WO2013004168A1 - 透气性粘贴式美体垫及其制作方法与应用 - Google Patents

透气性粘贴式美体垫及其制作方法与应用 Download PDF

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Publication number
WO2013004168A1
WO2013004168A1 PCT/CN2012/078066 CN2012078066W WO2013004168A1 WO 2013004168 A1 WO2013004168 A1 WO 2013004168A1 CN 2012078066 W CN2012078066 W CN 2012078066W WO 2013004168 A1 WO2013004168 A1 WO 2013004168A1
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WIPO (PCT)
Prior art keywords
adhesive
layer
mesh
body pad
breathable
Prior art date
Application number
PCT/CN2012/078066
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English (en)
French (fr)
Inventor
李济镐
Original Assignee
文锦姬
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Publication date
Application filed by 文锦姬 filed Critical 文锦姬
Publication of WO2013004168A1 publication Critical patent/WO2013004168A1/zh

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41CCORSETS; BRASSIERES
    • A41C3/00Brassieres
    • A41C3/06Strapless brassieres, i.e. without shoulder straps
    • A41C3/065Strapless brassieres, i.e. without shoulder straps attached directly to the body, e.g. by means of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B2400/00Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
    • A41B2400/22Breathability, i.e. being vapour permeable and waterproof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2405/00Adhesive articles, e.g. adhesive tapes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00Clothing

Definitions

  • the invention relates to a stick type body mat, in particular to a breathable stick type body mat, and a manufacturing method and application thereof.
  • Body pads have gradually become a convenient means for people to make up for physical defects, including bras, chest pads, nipples, shoulder pads, hip pads and so on.
  • the existing body pad is mainly adhesive type, that is, it is fixed on a certain part of the body or clothing (such as breast, buttocks, underwear, etc.) by providing an adhesive layer including an adhesive on the inner side of the cup. No need to use other auxiliary means (such as shoulder straps, straps, etc.) to present a "no trace" body effect.
  • CN 1939168B discloses a three-dimensional (3D) venting ventilated breast-attachment bra, with a stereoscopic 3D vent on the cup to improve breathability.
  • 3D three-dimensional
  • the technical problem to be solved by the present invention is to improve the shortcoming of poor gas permeability of the adhesive body pad, and to provide a stick-type body pad which realizes true ventilation.
  • Another problem to be solved by the present invention is to provide a gas permeable adhesive body pad for use in a variety of products.
  • a further problem to be solved by the present invention is to provide a method for producing a breathable adhesive body pad.
  • a breathable adhesive body pad comprising:
  • the body pad body comprising a plurality of structural layers that are press-fitted together: an outer layer and an inner layer composed of a fabric; a web between the outer layer and the inner layer a first fibrous layer between the outer layer and the mesh layer; a second fibrous layer between the mesh layer and the inner layer, wherein the breathable adhesive The layer is on the inner surface of the inner layer.
  • the gas permeable adhesive layer comprises a mesh substrate, and the warp and weft of the mesh substrate is coated with an adhesive.
  • the gas permeable adhesive layer is a mesh adhesive layer made of an adhesive.
  • the adhesive comprises silica gel, acryl, polyolefin-based hot melt adhesive or a mixture thereof.
  • the mesh comprises a mesh of holes and a dot net
  • the mesh cells of the mesh and dot mesh are circular, square, triangular, pentagonal, hexagonal or various combinations thereof.
  • the body pad body further comprises a third fiber cotton layer between the mesh layer and the second fiber cotton layer.
  • the second fibrous layer and the third fibrous layer may be combined into a layer of fibrous wool.
  • the fabric constituting the outer layer and the inner layer is a warp knit.
  • the mesh layer comprises a non-elastic mesh layer, a transverse elastic mesh layer, a gas permeable adhesive film or a combination thereof.
  • a breathable adhesive body pad for use in bras, chest pads, nipples, hip pads, and shoulder pads.
  • a method for manufacturing a breathable adhesive body pad comprising:
  • the making of the breathable adhesive layer comprises the steps of:
  • step 3 is accomplished by one of the following methods:
  • Foaming method the mesh is inserted into the mesh of the mesh substrate without the adhesive, and the mesh substrate with the pin is immersed in the adhesive to make the mesh pass through the pin.
  • the outside area is covered with an adhesive;
  • Rolling method the mesh substrate is passed through a roller with an adhesive so that the area other than the mesh on the mesh substrate is covered by the adhesive;
  • Spraying method spraying an adhesive on the mesh substrate such that an area other than the mesh on the mesh substrate is covered by an adhesive;
  • Brushing method the adhesive is drawn using a brush, and the adhesive is brushed on the outer mesh substrate so that the area on the mesh substrate other than the mesh is covered by the adhesive.
  • the making of the breathable adhesive layer comprises the steps of:
  • step 2) The ventilated adhesive sheet in step 2) is cut into shape according to the position at which the gas permeable adhesive layer is to be applied.
  • the transferring the gas permeable adhesive layer onto the surface of the inner layer of the body pad body comprises: attaching the gas permeable adhesive layer to a release paper; and removing the release layer
  • the breathable adhesive layer on the paper is thermally transferred to the inner surface of the body pad body, wherein the heat transfer comprises hot pressing or hot air blowing.
  • transferring the gas permeable adhesive layer to the surface of the inner layer of the body pad body comprises: pressing the gas permeable adhesive layer directly on the inner layer surface of the body pad body .
  • a method for manufacturing a breathable adhesive body pad includes the steps of: 1) molding the body pad body; 2) applying the adhesive to a surface of the inner layer of the body pad body Above, wherein the adhesive forms a network adhesive layer on the surface of the inner layer.
  • the step 2) comprises molding the adhesive onto the surface of the inner layer of the body pad body using a mold.
  • said steps 1) and 2) can be carried out in a single molding operation.
  • the step 2) comprises injecting the adhesive onto the surface of the inner layer of the body pad body using a syringe.
  • the technical effect of the breathable adhesive body pad of the invention is that: the fiber cotton is used instead of the sponge in the ordinary body pad, and the breathability of the pad cup itself is greatly improved; the breathable adhesive layer is used instead of the sheet glue, which can be firmly attached It is attached to the user's skin to achieve a true breathable effect.
  • the breathable adhesive body pad of the present invention can be applied to a variety of body products, and the size, shape and the like of the body pad can be flexibly adjusted according to the type of product used.
  • the method for manufacturing the breathable adhesive body pad of the present invention is flexible and simple, and can produce a stick-type body pad having effective air permeability.
  • FIG. 1 is a cross-sectional structural view showing each material layer of a gas permeable adhesive body pad according to a preferred embodiment of the present invention
  • FIGS. 2A-2H are schematic views of various products to which the breathable adhesive body pad of the present invention is applied;
  • Figure 3 is a schematic view showing a method of fabricating a mesh substrate
  • FIGS. 4A-4D are four methods illustrating the application of an adhesive on a mesh substrate (Fig. 4A: bubble method, Fig. 4B: roll process, Fig. 4C: glue method, and Fig. 4D: brush method) schematic diagram;
  • FIG. 5A-5B schematically illustrate a method of transferring the breathable adhesive layer prepared in FIG. 4 to the inner surface of the body pad, wherein FIG. 5A is a hot pressing method, and FIG. 5B is a hot air blowing method;
  • Figure 6 is a schematic view showing a method of producing a gas permeable adhesive layer in the form of a mesh adhesive
  • Figure 7 is a schematic illustration of a method of making a breathable adhesive body pad in accordance with another preferred embodiment of the present invention.
  • Figure 8 is a schematic illustration of a method of making a breathable adhesive body pad in which a glue is injected onto the surface of the inner layer of the body pad body using a syringe, in accordance with still another preferred embodiment of the present invention.
  • a schematic cross-sectional view of each material layer of the gas permeable adhesive body pad is from the outside to the inside: outer layer 1, first fiber cotton layer 2, mesh layer 3, third fiber cotton layer 4, a second fiber cotton layer 5, an inner layer 6, and a gas permeable adhesive layer 7, wherein the outer layer 1, the first fiber cotton layer 2, the mesh layer 3, the third fiber cotton layer 4, the second fiber cotton layer 5, and the inner layer 6 is pressed together to form a body pad body 12, and the breathable adhesive layer 7 is located on the surface of the inner layer.
  • the outer and inner layers may be constructed of a fabric which may be a cloth or other material, preferably a warp knit.
  • the excellent breathability of the warp knitted fabric can further improve the breathability of the body mat, the body feels comfortable, and the warp knitted fabric is thinner than other fabrics, and the edges are flat and not rough, so that it is possible to pack the edges of the body mat without bringing materials and materials. Savings in the process.
  • the mesh layer may be a non-elastic mesh layer, a transverse elastic mesh layer or a gas permeable adhesive film between the outer layer and the inner layer, and may be, for example, a sandwich mesh.
  • the presence of the mesh layer can play a role in restricting the movement of the fiber cotton layer, thereby preventing separation and deformation of the fiber cotton due to washing and the like, maintaining the use effect of the body pad and prolonging the service life.
  • a first fibrous web layer is between the outer layer and the mesh layer, and a second fibrous web layer is between the mesh layer and the inner layer.
  • Fiber cotton has superior breathability compared to conventional sponges.
  • the fiber cotton is lighter in weight and more comfortable to wear; the drying time is shorter, it is not easy to breed bacteria; and it is not easy to change color.
  • the prior art has a sponge which is not easy to change color, it is expensive, and the use of fiber cotton is maintained. The advantage of not changing color is that the cost is greatly reduced.
  • the thickness of the first fibrous layer and the second fibrous layer is typically about 3 Mm, however, in practice, the thickness can be adjusted as needed to suit different application conditions.
  • the body pad body may further comprise a relatively thick third fibrous layer between the mesh layer and the second fibrous layer, for example, may be about 10
  • the thickness of the mm, the second fibrous layer and the third fibrous layer may also be combined into a layer of fibrous wool.
  • the gas permeable adhesive layer is located on the inner surface of the inner layer and adopts a mesh structure, and the mesh venting holes can produce the gas permeability which cannot be matched by the conventional sheet adhesive layer.
  • the gas permeable adhesive layer 7 may be a mesh adhesive layer directly made of the adhesive 10, or may include a mesh substrate 8 on which the adhesive 10 is applied on the warp and weft threads of the mesh substrate.
  • the mesh substrate may be a substrate of any material as long as the adhesive can be applied thereto.
  • the adhesive may include silica gel, acryl, polyolefin-based hot melt adhesive, and any mixture thereof, preferably a polyolefin-based hot melt adhesive.
  • the breathable adhesive body pad of the present invention can be firmly adhered to the skin of the user, and can provide excellent breathability, and the quality is lighter than the conventional sponge pad, thereby providing the user with comfort and excellent performance. Body effect.
  • the structure of the gas permeable adhesive body pad of the present invention is not limited to these layers, but may be adjusted according to actual needs.
  • a rigid support member such as a steel ring, a resin ring or a plastic ring, can be added between the inner layer and the outer layer.
  • various materials such as a drug effect, a fragrance effect, a physiotherapy effect and the like can be added to the structure of the body pad.
  • FIGS. 2A-2H are schematic views of various products to which the breathable adhesive body pad of the present invention is applied.
  • the breathable adhesive body pad of the present invention can be applied to a variety of products.
  • it can be applied to an adjustable paste bra (Fig. 2A), a hip pad (Fig. 2B), an integrated paste bra (Fig. 2C), an invisible bra (Fig. 2D), a nipple (Fig. 2E and Fig. 2F), a chest pad ( Figure 2G) and the shoulder pad ( Figure 2H).
  • the figure shows a schematic view of the back of various body pads (i.e., the side with the breathable adhesive layer) on the surface of the inner layer of the body pad.
  • the breathable adhesive layer may be attached to any surface of the inner surface of the body pad in any shape as needed, for example, may be attached to the entire body.
  • the inner layer surface, or some locations of the inner layer; may be symmetrically distributed, or may be asymmetrically distributed; a plurality of gas permeable adhesive layer patches may be present, as shown in Figure 2F.
  • the gas permeable adhesive layer 7 may be in the form of a mesh or a dot mesh, that is, the distribution of the adhesive may be continuous, the portion without the adhesive is distributed in a pore shape; or the distribution of the adhesive is a discontinuous point. Reticulated, the part without adhesive is continuous.
  • the shape of the mesh unit of the gas permeable adhesive layer may be selected from a circle (as shown in FIGS. 2A-2H), a square, a triangle, a five-pointed star, a hexagon, and various combinations thereof.
  • the grid unit can have other various shapes as needed or for other purposes.
  • the distribution of the grid elements, and the position of the gas permeable adhesive layer may be regular or irregular; it may be uniform or non-uniform, for example, densely distributed at some locations, and at other locations. Sparse distribution; having a regular shape at some locations, an irregular shape at other locations, and the like, are all within the scope of the claims of the present invention.
  • the invention also provides a method for manufacturing a breathable adhesive body pad.
  • the method includes: molding a body pad body; making a breathable adhesive layer; and transferring the breathable adhesive layer to a surface of the inner layer of the body pad body.
  • the first is to mold the body pad body. Molding a multilayer material comprising an outer layer, an inner layer, a mesh layer, and a fiber cotton layer, the outer layer, inner layer, mesh layer, and fiber cotton layer may be layers as described above, or Other layers or materials may also be included.
  • the method of this step can be implemented using various methods known in the art, and those skilled in the art can select a suitable method according to actual conditions.
  • the breathable adhesive layer can be made in two ways.
  • the first way is to mold the mesh substrate 8 first, and then apply the adhesive 10 to the mesh substrate, as shown in Figures 3 and 4; the second way is to directly form the adhesive into the mesh adhesive.
  • a mesh substrate is formed that matches the shape of the body pad body.
  • the mesh substrate is molded into a matching shape according to the shape of the body pad body to be applied; then the mesh substrate is cut and formed according to the position at which the gas permeable adhesive layer is to be applied .
  • the pin 9 is used to pass through the mesh of the mesh substrate 8 without the adhesive; then the mesh substrate with the pins is immersed in the adhesive 10 for a period of time, which is taken out for a sufficient time.
  • the adhesive can be fully covered with the mesh substrate; the pins are removed to form a gas permeable adhesive layer.
  • a sizing method for example, a spray method, a brushing method, etc., as follows:
  • Rolling method the mesh substrate is passed through a roller with an adhesive so that the area other than the mesh on the mesh substrate is covered by the adhesive;
  • Spraying method spraying an adhesive on the mesh substrate such that an area other than the mesh on the mesh substrate is covered by an adhesive;
  • Brushing method the adhesive is drawn using a brush, and the adhesive is brushed on the outer mesh substrate so that the area on the mesh substrate other than the mesh is covered by the adhesive.
  • the adhesive when the viscosity of the adhesive is small, the adhesive can be applied to the mesh substrate by the spray method or the brushing method, so that the adhesive material is present on the base material of the mesh substrate, and the mesh position is not sticky. Glue; when the viscosity of the adhesive is large, the glue method or the bubble method can be used.
  • the breathable adhesive layer is transferred to the surface of the inner layer of the body pad body.
  • This operation can directly press the gas permeable adhesive layer onto the surface of the inner layer of the body pad body, or it can be done using a heat transfer method.
  • FIG. 5A and 5B illustrate an exemplary heat transfer method including: attaching a gas permeable adhesive layer to the release paper 11, and then subjecting the gas permeable adhesive layer on the release paper 11 to hot pressing (Fig. 5A) Or by hot air blowing (Fig. 5B), the heat is transferred to the inner surface of the body pad body.
  • the second way to make the breathable adhesive layer is to form the adhesive directly into a breathable adhesive layer in the form of a web of adhesive, as shown in FIG.
  • the adhesive is first molded into a sheet of adhesive to match the shape of the body pad body.
  • the mold is directly molded into a desired shape using a mold to match the shape of the body pad to be applied; then a vent hole is formed in the molded adhesive sheet to form a breathable mesh adhesive layer.
  • Adhesive layer then a gas permeable adhesive layer in the form of a web of adhesive layer, depending on where the breathable adhesive layer is to be applied.
  • the venting holes can be formed in a manner as shown in Fig. 6.
  • the die of the upper mold of the mold is provided with projections so that the embossing holes are formed in the adhesive sheets when the upper mold is pressed down during the molding.
  • the protrusions may be provided as needed, for example, according to a mesh unit form of a desired gas permeable adhesive layer or the like.
  • a gas permeable adhesive layer in the form of a cut mesh adhesive layer is applied to the surface of the inner layer of the body pad body as described above.
  • Figure 7 is a schematic illustration of another method of making a breathable adhesive body pad comprising the following steps:
  • molding the body pad main body 12 sequentially placing a plurality of layers including an outer layer, an inner layer, a mesh layer, and a fiber cotton layer in a lower mold of the mold, wherein the inner layer is placed upward;
  • the adhesive is molded on the surface of the inner layer of the body pad main body: a hole is formed in the die of the upper mold contacting the inner layer surface, so that the adhesive is injected from the hole during pressing The inner layer surface is pressed onto the inner layer surface along with the pressing process, wherein the holes are set according to the position at which the adhesive is to be applied to the mold cup.
  • the adhesive is applied in a web form directly to the surface of the inner layer to form a gas permeable adhesive layer in the form of a network of adhesive layers on the surface of the inner layer.
  • the upper mold may be provided with a feed port for injecting the adhesive; and the lower mold is also provided with a discharge port for determining that sufficient adhesive has been added when the adhesive flows out from the port.
  • the molding of the body pad body can also be accomplished with the compression of the adhesive in a single pressing step.
  • Figure 8 is a schematic illustration of a method of making a breathable adhesive body pad in accordance with yet another preferred embodiment of the present invention, wherein a syringe 13 is used to inject an adhesive onto the surface of the inner layer of the body pad body.
  • the adhesive can form a gas permeable adhesive layer in the form of a mesh adhesive layer on the surface of the inner layer of the body pad body.
  • the inner surface of the body pad body can be made to have a suitably disposed projection.
  • the adhesive when the adhesive is injected onto the surface of the inner layer, the adhesive fills the area without the protrusions, thereby forming a mesh of the gas permeable adhesive layer in the form of a mesh adhesive layer at the convex portion, that is, forming A mesh-like breathable adhesive layer.
  • the inner surface of the body pad main body may be appropriately provided with a recess.
  • the adhesive when the adhesive is injected onto the surface of the inner layer, the adhesive fills the recessed area, thereby forming a dot-like gas permeable adhesive layer.
  • the upper mold having a concave or convex shape may also be used to mold the surface of the inner layer of the body pad main body to have a concave or convex arrangement.
  • a gas permeable adhesive layer in the form of a mesh or dot net similar to that shown in Fig. 8 is formed.

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  • Textile Engineering (AREA)
  • Corsets Or Brassieres (AREA)
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Abstract

本发明公开一种透气性粘贴式美体垫,包括美体垫主体和透气粘胶层,所述美体垫主体包括以下压紧贴合在一起的多个结构层:由织物构成的外层和内层;在所述外层和内层之间的网布层;在所述外层和所述网布层之间的第一纤维棉层;在所述网布层和所述内层之间的第二纤维棉层;其中所述透气粘胶层位于所述内层的内表面上。本发明还公开一种透气性粘贴式美体垫的应用和制作方法。本发明的透气性粘贴式美体垫可以通过透气粘胶层直接贴附固定于佩戴者的皮肤或者服饰里面,同时提供卓越的透气性。

Description

透气性粘贴式美体垫及其制作方法与应用 技术领域
本发明涉及一种粘贴式美体垫,尤其涉及一种透气性粘贴式美体垫,以及其制作方法与应用。
背景技术
美体垫逐渐成为人们弥补形体缺陷的一种简便手段,包括文胸、胸垫、乳贴、肩垫、臀垫等。现有的美体垫主要为粘贴式的,即,通过在垫杯内侧设有包括粘胶剂的粘胶层,来固定在身体的某部位或服饰(如乳房、臀部、内衣等),从而可以无需采用其他辅助手段(如肩带、背带等)使用,呈现“无痕”美体效果。
然而,粘贴式美体垫的最大缺点则在于因作为垫杯垫层的海绵,以及垫杯内侧的粘胶层,例如硅胶层,而使美体垫缺乏透气性,并会影响皮肤的新陈代谢,造成佩戴者产生不适感。CN 1939168B公开了一种立体(3D)通气孔透气型托胸黏贴乳罩,在罩杯上设计立体3D通气孔,以改善透气性。然而实践中,在罩杯上,特别是罩杯中的海绵层上打孔的透气效果很差,不能实现真正意义上的透气。
发明内容
本发明要解决的技术问题是,改善粘贴式美体垫透气性差的缺点,提供一种实现真正透气的粘贴式美体垫。
本发明另外要解决的问题是,提供一种透气性粘贴式美体垫在多种产品中的应用。
本发明进一步要解决的问题是,提供一种透气性粘贴式美体垫的制作方法。
本发明采用的技术方案为:提供一种透气性粘贴式美体垫,包括:
美体垫主体和透气粘胶层,所述美体垫主体包括以下压紧贴合在一起的多个结构层:由织物构成的外层和内层;在所述外层和内层之间的网布层;在所述外层和所述网布层之间的第一纤维棉层;在所述网布层和所述内层之间的第二纤维棉层,其中,所述透气粘胶层位于所述内层的内表面上。
优选地,所述透气粘胶层包括网状基体,所述网状基体的经纬线上涂敷有粘胶剂。
或者,所述透气粘胶层为由粘胶剂制成的网状粘胶层。
优选地,所述粘胶剂包括硅胶、亚克力、聚烯烃类热熔胶或它们的混合物。
优选地,所网状包括孔网和点网,并且所述孔网和点网的网格单元的形状为圆形、方形、三角形、五角星、六边形或它们的各种组合。
优选地,所述美体垫主体还包括在所述网布层和所述第二纤维棉层之间的第三纤维棉层。所述第二纤维棉层和所述第三纤维棉层可以合并为一层纤维棉层。
优选地,构成所述外层和内层的所述织物为经编织物。
优选地,所述网布层包括无弹力网布层、横向弹力网布层、透气胶膜或它们的组合。
另一方面,提供一种透气性粘贴式美体垫在文胸、胸垫、乳贴、臀垫以及肩垫中的应用。
再一方面,提供一种透气性粘贴式美体垫的制作方法,包括:
模制美体垫主体;制作透气粘胶层;以及将所述透气粘胶层转移到所述美体垫主体的所述内层的表面上。
优选地,所述制作透气粘胶层包括以下步骤:
1)制作与所述美体垫主体的形状相匹配的网状基体;
2)根据所述透气粘胶层要被施用的位置将所述网状基体切割成形;
3)在所述网状基体上施加粘胶剂。
优选地,步骤3)通过以下方法之一完成:
泡胶法:在所述网状基体上不需要有粘胶剂的网孔中穿过插针,将穿有插针的网状基体浸入粘胶剂,以使除插针穿过的网孔以外区域覆盖有粘胶剂;
滚胶法:使网状基体通过带有粘胶剂的滚轮,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖;
喷胶法:在所述网状基体上喷洒粘胶剂,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖;
刷胶法:使用刷子蘸取粘胶剂,并将粘胶剂刷涂于所述外网状基体上,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖。
或者,所述制作透气粘胶层包括以下步骤:
1)将所述粘胶剂模制成片形,使其与所述美体垫主体的形状相匹配;
2)在模制成形的粘胶剂片上打透气孔;
3)根据所述透气粘胶层要被施用的位置,将步骤2)中带透气孔的粘胶剂片切割成形。
优选地,所述将所述透气粘胶层转移到所述美体垫主体的所述内层的表面上包括:将所述透气粘胶层贴附到离型纸上;以及将所述离型纸上的所述透气粘胶层热转移到所述美体垫主体的内层表面,其中,所述热转移包括热压熨或热风吹熨。
或者,所述将所述透气粘胶层转移到所述美体垫主体的所述内层的表面上包括:将所述透气粘胶层直接压制在所述美体垫主体的所述内层表面上。
或者,一种透气性粘贴式美体垫的制作方法,包括以下步骤:1)模制所述美体垫主体;2)将所述粘胶剂施加在所述美体垫主体的所述内层的表面上,其中,所述粘胶剂在所述内层的表面上形成网状粘胶层。
优选地,所述步骤2)包括使用模具,将所述粘胶剂模压在所述美体垫主体的所述内层的表面上。
优选地,所述步骤1)和2)可以在一次模制操作中完成。
或者,所述步骤2)包括使用注射器,将所述粘胶剂注射在所述美体垫主体的所述内层的表面上。
本发明的透气性粘贴式美体垫的技术效果在于:使用纤维棉代替普通美体垫中的海绵,而大大改善了垫杯本身的透气性;使用透气粘胶层代替片状胶,可以在牢固贴附于使用者皮肤的同时,实现真正的透气效果。
本发明的透气性粘贴式美体垫可以应用于多种美体产品,并根据所用应用的产品类型,灵活调整美体垫的大小、形状等。
本发明的透气性粘贴式美体垫的制作方法灵活、简便,可以生产具有有效透气性能的粘贴式美体垫。
附图说明
图1是根据本发明的优选实施例,透气性粘贴式美体垫各个材料层的剖面结构示意图;
图2A-2H是应用本发明的透气性粘贴式美体垫的各种产品的示意图;
图3是图示网状基体制作方法的示意图;
图4A-4D是图示在网状基体上施用粘胶剂的四种方法(图4A:泡胶法、图4B:滚胶法、图4C:喷胶法以及图4D:刷胶法)的示意图;
图5A-5B示意性图示将图4制作的透气粘胶层转移到美体垫内层表面的方法,其中图5A为热压熨法,图5B为热风吹熨法;
图6是图示网状粘胶剂形式的透气粘胶层制作方法的示意图;
图7示意性图示根据本发明另一优选实施例,透气性粘贴式美体垫的制作方法;
图8示意性图示根据本发明再一优选实施例,透气性粘贴式美体垫的制作方法,其中使用注射器将粘胶剂注射在美体垫主体的内层的表面上。
具体实施方式
以下结合附图和优选实施例,详细描述本发明。
如图1所示,透气性粘贴式美体垫各个材料层的剖面示意图,从外到内依次为:外层1、第一纤维棉层2、网布层3、第三纤维棉层4、第二纤维棉层5、内层6,以及透气粘胶层7,其中外层1、第一纤维棉层2、网布层3、第三纤维棉层4、第二纤维棉层5和内层6被压紧贴合在一起,共同构成美体垫主体12,透气粘胶层7位于内层的表面上。
外层和内层可以由织物构成,织物可以是布料或其他材料,优选为经编织物。经编织物的优异透气性可以进一步改进美体垫的透气性,体感舒适,并且经编织物较之其他织物更薄,且边缘平整不粗糙,从而可以不必对美体垫边缘打包边,带来材料与工艺中的节约。
网布层在所述外层和内层之间,可以是无弹力网布层、横向弹力网布层或透气胶膜,例如可以是三明治网布。网布层的存在可以起到限制纤维棉层移动的作用,从而防止因洗涤等原因导致纤维棉分离、变形,保持美体垫的使用效果,延长使用寿命。
第一纤维棉层在所述外层和所述网布层之间,第二纤维棉层在所述网布层和所述内层之间。纤维棉具有与传统的海绵相比卓越的透气性。除此之外,纤维棉质量更轻,佩戴更舒适;干燥所用时间更短,不易滋生细菌;并且不易变色,尽管现有技术已有不易变色的海绵,但价格昂贵,使用纤维棉则在保持不变色优势的同时,大大降低了成本。
第一纤维棉层和第二纤维棉层的厚度通常为约3 mm,然而实践中,可以根据需要对该厚度进行调整,以适应不同的应用条件。
为了增厚和垫托的目的,所述美体垫主体还可以在所述网布层和所述第二纤维棉层之间包括相对较厚的第三纤维棉层,例如可以是约10 mm厚,所述第二纤维棉层和所述第三纤维棉层也可以合并为一层纤维棉层。
透气粘胶层位于所述内层内表面上,并采用网状结构,网状的透气孔可以产生传统的片状粘胶层所无法匹及的透气性。
所述透气粘胶层7可以是由粘胶剂10直接制成的网状粘胶层,也可以是包括网状基体8,在所述网状基体的经纬线上涂敷有粘胶剂10。只要粘胶剂能够施加于其上,网状基体可以是任何材质的基体。
所述粘胶剂可以包括硅胶、亚克力、聚烯烃类热熔胶和它们的任何混合物,优选为聚烯烃类热熔胶。
如此,本发明的透气性粘贴式美体垫既可以牢固地粘贴在使用者的皮肤上,又可以提供卓越的透气性,并且质量比传统的海绵垫更轻,从而为使用者提供舒适且优异的美体效果。
应当理解,本发明的透气性粘贴式美体垫的结构不限于这些层,而是可以根据实际需要进行调整。例如,当美体垫被用作文胸时,可以在内层和外层之间加入提供承托作用的硬质支撑件,例如钢圈、树脂圈或塑胶圈。当需要为美体垫提供其他功能时,可以在美体垫的结构中加入提供例如药物效果、芳香效果、理疗作用等的各种材料。
图2A-2H是应用本发明的透气性粘贴式美体垫的各种产品的示意图。如图所示,本发明的透气性粘贴式美体垫可以应用于多种产品。例如,可以应用于可调式粘贴文胸(图2A)、臀垫(图2B)、一体式粘贴文胸(图2C)、隐形文胸(图2D)、乳贴(图2E和图2F)、胸垫(图2G)以及肩垫(图2H)。图中图示了各种美体垫背面(即,有透气粘胶层的一面)的示意图,透气粘胶层位于美体垫的内层的表面上。
应当理解,图中所示仅为示例性的,实践中根据需要或其他任何目的,透气粘胶层还可以以任何形状,贴附于美体垫内层表面的任何位置,例如可以贴附于整个内层表面上,或者在内层的一些位置;可以对称分布,或者可以不对称分布;可以呈现若干个透气粘胶层小块,如图2F所示的。
实践中,透气粘胶层7可以是孔网或点网形式,即粘胶剂的分布可以是连续的,没有粘胶剂的部分呈孔状分布;或者粘胶剂的分布为不连续的点网状,没有粘胶剂的部分为连续的。
并且,所述透气粘胶层的网格单元的形状可以是选自圆形(如图2A-2H中所示)、方形、三角形、五角星、六边形以及它们的各种组合。
本领域技术人员应当理解,以上列举的这些仅为示例性的。实践中,网格单元还可以根据需要或其他目的,具有其他各种形状。此外,网格单元的分布,以及透气粘胶层的位置可以是规则的,也可以是不规则的;可以是均匀的,也可以不均匀,例如在某些位置密集分布,而在另一些位置稀疏分布;在一些位置具有规则形状,而在另一些位置具有不规则形状,等等,这些均在本发明权利要求的范围内。
本发明还提供了一种透气性粘贴式美体垫的制作方法。
一个优选实施例中,所述方法包括:模制美体垫主体;制作透气粘胶层;以及将所述透气粘胶层转移到所述美体垫主体的所述内层的表面上。
首先是模制美体垫主体。将包括外层、内层、网布层以及纤维棉层的多层材料模制成型,所述外层、内层、网布层和纤维棉层可以是如上文所述的各层,或者还可以包括其他层或材料。该步骤的方法可以使用本领域已知的各种方法来实现,并且本领域技术人员能够根据实际情况来选择合适的方法。
然后是制作透气粘胶层。透气粘胶层可以通过两种途径制作。
第一种途径为先模制网状基体8,再将粘胶剂10施加到网状基体上,如图3和4所示;第二种途径为将粘胶剂直接做成网状粘胶层形式的透气粘胶层,如图6所示。
参看图3,制作与所述美体垫主体的形状相匹配的网状基体。在模具中,按照要被应用于的美体垫主体的形状,将网状基体模制成相匹配的形状;然后根据所述透气粘胶层要被施用的位置,将所述网状基体切割成形。
接着,在切割成形的所述网状基体上施加粘胶剂,主要有四种方法,参看图4:
泡胶法,使用插针9穿过网状基体8上不需要有粘胶剂的网孔;然后将穿有插针的网状基体浸入粘胶剂10中一段时间后取出,所述时间足以使粘胶剂可以充分布满网状基体;取出插针,即形成透气粘胶层。
除泡胶法以外,还可以使用其他方法将粘胶剂施加到网状基体上,例如,滚胶法、喷胶法、刷胶法,等等,具体操作如下:
滚胶法:使网状基体通过带有粘胶剂的滚轮,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖;
喷胶法:在所述网状基体上喷洒粘胶剂,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖;
刷胶法:使用刷子蘸取粘胶剂,并将粘胶剂刷涂于所述外网状基体上,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖。
实践中,本领域技术人员可以根据实际情况和需要,来选择适合的方法。例如,当粘胶剂粘度较小时,可以采用喷胶法、刷胶法,将粘胶剂施加到网状基体,从而网状基体的基体材料上将有粘胶剂,网孔位置将没有粘胶剂;当粘胶剂粘度较大时,可以采用滚胶法或泡胶法。
最后,将透气粘胶层转移到美体垫主体的内层的表面上。该操作可以将透气粘胶层直接压制到美体垫主体的内层的表面,也可以使用热转移方法来完成。
图5A和图5B所示为示例性的热转移方法,包括:将透气粘胶层贴附到离型纸11上,然后将离型纸11上的透气粘胶层通过热压熨(图5A)或热风吹熨(图5B)的方式,热转移到美体垫主体的内层表面上。
可替换地,制作透气粘胶层的第二种途径为将粘胶剂直接做成网状粘胶层形式的透气粘胶层,如图6所示。
在该情况中,首先将所述粘胶剂模制成粘胶剂片,使其与所述美体垫主体的形状相匹配。使用模具将粘胶剂直接模制成需要的形状,与其要应用于的美体垫主体形状相匹配;然后在模制成形的粘胶剂片上打透气孔,以形成网状粘胶层形式的透气粘胶层;然后根据透气粘胶层要被施用的位置,将网状粘胶层形式的透气粘胶层。打透气孔的方式可以如图6中所示,模具上模的模头上设置有凸起,使得在模制期间,上模压向下模时,凸起会在粘胶剂片上打出透气孔。凸起可以根据需要,例如根据期望的透气粘胶层的网格单元形式等来设置。
最后,将切割好的网状粘胶层形式的透气粘胶层施用于美体垫主体的内层的表面上,方法如上所述。
图7示意性图示了制作透气性粘贴式美体垫的另一种方法,包括以下步骤:
首先,模制美体垫主体12:将包括外层、内层、网布层以及纤维棉层的多层材料顺序置于模具的下模中,其中内层朝上放置;
将所述粘胶剂模压在所述美体垫主体的所述内层的表面上:在上模接触内层表面的模头上设有孔,使得在压制期间,粘胶剂从孔中注入到内层表面上,并随着压制过程,被压制到内层表面上,其中,所述孔根据粘胶剂要被施用到所述模杯的位置设定。
如此,粘胶剂以网状形式,被直接施加到内层的表面上,从而在所述内层的表面上形成网状粘胶层形式的透气粘胶层。
上模上可以设置有进料口,用于注入粘胶剂;下模具上也设置有出料口,用于当有粘胶剂从该口流出时,确定已经加入足够的粘胶剂。
或者,美体垫主体的模制也可以与粘胶剂的压制在一次压制步骤中完成。
图8示意性图示根据本发明再一优选实施例,透气性粘贴式美体垫的制作方法,其中使用注射器13,将粘胶剂注射在美体垫主体的内层的表面上。由此粘胶剂可以在美体垫主体的内层的表面上形成网状粘胶层形式的透气粘胶层。
实践中,美体垫主体的内层表面可以被做成具有适当设置的凸起。由此,当粘胶剂被注射到内层的表面时,粘胶剂会填充没有凸起的区域,从而在凸起处形成网状粘胶层形式的透气粘胶层的网孔,即形成孔网状的透气粘胶层。或者相反,美体垫主体的内层表面上也可以适当设置有凹入。由此,当粘胶剂被注射到内层的表面时,粘胶剂会填充凹入的地方,从而形成点网状的透气粘胶层。
类似地,在图7所示的方法中,也可以使用具有凹入或凸起的上模,将美体垫主体的内层的表面模制成具有凹入或凸起的设置。从而,当粘胶剂注入,并被模压在美体垫主体的内层的表面上时,形成与图8所示类似的孔网或点网形式的透气粘胶层。
尽管以上已参考附图描述了本发明的优选实施例,应当理解,所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。本领域技术人员可以在本发明的精神和范围内对以上内容作出各种改进和变换,所有这些改进和变换也在本发明权利要求书的保护范围内。

Claims (20)

  1. 一种透气性粘贴式美体垫,其特征在于,包括:
    美体垫主体和透气粘胶层(7),所述美体垫主体包括以下压紧贴合在一起的多个结构层:
    由织物构成的外层(1)和内层(6);
    在所述外层和内层之间的网布层(3);
    在所述外层和所述网布层之间的第一纤维棉层(2);
    在所述网布层和所述内层之间的第二纤维棉层(5),
    其中,所述透气粘胶层位于所述内层的内表面上。
  2. 根据权利要求1所述的透气性粘贴式美体垫,其特征在于,所述透气粘胶层包括网状基体(8),所述网状基体的经纬线上涂敷有粘胶剂(10)。
  3. 根据权利要求1所述的透气性粘贴式美体垫,其特征在于,所述透气粘胶层为由粘胶剂直接制成的网状粘胶层。
  4. 根据权利要求2或3所述的透气性粘贴式美体垫,其特征在于,所述粘胶剂包括硅胶、亚克力、聚烯烃类热熔胶或它们的混合物。
  5. 根据权利要求2或3所述的透气性粘贴式美体垫,其特征在于,所网状包括孔网和点网,并且所述孔网和点网的网格单元的形状为圆形、方形、三角形、五角星、六边形或它们的各种组合。
  6. 根据权利要求1所述的透气性粘贴式美体垫,其特征在于,所述美体垫主体还包括在所述网布层和所述第二纤维棉层之间的第三纤维棉层(4)。
  7. 根据权利要求6所述的透气性粘贴式美体垫,其特征在于,所述第二纤维棉层和所述第三纤维棉层合并为一层纤维棉层。
  8. 根据权利要求1所述的透气性粘贴式美体垫,其特征在于,构成所述外层和内层的所述织物为经编织物。
  9. 根据权利要求1所述的透气性粘贴式美体垫,其特征在于,所述网布层包括无弹力网布层、横向弹力网布层、透气胶膜或它们的组合。
  10. 权利要求1-9中任一项所述的透气性粘贴式美体垫在文胸、胸垫、乳贴、臀垫以及肩垫中的应用。
  11. 一种权利要求1-9中任一项所述透气性粘贴式美体垫的制作方法,其特征在于,包括:
    模制美体垫主体;
    制作透气粘胶层;以及
    将所述透气粘胶层转移到所述美体垫主体的所述内层的表面上。
  12. 根据权利要求11所述的方法,其特征在于,所述制作透气粘胶层包括以下步骤:
    1)制作与所述美体垫主体的形状相匹配的网状基体;
    2)根据所述透气粘胶层要被施用的位置将所述网状基体切割成形;
    3)在切割成形的所述网状基体上施加粘胶剂。
  13. 根据权利要求12所述的方法,其特征在于,步骤3)通过以下方法之一完成:
    泡胶法:在所述网状基体上不需要有粘胶剂的网孔中穿过插针,将穿有插针的网状基体浸入粘胶剂,以使除插针穿过的网孔以外区域覆盖有粘胶剂;
    滚胶法:使网状基体通过带有粘胶剂的滚轮,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖;
    喷胶法:在所述网状基体上喷洒粘胶剂,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖;
    刷胶法:使用刷子蘸取粘胶剂,并将粘胶剂刷涂于所述外网状基体上,以使所述网状基体上除网孔以外的区域被粘胶剂覆盖。
  14. 根据权利要求11所述的方法,其特征在于,所述制作透气粘胶层包括以下步骤:
    1)将所述粘胶剂模制成片形,使其与所述美体垫主体的形状相匹配;
    2)在模制成形的粘胶剂片上打透气孔;
    3)根据所述透气粘胶层要被施用的位置,将步骤2)中带透气孔的粘胶剂片切割成形。
  15. 根据权利要求11至14之任一项所述的方法,其特征在于,
    所述将所述透气粘胶层转移到所述美体垫主体的所述内层的表面上包括:
    将所述透气粘胶层贴附到离型纸(11)上;以及
    将所述离型纸上的所述透气粘胶层热转移到所述美体垫主体的内层表面,其中,所述热转移包括热压熨或热风吹熨。
  16. 根据权利要求11至14之任一项所述的方法,其特征在于,
    所述将所述透气粘胶层转移到所述美体垫主体的所述内层的表面上包括:将所述透气粘胶层直接压制在所述美体垫主体的所述内层的表面上。
  17. 一种权利要求1-9中任一项所述的透气性粘贴式美体垫的制作方法,其特征在于,包括以下步骤:
    1)模制所述美体垫主体;
    2)将所述粘胶剂施加在所述美体垫主体的所述内层的表面上,
    其中,所述粘胶剂在所述内层的表面上形成网状粘胶层。
  18. 根据权利要求17所述的方法,其特征在于,
    所述步骤2)包括使用模具,将所述粘胶剂模压在所述美体垫主体的所述内层的表面上。
  19. 根据权利要求18所述的方法,其特征在于,
    所述步骤1)和2)在一次模制操作中完成。
  20. 根据权利要求17所述的方法,其特征在于,
    所述步骤2)包括使用注射器(13),将所述粘胶剂注射在所述美体垫主体的所述内层的表面上。
PCT/CN2012/078066 2011-07-01 2012-07-02 透气性粘贴式美体垫及其制作方法与应用 WO2013004168A1 (zh)

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