WO2013078720A1 - 液晶面板的制造方法及液晶面板、液晶显示装置 - Google Patents

液晶面板的制造方法及液晶面板、液晶显示装置 Download PDF

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Publication number
WO2013078720A1
WO2013078720A1 PCT/CN2011/083605 CN2011083605W WO2013078720A1 WO 2013078720 A1 WO2013078720 A1 WO 2013078720A1 CN 2011083605 W CN2011083605 W CN 2011083605W WO 2013078720 A1 WO2013078720 A1 WO 2013078720A1
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Prior art keywords
liquid crystal
layer
crystal panel
alignment
boundary
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PCT/CN2011/083605
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English (en)
French (fr)
Inventor
陈政鸿
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深圳市华星光电技术有限公司
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Priority to US13/378,760 priority Critical patent/US8681296B2/en
Publication of WO2013078720A1 publication Critical patent/WO2013078720A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
    • G02F1/133711Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells

Definitions

  • the present invention relates to the field of liquid crystal display, and more particularly to a method of manufacturing a liquid crystal panel, a liquid crystal panel, and a liquid crystal display device.
  • the liquid crystal display panel is a main component of the liquid crystal display device, and includes an array substrate, a color filter substrate, and a liquid crystal enclosed between the array substrate and the color filter substrate, wherein the liquid crystal is aligned by an alignment layer coated on the glass to make the liquid crystal Arranged in a specific direction.
  • FIG. 1 is a partial cross-sectional view of an edge of a conventional liquid crystal panel including an array substrate and a color filter substrate; the color filter substrate includes a top glass 10, and the upper glass 10 is provided with an upper electrode 30 (Top electrode), the array substrate includes a bottom plate 20, a lower electrode 40 is disposed on the lower glass 20, and an alignment layer 50 is further coated on the upper glass 10 and the lower glass 20.
  • Alignment laye In Fig. 1, A to A, the line represents the visible boundary 101 of the active area; and B to B, the line represents the alignment boundary 51 of the alignment layer 50; due to the alignment layer 50
  • the coating accuracy and the case where the film thickness unevenness occurs at the coating edge of the alignment layer 50 are limited. Therefore, a space X must be reserved between the visible boundary 101 and the alignment boundary 51, otherwise the panel is easy to be Poor liquid crystal alignment or poor display (mura) occurs at the edge of the visible area.
  • Y represents the range of the sealant 60 coating, that is, the sealant region, wherein the sealant 60 already contains a spacer having a cell gap; and Z represents a coatable layer.
  • the space of the Au ball 70 is a ransfer pad, and a generally common vertical alignment or Twist Nematic display mode has a transparent upper electrode 30 in the upper glass 10 . (Top electrode), but the actual liquid crystal panel only performs the bonding of the printed circuit board (PCB) or the IC at the lower glass 20, so the upper electrode 30 of the upper board must pass through the Au ball 70.
  • the signal of the lower electrode 40 is transmitted to the upper electrode 30.
  • the alignment layer usually has a very high resistance value, so when the alignment layer covers the upper electrode or the lower electrode at the transfer pad, the Au ball cannot effectively The signal of the lower electrode is transmitted to the upper electrode, and the display of the liquid crystal panel is abnormal. Therefore, as shown in Figure 1: In order for the gold ball 70 of the transfer pad Z to operate effectively, the edge of the alignment layer 50 must be kept at a distance from the transfer pad Z to avoid the alignment layer 50. Covering the transfer zone Z during coating, causing the Au ball to be unable to normally conduct the upper and lower plate electrodes, so this design usually has a frame with a larger width at the edge of the glass (where the frame represents non-available on the glass) The width of the viewport).
  • the technical problem to be solved by the present invention is to provide a method of manufacturing a liquid crystal panel with a narrow bezel.
  • the object of the present invention is achieved by the following technical solutions: A method for manufacturing a liquid crystal panel, comprising the steps of:
  • A at least on the surface of the electrode of the liquid crystal panel, the surface of the contact surface in contact with the gold ball is surface-treated to reduce the adhesion of the contact surface to the alignment liquid, so that the alignment liquid cannot be coated on the contact surface; Coating or printing of the alignment liquid is performed.
  • the coating or printing boundary of the alignment liquid is at least outside the boundary of the sealant of the liquid crystal panel or outside the sealant region.
  • the alignment layer at the edge is relatively uniform, so that the liquid crystal molecules at the edge are also well aligned, so that the boundary of the visible region can be further closer to the sealant region, thereby improving the visible region.
  • the range while narrowing the range of the border.
  • a middle transfer zone for setting a gold ball is further disposed in the sealant region, and when the alignment liquid is applied or printed, the coating or printing boundary of the alignment liquid is in the transfer zone. Outside the border.
  • the boundary of the visible area is closer to the glue area, and the range of the visible area is increased, and the range of the border is narrowed.
  • the contact surface of the gold ball and the electrode is on the intermediate portion of the electrode.
  • the row surface treatment is to apply a layer of lipophilic film to the contact surface.
  • the method of coating the lipophilic film layer is convenient, quick and easy to process.
  • the surface of the gold ball and the contact surface of the electrode is surface-treated on the intermediate portion of the electrode by polishing the contact surface to reduce the adhesion of the surface of the transfer region to the alignment liquid. Polished, simple to process, no additional materials required.
  • the surface of the entire intermediate transfer zone is surface-treated.
  • the entire surface of the transfer zone has no alignment layer, ensuring contact between the gold ball and the electrode.
  • a liquid crystal panel comprising opposite upper glass and lower glass, the upper glass is provided with an upper electrode, the lower glass is provided with a lower electrode, and the edge regions of the upper electrode and the lower electrode are provided for arranging gold a transition zone of the ball; an inner side of the upper glass and the lower glass is provided with an alignment layer, and inner side surfaces of the intermediate zone are respectively provided with a treatment layer to which no alignment layer is attached.
  • the treatment layer is a lipophilic film layer.
  • the method of coating the lipophilic film layer is convenient, quick and easy to process. Polished, processed, and no additional material required.
  • the boundary of the alignment layer is outside the boundary of the sealant of the liquid crystal panel or at the sealant region.
  • the boundary of the visible area is made closer to the glued area, and the range of the visible area is increased, and the range of the border is narrowed.
  • the intermediate transfer zone is in the sealant region, and the boundary of the alignment layer is outside the boundary of the transfer zone. To get a better alignment layer edge.
  • the boundary of the alignment layer is outside the boundary of the sealant region. In order to obtain a better alignment layer edge, and at the same time, it is easy to process without excessive precision.
  • the entire surface of the electrode of the intermediate transfer region is a treatment layer with no alignment layer attached. make sure the gold ball is in contact with the electrodes to ensure reliable communication.
  • a liquid crystal display device comprising the liquid crystal panel described above.
  • a layer of a lipophilic film is applied to the surface electrode surface (ie, the transfer region) where the upper glass and the lower glass are coated with gold ball particles.
  • the surface treatment is to reduce the adhesion of the region to the alignment liquid, so that the coating range of the alignment liquid can be further expanded, and even if it is expanded to the range of the transition zone of the sealant region, the alignment liquid alignment liquid cannot be covered at the position.
  • On the surface there is no occurrence of an alignment layer on the surface of the transfer zone when the subsequent baking forms an alignment layer.
  • the boundary of the alignment layer can be made wider, that is, the boundary of the alignment layer and the glue region or the relay region therein need not be reserved, even if the alignment liquid is applied to the relay region.
  • an alignment layer is formed on the surface of the electrode in the transfer zone, so that the visible area is expanded toward the direction of the sealant, and the uniformity of the alignment layer near the sealant is better and the precision is higher.
  • the display effect of the liquid crystal panel near the sealant area is improved, so that the boundary of the visible area is further shifted toward the sealant.
  • FIG. 2 is a cross-sectional view showing the structure of a liquid crystal panel according to an embodiment of the present invention
  • FIG. 3 is a schematic view showing a surface treatment process according to an embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a liquid crystal panel according to an embodiment of the present invention.
  • the present invention provides a method for fabricating a liquid crystal panel and a liquid crystal panel and a liquid crystal display device obtained by the method.
  • the method for fabricating the liquid crystal panel includes the following steps: A. On the transfer region in the seal region of the electrode surface, at least The contact surface in contact with the gold ball is surface-treated to reduce the adsorption effect of the contact surface on the alignment liquid, so that the alignment liquid cannot be coated on the contact surface, and the contact surface is The surface of the transfer zone of the electrode; B. Coating or printing of the alignment liquid.
  • the liquid crystal panel includes an upper layer glass and a lower layer glass, and an edge of the upper layer glass and the lower layer glass is provided with a sealant area for coating the sealant, and the upper layer glass and the lower layer glass surface are provided with an electrode layer, and the electrode layer is disposed on the electrode layer An alignment layer is further disposed; the boundary of the alignment layer is outside the boundary of the sealant region or at the sealant region.
  • a liquid crystal panel includes an upper layer glass 10, a lower layer glass 20, and a liquid crystal disposed between the two layers of glass, and an upper electrode 30 is disposed on a surface of the upper layer glass 10, An alignment layer 50 is further disposed on the electrode 30, and a lower electrode 40 and an alignment layer 50 are also disposed on the lower glass 20.
  • a sealant 60 is further disposed between the upper glass 10 and the lower glass 20.
  • the set area of the sealant 60 that is, the sealant area is a range shown by Y in the figure, and is also disposed in the sealant area Y.
  • a transfer zone Z There is a transfer zone Z, a set area of the transfer zone Z is a range shown by Z in the figure, and a gold ball 70 is disposed in the transfer zone Z for transmitting the signal of the lower electrode 40 to the upper electrode 30.
  • the alignment boundary 51 of the alignment layer 50 is outside the sealant boundary 61 of the sealant region Y. However, on the electrode surface of the transfer region Z, there is no existence of an alignment layer, and therefore, the gold ball 70 can still signal the lower electrode 40. Transfer to the upper electrode 30. Since the alignment boundary 51 of the alignment layer 50 is outside the sealant boundary 61 of the sealant region Y, the visible boundary 101 of the visible region is also shifted to the boundary of the liquid crystal panel, thereby changing the range of the visible region.
  • the width of the border of the liquid crystal panel is reduced.
  • the distance from the boundary of the visible boundary 101 to the boundary of the liquid crystal panel is dl.
  • the distance from the boundary of the visible boundary 101 to the boundary of the liquid crystal panel is d2.
  • dl>d2 are the frame widths of the liquid crystal panel, that is, in this embodiment, the frame of the liquid crystal panel is narrower than the frame of the existing liquid crystal panel.
  • a surface treatment process for the transfer zone Z is added, so that the surface of the transfer zone Z forms a treatment layer, so that in the transfer zone Z, the surface of the electrode is coated on the alignment layer.
  • the alignment layer is not covered in the overlay and printing process.
  • the surface of the lower electrode 40 is surface-treated to form a treatment layer 41, that is, a surface of the lower electrode 40 is coated with a lipophilic layer.
  • the surface of the electrode of the intermediate zone Z may be treated by polishing the surface of the electrode to reduce the adhesion of the surface to the alignment liquid.
  • the surface treatment of the transfer zone Z is such that the surface of the electrode here does not have the coverage of the alignment layer, so that the conduction of the gold ball is not affected, but the gold ball does not contact the surface of the entire transfer zone Z.
  • the coating or printing boundary of the alignment liquid is at least in the sealant region or outside the boundary of the frame region. The best effect is that the coating or printing range of the alignment liquid should be covered.
  • the electrode surface of the transfer zone Z that is, the boundary of the alignment liquid is outside the boundary of the transfer zone Z, so that the alignment liquid forms a better and more uniform alignment layer near the sealant region, so that the display effect here and the inside of the liquid crystal panel There is no difference in display performance.
  • the alignment boundary 51 of the alignment layer is outside the boundary of the transition zone 67, and the visible boundary 101 is close to the sealant region.
  • the boundary of the alignment liquid cannot be extended to the joint. At zone 90, avoid affecting the use of junction 90.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)
  • Spectroscopy & Molecular Physics (AREA)

Abstract

一种液晶面板的制造方法及液晶面板、液晶显示装置,所述方法包括步骤:A、在液晶面板的电极(30,40)表面,至少对与金球(70)接触的接触表面进行表面处理以减小所述接触表面对配向液的附着作用,使配向液无法披覆在所述接触表面上;B、进行配向液的涂布或印刷。所述液晶面板包括:对置的上层玻璃(10)及下层玻璃(20),所述上层玻璃(10)上设置有上电极(30),所述下层玻璃(20)上设置有下电极(40),所述上电极(30)与下电极(40)的边缘区域设有用于布置金球(70)的中转区(Z);所述上层玻璃(10)及下层玻璃(20)的内侧面设有配向层(50),而中转区(Z)的内侧面分别设置有无配向层附着的处理层(41)。所述液晶显示装置包括所述液晶面板。所述方法及装置可以扩大配向液的涂布范围,提高边缘处配向层的均匀性,扩大可视区,窄化液晶面板的边框。

Description

液晶面板的制造方法及液晶面板、 液晶显示装置
【技术领域】
本发明涉及液晶显示领域, 更具体的说, 涉及一种液晶面板的制造方法及 液晶面板、 液晶显示装置。
【背景技术】
液晶显示面板是液晶显示装置的主要组件, 其包括阵列基板、 彩膜基板以 及封闭在阵列基板和彩膜基板之间的液晶, 其中, 液晶通过涂覆在玻璃上的配 向层进行配向, 使液晶按特定的方向排列。
如图 1 是一种现有的液晶面板的边缘处局部截面图, 其包括阵列基板和彩 膜基板; 所述彩膜基板包括上层玻璃 10 ( top plate ), 该上层玻璃 10上设置有上 电极 30 ( Top electrode ), 所述阵列基板包括下层玻璃 20 ( bottom plate ), 该下 层玻璃 20上设置有下电极 40 ( bottom electrode ), 在上层玻璃 10与下层玻璃 20 上还涂覆有配向层 50 ( Alignment laye ); 图 1中, A到 A,连线表示可视区 (active area)的可视边界 101 ; 而 B到 B,连线表示配向层 50的配向边界 51 ; 由于受到配 向层 50涂布精度以及在配向层 50涂布边缘处会产生膜厚不均勾的情形等因素 的限制, 因此, 可视边界 101与配向边界 51之间必须要预留一段间隔 X, 否则 面板容易在可视区内的边缘处发生液晶配向不良或是显示不均匀(mura)等不良 现象。
图 1 中, Y代表框胶 60(sealant)涂布的范围即框胶区, 其中框胶 60中已经 含有具有支撑液晶盒厚 (cell gap)的间隙子 (spacer) ; 而 Z代表可涂布金球 70(Au ball)的空间即中转区(ransfer pad), 一般常见的垂直配向(Vertical alignment)或是 扭转向列型(Twist Nematic)等显示模式在上层玻璃 10 都具有透明的上电极 30(Top electrode) , 但实际的液晶面板仅会在下玻璃 20处进行印刷电路板 (PCB) 或是 IC的连接 ( bonding ), 所以上板的上电极 30必须要透过金球 70(Au ball) 将下电极 40的讯号传递至上电极 30。 一般而言, 配向层 (Alignment layer)通常具有很高的电阻值, 因此当配向层 覆盖到中转区 ( transfer pad )处的上电极或是下电极, 金球 (Au ball)就无法有效 地将下电极的讯号传递至上电极, 液晶面板的显示即会出现异常。 所以, 如图 1 所示: 为了使中转区 Z ( transfer pad ) 的金球 70能够有效地运作, 配向层 50的 边缘必须要与中转区 Z ( transfer pad )保持一段距离, 避免配向层 50在涂覆时 覆盖住中转区 Z, 造成金球 70(Au ball)不能能正常导通上下板电极, 所以此设计 在玻璃边缘处通常会具有较大宽度的边框 (此处边框代表玻璃上非可视区域的宽 度)。
【发明内容】
本发明所要解决的技术问题是提供一种窄边框的液晶面板的制造方法。 本发明的目的是通过以下技术方案来实现的: 一种液晶面板的制造方法, 包括步骤:
A: 在液晶面板的电极表面, 至少对与金球接触的接触表面进行表面处理以 减小所述接触表面对配向液的附着作用, 使配向液无法披覆在所述接触表面上; B: 进行配向液的涂布或印刷。
优选的, 所述步骤 B 中, 进行配向液的涂布或印刷时, 配向液的涂布或印 刷边界至少在所述液晶面板的框胶区内或在框胶区的边界外。 这样, 在配向层 形成时, 边缘处的配向层层厚较为均 , 从而使边缘处的液晶分子也得到良好 的配向, 使得可视区的边界可以进一步接近于框胶区, 提高可视区的范围, 同 时使得边框的范围变窄。
优选的, 所所述步骤 B 中, 所述框胶区内还设有用于设置金球的中转区, 进行配向液涂布或印刷时, 配向液的涂布或印刷边界在所述中转区的边界外。 以获得可视区的边缘处的配向层层厚更均勾, 使得可视区的边界更加接近于框 胶区, 提高可视区的范围, 同时使得边框的范围变窄。
优选的, 所述步骤 A中, 在电极的中转区上金球与所述电极的接触表面进 行表面处理是在所述接触表面涂覆一层亲油性的膜层。 涂覆亲油性膜层的方式 比较方便, 快捷, 易于加工。
优选的, 所述步骤 A中, 在电极的中转区上金球与所述电极的接触表面进 行表面处理是对所述接触表面进行抛光处理, 降低所述中转区表面对配向液的 附着作用。 进行抛光处理, 加工简单, 不需要外加材料。
优选的, 所述步骤 A中, 对所述整个中转区的表面进行表面处理。 这样使 的中转区整个表面均无配向层, 确保金球与电极的接触。
一种液晶面板, 包括对置的上层玻璃及下层玻璃, 所述上层玻璃上设置有 上电极, 所述下层玻璃上设置有下电极, 所述上电极与下电极的边缘区域设有 用于布置金球的中转区; 所述上层玻璃及下层玻璃的的内侧面设有配向层, 而 中转区的内侧面分别设置有无配向层附着的处理层。
优选的, 所述处理层为亲油性的膜层。 涂覆亲油性膜层的方式比较方便, 快捷, 易于加工。 行抛光处理, 加工筒单, 不需要外加材料。
优选的, 所述配向层的边界在所述液晶面板的框胶区内或在框胶区的边界 外。 使得可视区的边界更加接近于框胶区, 提高可视区的范围, 同时使得边框 的范围变窄。
优选的, 所述中转区在所述框胶区内, 所述配向层的边界在所述中转区的 边界外。 以得到较好的配向层边缘。
优选的, 所述配向层的边界在所述框胶区的边界外。 以得到较好的配向层 边缘, 同时以便于加工, 不用过高的精度便可。
优选的, 所述中转区的整个电极上表面上都为无配向层附着的处理层。 确 保金球与电极的接触, 确保通信的可靠。
一种液晶显示装置, 其特征在于, 包括了上所述的液晶面板。 本发明由于在液晶面板的配向层涂布或印刷之前, 在上层玻璃和下层玻璃 需要涂布金球粒子的位置电极表面 (即中转区) 处先涂布一层亲油性的膜层或 是进行表面处理以减小该区域对配向液的附着作用, 这样, 可以将配向液的涂 布范围进一步扩大, 即使扩大到框胶区的中转区范围上, 配向液配向液也无法 披覆在该位置的表面上, 在之后的烘烤形成配向层时中转区表面也不会有配向 层的产生。 在此情况下, 配向层的边界可以做的更宽, 也就是说, 配向层的边 界与框胶区或是其中的中转区不需要再预留间隔空间, 即使配向液涂布到该中 转区上, 也不会在该中转区的电极表面形成配向层, 使可视区随之往框胶方向 扩大, 同时使得配向层在靠近框胶处的膜层均匀性更好、 精度更高, 进而提高 液晶面板靠近框胶区处的显示效果, 使得可视区的边界进一步得以向框胶偏移。
【附图说明】
图 1是现有液晶面板的结构,
图 2是本发明实施例液晶面板的结构剖面图,
图 3是本发明实施例所述表面处理工艺示意图,
图 4是本发明实施例液晶面板结构简图。
其中: 10、 上层玻璃, 20、 下层玻璃, 30、 上电极, 40、 下电极, 41、 处 理层, 50、 配向层, 51、 配向边界, 60、 框胶, 61、 框胶边界, 67、 中转区边 界, 70、 金球, 90、 接合区, 101、 可视边界。
【具体实施方式】
下面结合附图和较佳的实施例对本发明作进一步说明。
本发明提供一种液晶面板的制造方法及使用该方法所获得的液晶面板、 液 晶显示装置, 所述液晶面板的制作方法包括步骤: A、 在电极表面框胶区内的中 转区上, 至少对与金球接触的接触表面进行表面处理以减小所述接触表面对配 向液的吸附作用, 使配向液无法披覆在所述接触表面上, 所述接触表面为所述 电极的中转区的表面; B、 进行配向液的涂布或印刷。 所述液晶面板包括上层玻 璃及下层玻璃, 所述上层玻璃及下层玻璃的边缘设置有框胶区用于涂覆框胶, 所述上层玻璃以及下层玻璃表面设置有电极层, 所述电极层上还设置有配向层; 所述配向层的边界在所述框胶区内或在框胶区的边界外。
如图 2所示为根据本发明的一种实施例, 液晶面板包括上层玻璃 10、 下层 玻璃 20以及设置在两层玻璃中间的液晶, 在上层玻璃 10的表面上设置有上电 极 30, 在上电极 30之上还设置有配向层 50, 在下层玻璃 20上也设置有下电极 40以及配向层 50。 液晶面板的边缘处, 上层玻璃 10与下层玻璃 20之间还设置 有框胶 60, 框胶 60的设置区域即框胶区为图中 Y所示的范围, 在框胶区 Y内, 还设置有中转区 Z, 中转区 Z的设置区域为图中 Z所示的范围, 中转区 Z内设 置有金球 70, 用于将下电极 40的信号传到上电极 30上。 配向层 50的配向边界 51在框胶区 Y的框胶边界 61外, 但是, 在中转区 Z的电极表面上, 并没有配 向层的存在, 因此, 金球 70仍然可以将下电极 40的信号传递到上电极 30。 由 于配向层 50的配向边界 51在框胶区 Y的框胶边界 61外, 因此, 可视区的可视 边界 101 也随之向液晶面板的边界偏移, 进而使得可视区的范围变的更大, 同 时, 减小了液晶面板的边框宽度。 如图 1所示, 现有液晶面板中, 可视边界 101 到液晶面板的边界的距离为 dl , 如图 2所示, 本实施例中, 可视边界 101到液 晶面板的边界的距离为 d2, 通过对比, dl>d2, dl和 d2分别是液晶面板的边框 宽度, 也就是说, 本实施例中, 液晶面板的边框要比现有液晶面板的边框窄。
在本实施例中, 在液晶面板的制造过程中, 添加了对中转区 Z的表面处理 工艺, 使得中转区 Z的表面形成一处理层, 从而使得在中转区 Z, 电极的表面 在配向层涂覆和印刷工艺中不会覆盖有配向层。 如图 3 所示, 以本实施例的下 层玻璃 20为例, 在中转区 Z内, 对下电极 40的表面进行表面处理形成处理层 41 , 即在下电极 40的表面涂覆一层亲油性的薄膜, 以减小中转区 Z处的下电极 40的表面对配向液的附着作用, 使配向液无法披覆在下电极 40的表面上, 从而 在配向层形成后, 在中转区 Z处的电极表面上, 不会形成有配向层。 而上层玻 例的处理方式与下层玻璃的一样, 同样在中转区 Z对应的电极表面, 进行亲油 性薄膜的涂覆, 然后才进行配向液的印刷或涂布。
另外, 对中转区 Z的电极表面进行处理的方式也可以是通过对该处的电极 表面进行抛光处理, 从而减小该处表面对配向液的附着作用。
在本实施例中, 对中转区 Z的表面处理是为了使此处的电极表面没有配向 层的覆盖, 从而不会影响金球的导电, 但是金球不会与整个中转区 Z的表面接 触, 实际上, 只需要对与金球接触的接触表面进行表面处理以减小所述接触表 面对配向液的附着作用, 使配向液无法披覆在所述接触表面上即可, 所述接触 表面为所述电极的中转区 Z的表面。 在进行配向液的涂布或印刷时, 配向液的 涂布或印刷边界至少在框胶区内或在框架区的边界外, 最好的效果是, 配向液 的涂布或印刷范围要覆盖住中转区 Z的电极表面, 即配向液的边界在中转区 Z 的边界外, 以使配向液靠近框胶区的地方形成较好较均 的配向层, 使得此处 的显示效果与液晶面板内部的显示效果无差异。 如图 4所示, 配向层的配向边 界 51处于中转区边界 67外, 而可视边界 101靠近框胶区, 另外, 在配向液的 涂布或印刷时, 不能将配向液的边界扩展到接合区 90处, 避免影响到接合区 90 的使用。
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明, 不 能认定本发明的具体实施只局限于这些说明。 对于本发明所属技术领域的普通 技术人员来说, 在不脱离本发明构思的前提下, 还可以做出若千简单推演或替 换, 都应当视为属于本发明的保护范围。

Claims

权利要求
1、 一种液晶面板的制造方法, 包括步骤:
A: 在液晶面板的电极表面, 至少对与金球接触的接触表面进行表面处 理以减小所述接触表面对配向液的附着作用, 使配向液无法披覆在所述接 触表面上;
B: 进行配向液的涂布或印刷。
2、 如权利要求 1所述的一种液晶面板的制造方法, 其特征在于, 所述 步骤 B中, 进行配向液的涂布或印刷时, 配向液的涂布或印刷边界至少在 所述液晶面板的框胶区内或在框胶区的边界外。
3、 如权利要求 2所述的一种液晶面板的制造方法, 其特征在于, 所述 步骤 B中, 所述框胶区内还设有用于设置金球的中转区, 进行配向液涂布 或印刷时, 配向液的涂布或印刷边界在所述中转区的边界外。
4、 如权利要求 1所述的一种液晶面板的制造方法, 其特征在于, 所述 步骤 A中, 在电极的中转区上金球与所述电极的接触表面进行表面处理是 在所述接触表面涂覆一层亲油性的膜层。
5、 如权利要求 1所述的一种液晶面板的制造方法, 其特征在于, 所述 步骤 A中, 在电极的中转区上金球与所述电极的接触表面进行表面处理是 对所述接触表面进行抛光处理, 降低所述中转区表面对配向液的附着作用。
6、 如权利要求 1所述的一种液晶面板的制造方法, 其特征在于, 所述 步骤 A中, 对所述整个中转区的表面进行表面处理。
7、 一种液晶面板, 包括: 对置的上层玻璃及下层玻璃, 所述上层玻璃 上设置有上电极, 所述下层玻璃上设置有下电极, 所述上电极与下电极的 边缘区域设有用于布置金球的中转区; 所述上层玻璃及下层玻璃的的内侧 面设有配向层, 而中转区的内侧面分别设置有无配向层附着的处理层。
8、 如权利要求 7所述的一种液晶面板, 其特征在于, 所述处理层为亲 油性的膜层。
9、 如权利要求 7所述的一种液晶面板, 其特征在于, 所述处理层为对 所述中转区的内侧面进行抛光处理的抛光层。
10、 如权利要求 7所述的一种液晶面板, 其特征在于, 所述配向层的 边界在所述液晶面板的框胶区内或在框胶区的边界外。
11、 如权利要求 10所述的一种液晶面板, 其特征在于, 所述中转区在 所述框胶区内, 所述配向层的边界在所述中转区的边界外。
12、 如权利要求 10所述的一种液晶面板, 其特征在于, 所述配向层的 边界在所述框胶区的边界外。
13、 如权利要求 7所述的一种液晶面板, 其特征在于, 所述中转区的 整个电极上表面上都为无配向层附着的处理层。
14、 一种液晶显示装置, 包括如权利要求 7所述的液晶面板, 所述液 晶面板包括对置的上层玻璃及下层玻璃, 所述上层玻璃上设置有上电极, 所述下层玻璃上设置有下电极, 所述上电极与下电极的边缘区域设有用于 布置金球的中转区; 所述上层玻璃及下层玻璃的的内侧面设有配向层, 而 中转区的内侧面分别设置有无配向层附着的处理层。
15、 如权利要求 14所述的一种液晶显示装置, 其特征在于, 所述处理 层为亲油性的膜层。
16、 如权利要求 14所述的一种液晶显示装置, 其特征在于, 所述处理 层为对所述中转区的内侧面进行抛光处理的抛光层。
17、 如权利要求 14所述的一种液晶显示装置, 其特征在于, 所述配向 层的边界在所述液晶面板的框胶区内或在框胶区的边界外。
18、 如权利要求 17所述的一种液晶显示装置, 其特征在于, 所述中转 区在所述框胶区内, 所述配向层的边界在所述中转区的边界外。
19、 如权利要求 17所述的一种液晶显示装置, 其特征在于, 所述配向 层的边界在所述框胶区的边界外。
20、 如权利要求 14所述的一种液晶显示装置, 其特征在于, 所述中转 区的整个电极上表面上都为无配向层附着的处理层。
PCT/CN2011/083605 2011-12-02 2011-12-07 液晶面板的制造方法及液晶面板、液晶显示装置 WO2013078720A1 (zh)

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