WO2013029353A1 - 一种超长设备内件的组装检测方法 - Google Patents
一种超长设备内件的组装检测方法 Download PDFInfo
- Publication number
- WO2013029353A1 WO2013029353A1 PCT/CN2012/071234 CN2012071234W WO2013029353A1 WO 2013029353 A1 WO2013029353 A1 WO 2013029353A1 CN 2012071234 W CN2012071234 W CN 2012071234W WO 2013029353 A1 WO2013029353 A1 WO 2013029353A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- inner part
- inner parts
- parts
- central axis
- assembling
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/48—Indicating the position of the pig or mole in the pipe or conduit
Definitions
- the invention relates to an assembly and detection method for an ultra-long device internal component, which can be guided and applied to the assembly and measurement of an ultra-long device internal component, and belongs to the measurement technology testing technology. Background technique
- the company is the first to produce and assemble gas cooler internals, no experience can be used for reference. Since the gas cooler internals consists of three sections, each section consists of six circular arc-shaped water-cooled wall assemblies, which are produced by two workshops; plus the reference is not uniform, the outer wall takes over more, the percussion plate is more, and the manhole More than three, the total length of the three sections is more than 30m, which causes the internal parts to be distorted and deformed during the manufacturing process.
- the assembly of the gas cooling section belongs to the measurement node with key control.
- the four-line coincidence and coaxiality are required to be within ⁇ 5mm, while the guiding device and the taper to the reference line have a dimensional tolerance of ⁇ 3mm and an angular tolerance of ⁇ 0.2°. .
- the technical requirements are high, the assembly is difficult; the load weight is insufficient, and the adjustment of the internal parts is inconvenient, so the assembly of the coal gas cooler section needs to be studied. Summary of the invention
- the object of the present invention is to provide an assembly and detection method for an ultra-long device internal component, which solves the problem of difficulty in assembling the internal components of the gas cooling section.
- the present invention provides an assembly detection method for an ultra-long device internals, the method comprising the following specific steps:
- Step 1 control the four centerline coincidence of each piece of internals: Place the total station and the theodolite on the left and right sides of the inner part, and lift the inner part. At the same time, lift the support roller under the inner part and rotate the inner part to adjust the position of the two center lines in the horizontal position to the horizontal level.
- the four center lines of the internal parts of the segment correspond one-to-one;
- Step 2 control the coaxiality of the internal parts of each segment:
- the ball prisms 6 are evenly placed on the outer walls of the inner segments of each segment, and the coordinate coordinates of the recording ball prisms 6 are measured by the total station 4, and then calculated in the measurement software to obtain the central axes of the inner segments of the segments.
- the central axis of the first internal part is used as a reference to view and determine the deviation of the central axis of the inner part of the rear section, and adjust the inner part of the rear section according to the deviation;
- Step 3 again control the four centerline coincidence of each piece of internals:
- the rear part of the rear section is lifted, and the supporting roller below the inner part of the rear section is lifted and the inner part of the rear section is rotated, and the two middle lines of the rear part inner part in the horizontal position and the first inner part are in a horizontal position.
- the two midlines are adjusted to the same level;
- Step 4 again control the coaxiality of each piece of internals:
- the ball prisms are evenly placed on the outer wall of the inner part of the rear section to obtain the central axis of the inner part of the rear section, and the central axis of the inner part of the first section is used as a reference to view and determine the deviation of the central axis of the inner part of the rear section, according to Deviation adjustment of the inner part of the rear section;
- Step 5 adjust the inner parts of the rear section according to steps 3 and 4, until the two midline positions of the sections in the horizontal position are adjusted to the horizontal contour, and the coaxiality of the central axes of each section is within the technical requirements;
- Step 6 After the four middle line coincidence and coaxiality of the inner part meet the technical requirements, the adjusted inner parts are welded and fixed.
- theodolite adjusts the inner piece by emitting a bundle of adjustable infrared rays parallel to the horizontal plane of the earth, so as to be located in the same ⁇
- the horizontal line level of the horizontal position is the same.
- Figure 1 is a schematic view of the internal structure of the gas cooler.
- Figure 2 is a schematic diagram of the assembly inspection of the gas cooler internals.
- Figure 3 is a schematic cross-sectional view of the gas cooler A toward the end face.
- FIG. 1 it is a schematic diagram of the internal structure of the gas cooler.
- the inner part of the gas cooler consists of the first inner part 1, the middle inner part 2 and the last inner part 3.
- the total weight is 77216kg
- the total length is 30440mm
- the outer diameter of the water wall is ⁇ 1463 ⁇
- the maximum outer diameter is ⁇ 2840 ⁇
- the four middle lines are coincident and coaxial. Both are required to be within ⁇ 5mm
- the guide and taper to the reference line have a dimensional tolerance of ⁇ 3mm and an angular tolerance of ⁇ 0.2°.
- Cooler A is a schematic cross-sectional view of the end face, 0°, 180° in the horizontal position, 270°, 90° in the upper and lower mountains
- the method for assembling and detecting an ultra-long device inner part of the invention comprises the following specific steps:
- Step 1 control the four centerline coincidence of the three sections of internals:
- the total station 4 and the theodolite 5 are respectively placed on the left and right sides of the inner piece, the total station 4 is located at 0°- ⁇ , the theodolite 5 is located at 180°- ⁇ , and the total station 4 measures the first piece of the inner piece 1 and the middle part.
- the ground level of the 0° midline on the piece 2 and the end piece 3, the theodolite 5 records the first piece of inner part 1, the middle part of the inner part 2 and the last part by emitting a bundle of adjustable infrared rays parallel to the horizontal plane of the earth.
- the three-section internals adjust the 0° and 180° two midline positions of the first inner part 1, the middle inner part 2 and the last inner part 3 to the horizontal contour, so that the four middle lines of the three inner parts correspond one to one;
- Step 2 control the coaxiality of the three internal parts:
- the ball prisms 6 are evenly placed on the outer walls of the first inner piece 1, the middle inner part 2 and the last inner part 3, and the coordinate coordinates of the recording ball prism 6 are measured by the total station 4, and then calculated in the measurement software. , obtaining the central axes of the first inner part 1, the middle inner part 2 and the last inner part 3, Z 2 , Z 3 , and viewing and determining the middle inner part 2 based on the central axis 3 ⁇ 4 of the first inner part 1
- the deviation of the central axis Z 2 , 3 ⁇ 4 of the inner part 3 of the last section adjusts the middle part 2 and the inner part 3 of the end according to the deviation of Z 2 and Z 3 ; Step 3, again controls the four center line coincidence of the three pieces of internal parts:
- the total station 4 again measures the level of the ground at the midline of the 0° on the inner part 2 and the inner part 3 of the middle section, and the theodolite 5 measures the inner section of the middle section by emitting a bundle of adjustable infrared rays parallel to the horizontal plane of the earth.
- the height of the ground on the 180° midline on the end piece 3, according to the three pieces of internals The horizontal height difference between the 0° and 180° two middle lines, the middle part of the middle section of the middle section is lifted, and the inner part 3 of the last section is lifted.
- the supporting roller under the middle part 2 and the inner part 3 of the last stage is rotated and the middle part 2 is rotated.
- the inner part 3 of the last section adjusts the position of the 0° and 180° two middle lines of the middle inner part 2 and the last inner part 3 to the 0° and 180° two middle line positions of the upper inner part 1 to the horizontal contour;
- Step 4 again control the coaxiality of the three internal parts:
- the ball prism 6 is again placed evenly on the outer wall of the middle inner part 2 and the inner end inner part 3, and the coordinate coordinates of the recording ball prism 6 are measured by the total station 4, and the middle part is obtained by calculation in the measurement software. 2.
- the central axis Z 2 , Z 3 of the inner part 3 of the last section, and the central axis 3 ⁇ 4 of the inner part 1 of the above section are used as a reference to view and determine the deviation of the central axis Z 2 of the middle inner part 2 and the inner end part 3 of the last stage, Adjusting the middle piece 2 and the end piece 3 according to the deviation of Z 2 ;
- Step 5 according to step 3, step 4, adjust the middle inner part 2, the inner end part 3, until the 0° and 180° two middle line positions of the three inner parts are adjusted to the horizontal contour, the central axis Z 2 of the three-section inner part , Z 3 coaxiality is within the technical requirements;
- Step 6 the four-line coincidence of the three-section internals and the coaxiality of the central axis Zl, Z2, Z3 meet the technical requirements, and the adjusted internal parts are welded and fixed.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Geophysics And Detection Of Objects (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110253882.9A CN102430887B (zh) | 2011-08-31 | 2011-08-31 | 一种煤气冷却器内件的组装检测方法 |
CN201110253882.9 | 2011-08-31 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013029353A1 true WO2013029353A1 (zh) | 2013-03-07 |
Family
ID=45979426
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2012/071234 WO2013029353A1 (zh) | 2011-08-31 | 2012-02-16 | 一种超长设备内件的组装检测方法 |
Country Status (3)
Country | Link |
---|---|
CN (1) | CN102430887B (zh) |
PL (1) | PL222417B1 (zh) |
WO (1) | WO2013029353A1 (zh) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101041784A (zh) * | 2006-03-20 | 2007-09-26 | 上海锅炉厂有限公司 | 一种气化炉内件的立式加卧式组装方法 |
CN101929852A (zh) * | 2010-08-11 | 2010-12-29 | 哈尔滨锅炉厂有限责任公司 | 光学仪器检测大型容器同轴度和垂直度的方法 |
CN102134879A (zh) * | 2011-01-12 | 2011-07-27 | 陕西建工集团第六建筑工程有限公司 | 超长设备基础平台预埋件埋置精度控制施工方法 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2302106A1 (en) * | 2000-03-24 | 2001-09-24 | Shaw Industries Ltd. | Measurement of pipe joint misalignment at weld interface |
BRPI0520117B8 (pt) * | 2005-04-20 | 2019-05-21 | Heerema Marine Contractors Nederland B V | método para posicionar uma extremidade de uma seção de tubo com relação a uma extremidade de uma tubulação e embarcação de deposição de tubulação |
CN102052897B (zh) * | 2010-12-07 | 2012-08-01 | 上海锅炉厂有限公司 | 筒体中心与四中线的定位方法 |
-
2011
- 2011-08-31 CN CN201110253882.9A patent/CN102430887B/zh active Active
-
2012
- 2012-02-16 PL PL403108A patent/PL222417B1/pl unknown
- 2012-02-16 WO PCT/CN2012/071234 patent/WO2013029353A1/zh active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101041784A (zh) * | 2006-03-20 | 2007-09-26 | 上海锅炉厂有限公司 | 一种气化炉内件的立式加卧式组装方法 |
CN101929852A (zh) * | 2010-08-11 | 2010-12-29 | 哈尔滨锅炉厂有限责任公司 | 光学仪器检测大型容器同轴度和垂直度的方法 |
CN102134879A (zh) * | 2011-01-12 | 2011-07-27 | 陕西建工集团第六建筑工程有限公司 | 超长设备基础平台预埋件埋置精度控制施工方法 |
Also Published As
Publication number | Publication date |
---|---|
CN102430887B (zh) | 2014-04-09 |
PL222417B1 (pl) | 2016-07-29 |
PL403108A1 (pl) | 2014-01-20 |
CN102430887A (zh) | 2012-05-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103296845B (zh) | 一种发电机转子穿装时的对中方法 | |
CN207288374U (zh) | 一种轧制生产线标板中心点检测装置 | |
WO2013118917A1 (ja) | 内径測定装置 | |
CN102706292B (zh) | 动态回转窑托轮轴线和筒体轴线的测量方法及仪器 | |
CN107309281B (zh) | 一种轧制生产线标板中心点检测装置及检测方法 | |
CN105135971A (zh) | 双立柱支撑可移动式球芯综合误差检测装置 | |
CN102620695B (zh) | 三坐标测量机用量具及其检测方法 | |
CN104155111A (zh) | 一种发动机搭建小车对中装置及其对中方法 | |
CN104536464A (zh) | 一种联轴器的对中调整方法 | |
CN103411584A (zh) | 一种连铸机扇形段底座检修测量方法及装置 | |
CN104482895A (zh) | 客运专线板式无砟轨道板精调标架标定方法 | |
CN103776354B (zh) | 同心检测仪 | |
CN111947606B (zh) | 隧道中轴线辅助测量装置及其测量方法 | |
WO2024027721A1 (zh) | 监测发电机变形的方法 | |
WO2013029353A1 (zh) | 一种超长设备内件的组装检测方法 | |
CN109586193B (zh) | 一种用于调节支柱绝缘子的联调装置及调节方法 | |
CN105698682B (zh) | 一种基于激光跟踪仪的机床空间精度全方位测量方法 | |
CN204718546U (zh) | 安装偏差转臂测量装置 | |
CN101209462B (zh) | 一种钢管穿孔机三辊定心装置中心准直度综合测量法 | |
CN103487027B (zh) | 一种用于超大拼接平台的台面检测方法及系统 | |
CN209279974U (zh) | 一种方便使用的活动觇标仪 | |
CN109238249B (zh) | 连续退火炉的高精度检测方法 | |
CN107513610A (zh) | 一种卧式退火炉炉辊法兰校正工具 | |
CN110909300B (zh) | 一种基于多偏置误差模型的大型高速回转装备圆柱轮廓误差分离方法 | |
CN207019627U (zh) | 一种墙体厚度检测装置 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 10959/DELNP/2012 Country of ref document: IN |
|
WWE | Wipo information: entry into national phase |
Ref document number: P.403108 Country of ref document: PL |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2013/02825 Country of ref document: TR |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 12828714 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 12828714 Country of ref document: EP Kind code of ref document: A1 |