WO2013107221A1 - 翻转模热成型机的接杯装置 - Google Patents

翻转模热成型机的接杯装置 Download PDF

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Publication number
WO2013107221A1
WO2013107221A1 PCT/CN2012/085511 CN2012085511W WO2013107221A1 WO 2013107221 A1 WO2013107221 A1 WO 2013107221A1 CN 2012085511 W CN2012085511 W CN 2012085511W WO 2013107221 A1 WO2013107221 A1 WO 2013107221A1
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WO
WIPO (PCT)
Prior art keywords
cup
sliding seat
fork
rod
lifting
Prior art date
Application number
PCT/CN2012/085511
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English (en)
French (fr)
Inventor
刘秋明
Original Assignee
Liu Qiuming
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Filing date
Publication date
Application filed by Liu Qiuming filed Critical Liu Qiuming
Publication of WO2013107221A1 publication Critical patent/WO2013107221A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/266Auxiliary operations after the thermoforming operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/44Removing or ejecting moulded articles

Definitions

  • the present invention relates to a finished product collecting device, and more particularly to a cup forming device for a flip mold thermoforming machine.
  • a cup forming device for a flip mold thermoforming machine In a conventional thermoforming machine, cups are generally withdrawn from the lower side of the lower die table and stacked under the lower die table. Therefore, a large space is required to be installed under the lower die table to mount the cup-forming device, the lower mold.
  • the table needs to be installed at a higher position on the frame, resulting in unstable mold clamping of the thermoforming machine, low clamping accuracy, and large rack support to increase manufacturing costs.
  • thermoforming machine In order to overcome the defects of the above thermoforming machine, a flip mold thermoforming machine has appeared, that is, after the clamping and punching is completed, the lower die table is turned from the horizontal state to the vertical state by the link mechanism, and then the cup is passed through the cup.
  • the device takes out the cup from the lower die table from the side, so that the mounting position of the lower die table can be greatly reduced, so that the overall structure of the thermoforming machine is compact, the mold clamping is stable, the mold clamping precision is high, and the manufacturing cost is reduced.
  • the cup-carrying device matched with the above-mentioned inverted mold thermoforming machine generally comprises a frame, a guide rail, a sliding seat, a cup receiving mechanism, a translation mechanism and a cup-return mechanism; the guide rail, the translation mechanism and the cup-return mechanism are all mounted on the frame
  • the sliding seat is on the rail and is movable back and forth along the rail; the output power end of the translation mechanism is coupled to the sliding seat; and the cup receiving mechanism is mounted on the sliding seat.
  • the translation mechanism drives the sliding seat to move back and forth on the guide rail, thereby driving the cup receiving mechanism to move back and forth.
  • the translation mechanism drives the cup receiving mechanism to move forward through the sliding seat, so that the cup receiving mechanism is docked with the lower die table, and the cup is set on the lower die table.
  • the push rod Under the action of the push rod, it is withdrawn from the lower die table and transferred to the cup receiving mechanism, and stacked in the horizontal direction; when the cup receiving machine
  • the translation mechanism moves backward through the sliding seat driving cup receiving mechanism, and the withdrawal mechanism pushes the stacked cups out of the cup receiving mechanism, falls on the conveyor belt, and transfers to the next work The bit is further processed.
  • the cup receiving mechanism of the above-mentioned cup receiving device has a receiving and stacking function, and since the cup receiving mechanism has a process of moving back and forth each time the cup is received from the lower die table, the cups stacked in the horizontal direction are easily spread during the moving process. Dropping; therefore, it is necessary to provide a plurality of elastic buckles at corresponding positions of the same row of cups on the cup receiving mechanism so as to catch each cup to prevent the stacked cups from being scattered; however, this will cause great resistance, resulting in When the cup is pushed out by the withdrawal mechanism, the cup is easily deformed, broken, etc., and the pass rate is greatly reduced.
  • the cup-returning mechanism pushes the multi-layer cups at one time, the cups of the upper layer are larger than the distance from the conveyor belt, and the stacked cups are easily scattered when they are dropped, which becomes messy and cannot be stacked and counted. .
  • the present invention is directed to a cup forming apparatus for a flip mold thermoforming machine which can increase the yield of the cup and ensure that the cups are stacked neatly.
  • the technical solution adopted is as follows: a cup-forming device of a flip-molding thermoforming machine, comprising a frame, a guide rail, a first sliding seat, a cup receiving mechanism, a first translation mechanism and a cup-return mechanism, a guide rail, a first translation mechanism and The cup-returning mechanism is mounted on the frame, the first sliding seat is on the rail and can move back and forth along the rail, the output power end of the translation mechanism is connected with the first sliding seat, and the cup receiving mechanism is mounted on the first sliding seat, and the feature thereof Yes: further comprising a cup storage mechanism, a cup transport mechanism, a second sliding seat, a second translation mechanism and a lifting mechanism; the cup storage mechanism is fixedly mounted on the frame and behind the cup receiving mechanism; the second translation mechanism is mounted on the machine a second sliding seat on the rail
  • the first translation mechanism drives the cup receiving mechanism to move forward through the first sliding seat, so that the cup receiving mechanism is docked with the lower die table, and the cup is set Under the action of the push rod on the lower die table, it is withdrawn from the lower die table and transferred to the cup receiving mechanism, and then the first translation mechanism is moved backward by the first sliding seat driving cup receiving mechanism, and the cup is transferred from the cup receiving mechanism Repeating the above actions on the cup storage mechanism to complete the stacking of the cups on the cup storage mechanism; when the cups on the cup storage mechanism reach a preset number, the second translation mechanism drives the cup conveying mechanism to move forward through the second sliding seat, Transferring all the cups from the cup storage mechanism, and then, the second translation mechanism drives the cup conveying mechanism to move backward to the cup returning station through the second sliding seat; at the cup returning station, the lifting mechanism drives the cup conveying mechanism to gradually descend, Each time the cup conveying mechanism descends, the back cup mechanism moves,
  • the cup receiving mechanism temporarily stores the cup generated by the clamping at a time, and only needs to set an elastic buckle at the corresponding position of the cup receiving mechanism, the cup storage mechanism and the cup conveying mechanism to prevent the cup from sliding forward and the cup to exit backward
  • the cup conveying mechanism transfers the cup from the cup storage mechanism, and the cup is withdrawn from the cup conveying mechanism, the resistance of the elastic buckle does not need to be overcome, so that the cup does not deform or rupture, thereby improving the qualification of the cup.
  • the cup conveying mechanism is used to transfer the cup on the cup storage mechanism, and the lifting mechanism drives the cup conveying mechanism to gradually descend, and the cup is returned layer by layer, and the distance of the stacked cup from the falling position to the conveyor belt is always kept to a minimum. Therefore, the stacked cups will not fall apart after falling, and they will be stacked neatly.
  • the cup receiving mechanism, the cup storage mechanism and the cup conveying mechanism each include a cup plate, a fork cup rod and an elastic buckle, and the elastic buckle is disposed at a front portion of the fork cup rod;
  • the cup plate is provided with a plurality of cup holes, and the cup holes are arranged in a plurality of layers, and each of the cup holes is provided with at least three notches corresponding to the fork cup rods in the circumferential direction; the fork cup rods are mounted on the cup holes Weekly, and in the adjacent two Between the notches; on the cup receiving mechanism, the front end of the fork cup rod is connected with the cup plate; on the cup storage mechanism, the middle portion of the fork cup rod is connected with the cup plate; on the cup conveying mechanism, the middle or the rear end of the fork cup rod Connected to the cup plate; the fork cup bar on the cup storage mechanism corresponds to the notch on the cup receiving mechanism, the notch on the cup storage mechanism corresponds to the fork cup bar on
  • the cup hole passes through the cup, and at least three fork cup rods around each of the cup holes constitute a cylindrical passage for storing the cup, and the elastic buckle is caught at the flange of the cup mouth and prevents the cup from sliding forward.
  • the cup receiving mechanism moves forward and docks with the lower die table, the cup is withdrawn from the lower die table by the push rod provided on the lower die table, and overcomes the resistance of the elastic buckle through the cup hole on the cup receiving mechanism.
  • the cup Entering into the cylindrical passage formed by the fork cup rod, the cup is temporarily stored on the cup receiving mechanism; when the cup receiving mechanism temporarily storing the cup moves backward, the fork cup rod on the cup receiving mechanism moves backward, wearing Passing the notch on the cup storage mechanism, and the fork cup rod on the cup storage mechanism passes through the notch on the cup receiving mechanism, the elastic buckle of the fork cup rod on the cup storage mechanism catches the flange of the cup mouth, when the cup receiving mechanism is re When moving forward, since the flange of the cup is caught by the elastic snap of the fork cup on the cup storage mechanism, the cup is transferred to the cup storage mechanism; when the cup conveying mechanism moves forward to dock with the cup storage mechanism, the cup The fork cup rod on the conveying mechanism moves forward through the gap in the cup storage mechanism, and the fork cup rod on the cup storage mechanism passes through the gap on the cup conveying mechanism, when the cup conveyor When moved backward, since the front flange of the cup in the cup is stuck on the elastic snap cup conveying mechanism for
  • the cup receiving mechanism, the cup storage mechanism and the cup conveying mechanism adopt a structure including a cup plate, a fork cup rod and an elastic buckle.
  • the cup storage, transfer and cup return are relatively easy and simple, and only the cup receiving mechanism needs to be controlled.
  • the panning and lifting movements are performed correspondingly to the cup conveying mechanism; in addition, the structure is relatively simple, the manufacturing is easy, and the manufacturing cost is low.
  • the first translation mechanism and the second translation mechanism each include a timing belt and two synchronous wheels, two synchronous wheels are mounted on the frame, and the synchronous belt is sleeved in two synchronizations.
  • the first sliding seat is coupled to the first translation mechanism and the timing belt
  • the second sliding seat and the second translation mechanism are coupled to the timing belt.
  • the first translation mechanism and the second translation mechanism may also include intermeshing racks and gears, and the first sliding seat (or second sliding seat) is coupled to the rack.
  • the first translation mechanism and the second translation mechanism may also include an intermeshing chain and a sprocket, and the first sliding seat (or the second sliding seat) is coupled to the chain.
  • the first translation mechanism and the second translation mechanism may also include an electric motor and a translating screw, the translating screw is rotatably mounted on the frame, and the first sliding seat (or the second sliding seat) is matched with the translational screw. Nut, the output shaft of the motor is connected to one end of the translation screw, and the other end of the translation screw is in the nut. Usually, two translation screws are required, or another guide rod is provided to the first sliding seat (or The second sliding seat is used for limiting and guiding.
  • the first translation mechanism and the second translation mechanism may further include a translation cylinder, the cylinder of the translation cylinder being mounted on the frame, and the piston rod of the translation cylinder being coupled to the first sliding seat (or the second sliding seat).
  • the lifting mechanism includes a lifting motor and two lifting screws, and the lifting motor is mounted on the second sliding seat, and the two lifting screws are rotatably mounted on the second sliding seat.
  • the cup conveying plate of the cup conveying mechanism is provided with two screw holes matched with the two lifting screw rods, and the output shaft of the lifting motor is connected with one end of the lifting screw rod, and the other end of the lifting screw rod is in the corresponding screw In the hole.
  • the lifting mechanism adopts a structure including a lifting motor and two lifting screws, which is stable in lifting and lifting, strong in bearing capacity, easy to control, and low in manufacturing cost.
  • the lifting mechanism may also include a lifting cylinder, the cylinder of the lifting cylinder being mounted on the second sliding seat, and the piston rod of the lifting cylinder being connected to the cup plate of the cup conveying mechanism.
  • the cup-return mechanism includes a retreating cylinder, a retreating cup, and a plurality of retreating cups; the cylinder of the retreating cylinder is mounted on the frame, and the piston rod of the retreating cylinder And retreat The cup plate is connected, and a plurality of retreating rods are mounted on the cupping plate.
  • the elastic buckle comprises a clip and a spring, and the front end of the clip is movably connected with the fork cup rod, and the middle or the rear end of the clip is connected to the fork cup rod by a spring.
  • the cup mouth flange presses the spring of the elastic buckle smoothly through the elastic buckle; and since the elastic buckle is stuck at the flange of the cup, the cup cannot move forward.
  • the structure is simple and practical, and the resistance is quite small, so as to avoid deformation and cracking of the cup.
  • the utility model further comprises: a guiding rod, the front end of the guiding rod is mounted on the cup plate of the cup storage mechanism, and the guiding plate is provided at a corresponding position of the cup plate of the cup conveying mechanism.
  • the guiding rod and the guiding hole cooperate to protect the cup storage mechanism from the cup conveying mechanism, and prevent the fork cup rod on the cup storage mechanism and the cup conveying mechanism from being damaged due to misalignment.
  • FIG. 1 is a schematic structural view of a preferred embodiment of the present invention
  • FIG. 2 is a front elevational view of a cup receiving mechanism, a cup storage mechanism, and a cup conveying mechanism in a preferred embodiment of the present invention
  • FIG. 3 is a schematic illustration of the mounting of an elastic snap on the fork cup stem in a preferred embodiment of the present invention.
  • the cup-forming device of the overturning thermoforming machine comprises a frame 1, a guide rail 2, a first sliding seat 3, a cup receiving mechanism 4, a first translation mechanism 5, a cup-return mechanism 6, and a cup storage.
  • guide rail 1 is mounted on the frame 1;
  • the first sliding seat 3 is disposed on the guide rail 2 and is movable back and forth along the guide rail 2
  • the second sliding seat 9 is on the guide rail 1 behind the cup storage mechanism 7 and is movable back and forth along the guide rail 1.
  • the cup receiving mechanism 4, the cup storage mechanism 7 and the cup transport mechanism 8 each include a cup plate 401 (701, 801), a fork cup rod 402 (702, 802) and an elastic card.
  • Buckle 403 (703, 803), elastic buckle 403 (703, 803) is disposed at the front of the fork cup rod 402 (702, 802);
  • the cup plate 401 (701, 801) is provided with a plurality of cup holes 404 (704, 804), the cup holes 404 (704, 804) are arranged in multiple layers, and each of the cup holes 404 (704, 804) is further provided with at least three fork cup rods 402 (702, 802) in the circumferential direction.
  • Corresponding notches 405 ( 705 , 805 ); fork cup rods 402 ( 702 , 802 ) are mounted in the circumferential direction of the cup holes 404 ( 704 , 804 ) and between adjacent two notches 405 ( 705 , 805 );
  • the front end of the fork cup rod 402 is connected to the cup plate 01;
  • the middle portion of the fork cup rod 702 is connected with the cup plate 701; on the cup conveying mechanism 8, behind the fork cup rod 802
  • the end is connected to the cup 801;
  • the fork cup 702 on the cup storage mechanism 7 corresponds to the notch 405 on the cup receiving mechanism 4, and the notch 705 on the cup storage mechanism 7 is connected to the cup
  • the fork cup rod 402 on the nano mechanism 4 corresponds;
  • the fork cup rod 802 on the cup transport mechanism 8 corresponds to the notch 705 on the cup storage mechanism 7, the notch 805 on the cup transport mechanism 8 and the fork on the cup storage mechanism 7.
  • the cup rod 702 corresponds to; the cup plate 401 of the cup receiving mechanism 4 is connected with the first sliding seat 3; the cup storage mechanism 7
  • the cup plate 701 is connected to the frame 1; the cup plate 801 of the cup conveying mechanism 8 is connected to the output power end of the lifting mechanism 11.
  • the first translation mechanism 5 and the second translation mechanism 10 each include a timing belt 501 (1001) and two synchronous wheels 502 (1002), and two synchronous wheels 502 (1002) are mounted on the frame 1, and the timing belt 501 (1001)
  • the first sliding seat 3 is coupled to the timing belt 502 (1002); the first sliding seat 3 is coupled to the timing belt 501 of the first translation mechanism 5, and the second sliding seat 9 is coupled to the timing belt 1001 of the second translation mechanism 10.
  • the lifting mechanism 11 includes a lifting motor 1101 and two lifting screws 1102.
  • the lifting motor 1101 is mounted on the second sliding seat 9.
  • the two lifting screws 1102 are rotatably mounted on the second sliding seat 9, and the cup conveying mechanism 8
  • the cup plate 801 is provided with two screw holes matched with the two lifting screws 1102.
  • the output shaft of the lifting motor 1101 is drivingly connected with one end of the lifting screw 1102, and the other end of the lifting screw 1102 is in the corresponding screw hole. in.
  • the retreating mechanism 6 includes a retreating cylinder 601, a retreating plate 602 and a plurality of retreating rods 603; the cylinder of the retreating cylinder 601 is mounted on the frame 1, and the piston rod of the retreating cylinder 601 is connected to the retreating plate 602. A plurality of withdrawal cups 603 are mounted on the withdrawal cup 602.
  • the elastic buckle 403 (703, 803) includes a card member 40301 (70301, 80301) and a spring 40302 (70302, 80302), a front end of the card member 40301 (70301, 80301) and a fork cup lever 402 (702) , 802) movable connection, the middle of the card member 40301 (70301, 80301) is connected to the fork cup 4 stem 402 (702, 802) by a spring 40302 (70302, 80302).
  • a guide rod 12 is further included.
  • the front end of the guide rod 12 is mounted on the cup plate 701 of the cup storage mechanism, and the guide hole 13 is provided at a corresponding position of the cup plate 801 of the cup conveying mechanism 8.
  • the timing belt 501 of the first translation mechanism 5 drives the cup receiving mechanism 4 to move forwardly to the lower die table through the first sliding seat 3, and the cup is withdrawn from the lower die table by the push rod provided on the lower die table.
  • the elastic force of the spring 40302 of the elastic buckle 403 passes through the cup hole 404 on the cup receiving mechanism 4 into the cylindrical passage formed by the fork cup rod 402, and the cup is temporarily stored on the cup receiving mechanism 4;
  • the fork cup rod 402 on the cup receiving mechanism 4 moves rearward through the notch 705 on the cup storage mechanism 7, and the cup
  • the fork cup lever 702 on the storage mechanism 7 passes through the notch 405 on the cup receiving mechanism 4, and the elastic card 703 of the fork cup lever 702 on the cup storage mechanism 7 snaps over the flange of the cup mouth when the cup receiving mechanism 4 is at the first
  • the timing belt 501 of the translation mechanism 5 is driven to move forward again, since the flange
  • the fork cup lever 702 passes through the notch 805 on the cup transport mechanism 8, and when the cup transport mechanism 8 is moved rearwardly by the timing belt 1001 of the second translation mechanism 10, the cup mouth flange at the foremost cup is transported by the cup
  • the elastic card 803 of the fork cup lever 802 of the mechanism 8 is buckled, and the cup is transferred to the cup conveying mechanism 8; when the cup conveying mechanism 8 is retracted to the cup returning station, the screw 1102 of the lifting mechanism 11 rotates to drive the cup conveying
  • the cup plate 801 of the mechanism 8 is gradually lowered, the withdrawal cup 601 of the withdrawal cup mechanism 6 is actuated, the piston rod of the withdrawal cup cylinder 601 is extended, and the withdrawal rod 603 on the withdrawal cup plate 602 is extended to extend the cup conveying mechanism 8
  • the uppermost cup is pushed out and falls on the conveyor belt.
  • first translation mechanism and the second translation mechanism may also include cooperating racks and gears, the first sliding seat (or second sliding seat) being coupled to the rack.
  • first translation mechanism and the second translation mechanism may also include an intermeshing chain and a sprocket, the first sliding seat (or second sliding seat) being coupled to the chain.
  • the first translation mechanism and the second translation mechanism may also include an electric motor and a translation screw, the translational screw is rotatably mounted on the frame, and the first sliding seat (or the second sliding seat) is disposed on the first sliding seat (or the second sliding seat) a nut matched with the translation screw, the output shaft of the motor is connected to one end of the translation screw, and the other end of the translation screw is in the nut.
  • two translation screws are required, or another guide rod is provided. Limiting and guiding the first sliding seat (or the second sliding seat).
  • the first translation mechanism and the second translation mechanism may further include a translation cylinder, the cylinder of the translation cylinder is mounted on the frame, and the piston rod of the translation cylinder is coupled to the first sliding seat (or the second sliding seat) .
  • the lifting mechanism may also include a lifting cylinder.
  • the cylinder of the lifting cylinder is mounted on the second sliding seat, and the piston rod of the lifting cylinder is connected to the cup plate of the cup conveying mechanism.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

本发明涉及一种翻转模热成型机的接杯装置,通过在原杯子接纳机构和退杯机构的基础上增设杯子储存机构、杯子输送机构、第二滑动座、第二平移机构和升降机构;杯子储存机构用于储存堆叠杯子,杯子输送机构用于转接杯子储存机构上的杯子,并输送到退杯工位,在升降机构作用下逐步下降,由退杯机构退杯。杯子向后退出到杯子储存机构上、杯子输送机构从杯子储存机构上转接杯子、以及杯子从杯子输送机构上退出时,无需克服弹性卡扣的阻力,因而杯子不会变形、破裂,因而提高了杯子的合格率;另外,采用杯子输送机构转接杯子储存机构上的杯子,并由升降机构驱动杯子输送机构逐步下降,逐层退杯,因此成叠的杯子掉落后不会散开,保持整齐叠放。

Description

翻转模热成型机的接杯装置
技术领域
本发明涉及一种成品收集装置, 尤其涉及一种翻转模热成型机的接杯装置。 背景技术 传统的热成型机, 杯子一般是从下模台的下方退出, 并在下模台的下方进 行堆叠, 因此, 在下模台的下方需要留出较大的空间来安装接杯装置, 下模台 需要安装在机架上较高的位置, 造成热成型机合模不稳定, 合模精度不高, 并 且需要较大的机架支撑而增加制造成本。 为了克服上述热成型机存在的缺陷, 目前出现了翻转模热成型机, 即是在 合模沖剪完成之后, 通过连杆机构将下模台从水平状态翻转为竖直状态, 再通 过接杯装置从侧面将杯子从下模台上取出, 因此, 能够大幅度降低下模台的安 装位置, 使得热成型机整体结构紧凑, 合模稳定, 合模精度高, 并且降低了制 造成本。 目前, 与上述翻转模热成型机相配合的接杯装置, 一般包括机架、 导轨、 滑动座、 杯子接纳机构、 平移机构和退杯机构; 导轨、 平移机构和退杯机构均 安装在机架上; 滑动座处于导轨上并能够沿导轨前后移动; 平移机构的输出动 力端与滑动座连接; 杯子接纳机构安装在滑动座上。 平移机构驱动滑动座在导 轨上前后移动, 从而带动杯子接纳机构前后移动。 当合模沖剪完成, 下模台从 水平状态翻转为竖直状态时, 平移机构通过滑动座驱动杯子接纳机构向前移动, 使杯子接纳机构与下模台对接, 杯子在设于下模台上的推杆的作用下, 从下模 台退出并转移到杯子接纳机构上, 并在水平方向上堆叠在一起; 当杯子接纳机 构上储存的杯子达到预设的数量时, 平移机构通过滑动座驱动杯子接纳机构向 后移动, 退杯机构将成叠的杯子从杯子接纳机构上推出, 落在输送带上, 传送 到下一个工位作进一步处理。
上述接杯装置的杯子接纳机构具有接纳和堆叠功能, 由于杯子接纳机构每 次从下模台上接纳杯子时都有一个前后移动的过程, 在移动过程中, 以水平方 向堆叠的杯子容易散开、 掉落; 因此必须在杯子接纳机构上同一列杯子的相应 位置上设置多个弹性卡扣, 以便卡住每一个杯子, 防止成叠的杯子散开; 但是 这样会产生很大的阻力, 导致在退杯机构将杯子推出时, 杯子容易变形、 破裂 等, 合格率大幅度下降。 另外, 退杯机构将多层杯子一次性推出时, 较上层的 杯子由于距离输送带的距离较大, 在掉落时成叠的杯子容易散开, 变得杂乱, 起不到堆叠和计数效果。
发明内容 本发明涉及一种翻转模热成型机的接杯装置, 这种翻转模热成型机的接杯 装置能够提高杯子的合格率, 并且能够确保杯子整齐堆叠。 釆用的技术方案如 下: 一种翻转模热成型机的接杯装置, 包括机架、 导轨、 第一滑动座、 杯子接 纳机构、 第一平移机构和退杯机构, 导轨、 第一平移机构和退杯机构均安装在 机架上, 第一滑动座处于导轨上并能够沿导轨前后移动, 平移机构的输出动力 端与第一滑动座连接, 杯子接纳机构安装在第一滑动座上, 其特征是: 还包括 杯子储存机构、 杯子输送机构、 第二滑动座、 第二平移机构和升降机构; 杯子 储存机构固定安装在机架上, 并处于杯子接纳机构的后方; 第二平移机构安装 在机架上; 第二滑动座处于杯子储存机构后方的导轨上并能够沿导轨前后移动; 第二平移机构的输出动力端与第二滑动座连接; 升降机构安装在第二滑动座上, 升降机构的输出动力端与杯子输送机构连接。 上述靠近从热成型机上接杯的位置为前, 而远离该位置为后。
当合模冲剪完成, 下模台从水平状态翻转为竖直状态时, 第一平移机构通 过第一滑动座驱动杯子接纳机构向前移动, 使杯子接纳机构与下模台对接, 杯 子在设于下模台上的推杆的作用下, 从下模台退出并转移到杯子接纳机构上, 随即第一平移机构通过第一滑动座驱动杯子接纳机构向后移动, 杯子从杯子接 纳机构上转移到杯子储存机构上, 重复上述动作, 在杯子储存机构上完成杯子 的堆叠; 当杯子储存机构上的杯子达到预设数量时, 第二平移机构通过第二滑 动座驱动杯子输送机构向前移动, 从杯子储存机构上转接所有杯子, 然后, 第 二平移机构通过第二滑动座驱动杯子输送机构向后移动到退杯工位; 在退杯工 位上, 升降机构驱动杯子输送机构逐步下降, 杯子输送机构每下降一层, 退杯 机构动作, 将处于最下层的杯子从杯子输送机构上推出, 落在输送带上; 在杯 子输送机构上的所有杯子被退杯机构全部推出后, 升降机构驱动杯子输送机构 上升到原先位置, 准备再从杯子储存机构上转接杯子。 杯子接纳机构每次只暂 存一次合模所生成的杯子, 只需在杯子接纳机构、 杯子储存机构和杯子输送机 构的相应位置上设置一个弹性卡扣, 防止杯子向前滑动, 杯子向后退出到杯子 储存机构上、 杯子输送机构从杯子储存机构上转接杯子、 以及杯子从杯子输送 机构上退出时, 无需克服弹性卡扣的阻力, 因而杯子不会变形、 破裂, 因而提 高了杯子的合格率; 另外, 采用杯子输送机构转接杯子储存机构上的杯子, 并 由升降机构驱动杯子输送机构逐步下降, 逐层退杯, 成叠的杯子从掉落位置到 输送带的距离总是保持最小, 因此成叠的杯子掉落后不会散开, 保持整齐叠放。
作为本发明的优选方案, 其特征是: 所述杯子接纳机构、 杯子储存机构和 杯子输送机构均包括接杯板、 叉杯杆和弹性卡扣, 弹性卡扣设于叉杯杆的前部; 接杯板上设有多个接杯孔, 接杯孔分多层排列, 每一个接杯孔的周向上还设有 至少三个与叉杯杆相应的缺口; 叉杯杆安装在接杯孔的周向上, 并处于相邻两 个缺口之间; 杯子接纳机构上, 叉杯杆的前端与接杯板连接; 杯子储存机构上, 叉杯杆的中部与接杯板连接; 杯子输送机构上, 叉杯杆的中部或后端与接杯板 连接; 杯子储存机构上的叉杯杆与杯子接纳机构上的缺口相对应, 杯子储存机 构上的缺口与杯子接纳机构上的叉杯杆相对应; 杯子输送机构上的叉杯杆与杯 子储存机构上的缺口相对应, 杯子输送机构上的缺口与杯子储存机构上的叉杯 杆相对应; 杯子接纳机构的接杯板与第一滑动座连接; 杯子储存机构的接杯板 与机架连接; 杯子输送机构的接杯板与升降机构的输出动力端连接。
上述接杯孔让杯子通过, 每一个接杯孔的周边至少三根叉杯杆构成存放杯 子的筒形通道, 弹性卡扣卡在杯口的凸缘并阻止杯子向前滑动。 当杯子接纳机 构向前移动与下模台对接时, 杯子在设于下模台上的推杆的作用下, 从下模台 退出, 克服弹性卡扣的阻力经过杯子接纳机构上的接杯孔, 进入由叉杯杆所构 成的筒形通道中, 杯子暂存于杯子接纳机构上; 当暂存有杯子的杯子接纳机构 向后移动时, 杯子接纳机构上的叉杯杆向后移动, 穿过杯子储存机构上的缺口, 而杯子储存机构上的叉杯杆穿过杯子接纳机构上的缺口, 杯子储存机构上叉杯 杆的弹性卡扣卡住杯口的凸缘, 当杯子接纳机构重新向前移动时, 由于杯口的 凸缘被杯子储存机构上叉杯杆的弹性卡扣卡住, 杯子转存到杯子储存机构上; 当杯子输送机构向前移动与杯子储存机构对接时, 杯子输送机构上的叉杯杆向 前移动, 穿过杯子储存机构上的缺口, 而杯子储存机构上的叉杯杆穿过杯子输 送机构上的缺口, 当杯子输送机构向后移动时, 由于处于最前面杯子的杯口凸 缘被杯子输送机构上叉杯杆的弹性卡扣卡住, 杯子转存到杯子输送机构上。 杯 子接纳机构、 杯子储存机构和杯子输送机构均采用包括接杯板、 叉杯杆和弹性 卡扣这样的结构, 杯子的储存、 转接、 退杯都相当容易、 简单, 只需要控制杯 子接纳机构和杯子输送机构作相应的平移、 升降动作; 另外, 结构相当简单, 制作容易, 制造成本较低。 作为本发明进一步的优选方案, 其特征是: 所述第一平移机构和第二平移 机构均包括同步带和两个同步轮, 两个同步轮安装在机架上, 同步带套在两个 同步轮上; 所述第一滑动座与第一平移机构与同步带连接, 所述第二滑动座与 第二平移机构与同步带连接。 通过将第一平移机构和第二平移机构设置为相配 合的同步带和同步轮, 传动稳定, 便于控制, 降低制造成本。 第一平移机构和 第二平移机构也可以包括相啮合的齿条和齿轮, 第一滑动座(或第二滑动座) 与齿条连接。 第一平移机构和第二平移机构也可以包括相啮合的链条和链轮, 第一滑动座(或第二滑动座) 与链条连接。 第一平移机构和第二平移机构也可 以包括电动机和平移丝杆, 平移丝杆可转动安装在机架上, 第一滑动座(或第 二滑动座) 上设有与平移丝杆相匹配的螺母, 电动机的输出轴与平移丝杆的一 端传动连接, 平移丝杆的另一端处于螺母中, 通常情况下, 需要设置两根平移 丝杆, 或另设一导向杆对第一滑动座 (或第二滑动座) 进行限位和导向。 第一 平移机构和第二平移机构还可以包括平移气缸, 平移气缸的缸体安装在机架上, 平移气缸的活塞杆与第一滑动座(或第二滑动座) 连接。
作为本发明进一步的优选方案, 其特征是: 所述升降机构包括升降电动机 和两根升降丝杆, 升降电动机安装在第二滑动座上, 两根升降丝杆均可转动安 装在第二滑动座上, 杯子输送机构的接杯板上设有与两根升降丝杆相匹配的两 个螺孔, 升降电动机的输出轴与升降丝杆的一端传动连接, 升降丝杆的另一端 处于相应的螺孔中。 升降机构釆用包括升降电动机和两根升降丝杆这样的结构, 升降稳定, 承重能力强, 便于控制, 降低制造成本。 升降机构也可以包括升降 气缸, 升降气缸的缸体安装在第二滑动座上, 升降气缸的活塞杆与杯子输送机 构的接杯板连接。
作为本发明进一步的优选方案, 其特征是: 所述退杯机构包括退杯气缸、 退杯板和多根退杯杆; 退杯气缸的缸体安装在机架上, 退杯气缸的活塞杆与退 杯板连接, 多根退杯杆安装在退杯板上。 退杯气缸动作, 退杯气缸的活塞杆伸 出, 带动退杯板上的退杯杆伸出, 将杯子输送机构上最下层的杯子推出, 落在 输送带上。 作为本发明进一步的优选方案, 其特征是: 所述弹性卡扣包括卡件和弹簧, 卡件的前端与叉杯杆活动连接, 卡件的中部或后端通过弹簧与叉杯杆连接。 杯 子自前向后运动时, 杯口凸缘压迫弹性卡扣的弹簧而顺利通过弹性卡扣; 而由 于弹性卡扣卡在杯口凸缘处, 杯子无法向前运动。 结构简单、 实用, 阻力相当 小, 避免造成杯子变形、 破裂。 作为本发明进一步的优选方案, 其特征是: 还包括导向杆, 导向杆的前端 安装在杯子储存机构的接杯板上, 杯子输送机构的接杯板的相应位置上设有导 向孔。 导向杆和导向孔配合, 在杯子储存机构与杯子输送机构对接时起到保护 作用, 避免杯子储存机构和杯子输送机构上的叉杯杆因对位不准相互碰撞而损 坏。
本发明与现有技术相比, 具有如下优点: 杯子向后退出到杯子储存机构上、 杯子输送机构从杯子储存机构上转接杯子、 以及杯子从杯子输送机构上退出时, 无需克服弹性卡扣的阻力, 因而杯子不会变形、 破裂, 因而提高了杯子的合格 率; 另外, 采用杯子输送机构转接杯子储存机构上的杯子, 并由升降机构驱动 杯子输送机构逐步下降, 逐层退杯, 因此成叠的杯子掉落后不会散开, 保持整 齐叠放。 附图说明 图 1是本发明优选实施方式的结构示意图; 图 2是本发明优选实施方式中, 杯子接纳机构、 杯子储存机构和杯子输送 机构的正视图;
图 3是本发明优选实施方式中, 叉杯杆上安装弹性卡扣的示意图。 具体实施方式 下面结合附图和本发明的优选实施方式做进一步的说明。
如图 1所示, 这种翻转模热成型机的接杯装置, 包括机架 1、 导轨 2、 第一 滑动座 3、 杯子接纳机构 4、 第一平移机构 5、 退杯机构 6、 杯子储存机构 7、 杯 子输送机构 8、 第二滑动座 9、 第二平移机构 10和升降机构 11 ; 导轨 1安装在 机架 1上; 杯子接纳机构 4、杯子储存机构 7和杯子输送机构 8 自前向后依次设 置在机架 1上; 第一滑动座 3处于导轨 2上并能够沿导轨 2前后移动, 第二滑 动座 9处于杯子储存机构 7后方的导轨 1上并能够沿导轨 1前后移动。
如图 1、 图 2和图 3所示, 杯子接纳机构 4、 杯子储存机构 7和杯子输送机 构 8均包括接杯板 401 ( 701 , 801 )、 叉杯杆 402 ( 702 , 802 )和弹性卡扣 403 ( 703 , 803 ), 弹性卡扣 403 ( 703 , 803 )设于叉杯杆 402 ( 702 , 802 )的前部; 接杯板 401 ( 701, 801 )上设有多个接杯孔 404 ( 704, 804 ), 接杯孔 404 ( 704, 804 )分多层排列, 每一个接杯孔 404 ( 704 , 804 )的周向上还设有至少三个与 叉杯杆 402 ( 702 , 802 )相应的缺口 405 ( 705 , 805 ); 叉杯杆 402 ( 702 , 802 ) 安装在接杯孔 404 ( 704 , 804 )的周向上, 并处于相邻两个缺口 405 ( 705 , 805 ) 之间; 杯子接纳机构 4上, 叉杯杆 402的前端与接杯板 01连接; 杯子储存机 构 7上, 叉杯杆 702的中部与接杯板 701连接; 杯子输送机构 8上, 叉杯杆 802 的后端与接杯板 801连接; 杯子储存机构 7上的叉杯杆 702与杯子接纳机构 4 上的缺口 405相对应, 杯子储存机构 7上的缺口 705与杯子接纳机构 4上的叉 杯杆 402相对应; 杯子输送机构 8上的叉杯杆 802与杯子储存机构 7上的缺口 705相对应,杯子输送机构 8上的缺口 805与杯子储存机构 7上的叉杯杆 702相 对应; 杯子接纳机构 4的接杯板 401与第一滑动座 3连接; 杯子储存机构 7的 接杯板 701与机架 1连接; 杯子输送机构 8的接杯板 801与升降机构 11的输出 动力端连接。
第一平移机构 5和第二平移机构 10均包括同步带 501 (1001)和两个同步轮 502 (1002) , 两个同步轮 502 (1002)安装在机架 1上, 同步带 501 (1001)套在两 个同步轮 502 (1002)上; 第一滑动座 3与第一平移机构 5的同步带 501连接, 第 二滑动座 9与第二平移机构 10的同步带 1001连接。
升降机构 11包括升降电动机 1101和两根升降丝杆 1102 , 升降电动机 1101 安装在第二滑动座 9上, 两根升降丝杆 1102均可转动安装在第二滑动座 9上, 杯子输送机构 8的接杯板 801上设有与两根升降丝杆 1102相匹配的两个螺孔, 升降电动机 1101的输出轴与升降丝杆 1102的一端传动连接, 升降丝杆 1102的 另一端处于相应的螺孔中。
退杯机构 6包括退杯气缸 601、退杯板 602和多根退杯杆 603;退杯气缸 601 的缸体安装在机架 1上, 退杯气缸 601 的活塞杆与退杯板 602连接, 多根退杯 杆 603安装在退杯板 602上。
如图 3所示, 弹性卡扣 403 ( 703 , 803 ) 包括卡件 40301 ( 70301 , 80301 ) 和弹簧 40302 ( 70302 , 80302 ), 卡件 40301 ( 70301 , 80301 ) 的前端与叉杯杆 402 ( 702 , 802 )活动连接, 卡件 40301 ( 70301 , 80301 )的中部通过弹簧 40302 ( 70302 , 80302 ) 与叉杯 4干 402 ( 702 , 802 ) 连接。
如图 1所示, 还包括导向杆 12 , 导向杆 12的前端安装在杯子储存机构 Ί的 接杯板 701上, 杯子输送机构 8的接杯板 801的相应位置上设有导向孔 13。
下面结合附图对本发明的工作过程作进一步详述:
第一平移机构 5的同步带 501通过第一滑动座 3驱动杯子接纳机构 4向前 移动与下模台对接, 杯子在设于下模台上的推杆的作用下, 从下模台退出, 克 服弹性卡扣 403的弹簧 40302的弹力通过杯子接纳机构 4上的接杯孔 404 ,进入 由叉杯杆 402所构成的筒形通道中, 杯子暂存于杯子接纳机构 4上; 当暂存有 杯子的杯子接纳机构 4在第一平移机构 5的同步带 501驱动下向后移动时, 杯 子接纳机构 4上的叉杯杆 402向后移动, 穿过杯子储存机构 7上的缺口 705 , 而 杯子储存机构 7上的叉杯杆 702穿过杯子接纳机构 4上的缺口 405 ,杯子储存机 构 7上叉杯杆 702的弹性卡 703扣卡住杯口的凸缘, 当杯子接纳机构 4在第一 平移机构 5的同步带 501驱动下重新向前移动时, 由于杯口的凸缘被杯子储存 机构 7上叉杯杆 702的弹性卡扣 703卡住, 杯子转存到杯子储存机构 7上; 当 杯子输送机构 8在第二平移机构 10的同步带 1002驱动下向前移动与杯子储存 机构 7对接时, 杯子输送机构 8上的叉杯杆 802向前移动, 穿过杯子储存机构 7 上的缺口 705,而杯子储存机构 7上的叉杯杆 702穿过杯子输送机构 8上的缺口 805, 当杯子输送机构 8在第二平移机构 10的同步带 1001驱动下向后移动时, 由于处于最前面杯子的杯口凸缘被杯子输送机构 8上叉杯杆 802的弹性卡 803 扣卡住, 杯子转存到杯子输送机构 8上; 当杯子输送机构 8后退至退杯工位时, 升降机构 11的丝杆 1102转动, 带动杯子输送机构 8的接杯板 801逐步下降, 退杯机构 6的退杯气缸 601动作, 退杯气缸 601的活塞杆伸出, 带动退杯板 602 上的退杯杆 603伸出, 将杯子输送机构 8上最下层的杯子推出, 落在输送带上。
在其它实施方式中, 第一平移机构和第二平移机构也可以包括相啮合的齿 条和齿轮, 第一滑动座(或第二滑动座)与齿条连接。
在其它实施方式中, 第一平移机构和第二平移机构也可以包括相啮合的链 条和链轮, 第一滑动座(或第二滑动座)与链条连接。
在其它实施方式中, 第一平移机构和第二平移机构也可以包括电动机和平 移丝杆, 平移丝杆可转动安装在机架上, 第一滑动座(或第二滑动座)上设有 与平移丝杆相匹配的螺母, 电动机的输出轴与平移丝杆的一端传动连接, 平移 丝杆的另一端处于螺母中, 通常情况下, 需要设置两根平移丝杆, 或另设一导 向杆对第一滑动座(或第二滑动座) 进行限位和导向。 在其它实施方式中, 第一平移机构和第二平移机构还可以包括平移气缸, 平移气缸的缸体安装在机架上, 平移气缸的活塞杆与第一滑动座(或第二滑动 座) 连接。
在其它实施方式中, 升降机构也可以包括升降气缸, 升降气缸的缸体安装 在第二滑动座上, 升降气缸的活塞杆与杯子输送机构的接杯板连接。

Claims

权 利 要 求
1. 一种翻转模热成型机的接杯装置, 包括机架、 导轨、 第一滑动座、 杯子接纳 机构、 第一平移机构和退杯机构, 导轨、 第一平移机构和退杯机构均安装在机架上, 第一滑动座处于导轨上并能够沿导轨前后移动, 平移机构的输出动力端与第一滑动 座连接, 杯子接纳机构安装在第一滑动座上, 其特征是: 还包括杯子储存机构、 杯 子输送机构、 第二滑动座、 第二平移机构和升降机构; 杯子储存机构固定安装在机 架上, 并处于杯子接纳机构的后方; 第二平移机构安装在机架上; 第二滑动座处于 杯子储存机构后方的导轨上并能够沿导轨前后移动; 第二平移机构的输出动力端与 第二滑动座连接; 升降机构安装在第二滑动座上, 升降机构的输出动力端与杯子输 送机构连接。
1、 如权利要求 1所述的接杯装置, 其特征是: 所述杯子接纳机构、 杯子储存机 构和杯子输送机构均包括接杯板、 叉杯杆和弹性卡扣, 弹性卡扣设于叉杯杆的前部; 接杯板上设有多个接杯孔, 接杯孔分多层排列, 每一个接杯孔的周向上还设有至少 三个与叉杯杆相应的缺口; 叉杯杆安装在接杯孔的周向上, 并处于相邻两个缺口之 间; 杯子接纳机构上, 叉杯杆的前端与接杯板连接; 杯子储存机构上, 叉杯杆的中 部与接杯板连接; 杯子输送机构上, 叉杯杆的中部或后端与接杯板连接; 杯子储存 机构上的叉杯杆与杯子接纳机构上的缺口相对应, 杯子储存机构上的缺口与杯子接 纳机构上的叉杯杆相对应; 杯子输送机构上的叉杯杆与杯子储存机构上的缺口相对 应, 杯子输送机构上的缺口与杯子储存机构上的叉杯杆相对应; 杯子接纳机构的接 杯板与第一滑动座连接; 杯子储存机构的接杯板与机架连接; 杯子输送机构的接杯 板与升降机构的输出动力端连接。
3、 如权利要求 2所述的接杯装置, 其特征是: 所述第一平移机构和第二平移机 构均包括同步带和两个同步轮, 两个同步轮安装在机架上, 同步带套在两个同步轮 上; 所述第一滑动座与第一平移机构的同步带连接, 所述第二滑动座与第二平移机 构的同步带连接。 4、 如权利要求 2所述的接杯装置, 其特征是: 所述升降机构包括升降电动机和 两根升降丝杆, 升降电动机安装在第二滑动座上, 两根升降丝杆均可转动安装在第 二滑动座上, 杯子输送机构的接杯板上设有与两根升降丝杆相匹配的两个螺孔, 升 降电动机的输出轴与升降丝杆的一端传动连接, 升降丝杆的另一端处于相应的螺孔 中。
5、 如权利要求 2所述的接杯装置, 其特征是: 所述退杯机构包括退杯气缸、 退 杯板和多根退杯杆; 退杯气缸的缸体安装在机架上, 退杯气缸的活塞杆与退杯板连 接, 多根退杯杆安装在退杯板上。
6、 如权利要求 2所述的接杯装置, 其特征是: 所述弹性卡扣包括卡件和弹簧, 卡件的前端与叉杯杆活动连接, 卡件的中部或后端通过弹簧与叉杯杆连接。
7、 如权利要求 2所述的接杯装置, 其特征是: 还包括导向杆, 导向杆的前端安 装在杯子储存机构的接杯板上, 杯子输送机构的接杯板的相应位置上设有导向孔。
PCT/CN2012/085511 2012-01-20 2012-11-29 翻转模热成型机的接杯装置 WO2013107221A1 (zh)

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