- a V-belt in which the surface of the adhesive rubber layer (a part of the friction transmission surface) is in contact with the pulley (particularly, the gear ratio is continuously variable during belt travel
- transmission belts used in changing transmissions are particularly preferred.
- the V-belt include a low-edge belt, a low-edge cogged V-belt in which a cog is provided on both the inner rubber layer side of the low-edge belt or both the inner rubber layer side and the rear rubber layer side.
- FIG. 1 is a schematic sectional view showing an example of a transmission belt (low edge cogged V belt) according to the present invention.
- a core wire 2 is embedded in the adhesive rubber layer 1
- an inner rubber layer 3 is laminated on one surface of the adhesive rubber layer 1
- a back rubber layer is placed on the other surface of the adhesive rubber layer 1. 4 are stacked.
- the core wire 2 is integrally embedded in a form sandwiched between a pair of adhesive rubber sheets.
- a reinforcing cloth 5 is laminated on the inner rubber layer 3, and a cog 6 is formed by a cogging mold.
- the laminated body of the inner surface rubber layer 3 and the reinforcing cloth 5 is integrally formed by vulcanizing the laminated body of the reinforcing cloth and the inner surface rubber layer sheet (unvulcanized rubber sheet).
- the adhesive rubber layer only needs to be in contact with at least a part of the core wire, and the adhesive rubber layer is not limited to a form in which the core wire is embedded, and the adhesive rubber layer and the inner rubber are between the adhesive rubber layer and the back rubber layer.
- the form which embeds a core wire between layers may be sufficient.
- the portion of the adhesive rubber layer that is in contact with the tooth portion is the back side (back layer side) or the tooth portion side with respect to the core wire.
- the form which swells to the (inner surface rubber layer side) may be sufficient.
- the fibers constituting the core wire include polyolefin fibers (polyethylene fibers, polypropylene fibers, etc.), polyamide fibers (polyamide 6 fibers, polyamide 66 fibers, polyamide 46 fibers, aramid fibers, etc.), polyalkylene arylate fibers [polyethylene. Terephthalate (PET) fiber, polyethylene naphthalate (PEN) fiber, etc., poly C 2-4 alkylene C 6-14 arylate fiber, etc.], vinylon fiber, polyvinyl alcohol fiber, polyparaphenylene benzobisoxazole (PBO) fiber, etc. Examples thereof include: natural fibers such as cotton, hemp, and wool; inorganic fibers such as carbon fibers.
- polyester fibers and aramid fibers synthetic fibers such as polyester fibers and aramid fibers, inorganic fibers such as glass fibers and carbon fibers are widely used from the viewpoint of high modulus, and polyethylene terephthalate fibers and polyethylene naphthalates are able to reduce the belt slip rate.
- Polyester fibers such as fibers and aramid fibers are particularly preferred.
- the polyester fiber may be a multifilament yarn.
- the fineness of the core wire composed of the multifilament yarn may be, for example, about 2000 to 10000 denier (particularly 4000 to 8000 denier).
- the core wire may be subjected to a conventional adhesion treatment, for example, an adhesion treatment with a resorcin-formalin-latex liquid (RFL liquid), in order to improve adhesion with the rubber component.
- RTL liquid resorcin-formalin-latex liquid
- the core wire usually a twisted cord using multifilament yarn (for example, various twists, single twists, rung twists, etc.) can be used.
- the average wire diameter (fiber diameter of the twisted cord) of the core wire may be, for example, about 0.5 to 3 mm, preferably about 0.6 to 2 mm, and more preferably about 0.7 to 1.5 mm.
- the core wire may be embedded in the longitudinal direction of the belt and arranged in parallel at a predetermined pitch in parallel with the longitudinal direction of the belt.
- the vulcanized rubber composition for forming the inner rubber layer (inner layer or inner layer) and the rear rubber layer (back layer) is a rubber component (such as chloroprene rubber) as in the vulcanized rubber composition of the adhesive rubber layer.
- Vulcanizing agents or crosslinking agents metal oxides such as magnesium oxide and zinc oxide, sulfur-based vulcanizing agents such as sulfur), co-crosslinking agents or crosslinking aids (N, N′-m-phenylene dimaleimide, etc.) Maleimide crosslinkers, etc.), vulcanization accelerators (TMTD, DPTT, CBS, etc.), enhancers (carbon black, silica, etc.), softeners (oils such as naphthenic oils), processing agents or processing aids.
- metal oxides such as magnesium oxide and zinc oxide
- sulfur-based vulcanizing agents such as sulfur
- co-crosslinking agents or crosslinking aids N, N′-m-phenylene dimaleimide, etc.
- Maleimide crosslinkers etc.
- vulcanization accelerators TMTD, DPTT, CBS, etc.
- enhancers carbon black, silica, etc.
- softeners oil such as naphthenic oils
- Step 1 (Stearic acid, stearic acid metal salt, wax, paraffin, etc.), anti-aging agent, adhesion improver, filler (clay, calcium carbonate, talc, mica, etc.), colorant, tackifier, plasticizer, It may contain a peeling agent (such as a silane coupling agent), a stabilizer (such as an ultraviolet absorber, a heat stabilizer), a flame retardant, an antistatic agent, or the like. Further, the inner rubber layer and the rear rubber layer may also contain fatty acid amide and / or silica, if necessary, in order to improve the durability of the belt, like the adhesive rubber layer.
- a peeling agent such as a silane coupling agent
- a stabilizer such as an ultraviolet absorber, a heat stabilizer
- a flame retardant an antistatic agent
- the inner rubber layer and the rear rubber layer may also contain fatty acid amide and / or silica, if necessary, in order to improve the durability of the belt, like the adhesive rubber
- the vulcanized rubber composition for forming the inner rubber layer and the back rubber layer may contain short fibers.
- the short fiber include the same fibers as the core wire.
- synthetic fibers and natural fibers, particularly synthetic fibers (polyamide fibers, polyalkylene arylate fibers, etc.), among them short fibers including at least aramid fibers are preferable because they are rigid and have high strength and modulus.
- the average length of the short fibers is, for example, 1 to 20 mm, preferably 2 to 15 mm, more preferably 3 to 10 mm, and the average fiber diameter is, for example, 5 to 50 ⁇ m, preferably 7 to 40 ⁇ m, more preferably 10 About 35 ⁇ m.
- the short fiber may be subjected to adhesion treatment (or surface treatment) in the same manner as the core wire.
- the rubber component a rubber of the same type (diene rubber or the like) or the same type (chloroprene rubber or the like) as the rubber component of the rubber composition of the adhesive rubber layer is often used.
- the proportion of the vulcanizing agent or crosslinking agent, co-crosslinking agent or crosslinking aid, vulcanization accelerator, enhancer, softener, processing agent or processing aid, anti-aging agent, fatty acid amide, silica is the above-mentioned adhesive rubber. It can be selected from the same range as the rubber composition of the layer.
- the proportion of short fibers can be selected from the range of about 5 to 50 parts by mass with respect to 100 parts by mass of the rubber component, and is usually 10 to 40 parts by mass, preferably 15 to 35 parts by mass, more preferably 20 to 20 parts by mass. It may be about 30 parts by mass.
- the thickness of the inner rubber layer can be appropriately selected according to the type of belt, and is, for example, about 2 to 25 mm, preferably about 3 to 16 mm, and more preferably about 4 to 12 mm.
- the thickness of the back rubber layer can also be appropriately selected according to the type of belt, and is about 0.8 to 10.0 mm, preferably 1.2 to 6.5 mm, and more preferably about 1.6 to 5.2 mm.
- the reinforcing cloth is not limited to a form in which the reinforcing cloth is laminated on the surface of the inner rubber layer.
- the reinforcing cloth is applied to the surface of the back rubber layer (the surface opposite to the adhesive rubber layer).
- the reinforcing layer may be embedded in the inner rubber layer and / or the back rubber layer (for example, the mode described in Japanese Patent Application Laid-Open No. 2010-230146).
- the reinforcing cloth can be formed of, for example, a cloth material (preferably a woven cloth) such as a woven cloth, a wide angle sail cloth, a knitted cloth, and a non-woven cloth.
- adhesion treatment for example, treatment with an RFL solution (immersion treatment) Etc.), friction for rubbing the adhesive rubber into the cloth material, or laminating (coating) the adhesive rubber and the cloth material, and then laminating on the surface of the inner rubber layer and / or the back rubber layer.
- the reinforcing cloth when the reinforcing cloth is laminated on the surface of the inner rubber layer or the back rubber layer, the reinforcing cloth is included (that is, the laminated body of the inner rubber layer or the rear rubber layer and the reinforcing cloth is used). ), Defined as an inner rubber layer or a back rubber layer.
- the manufacturing method of the transmission belt of the present invention is not particularly limited, and a conventional method can be used for the lamination process of each layer (the manufacturing method of the belt sleeve).
- a laminated body composed of a reinforcing cloth (lower cloth) and an inner rubber layer sheet (unvulcanized rubber) is arranged with teeth and grooves alternately with the reinforcing cloth facing down.
- cog pad with the cog part formed by press-pressing at a temperature of 60-100 ° C (especially 70-80 ° C) (not completely vulcanized, in a semi-cured state) After producing a certain pad), both ends of the cog pad may be cut vertically from the top of the cog crest.
- an inner mother die in which teeth and grooves are alternately arranged is covered on a cylindrical mold, and a cog pad is wound around the teeth and the grooves, and a joint is formed at the top of the cog crest, and this is wound.
- the core wire was spun into a spiral shape, and the second adhesive rubber layer sheet (upper adhesive) Rubber: Same as the adhesive rubber layer sheet), a back rubber layer sheet (unvulcanized rubber), and a reinforcing cloth (upper cloth) may be wound in order to produce a molded body.
- a jacket is put on and the mold is placed in a vulcanizing can and vulcanized at a temperature of about 120 to 200 ° C. (especially 150 to 180 ° C.) to prepare a belt sleeve. Cutting may be performed.
- Hardness was measured according to JIS K6253 (2012) using a laminate of three vulcanized rubber sheets as a sample and using a durometer A type hardness tester.
- the tensile test is performed according to JIS K6251 (2010), and after punching the vulcanized rubber sheet into a dumbbell shape, the tensile tester is used to stretch the sample to 100% elongation (100% elongation stress). ) And the strength at break (breaking strength) and elongation (breaking elongation). The adhesive rubber layer sheet was subjected to a tensile test so that the tensile direction was the rolling direction of the rubber sheet, and 100% elongation stress, breaking strength and breaking elongation were measured.
- a tensile test is performed on a sample in which short fibers are oriented in parallel to the tensile direction and a sample oriented in the vertical direction. About 100% elongation stress, breaking strength and breaking elongation were measured.
- the tear test was performed according to JIS K6252 (2007), and the vulcanized rubber sheet was punched into an angle shape and then pulled with a tensile tester to measure the tear force.
- the tear direction was parallel to the rolling direction of the rubber sheet.
- the orientation of the short fibers was set to be perpendicular to the tensile direction, that is, parallel to the tearing direction.
- the endurance running test was performed using a biaxial running test machine including a driving (Dr.) pulley 12 having a diameter of 50 mm and a driven (Dn.) Pulley 13 having a diameter of 125 mm.
- a driving (Dr.) pulley 12 having a diameter of 50 mm
- a driven (Dn.) Pulley 13 having a diameter of 125 mm.
- the low edge cogged V-belt 11 is hung on each pulley 12, 13 and the rotational speed of the drive pulley 12 is 5000 rpm
- the driven pulley 13 is 10 N ⁇ m (endurance running test 1: medium load endurance) or 15 N ⁇ m
- the belt was allowed to run for a maximum of 60 hours at an atmospheric temperature of 80 ° C. If the belt 11 traveled for 60 hours, it was determined that there was no problem with durability.
- the time when the separation (peeling about 1 mm deep from the belt end surface) occurred was confirmed.
- Fatty acid amide Stearic acid amide (structural formula C 18 H 37 NO), “Amide AP-1” manufactured by Nippon Kasei Co., Ltd., melting point 101 ° C.
- Fatty acid bisamide ethylenebisoleic acid amide (structural formula C 38 H 72 N 2 O 2 ), “Sripax O” manufactured by Nippon Kasei Co., Ltd.
- Fatty acid ester amide Ethanolamine distearate, "Slideid S” manufactured by Nippon Kasei Co., Ltd.
- Naphthenic oil “RS700” manufactured by DIC Corporation
- Silica A “Ultrasil VN-3” manufactured by Evonik Degussa Japan Co., Ltd., specific surface area of 155 to 195 m 2 / g
- Silica B “Nip Seal ER” manufactured by Tosoh Silica Co., Ltd., specific surface area of 70 to 120 m 2 / g Silica C: “Nip Seal KQ” manufactured by Tosoh Silica Co., Ltd., specific surface area of 215 to 265 m 2 / g Carbon black: “Seast 3” manufactured by Tokai Carbon Co., Ltd.
- Resorcin / formalin copolymer resorcinol less than 20%, formalin less than 0.1% anti-aging agent: Seiko Chemical Co., Ltd.
- Nonflex OD3 Vulcanization accelerator TMTM: Tetramethylthiuram monosulfide
- Aramid short fiber “Conex short fiber” manufactured by Teijin Techno Products Limited, average fiber length 3 mm, average fiber diameter 14 ⁇ m, RFL solution (2.6 parts of resorcin, 37 % Formalin 1.4 parts, vinylpyridine-styrene-butadiene copolymer latex (made by Nippon Zeon Co., Ltd.
- Short fiber Core A fiber in which 1,000 denier PET fiber is twisted at 2x3, and a cord of total denier 6,000 twisted with an upper twist factor of 3.0 and a lower twist factor of 3.0 is bonded. .
- Examples 1 to 5 and Comparative Examples 1 to 2 (Formation of rubber layer)
- the rubber compositions in Tables 1 and 2 (adhesive rubber layer) and Table 3 (inner rubber layer and back rubber layer) were each kneaded using a known method such as a Banbury mixer, and the kneaded rubber was applied to a calender roll.
- a rolled rubber sheet (adhesive rubber layer sheet, inner rubber layer sheet, back rubber layer sheet) was produced.
- the inner rubber layer material and the rear rubber layer material are the same rubber composition, rubber 1 is intended for medium load applications, and rubber 2 is intended for high load applications.
- rubber 2 has a larger amount of aramid short fibers, carbon black, and N, N'-m-phenylene dimaleimide than rubber 1, and hardens the rubber composition to increase the modulus (side pressure resistance). It has an enhanced formulation.
- Examples 4 to 8 have a composition in which the amount of fatty acid amide is changed (2, 4, 6, 8, 10 parts), and the composition is the same except for fatty acid amide.
- Example 1 is the same as Example 4 except that 0.3 part of fatty acid amide and 1 part of stearic acid are blended.
- Examples 2 and 3 have the same composition as Example 1 except that 0.5 part or 1 part of fatty acid amide is blended.
- Comparative Example 1 has the same composition as Example 4 except that 2 parts of stearic acid is blended instead of fatty acid amide.
- Comparative Example 2 has the same composition as Comparative Example 1 except that 8 parts of N, N'-m-phenylene dimaleimide is blended.
- Comparative Examples 1 and 2 as shown in Table 1 below, are materials corresponding to the adhesive rubber layer used in the rubber V-belt disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 61-290255). .
- Examples 9 and 10 have the same composition as Example 3 except that silicas having different specific surface areas are blended.
- Comparative Examples 3 and 4 have the same composition as Comparative Example 1 except that silicas having different specific surface areas are blended.
- Tables 1 to 3 also show evaluation results of physical properties of the vulcanized rubber compositions obtained in Examples and Comparative Examples.
- Example 4 blended with fatty acid amide had a high 100% elongation stress, but both the breaking strength and breaking elongation were low. This is thought to be because the fatty acid amide and silica interacted to improve the dispersibility of the silica and the adhesion between the silica and the rubber component, and the elastic modulus (100% elongation stress) increased, making it difficult to stretch. .
- Example 10 with a large specific surface area has the highest 100% elongation stress, breaking strength and tearing force, and Example 9 with a small specific surface area has the lowest physical properties. It was. On the contrary, in breaking elongation and peeling force, Example 9 with a small specific surface area was the highest, and Example 10 with a large specific surface area was the lowest. From these results, the silica of Example 3 having a specific surface area that is a substantially intermediate value between Example 9 and Example 10 had the most excellent characteristics.
- Example 9 When Example 9 is compared with Comparative Example 3 and Example 10 and Comparative Example 4 are compared, Examples 9 and 10 containing fatty acid amide have higher hardness, 100% elongation stress, breaking strength, tearing force, and peeling force. It was. Such a tendency is the same as the tendency observed in Example 3 with respect to Comparative Example 1. Therefore, even if the specific surface area of silica is changed, it is understood that there is an interaction between silica and fatty acid amide.
- the laminate of the reinforcing cloth and the inner rubber layer sheet (unvulcanized rubber) is placed on a flat cogged mold with teeth and grooves alternately arranged with the reinforcing cloth facing down, and pressed at 75 ° C.
- a cog pad (not completely vulcanized but in a semi-vulcanized state) with a cog part formed by pressing was produced. Next, both ends of the cog pad were cut vertically from the top of the cog crest.
- This sleeve is cut into a V shape with a predetermined width in the longitudinal direction of the belt with a cutter, and a belt having a structure shown in FIG. 1, that is, a low-edge cogged V-belt (transmission belt having a cog on the belt inner peripheral side) (size: The upper width was 22.0 mm, the thickness was 11.0 mm, and the outer peripheral length was 800 mm.
- the low-edge cogged V-belts produced were 11 types in which the combination of the adhesive rubber layer and the inner rubber layer (the rear rubber layer was the same as the inner rubber layer) was changed.
- Table 4 shows the evaluation results of the belts obtained in Examples and Comparative Examples.
- Examples 11 and 12 Vulcanized rubber properties were evaluated by changing the type of fatty acid amide. That is, the rubber composition was blended in the same manner as in Example 4 except that the type of fatty acid amide was changed.
- Example 11 was blended with 2 parts by weight of fatty acid bisamide
- Example 12 was blended with 2 parts by weight of fatty acid ester amide.
- the results of physical properties of vulcanized rubber are shown in Table 5 together with the results of Example 4 and Comparative Example 1.
- Examples 4, 11, and 12 using fatty acid amides had any hardness, 100% elongation stress, breaking strength, and tearing force as compared with Comparative Example 1 using stearic acid.
- the breaking elongation of Examples 4 and 11 was slightly reduced.
- the transmission belt of the present invention can be used as various belts that require a transmission loss, and can also be used as a meshing transmission belt such as a toothed belt, but is preferably used as a friction transmission belt.
- the friction transmission belt include a low-edge belt having a V-shaped cross section, a low-edge cogged V-belt having a cog provided on the inner peripheral side of the low-edge belt or both the inner peripheral side and the outer peripheral side, and a V-ribbed belt.
- the present invention is preferably applied to a belt (transmission belt) used in a transmission in which the gear ratio changes steplessly during belt travel.
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Abstract
Description
接着ゴム層(接着層)は、心線とベルトを形成するためのゴム材料とを接着させる目的で、心線の少なくとも一部に接して設けられる。本発明のこの接着ゴム層は、ゴム成分、脂肪酸アマイド及びシリカを含む加硫ゴム組成物で形成されている。
脂肪酸アマイドは、前述のように、分散剤として作用する他、ゴム組成物中には内部潤滑剤としても作用する。内部潤滑剤として作用すると、接着ゴム層のモジュラスは低下する(柔軟になる)傾向にあるが、シリカを併用することで、このモジュラスの低下を抑制できる。すなわち、脂肪酸アマイドとシリカとを併用することにより、接着ゴム層の硬度を過度に上げることなく、力学特性を向上できる。さらに、このような組合せとすることで、カーボンブラックなどの増強剤(補強性充填剤)やマレイミドなどの共架橋剤を多量に配合して接着ゴム層のゴム硬度を高める必要はなく、ベルトの屈曲疲労性や省燃費性(特に、ベルトが小プーリに巻き付いて走行した場合の省燃費性)を向上できる。
シリカは、珪酸及び/又は珪酸塩で形成された超微細な嵩高い白色粉末であり、その表面には複数のシラノール基が存在するため、ゴム成分と化学的に結合できる。
ゴム成分としては、加硫又は架橋可能なゴム、例えば、ジエン系ゴム(天然ゴム、イソプレンゴム、ブタジエンゴム、クロロプレンゴム、スチレンブタジエンゴム(SBR)、アクリロニトリルブタジエンゴム(ニトリルゴム)、水素化ニトリルゴムなど)、エチレン-α-オレフィンエラストマー、クロロスルフォン化ポリエチレンゴム、アルキル化クロロスルフォン化ポリエチレンゴム、エピクロルヒドリンゴム、アクリル系ゴム、シリコーンゴム、ウレタンゴム、フッ素ゴムなどが例示できる。これらのゴム成分は単独で又は二種以上組み合わせて使用できる。
接着ゴム層を形成するための加硫ゴム組成物には、必要に応じて、加硫剤又は架橋剤(又は架橋剤系)、共架橋剤、加硫助剤、加硫促進剤、加硫遅延剤、金属酸化物(例えば、酸化亜鉛、酸化マグネシウム、酸化カルシウム、酸化バリウム、酸化鉄、酸化銅、酸化チタン、酸化アルミニウムなど)、増強剤(カーボンブラックなど)、充填剤(クレー、炭酸カルシウム、タルク、マイカなど)、軟化剤(パラフィンオイル、ナフテン系オイルなどのオイル類など)、加工剤又は加工助剤(ステアリン酸、ステアリン酸金属塩、ワックス、パラフィンなど)、接着性改善剤[レゾルシン-ホルムアルデヒド共縮合物、アミノ樹脂(窒素含有環状化合物とホルムアルデヒドとの縮合物、例えば、ヘキサメチロールメラミン、ヘキサアルコキシメチルメラミン(ヘキサメトキシメチルメラミン、ヘキサブトキシメチルメラミンなど)などのメラミン樹脂、メチロール尿素などの尿素樹脂、メチロールベンゾグアナミン樹脂などのベンゾグアナミン樹脂など)、これらの共縮合物(レゾルシン-メラミン-ホルムアルデヒド共縮合物など)など]、老化防止剤(酸化防止剤、熱老化防止剤、屈曲き裂防止材、オゾン劣化防止剤など)、着色剤、粘着付与剤、可塑剤、カップリング剤(シランカップリング剤など)、安定剤(紫外線吸収剤、熱安定剤など)、難燃剤、帯電防止剤などを含んでいてもよい。なお、金属酸化物は架橋剤として作用してもよい。また、接着性改善剤において、レゾルシン-ホルムアルデヒド共縮合物及びアミノ樹脂は、レゾルシン及び/又はメラミンなどの窒素含有環状化合物とホルムアルデヒドとの初期縮合物(プレポリマー)であってもよい。
接着ゴム層の力学特性は、要求性能に応じて適宜選択でき、例えば、JIS K6253(2012)に準拠した方法で、ゴム硬度が80~90°程度の範囲からできるが、脂肪酸アマイドとシリカとの組み合わせにより、力学特性が向上しているため、接着ゴム層の硬度を過度に向上させる必要はなく、ゴム硬度は80~83°(特に80~82°)程度であってもよい。さらに、比較的高いゴム硬度の接着ゴム層を形成してもよく、例えば、補強性充填剤や加硫系配合剤を多量に配合することにより、ゴム硬度を84~90°程度に調整してもよい。
本発明の伝動用ベルトは、前記接着ゴム層を備えており、詳しくは、ベルトの長手方向に延びる心線と、該心線の少なくとも一部と接する接着ゴム層と、この接着ゴム層の一方の面に形成された背面ゴム層と、前記接着ゴム層の他方の面に形成され、かつプーリに係合又は接触する側(内側)の内面ゴム層とを備えた伝動用ベルトであればよい。このような伝動用ベルトとしては、例えば、Vベルト、Vリブドベルト、平ベルトなどの摩擦伝動用ベルト、歯付ベルトなどの噛合伝動用ベルトなどが挙げられる。これらのうち、Vベルト、Vリブドベルトなどの摩擦伝動用ベルトが好ましく、接着ゴム層の表面(摩擦伝動面の一部)がプーリと接するVベルト(特に、ベルト走行中に変速比が無段階で変わる変速機に使用される変速ベルト)が特に好ましい。Vベルトとしては、例えば、ローエッジベルト、ローエッジベルトの内面ゴム層側又は内面ゴム層側と背面ゴム層側の両方にコグを設けたローエッジコグドVベルトなどが挙げられる。
接着ゴム層は、心線の少なくとも一部と接していればよく、接着ゴム層が心線を埋設する形態に限定されず、接着ゴム層と背面ゴム層との間、接着ゴム層と内面ゴム層との間に心線を埋設する形態であってもよい。また、日本国特開2009-41768号公報に開示される歯付ベルトのように、接着ゴム層の歯部と接する部分が、心線に対して、背部側(背面層側)又は歯部側(内面ゴム層側)に膨らんで形成される形態であってもよい。
内面ゴム層(内面層又は内部層)及び背面ゴム層(背面層)を形成するための加硫ゴム組成物は、前記接着ゴム層の加硫ゴム組成物と同様に、ゴム成分(クロロプレンゴムなど)、加硫剤又は架橋剤(酸化マグネシウム、酸化亜鉛などの金属酸化物、硫黄などの硫黄系加硫剤など)、共架橋剤又は架橋助剤(N,N’-m-フェニレンジマレイミドなどのマレイミド系架橋剤など)、加硫促進剤(TMTD、DPTT、CBSなど)、増強剤(カーボンブラック、シリカなど)、軟化剤(ナフテン系オイルなどのオイル類など)、加工剤又は加工助剤(ステアリン酸、ステアリン酸金属塩、ワックス、パラフィンなど)、老化防止剤、接着性改善剤、充填剤(クレー、炭酸カルシウム、タルク、マイカなど)、着色剤、粘着付与剤、可塑剤、カップリング剤(シランカップリング剤など)、安定剤(紫外線吸収剤、熱安定剤など)、難燃剤、帯電防止剤などを含んでいてもよい。また、内面ゴム層及び背面ゴム層も、必要に応じて、接着ゴム層と同様に、ベルトの耐久性を向上させるために、脂肪酸アマイド及び/又はシリカを含んでいてもよい。
伝動用ベルトにおいて、補強布を使用する場合、内面ゴム層の表面に補強布を積層する形態に限定されず、例えば、背面ゴム層の表面(接着ゴム層と反対側の面)に補強布を積層してもよく、内面ゴム層及び/又は背面ゴム層に補強層を埋設する形態(例えば、日本国特開2010-230146号公報に記載の形態など)であってもよい。補強布は、例えば、織布、広角度帆布、編布、不織布などの布材(好ましくは織布)などで形成でき、必要であれば、前記接着処理、例えば、RFL液で処理(浸漬処理など)したり、接着ゴムを前記布材にすり込むフリクションや、前記接着ゴムと前記布材とを積層(コーティング)した後、内面ゴム層及び/又は背面ゴム層の表面に積層してもよい。
本発明の伝動用ベルトの製造方法は、特に限定されず、各層の積層工程(ベルトスリーブの製造方法)に関しては、慣用の方法を利用できる。
(1)硬度、引張試験及び引裂試験
表1及び2の未加硫の接着ゴム層用シート及び内面ゴム層用シート(背面ゴム層用シート)を温度160℃、時間20分でプレス加硫(圧力2.0MPa)を行い、加硫ゴムシート(長さ100mm、幅100mm、厚み2mm)を作製した。
硬度はJIS K6253(2012)に準じ、加硫ゴムシートを3枚重ね合わせた積層物を試料とし、デュロメータA形硬さ試験機を用いて硬度を測定した。
引張試験はJIS K6251(2010)に準じて行い、前記加硫ゴムシートをダンベル形に打ち抜いた後、これを引張試験機にて引張り、試料を100%伸張させたときの応力(100%伸張応力)と、破断時の強力(破断強度)及び伸び(破断伸度)を測定した。接着ゴム層用シートについては、引張方向がゴムシートの圧延方向となるように引張試験を行い、100%伸張応力、破断強度並びに破断伸度を測定した。内面ゴム層用シート(背面ゴム層用シート)については、引張方向に対して短繊維が平行に配向した試料と、垂直に配向した試料に関して引張試験を行い、平行方向については破断強度、垂直方向については100%伸張応力、破断強度並びに破断伸度を測定した。
引裂試験はJIS K6252(2007)に準じて行い、前記加硫ゴムシートをアングル形に打ち抜いた後、これを引張試験機にて引っ張って引裂力を測定した。接着ゴム層用シートについては、引裂方向がゴムシートの圧延方向と平行方向なるようにした。内面ゴム層用シート(背面ゴム層用シート)については、短繊維の配向は引張方向に対して垂直方向、すなわち引裂方向に対して平行方向となるようにした。
表1に示す厚み4mmの未加硫の接着ゴム層用シート(実施例3、実施例5、比較例1、比較例2の4種)の一方の面に幅が25mmとなるように複数本の心線を平行に並べ、他方の面に帆布を積層し、この積層体(心線、接着ゴム層用シート、帆布)をプレス加硫(温度160℃、時間20分、圧力2.0MPa)して剥離試験用の短冊試料(幅25mm×長さ150mm×厚み4mm)を作製した。そして、JIS K6256(2006)に従い、引張速度50mm/分で剥離試験を行い、心線と接着ゴム層用シート間の剥離力(加硫接着力)を室温雰囲気下で測定した。
耐久走行試験は、図2に示すように、直径50mmの駆動(Dr.)プーリ12と、直径125mmの従動(Dn.)プーリ13とからなる2軸走行試験機を用いて行なった。次に、各プーリ12,13にローエッジコグドVベルト11を掛架し、駆動プーリ12の回転数5000rpm、従動プーリ13に10N・m(耐久走行試験1:中負荷耐久)又は15N・m(耐久走行試験2:高負荷耐久)の負荷を付与し、雰囲気温度80℃にてベルトを最大60時間走行させた。ベルト11が60時間走行すれば耐久性は問題ないと判断した。60時間走行せずに接着ゴム層と内面ゴム層との界面で剥離(セパレーション)が生じたベルトについては、剥離(ベルト端面から1mm深さ程度の剥離)が発生した時間を確認した。
脂肪酸アマイド:ステアリン酸アマイド(構造式C18H37NO)、日本化成(株)製「アマイドAP-1」、融点101℃
脂肪酸ビスアマイド:エチレンビスオレイン酸アマイド(構造式C38H72N2O2)、日本化成(株)製「スリパックスO」
脂肪酸エステルアマイド:エタノールアミンジステアレート、日本化成(株)製「スリエイドS」
ナフテン系オイル:DIC(株)製「RS700」
シリカA:エボニック デグサ ジャパン(株)製「ウルトラジルVN-3」、比表面積155~195m2/g
シリカB:東ソーシリカ(株)製「ニップシールER」、比表面積70~120m2/g
シリカC:東ソーシリカ(株)製「ニップシールKQ」、比表面積215~265m2/g
カーボンブラック:東海カーボン(株)製「シースト3」
レゾルシン・ホルマリン共重合物(レゾルシノール樹脂):レゾルシノール20%未満、ホルマリン0.1%未満のレゾルシン・ホルマリン共重合物
老化防止剤:精工化学(株)製「ノンフレックスOD3」
加硫促進剤TMTM:テトラメチルチウラム・モノスルフィド
アラミド短繊維:帝人テクノプロダクツ(株)製「コーネックス短繊維」、平均繊維長3mm、平均繊維径14μm、RFL液(レゾルシン2.6部、37%ホルマリン1.4部、ビニルピリジン-スチレン-ブタジエン共重合体ラテックス(日本ゼオン(株)製)17.2部、水78.8部)で接着処理し、固形分の付着率6質量%の短繊維
心線:1,000デニールのPET繊維を2×3の撚り構成で、上撚り係数3.0、下撚り係数3.0で緒撚りしたトータルデニール6,000のコードを接着処理した繊維。
(ゴム層の形成)
表1~2(接着ゴム層)及び表3(内面ゴム層、背面ゴム層)のゴム組成物は、それぞれ、バンバリーミキサーなど公知の方法を用いてゴム練りを行い、この練りゴムをカレンダーロールに通して圧延ゴムシート(接着ゴム層用シート、内面ゴム層用シート、背面ゴム層用シート)を作製した。
補強布と内面ゴム層用シート(未加硫ゴム)との積層体を、補強布を下にして歯部と溝部とを交互に配した平坦なコグ付き型に設置し、75℃でプレス加圧することによってコグ部を型付けしたコグパッド(完全には加硫しておらず、半加硫状態にある)を作製した。次に、このコグパッドの両端をコグ山部の頂部から垂直に切断した。
脂肪酸アマイドの種類を変更して加硫ゴム物性の評価を行なった。すなわち、ゴム組成物の配合は脂肪酸アマイドの種類を変更した以外は実施例4と同一として、実施例11は脂肪酸ビスアマイド、実施例12は脂肪酸エステルアマイドをそれぞれ2質量部配合した。加硫ゴム物性の結果を、実施例4及び比較例1の結果とともに、表5に示す。
本出願は、2012年4月25日出願の日本特許出願2012-100332及び2012年10月19日出願の日本特許出願2012-231627に基づくものであり、その内容はここに参照として取り込まれる。
2…心線
3…内面ゴム層
4…背面ゴム層
5…補強布
6…コグ部
12…駆動プーリ
13…従動プーリ
11…ローエッジコグドVベルト
Claims (7)
- ベルトの長手方向に延びる心線と、該心線の少なくとも一部と接する接着ゴム層と、この接着ゴム層の一方の面に形成された背面ゴム層と、前記接着ゴム層の他方の面に形成され、かつプーリに係合又は接触する内面ゴム層とを備えた伝動用ベルトであって、
前記接着ゴム層が、ゴム成分、脂肪酸アマイド及びシリカを含む加硫ゴム組成物で形成されている伝動用ベルト。 - 脂肪酸アマイドの割合が、ゴム成分100質量部に対して0.3~10質量部である請求項1記載の伝動用ベルト。
- 脂肪酸アマイドの割合が、シリカ100質量部に対して1~30質量部である請求項1又は2記載の伝動用ベルト。
- 脂肪酸アマイドが、炭素数10~26の飽和もしくは不飽和高級脂肪酸残基又は炭素数10~26の高級アミン残基を有する脂肪酸アマイドを含む請求項1~3のいずれか一項に記載の伝動用ベルト。
- シリカのBET法による窒素吸着比表面積が50~400m2/gである請求項1~4のいずれか一項に記載の伝動用ベルト。
- ゴム成分がクロロプレンゴムを含む請求項1~5のいずれか一項に記載の伝動用ベルト。
- 摩擦伝動用ベルトである請求項1~6のいずれか一項に記載の伝動用ベルト。
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DE102008025030A1 (de) * | 2008-05-24 | 2009-11-26 | Arntz Beteiligungs Gmbh & Co. Kg | Riemen, insbesondere Antriebsriemen |
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JP5813996B2 (ja) | 2011-05-20 | 2015-11-17 | 三ツ星ベルト株式会社 | 伝動用ベルト |
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2012
- 2012-10-19 JP JP2012231627A patent/JP5727442B2/ja active Active
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2013
- 2013-04-22 WO PCT/JP2013/061815 patent/WO2013161777A1/ja active Application Filing
- 2013-04-22 US US14/396,788 patent/US10641355B2/en active Active
- 2013-04-22 EP EP13782485.0A patent/EP2843258B1/en active Active
- 2013-04-22 MY MYPI2014703161A patent/MY168039A/en unknown
- 2013-04-22 CN CN201380022213.8A patent/CN104254709B/zh active Active
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Also Published As
Publication number | Publication date |
---|---|
EP2843258B1 (en) | 2017-03-01 |
CN104254709A (zh) | 2014-12-31 |
MY168039A (en) | 2018-10-11 |
EP2843258A4 (en) | 2015-12-30 |
EP2843258A1 (en) | 2015-03-04 |
BR112014026780A2 (pt) | 2017-06-27 |
US20150111677A1 (en) | 2015-04-23 |
BR112014026780B1 (pt) | 2021-08-10 |
JP2013242034A (ja) | 2013-12-05 |
IN2014DN08940A (ja) | 2015-05-22 |
JP5727442B2 (ja) | 2015-06-03 |
CN104254709B (zh) | 2016-03-16 |
US10641355B2 (en) | 2020-05-05 |
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