WO2013150934A1 - Gas control valve - Google Patents

Gas control valve Download PDF

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Publication number
WO2013150934A1
WO2013150934A1 PCT/JP2013/058957 JP2013058957W WO2013150934A1 WO 2013150934 A1 WO2013150934 A1 WO 2013150934A1 JP 2013058957 W JP2013058957 W JP 2013058957W WO 2013150934 A1 WO2013150934 A1 WO 2013150934A1
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WO
WIPO (PCT)
Prior art keywords
carriage
control valve
gas control
motor
rotating disk
Prior art date
Application number
PCT/JP2013/058957
Other languages
French (fr)
Japanese (ja)
Inventor
里 宏一
太一 奥寺
Original Assignee
株式会社ミクニ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社ミクニ filed Critical 株式会社ミクニ
Priority to CN201380018882.8A priority Critical patent/CN104220811B/en
Priority to ES13772967T priority patent/ES2825040T3/en
Priority to KR1020147028027A priority patent/KR102061063B1/en
Priority to EP13772967.9A priority patent/EP2835583B1/en
Publication of WO2013150934A1 publication Critical patent/WO2013150934A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K5/00Feeding or distributing other fuel to combustion apparatus
    • F23K5/002Gaseous fuel
    • F23K5/007Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/005Regulating fuel supply using electrical or electromechanical means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/24Preventing development of abnormal or undesired conditions, i.e. safety arrangements
    • F23N5/245Preventing development of abnormal or undesired conditions, i.e. safety arrangements using electrical or electromechanical means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2400/00Pretreatment and supply of gaseous fuel
    • F23K2400/20Supply line arrangements
    • F23K2400/201Control devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2900/00Special features of, or arrangements for fuel supplies
    • F23K2900/05002Valves for gaseous fuel supply lines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2235/00Valves, nozzles or pumps
    • F23N2235/12Fuel valves
    • F23N2235/18Groups of two or more valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2235/00Valves, nozzles or pumps
    • F23N2235/12Fuel valves
    • F23N2235/24Valve details

Definitions

  • the present invention relates to a gas control valve that controls the amount of fuel gas supplied to a gas burner of a gas appliance.
  • a gas appliance such as a gas stove is provided with a flow rate adjusting valve for adjusting the gas supply flow rate and a safety valve for shutting off the gas supply in series.
  • the flow rate adjustment valve includes a rotating body with a closing function that does not allow gas communication in a certain rotation angle range of the motor.
  • the rotating body includes a rotating disk connected to a rotating shaft of a motor and a fixed disk having a plurality of communication holes with different sizes for adjusting the gas flow rate.
  • the rotation angle range of the motor that does not allow gas communication is the range from when the operating rod holding the safety valve starts to move backward. That is, in the gas valve of Patent Document 1, by rotating the motor, first, the operating rod is advanced in accordance with the rotation of the rotating disk to open the safety valve. Thereafter, the operation rod is moved backward by rotating the motor while the safety valve is kept open by the electromagnet. During this time, the position of the communication hole of the rotating disk and the position of the communication hole of the fixed disk are not matched to prevent gas from flowing through the flow rate control valve. When the motor is further rotated, the positions of the communication hole of the rotating disk and the communication hole of any size of the fixed disk coincide with each other, and the gas communication of the flow control valve is allowed.
  • the rotating disk is rotated in conjunction with the rotation of the motor, and both the safety valve and the flow control valve are operated in accordance with the rotation of the rotating disk. That is, the rotating disk is always rotating both when the safety valve is operated and when the flow rate adjusting valve is operated. Further, the rotating disk and the fixed disk are configured such that the disks are brought into close contact with each other by a coil spring so that gas does not leak downstream from the gap between the both disks. For this reason, there is a problem that during the operation of the safety valve and the flow control valve, rubbing always occurs between the rotating disk and the fixed disk, and the reliability of the closing surface is deteriorated due to wear.
  • the present invention has been made to solve such a problem, and an object thereof is to reduce friction generated between a rotating disk and a fixed disk and to suppress wear of a closing surface. .
  • the flow control valve and the safety valve are opened and closed by a single motor, and a closing function for preventing gas communication with the flow control valve in the safety valve operation range.
  • a transmission blocking portion for blocking power transmission from the motor to the rotating disk in the safety valve operation range is provided.
  • an adhesion force variable portion for making the adhesion force of the rotating disk to the fixed disk variable is further provided so that the adhesion force differs between the safety valve operation range and the flow rate adjustment range.
  • the adhesion of the rotating disk to the fixed disk can be weakened in the flow rate adjustment range compared to the safety valve operation range.
  • the safety valve When operating the safety valve, it is necessary to increase the contact force on the closing surface so that gas does not leak downstream from the gap between the rotating disk and the fixed disk. However, since the rotating disk is stopped at this time, even if the adhesion force is increased, the disk is not rubbed and wear of the closing surface can be prevented.
  • the flow control valve is operated, the gas is supplied, so that the adhesion between the rotating disk and the fixed disk can be somewhat weakened. Since the adhesive force is weak, even when the rotating disk rotates, the friction generated between the rotating disk and the fixed disk can be reduced, and the wear of the closing surface between both disks can be suppressed.
  • FIG. 3 is an AA cross-sectional view of the gas control valve shown in FIG. 2. It is a figure which shows the structural example of the distance variable part with which the gas control valve of this embodiment is provided. It is a figure which shows the operation state of the distance variable part by this embodiment. It is a timing chart which shows the operation example of the gas control valve by this embodiment.
  • FIG. 7 is a diagram showing a state of a gas control valve at each timing indicated by I) to V) in the timing chart of FIG. FIG.
  • FIG. 7 is a diagram showing a state of a gas control valve at each timing indicated by I) to III) and * 1 in the timing chart of FIG. It is a figure which shows the state of the gas control valve in each timing shown by I) IV) V) and * 2, * 3 in the timing chart of FIG. It is a figure which shows the state of the gas control valve in each timing shown by I) II) in the timing chart of FIG.
  • FIG. 1 is a schematic diagram showing a main configuration of a gas control valve 1 according to the present embodiment.
  • the gas control valve 1 of this embodiment is applied to a gas appliance such as a gas stove, and includes a flow rate adjusting valve 11 for adjusting a gas supply flow rate and a safety valve 12 for cutting off the gas supply. I have.
  • the gas control valve 1 of the present embodiment is configured so that the flow control valve 11 and the safety valve 12 are opened and closed by a single motor 28.
  • the flow rate adjusting valve 11 includes a rotating body with a closing function that does not allow gas communication in a safety valve operation range in which the motor 28 operates the safety valve 12.
  • the rotating body with a closing function includes a rotating disk 13 that rotates in conjunction with the rotation of the motor 28 and a fixed disk 14 that is provided so as to face the rotating disk 13.
  • the safety valve 12 includes a magnet case 16.
  • the magnet case 16 accommodates an electromagnet that is excited based on a signal from the control circuit 29 and an attracting piece that is attracted to the electromagnet.
  • a valve element 17 protruding downstream from the magnet case 16 is connected to the attracting piece.
  • the opening operation of the safety valve 12 is performed by an operation rod 18 movable in the front-rear direction of the gas flow path (left-right direction in FIG. 1).
  • the operating rod 18 is moved upstream by the link member 20 that rotates in conjunction with the motor 28, and pushes the valve body 17 to open the gas flow path. That is, the safety valve 12 is opened.
  • the link member 20 operates the safety valve 12 by advancing and retracting the operation rod 18 urged downstream by a spring 19 in the front-rear direction of the gas flow path. That is, when the motor 28 rotates, the link member 20 also rotates in conjunction with it, and the operating rod 18 is advanced to the upstream side by a link lever portion (not shown) protruding to the operating rod 18 side to open the safety valve 12. To do. Thereafter, the electromagnet in the magnet case 16 is excited by a signal from the control circuit 29, and the operating rod 18 is moved backward by rotating the motor 28 in the reverse direction while keeping the safety valve 12 open.
  • the rotation angle range of the motor 28 from the time when the operating rod 18 starts moving forward to the time when the operating rod 18 moves back to the original position becomes the safety valve operating range.
  • the valve element 17 receives the force of the return spring and moves downstream, and the safety valve 12 returns to the closed state.
  • the fixed disk 14 is provided with a fixed communication hole 15 having a certain opening area.
  • the rotary disk 13 is provided with a rotation side communication hole (not shown) whose opening area is gradually changed along the circumferential direction.
  • the gas supplied from the upstream side (the right side in FIG. 1) of the safety valve 12 is supplied to the rotation side communication hole and the fixed side. It flows to the gas burner side (upper side in FIG. 1) (not shown) through the side communication hole 15.
  • the rotation angle range of the motor 28 when the gas communication is allowed between the rotary disk 13 and the fixed disk 14 becomes the flow rate adjustment range.
  • the gas control valve 1 of the present embodiment includes a carriage member 21 between the link member 20 and the rotary disk 13 that rotates in conjunction with the link member 20 and transmits power from the motor 28 to the rotary disk 13. ing.
  • the carriage member 21 includes a power transmission shaft 22 on the surface on the rotating disk 13 side.
  • the rotary disk 13 includes a power transmission bearing 23 on the surface on the carriage member 21 side. A part of the front end side of the power transmission shaft 22 is fitted into the power transmission bearing 23, and the power transmission shaft 22 is configured to be movable in the vertical direction inside the power transmission bearing 23.
  • the gas control valve 1 of the present embodiment includes a transmission cutoff unit for cutting off power transmission from the motor 28 to the rotary disk 13 in the safety valve operation range.
  • the transmission blocking portion includes, for example, a stopper 25 provided on the case 24 of the gas control valve 1 and a locking portion 26 provided on the carriage member 21 and engaged with the stopper 25 to stop the rotation of the carriage member 21. It is configured.
  • the carriage member 21 stops rotating in the safety valve operation range, and the safety valve 12 is operated by the link member 20 rotating independently from the carriage member 21.
  • the flow rate adjustment range that is the range of the rotation angle at which the motor 28 operates the flow rate adjustment valve 11
  • the carriage member 21 rotates in conjunction with the link member 20 and transmits the power of the motor 28 to the rotary disk 13.
  • the gas control valve 1 of the present embodiment further includes an adhesion force variable portion for making the adhesion force of the rotating disk 13 to the fixed disk 14 variable, and the adhesion force in the safety valve operation range and the adhesion force in the flow rate adjustment range.
  • the contact force is maximized in the safety valve operation range, and the contact force is minimized in the flow rate adjustment range.
  • the contact force varying portion includes a spring member 27 provided between the carriage member 21 and the rotating disk 13, and a distance varying portion for varying the distance between the carriage member 21 and the rotating disk 13. It is configured with. That is, when the distance between the carriage member 21 and the rotary disk 13 is reduced by the distance variable portion, the spring member 27 is reduced and the urging force against the rotary disk 13 is increased. Thereby, the contact
  • FIG. 2 to 5 are diagrams showing a specific configuration example of the gas control valve 1 according to the present embodiment.
  • FIG. 2 is a sectional view of the gas control valve 1 according to the present embodiment.
  • FIG. 3 is a cross-sectional view taken along line AA of the gas control valve 1 shown in FIG.
  • FIG. 4 is a diagram illustrating a configuration example of a distance variable unit provided in the gas control valve 1 of the present embodiment.
  • FIG. 5 is a diagram illustrating an operation state of the distance variable unit. 2 to 5, components having the same functions as those shown in FIG. 1 are given the same reference numerals.
  • the link member 20 is connected to the motor rotation shaft 31 and is rotated in conjunction with the rotation of the motor 28.
  • the carriage member 21 is connected to the link member 20 and rotates in conjunction with the rotation of the motor 28 via the link member 20.
  • the link member 20 and the carriage member 21 are provided with a carriage raising / lowering cam 32 as a distance variable portion.
  • the carriage raising / lowering cam 32 also has a function of connecting the link member 20 and the carriage member 21.
  • the carriage raising / lowering cam 32 includes a link cam portion 32 a provided on one surface of the link member 20 (surface facing the carriage member 21), and one surface of the carriage member 21 (on the link member 20. And a carriage cam portion 32b provided on the opposing surface.
  • the link cam portion 32a is constituted by two concave portions formed along the circumferential direction of the link member 20. One end side of the recess is formed by a substantially vertical surface, and the other end side is formed by an inclined surface (tapered surface) having a predetermined angle.
  • the carriage cam portion 32b is constituted by two convex portions formed along the circumferential direction of the carriage member 21, and one end side of the convex portion is formed by a substantially vertical surface, and the other end side has a predetermined angle. It is formed by a slope (tapered surface).
  • the concave portion of the link cam portion 32a and the convex portion of the carriage cam portion 32b are configured to have substantially the same size, and the tapered surface has substantially the same inclination. For this reason, as shown in FIG. 5A, the link cam portion 32a and the carriage cam portion 32b are just fitted together, whereby the link member 20 and the carriage member 21 rotate in conjunction with each other. That is, when the locking portion 26 of the carriage member 21 does not engage with the stopper 25 of the case 24 and the link member 20 and the carriage member 21 rotate in conjunction with each other, the link cam portion 32a and the carriage cam portion 32b are The carriage member 21 is in the lowered state as shown in FIG.
  • the tapered surface of the link cam portion 32a and the tapered surface of the carriage cam portion 32b are formed to face each other. Therefore, when a certain force or more acts in the opposite directions along the tapered surface, the carriage cam portion 32b slides along the tapered surface as shown in FIG. 5B, and the carriage cam portion 32b becomes the link member. It rides on the flat part in which the 20 link cam parts 32a are not formed. As a result, the carriage member 21 is raised. At this time, the spring member 27 is in a contracted state as compared with the lowered state of FIG.
  • the link member when the locking portion 26 of the carriage member 21 is engaged with the stopper 25 of the case 24, the link member is used when the rotation of the carriage member 21 is stopped even if the motor 28 is rotating. 20 can be rotated independently of the carriage member 21 independently. At this time, the carriage raising / lowering cam 32 is disengaged and the carriage cam portion 32 b rides on the flat portion of the link member 20, so that the carriage member 21 is raised.
  • the motor rotation shaft 31 that is the rotation center of the link member 20 and the carriage member 21 is a rod moving shaft 33 in which the operation rod 18 moves in the front-rear direction of the gas flow path.
  • the motor rotating shaft 31 is set at a position offset from the rod moving shaft 33.
  • the link member 20 connected to the motor rotating shaft 31 includes a link lever portion 20a that protrudes toward the rod moving shaft 33.
  • valve element 17 of the safety valve 12 is provided at the tip (upstream side) of the operation rod 18, and the gas flow path is opened when the moved operation rod 18 pushes the valve element 17.
  • An electromagnet 35 for holding the safety valve 12 in an open state is provided further ahead of the valve body 17.
  • FIGS. 7 to 10 are diagrams showing the state of the gas control valve 1 at each timing indicated by I) to V) and * 1 to * 3 in the timing chart of FIG.
  • the motor 28 is reversely rotated at the timing I) (CCW).
  • the link lever portion 20a is not in contact with the slider 34 (see I in FIG. 8), and the operating rod 18 has not moved upstream as shown in FIG. 6D. Therefore, as shown in FIG.6 (c), the valve body 17 of the safety valve 12 is a valve closing state (refer I of FIG. 8).
  • the spring member 27 provided between the carriage member 21 and the rotary disk 13 is in a contracted state. That is, as shown in I) and II) of FIG. 10, compared to the length d1 of the spring member 27 when the carriage lifting cam 32 is in the lowered state, the spring member when the carriage lifting cam 32 is in the raised state. The length d2 of 27 is shortened. Therefore, the rotating disk 13 receives a strong force from the spring member 27. As a result, the adhesion force of the rotary disk 13 to the fixed disk 14 is stronger than when the carriage elevating cam 32 is in the lowered state.
  • the link lever portion 20a pushes the slider 34 by the rotation of the link member 20, whereby the * 1 in FIG.
  • the operating rod 18 moves upstream.
  • the safety valve 12 changes to a valve open state (refer II of FIG. 8). In this state, the safety valve 12 is held open by exciting the electromagnet 35 with a signal from the control circuit 29.
  • the rotation angle range of the motor 28 from the time when the operating rod 18 advances upstream to the original position is the safety valve operating range indicated by * 1 in FIGS. 6 and 8. It becomes. Also, the carriage member 21 stops rotating until the carriage cam portion 32b starts to rise along the taper surface and then descends along the taper surface and then comes down again, and the link member 20 stops. In this state, only the motor 28 is rotated, and the power of the motor 28 is not transmitted to the rotary disk 13 via the carriage member 21.
  • This rotation angle range is a power non-transmission range indicated by * 2 in FIGS.
  • the angle range is the flow rate adjustment range indicated by * 3 in FIGS. As apparent from FIG. 6, the flow rate adjustment range of * 3 is considerably larger than the safety valve operation range of * 1.
  • a transmission blocking portion for blocking power transmission from the motor 28 to the rotating disk 13 in the safety valve operation range is provided.
  • an adhesion force variable portion (spring member 27 and carriage raising / lowering cam 32) for making the adhesion force of the rotating disk 13 to the fixed disk 14 variable is provided.
  • the contact force is maximized by retracting the spring member 27 by moving the carriage lifting cam 32 upward.
  • the adhesion force is minimized by extending the spring member 27 with the carriage elevating cam 32 in the lowered state.
  • the power non-transmission range is set to be larger than the safety valve operation range, but the present invention is not limited to this.
  • the safety valve operation range and the power non-transmission range may be set to have the same size.
  • the present invention is not limited to this.
  • it may be configured to include only the transmission blocking unit, and the adhesion force of the rotating disk 13 to the fixed disk 14 may be the same as that when the carriage lifting cam 32 is in the raised state. In this case, at least in the safety valve operation range, rubbing that occurs between the disk 13 and the fixed disk 14 can be suppressed.
  • the motor rotating shaft 31 and the rod moving shaft 33 are set at offset positions, and the motor 28 is rotated in two directions of normal rotation and reverse rotation.
  • the present invention is limited to this. Not.
  • the configuration includes the transmission blocking portion and the adhesion force varying portion, the motor rotation shaft 31 and the rod moving shaft 33 do not necessarily need to be set at offset positions, and the motor 28 is also operated by rotation in one direction. It may be.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Feeding And Controlling Fuel (AREA)
  • Electrically Driven Valve-Operating Means (AREA)
  • Mechanically-Actuated Valves (AREA)

Abstract

The friction between a rotary disk (13) and a fixed disk (14) is prevented from being produced by providing a transmission interruption unit (a stopper (25) and a locking part (26)) for interrupting power transmission from a motor (28) to the rotary disk (13) in a safety valve operation range to stop the rotation of the rotary disk in the safety valve operation range. Moreover, an adhesion varying unit (a spring member (27) and a carriage ascent/descent cam) for varying the adhesion of the rotary disk (13) to the fixed disk (14) is further provided, and the adhesion of the rotary disk (13) to the fixed disk (14) is made lower in a flow rate adjustment range than in the safety valve operation range, thereby enabling the suppression of the friction produced between the rotary disk (13) and the fixed disk (14) in the flow rate adjustment range.

Description

ガス制御弁Gas control valve
 本発明は、ガス器具のガスバーナへの燃料ガスの供給量を制御するガス制御弁に関する。 The present invention relates to a gas control valve that controls the amount of fuel gas supplied to a gas burner of a gas appliance.
 一般に、ガスコンロなどのガス器具には、ガスの供給流量を調節するための流量調節弁と、ガスの供給を遮断するための安全弁とが直列に設けられている。 Generally, a gas appliance such as a gas stove is provided with a flow rate adjusting valve for adjusting the gas supply flow rate and a safety valve for shutting off the gas supply in series.
 従来、流量調節弁および安全弁の開閉操作を1つのモータで行うようにしたガスバルブが提案されている(例えば、特許文献1参照)。この特許文献1に記載のガスバルブにおいて、流量調節弁は、モータの一定の回転角度範囲においてはガス連通を許容しないようにする閉止機能付き回転体を備えている。当該回転体は、モータの回転軸に連結された回転ディスクと、ガス流量の調節用に大きさを異ならせた複数の連通孔を有する固定ディスクとから構成されている。 Conventionally, a gas valve has been proposed in which the flow control valve and the safety valve are opened and closed with a single motor (see, for example, Patent Document 1). In the gas valve described in Patent Document 1, the flow rate adjustment valve includes a rotating body with a closing function that does not allow gas communication in a certain rotation angle range of the motor. The rotating body includes a rotating disk connected to a rotating shaft of a motor and a fixed disk having a plurality of communication holes with different sizes for adjusting the gas flow rate.
 ガス連通を許容しないモータの回転角度範囲は、安全弁を保持する操作ロッドが前進を始めてから後退するまでの範囲である。すなわち、特許文献1のガスバルブでは、モータを回転させることにより、まず、回転ディスクの回転に伴って操作ロッドを前進させて安全弁を開弁する。その後、電磁石によって安全弁を開弁状態に保持したまま、更にモータを回転させることによって操作ロッドを後退させる。この間、回転ディスクの連通孔の位置と固定ディスクの連通孔の位置とが一致しないようにして、流量調節弁を通じてガスが流れないようにする。そして、更にモータを回転させると、回転ディスクの連通孔と固定ディスクの何れかの大きさの連通孔とで位置が一致して、流量調節弁のガス連通が許容される。 The rotation angle range of the motor that does not allow gas communication is the range from when the operating rod holding the safety valve starts to move backward. That is, in the gas valve of Patent Document 1, by rotating the motor, first, the operating rod is advanced in accordance with the rotation of the rotating disk to open the safety valve. Thereafter, the operation rod is moved backward by rotating the motor while the safety valve is kept open by the electromagnet. During this time, the position of the communication hole of the rotating disk and the position of the communication hole of the fixed disk are not matched to prevent gas from flowing through the flow rate control valve. When the motor is further rotated, the positions of the communication hole of the rotating disk and the communication hole of any size of the fixed disk coincide with each other, and the gas communication of the flow control valve is allowed.
特開2002-323218号公報Japanese Patent Laid-Open No. 2002-323218
 特許文献1に記載のガスバルブでは、モータの回転と連動して回転ディスクを回転させ、その回転ディスクの回転に伴って安全弁と流量調節弁の両方を操作する構成となっている。つまり、安全弁を操作しているときも流量調節弁を操作しているときも常に、回転ディスクが回転している。また、回転ディスクと固定ディスクは、両ディスクの隙間から下流にガスが漏出しないよう、コイルバネによってディスク同士が閉止面で密着するように構成されている。そのため、安全弁と流量調節弁の操作中は常に回転ディスクと固定ディスクとの間で擦れが生じ、磨耗によって閉止面の信頼性が劣ってしまうという問題があった。 In the gas valve described in Patent Document 1, the rotating disk is rotated in conjunction with the rotation of the motor, and both the safety valve and the flow control valve are operated in accordance with the rotation of the rotating disk. That is, the rotating disk is always rotating both when the safety valve is operated and when the flow rate adjusting valve is operated. Further, the rotating disk and the fixed disk are configured such that the disks are brought into close contact with each other by a coil spring so that gas does not leak downstream from the gap between the both disks. For this reason, there is a problem that during the operation of the safety valve and the flow control valve, rubbing always occurs between the rotating disk and the fixed disk, and the reliability of the closing surface is deteriorated due to wear.
 本発明は、このような問題を解決するために成されたものであり、回転ディスクと固定ディスクとの間で起こる擦れを少なくし、閉止面の磨耗を抑制できるようにすることを目的とする。 The present invention has been made to solve such a problem, and an object thereof is to reduce friction generated between a rotating disk and a fixed disk and to suppress wear of a closing surface. .
 上記した課題を解決するために、本発明では、流量調節弁および安全弁の開閉操作を1つのモータで行うように成され、安全弁操作範囲において流量調節弁に対するガス連通を許容しないようにする閉止機能付き回転体として回転ディスクおよび固定ディスクを備えたガス制御弁において、安全弁操作範囲においてモータから回転ディスクへの動力伝達を遮断するための伝達遮断部を設けた。 In order to solve the above-described problems, in the present invention, the flow control valve and the safety valve are opened and closed by a single motor, and a closing function for preventing gas communication with the flow control valve in the safety valve operation range. In the gas control valve provided with a rotating disk and a fixed disk as an attached rotating body, a transmission blocking portion for blocking power transmission from the motor to the rotating disk in the safety valve operation range is provided.
 本発明の他の態様では、回転ディスクの固定ディスクに対する密着力を可変にするための密着力可変部を更に備え、安全弁操作範囲と流量調節範囲とで密着力を異ならせるようにした。 In another aspect of the present invention, an adhesion force variable portion for making the adhesion force of the rotating disk to the fixed disk variable is further provided so that the adhesion force differs between the safety valve operation range and the flow rate adjustment range.
 上記のように構成した本発明によれば、安全弁操作範囲においては回転ディスクの回転が停止されることになるので、回転ディスクと固定ディスクとの間での擦れは発生せず、両ディスク間における閉止面の磨耗を防止することができる。 According to the present invention configured as described above, since the rotation of the rotating disk is stopped in the safety valve operation range, the friction between the rotating disk and the fixed disk does not occur, and between the two disks. Wear of the closing surface can be prevented.
 また、本発明の他の態様によれば、回転ディスクの固定ディスクに対する密着力を、安全弁操作範囲に比べて流量調節範囲では弱くすることができる。安全弁を操作しているときは、万が一のために、回転ディスクと固定ディスクとの隙間から下流にガスが漏出しないよう閉止面での密着力を強くする必要がある。しかし、このとき回転ディスクは停止しているので、密着力を強くしてもディスクの擦れは発生せず、閉止面の磨耗を防止することができる。一方、流量調節弁を操作しているときは、ガスを供給しているときであるから回転ディスクと固定ディスクとの密着力を多少は弱くすることができる。密着力が弱いので、回転ディスクが回転しても、回転ディスクと固定ディスクとの間で起こる擦れを少なくし、両ディスク間における閉止面の磨耗を抑制することができる。 Further, according to another aspect of the present invention, the adhesion of the rotating disk to the fixed disk can be weakened in the flow rate adjustment range compared to the safety valve operation range. When operating the safety valve, it is necessary to increase the contact force on the closing surface so that gas does not leak downstream from the gap between the rotating disk and the fixed disk. However, since the rotating disk is stopped at this time, even if the adhesion force is increased, the disk is not rubbed and wear of the closing surface can be prevented. On the other hand, when the flow control valve is operated, the gas is supplied, so that the adhesion between the rotating disk and the fixed disk can be somewhat weakened. Since the adhesive force is weak, even when the rotating disk rotates, the friction generated between the rotating disk and the fixed disk can be reduced, and the wear of the closing surface between both disks can be suppressed.
本実施形態によるガス制御弁の要部構成を示す模式図である。It is a schematic diagram which shows the principal part structure of the gas control valve by this embodiment. 本実施形態によるガス制御弁の断面図である。It is sectional drawing of the gas control valve by this embodiment. 図2に示したガス制御弁のA-A断面図である。FIG. 3 is an AA cross-sectional view of the gas control valve shown in FIG. 2. 本実施形態のガス制御弁が備える距離可変部の構成例を示す図である。It is a figure which shows the structural example of the distance variable part with which the gas control valve of this embodiment is provided. 本実施形態による距離可変部の動作状態を示す図である。It is a figure which shows the operation state of the distance variable part by this embodiment. 本実施形態によるガス制御弁の動作例を示すタイミングチャートである。It is a timing chart which shows the operation example of the gas control valve by this embodiment. 図6のタイミングチャート中にI)~V)で示した各タイミングにおけるガス制御弁の状態を示す図である。FIG. 7 is a diagram showing a state of a gas control valve at each timing indicated by I) to V) in the timing chart of FIG. 図6のタイミングチャート中にI)~III)および※1で示した各タイミングにおけるガス制御弁の状態を示す図である。FIG. 7 is a diagram showing a state of a gas control valve at each timing indicated by I) to III) and * 1 in the timing chart of FIG. 図6のタイミングチャート中にI)IV)V)および※2、※3で示した各タイミングにおけるガス制御弁の状態を示す図である。It is a figure which shows the state of the gas control valve in each timing shown by I) IV) V) and * 2, * 3 in the timing chart of FIG. 図6のタイミングチャート中にI)II)で示した各タイミングにおけるガス制御弁の状態を示す図である。It is a figure which shows the state of the gas control valve in each timing shown by I) II) in the timing chart of FIG.
 以下、本発明の一実施形態を図面に基づいて説明する。図1は、本実施形態によるガス制御弁1の要部構成を示す模式図である。本実施形態のガス制御弁1は、ガスコンロなどのガス器具に適用されるものであり、ガスの供給流量を調節するための流量調節弁11と、ガスの供給を遮断するための安全弁12とを備えている。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram showing a main configuration of a gas control valve 1 according to the present embodiment. The gas control valve 1 of this embodiment is applied to a gas appliance such as a gas stove, and includes a flow rate adjusting valve 11 for adjusting a gas supply flow rate and a safety valve 12 for cutting off the gas supply. I have.
 本実施形態のガス制御弁1は、流量調節弁11および安全弁12の開閉操作を1つのモータ28で行うように成されている。流量調節弁11は、モータ28が安全弁12を作動させる回転角度の範囲である安全弁操作範囲においてはガス連通を許容しないようにする閉止機能付き回転体を備えている。閉止機能付き回転体は、モータ28の回転と連動して回転する回転ディスク13と、当該回転ディスク13と対向するように設けられた固定ディスク14とから構成されている。 The gas control valve 1 of the present embodiment is configured so that the flow control valve 11 and the safety valve 12 are opened and closed by a single motor 28. The flow rate adjusting valve 11 includes a rotating body with a closing function that does not allow gas communication in a safety valve operation range in which the motor 28 operates the safety valve 12. The rotating body with a closing function includes a rotating disk 13 that rotates in conjunction with the rotation of the motor 28 and a fixed disk 14 that is provided so as to face the rotating disk 13.
 安全弁12は、マグネットケース16を備えている。このマグネットケース16には、制御回路29からの信号に基づいて励磁される電磁石とこれに吸着される吸着片とが収容されている。吸着片には、マグネットケース16から下流側に突出した弁体17が連結されている。安全弁12の閉弁状態において、弁体17は復帰バネ(図示せず)によって下流側に付勢された状態でガス流路を遮断している。 The safety valve 12 includes a magnet case 16. The magnet case 16 accommodates an electromagnet that is excited based on a signal from the control circuit 29 and an attracting piece that is attracted to the electromagnet. A valve element 17 protruding downstream from the magnet case 16 is connected to the attracting piece. When the safety valve 12 is closed, the valve body 17 blocks the gas flow path while being urged downstream by a return spring (not shown).
 安全弁12の開弁操作は、ガス流路の前後方向(図1の左右方向)に可動の操作ロッド18により行われる。この操作ロッド18は、モータ28と連動して回転するリンク部材20により上流側に移動され、弁体17を押操作することにより、ガス流路を開状態にする。つまり、安全弁12を開弁状態にする。 The opening operation of the safety valve 12 is performed by an operation rod 18 movable in the front-rear direction of the gas flow path (left-right direction in FIG. 1). The operating rod 18 is moved upstream by the link member 20 that rotates in conjunction with the motor 28, and pushes the valve body 17 to open the gas flow path. That is, the safety valve 12 is opened.
 リンク部材20は、バネ19で下流側に付勢された操作ロッド18をガス流路の前後方向に進退させることにより、安全弁12を作動させるようになされている。すなわち、モータ28が回転すると、それに連動してリンク部材20も回転し、操作ロッド18側に突出したリンクレバー部(図示せず)によって操作ロッド18を上流側に前進させて安全弁12を開弁する。その後、制御回路29からの信号によってマグネットケース16内の電磁石を励磁させて安全弁12を開弁状態に保持したまま、モータ28を逆方向に回転させることによって操作ロッド18を後退させる。 The link member 20 operates the safety valve 12 by advancing and retracting the operation rod 18 urged downstream by a spring 19 in the front-rear direction of the gas flow path. That is, when the motor 28 rotates, the link member 20 also rotates in conjunction with it, and the operating rod 18 is advanced to the upstream side by a link lever portion (not shown) protruding to the operating rod 18 side to open the safety valve 12. To do. Thereafter, the electromagnet in the magnet case 16 is excited by a signal from the control circuit 29, and the operating rod 18 is moved backward by rotating the motor 28 in the reverse direction while keeping the safety valve 12 open.
 このように操作ロッド18が前進を始めてから元の位置に後退するまでの間におけるモータ28の回転角度範囲が、安全弁操作範囲となる。なお、制御回路29からの信号によって電磁石を励磁が解かれると、弁体17が復帰バネの力を受けて下流側に移動し、安全弁12は閉弁状態に戻る。 Thus, the rotation angle range of the motor 28 from the time when the operating rod 18 starts moving forward to the time when the operating rod 18 moves back to the original position becomes the safety valve operating range. When the excitation of the electromagnet is released by a signal from the control circuit 29, the valve element 17 receives the force of the return spring and moves downstream, and the safety valve 12 returns to the closed state.
 固定ディスク14には、一定の開口面積を有する固定側連通孔15が設けられている。一方、回転ディスク13には、円周方向に沿って徐々に開口面積を異ならせた回転側連通孔(図示せず)が設けられている。回転ディスク13が回転して回転側連通孔の位置が固定側連通孔15の位置に一致すると、安全弁12の上流側(図1の右側)から供給されてきたガスが、回転側連通孔および固定側連通孔15を介して図示しないガスバーナ側(図1の上側)へと流れるようになっている。このように回転ディスク13と固定ディスク14との間でガス連通が許容されているときにおけるモータ28の回転角度範囲が、流量調節範囲となる。 The fixed disk 14 is provided with a fixed communication hole 15 having a certain opening area. On the other hand, the rotary disk 13 is provided with a rotation side communication hole (not shown) whose opening area is gradually changed along the circumferential direction. When the rotary disk 13 rotates and the position of the rotation side communication hole coincides with the position of the fixed side communication hole 15, the gas supplied from the upstream side (the right side in FIG. 1) of the safety valve 12 is supplied to the rotation side communication hole and the fixed side. It flows to the gas burner side (upper side in FIG. 1) (not shown) through the side communication hole 15. Thus, the rotation angle range of the motor 28 when the gas communication is allowed between the rotary disk 13 and the fixed disk 14 becomes the flow rate adjustment range.
 また、本実施形態のガス制御弁1は、リンク部材20と回転ディスク13との間に、リンク部材20と連動して回転しモータ28からの動力を回転ディスク13へ伝達するキャリッジ部材21を備えている。このキャリッジ部材21は、回転ディスク13側の面に動力伝達軸22を備えている。一方、回転ディスク13は、キャリッジ部材21側の面に動力伝達軸受け23を備えている。動力伝達軸22の先端側の一部が動力伝達軸受け23に嵌挿され、動力伝達軸受け23の内部で動力伝達軸22が上下方向に移動可能に構成されている。 Further, the gas control valve 1 of the present embodiment includes a carriage member 21 between the link member 20 and the rotary disk 13 that rotates in conjunction with the link member 20 and transmits power from the motor 28 to the rotary disk 13. ing. The carriage member 21 includes a power transmission shaft 22 on the surface on the rotating disk 13 side. On the other hand, the rotary disk 13 includes a power transmission bearing 23 on the surface on the carriage member 21 side. A part of the front end side of the power transmission shaft 22 is fitted into the power transmission bearing 23, and the power transmission shaft 22 is configured to be movable in the vertical direction inside the power transmission bearing 23.
 また、本実施形態のガス制御弁1は、安全弁操作範囲においてモータ28から回転ディスク13への動力伝達を遮断するための伝達遮断部を備えている。この
伝達遮断部は、例えば、ガス制御弁1のケース24に設けられたストッパ25と、キャリッジ部材21に設けられストッパ25と係合してキャリッジ部材21の回転を停止させる係止部26とから構成されている。
Further, the gas control valve 1 of the present embodiment includes a transmission cutoff unit for cutting off power transmission from the motor 28 to the rotary disk 13 in the safety valve operation range. The transmission blocking portion includes, for example, a stopper 25 provided on the case 24 of the gas control valve 1 and a locking portion 26 provided on the carriage member 21 and engaged with the stopper 25 to stop the rotation of the carriage member 21. It is configured.
 この伝達遮断部を設けることにより、安全弁操作範囲においては、キャリッジ部材21は回転を停止し、リンク部材20がキャリッジ部材21から独立して単独で回転することによって安全弁12を作動させる。一方、モータ28が流量調節弁11を作動させる回転角度の範囲である流量調節範囲においては、キャリッジ部材21はリンク部材20と連動して回転し、モータ28の動力を回転ディスク13に伝達する。 By providing this transmission cut-off section, the carriage member 21 stops rotating in the safety valve operation range, and the safety valve 12 is operated by the link member 20 rotating independently from the carriage member 21. On the other hand, in the flow rate adjustment range that is the range of the rotation angle at which the motor 28 operates the flow rate adjustment valve 11, the carriage member 21 rotates in conjunction with the link member 20 and transmits the power of the motor 28 to the rotary disk 13.
 また、本実施形態のガス制御弁1は、回転ディスク13の固定ディスク14に対する密着力を可変にするための密着力可変部を更に備え、安全弁操作範囲における密着力と、流量調節範囲における密着力とを異ならせるようにしている。好ましくは、安全弁操作範囲では密着力を最大にし、流量調節範囲では密着力を最小にする。 In addition, the gas control valve 1 of the present embodiment further includes an adhesion force variable portion for making the adhesion force of the rotating disk 13 to the fixed disk 14 variable, and the adhesion force in the safety valve operation range and the adhesion force in the flow rate adjustment range. Are different. Preferably, the contact force is maximized in the safety valve operation range, and the contact force is minimized in the flow rate adjustment range.
 この密着力可変部は、例えば、キャリッジ部材21と回転ディスク13との間に設けられたバネ部材27と、キャリッジ部材21と回転ディスク13との間の距離を可変にするための距離可変部とを備えて構成されている。すなわち、距離可変部によりキャリッジ部材21と回転ディスク13との間の距離が縮められると、バネ部材27が縮み、回転ディスク13に対する付勢力が大きくなる。これにより、回転ディスク13の固定ディスク14に対する密着力が大きくなる。 For example, the contact force varying portion includes a spring member 27 provided between the carriage member 21 and the rotating disk 13, and a distance varying portion for varying the distance between the carriage member 21 and the rotating disk 13. It is configured with. That is, when the distance between the carriage member 21 and the rotary disk 13 is reduced by the distance variable portion, the spring member 27 is reduced and the urging force against the rotary disk 13 is increased. Thereby, the contact | adhesion power with respect to the fixed disk 14 of the rotating disk 13 becomes large.
 一方、距離可変部によりキャリッジ部材21と回転ディスク13との間の距離が広げられると、バネ部材27が伸び、回転ディスク13に対する付勢力が小さくなる。これにより、回転ディスク13の固定ディスク14に対する密着力が小さくなる。なお、距離可変部についての詳細な構成例については後述する。 On the other hand, when the distance between the carriage member 21 and the rotary disk 13 is widened by the distance variable portion, the spring member 27 is extended, and the urging force against the rotary disk 13 is reduced. Thereby, the contact | adhesion force with respect to the fixed disk 14 of the rotating disk 13 becomes small. A detailed configuration example of the distance variable unit will be described later.
 図2~図5は、本実施形態によるガス制御弁1の具体的な構成例を示す図である。図2は、本実施形態によるガス制御弁1の断面図である。図3は、図2に示したガス制御弁1のA-A断面図である。図4は、本実施形態のガス制御弁1が備える距離可変部の構成例を示す図である。図5は、距離可変部の動作状態を示す図である。なお、図2~図5において、図1に示した構成要素と同一の機能を有する構成要素には同一の符号を付している。 2 to 5 are diagrams showing a specific configuration example of the gas control valve 1 according to the present embodiment. FIG. 2 is a sectional view of the gas control valve 1 according to the present embodiment. FIG. 3 is a cross-sectional view taken along line AA of the gas control valve 1 shown in FIG. FIG. 4 is a diagram illustrating a configuration example of a distance variable unit provided in the gas control valve 1 of the present embodiment. FIG. 5 is a diagram illustrating an operation state of the distance variable unit. 2 to 5, components having the same functions as those shown in FIG. 1 are given the same reference numerals.
 図2および図3に示すように、リンク部材20は、モータ回転軸31に連結され、モータ28の回転と連動して回転するようになされている。キャリッジ部材21は、リンク部材20と連結され、リンク部材20を介してモータ28の回転と連動して回転するようになされている。リンク部材20およびキャリッジ部材21には、距離可変部としてのキャリッジ昇降カム32が設けられている。このキャリッジ昇降カム32は、リンク部材20とキャリッジ部材21との連結機能も有している。 2 and 3, the link member 20 is connected to the motor rotation shaft 31 and is rotated in conjunction with the rotation of the motor 28. The carriage member 21 is connected to the link member 20 and rotates in conjunction with the rotation of the motor 28 via the link member 20. The link member 20 and the carriage member 21 are provided with a carriage raising / lowering cam 32 as a distance variable portion. The carriage raising / lowering cam 32 also has a function of connecting the link member 20 and the carriage member 21.
 キャリッジ昇降カム32は、図4および図5に示すように、リンク部材20の一面(キャリッジ部材21に対向する面)に設けられたリンクカム部32aと、キャリッジ部材21の一面(リンク部材20に対向する面)に設けられたキャリッジカム部32bとにより構成される。 As shown in FIGS. 4 and 5, the carriage raising / lowering cam 32 includes a link cam portion 32 a provided on one surface of the link member 20 (surface facing the carriage member 21), and one surface of the carriage member 21 (on the link member 20. And a carriage cam portion 32b provided on the opposing surface.
 リンクカム部32aは、リンク部材20の円周方向に沿って形成された2つの凹部によって構成されている。凹部の一方端側は略垂直な面により形成され、他方端側は所定角度を有する斜面(テーパ面)により形成されている。キャリッジカム部32bは、キャリッジ部材21の円周方向に沿って形成された2つの凸部によって構成され、凸部の一方端側は略垂直な面により形成され、他方端側は所定角度を有する斜面(テーパ面)により形成されている。 The link cam portion 32a is constituted by two concave portions formed along the circumferential direction of the link member 20. One end side of the recess is formed by a substantially vertical surface, and the other end side is formed by an inclined surface (tapered surface) having a predetermined angle. The carriage cam portion 32b is constituted by two convex portions formed along the circumferential direction of the carriage member 21, and one end side of the convex portion is formed by a substantially vertical surface, and the other end side has a predetermined angle. It is formed by a slope (tapered surface).
 リンクカム部32aの凹部およびキャリッジカム部32bの凸部は、略同じ大きさで構成され、テーパ面も略同じ傾斜を有している。そのため、図5(a)に示すように、リンクカム部32aとキャリッジカム部32bとがちょうど嵌合し、これによってリンク部材20とキャリッジ部材21とが連動して回転するようになっている。すなわち、キャリッジ部材21の係止部26がケース24のストッパ25と係合せず、リンク部材20とキャリッジ部材21とが連動して回転しているときには、リンクカム部32aとキャリッジカム部32bとが嵌合し、キャリッジ部材21は図5(a)のように降状態となっている。 The concave portion of the link cam portion 32a and the convex portion of the carriage cam portion 32b are configured to have substantially the same size, and the tapered surface has substantially the same inclination. For this reason, as shown in FIG. 5A, the link cam portion 32a and the carriage cam portion 32b are just fitted together, whereby the link member 20 and the carriage member 21 rotate in conjunction with each other. That is, when the locking portion 26 of the carriage member 21 does not engage with the stopper 25 of the case 24 and the link member 20 and the carriage member 21 rotate in conjunction with each other, the link cam portion 32a and the carriage cam portion 32b are The carriage member 21 is in the lowered state as shown in FIG.
 また、リンクカム部32aが有するテーパ面とキャリッジカム部32bが有するテーパ面とは、互いに対向するように形成されている。そのため、テーパ面に沿って互いに逆向きに一定以上の力が働くと、図5(b)に示すように、テーパ面に沿ってキャリッジカム部32bが摺動し、キャリッジカム部32bがリンク部材20のリンクカム部32aが形成されていない平坦部に乗り上げる。これにより、キャリッジ部材21は昇状態となる。このとき、バネ部材27は、図5(a)の降状態と比べて縮んだ状態となっている。 Further, the tapered surface of the link cam portion 32a and the tapered surface of the carriage cam portion 32b are formed to face each other. Therefore, when a certain force or more acts in the opposite directions along the tapered surface, the carriage cam portion 32b slides along the tapered surface as shown in FIG. 5B, and the carriage cam portion 32b becomes the link member. It rides on the flat part in which the 20 link cam parts 32a are not formed. As a result, the carriage member 21 is raised. At this time, the spring member 27 is in a contracted state as compared with the lowered state of FIG.
 すなわち、本実施形態において、キャリッジ部材21の係止部26がケース24のストッパ25と係合することにより、モータ28が回転していてもキャリッジ部材21の回転が停止されているときには、リンク部材20がキャリッジ部材21と独立して単独で回転可能な状態となる。このとき、キャリッジ昇降カム32の係合が外れ、キャリッジカム部32bがリンク部材20の平坦部に乗り上げることにより、キャリッジ部材21が昇状態となる。 That is, in this embodiment, when the locking portion 26 of the carriage member 21 is engaged with the stopper 25 of the case 24, the link member is used when the rotation of the carriage member 21 is stopped even if the motor 28 is rotating. 20 can be rotated independently of the carriage member 21 independently. At this time, the carriage raising / lowering cam 32 is disengaged and the carriage cam portion 32 b rides on the flat portion of the link member 20, so that the carriage member 21 is raised.
 図2および図3に示すように、本実施形態では、リンク部材20やキャリッジ部材21の回転中心となるモータ回転軸31は、操作ロッド18がガス流路の前後方向に移動するロッド移動軸33の延長線上には存在せず、ロッド移動軸33からオフセットした位置にモータ回転軸31が設定されている。そのモータ回転軸31に連結しているリンク部材20は、ロッド移動軸33の側に突出したリンクレバー部20aを備えている。リンク部材20がモータ28と連動して回転したときに、リンクレバー部20aがスライダ34を押操作し、当該スライダ34に連結された操作ロッド18をガス流路の前後方向に進退させるようになっている。 As shown in FIGS. 2 and 3, in this embodiment, the motor rotation shaft 31 that is the rotation center of the link member 20 and the carriage member 21 is a rod moving shaft 33 in which the operation rod 18 moves in the front-rear direction of the gas flow path. The motor rotating shaft 31 is set at a position offset from the rod moving shaft 33. The link member 20 connected to the motor rotating shaft 31 includes a link lever portion 20a that protrudes toward the rod moving shaft 33. When the link member 20 rotates in conjunction with the motor 28, the link lever portion 20a pushes the slider 34, and the operation rod 18 connected to the slider 34 moves forward and backward in the gas flow path. ing.
 上述したように、操作ロッド18の先(上流側)には安全弁12の弁体17が設けられており、移動した操作ロッド18が弁体17を押操作することにより、ガス流路を開状態にする。弁体17の更に先には、安全弁12を開弁状態に保持するための電磁石35が設けられている。 As described above, the valve element 17 of the safety valve 12 is provided at the tip (upstream side) of the operation rod 18, and the gas flow path is opened when the moved operation rod 18 pushes the valve element 17. To. An electromagnet 35 for holding the safety valve 12 in an open state is provided further ahead of the valve body 17.
 次に、上記のように構成した本実施形態によるガス制御弁1の動作を説明する。図6~図10は、本実施形態によるガス制御弁1の動作例を示す図である。このうち、図6はタイミングチャートである。また、図7~図10は、図6のタイミングチャート中にI)~V)および※1~※3で示した各タイミングにおけるガス制御弁1の状態を示す図である。 Next, the operation of the gas control valve 1 according to this embodiment configured as described above will be described. 6 to 10 are diagrams showing an operation example of the gas control valve 1 according to the present embodiment. Among these, FIG. 6 is a timing chart. FIGS. 7 to 10 are diagrams showing the state of the gas control valve 1 at each timing indicated by I) to V) and * 1 to * 3 in the timing chart of FIG.
 まず、図6(e)に示すように、タイミングI)においてモータ28を逆転させる(CCW)。モータ28の回転直後は、リンクレバー部20aがスライダ34に当接しておらず(図8のI)参照)、図6(d)に示すように操作ロッド18は上流側に移動していない。そのため、図6(c)に示すように安全弁12の弁体17は閉弁状態となっている(図8のI)参照)。 First, as shown in FIG. 6E, the motor 28 is reversely rotated at the timing I) (CCW). Immediately after the rotation of the motor 28, the link lever portion 20a is not in contact with the slider 34 (see I in FIG. 8), and the operating rod 18 has not moved upstream as shown in FIG. 6D. Therefore, as shown in FIG.6 (c), the valve body 17 of the safety valve 12 is a valve closing state (refer I of FIG. 8).
 また、タイミングI)においては、リンクカム部32aとキャリッジカム部32bとが嵌合して(図7のI)および図10のI)参照)、図6(b)に示すようにキャリッジ昇降カム32は降状態となっている。また、図9のI)に示すように、固定ディスク14に設けられた固定側連通孔15の位置と、回転ディスク13に設けられた回転側連通孔41の位置とが全く一致していない。このため、図6(a)に示すように、流量調節弁11は完全に閉状態となっている。 At timing I), the link cam portion 32a and the carriage cam portion 32b are fitted (see I in FIG. 7 and I) in FIG. 10), and the carriage lifting cam as shown in FIG. 6B. 32 is in a descending state. Further, as shown in FIG. 9I), the position of the fixed side communication hole 15 provided in the fixed disk 14 and the position of the rotation side communication hole 41 provided in the rotary disk 13 do not coincide at all. For this reason, as shown to Fig.6 (a), the flow control valve 11 is a closed state completely.
 その後、モータ28が逆転を続けると、キャリッジ部材21の係止部26がケース24のストッパ25に当接して係止することにより、キャリッジ部材21の回転が停止する。この状態で更にモータ28が逆転を続けると、停止状態のキャリッジ部材21と独立してリンク部材20が単独で回転を続行する。このとき、図6(b)の※2の前段部に示すように、キャリッジカム部32bがテーパ面に沿って摺動し、リンク部材20の平坦部に乗り上げることにより、キャリッジ昇降カム32が昇状態となる(図7のII)および図10のII)参照)。 Thereafter, when the motor 28 continues to reverse, the locking portion 26 of the carriage member 21 comes into contact with the stopper 25 of the case 24 and locks, thereby stopping the rotation of the carriage member 21. When the motor 28 continues to reverse in this state, the link member 20 continues to rotate independently of the carriage member 21 in the stopped state. At this time, as shown in the front part of * 2 in FIG. 6B, the carriage cam portion 32b slides along the tapered surface and rides on the flat portion of the link member 20, so that the carriage raising / lowering cam 32 is lifted. (See FIG. 7 II) and FIG. 10 II)).
 キャリッジ昇降カム32が昇状態のとき、キャリッジ部材21と回転ディスク13との間に設けられたバネ部材27は縮んだ状態となる。すなわち、図10のI)およびII)に示すように、キャリッジ昇降カム32が降状態にあるときにおけるバネ部材27の長さd1と比べて、キャリッジ昇降カム32が昇状態にあるときにおけるバネ部材27の長さd2は、短くなっている。そのため、回転ディスク13はバネ部材27から強い力を受ける。その結果、回転ディスク13の固定ディスク14に対する密着力は、キャリッジ昇降カム32が降状態にあるときに比べて強くなっている。 When the carriage raising / lowering cam 32 is in the raised state, the spring member 27 provided between the carriage member 21 and the rotary disk 13 is in a contracted state. That is, as shown in I) and II) of FIG. 10, compared to the length d1 of the spring member 27 when the carriage lifting cam 32 is in the lowered state, the spring member when the carriage lifting cam 32 is in the raised state. The length d2 of 27 is shortened. Therefore, the rotating disk 13 receives a strong force from the spring member 27. As a result, the adhesion force of the rotary disk 13 to the fixed disk 14 is stronger than when the carriage elevating cam 32 is in the lowered state.
 また、キャリッジ部材21と独立してリンク部材20が単独で回転しているとき、リンク部材20の回転によってリンクレバー部20aがスライダ34を押操作することにより、図6(d)の※1の前段部に示すように操作ロッド18が上流側に移動する。その結果、図6(c)に示すように安全弁12は開弁状態に遷移する(図8のII)参照)。この状態で、制御回路29からの信号によって電磁石35を励磁させることにより、安全弁12を開弁状態に保持する。 In addition, when the link member 20 is independently rotated independently of the carriage member 21, the link lever portion 20a pushes the slider 34 by the rotation of the link member 20, whereby the * 1 in FIG. As shown in the front part, the operating rod 18 moves upstream. As a result, as shown in FIG.6 (c), the safety valve 12 changes to a valve open state (refer II of FIG. 8). In this state, the safety valve 12 is held open by exciting the electromagnet 35 with a signal from the control circuit 29.
 次に、安全弁12を電磁石35の力で開弁状態に保持したまま、図6(e)に示すタイミングII)においてモータ28の回転を正転(CW)に切り替える。これにより、図6(d)の※1の後段部に示すように、操作ロッド18が下流側に後退する。また、図6(b)の※2の後段部に示すように、キャリッジカム部32bがテーパ面に沿って先ほどとは逆方向に摺動する。その結果、リンクカム部32aとキャリッジカム部32bとが嵌合し、キャリッジ昇降カム32は降状態となる(図7のIII)および図10のI)参照)。 Next, while the safety valve 12 is held open by the force of the electromagnet 35, the rotation of the motor 28 is switched to the forward rotation (CW) at the timing II) shown in FIG. As a result, as shown in the rear part of * 1 in FIG. Further, as shown in the rear part of * 2 in FIG. 6B, the carriage cam portion 32b slides in the opposite direction along the tapered surface. As a result, the link cam portion 32a and the carriage cam portion 32b are fitted, and the carriage elevating cam 32 is lowered (see III in FIG. 7 and I) in FIG. 10).
 ここまでの動作において、操作ロッド18が上流側に前進を初めてから元の位置に後退してくるまでの間におけるモータ28の回転角度範囲が、図6および図8において※1で示す安全弁操作範囲となる。また、キャリッジカム部32bがテーパ面に沿って昇り始めてから昇状態となり、その後テーパ面に沿って下ってきて再び降状態となるまでの間は、キャリッジ部材21の回転が停止してリンク部材20だけが単独で回転する状態となっており、モータ28の動力がキャリッジ部材21を介して回転ディスク13に伝えられない。この回転角度範囲が、図6および図9において※2で示す動力非伝達範囲となる。 In the operation so far, the rotation angle range of the motor 28 from the time when the operating rod 18 advances upstream to the original position is the safety valve operating range indicated by * 1 in FIGS. 6 and 8. It becomes. Also, the carriage member 21 stops rotating until the carriage cam portion 32b starts to rise along the taper surface and then descends along the taper surface and then comes down again, and the link member 20 stops. In this state, only the motor 28 is rotated, and the power of the motor 28 is not transmitted to the rotary disk 13 via the carriage member 21. This rotation angle range is a power non-transmission range indicated by * 2 in FIGS.
 動力非伝達範囲を過ぎた後も、モータ28は正転(CW)を続ける。そうすると、図7のIV)および図9のIV)に示すように、固定ディスク14に設けられた固定側連通孔15の一部と、回転ディスク13に設けられた回転側連通孔41の一部とで位置が一致する。このため、図6(a)に示すように、流量調節弁11は、最少流量でガス連通を許容する状態に遷移する(図7のIV)参照)。さらにモータ28が正転を続けると、固定側連通孔15と回転側連通孔41とで連通する面積が増加していき、それに伴ってガス流量も増えていく。図6、図7、図9のそれぞれにおいて示したタイミングV)は、連通により許容されたガス流量が最大となった状態を示している。 After the power non-transmission range is passed, the motor 28 continues forward rotation (CW). Then, as shown in IV) of FIG. 7 and IV) of FIG. 9, a part of the fixed side communication hole 15 provided in the fixed disk 14 and a part of the rotation side communication hole 41 provided in the rotary disk 13. And the positions match. For this reason, as shown to Fig.6 (a), the flow control valve 11 changes to the state which accept | permits gas communication with the minimum flow volume (refer IV of FIG. 7). When the motor 28 continues to rotate forward, the area where the fixed side communication hole 15 and the rotation side communication hole 41 communicate with each other increases, and the gas flow rate increases accordingly. Timing V) shown in each of FIG. 6, FIG. 7, and FIG. 9 shows a state in which the gas flow allowed by the communication is maximized.
 このように、固定側連通孔15の位置と回転側連通孔41の位置とが一致してガス連通が許容されている間(ガス流量が最少状態から最大状態までの間)におけるモータ28の回転角度範囲が、図6および図9において※3で示す流量調節範囲となる。図6から明らかなように、※3の流量調節範囲は、※1の安全弁操作範囲に比べてかなり大きな範囲となっている。 Thus, the rotation of the motor 28 while the position of the fixed side communication hole 15 and the position of the rotation side communication hole 41 coincide with each other and gas communication is permitted (from the minimum gas flow to the maximum gas flow rate). The angle range is the flow rate adjustment range indicated by * 3 in FIGS. As apparent from FIG. 6, the flow rate adjustment range of * 3 is considerably larger than the safety valve operation range of * 1.
 以上詳しく説明したように、本実施形態では、安全弁操作範囲において流量調節弁11に対するガス連通を許容しないようにする閉止機能付き回転体として回転ディスク13および固定ディスク14を備えたガス制御弁1において、安全弁操作範囲においてモータ28から回転ディスク13への動力伝達を遮断するための伝達遮断部(ストッパ25および係止部26)を設けている。 As described above in detail, in the present embodiment, in the gas control valve 1 including the rotating disk 13 and the fixed disk 14 as a rotating body with a closing function that does not allow gas communication with the flow rate control valve 11 in the safety valve operation range. In addition, a transmission blocking portion (stopper 25 and locking portion 26) for blocking power transmission from the motor 28 to the rotating disk 13 in the safety valve operation range is provided.
 このような伝達遮断部を設けることにより、安全弁操作範囲においては回転ディスク13の回転が停止されることになるので、回転ディスク13と固定ディスク14との間での擦れは発生せず、両ディスク間における閉止面の磨耗を防止することができる。 By providing such a transmission cut-off portion, the rotation of the rotating disk 13 is stopped in the safety valve operation range, so that no rubbing occurs between the rotating disk 13 and the fixed disk 14, and both disks It is possible to prevent the wear of the closing surface in between.
 また、本実施形態では、回転ディスク13の固定ディスク14に対する密着力を可変にするための密着力可変部(バネ部材27およびキャリッジ昇降カム32)を備えている。そして、安全弁操作範囲では、キャリッジ昇降カム32を昇状態にしてバネ部材27を縮めることによって、密着力が最大となるようにする。一方、流量調節範囲では、キャリッジ昇降カム32を降状態にしてバネ部材27を伸ばすことによって、密着力が最小となるようにしている。 Further, in the present embodiment, an adhesion force variable portion (spring member 27 and carriage raising / lowering cam 32) for making the adhesion force of the rotating disk 13 to the fixed disk 14 variable is provided. In the safety valve operation range, the contact force is maximized by retracting the spring member 27 by moving the carriage lifting cam 32 upward. On the other hand, in the flow rate adjustment range, the adhesion force is minimized by extending the spring member 27 with the carriage elevating cam 32 in the lowered state.
 安全弁12を操作しているときは、万が一のために、回転ディスク13と固定ディスク14との隙間から下流にガスが漏出しないよう、閉止面での密着力を強くする必要がある。本実施形態では、この安全弁操作範囲において回転ディスク13は停止しているので、密着力を強くしてもディスクの擦れは発生せず、閉止面の磨耗を防止することができる。 When operating the safety valve 12, it is necessary to increase the close contact force on the closing surface so that gas does not leak downstream from the gap between the rotating disk 13 and the fixed disk 14 as a precaution. In this embodiment, since the rotating disk 13 is stopped in this safety valve operation range, even if the adhesion force is increased, the disk is not rubbed, and wear of the closing surface can be prevented.
 一方、流量調節弁11を操作している流量調節範囲においては、実際にガスを供給しているときであるから、回転ディスク13と固定ディスク14との密着力を多少は弱くすることができる。密着力が弱いので、回転ディスク13が回転しても、回転ディスク13と固定ディスク14との間で起こる擦れを少なくし、両ディスク間における閉止面の磨耗を抑制することができる。 On the other hand, in the flow rate control range in which the flow rate control valve 11 is operated, since the gas is actually supplied, the adhesion between the rotating disk 13 and the fixed disk 14 can be somewhat weakened. Since the adhesive force is weak, even if the rotating disk 13 rotates, the friction generated between the rotating disk 13 and the fixed disk 14 can be reduced, and the wear of the closing surface between the both disks can be suppressed.
 なお、上記実施形態では、図6に示したように、安全弁操作範囲よりも動力非伝達範囲の方が大きくなるように設定しているが、本発明はこれに限定されない。例えば、安全弁操作範囲と動力非伝達範囲とが同じ大きさとなるように設定してもよい。 In the above embodiment, as shown in FIG. 6, the power non-transmission range is set to be larger than the safety valve operation range, but the present invention is not limited to this. For example, the safety valve operation range and the power non-transmission range may be set to have the same size.
 また、上記実施形態では、伝達遮断部および密着力可変部の両方を備える構成について説明したが、本発明はこれに限定されない。例えば、伝達遮断部のみを備える構成とし、回転ディスク13の固定ディスク14に対する密着力を、キャリッジ昇降カム32が昇状態のときと同じ密着力とするようにしてもよい。この場合は、少なくとも安全弁操作範囲においてはディスク13と固定ディスク14との間で起こる擦れを抑止することができる。 In the above embodiment, the configuration including both the transmission blocking portion and the adhesion varying portion has been described, but the present invention is not limited to this. For example, it may be configured to include only the transmission blocking unit, and the adhesion force of the rotating disk 13 to the fixed disk 14 may be the same as that when the carriage lifting cam 32 is in the raised state. In this case, at least in the safety valve operation range, rubbing that occurs between the disk 13 and the fixed disk 14 can be suppressed.
 また、上記実施形態では、モータ回転軸31とロッド移動軸33とをオフセットした位置に設定し、モータ28を正転および逆転の2方向に回転させる例について説明したが、本発明はこれに限定されない。すなわち、伝達遮断部および密着力可変部を備える構成であれば、モータ回転軸31とロッド移動軸33とは必ずしもオフセットした位置に設定する必要がなく、モータ28も1方向の回転で動作させるようにしてもよい。 In the above embodiment, the motor rotating shaft 31 and the rod moving shaft 33 are set at offset positions, and the motor 28 is rotated in two directions of normal rotation and reverse rotation. However, the present invention is limited to this. Not. In other words, if the configuration includes the transmission blocking portion and the adhesion force varying portion, the motor rotation shaft 31 and the rod moving shaft 33 do not necessarily need to be set at offset positions, and the motor 28 is also operated by rotation in one direction. It may be.
 その他、上記実施形態は、何れも本発明を実施するにあたっての具体化の一例を示したものに過ぎず、これによって本発明の技術的範囲が限定的に解釈されてはならないものである。すなわち、本発明はその要旨、またはその主要な特徴から逸脱することなく、様々な形で実施することができる。 In addition, each of the above-described embodiments is merely an example of implementation in carrying out the present invention, and the technical scope of the present invention should not be construed in a limited manner. That is, the present invention can be implemented in various forms without departing from the gist or the main features thereof.

Claims (8)

  1. ガスの供給流量を調節するための流量調節弁およびガスの供給を遮断するための安全弁の開閉操作を1つのモータで行うように成されたガス制御弁であって、
     上記流量調節弁は、上記モータが上記安全弁を作動させる回転角度の範囲である安全弁操作範囲においてはガス連通を許容しないようにする閉止機能付き回転体を備え、当該閉止機能付き回転体は、上記モータの回転と連動して回転する回転ディスクと、当該回転ディスクと対向するように設けられた固定ディスクとから構成され、
     上記安全弁操作範囲において上記モータから上記回転ディスクへの動力伝達を遮断するための伝達遮断部を備えたことを特徴とするガス制御弁。
    A gas control valve configured to open and close a flow rate adjusting valve for adjusting a gas supply flow rate and a safety valve for shutting off the gas supply by a single motor,
    The flow rate adjusting valve includes a rotating body with a closing function for preventing gas communication in a safety valve operation range that is a range of a rotation angle at which the motor operates the safety valve, and the rotating body with a closing function is It consists of a rotating disk that rotates in conjunction with the rotation of the motor, and a fixed disk that is provided so as to face the rotating disk.
    A gas control valve comprising: a transmission cut-off portion for cutting off power transmission from the motor to the rotating disk in the safety valve operation range.
  2. 上記回転ディスクの上記固定ディスクに対する密着力を可変にするための密着力可変部を更に備え、上記安全弁操作範囲における密着力と、上記モータが上記流量調節弁を作動させる回転角度の範囲である流量調節範囲における密着力とを異ならせるようにしたことを特徴とする請求項1に記載のガス制御弁。 The apparatus further comprises a contact force variable portion for making the contact force of the rotating disk with respect to the fixed disk variable, the contact force in the safety valve operation range, and a flow rate that is a range of a rotation angle at which the motor operates the flow rate control valve. 2. The gas control valve according to claim 1, wherein the adhesion force in the adjustment range is made different.
  3. 上記安全弁操作範囲では上記密着力を最大にし、上記流量調節範囲では上記密着力を最小にすることを特徴とする請求項2に記載のガス制御弁。 3. The gas control valve according to claim 2, wherein the contact force is maximized in the safety valve operation range, and the contact force is minimized in the flow rate adjustment range.
  4. 上記モータと連動して回転し操作ロッドを進退させることによって上記安全弁を作動させるようになされたリンク部材と上記回転ディスクとの間に、上記リンク部材と連動して回転し上記モータからの動力を上記回転ディスクへ伝達するキャリッジ部材を備え、
     上記密着力可変部は、上記キャリッジ部材と上記回転ディスクとの間に設けられたバネ部材と、上記キャリッジ部材と上記回転ディスクとの間の距離を可変にするための距離可変部とを備えて成ることを特徴とする請求項2または3に記載のガス制御弁。
    It rotates in conjunction with the link member between the link member designed to operate the safety valve by rotating in conjunction with the motor and advancing and retracting the operating rod, and the power from the motor. A carriage member for transmitting to the rotating disk;
    The adhesive force varying portion includes a spring member provided between the carriage member and the rotating disk, and a distance varying portion for varying the distance between the carriage member and the rotating disk. The gas control valve according to claim 2 or 3, wherein the gas control valve is formed.
  5. 上記モータと連動して回転し操作ロッドを進退させることによって上記安全弁を作動させるようになされたリンク部材と上記回転ディスクとの間に、上記リンク部材と連動して回転し上記モータからの動力を上記回転ディスクへ伝達するキャリッジ部材を備え、
     上記伝達遮断部は、上記ガス制御弁のケースに設けられたストッパと、上記キャリッジ部材に設けられた係止部とにより構成され、上記係止部が上記ストッパと係合して上記キャリッジ部材の回転を停止させるように成されていることを特徴とする請求項1に記載のガス制御弁。
    It rotates in conjunction with the link member between the link member designed to operate the safety valve by rotating in conjunction with the motor and advancing and retracting the operating rod, and the power from the motor. A carriage member for transmitting to the rotating disk;
    The transmission cut-off portion is configured by a stopper provided in the case of the gas control valve and a locking portion provided in the carriage member, and the locking portion engages with the stopper to engage the carriage member. The gas control valve according to claim 1, wherein the gas control valve is configured to stop rotation.
  6. 上記密着力可変部は、上記キャリッジ部材と上記回転ディスクとの間に設けられたバネ部材と、上記キャリッジ部材と上記回転ディスクとの間の距離を可変にするための距離可変部とを備えて成ることを特徴とする請求項5に記載のガス制御弁。 The adhesive force varying portion includes a spring member provided between the carriage member and the rotating disk, and a distance varying portion for varying the distance between the carriage member and the rotating disk. The gas control valve according to claim 5, wherein the gas control valve is formed.
  7. 上記距離可変部は、上記リンク部材および上記キャリッジ部材に設けられたキャリッジ昇降カムにより構成され、
     上記キャリッジ昇降カムは、上記係止部が上記ストッパと係合することによって上記キャリッジ部材の回転が停止されているときには昇状態となる一方、上記係止部が上記ストッパと係合していないときには降状態となることを特徴とする請求項6に記載のガス制御弁。
    The distance variable portion is configured by a carriage lifting cam provided on the link member and the carriage member,
    The carriage elevating cam is in a raised state when the rotation of the carriage member is stopped due to the engagement of the locking portion with the stopper, and when the locking portion is not engaged with the stopper. The gas control valve according to claim 6, wherein the gas control valve is in a descending state.
  8. 上記キャリッジ昇降カムは、上記リンク部材に設けられたリンクカム部と、上記キャリッジ部材に設けられたキャリッジカム部とにより構成され、
     上記キャリッジ昇降カムが降状態のときは上記リンクカム部と上記キャリッジカム部とが係合することにより、上記キャリッジ部材が上記リンク部材と連動して回転可能な状態となる一方、上記キャリッジ昇降カムが昇状態のときは上記リンクカム部と上記キャリッジカム部との係合が外れることにより、上記リンク部材が上記キャリッジ部材と独立して回転可能な状態となることを特徴とする請求項7に記載のガス制御弁。
    The carriage lifting cam is composed of a link cam portion provided on the link member and a carriage cam portion provided on the carriage member,
    When the carriage elevating cam is in the lowered state, the link cam portion and the carriage cam portion engage with each other, so that the carriage member can rotate in conjunction with the link member. The link cam portion and the carriage cam portion are disengaged when the link member is in the raised state, whereby the link member can be rotated independently of the carriage member. The gas control valve described.
PCT/JP2013/058957 2012-04-06 2013-03-27 Gas control valve WO2013150934A1 (en)

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