WO2013111544A1

WO2013111544A1 - Package, package assembly, and packaging method

Info

Publication number: WO2013111544A1
Application number: PCT/JP2013/000213
Authority: WO
Inventors: 高木　豊; 研吾西山; 坂本　勝彦; 秦　和男
Original assignee: 株式会社日本触媒
Priority date: 2012-01-24
Filing date: 2013-01-17
Publication date: 2013-08-01
Also published as: EP2808270A4; JP6207827B2; JP2013173565A; EP2808270A1; CN110949880A; CN202880143U; CN103213770A; EP2808270B1

Abstract

This package (1) is provided with stacks (5) including brittle thin plate materials (50), stack holding materials (6) which hold the stacks (5), and a packaging container which at least includes a body (4) having recesses (41). The stacks (5) are fitted in the recesses (41) together with the stack holding materials (6) while surfaces of the stacks (5) face the bottom surfaces of the recesses (41), the surfaces of the stacks (5) being those which are formed along the stack direction. As a result of this configuration, the brittle thin plate materials (50) are prevented from breaking.

Description

Packing body, packing assembly and packing method

The present invention relates to a package including a brittle sheet material and a package assembly containing the package. Moreover, this invention relates to the packaging method which forms the said package.

Conventionally, when a brittle sheet material such as a ceramic sheet is transported or stored, a measure has been taken to protect the brittle sheet material. For example, in Patent Document 1, as shown in FIG. 14B, a plurality of brittle thin plate members 10 are accommodated in a small bag 11, and the bundle formed in this manner is raised in a packing box 13 as shown in FIG. 14A. It is disclosed that the cushioning members 12 are arranged on both sides while being arranged in a stacked state. The height of the small bag 11 is smaller than the height of the brittle sheet material 10, and the upper portion of the brittle sheet material 10 is exposed from the small bag 11. Further, a packaging box 13 in which a bundle of brittle thin plate members 10 is accommodated in a tray-like buffer holding member (not shown) in a transport container (not shown) so that the stacking direction of the brittle thin plate members 10 is vertical. Holding is disclosed.

JP 2000-226087 A

However, in the configuration shown in FIG. 14A, the brittle sheet material 10 may collide with the packing box 13 directly or through the small bag 11 due to vibration or dropping during transportation, and the brittle sheet material 110 may be damaged. is there.

In view of such circumstances, the present invention provides a packing body capable of preventing breakage of a brittle thin plate material, and provides a packing assembly for housing the packing body and a packing method for forming the packing body. The purpose is to do.

In order to solve the above problems, the package of the present invention includes a laminate including a plurality of brittle thin plate materials,
A laminate holding material that holds the laminate, and a packaging container that includes at least a main body having a plurality of recesses, and the laminate is formed such that a surface formed in the stacking direction of the laminate is a bottom surface of the recess In the state facing each other, it is fitted into the concave portion together with the laminated body holding material.

Further, a packaging assembly of the present invention that accommodates the above-described packaging body includes the above-described packaging body and a packaging box that accommodates the packaging body.

Furthermore, the packing method of the present invention includes a step of holding a laminated body including a plurality of brittle thin plate materials by a laminated body holding material, and a plurality of concave portions provided in a main body portion of the packaging container, in the laminating direction of the laminated body. And a step of fitting the laminate together with the laminate holding material in a state where the formed surface faces the bottom surface of the concave portion.

According to the present invention, in the main body portion of the packaging container, the laminated body including the brittle thin plate material is used together with the laminated body holding material in a state where the surface formed in the laminating direction of the laminated body faces the bottom surface of the concave portion of the main body portion. It is fitted in the recess. Thereby, a possibility that a brittle thin sheet material may be damaged by the vibration or the fall at the time of transportation can be reduced.

The perspective view of the package which concerns on one Embodiment of this invention, and the packaging box which accommodates this Sectional view of the package shown in FIG. Sectional view of the package shown in FIG. Perspective view of the lid of the packaging container Perspective view of the main body of the packaging container Perspective view of laminate and laminate holder The perspective view of the modification of a laminated body The perspective view of the modification of a laminated body and a laminated body holding material The perspective view of another modification of a laminated body and a laminated body holding material The perspective view of another modification of a laminated body and a laminated body holding material Sectional drawing which shows the modification of a package Sectional drawing which shows another modification of a package Sectional drawing which shows another modification of a package Sectional drawing which shows another modification of a package The perspective view of the packaging container which concerns on other embodiment Sectional view showing the configuration of a conventional packaging box Perspective view of a small bag containing a brittle sheet material

Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following description relates to an example of the present invention, and the present invention is not limited to these.

FIG. 1 shows a package 1 according to an embodiment of the present invention. In this embodiment, the packaging body 1 is a rectangular parallelepiped. The package 1 is accommodated in the packaging box 7. A packaging assembly according to an embodiment of the present invention includes a packaging body 1 and a packaging box 7 that houses the packaging body 1.

Packing box 7 is, for example, a cardboard box. For example, the reinforcing plate is disposed between the packing box 7 and the packing body 1 by arranging the reinforcing plate on the inner surface (four side surfaces, the bottom surface, and the ceiling surface) of the packing box 7. preferable. As the reinforcing plate, a wood plate, a paper compression board, a foamable plastic board, or the like can be used. If the packaging box 7 in which the reinforcing plate is disposed between the packaging box 7 and the packaging body 1 is used, the packaging body 1 can be protected from external force. Further, a reinforcing plate may be joined between the packing body 1 and a part or all of one or more inner side surfaces of the packing box 7. Further, a cushioning material such as an elastic body or a bubble cushioning material may be provided between the packaging body 1 and a part or all of one or more inner side surfaces of the packaging box 7. In this case, the reinforcing plate may be omitted. Even with such a configuration, the package 1 can be protected from external force.

When the packaging box 7 is a cardboard box, the packaging box 7 is composed of a front liner, a back liner, and a wavy core liner. The middle core liner is joined to the front liner and the back liner between the front liner and the back liner. The step height of the packing box 7 (the distance between the front liner and the back liner) is, for example, 0.5 mm to 5 mm, and preferably 1.5 to 5 mm. The mass per 1 m ² of the front liner and the back liner is, for example, 100 to 300 g, and preferably 150 to 280 g. The mass per 1 m ^{2 of the} core liner is, for example, 100 to 200 g, and preferably 120 to 180 g. Further, from the viewpoint of increasing the buffering property, compressive strength, and breaking strength, a W-stage cardboard box in which two stages having different heights are stacked may be used. In this case, it is preferable to use a corrugated cardboard having a W stage in which a stage having a height of 3 mm and a stage having a height of 5 mm are combined.

2A and 2B, the packing body 1 includes a plurality of (10 in the illustrated example) stacked bodies 5 and a packing container 2 that wraps the stacked bodies 5. In the present embodiment, five stacked bodies 5 are arranged in two rows, but the stacked bodies 5 do not necessarily need to be arranged in two rows. For example, the laminated bodies 5 may be arranged in a line, or may be arranged in three or more lines. Or the packaging container 2 may be comprised so that only the one laminated body 5 may be wrapped.

Each laminated body 5 includes a plurality of brittle thin plate members 50 as shown in FIG. The laminated body 5 is held by, for example, a bag-like laminated body holding material 6. The laminated body holding member 6 may be any material that can hold the laminated state of the laminated body 5 without separating the plurality of brittle thin plate members 50. For example, it may be an envelope shape in which two rectangular surfaces are joined on three sides, or a file shape in which two adjacent sides or two opposite sides are joined. The thickness of one surface is, for example, 0.03 to 1.5 mm, preferably 0.04 mm to 1.0 mm, and more preferably 0.04 to 0.5 mm. For example, when the laminated body holding material 6 has an envelope shape, the laminated body holding material 6 has one side and four corners on the opening side so as to be in close contact with the laminated body 5 after the laminated body 5 is inserted therein. Is folded into a triangle and fixed with tape. Thereby, the laminated body 5 is hold | maintained and the lamination | stacking state of the brittle thin board | plate material 50 is maintained. In addition, the laminated body holding material 6 can be configured by a packaging film that holds the laminated body 5. In this case, the inside of the packaging film which is the laminate holding material 6 can be decompressed, and decompressed packaging or vacuum packaging can be performed. Further, in this case, caramel packaging, shrink packaging, or packaging using an OPP (biaxially oriented polypropylene) bag may be employed.

The laminate 5 may be configured by laminating only the brittle thin plate material 50, but is not limited thereto. For example, as shown in FIG. 5, a spacer 51 such as paper, a sheet-like sponge, or a polyethylene sheet may be disposed between the brittle thin plate members 50. In this case, it may be a spelling accommodation material in which the sides of the plurality of spacers 51 are joined. A buffer material may be attached to at least a part of the outer surface of the laminate 5.

The laminate holding material 6 is not limited to a bag shape. For example, as shown in FIG. 6, the laminate holding material may be a single sheet 63 that wraps the laminate 5. Moreover, as shown in FIG. 7, the laminated body holding material may be a band 61 that surrounds two sets of side surfaces of the laminated body 5 facing each other. Further, as shown in FIG. 8, the laminated body holding material is configured by two sheets 65 A and 65 C that cover both surfaces of the laminated body 5 in the lamination direction, and a connection portion 65 B that connects the sheets 65 A and 65 C. May be. In this case, one side of the spacer 51 disposed between the brittle thin plate members 50 may be joined to the connection portion 65B. However, from the viewpoint of enhancing the protection of the stacked body 5, the stacked body holding material 6 is preferably configured to cover the entire stacked body 5. In particular, the laminate holding material 6 is preferably in the form of a bag that covers the entire laminate 5.

The material of the bag-shaped laminated body holding material 6 is not particularly limited, but it is preferable to use a non-chargeable bag from the viewpoint of preventing dust adhesion. However, it may be made of polyethylene or polypropylene. Here, the non-charging property means that the surface resistivity is 10 ¹⁰ Ω / □ or less, preferably 10 ⁹ Ω / □ or less under the conditions of 20 ° C. and 15% RH.

The number of the brittle thin plate members 50 constituting one laminated body 5 is, for example, about 5 to 500, preferably about 10 to 200. In addition, in the laminated body holding material 6, the brittle thin plate materials 50 may be directly laminated, or the brittle thin plate materials 5 may be accommodated in separate bags individually or for a plurality of sheets. Further, when the brittle sheet material 5 is a structure made of a material having different front and back surfaces as will be described later, the brittle sheet materials 5 may be laminated while being alternately reversed so that the same surfaces face each other. The brittle thin plate members 5 may be laminated in the same direction so that different surfaces face each other.

The brittle sheet material 50 is a thin and brittle sheet material that may be cracked, chipped, or deformed during packaging or transportation, and a typical example thereof is a sheet-like ceramic molded body. For example, as a thin plate-like ceramic molded body, a dense body used for an electrolyte sheet or a separator of an electronic circuit board or a solid oxide fuel cell (SOFC), a porous body used for an SOFC electrode, etc. A structure in which a dense body is combined, a structure in which a dense body and a porous body are combined, a structure in which a porous body is disposed on both sides of the dense body (for example, a fuel cell), a plurality of There are structures in which porous bodies are combined.

As the material of the dense body used for the electronic circuit board, alumina, zirconia, aluminum nitride, mullite, cordierite, a mixture of alumina / borosilicate glass, a mixture of cordierite / borosilicate glass, and the like can be used.

The material of the dense body used for the electrolyte sheet for the SOFC electrolyte-supporting cell is a lanthanum gallate system such as stabilized zirconia, LaGaO ₃ , LaSrGaMgO ₃ to which oxides such as rare earth elements and alkaline earth elements are added. Perovskite complex oxides, ceria complex oxides such as gadolinium-doped ceria or samaria-doped ceria can be used.

Specific examples of stabilized zirconia are zirconia stabilized with 3 to 15 mol% yttria, 3 to 15 mol% zirconia stabilized with scandia, and 3 to 15 mol% ytterbia. Stabilized zirconia, 8 mol% to 12 mol% scandia 0.5 mol% to 3 mol% ceria stabilized zirconia, 3 mol% to 15 mol% yttria scandia stabilized zirconia (however, 0 mol% <yttria, scandia ≦ 15 mol%).

As the material of the dense body used for the SOFC separator, lanthanum chromite-based perovskite complex oxides such as LaCrO ₃ , LaCaCrO ₃ , LaSrCrO _{3, and the} like can be used.

Porous materials used for fuel electrode substrates for SOFC fuel electrode-supported cells include nickel oxide / stabilized zirconia mixture, nickel oxide / ceria complex oxide, nickel oxide / stabilized A mixture of zirconia / the above ceria-based composite oxide or the like can be used.

As a porous material used for an air electrode substrate for an SOFC air electrode supporting cell, a perovskite type composite oxide such as LaCoO ₃ , LaSrCoO ₃ , LaMnO ₃ , LaSrMnO ₃ , LaNiFeO _3, etc., the perovskite A mixture of a perovskite type complex oxide / the above stabilized zirconia, a mixture of the perovskite type complex oxide / the ceria based complex oxide, a perovskite type complex oxide / the stabilized zirconia / the above ceria based complex oxide, and the like. Can do.

In addition, the material mentioned above may be used independently and may be used in combination of 2 or more types as needed.

The shape of the brittle thin plate material 50 is not particularly limited, and may be any of a circle, an ellipse, a rectangle, a rectangle with rounded corners, and the like. Alternatively, the brittle sheet material 50 may have a shape with holes for gas distribution, for example, a donut shape. Further, a scribe groove or dimple-like irregularities may be formed on the surface of the brittle thin plate material 50.

Outer area of the brittle sheet materials 50 (defined by the contour, area does not depend on the presence or absence of holes) is, for example, 25 cm ² or more 1000 cm ² or less. Outer area of the brittle sheet material 50, preferably at 50 cm ² or more 900 cm ² or less, more preferably 80 cm ² or more 600 cm ² or less.

The thickness of the brittle sheet material 50 is, for example, 0.03 mm or more and 0.5 mm or less. The thickness of the brittle sheet material 50 is preferably 0.1 mm or more and 0.3 mm or less, and more preferably 0.12 mm or more and 0.25 mm or less.

When the brittle sheet material 50 is an alumina-based material, the outer area of the brittle sheet material 50 is preferably 25 cm ² or more and 250 cm ² or less, more preferably 30 cm ² or more and 150 cm ² or less, and even more preferably 50 cm ^2. It is 100 cm ² or more. Further, the thickness of the brittle sheet material 50 is preferably 0.1 mm or more and 0.5 mm or less, more preferably 0.12 mm or more and 0.45 mm or less, and further preferably 0.15 mm or more and 0.4 mm or less. is there.

If the brittle sheet material 50 is a material of zirconia, outer area of the brittle sheet material 50, preferably at 50 cm ² or more 1000 cm ² or less, more preferably 80 cm ² or more 900 cm ² or less, more preferably 100 cm ² It is 600 cm ² or more. Further, the thickness of the brittle sheet material 50 is preferably 0.03 mm or more and 0.45 mm or less, more preferably 0.05 mm or more and 0.4 mm or less, and further preferably 0.1 mm or more and 0.35 mm or less. is there.

The material of the packaging container 2 is not particularly limited, but at least a part of the packaging container 2 may be a foam. For example, inexpensive polystyrene can be used as the material constituting the foam. However, from the viewpoint of the strength of the packaging container 2, reinforced polypropylene may be used. Moreover, you may use a polyurethane as a material which comprises a foam. For example, the recessed part 41 and the cover part 3 of the main-body part 4 which contact | connect the laminated body 5 or the laminated body holding material 6 among the packing containers 2 are good to be formed with the foam. Further, the packaging container 2 may be constituted by a cardboard box, a paper compression board, or the like. Furthermore, the outer surface of the packaging container 2 may be provided with irregularities.

Further, when at least a part of the packing container 2 is a foam, the foaming ratio of the foam is preferably 10 times or more and 90 times or less, and 20 times or more and 80 times from the viewpoint of cushioning property to the brittle thin plate material. The following is more preferable, and 30 times or more and 70 times or less are more preferable. Furthermore, the entire foam need not have the same expansion ratio. For example, in the concave portion 41 and the lid portion 3 of the main body 4 that are in contact with the laminate 5 or the laminate holder 6, the foaming ratio of the foam is 40 to 90 times, preferably 50 to 80 times. In other parts, the foaming ratio of the foam may be 10 to 60 times, preferably 20 to 50 times. Here, the expansion ratio means the volume per unit mass which is the reciprocal of the bulk density, and the unit is volume / mass. In the present specification, “unit” is written instead of this unit.

The main body 4 has a plurality of recesses 41 (10 in FIG. 3B). Each laminate 5 is fitted into the recess 41 together with the laminate holder 6. Each stacked body 5 is fitted into the recessed portion 41 together with the stacked body holding member 6 with the surface formed in the stacking direction of the stacked body 5 facing the bottom surface of the recessed portion 41, for example. In the present embodiment, the depth of the concave portion 41 is smaller than the length of one side of the brittle thin plate member 50, and the upper portion of the stacked body 5 in a standing state protrudes from the main body portion 4.

The recess 41 has substantially the same shape as the lower portion of the stacked body 5 in the upright state. That is, the width of the recess 41 is slightly larger than the length of the other side of the brittle thin plate material, and the depth of the recess 41 is slightly larger than the thickness of the laminate 5. For this reason, if the laminated body 5 is fitted in the recessed part 41 with the package body 6, it will be hold | maintained in the state. Here, it is preferable that the surfaces of the pair of stacked bodies 5 facing each other across the center of the stacked body 5 are fixed by the concave portions 41. In this case, it is preferable that the surfaces of the pair of stacked bodies 5 formed in the stacking direction of the stacked body 5 face each other across the center of the stacked body 5 are fixed by the concave portions 41. By these, the possibility that a brittle thin plate material may be damaged due to vibration during transportation of the package 1 can be reduced. The center of the laminate 5 is a line segment connecting the center of the surface of the brittle sheet material 50 arranged at one end of the laminate 5 and the center of the surface of the brittle sheet material 50 arranged at the other end of the laminate 5. Is the middle point.

In addition, although the space | interval D1 (refer FIG. 3B) of the adjacent recessed parts 41 in the lamination direction of the laminated body 5 may be determined suitably according to the magnitude | size of the laminated body 5, it should just be 20 mm or less, and the small size of the packaging container 2 is sufficient. From the viewpoint of chemical conversion, it is preferably 10 mm or less, more preferably 8 mm or less, and further preferably 6 mm or less. From the viewpoint of protecting the stacked body 5, the distance D between the recesses 41 is, for example, 1 mm or more, and preferably 2 mm or more.

The package 1 further includes a lid 3 that covers the laminated body 5 above the recess 41. The lid 3 covers the stacked body 5 above the main body 4. In the present embodiment, the lid 3 is also provided with a recess 31 in which each laminate 5 is fitted together with the laminate support 6. Here, it is preferable that the surfaces of the pair of stacked bodies 5 that face each other across the center of the stacked body 5 and are formed in the stacking direction of the stacked body 5 are fixed by the concave portions 41 and the lid portion 3. In other words, it is preferable that the end surfaces of the stacked body 5 facing each other across the center of the stacked body 5 are fixed by the concave portion 41 and the lid portion 3. Thereby, it can suppress that the laminated body 5 moves and collides with the packaging container 2 at the time of transportation. Therefore, the possibility that the brittle thin plate member 50 is damaged can be reduced. As shown in FIG. 9, the lid 3 may be provided with a relatively large recess 35 that surrounds the upper portions of all the stacked bodies 5. In this case, the laminate 5 is pressed against the recess 41 by the bottom surface of the recess 35. Or when the depth of the recessed part 41 of the main-body part 4 is slightly larger than the length of the one side of the brittle sheet material 50, the cover part 3 may be flat plate shape. However, in this case, the laminate 5 is pressed against the recess 41 by the lid 3 by filling the gap between the laminate 5 and the lid 3 with a spacer or the like containing a cushioning material. The laminate holding material 6 may also serve as this spacer. The upper surface of the packaging box 7 may be configured to also serve as the lid 3. Furthermore, you may provide the some cover part which covers the 1 or several recessed part 41. FIG.

As shown in FIG. 10, the recess 41 may be formed obliquely. According to this configuration, the height of the packaging container 2 can be suppressed.

As shown in FIG. 11, the depth of the concave portion 41 provided in the main body portion 4 may be larger than the length of one side of the brittle thin plate material 50. In this case, the lid 3 may further have a convex portion 37 that fits into the concave portion 41. Thereby, the laminated body 50 can be pressed against the concave portion 41 by the convex portion 37 of the lid portion 3. Moreover, since the laminated body 50 is hold | maintained in the position away from the outer surface of the packaging container 2, the impact from the outside can be reduced.

The magnitude relationship between the height of the main body 4 and the height of the lid 3 is not particularly limited. The height of the main body 4 may be greater than the height of the lid 3, and the height of the lid 3 may be greater than the height of the main body 4. The height of the main body 4 and the height of the lid 3 may be the same. However, in order to protect the laminated body 5 with a deeper recessed part, it is preferable that the height of the main-body part 4 or the height of the cover part 3 is one side larger than the other.

As shown in FIG. 3A, a rectangular cylindrical peripheral wall 32 is formed on the peripheral edge of the lower surface of the lid 3. On the other hand, a stepped portion 42 into which the peripheral wall 32 is fitted is formed in the peripheral portion of the upper surface of the main body portion 4 as shown in FIG. 3B. A concave portion may be formed on the peripheral wall 32 and a convex portion engaging with the concave portion may be formed on the stepped portion 42, respectively. Moreover, the recessed part may be formed in the level | step-difference part 42, and the convex part engaged with a recessed part may be formed in the surrounding wall 32, respectively. The lid portion 3 is unlikely to be detached from the main body portion 4 by engaging the convex portion with the concave portion.

As shown in FIG. 12, convex portions 31 A and 41 A may be formed on the side surface of the concave portion 31 of the lid portion 3 or the side surface of the concave portion 41 of the main body portion 4. The end surfaces of the pair of stacked bodies 5 facing each other across the center of the stacked body 5 may be fixed by the

convex portions

31A and 41A. The shape of the convex portion is not particularly limited, and may be a dimple shape that contacts the laminated body 5 or the laminated body holding material 6 in a dotted manner. Moreover, the shape of a convex part may be the shape which contacts the laminated body 5 or the laminated body holding material 6 linearly. Furthermore, the shape of the convex portion may be a shape in which the surfaces in contact with the laminate 5 or the laminate holder 6 are intermittently arranged.

Next, a method for forming the package 1 will be described.

First, as shown in FIG. 4, the laminate 5 including a plurality of brittle thin plate members 50 is held by the laminate holder 6. For example, the laminated body 5 is accommodated in a bag-like laminated body holding material 6. At this time, it is preferable to seal the laminate 5 with the laminate holder 6 as described above. Next, the plurality of concave portions 41 of the main body 4 of the packaging container 2 are fitted together with the multilayer body holding material 6 with the surface formed in the stacking direction of the multilayer body 5 facing the bottom surface of the concave portion 41. Furthermore, you may cover the cover part 3 so that the laminated body 5 may be covered above the said recessed part 41. FIG. In this way, the laminate 5 is covered with the lid 3. In the present embodiment, this operation may be performed while inserting the laminate 5 into the recess 31 of the lid 3. Thereby, the package 1 is formed.

The formed packing body 1 may be directly stacked on a pallet for transportation, but is preferably accommodated in a packing box 7 in which a reinforcing plate is bonded to the inner side surface shown in FIG. This is because even if the tab of the forklift hits the packing box 7 by mistake, deformation of the packing box 7 and the packing body 1 can be prevented.

FIG. 13 shows a packaging container 2 according to another embodiment of the present invention. The lid 3 is a box-shaped body having one surface opened. On the other hand, the main body portion 4 includes a base portion 45 and a plurality of partition portions 47 arranged so as to be arranged on the base portion 45. A concave portion 49 is formed by the side surfaces of the adjacent partition portions 47 and the base portion 45. The laminate 5 is fitted into the recess 49 together with the laminate holder 6. In the main body portion 4, a step portion 45 A is formed at the peripheral end of the base portion 45 so as to surround the base portion 45. The laminated body 5 is covered above the main body portion 4 by placing the lid portion 3 on the main body portion 4 so that the opening end 39 of the lid portion 3 and the stepped portion 45A fit together. In this case, the bottom surface of the lid portion 3 presses the laminated body 50 against the base portion 45 forming a part of the concave portion 49. Thereby, the laminated body 5 can be held in the packaging container 2.

In FIG. 13, the plurality of partitioning portions 47 are arranged in two rows so as to form two rows of concave portions 49, but may be arranged in one row or in three or more rows. . Moreover, the some partition part 47 should just be provided so that the one or several recessed part 49 may be formed. The range of the interval D2 between the recesses 49 (the thickness of the partition 47) is the same as the range of the interval D1 between the recesses 41.

In the packaging body 1 of the present embodiment described above, the brittle thin film plate 50 can be double protected by the packaging container 2 and the laminate holding material 6, so that the brittle thin plate material 50 can be prevented from being damaged. .

In particular, when the brittle sheet material 50 is a zirconia-based material, a remarkable effect of suppressing “chips”, “cracks”, and “dents” on the end face or plane of the brittle sheet material 50 that is particularly likely to be damaged can be obtained.

Next, the present invention will be described in detail by examples. However, the following examples relate to examples of the present invention, and the present invention is not limited to the following examples.

(Free drop test)
First, evaluation methods relating to Examples and Comparative Examples will be described. In accordance with JIS (Japanese Industrial Standards) Z0202-1994, the packaging body or the packaging assembly according to the example and the comparative example is freely dropped from the position of 60 cm in height to the floor so that the dropping posture is surface dropping. It was. The floor structure was a concrete surface with urethane coating. After the test, the damage (cracking) of the sheets was visually confirmed for all 8YSZ (zirconia stabilized with 8 mol% yttria) sheets contained in the package or the package assembly. Further, for all the 8YSZ sheets, surface “chips” and “cracks” were detected by a transmission photoelectric sensor. The number of 8YSZ sheets in which breakage or defect was confirmed was divided by the total number of 8YSZ sheets inspected to calculate the breakage rate and the defect occurrence rate.

(Inclined impact test)
Inclined impact test in which the packing body or the packing assembly according to the example and the comparative example is mounted on a pulley carrier on the rail in accordance with JIS Z0205-1998 and is tilted at an angle of 10 ° to collide with the impact plate. Went. After the test, damage (cracking) of the sheets was visually confirmed for all the 8YSZ sheets accommodated in the package or the package assembly. Further, for all the 8YSZ sheets, surface “chips” and “cracks” were detected by a transmission type photoelectric sensor. The number of 8YSZ sheets in which breakage or defect was confirmed was divided by the total number of inspected 8YSZ sheets to calculate the breakage rate and the defect occurrence rate.

(Example 1)
A laminate obtained by laminating 125 sheets of 120 mm square and 120 μm thick 8YSZ sheets (manufactured by Nippon Shokubai Co., Ltd.) is a commercially available non-chargeable polyethylene bag (thickness: 0.05 mm, surface resistivity: 10). ⁸ Ω / □). The opening of the bag was sealed, and the periphery of the opening was folded and adhered to the outer surface of the bag. In addition, the four corners of the bag were folded in a triangular shape and adhered to the outer surface of the bag. In this way, the laminate was held on the laminate holder. Next, 10 sets of laminated bodies held by the laminated body holding material were accommodated in a polystyrene foam packaging container having an expansion ratio of about 50 times as shown in FIG. Specifically, the main body of the packaging container together with the multilayer body holding material in a state where the stacking direction of the laminated body is horizontal (the surface formed in the stacking direction of the laminated body faces the bottom surface of the concave portion of the main body of the packaging container). The laminates were fitted in the recesses of the respective parts, and the lid was covered from above. The pair of end portions (the upper end and the lower end) of the laminate were fixed by the concave portion and the lid portion. In this way, a package according to Example 1 was produced.

Next, the above-mentioned packing body was put in a packing box as shown in FIG. 1, and a polystyrene foam plate having an expansion ratio of about 30 times was inserted into the entire gap between the packing body and the packing box. The packaging box was a W-stage cardboard box consisting of two stages, a stage with a height of about 5 mm and a stage with a height of about 3 mm. Further, the weight per 1 m ² of liner of the cardboard was about 180 g. In this way, a packing assembly according to Example 1 was produced. As described above, the free fall test and the inclined impact test were performed on the package and the package assembly according to Example 1. Table 1 shows the results of the free drop test, and Table 2 shows the results of the tilt impact test.

(Example 2)
As shown in FIG. 1, 10 sets of laminates produced in the same manner as in Example 1 and held by the laminate holder were inserted into the recesses of the main body of a polystyrene foam packaging container, and the lids were inserted from above. I covered it. The pair of end portions of the laminated body were fixed by the concave portion and the lid portion. For the packaging container, a foam having an expansion ratio of about 40 times was used as a main material. Moreover, the packaging container had the structure where the foam sheet | seat whose foaming magnification is 60 times was joined to the main material with the adhesive material in the surface which contact | connects a laminated body holding material. In this way, a package according to Example 2 was produced.

The above package was placed in a package box as shown in FIG. 1, and veneer plywood was inserted as a reinforcing plate into the entire gap between the package and the package box. In addition, the packing box, stage is about 3mm height, weight of 1m ² per liner is about 220g, was a cardboard box. In this way, a packing assembly according to Example 2 was produced. Next, in the same manner as in Example 1, a free drop test and a tilt impact test were performed, and the entire amount of 8YSZ sheet accommodated therein was inspected. Table 1 shows the free drop test results and Table 2 shows the tilt impact test results.

(Comparative Example 1)
The above 8YSZ sheet was made into 10 units and held on a paper-made spell-accommodating material having a 120 mm square planar shape as shown in FIG. 8 to prepare a laminate of 250 8YSZ sheets. End cushioning materials are arranged on the upper and lower surfaces of this laminate, wound in a cross shape with polypropylene tape (Sekisui Chemical Co., Ltd., trade name: PP band 15 mm width), and tightened and fixed to obtain a package. It was. At this time, the surface pressure applied to the 8YSZ sheet was 200 gf / cm ² . This end cushioning material is a 151 mm square, 10 mm thick, polyethylene foam with a density of 0.086 g / cm ³ (trade name: Sanbelka L1400, manufactured by Hayashi Felt Co., Ltd.), and centered so that both ends of the laminate can be accommodated. The portion had a recess (recess shape: 122 mm square, recess depth: 5 mm). Then, each of the four packaging bodies was accommodated in a commercially available non-chargeable bag. Furthermore, the packaging bodies accommodated in the bags were put in tray-shaped buffer holding materials so that the stacking direction of the stacked body was vertical (the surface formed in the stacking direction of the stacked body faced the side surface of the recess). . Finally, this was accommodated in the transport container which consists of a duralumin carrying case. A gap between the transport container and the package in the non-chargeable bag was filled with a polyethylene cushioning agent (trade name: Aspac Sarasara, manufactured by Asahi Kasei Co., Ltd.). In this way, a packing assembly according to Comparative Example 2 was produced. Next, a free drop test and a slope impact test were performed on the packing assembly in the same manner as in Example 1, and the total amount of 1000 8YS sheets accommodated therein was inspected. Table 1 shows the free drop test results and Table 2 shows the tilt impact test results.

As a result of the above test, the usefulness of using the packaging body and the packaging assembly according to Example 1 and Example 2 was confirmed. The breakage rate of Example 1 and Example 2 was smaller than the breakage rate of Comparative Example 1. Further, the defect occurrence rate related to chipping and cracking in Example 1 and Example 2 was smaller than the breakage rate related to chipping and cracking in Comparative Example 1.

Claims

A laminate comprising a plurality of brittle sheet materials;
A laminate holding material for holding the laminate, and
A packaging container including at least a main body having a plurality of recesses,
The package is a package that is fitted into the recess together with the laminate holding material in a state where a surface formed in the stacking direction of the laminate faces a bottom surface of the recess.
The packaging body according to claim 1, wherein the surfaces of a pair of the stacked bodies facing each other across the center of the stacked body are fixed by the concave portions.
The packing body according to claim 2, wherein a pair of surfaces facing each other across the center of the laminated body and formed in the laminating direction of the laminated body are fixed by the concave portion.
It further includes a lid,
The package according to claim 1, wherein the lid covers the laminated body above the concave portion.
The packaging body according to claim 4, wherein a pair of surfaces that face each other across the center of the laminated body and are formed in the lamination direction of the laminated body are fixed by the concave portion and the lid portion.
The package according to any one of claims 1 to 5, wherein at least a part of the packaging container is a foam.
The package according to claim 6, wherein the foam is made of polystyrene, reinforced polypropylene or polyurethane.
A package according to any one of claims 1 to 7,
A packaging box for housing the packaging body;
Packing assembly with
The packing assembly according to claim 8, wherein a reinforcing plate is disposed between the packing box and the packing body.
A step of holding a laminated body including a plurality of brittle thin plate materials by a laminated body holding material;
The step of fitting the laminate together with the laminate holding material in a state where the surface formed in the stacking direction of the laminate faces the bottom surface of the recess in a plurality of recesses provided in the main body of the packaging container;
Including packing method.