WO2013039007A1 - Fryer and frying method - Google Patents
Fryer and frying method Download PDFInfo
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- WO2013039007A1 WO2013039007A1 PCT/JP2012/072936 JP2012072936W WO2013039007A1 WO 2013039007 A1 WO2013039007 A1 WO 2013039007A1 JP 2012072936 W JP2012072936 W JP 2012072936W WO 2013039007 A1 WO2013039007 A1 WO 2013039007A1
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- oil
- temperature
- oil tank
- cooking
- tank
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J37/00—Baking; Roasting; Grilling; Frying
- A47J37/12—Deep fat fryers, e.g. for frying fish or chips
- A47J37/1266—Control devices, e.g. to control temperature, level or quality of the frying liquid
Definitions
- the present invention relates to a fryer that is a deep-fried cooker and a deep-fried cooking method.
- Common fryer for fried cooking includes a self-supporting type and a table type, and the heating method of the heater is mainly a gas combustion tube method and a heating wire method.
- These general fryer have a basic structure with a heater in the middle of the oil tank, the upper part is a high-temperature oil tank for cooking, and the lower part is a low-temperature oil tank. Air is sucked from the lower part to cool the low temperature oil tank and the casing.
- these general fryer can be caused by cooking and fried carbonized over time adheres to the ingredients in the high-temperature oil tank, impairs the flavor of the ingredients, and does not suppress the deterioration of the oil, thus reducing the frequency of oil replacement
- Patent Document 1 discloses a fryer that suppresses generation of polar compounds caused by oil deterioration and automatically purifies cooking oil.
- water is stored in the lower part of the oil tank, circulated between a tank provided separately from the oil tank, and the frying residue and water are dropped into the water in the lower part of the oil tank, and the recovered fried dregs collected in the water tank by circulation. It has a mechanism that automatically discharges to the outside.
- the flyer of this structure the price has increased due to the complexity of the mechanism, the discharged fried waste contains a large amount of water mixed with oil and is difficult to handle, and the oil spills often when mixed with water. In a bad environment where a large amount of water, oil and fried residue are mixed, there is a problem that the fried residue cannot be removed stably.
- the present invention suppresses the deterioration of the oil used, improves the flavor of fried foods, lowers the frequency of oil replacement, further reduces oil splashes, water vapor, oil mist and oil smoke, and exhaust heat, and the environment in the kitchen is good.
- An object of the present invention is to provide a fryer and a deep-fried cooking method that can reduce the burden of cleaning, prevent spontaneous combustion of fried residue, and can safely work with cooking.
- the present invention 1) A fryer with an oil tank and a heater in the middle of the oil tank, a high temperature oil tank at the top and a low temperature oil tank below the heater, the low temperature oil tank having a cooling tank and / or a cooling pipe,
- the flyer of the 1st structure characterized by the lower part of having an inclination and a low-temperature area
- the fryer of the first configuration characterized in that it has a pipe and / or a valve or a plug for discharging fried residue and moisture from a low temperature region.
- the flyer having the first or second configuration wherein a structure having a gap with an opening ratio of 20 to 80% with respect to a horizontal cross-sectional area of the oil tank is provided in a low-temperature oil tank at least 3 mm below the lower end of the heater.
- a flyer of the third configuration characterized by that.
- a heater is provided in the middle of the oil tank, and during cooking in the high-temperature oil tank above the heater, the oil in the low-temperature oil tank below the heater is indirectly brought into contact with water, so that the oil temperature in the low-temperature region is 80 ° C.
- a fried cooking method characterized in that fried residue and moisture are precipitated in a low temperature region and discharged continuously or intermittently with oil or stored until the end of cooking. It is.
- the oil tank of the present invention is usually made of stainless steel because of its rust prevention performance and ease of processing, but may be iron, copper, aluminum and alloys containing them, ceramic or heat-resistant resin. A combination of using ceramic or stainless steel with low conductivity and high heat resistance and using copper or aluminum with high thermal conductivity in the low temperature oil tank may be used.
- the oil tank is fixed at a predetermined position by a structure, and this structure has a skeletal structure, is covered with a box-shaped housing, and has a structure having a door on the front surface portion.
- the oil tank itself is the main part of the structure, the oil tank itself has a heater, legs, temperature display panel, etc.
- a support structure may be provided.
- the material of the structure is usually stainless steel, but other materials may be used like the oil tank.
- a fryer that continuously cooks foods to be cooked in a high-temperature oil tank using a belt, chain, roller, or gear, or by moving foods in oil by a partition plate or the like.
- a single oil tank may be fixed with a plurality of structures, or may be moved over a plurality of oil tanks in a cooking process.
- one structure may have a plurality of oil tanks and low-temperature regions, and the lower part of one oil tank may branch into a plurality of low-temperature regions. It may be a low temperature region.
- a heating wire type housed in a metal tube such as stainless steel is suitable because of its high degree of freedom in shape, but it is also possible to use a gas combustion tube type or IH type, and is not limited.
- the amount of heat generated by the heater is mainly determined by the relationship between the amount of oil and the area of the high-temperature oil tank. If a general fryer, a three-phase power source of 200 V or higher is preferably used, and if it is a desktop fryer, preferably 200 V or higher.
- the power consumption is preferably the amount of oil in the high-temperature oil tank (unit: liters) ⁇ 0.4 to 0.5 kW, and the power consumption per surface area of the heater heating part is 2.5 It is preferably set to 3 W / cm 2 . If the power consumption per surface area of the heating area of the heater is higher than this, the heater is likely to overheat, the oil deteriorates due to contact with the overheated heater, and in some cases, oil smoke is generated. As a result, it becomes difficult for the fried residue to pass.
- the depth of oil in the high-temperature oil tank for cooking is preferably 60 to 80 mm for a self-supporting fryer for mass cooking, preferably 30 to 70 mm for desktop use, and preferably 30 to 50 mm for home use.
- the reason for this is that if it is deeper than this, the ratio of vaporization without reaching the low temperature oil tank increases, and if it is shallower than this, when the cooking object is thrown in, the cooking object will hit the fryer structure and be damaged. This is not preferable because the object to be cooked may be too close to the heater to cause partial carbonization.
- the bottom of the oil tank which is a part of the low-temperature oil tank, is provided with an inclination of 1 to 70 degrees, preferably 25 to 45 degrees so that the fried residue and moisture slide and accumulate in the low temperature region.
- a steep slope is more suitable for integration, but if it is too steep, it becomes difficult to arrange the components due to the height restriction of the product.
- the volume of the low temperature oil tank is preferably 40 to 80% of the volume of the oil in the upper high temperature oil tank from the heater, and if it is less than this, the temperature of the low temperature oil tank tends to rise. This is not preferable because the properties are impaired.
- the low-temperature region is a part of the low-temperature oil tank and includes the deepest part, and the horizontal cross-sectional area at the top is at least 50% or more, preferably 80% or more with respect to the horizontal cross-sectional area at the bottom of the high-temperature oil tank.
- the distance to the top of the low temperature region is preferably 25 to 60 mm for the self-standing type, 15 to 50 mm for the desktop type, and 15 to 40 mm for home use. The reason for this is that if it is narrower than the above, or if the distance is long, most of the water falling from the high-temperature oil tank will be vaporized in the temperature range of 80 ° C. or higher, and the probability that the lifted residue will repeat floating due to convection increases.
- the volume should be 25 to 75%, preferably 40 to 60%, with respect to the volume of the low temperature oil tank. This is because the temperature in the low temperature region easily rises below this. If it becomes unstable and more than this, the amount of oil increases or strong cooling is required, which is not preferable because economic efficiency is lowered.
- the shape of the low temperature region may be constituted only by the oil tank wall surface and the bottom slope, or only the bottom slope, but the method of forming a depression further from the bottom slope and making the low temperature region including the depression shape has fluidity. Since it reduces, it is suitable for fried residue and moisture precipitation and storage. Furthermore, a structure in which the horizontal cross-sectional area at the upper part of the low temperature region is wide, the intermediate part at the lower part thereof is narrow, and the structure at the lower part is wide again is more suitable for storage because it has lower fluidity and is isolated from the heat source. On the other hand, the method of using the depression or one part thereof as a low-temperature oil tank is not preferable because it is difficult to satisfy the previously raised conditions such as the top area.
- the lower part of the oil tank including the depression is preferably processed so that the corner has an aspect so as to be suitable for discharging and cleaning, and the shape is preferably a shape having a small angle such as a cylindrical shape or a conical shape.
- the purpose is to keep the lower part of the low-temperature oil tank fried by cooling so that dregs and moisture are likely to precipitate, and moisture is not easily vaporized.
- it is necessary to keep the temperature in the low temperature region at 80 ° C. or lower.
- it is effective to provide a heat medium tank covering all or the main part of the low temperature oil tank. The case where oil or the like can be used and water is used as the heat medium will be described below.
- the low-temperature oil tank with a water tank, and inject the water into the tank with water injection pipe for injecting cold water such as tap water, water injection switchgear, and water at the top of the water tank to inject air at the top of the water tank. It is effective to provide an overflow drain pipe for discharging.
- the volume of the water tank is preferably 100 to 200% with respect to the oil amount, but if it is less than that, the required cooling power is secured by continuing the water injection. Since water absorbs a lot of energy when the temperature rises, the water stored in the aquarium absorbs the amount of heat to prevent a rise in the temperature of the low-temperature oil tank for relatively small amounts of cooking, and continuously cooks in large quantities.
- the temperature of the water tank is lowered by injecting cold water such as tap water from the water injection pipe by operating the switchgear, and if necessary, water injection is continued and / or
- cold water such as tap water
- the temperature of cold water such as tap water is preferably 15 to 25 ° C. The reason is that if it is lower than this, condensation tends to occur, and if it is higher than this, the cooling power is reduced.
- soft water is preferable in order to prevent clogging of piping and the like.
- the temperature of the water tank gradually decreases due to heat dissipation inside and outside the casing without water injection
- the overflow discharge pipe is located at the uppermost part of the water tank, and has an effect of being quickly discharged even when bubbles are included in the injected cold water or when bubbles are generated by evaporation of moisture.
- a method of cooling with running water by passing a cooling pipe inside or outside the low temperature oil tank is also effective, and a method of combining these with the water tank structure is also effective.
- a cooling pipe made of a heat medium is circulated between the outer periphery of the housing, and an ascending force caused by buoyancy generated by heating in a low-temperature oil tank and a descending force generated by increasing the specific gravity due to air cooling are used.
- a method of circulating the water, a method of forcibly circulating with a pump or a screw, and a method of cooling using a refrigeration cycle are also effective.
- a vapor compression type using ammonia, hydrocarbons, carbon dioxide or the like is preferable, but other types such as an air refrigeration type, a vapor injection type, an absorption type, an adsorption refrigeration type, etc. may be used.
- the cooling method employed in each product configuration is the temperature in the low temperature region of the low temperature oil tank. Has a cooling ability to keep the temperature at 80 ° C. or lower, preferably 70 ° C. or lower.
- a method for managing these temperatures a method of providing a temperature sensor at the top of the low temperature region is preferable, but in addition to this, a method of providing a temperature sensor at another point in the low temperature oil tank or a cooling tank is also possible. In this case, it is necessary to perform temperature management after sufficiently grasping the correlation between the oil temperature or water temperature at the sensor position to be provided and the temperature at the top of the low temperature region.
- the temperature of the oil in the low-temperature oil tank gradually increased to the same level as the room temperature, but in the configuration according to the present invention, the low-temperature oil tank has a cooling tank and / or a cooling pipe.
- the temperature of the oil in the low temperature region of the low temperature oil tank can be kept at 80 ° C., preferably 70 ° C. or less, and the low temperature region is kept in a low fluidity state suitable for precipitation.
- the deep-fried dregs that have fallen from the top and have reached low-fluidity oil further fall, and slide down and accumulate on the inclined portion.
- the fried residue is stored in the low-temperature region at a low temperature until it is discharged or cooking is finished.
- a second configuration having a pipe and / or a valve or a plug according to the present invention will be described below.
- the stopper used here is a lid that rotates and opens or closes, or is crimped and released by a spring, and is mostly made of stainless steel, and heat-resistant rubber such as fluorinated rubber or expanded graphite or other sealing materials to prevent leakage O-rings or seats are provided.
- the outlet for the plug may be provided directly downward, but it may be provided after being guided to a direction and point where it is easy to work with piping.
- a stopper is provided so as to discharge in a direction close to.
- a pipe with an inner diameter of 15 to 60 mm is provided downward in the deepest part of the low temperature region, immediately curved in the range of 70 to 89 degrees, and a part of the low temperature oil tank is provided with a stopper that opens and closes by rotation. It is a shape to use as.
- it is a stopper which crimps
- the stopper method once it is released, it is difficult to stop it during discharging. After the cooking is finished, the oil is cooled and discharged.
- a discharge pipe is provided in the low temperature region, and a screw pump that rotates and conveys a screw with spiral teeth, a gear pump that conveys with two rotating gears, a tube pump, etc.
- a method of providing a pump capable of transporting a fluid having a low fluidity and a fried residue which is a solid substance, and performing the suction and discharge is preferable because the position of the discharge destination, particularly the height, can be freely selected. Further, this method is preferable in that it is easy to adjust the discharge speed and the discharge amount, and therefore, it is possible to continuously discharge, and the variation of the cooking surface accompanying the discharge can be reduced.
- a siphon method is also effective.
- Such pumps suck the fried residue and moisture-containing oil, or suck and push up and discharge at a position higher than the cooking surface, remove the fried residue while dropping by gravity, separate the moisture, and then
- the method of returning the oil to the oil tank is effective. It is also effective to automate the discharge by using timer information and sensor information after making the valve and / or pump electric. Similarly, the cooling is executed and stopped and / or the intensity is adjusted based on the temperature sensor information. It is also effective to automate the temperature control of the low temperature oil tank.
- the shape of this structure covers the horizontal cross section of the oil tank, and provides clearances for expansion between the oil tank wall surfaces on all sides, and has a plate-like structure of 0.3 to 10 mm with many holes.
- a circle of 8 to 10 mm or a slit of 5 to 8 mm is preferable and not a gap.
- the portion is preferably inclined toward the gap.
- the opening ratio of the flow path area with respect to the horizontal cross-sectional area is 20 to 80%, preferably 40 to 60%. It becomes difficult to pass.
- the material used for the structure may be a stainless plate having a thickness of 0.3 to 2 mm, but a material having a low thermal conductivity such as a fluorine resin or ceramic having a thickness of 1 to 10 mm is preferable.
- the fried residue and moisture fall in the oil due to the difference in specific gravity, pass through the voids of the structure, and further fall and settle in the low temperature region.
- this structure is an obstacle to rocking when a large amount of ingredients are added or when a cooking worker stirs, and to the intense up and down flows that are noticeable when ingredients with a lot of moisture are added. Since it works and is suppressed, the temperature of the oil below it is difficult to rise, and the required cooling capacity is low.
- it is installed with a distance of 3 to 60 mm, preferably 5 to 30 mm, between the structure and the heater.
- the low-temperature oil tank is kept at a low temperature by the cooling tank and / or the cooling pipe, and therefore it is not necessary to perform cooling by the chimney effect unlike the general fryer. For this reason, it becomes possible to block the space in the casing at the upper part of the low temperature oil tank, and as a result, the suction of the air in the kitchen due to the chimney effect using the high heat at the top of the casing is eliminated, and the interior of the casing due to oil smoke or oil mist etc.
- casing with a water tank including the position of a low-temperature oil tank upper part is effective.
- a structure in which the outer peripheral surface of the water tank is exposed to the outside of the housing is possible, resulting in an expansion of the water tank volume, and a structure that is air-cooled from the outer peripheral surface, thereby reducing the opportunity for water injection, It becomes possible to improve the degree of freedom in the lower part of the housing by flattening the water tank.
- a fixed or detachable oil supply hopper is provided at a position higher than the cooking oil level, and this hopper and a low-temperature oil tank are connected by an oil supply pipe.
- the oil supply hopper and the oil supply pipe are supplied. It is also effective to cover the tube with a heat-resistant heat insulating material and to be made of a material having low thermal conductivity such as a resin.
- the oil temperature of the low-temperature oil tank is not increased, the oil temperature of the high-temperature oil tank is not lowered, and unnecessary reheating is not required, which brings about an effect of improving energy efficiency.
- oil is supplied via the oil supply hopper, even if the supplied oil contains moisture, it will not come into direct contact with the hot oil, and the moisture will reach the low temperature oil tank and fall without being heated. Because it precipitates, it does not cause oil splashing or oil degradation. For this reason, even in continuous cooking over a long period of time, cooking with less deteriorated oil can be continued by promoting the effects of the present invention, and if the supplied oil is put into the oil supply hopper and discharged immediately thereafter, it will depend on the discharge.
- Suitable for fryer with a volume of 10 liters or less, preferably 5 liters or less.
- a storage part that is a part of the low temperature region is provided on the inclined surface of the low temperature oil tank, the storage part is swelled in the lower part from the upper part, the bulge is biased only in one direction, and the direction with the swell
- the upper part of the oil tank on the opposite side is provided with a spout so that the oil tank is inclined and oil can be poured outside.
- fried cooking method In general, most fried cooking is carried out in the range of 165 to 190 ° C. However, when cooking over a long time at a low temperature, the temperature may be as low as 100 ° C. Then, although it is a short time, cooking may be performed at a temperature exceeding 200 ° C. In the case of fried cooking at 100 to 210 ° C. including these, if the method of heating from the bottom is performed, the moisture is not escaped and the whole amount is vaporized, and the carbonization of the fried residue without escape is also promoted.
- the temperature of the low temperature oil tank is low at the beginning of cooking, and fried residue and moisture can be precipitated, but the oil temperature in the low temperature oil tank also increases when cooking a large amount of time or cooking for a long time. As a result, most of the moisture is vaporized and carbonization of the fried residue proceeds, and the carbonized fried residue may adhere to the food.
- the oil temperature in the low temperature region at least below the heater and in the low temperature oil tank is kept at 80 ° C. or lower. Carbonization of the metal hardly progresses. If the temperature is higher than this, the fluidity becomes high and precipitation is difficult, and the possibility of moisture vaporization increases. If the temperature is 100 ° C. or higher, the moisture is surely vaporized.
- the oil temperature in the low temperature region is 80 ° C. or lower, this means that the uppermost temperature in the low temperature region is 80 ° C. or lower.
- the oil has a high temperature at the top and low at the bottom. The temperature is low.
- the oil temperature in the low temperature region set at 80 ° C. or lower is preferably 70 ° C. or lower, so that the fried residue and moisture are more likely to settle, and carbonization does not proceed easily even after storage for a long time, and bubbles due to vaporization are also generated. Further decrease.
- the fluctuation range due to the discharge is preferably 20 mm or less, more preferably 10 mm or less, and the discharge amount allowed at one time is obtained by multiplying the horizontal sectional area of the oil tank by the above-described fluctuation range.
- discharging may be performed continuously with a reduced discharge amount per time.
- the carbonized fried residue does not adhere to the food and impair the flavor, the carbonized fried residue does not impede the fluidity during discharge, and the recovery of the fried residue is performed at a low temperature.
- Safe, recovered fried residue does not ignite spontaneously when exposed to air, and part of the water is recovered to the outside, so the amount of oil splashes, water vapor, oil mist and waste heat is reduced, and the environment in the kitchen Will reduce the burden of cleaning, and the inside of the housing will be less likely to get dirty, so there will be fewer failures, and the chance of high-temperature oil coming into contact with moisture will be reduced and oil deterioration will be suppressed, improving the flavor.
- the number of times or period of use of the oil increases and the oil consumption can be reduced.
- the deterioration of the oil is suppressed, the flavor of the deep-fried food is improved, the oil replacement frequency is lowered, and the environment in the kitchen is improved by reducing oil splashes, water vapor, oil mist and oil smoke, and exhaust heat.
- the burden of cleaning is reduced, the spontaneous combustion of the fried residue is prevented, and the work associated with cooking is safe.
- an oil tank 2 for storing cooking oil for cooking is fixed in the casing 1, and an electric heater 2c of 10 kW is arranged in the middle part of the oil tank 2, from which the upper part is A high-temperature oil tank 2b for cooking and a lower oil tank 2g below it are 30 liters of oil used for cooking, and the height of the casing 1 is 800 mm.
- the power density per surface area of the heater heating part is 3.0 W / cm 2 and the cooking area of the oil tank 2 is 2000 cm 2 .
- the oil tank bottom 2h forming the low-temperature oil tank 2g has an inclination of 30 degrees so that the frying residue and moisture slide down, and the low temperature area from the low temperature area sensor 2r provided on the oil tank bottom 2h to the lower cylindrical accumulation part 2i. It is said.
- the bottom of the stacking portion 2i is inclined toward the discharge port 2j, and the discharge pipe 2n is provided with an on-off valve 2k and an operation rod 21 for operating the valve from the front.
- a warning sound is emitted to prompt the discharge, but the time interval can be changed depending on the cooking contents, and since there is cooking where there is little cooking amount or fried residue does not occur, it is possible to select not to emit a warning sound.
- a convection preventing portion 2e is provided 15 mm below the lower end of the heater 2c in the low temperature oil tank 2g, and a space between the heater 2c and the convection preventing portion 2e is a heater lower convection region 2d.
- the entire low temperature oil tank 2g from the convection prevention part 2e is surrounded by the water tank 3, and the volume of the water tank 3 is 45 liters.
- the water injection pipe 3a for injecting tap water C is inserted into the water tank 3 from the height near the oil tank bottom 2h.
- the water injection opening / closing device 3e having a variable flow rate is provided, and is connected to the water supply in the kitchen by a pressure-resistant desorption hose.
- the space inside the housing 1 is divided into upper and lower parts by a partition plate 1a in the housing at the same height as the aquarium ceiling surface, and a heat-resistant heat insulating material 1b is applied to each surface in contact with the upper housing space 1c.
- the overflow discharge pipe 3b is installed upward from the uppermost end of the water tank 3, and is then bent and dropped toward the lower part.
- the tip of the overflow discharge pipe 3b joins with the water tank drain pipe 3c and then becomes a drain hose. Connect and lead to drainage.
- a water tank drain pipe 3c used for draining the water tank 3 is provided at the lowermost end near the front surface of the water tank 3, and is connected to the overflow discharge pipe 3b at the lower part.
- the heating wire heater 2c has a structure in which the central portion of the oil tank 2 is opened wide as viewed from above, and the heater mounting portion 2o is parallel to the main body of the heater 2c and has a heat resistance on the front side of the high temperature oil tank 2b. It is a fixed type attached via a sealing material.
- the convection prevention part 2e is a 4mm thick heat-resistant fluororesin plate with a large number of holes 9mm in diameter, with an aperture ratio of 50%, divided into four parts, and is inserted into the lower part from the opening in the center of the heater 2c.
- the entire oil tank 2 is installed so as to be divided horizontally by the convection prevention portion support structure 2f inserted from the opening.
- a food fall prevention net 2p is provided in the upper part of the heater 2c so that the food does not directly touch the heater 2c during cooking and does not fall below this.
- the solid state relay 5b for power supply and the electromagnetic switching device 5c are installed on the front side with the water tank 3 as the back so that the water tank 3 becomes a cooling device, and then housed in the power supply box 5a.
- the control board 5f including the timer function and the warning sound generator 2q are housed in the display / control box 5d, and the entrances and exits of the cables are sealed so that water and oil do not enter the interior, and air flow is as much as possible. It is shut off.
- the warning sound generator 2q emits a warning sound different from the warning sound that prompts the discharge to prompt water injection, but the constant value is 60 ° C to 80 ° C.
- the initial value is 70 ° C.
- the high temperature oil tank 2b is provided with a temperature sensor 2m for adjusting the cooking temperature.
- the purification unit 4 includes a deep-fried residue separating unit 4a, a fine solid matter filter 4b, and three sedimentation tanks.
- the deep-fried residue separating unit 4a that removes the deep-fried residue from the oil mixed with the deep-fried residue and water is made of stainless steel.
- the fine solid matter filter 4b which is made of a stainless steel container for preventing the mesh and oil from overflowing to the outside, is provided on the upper portion of the first settling tank 4c so as to remove fine solid components with filter paper.
- the first settling tank 4c, the second settling tank 4d, and the third settling tank 4e are partitioned but have an integral structure, and a hole 4h through which oil and moisture pass through the partition between the first settling tank and the second settling tank.
- the partition between the second sedimentation tank and the third sedimentation tank is provided with a slit 4j in the vertical direction, and from the first sedimentation tank 4c where the oil first falls toward the second sedimentation tank 4d, There is also an inclination from the three precipitation tanks 4e toward the second precipitation tank 4d, and the second precipitation tank 4d is provided with a precipitation water drain pipe 4f equipped with an opening / closing device for discharging the precipitated water.
- the oil whose water separation has progressed is pumped out from the third settling tank 4e by a shear, but the bottom of the first settling tank 4c is placed in the third settling tank 4e so that the operation can be facilitated even when the amount of oil is small. I have a head against it.
- the total volume of the three sedimentation tanks is 40 liters which enables this, and is equipped with a purification unit wheel 4g.
- An oil supply hopper 6a is provided at the front upper part of the oil tank 2, and the height position of the bottom slope of the bottom slope is in the same vicinity as the cooking oil surface 2a, and the oil tank bottom 2h is connected via a flat oil supply pipe 6c.
- the oil supply hopper 6a and the oil supply pipe 6c are covered with a heat-resistant heat insulating material 1b connected to the low temperature oil tank 2g along the slope.
- cooking was performed according to the fried cooking method of the present invention.
- the conditions before starting cooking are as follows. 1) The room temperature of the kitchen and the water temperature in the water tank 3 22 ° C 2) Temperature setting of the low temperature region sensor 2r that emits a warning sound that prompts water injection 70 ° C 3) Temperature of tap water to be poured 19 °C 4) The amount of water to be poured once and the time required for this 10 liters / 60 seconds 5) The temperature of the cooking temperature sensor before heating 23 ° C. 6) Cooking set temperature 180 °C 7) Discharge amount and discharge interval 1 time 2 liters every 10 minutes 8) The purification unit 4 was charged with 4 liters of oil before cooking was started.
- the cooking process and results were as follows. 1) Heating is started, and after reaching 180 ° C., the first cooking is started. Immediately after the third cooking is started, 2 liters of oil is introduced from the third settling tank 4e into the oil supply hopper 6a, and then 1 When the second discharge was performed, the cooking oil level first increased by 2 mm, and then decreased by 8 mm due to the discharge. After that, the cooking oil level gradually increased and recovered to the original cooking oil level after 20 seconds from the discharge. In this discharge, a small amount of fried residue was found in the fried residue separation part 4a.
- the amount of water recovered from the water drain pipe 4f was 180 ml.
- the recovered fried residue was not carbonized, and the whole was a slightly ocher cream color with a small amount of brown fried residue.
- fried residue and precipitated water were hardly observed in the oil tank.
- the temperature of the oil in the high-temperature oil tank was 180 ° C.
- the temperature of each part of the outer periphery of the case was measured with an infrared radiation type thermometer, it was 35 ° C. at a point 300 mm from the floor on the left and right sides, 44 ° C. at a point 750 mm, and 50 ° C. at the ceiling of the case. There were no spots above 50 ° C on the side.
- the specifications of the general flyer to be compared are as follows. 1) Oil volume: 34 liters 2) Heater power consumption: 10kW 3) Power density per heater surface area: 3 W / cm 2 4) Oil tank area: 2000 cm 2
- the general fryer to be compared is self-supporting, power consumption, power density per heater surface area, and oil tank area are the same, but the amount of oil is 34 liters. In the embodiment of the present invention, the amount of oil is 30 liters. However, two liters of oil amount to be added at the time of discharging are started by adding 4 liters to the purification unit 4 in advance, and the comparison conditions are satisfied.
- the above 36 times of cooking is considered as one step, one step in the morning, one step in the afternoon with a break of 1 hour, and a total of four steps in two days.
- the above experiment is performed.
- the discharge was performed once every 10 minutes, water was poured in accordance with the warning sound, and the general fryer was filtered by a filter at the end of the first and second days.
- Measure the TPM value which is the ratio of polar compounds that increase due to deterioration before and after the start of each process over two days.
- the measurement after the end of the afternoon was performed 30 minutes after the end of the filtering operation by the filter of a general fryer.
- the total amount was 12 liters in this embodiment, and 13.5 liters in a general fryer. This difference was presumed to be due to the disappearance of oil splashes and oil mist, and the difference in the lack of oil in the deep-fried food.
- the taste comparison test was done about four types of cooking results performed from the beginning of the afternoon of the 2nd day of the said experiment. The experimental method is to answer by A or B which of the same kind of deep-fried food on AB two dishes is felt, and there are 12 subjects. As a result, the number and ratio of delicious foods according to this embodiment are as follows.
- the general fryer is oily as a slimy oil on a wide range of surrounding floors and walls. This is due to the effect of oil mist, and the extent of this embodiment is clearly light. There was a similar difference in oil stains inside the body, and the time required for cleaning was half that of a general flyer.
- the contents of the experiment are to prepare 200 ml of tap water in a cup and throw it into the cooking oil surface of a high-temperature oil tank at 180 ° C. at once, and throw in 10 pieces of 25 ml of ice blocks separately.
- This experiment assumes an accident that occurs in a kitchen that uses a lot of water and ice, and if it is a small scale, it is something that everyone has experienced, and the result is almost an explosion. Is too dangerous to implement.
- FIG. 7 it is composed of a stainless steel casing / water tank 11, an oil tank 12 detachable upward, a heating wire heater 13 with a power consumption of 1 kW, and a control box 14 made of resin. use.
- a temperature setting dial 14a is provided at the top of the control box, and a vibration motor 14c is provided inside, and the heater 13 is fixed.
- the upper part of the oil tank 12 from the heater 13 is inclined toward the high temperature oil tank 12a, the lower part is a low temperature oil tank 12b, and the lower part is inclined toward the storage part 12c which is a part of the low temperature region.
- the storage part 12c has a shape in which the lower part swells in one direction, the bottom part inclines in the swelled direction, the ceiling inclines toward the upper part so that bubbles can escape, and the swelled side of the storage part 12c
- a spout 12d to the outside is provided in the upper part of the oil tank 12 on the side to be used, and the amount of oil is 3 liters.
- the lower part of the low-temperature oil tank 12b from the position where the wall surface and the bottom slope intersect is the low-temperature region including the reservoir 12c. Therefore, the horizontal cross-sectional area at the top of the low-temperature region is the same as the area of the bottom of the oil tank.
- the water temperature confirmation label 11g having a function is provided at a horizontal position with the top of the low temperature region.
- a water inlet 11a at the bottom of the casing / water tank 11 a water outlet 11b at the time of discharge of water whose temperature has risen due to pouring at the lower end of the heater 13 and a horizontal position, and a cooking oil level 12f at a horizontal position.
- An end drain port 11c that drains water when cooling including the high-temperature oil tank after cooking is completed, and the end drain port 11c is normally closed by a water level adjusting plug 11d for selecting the drain port.
- a confirmation window 11e made of transparent heat-resistant glass is provided on the upper portion of the storage portion 12c and on the opposite surface thereof, and on both sides of the casing / water tank 11, so that it can be seen to the other side of the fryer, The amount can be confirmed.
- the volume of the water in the enclosure / water tank 11 is 2.7 liters up to the drain outlet 11b during cooking and 3.4 liters up to the drain outlet 11c at the end, and the control box support structure for attaching and detaching the control box to the casing / water tank 11 11f is fixed.
- the cooling tap water is allowed to flow from the drain port 11b during cooking to a sink or the like by a hose. After cooking, the oil may wait for the temperature to drop naturally, but if the water level adjusting plug 11d is replaced with the cooking outlet 11b and water is poured, the water level rises to the outlet 11c at the end, and the cooling effect by running water As a result, the temperature of the oil decreases in a short time.
- this oil is also suitable for reuse. If the fried cooking method by this invention is performed using the structure by Example 2 as mentioned above, the effect of invention can be acquired similarly to Example 1. FIG. Moreover, by lowering the temperature of the oil in a short time, it is not possible to wait for the temperature of the oil to drop, and accidents caused by working at a high temperature can be reduced.
- Example 1 by the present invention It is a front view of Example 1 by the present invention. It is a side view of Example 1 by the present invention. It is a top view of Example 1 by the present invention. It is a top view of Example 1 by the present invention. It is a top view of the heater and convection prevention part support structure of Example 1 by this invention. It is a top view of the convection prevention part of Example 1 by the present invention. It is a top view of the purification
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Abstract
Description
またこれら一般フライヤーは、調理によって発生し時間経過とともに炭化した揚げカスが高温油槽の食材に付着して食材の風味を損ねること、及び油の劣化を抑制できず、従って油の交換頻度を下げることができないこと、油はねによる危険性や、調理によって発生する大量の水蒸気、オイルミスト及び排熱による周囲の環境への悪影響、厨房内及び筐体内の清掃負担が大きいという問題があった。 Common fryer for fried cooking includes a self-supporting type and a table type, and the heating method of the heater is mainly a gas combustion tube method and a heating wire method. These general fryer have a basic structure with a heater in the middle of the oil tank, the upper part is a high-temperature oil tank for cooking, and the lower part is a low-temperature oil tank. Air is sucked from the lower part to cool the low temperature oil tank and the casing.
In addition, these general fryer can be caused by cooking and fried carbonized over time adheres to the ingredients in the high-temperature oil tank, impairs the flavor of the ingredients, and does not suppress the deterioration of the oil, thus reducing the frequency of oil replacement There is a problem that it cannot be performed, there is a risk of splashing oil, a large amount of water vapor generated by cooking, oil mist and exhaust heat, an adverse effect on the surrounding environment, and a large cleaning burden in the kitchen and the housing.
1) 油槽と、油槽の中間部にヒーターを設け、ヒーターから上部を高温油槽、それより下部を低温油槽とするフライヤーであって、低温油槽は冷却槽及び/又は冷却管を有し、低温油槽の下部は傾斜及び低温領域を有することを特徴とする第一の構成のフライヤー。
2)前記第一の構成のフライヤーであって、低温領域より揚げカスや水分を排出するための配管及び/又は弁又は栓を有することを特徴とする第二の構成のフライヤー。
3)前記第一又は第二の構成のフライヤーであって、ヒーター下端から3mm以上下方の低温油槽内に、油槽の水平断面積に対する開口率が20~80%となる空隙を有する構造体を設けたことを特徴とする第三の構成のフライヤー。
4)油槽の中間部にヒーターを設け、ヒーターより上部の高温油槽において調理中に、ヒーターより下部の低温油槽内の油を間接的に水と接触させることにより、低温領域の油温を80℃以下とし、揚げカスや水分を低温領域に沈殿させ、油とともに連続又は間欠に排出するか、又は調理終了まで貯留させることを特徴とする揚げ調理方法。
である。 The present invention
1) A fryer with an oil tank and a heater in the middle of the oil tank, a high temperature oil tank at the top and a low temperature oil tank below the heater, the low temperature oil tank having a cooling tank and / or a cooling pipe, The flyer of the 1st structure characterized by the lower part of having an inclination and a low-temperature area | region.
2) The fryer of the first configuration, characterized in that it has a pipe and / or a valve or a plug for discharging fried residue and moisture from a low temperature region.
3) The flyer having the first or second configuration, wherein a structure having a gap with an opening ratio of 20 to 80% with respect to a horizontal cross-sectional area of the oil tank is provided in a low-temperature oil tank at least 3 mm below the lower end of the heater. A flyer of the third configuration characterized by that.
4) A heater is provided in the middle of the oil tank, and during cooking in the high-temperature oil tank above the heater, the oil in the low-temperature oil tank below the heater is indirectly brought into contact with water, so that the oil temperature in the low-temperature region is 80 ° C. A fried cooking method characterized in that fried residue and moisture are precipitated in a low temperature region and discharged continuously or intermittently with oil or stored until the end of cooking.
It is.
油槽は構造体によって所定の位置に固定されており、この構造体は骨格構造を有し、周囲を箱状の筐体で覆い、前面部分には扉を持つ構造がよい。ただし骨格構造を持たず、筐体及び油槽によって強度を保持することもあり、骨格構造も筐体もなく、油槽自体を構造体の主要部分とし、油槽自体にヒーター、脚部及び温度表示盤等の支持構造を設けてもよい。構造体の材料も通常ステンレスであるが、油槽と同様に他の材料であっても良い。 The oil tank of the present invention is usually made of stainless steel because of its rust prevention performance and ease of processing, but may be iron, copper, aluminum and alloys containing them, ceramic or heat-resistant resin. A combination of using ceramic or stainless steel with low conductivity and high heat resistance and using copper or aluminum with high thermal conductivity in the low temperature oil tank may be used.
The oil tank is fixed at a predetermined position by a structure, and this structure has a skeletal structure, is covered with a box-shaped housing, and has a structure having a door on the front surface portion. However, it does not have a skeletal structure, and the strength may be maintained by the casing and oil tank, there is no skeletal structure and no casing, the oil tank itself is the main part of the structure, the oil tank itself has a heater, legs, temperature display panel, etc. A support structure may be provided. The material of the structure is usually stainless steel, but other materials may be used like the oil tank.
また調理対象である食材を、高温油槽の中で、ベルト、チェーン、ローラー又は歯車を利用して搬送するか、油中の食材を仕切り板等によって移動する方法によって、連続的に調理を行うフライヤーに適用することも可能であり、この場合には複数の構造体で一つの油槽を固定することや、調理の工程において複数の油槽にわたって移動させることもある。なお、すべてのフライヤーにおいて、一つの構造体が複数の油槽及び低温領域を持っていても良く、一つの油槽の下部が複数の低温領域に分岐していても良く、複数の油槽に対して一つ低温領域であっても良い。 There is no limitation on the volume of the oil tank and the amount of oil used for cooking. However, an oil amount of 18 to 50 liters is preferable for a self-supporting fryer to which the present invention is applied. 5 to 10 liters is preferable, and 1 to 2 liters is preferable for home use.
A fryer that continuously cooks foods to be cooked in a high-temperature oil tank using a belt, chain, roller, or gear, or by moving foods in oil by a partition plate or the like. In this case, a single oil tank may be fixed with a plurality of structures, or may be moved over a plurality of oil tanks in a cooking process. In all the fryer, one structure may have a plurality of oil tanks and low-temperature regions, and the lower part of one oil tank may branch into a plurality of low-temperature regions. It may be a low temperature region.
ヒーターの発熱量については主として高温油槽の油量及び面積との関係で決定するが、一般フライヤーであれば、好ましくは200V以上の三相電源を使用し、卓上用フライヤーであれば好ましくは200V以上の単相電源を使用し、消費電力は高温油槽内の油量(単位はリットル)×0.4~0.5kWとするのが好ましく、ヒーター加熱部の表面積あたりの消費電力は、2.5~3W/cm2とするのが好ましい。
ヒーター加熱部表面積あたりの消費電力がこれ以上であるとヒーターが過熱しやすく、過熱したヒーターとの接触によって油が劣化し、場合によっては油煙を生じ、これ以下であればヒーター間の空隙が狭くなって揚げカスが通過しにくくなり好ましくない。 As the heating method of the heater, a heating wire type housed in a metal tube such as stainless steel is suitable because of its high degree of freedom in shape, but it is also possible to use a gas combustion tube type or IH type, and is not limited. .
The amount of heat generated by the heater is mainly determined by the relationship between the amount of oil and the area of the high-temperature oil tank. If a general fryer, a three-phase power source of 200 V or higher is preferably used, and if it is a desktop fryer, preferably 200 V or higher. The power consumption is preferably the amount of oil in the high-temperature oil tank (unit: liters) × 0.4 to 0.5 kW, and the power consumption per surface area of the heater heating part is 2.5 It is preferably set to 3 W / cm 2 .
If the power consumption per surface area of the heating area of the heater is higher than this, the heater is likely to overheat, the oil deteriorates due to contact with the overheated heater, and in some cases, oil smoke is generated. As a result, it becomes difficult for the fried residue to pass.
またヒーターから上部の高温油槽の油の容積に対する低温油槽の容積は40~80%が好ましく、これより少ないと低温油槽の温度は上昇しやすく、これより多いと油の使用量が増加して経済性が損なわれるので好ましくない。 The bottom of the oil tank, which is a part of the low-temperature oil tank, is provided with an inclination of 1 to 70 degrees, preferably 25 to 45 degrees so that the fried residue and moisture slide and accumulate in the low temperature region. A steep slope is more suitable for integration, but if it is too steep, it becomes difficult to arrange the components due to the height restriction of the product.
The volume of the low temperature oil tank is preferably 40 to 80% of the volume of the oil in the upper high temperature oil tank from the heater, and if it is less than this, the temperature of the low temperature oil tank tends to rise. This is not preferable because the properties are impaired.
また、容積においては低温油槽の容積に対し25~75%、好ましくは40~60%とするのが良いが、この理由は、これ以下であれば低温領域の温度は容易に上昇しやすくなって不安定となり、これ以上にすれば油量が増加するか又は強力な冷却を必要とし、経済性が低下するので好ましくない。 The low-temperature region is a part of the low-temperature oil tank and includes the deepest part, and the horizontal cross-sectional area at the top is at least 50% or more, preferably 80% or more with respect to the horizontal cross-sectional area at the bottom of the high-temperature oil tank. The distance to the top of the low temperature region is preferably 25 to 60 mm for the self-standing type, 15 to 50 mm for the desktop type, and 15 to 40 mm for home use. The reason for this is that if it is narrower than the above, or if the distance is long, most of the water falling from the high-temperature oil tank will be vaporized in the temperature range of 80 ° C. or higher, and the probability that the lifted residue will repeat floating due to convection increases. , Therefore not suitable for precipitation. On the other hand, if it is too close, a large cooling capacity is required and energy efficiency is lowered, which is not preferable.
The volume should be 25 to 75%, preferably 40 to 60%, with respect to the volume of the low temperature oil tank. This is because the temperature in the low temperature region easily rises below this. If it becomes unstable and more than this, the amount of oil increases or strong cooling is required, which is not preferable because economic efficiency is lowered.
さらに、低温領域上部の水平断面積は広く、それより下部の中間部が狭く、さらに下部において再び広い構造は、流動性がさらに低く熱源からも隔離されるのでさらに貯留に適していて好ましい。一方窪み又はその一分を低温油槽とする方法は、最上部の面積等、先に上げた条件を満たしにくく、好ましくない。
なお窪みを含め、油槽下部は排出及び洗浄に適するように、角は局面を持つように加工するのが好ましく、形状は円筒状又は円錐状とするなど角の少ない形状が好ましい。 In addition, the shape of the low temperature region may be constituted only by the oil tank wall surface and the bottom slope, or only the bottom slope, but the method of forming a depression further from the bottom slope and making the low temperature region including the depression shape has fluidity. Since it reduces, it is suitable for fried residue and moisture precipitation and storage.
Furthermore, a structure in which the horizontal cross-sectional area at the upper part of the low temperature region is wide, the intermediate part at the lower part thereof is narrow, and the structure at the lower part is wide again is more suitable for storage because it has lower fluidity and is isolated from the heat source. On the other hand, the method of using the depression or one part thereof as a low-temperature oil tank is not preferable because it is difficult to satisfy the previously raised conditions such as the top area.
It should be noted that the lower part of the oil tank including the depression is preferably processed so that the corner has an aspect so as to be suitable for discharging and cleaning, and the shape is preferably a shape having a small angle such as a cylindrical shape or a conical shape.
水は温度上昇する際に吸収するエネルギー量が多いので、比較的少量の調理に対しては水槽内に貯留された水が熱量を吸収して低温油槽の温度上昇を防ぎ、連続的に大量調理を行うなどして水温が上昇した場合には、水道水等の冷水を開閉装置の操作により注水管から注入することで水槽の温度を低下させ、さらに必要であれば注水を連続させ及び/又は単位時間あたりの注水量を増加させることで、低温油槽の油を沈殿に適した流動性の低い状態の温度に保つことが可能となる。
なお水道水など冷水の温度は15~25℃が好ましく、その理由はこれ以下であると結露が発生しやすく、これ以上では冷却力が低下することによる。また、配管等の詰まりを防ぐために軟水が好ましい。 Cover the low-temperature oil tank with a water tank, and inject the water into the tank with water injection pipe for injecting cold water such as tap water, water injection switchgear, and water at the top of the water tank to inject air at the top of the water tank. It is effective to provide an overflow drain pipe for discharging. At this time, the volume of the water tank is preferably 100 to 200% with respect to the oil amount, but if it is less than that, the required cooling power is secured by continuing the water injection.
Since water absorbs a lot of energy when the temperature rises, the water stored in the aquarium absorbs the amount of heat to prevent a rise in the temperature of the low-temperature oil tank for relatively small amounts of cooking, and continuously cooks in large quantities. If the water temperature rises due to, for example, tap water, the temperature of the water tank is lowered by injecting cold water such as tap water from the water injection pipe by operating the switchgear, and if necessary, water injection is continued and / or By increasing the amount of water injected per unit time, the oil in the low temperature oil tank can be kept at a low fluidity temperature suitable for precipitation.
The temperature of cold water such as tap water is preferably 15 to 25 ° C. The reason is that if it is lower than this, condensation tends to occur, and if it is higher than this, the cooling power is reduced. Moreover, soft water is preferable in order to prevent clogging of piping and the like.
さらにオーバーフロー排出管は水槽の最上部に位置しており、注入した冷水に気泡が含まれていた場合や水分が気化して気泡が発生した場合も、速やかに排出される効果がある。以上の水槽構造以外にも、低温油槽の内部又は外部に冷却管をめぐらせて流水によって冷却する方法も有効であり、これらと水槽構造との組み合わせによる方法も有効である。 Also, if you wait while maintaining the temperature of the hot oil tank after cooking, or if you are cooking sporadically, the temperature of the water tank gradually decreases due to heat dissipation inside and outside the casing without water injection In addition, there is no need to use cooling water wastefully. In addition, it is efficient because it is discharged preferentially from the uppermost water that has become hot when water is injected, and it does not require constant water injection due to the heat energy absorption capacity of the aquarium. Enables cost cooking operations.
Furthermore, the overflow discharge pipe is located at the uppermost part of the water tank, and has an effect of being quickly discharged even when bubbles are included in the injected cold water or when bubbles are generated by evaporation of moisture. In addition to the above water tank structure, a method of cooling with running water by passing a cooling pipe inside or outside the low temperature oil tank is also effective, and a method of combining these with the water tank structure is also effective.
以上のようないずれの方法であっても、低油槽から熱を奪い、その熱を外部に移動するものであって、それぞれの製品構成において採用される冷却方法は、低温油槽の低温領域の温度を80℃以下、好ましくは70℃以下に保つ冷却能力を有するものである。ただし過度に低い温度は沈殿には適しても、より大きな冷却能力を必要とし経済性を損なう可能性があるので好ましくない。
これらの温度を管理する方法として、低温領域の最上部に温度センサーを設ける方法は好ましいが、この他にも低温油槽内の別の地点又は冷却槽に温度センサーを設ける方法も可能であり、これらの場合には、設けるセンサー位置の油温又は水温と、低温領域の最上部の温度との相関関係を十分に把握したうえで、温度管理を行う必要がある。 In addition, a cooling pipe made of a heat medium is circulated between the outer periphery of the housing, and an ascending force caused by buoyancy generated by heating in a low-temperature oil tank and a descending force generated by increasing the specific gravity due to air cooling are used. In addition, a method of circulating the water, a method of forcibly circulating with a pump or a screw, and a method of cooling using a refrigeration cycle are also effective. In the refrigeration cycle, a vapor compression type using ammonia, hydrocarbons, carbon dioxide or the like is preferable, but other types such as an air refrigeration type, a vapor injection type, an absorption type, an adsorption refrigeration type, etc. may be used.
In any of the above methods, heat is taken from the low oil tank and the heat is transferred to the outside. The cooling method employed in each product configuration is the temperature in the low temperature region of the low temperature oil tank. Has a cooling ability to keep the temperature at 80 ° C. or lower, preferably 70 ° C. or lower. However, although an excessively low temperature is suitable for precipitation, it is not preferable because it requires a larger cooling capacity and may impair the economy.
As a method for managing these temperatures, a method of providing a temperature sensor at the top of the low temperature region is preferable, but in addition to this, a method of providing a temperature sensor at another point in the low temperature oil tank or a cooling tank is also possible. In this case, it is necessary to perform temperature management after sufficiently grasping the correlation between the oil temperature or water temperature at the sensor position to be provided and the temperature at the top of the low temperature region.
これらの結果揚げカスは炭化の進行やこれに伴う油の劣化もなく、高温油槽に浮遊して食材に付着することもなく、油はねや水蒸気及びオイルミストは減少し、厨房内の環境は改善し、清掃の負担を軽減し、筐体内の汚れも減少し、温度が低い低温油槽内の低温領域では油が劣化することはなく、高温油槽内においても、高温の油が水又は気化した水分と接触する機会が減少することで油の劣化は抑制され、揚げ物の風味が向上する効果を生み、作業は安全で揚げカスが自然発火することも油煙を発することもない。 Also in the configuration according to the present invention, water having a small mass is vaporized, but moisture having a larger mass falls due to a difference in specific gravity while moving violently due to convection, etc. Passing through, dropping to a low temperature region of 80 ° C or lower where the fluidity is low, precipitating, being stored at a low temperature until discharged, or finishing cooking, and discharged together with low temperature oil and fried residue Is possible.
As a result, the fried residue does not progress in carbonization and the accompanying oil deterioration, floats in the high temperature oil tank and does not adhere to food, oil splashes, water vapor and oil mist decrease, and the environment in the kitchen is reduced. Improve, reduce the burden of cleaning, reduce the dirt in the housing, the oil does not deteriorate in the low temperature region of the low temperature oil tank, the high temperature oil is water or vaporized in the high temperature oil tank By reducing the chance of contact with moisture, the deterioration of the oil is suppressed, and the effect of improving the flavor of the deep-fried food is produced. The operation is safe and the fried residue does not spontaneously ignite or emit smoke.
ここで用いる栓とは回転させて開閉を行うかバネによって圧着と解放を行う蓋であって、多くはステンレス製であり、漏れを防ぐためにフッ素系ゴム等の耐熱ゴム又は膨張黒鉛その他のシール材によるオーリング又はシートが設けられている。
栓による方法であれば、低温油槽の低温領域に直接排出口を設けることも可能であり、しかも詰まりにくい排出口が必要であれば、最大は低温領域の底部の面積に近い大きさが可能であり、空間的に余裕のない場合においても設けることができる。 A second configuration having a pipe and / or a valve or a plug according to the present invention will be described below. First, a structure in which a plug is provided and a configuration in which a pipe and a plug are provided will be described.
The stopper used here is a lid that rotates and opens or closes, or is crimped and released by a spring, and is mostly made of stainless steel, and heat-resistant rubber such as fluorinated rubber or expanded graphite or other sealing materials to prevent leakage O-rings or seats are provided.
If it is a method using a stopper, it is possible to provide a discharge port directly in the low temperature region of the low temperature oil tank, and if a discharge port that is difficult to clog is required, the maximum size can be close to the area of the bottom of the low temperature region. Yes, it can be provided even when there is no space.
具体的には、低温領域の最深部にメインドレインを兼ねた排出管を設ける方法が最も一般的であり、メインドレインとは別に、メインドレインの上方に揚げカスや水分を含んだ油を上向きに吸い込むように排出管を設ける構成も有効である。これらの排出管は随時開閉できる弁を有しており、弁は手動でも電動でも良い。 Next, a method for providing piping and valves will be described. In cooking, in which a large amount of fried residue and moisture are continuously generated mainly due to business use, if left untreated, it overflows from the low temperature region and approaches the heater, so it is necessary to remove this during cooking.
Specifically, the most common method is to provide a discharge pipe that also serves as the main drain at the deepest part of the low temperature region. Apart from the main drain, the frying waste and oil containing moisture are directed upward. A configuration in which a discharge pipe is provided so as to suck is also effective. These discharge pipes have valves that can be opened and closed at any time, and the valves may be manually operated or electrically operated.
また、弁及び/又はポンプを電動とした上で、タイマー情報やセンサー情報により排出を自動化することも有効であり、同様に温度センサーの情報に基づいて冷却の実行と停止、及び/又は強弱調節によって低温油槽の温度制御を自動化することも有効である。 Finally, a method using piping will be described. Separately from the main drain, a discharge pipe is provided in the low temperature region, and a screw pump that rotates and conveys a screw with spiral teeth, a gear pump that conveys with two rotating gears, a tube pump, etc. A method of providing a pump capable of transporting a fluid having a low fluidity and a fried residue which is a solid substance, and performing the suction and discharge is preferable because the position of the discharge destination, particularly the height, can be freely selected. Further, this method is preferable in that it is easy to adjust the discharge speed and the discharge amount, and therefore, it is possible to continuously discharge, and the variation of the cooking surface accompanying the discharge can be reduced. A siphon method is also effective. Furthermore, such pumps suck the fried residue and moisture-containing oil, or suck and push up and discharge at a position higher than the cooking surface, remove the fried residue while dropping by gravity, separate the moisture, and then The method of returning the oil to the oil tank is effective.
It is also effective to automate the discharge by using timer information and sensor information after making the valve and / or pump electric. Similarly, the cooling is executed and stopped and / or the intensity is adjusted based on the temperature sensor information. It is also effective to automate the temperature control of the low temperature oil tank.
また配管及び弁、又は配管を有する方法を用い、調理中に、排出による調理面の変動が小さくなるように連続又は間欠に排出を行えば、調理の中断も必要とせず、揚げカスや水分を低温の状態で外部に回収することが可能であり、作業は安全で、低温で回収した揚げカスは自然発火することもない。 The effect by a 2nd structure is demonstrated. As described above, according to the method of providing a plug or a pipe and a plug, it is premised that the oil is cooled after the cooking is finished and then discharged, but the stored fried residue and moisture can be recovered to the outside. It is possible, the work is safe, and the collected fried residue does not ignite spontaneously on contact with air.
Also, using a method with pipes and valves, or pipes, if cooking is performed continuously or intermittently so that fluctuations in the cooking surface due to the discharge are reduced, cooking will not be interrupted, and fried residue and moisture will be removed. It can be recovered outside at a low temperature, the operation is safe, and the fried residue recovered at a low temperature does not spontaneously ignite.
空隙の大きさは2~20mmの円形や1~20mmのスリットを多く用いるが、一般的な大きさのパン粉を使用する調理においては8~10mmの円形や5~8mmのスリットが好ましく、空隙でない部分は空隙に向かって傾斜していることが好ましい。
また、水平断面積に対する流路面積の開口率は20~80%、好ましくは40~60%であり、これより開口率が低いと対流の抑止効果が小さく、逆に高いと揚げカスや水分が通過しにくくなる。なお当構造体に用いる素材は厚さが0.3~2mmのステンレス板でも良いが、1~10mmのフッ素系樹脂やセラミック等、熱伝導率の低いものが好ましい。 Hereafter, the structure which has the space | gap which is the 3rd structure by this invention is demonstrated. The shape of this structure covers the horizontal cross section of the oil tank, and provides clearances for expansion between the oil tank wall surfaces on all sides, and has a plate-like structure of 0.3 to 10 mm with many holes. , One with a dish-like slope at the top of the hole, one with a slit instead of a hole, a method in which isosceles triangular prisms are arranged horizontally with an apex on the isosceles as a ridgeline, and a similar mountain There are a method of forming a mold with an inclined shape with a plate, and a grid-like adjacent grid having a gap every other square, and a non-void portion having a pyramid-like inclined structure.
As for the size of the gap, a circle of 2 to 20 mm and a slit of 1 to 20 mm are often used. However, in cooking using breadcrumbs of a general size, a circle of 8 to 10 mm or a slit of 5 to 8 mm is preferable and not a gap. The portion is preferably inclined toward the gap.
In addition, the opening ratio of the flow path area with respect to the horizontal cross-sectional area is 20 to 80%, preferably 40 to 60%. It becomes difficult to pass. The material used for the structure may be a stainless plate having a thickness of 0.3 to 2 mm, but a material having a low thermal conductivity such as a fluorine resin or ceramic having a thickness of 1 to 10 mm is preferable.
また当構造体とヒーターの間に3~60mm、好ましくは5~30mmの距離を置いて設置するが、これにより対流の流動性が確保されて高温油槽の油は加熱されやすい一方、流動性の不足によるヒーターの過熱や、輻射熱による当構造体の温度上昇、また低温油槽内の温度上昇が避けられ、本発明による第一又は第二の構成によるフライヤーの効果を助長する効果をもたらす。 According to the third configuration in which the structure having the voids is provided, the fried residue and moisture fall in the oil due to the difference in specific gravity, pass through the voids of the structure, and further fall and settle in the low temperature region. On the other hand, this structure is an obstacle to rocking when a large amount of ingredients are added or when a cooking worker stirs, and to the intense up and down flows that are noticeable when ingredients with a lot of moisture are added. Since it works and is suppressed, the temperature of the oil below it is difficult to rise, and the required cooling capacity is low.
In addition, it is installed with a distance of 3 to 60 mm, preferably 5 to 30 mm, between the structure and the heater. This ensures the convection fluidity and the oil in the high-temperature oil tank is easily heated. Overheating of the heater due to shortage, temperature rise of the structure due to radiant heat, and temperature rise in the low temperature oil tank are avoided, and the effect of promoting the fryer effect of the first or second configuration according to the present invention is brought about.
本発明の構成によるフライヤーでは、低温油槽は冷却槽及び/又は冷却管によって低温に保たれており、従って一般フライヤーのように煙突効果によって冷却を行う必要はない。このため筐体内の空間を低温油槽上部の位置で遮断することが可能となり、その結果筐体上部の高熱を利用した煙突効果による厨房内空気の吸引はなくなり、油煙やオイルミストなどによる筐体内部の汚れは激減し、日常の清掃作業を容易にし、厨房内に放出する排熱量を減少させ、従ってフライヤーの熱効率は向上し、厨房等の空調に必要とするエネルギー量を減少させる効果をもたらす。
また、遮断された上部の空間を耐熱断熱材で満たすか、その一部又は全部を真空構造とするか、同空間が接する各面を耐熱断熱材で覆えば、上記の効果をさらに高め、作業者がフライヤーから受ける輻射熱も大幅に減少する。 Below, the other structure which promotes an effect by using together with this invention is demonstrated.
In the fryer according to the configuration of the present invention, the low-temperature oil tank is kept at a low temperature by the cooling tank and / or the cooling pipe, and therefore it is not necessary to perform cooling by the chimney effect unlike the general fryer. For this reason, it becomes possible to block the space in the casing at the upper part of the low temperature oil tank, and as a result, the suction of the air in the kitchen due to the chimney effect using the high heat at the top of the casing is eliminated, and the interior of the casing due to oil smoke or oil mist etc. Dirt is drastically reduced, facilitating daily cleaning work, reducing the amount of exhaust heat released into the kitchen, thus improving the thermal efficiency of the fryer and reducing the amount of energy required for air conditioning of the kitchen and the like.
In addition, if the blocked upper space is filled with a heat-resistant heat insulating material, or part or all of the space is made into a vacuum structure, or if each surface in contact with the space is covered with a heat-resistant heat insulating material, the above effect is further enhanced, The radiant heat that the person receives from the flyer is also greatly reduced.
また大電力によって加熱するフライヤーにおいて顕著であるが、電源制御のためのリレーや制御基板は高熱を発するので、水槽がこれらの冷却機能を兼ねる構成とすれば、冷却能力も高いうえに追加的コストも軽微となり、空冷の場合のようにこれらの部品の近傍に汚れが集積することもない。 Moreover, in the structure which covered the said low-temperature oil tank with the water tank, the structure which interrupts | blocks the space inside a housing | casing with a water tank including the position of a low-temperature oil tank upper part is effective. As a result, a structure in which the outer peripheral surface of the water tank is exposed to the outside of the housing is possible, resulting in an expansion of the water tank volume, and a structure that is air-cooled from the outer peripheral surface, thereby reducing the opportunity for water injection, It becomes possible to improve the degree of freedom in the lower part of the housing by flattening the water tank.
In addition, it is conspicuous in a fryer that is heated by a large amount of power, but the relay and control board for controlling the power supply generate high heat, so if the water tank also has these cooling functions, the cooling capacity is high and the additional cost is increased. And the dirt does not accumulate near these parts as in the case of air cooling.
この結果、本発明によるフライヤーから排出した油から揚げカス及び水分を除去した油を、又は調理による減少を補うために別途追加する油を、油供給ホッパーを経由して調理中に給油しても低温油槽の油温を上昇させることはなく、高温油槽の油温を低下させることも無駄な再加熱の必要もなく、エネルギー効率を改善する効果をもたらす。
また油供給ホッパーを経由して給油を行えば、万一供給する油に水分が含まれていても高温の油と直接接することはなく、水分は加熱されることなく低温油槽に達し落下して沈殿するので、油はねを引き起こすことも油の劣化を引き起こすこともない。このため長時間にわたる連続的な調理においても、本発明の効果を助長して劣化の少ない油による調理を継続でき、供給する油を油供給ホッパーに投入しその直後に排出を行えば、排出による調理面の変動を抑える効果も発揮する。
このほか、低温領域を含め低温油槽の底部の傾斜角が小さい場合に、揚げカス及び水分の滑落を促進するために振動用モーターを設ける方法も有効である。 A fixed or detachable oil supply hopper is provided at a position higher than the cooking oil level, and this hopper and a low-temperature oil tank are connected by an oil supply pipe. In the fixed type, the oil supply hopper and the oil supply pipe are supplied. It is also effective to cover the tube with a heat-resistant heat insulating material and to be made of a material having low thermal conductivity such as a resin.
As a result, oil that has been removed from frying waste and moisture from the oil discharged from the fryer according to the present invention, or oil that is separately added to compensate for the decrease due to cooking, may be supplied during cooking via the oil supply hopper. The oil temperature of the low-temperature oil tank is not increased, the oil temperature of the high-temperature oil tank is not lowered, and unnecessary reheating is not required, which brings about an effect of improving energy efficiency.
Also, if oil is supplied via the oil supply hopper, even if the supplied oil contains moisture, it will not come into direct contact with the hot oil, and the moisture will reach the low temperature oil tank and fall without being heated. Because it precipitates, it does not cause oil splashing or oil degradation. For this reason, even in continuous cooking over a long period of time, cooking with less deteriorated oil can be continued by promoting the effects of the present invention, and if the supplied oil is put into the oil supply hopper and discharged immediately thereafter, it will depend on the discharge. It also has the effect of suppressing cooking surface fluctuations.
In addition to this, when the inclination angle of the bottom of the low-temperature oil tank including the low-temperature region is small, a method of providing a vibration motor is also effective in order to promote the slipping of the frying residue and moisture.
具体的には、低温油槽の傾斜面に、低温領域の一部である貯留部を設け、貯留部は上部より下部が膨らんでおり、膨らみは一方向にのみ偏っており、膨らみのある方向とその反対側の油槽上部には、油槽を傾けて油を外部に注げるように注ぎ口を設けている。
調理が終了し油が冷えた後に、従って揚げカスや水分が貯留部に十分沈殿した状態で、膨らみのある方向とは逆の油槽の端をゆっくりと最大90度になるまで持ち上げることによって、揚げカスや水分が除去された油を油槽の外部に注ぎ、取り出すことができる。
貯留部には揚げカスと水分及び油が残るので、今度は反対方向にゆっくり傾ければ、これらを外部の容器に取り出すことができ、この際ステンレス等によるメッシュ及び/又は濾紙又はペーパータオル等を通過させて揚げカスを除去すれば、水と油は容器内で徐々に分離し、再利用に適した油を回収することができる。 If the volume of the low temperature region is larger than the assumed amount of frying residue and moisture generated, it is not necessary to discharge the fried residue until the end of cooking, and a configuration without an outlet in the low temperature region is possible. Suitable for fryer with a volume of 10 liters or less, preferably 5 liters or less.
Specifically, a storage part that is a part of the low temperature region is provided on the inclined surface of the low temperature oil tank, the storage part is swelled in the lower part from the upper part, the bulge is biased only in one direction, and the direction with the swell The upper part of the oil tank on the opposite side is provided with a spout so that the oil tank is inclined and oil can be poured outside.
After cooking is complete and the oil has cooled, fry by slowly lifting the end of the oil tank opposite the bulging direction to a maximum of 90 degrees with the fried residue and moisture sufficiently settled in the reservoir. Oil from which scum and moisture have been removed can be poured out of the oil tank and taken out.
Since the fried residue, moisture and oil remain in the reservoir, if you tilt it slowly in the opposite direction, you can take them out to an external container, and pass through a stainless steel mesh and / or filter paper or paper towel. If the fried residue is removed, water and oil are gradually separated in the container, and oil suitable for reuse can be recovered.
一般的にほとんどの揚げ調理は165~190℃の範囲で行われるが、低温で長時間かけて行う調理では100℃に近い低い温度とする場合もあり、高温で仕上げることで食感を高める調理では短時間であるが200℃を超える温度で調理を行うこともある。これらを含めて100~210℃での揚げ調理を行う場合に、底部から加熱する方法で行えば、水分は逃げ場がないので全量が気化してしまい、同じく逃げ場のない揚げカスの炭化も進む。また一般フライヤーを用いた調理では、調理開始当初は低温油槽の温度は低く揚げカスや水分は沈殿可能であるが、大量の調理を行う場合や長時間に及ぶ調理では低温油槽の油温も上昇してしまい、この結果水分のほとんどが気化し揚げカスの炭化も進行することとなり、炭化した揚げカスが食材に付着することもある。 The following is a description of the fried cooking method according to the present invention.
In general, most fried cooking is carried out in the range of 165 to 190 ° C. However, when cooking over a long time at a low temperature, the temperature may be as low as 100 ° C. Then, although it is a short time, cooking may be performed at a temperature exceeding 200 ° C. In the case of fried cooking at 100 to 210 ° C. including these, if the method of heating from the bottom is performed, the moisture is not escaped and the whole amount is vaporized, and the carbonization of the fried residue without escape is also promoted. In addition, in cooking using a general fryer, the temperature of the low temperature oil tank is low at the beginning of cooking, and fried residue and moisture can be precipitated, but the oil temperature in the low temperature oil tank also increases when cooking a large amount of time or cooking for a long time. As a result, most of the moisture is vaporized and carbonization of the fried residue proceeds, and the carbonized fried residue may adhere to the food.
なおポンプを用いて排出を行なう場合等においては、時間当たりの排出量を少なくして連続的に排出を行なっても良い。
これに対して揚げカス及び水分の発生量が少ない調理においては、排出における時間当たりの排出量を減少させるか排出の間隔を長くするが、調理中は揚げカスや水分の排出を行わず低温領域に貯留し、調理終了後に、高温油槽の温度も低下したことを確認したうえで排出又は除去作業を行う方法も可能である。 In cooking that generates a lot of fried debris, it is equivalent to the amount reduced by discharge without interrupting cooking due to fluctuations in the cooking surface by intermittently discharging the precipitated fried debris and moisture with oil during cooking. If oil is supplied to the oil tank, cooking can be continued. At this time, the fluctuation range due to the discharge is preferably 20 mm or less, more preferably 10 mm or less, and the discharge amount allowed at one time is obtained by multiplying the horizontal sectional area of the oil tank by the above-described fluctuation range.
In the case of discharging using a pump, etc., discharging may be performed continuously with a reduced discharge amount per time.
On the other hand, in cooking where the amount of fried residue and moisture generated is small, the amount of discharge per hour in discharge is reduced or the interval between discharges is increased, but during cooking, the fried residue and moisture are not discharged and the temperature is low. It is also possible to perform a discharge or removal operation after confirming that the temperature of the high-temperature oil tank has also decreased after the cooking is completed.
筐体1の内部の空間は水槽天井面と同じ高さにおいて筐体内仕切板1aによって上下に分断し、このうち上部筐体内空間1cと接する各面には耐熱断熱材1bを施している。また、オーバーフロー排出管3bは水槽3の最上端から上方に向かって設置し、その後に湾曲させて下部に向かって落下させており、その先は水槽排水管3cと合流したうえで排水用ホースに接続し排水設備に導く。また水槽3の排水に用いる水槽排水管3cは水槽3の前面に近い最下端に設けられ、下部でオーバーフロー排出管3bに接続している。 The entire low
The space inside the
対流防止部2eは4ミリ厚の耐熱フッ素樹脂板に、直径9mmの穴を多数開けた構造で開口率は50%、4枚に分割されており、ヒーター2c中央の開口部から下部に挿入され、同じく開口部から挿入される対流防止部支持構造2fによって、油槽2全体を水平に分断するように設置する。
ヒーター2c上部には調理時に食材が直接ヒーター2cに触れないように、またこれより下部に落下しないように食材落下防止網2pを設けている。
電源用のソリッドステートリレー5b及び電磁開閉装置5cは水槽3が冷却装置となるように水槽3を背にして正面側に設置され、そのうえで電源ボックス5aに収納されており、同様に表示部5e、タイマー機能を含む制御基板5f及び警告音発生装置2qは表示・制御ボックス5dに収納されており、ケーブル類の出入り口はパッキンを施し、水や油が内部に入らない構造としており空気の流通も極力遮断している。
低温領域センサー2rが一定値以上の温度を検知した場合に、警告音発生装置2qが排出を促す警告音とは別の警告音を発して注水を促すが、その一定値は60℃から80℃まで可変であり初期値を70℃としている。また高温油槽2bには調理温度調節用の温度センサー2mを設けている。 As shown in FIG. 3, the
The
In the upper part of the
The
When the low
第一沈殿槽4c、第二沈殿槽4d、第三沈殿槽4eは仕切られているが一体構造で、第一沈殿槽と第二沈殿槽の仕切りには油や水分が通過するための穴4hが、第二沈殿槽と第三沈殿槽の仕切りには縦方向にスリット4jが設けられており、また最初に油が落下する第一沈殿槽4cから第二沈殿槽4dへ向かって、また第三沈殿槽4eから第二沈殿槽4dに向かっても傾斜があり、沈殿した水分を排出する開閉装置を備えた沈殿水排水管4fを第二沈殿槽4dに設けている。また、水分の分離が進んだ油は第三沈殿槽4eからヒシャクによって汲み出すが、油量が少ないときにも作業が容易になるように第一沈殿槽4cの底部が第三沈殿槽4eに対して落差を持っている。
また清掃時に油の全量を落下させる必要から、三つの沈殿槽の合計容積はこれを可能とする40リットルで、浄化部車輪4gを備えている。油槽2の正面上部には油供給ホッパー6aを設け、その底部斜面最下部の高さ位置は調理油面2aと同一付近であり、扁平な形状の油供給管6cを経由して油槽底部2hの斜面に沿う方向で低温油槽2gに接続しており、油供給ホッパー6a及び油供給管6cの周囲は耐熱断熱材1bにより覆われている。 The
The
Moreover, since it is necessary to drop the whole amount of oil at the time of cleaning, the total volume of the three sedimentation tanks is 40 liters which enables this, and is equipped with a
1)厨房の室温及び水槽3内の水温 22℃
2)注水を促す警告音を発する低温領域センサー2rの温度設定 70℃
3)注水する水道水の温度 19℃
4)1回の注水量及びこれに要する時間 10リットル/60秒
5)加熱前の調理温度センサーの温度 23℃
6)調理設定温度 180℃
7)排出量及び排出間隔 1回2リットル/10分ごと
8)浄化部4には調理開始前に油4リットルを投入した。 Using the fryer configured as described above, cooking was performed according to the fried cooking method of the present invention. The conditions before starting cooking are as follows.
1) The room temperature of the kitchen and the water temperature in the
2) Temperature setting of the low
3) Temperature of tap water to be poured 19 ℃
4) The amount of water to be poured once and the time required for this 10 liters / 60 seconds 5) The temperature of the cooking temperature sensor before heating 23 ° C.
6) Cooking set temperature 180 ℃
7) Discharge amount and
1)冷凍コロッケ80g×20個
2)冷凍ポテトフライ1.5Kg
3)冷凍魚フライ120g×15個
4)冷凍鳥の唐揚 1.5Kg The following four types of cooking objects were made in one cooking, and cooking was performed 9 times each, with a total of 36 times for 3 hours while changing the type at intervals of 5 minutes.
1) Frozen croquettes 80g x 20 pieces 2) Frozen potato fries 1.5Kg
3) Frozen fish fried 120g x 15 4) Frozen chicken fried 1.5Kg
1)加熱を開始し180℃に達したあと1回目の調理を開始し、3回目の調理を開始した直後に第三沈殿槽4eから油2リットルを油供給ホッパー6aに投入し、続けて1回目の排出を行ったところ、調理油面はまず2mm上昇し、排出によってそこから8mm低下し、その後徐々に上昇して排出から20秒後に元の調理油面位置に回復した。この排出では少量の揚げカスが揚げカス分離部4aに認められた。
2)同様に5回目の調理を開始した直後に第三沈殿槽4eから油2リットルを油供給ホッパー6aに投入し、2回目の排出を行い、3回目以降の排出も同様に行った。
3)最終36回目の調理終了後までに、調理による減少を補うため、新規の油合計3リットルを6回に分けて油供給ホッパー6aに追加した。
4)調理終了後においては加熱を停止したが、その後も同様に10分ごとに給油と排出を繰り返し、調理終了後に4回の排出を行った。
5)この間、1回目の調理開始から127分で最初の注水を促す警報音が発せられたので注水を行い、以後151分と176分に同様に注水を行った。また、調理終了後においては加熱を停止したが、その後も同様に10分ごとに給油と排出を繰り返し、調理終了後にも4回の排出を行った。
6)この間2回目、3回目と排出に含まれる揚げカスは徐々に増加し、4回目以降ほぼ同程度となり、調理後に回収されたものも含めて、最終排出を行ったあとそのまま揚げカス分離部4aに30分放置した状態で揚げカスの体積は1.5リットル、温度は36℃であり、同じく微細固形物フィルター4bで回収された量は60ミリリットル、同じ時点で第二沈殿槽4dの沈殿水排水管4fから回収できた水は180ミリリットルであった。また、回収された揚げカスは炭化が進んでおらず、全体にやや黄土色がかったクリーム色で、茶色く色づいた揚げカスも少量混じっていた。なお同時点で、油槽内には揚げカスおよび沈殿した水はほとんど認められなかった。
7)また最終回の調理終了直後に、高温油槽の油の温度は180℃であった。赤外線放射方式の温度計によって筐体外周各部の温度を計測したところ、左右側面の床から300mmの地点で35℃、750mmの地点で44℃、筐体天井面でも50℃であり、正面及び左右側面には50℃以上の地点はなかった。 The cooking process and results were as follows.
1) Heating is started, and after reaching 180 ° C., the first cooking is started. Immediately after the third cooking is started, 2 liters of oil is introduced from the
2) Similarly, immediately after starting the fifth cooking, 2 liters of oil from the
3) By the end of the final 36th cooking, a total of 3 liters of new oil was added to the
4) Although heating was stopped after cooking was completed, oil supply and discharge were repeated every 10 minutes in the same manner, and four discharges were performed after cooking was completed.
5) During this period, an alarm sound for prompting the first water injection was issued in 127 minutes from the start of the first cooking, so water was injected, and thereafter water was injected in the same manner at 151 minutes and 176 minutes. In addition, heating was stopped after cooking, but after that, oiling and discharging were repeated every 10 minutes in the same manner, and discharging was performed four times after cooking.
6) During this period, the amount of deep-fried debris included in the second and third discharges gradually increases and becomes almost the same level after the fourth, including those recovered after cooking. The volume of the fried residue is 1.5 liters and the temperature is 36 ° C. after being left in 4a for 30 minutes, and the amount recovered by the fine
7) Immediately after the final round of cooking, the temperature of the oil in the high-temperature oil tank was 180 ° C. When the temperature of each part of the outer periphery of the case was measured with an infrared radiation type thermometer, it was 35 ° C. at a point 300 mm from the floor on the left and right sides, 44 ° C. at a point 750 mm, and 50 ° C. at the ceiling of the case. There were no spots above 50 ° C on the side.
さらに、一般フライヤーであれば筐体の上部は触れると火傷をするほど高温であり、調理作業者はフライヤーから強い輻射熱を感じるが、本発明によるフライヤー及び揚げ調理方法では筐体の温度が低く保たれているため、筐体に触れた事による火傷の危険も輻射熱による作業環境の悪化もほとんどない。 What can be said from the above results is that if cooking is performed by the fried cooking method according to the present invention using the embodiment according to the present invention, it is possible to safely recover the fried residue and moisture during cooking. The fluidity at the time of discharge is maintained by not carbonizing, the fluctuation of the cooking surface due to discharge is small, cooking can be continued, and the fried residue is not carbonized and spontaneously ignited by being recovered at low temperature However, the amount of water vapor is reduced because water can be recovered as water.
Furthermore, in the case of a general fryer, the upper part of the casing is hot enough to cause burns when touched, and the cooking operator feels strong radiant heat from the fryer. However, in the fryer and fried cooking method according to the present invention, the casing temperature is kept low. Therefore, there is almost no risk of burns due to touching the casing and no deterioration of the work environment due to radiant heat.
1)油量:34リットル
2)ヒーター消費電力:10kW
3)ヒーター表面積あたりの電力密度:3W/cm2
4)油槽面積:2000cm2
比較を行う一般フライヤーは自立式であること、消費電力、ヒーターの表面積あたりの電力密度及び油槽面積は同等であるが、油量は34リッターである。本発明の実施形態では油量は30リットルであるが、排出時に追加する油量の2回分、4リットルを予め浄化部4に投入して開始しており比較条件は整っている。 Next, the performance of suppressing the deterioration of the oil was compared with a heating wire type self-supporting general fryer. The specifications of the general flyer to be compared are as follows.
1) Oil volume: 34 liters 2) Heater power consumption: 10kW
3) Power density per heater surface area: 3 W / cm 2
4) Oil tank area: 2000 cm 2
The general fryer to be compared is self-supporting, power consumption, power density per heater surface area, and oil tank area are the same, but the amount of oil is 34 liters. In the embodiment of the present invention, the amount of oil is 30 liters. However, two liters of oil amount to be added at the time of discharging are started by adding 4 liters to the
表1はTPM値の計測結果であり、この結果から本発明の実施形態1及び揚げ調理方法による調理が、油の劣化を抑制する効果において勝っており、油交換の頻度を減らすことができると言える。
Table 1 shows the measurement results of the TPM value. From this result, cooking by the first embodiment of the present invention and the fried cooking method is superior in the effect of suppressing the deterioration of oil, and the frequency of oil change can be reduced. I can say that.
また前記実験の2日目午後の冒頭から行った4種類の調理結果について食味比較テストを行った。実験方法は、AB2つの皿に乗った同種の揚げ物を、どちらがおいしいと感じるか、A又はBで回答するもので、被験者は12名である。
この結果本実施形態がおいしいとした人数及び比率は下記である。
1)冷凍コロッケ 9名 75%
2)凍ポテトフライ 10名 83.3%
3)冷凍魚フライ 8名 66.7%
4)冷凍鳥の唐揚 9名 75%
なお、調理中に両フライヤーの筐体の背面から100mm後方、かつ同最上部から300mm上方において温度を計測したところ、一般フライヤーにおいては56℃であり本実施形態においては45℃であり、側面上方においても同様に有意な差が確認された。
また、2日間の調理終了後に、10mほど離れている両フライヤーの周辺の状態を確認した。一般フライヤーでは油はねの跡が筐体及び周辺の床まで広範囲で見られたが、本実施形態においては明らかに痕跡が小さく、その範囲も狭かった。また油はねの跡とは別に、一般フライヤーでは周囲の床や壁が広い範囲でヌルヌルとして油っぽく、これはオイルミストの影響であり、本実施形態の周囲はその程度が明らかに軽く、筐体内部の油汚れにおいても同様の差があり、清掃に要した時間は本実施形態が一般フライヤーの半分であった。 In addition, although the oil reduced by cooking was added by the end of the last cooking, the total amount was 12 liters in this embodiment, and 13.5 liters in a general fryer. This difference was presumed to be due to the disappearance of oil splashes and oil mist, and the difference in the lack of oil in the deep-fried food.
Moreover, the taste comparison test was done about four types of cooking results performed from the beginning of the afternoon of the 2nd day of the said experiment. The experimental method is to answer by A or B which of the same kind of deep-fried food on AB two dishes is felt, and there are 12 subjects.
As a result, the number and ratio of delicious foods according to this embodiment are as follows.
1) Frozen croquettes 9 people 75%
2) Frozen potato fries 10 people 83.3%
3) Frozen fish fried 8 people 66.7%
4) Frozen chicken 9 people 75%
During cooking, the temperature was measured 100 mm behind the back of the housings of both the fryer and 300 mm above the top, and it was 56 ° C. for the general fryer and 45 ° C. in the present embodiment. Similarly, a significant difference was confirmed.
In addition, after the completion of cooking for two days, the state of the surroundings of both fryer separated by about 10 m was confirmed. In the general fryer, the trace of the oil splash was seen in a wide range up to the casing and the surrounding floor, but in the present embodiment, the trace was clearly small and the range was also narrow. In addition to the traces of oil splashes, the general fryer is oily as a slimy oil on a wide range of surrounding floors and walls. This is due to the effect of oil mist, and the extent of this embodiment is clearly light. There was a similar difference in oil stains inside the body, and the time required for cleaning was half that of a general flyer.
油槽12の、ヒーター13より上部は高温油槽12a、下部は低温油槽12b、その下部は低温領域の一部である貯留部12cに向かって傾斜している。貯留部12cは下部が一方向に膨らんだ形状をしており、底部は膨らんだ方向に傾斜し、天井は気泡が逃げられるよう上部に向かって傾斜し、貯留部12cの膨らみのある側及び相対する側の油槽12の上部には外部への注ぎ口12dを設けており、油量は3リットルである。 In the following, an embodiment for a small desktop that does not have a discharge port in a low temperature region will be described. As shown in FIG. 7, it is composed of a stainless steel casing /
The upper part of the
また、透明耐熱ガラスによる確認窓11eを貯留部12cの上部およびその反対面、および筐体兼水槽11の両面に設け、フライヤーの向こう側まで見通せるように、また両方向から揚げカスの沈殿状態及び堆積量を確認できるようにしている。
筺体兼水槽11の水の容積は調理時排水口11bまで2.7リットル、終了時排水口11cまで3.4リットルあり、筐体兼水槽11にはコントロールボックスを着脱するためのコントロールボックス支持構造11fが固定されている。 The lower part of the low-
In addition, a
The volume of the water in the enclosure /
調理終了後は油の温度が自然に下がるのを待っても良いが、水位調整栓11dを調理時排水口11bに付け替えて注水を行えば水位は終了時排水口11cまで上がり、流水による冷却効果により短時間で油の温度は低下する。 When cooking, oil is filled up to the
After cooking, the oil may wait for the temperature to drop naturally, but if the water
以上の通り実施例2による構成を用い本発明による揚げ調理方法を行えば、実施例1と同様に発明の効果を得ることができる。また短時間で油の温度を低下させることで、油の温度が下がるのを待てず、高温で作業を行うことによる事故を減少させることができる。 After the temperature of the oil has dropped, remove the
If the fried cooking method by this invention is performed using the structure by Example 2 as mentioned above, the effect of invention can be acquired similarly to Example 1. FIG. Moreover, by lowering the temperature of the oil in a short time, it is not possible to wait for the temperature of the oil to drop, and accidents caused by working at a high temperature can be reduced.
1a 筐体内仕切板
1b 耐熱断熱材
1c 上部筐体内空間
1d 脚部
2 油槽
2a 調理油面
2b 高温油槽
2c ヒーター
2d ヒーター下部対流領域
2e 対流防止部
2f 対流防止部支持構造
2g 低温油槽
2h 油槽底部
2i 集積部
2j 排出口
2k 開閉弁
2l 操作用ロッド
2m 調理温度センサー
2n 排出管
2o ヒーター取付部
2p 食材落下防止網
2q 警告音発生装置
2r 低温領域センサー
3 水槽
3a 注水管
3b オーバーフロー排出管
3c 水槽排水管
3e 注水開閉装置
4 浄化部
4a 揚げカス分離部
4b 微細固形物フィルター
4c 第一沈殿槽
4d 第二沈殿槽
4e 第三沈殿槽
4f 沈殿水排水管
4g 浄化部車輪
4h 穴
4j スリット
5a 電源ボックス
5b ソリッドステートリレー
5c 電磁開閉装置
5d 表示・制御ボックス
5e 表示部
5f 制御基板
6a 油供給ホッパー
6b 蓋
6c 油供給管
11 筐体兼水槽
11a 注水口
11b 調理時排水口
11c 終了時排水口
11d 水位調整栓
11e 確認窓
11f コントロールボックス支持構造
11g 水温確認ラベル
11h 脚
12 油槽
12a 高温油槽
12b 低温油槽
12c 貯留部
12d 注ぎ口
12f 調理油面
12g 調理時喫水線
13 ヒーター
14 コントロールボックス
14a 温度設定ダイアル
14b 電源コード
14c 振動用モーター
15 揚げカゴ
15a ハンドル
A 正面
B 背面
C 水道水 DESCRIPTION OF SYMBOLS 1 Housing | casing 1a Partition plate 1b Heat-resistant heat insulating material 1c Upper housing | casing space 1d Leg part 2 Oil tank 2a Cooking oil surface 2b High temperature oil tank 2c Heater 2d Heater lower convection area 2e Convection prevention part support structure 2g Low temperature oil tank 2h Oil tank bottom 2i Accumulation part 2j Discharge port 2k Open / close valve 2l Operation rod 2m Cooking temperature sensor 2n Drain pipe 2o Heater mounting part 2p Food fall prevention net 2q Warning sound generator 2r Low temperature area sensor 3 Water tank 3a Water injection pipe 3b Overflow discharge pipe 3c Water tank drain pipe 3e Water injection switch 4 Purification section 4a Deep-fed separator 4b Fine solid filter 4c First sedimentation tank 4d Second sedimentation tank 4e Third sedimentation tank 4f Precipitation water drain pipe 4g Purification section wheel 4h Hole 4j Slit 5a Power supply Box 5b Solid state relay 5c Electromagnetic switchgear 5d Display / control box 5e Table 5f Control board 6a Oil supply hopper 6b Lid 6c Oil supply pipe 11 Case / water tank 11a Water inlet 11b Drain outlet 11c during cooking Drain outlet 11d Water level adjusting plug 11e Check window 11f Control box support structure 11g Water temperature check label 11h Leg 12 Oil tank 12a High temperature oil tank 12b Low temperature oil tank 12c Storage part 12d Spout 12f Cooking oil surface 12g Cooking water line 13 Heater 14 Control box 14a Temperature setting dial 14b Power cord 14c Vibration motor 15 Fried basket 15a Handle A Front B Rear C Tap water
Claims (4)
- 油槽と、油槽の中間部にヒーターを設け、ヒーターから上部を高温油槽、それより下部を低温油槽とするフライヤーであって、低温油槽は冷却槽及び/又は冷却管を有し、低温油槽の下部は傾斜及び低温領域を有することを特徴とするフライヤー。 A fryer with an oil tank and a heater in the middle of the oil tank, the upper part from the heater being a high-temperature oil tank and the lower part being a low-temperature oil tank, the low-temperature oil tank has a cooling tank and / or a cooling pipe, and the lower part of the low-temperature oil tank Has a slope and a low temperature region.
- 低温領域より揚げカスや水分を排出するための配管及び/又は弁又は栓を有することを特徴とする請求項1記載のフライヤー。 2. The fryer according to claim 1, further comprising a pipe and / or a valve or a plug for discharging fried residue and moisture from a low temperature region.
- ヒーター下端から3mm以上下方の低温油槽内に、油槽の水平断面積に対する開口率が20~80%となる空隙を有する構造体を設けたことを特徴とする請求項1または2記載のフライヤー。 The fryer according to claim 1 or 2, wherein a structure having a gap with an opening ratio of 20 to 80% with respect to the horizontal cross-sectional area of the oil tank is provided in a low temperature oil tank at least 3 mm below the lower end of the heater.
- 油槽の中間部にヒーターを設け、ヒーターより上部の高温油槽において調理中に、ヒーターより下部の低温油槽内の油を間接的に水と接触させることにより、低温領域の油温を80℃以下とし、揚げカスや水分を低温領域に沈殿させ、油とともに連続又は間欠に排出するか、又は調理終了まで貯留させることを特徴とする揚げ調理方法。 A heater is provided in the middle of the oil tank, and the oil in the low temperature oil tank below the heater is indirectly brought into contact with water during cooking in the high temperature oil tank above the heater, so that the oil temperature in the low temperature region is 80 ° C or lower. A fried cooking method characterized in that fried residue and moisture are precipitated in a low temperature region and discharged continuously or intermittently together with oil, or stored until the end of cooking.
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CN113163986A (en) * | 2018-11-28 | 2021-07-23 | 酷傅兰雅株式会社 | Deep-frying device |
JP2022057408A (en) * | 2020-09-30 | 2022-04-11 | クールフライヤー株式会社 | Frying oil recovery device and fryer |
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JP7312540B2 (en) | 2018-11-05 | 2023-07-21 | ナブテスコ株式会社 | Fryer control device and fryer control method |
CN113163986A (en) * | 2018-11-28 | 2021-07-23 | 酷傅兰雅株式会社 | Deep-frying device |
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