WO2012155866A1 - 秸秆回收造粒作业机车 - Google Patents

秸秆回收造粒作业机车 Download PDF

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Publication number
WO2012155866A1
WO2012155866A1 PCT/CN2012/076411 CN2012076411W WO2012155866A1 WO 2012155866 A1 WO2012155866 A1 WO 2012155866A1 CN 2012076411 W CN2012076411 W CN 2012076411W WO 2012155866 A1 WO2012155866 A1 WO 2012155866A1
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Prior art keywords
straw
locomotive
harvester
straws
port
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PCT/CN2012/076411
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English (en)
French (fr)
Inventor
高小林
Original Assignee
Gao Xiaolin
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Publication of WO2012155866A1 publication Critical patent/WO2012155866A1/zh

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    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01D—HARVESTING; MOWING
    • A01D43/00—Mowers combined with apparatus performing additional operations while mowing
    • A01D43/006—Mowers combined with apparatus performing additional operations while mowing with devices for pressing or compacting
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01D—HARVESTING; MOWING
    • A01D43/00—Mowers combined with apparatus performing additional operations while mowing
    • A01D43/08—Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters
    • A01D43/081—Mowers combined with apparatus performing additional operations while mowing with means for cutting up the mown crop, e.g. forage harvesters specially adapted for ensilage of maize
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01D—HARVESTING; MOWING
    • A01D45/00—Harvesting of standing crops
    • A01D45/02—Harvesting of standing crops of maize, i.e. kernel harvesting
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01D—HARVESTING; MOWING
    • A01D45/00—Harvesting of standing crops
    • A01D45/04—Harvesting of standing crops of rice

Definitions

  • the invention belongs to agricultural machinery, in particular to a straw recovery granulation operation locomotive.
  • the treatment method is mainly after straw crushing.
  • the agricultural machinery products for these kinds of treatment methods mainly include: 1. Straw crusher, the main function is to return the straw after crushing the straw, and its inadequacies After the straw is returned to the field, it can not rot in the same year, which brings inconvenience to the farming; Second, the straw baler, the main function is to use for straw to be used for power generation and feed production. The disadvantage is that only the straw that has been cut can be harvested.
  • the straw harvester the main function is the straw recovery as fuel, because the straw burning heat value is low, so the straw recycling is done. The amount of fuel is reduced compared with the previous one, so that the straw is too swollen, resulting in a hidden space for occupation, perishable pollution of air, easy Fires.
  • a straw granulator is currently popular in agriculture.
  • the main function is to transport the straw to the site and then crush it. The straw is made into pellets for feed or fuel storage, which can save a lot of money. The space, but did not solve the problem of straw harvesting, bundling, and transportation.
  • the way the farmers burned on the spot not only polluted the air, but also brought hidden dangers to safety and fire prevention.
  • the present invention aims to overcome the deficiencies of the prior art and to provide a straw recovery granulation work locomotive.
  • the straw recovery granulation work locomotive of the invention is composed of a locomotive, a harvester, a gathering feeder, a material lifting cylinder and a rolling granulator, and the harvesting machine is coupled to the front end of the locomotive cab at the cutting tooth plate.
  • Each side of the two sides is provided with an inwardly inclined collecting feeder, and a feeding port is arranged between the two collecting feeders, and the feeding port is connected to the hopper of the rolling granulator through the material lifting cylinder, and the front end is extended.
  • the upright centralizer struts are fixed to the harvester's chassis, and the crushing granulator is fixed to the chassis of the locomotive.
  • a forwardly extending straw aligning device and a picker are fixed at the front end of the shearing plate.
  • the gathering feeder is constituted by the driving wheel driving the chain and the teeth arranged on the chain, and the supporting wheel wound by the chain around the apex of the triangle constitutes a closed annular rotating mechanism.
  • the photographing opening is constituted by a take-up roll which is provided with an inwardly facing roll in front of the door, and is coupled with the built-in boring cutter and the nip roll.
  • the harvester, the gathering feeder and the take-up port are combined in a body, and the hydraulic lifter of the body is driven by the locomotive.
  • a conveyor belt from the photographing port to the hopper is provided in the material lifting cylinder.
  • the harvester, the gathering feeder, the material lifting cylinder, the take-up port, the driving of the rolling granulator, and the hydraulic lifting system are all coupled to the power output of the locomotive engine.
  • the straw recycling granulation locomotive of the invention has reasonable structural design and is a field working locomotive integrating harvesting, chopping, rolling forming and finished product storage functions, and compared with the single-function straw working machine currently on the market, It can realize self-cutting, self-cutting, self-cutting, self-grinding, self-squeezing and self-granulation, which saves manpower and improves work efficiency. It is suitable for harvesting, crushing and granulating of various crop straws.
  • the finished product can be used for power generation fuel, living fuel, livestock feed, and the like.
  • the straw After being processed by the present invention, the straw can be fully utilized, avoiding the fact that it cannot be fully utilized, and can not be rotted in the same year, affecting agriculture, polluting air after burning, placing large space occupied, perishable and polluting environment, easily causing fire And other issues.
  • the invention does not need to be used in combination with other agricultural machinery products, and can independently perform cutting, squeezing and granulation operations, and has simple structure and convenient operation.
  • FIG. 1 is a schematic structural view of a straw recovery granulation work locomotive of the present invention
  • Figure 2 is a schematic view of the winding feeder drive system.
  • the straw recovery granulation work locomotive of the present invention comprises a locomotive 1, a harvester 2, a gathering feeder 3, a material lifting cylinder 4, and a rolling granulator 5.
  • the harvester 2 is coupled to the bottom of the front end of the cab of the locomotive 1, and the crushing granulator 5 is fixed to the chassis of the locomotive 1.
  • the bottom of the front end of the harvester 2 is a shearing tooth plate 6, and the shearing teeth 16 are provided on the outer side of the shearing tooth plate 6, and two inwardly inclined collecting and feeding are provided symmetrically on both sides of the shearing tooth plate 6.
  • the hopper 3 is provided with a taking port 7 between the two collecting feeders 3, and the taking port 7 is a take-up roller 18 which is provided with an inwardly facing roll in front of the door, and is equipped with a cutting knife and The rollers are linked together.
  • the photographing port 7 feeds the material into the hopper 8 of the rolling granulator 5 through the conveyor belt in the material lifting cylinder 4, and the erecting device 9 on the harvester 2 is fixed to the harvester 2 On the chassis;
  • a forwardly extending straw aligning device 10 and a pickup 11 are fixed to the front end of the shearing plate 6.
  • the harvester 2, the gatherer feeder 3 and the take-up port 7 are combined in a body, and the hydraulic lifter of the body is driven by the locomotive.
  • the straw recovery granulation operation locomotive of the present invention, the harvester 2, the gathering feeder 3, the material lifting cylinder 4, the taking port 7, the driving of the rolling granulator 5, and the hydraulic lifter are all connected with the engine of the locomotive 1
  • the power output is connected.
  • the cutting tooth plate 6 is close to the ground, and the shearing teeth 16 on the cutting tooth plate 6 cut off the standing straw.
  • the picker 11 will cut the straw and pick it up in the centralizer 9 Under the righting of the right, the straw is smoothly sent to the feeding port 7.
  • the straw can be adjusted positively, and it can also enter the feeding port 7, and the material is taken from the receiving port 7
  • the feeding roller, the boring cutter and the licking roller which are rolled inwardly enter the material lifting cylinder 4 in turn, and the material in the material lifting cylinder 4 is conveyed to the hopper 8 of the rolling granulator 5 through the conveyor belt, thereby performing extrusion processing. .
  • the collecting feeder 3 of the apparatus is constituted by the driving wheel 12 driving the chain 13 and the teeth 14 arranged on the chain, and the supporting wheel 15 wound by the chain 13 around the apex of the triangle constitutes a closed annular rotating mechanism. Its drive wheel 12 is also coupled to the power output of the engine 17 of the locomotive 1.
  • the straw recycling granulation operation locomotive of the invention can cut the standing straw in the field, cut and pulverize until extruded into particles, solve the problem that the straw occupies land, affects the cultivation, and eliminates the defects described in the background art. , to achieve waste utilization and maintain environmental quality.
  • the straw recycling granulation operation locomotive of the invention has the advantages of high efficiency and environmental protection characteristics, and the convenience of use thereof is the advantage of the device.
  • the device has no requirement for the moisture of the straw during work, and can be cut at any time and anywhere. Crushing, granulation can be carried out at any time, from straw to granules in one step, to achieve continuous processing and production.
  • the straw granules produced by the device have good quality and heat value, maintain environmental sanitation, and can replace non-renewable Coal resources.

Description

秸秆回收造粒作业机车 技术领域
本发明属于农业机械，特别是涉及到一种秸秆回收造粒作业机车。
背景技术
随着农业机械化的发展，国内的农作物收割基本实现机械化，特别是小麦、水稻和玉米基本上实现了联合收割机作业，但针对农业生产产生的大量的作物秸秆，其处理方式主要是秸秆粉碎后回田、打捆、割回做燃料、加工成饲料等几种方式，针对这几种处理方式的农机产品主要有：一、秸秆粉碎机，主要功能是秸秆粉碎后回田，其不足之处在于秸秆回田后当年不能腐烂，给农耕带来不便；二、秸秆打捆机，主要功能是秸秆打捆后用于发电、制作饲料，其不足之处在于只能收割被割倒的秸秆，打捆后没有解决运输保管的问题，且处理后的秸秆未达到做饲料的细度；三、秸秆收割机，主要功能是秸秆回收做燃料，因其秸秆燃烧热值低，所以用秸秆回收做燃料的量较之前有所减少，这样秸秆过多膨胀，所带来的隐患有占用空间较大、易腐烂污染空气、易引起火灾。针对上述各种问题，目前农业上使用了一种秸秆制粒机很受欢迎，主要功能是把秸秆运到场地后进行碾压，将秸秆制成颗粒作饲料或燃料存储，能节约大量的占地空间，但并未解决秸秆收割、打捆、运输的问题，单靠农民自行把秸秆割倒打捆装车运到工厂，农民费时费力，得到的利益少，使其宁愿就地焚烧也不送工厂，导致碾压机器厂原料供应不足，同时农民就地焚烧的处理方式不但污染空气，也给安全防火带来隐患。
 技术问题
本发明旨在于克服现有技术的不足，提供了一种秸秆回收造粒作业机车。
技术解决方案
本发明的秸秆回收造粒作业机车，是由机车、收割机、收拢喂料器、物料提升筒和碾压造粒机构成，收割机联接于机车驾驶室的前端底部，在剪割齿板上的两侧各设有一个向内倾斜的收拢喂料器，在两个收拢喂料器之间设有摄料口，摄料口通过物料提升筒连接至碾压造粒机的料斗，前伸昂起的扶正器支杆固定于收割机的底盘上，碾压造粒机固定座于机车的底盘上。
作为本发明的进一步改进，在剪割齿板的前端固定了向前延伸的秸秆捋顺拨正器和捡拾器。
作为本发明的进一步改进，收拢喂料器是由传动轮带动链条及链条上排布的拨齿构成，由链条盘绕于三角形顶点上的支撑轮构成了封闭环形转动机构。
作为本发明的进一步改进，摄料口是由门前设有向内对滚的摄料辊、并与内设的铡切刀和揉搓辊相联动构成。
作为本发明的进一步改进，收割机、收拢喂料器和摄料口组合于一机体中，该机体的液压升降器由机车驱动。
作为本发明的进一步改进，物料提升筒内设有从摄料口至料斗的传送带。
作为本发明的进一步改进，收割机、收拢喂料器、物料提升筒、摄料口、碾压造粒机的驱动及液压升降系统均与机车发动机的动力输出相联接。
 有益效果
本发明秸秆回收造粒作业机车，结构设计合理，是集收割、切碎、碾压成型、成品储藏多项功能于一体的田间作业机车，与目前市场上的功能单一的秸秆作业机相比较，可实现自行、自割、自切、自粉碎、自挤压、自造粒的功效，即节省人力又提高工作效率，适用于各种农作物秸秆的收割加工及挤压、造粒作业，所加工的成品可用于发电燃料、生活燃料、牲畜饲料等。秸秆经过本发明加工后可充分被利用，避免了其不能被充分利用所带来的回田后当年不能腐烂影响农耕、燃烧后污染空气、放置占地空间大、易腐烂污染环境，易引起火灾等问题。本发明无需与其它农机产品配合使用，可独立完成切割、挤压，造粒作业，结构简单操作方便快捷。
 附图说明
图1是本发明秸秆回收造粒作业机车的结构示意图；
图2是收拢喂料器传动系统示意图。
 本发明的最佳实施方式
本发明的实施方式
本发明的秸秆回收造粒作业机车，由机车1、收割机2、收拢喂料器3、物料提升筒4和碾压造粒机5构成。收割机2联接于机车1驾驶室的前端底部，碾压造粒机5固定座于机车1的底盘上。收割机2前端底部的为剪割齿板6，在剪割齿板6的外侧设有剪割齿16，在剪割齿板6上的两侧对称地设有两个向内倾斜的收拢喂料器3，在两个收拢喂料器3之间设有摄料口7，摄料口7是由门前设有向内对滚的摄料辊18、并与内设的铡切刀和揉搓辊相联动构成。摄料口7通过物料提升筒4内的传送带将物料送至碾压造粒机5的料斗8内，在收割机2上设有的前伸昂起的扶正器9支杆固定于收割机2的底盘上；
在剪割齿板6的前端固定了向前延伸的秸秆捋顺拨正器10和捡拾器11。所述的收割机2、收拢喂料器3和摄料口7组合于一机体中，该机体的液压升降器由机车驱动。
本发明的秸秆回收造粒作业机车，其收割机2、收拢喂料器3、物料提升筒4、摄料口7、碾压造粒机5的驱动及液压升降器均与机车1的发动机17的动力输出相联接。工作时，剪割齿板6贴近地面，剪割齿板6上的剪割齿16将站立的秸秆割倒，随着机车的前行，捡拾器11将割倒秸秆拾起、在扶正器9的扶正下，将秸秆顺利地送到摄料口7，如有横倒的秸秆，秸秆捋顺拨正器10能将其拨正，也顺着进入摄料口7，物料从摄料口7依次经向内对滚的摄料辊、铡切刀、揉搓辊进入物料提升筒4，在物料提升筒4物料经传送带输送至碾压造粒机5的料斗8内，从而进行挤压造料。
本装置的收拢喂料器3是由传动轮12带动链条13及链条上排布的拨齿14构成，由链条13盘绕于三角形顶点上的支撑轮15构成了封闭环形转动机构。其传动轮12也与机车1的发动机17的动力输出相联接。
 工业实用性
本发明的秸秆回收造粒作业机车，可以在田间将站立的秸秆割下，切断、粉碎直至挤压成颗料，解决了秸秆占地，影响耕作的问题，杜绝了背景技术中所述的缺陷，做到了废物利用，保持了环境质量。
本发明的秸秆回收造粒作业机车，在高效、环保特性体现其优势，而其便用方便更是本装置的优势，本装置在工作时，对秸秆的水分无任何要求，可以随时随地切割、粉碎，可以随时进行造粒，从秸秆到颗粒一步到位，实现连续化的加工生产，经本装置生产出秸秆颗粒产品质密性好，热值大，保持了环境的卫生，可以替代不可再生的煤资源。
 序列表自由内容

Claims (7)

  1. 秸秆回收造粒作业机车，由机车（1）、收割机（2）、收拢喂料器（3）、物料提升筒（4）和碾压造粒机（5）构成，其特征在于收割机（2）联接于机车（1）驾驶室的前端底部，在剪割齿板（6）上的两侧各设有一个向内倾斜的收拢喂料器（3），在两个收拢喂料器（3）之间设有摄料口（7），摄料口（7）通过物料提升筒（4）连接至碾压造粒机（5）的料斗（8），前伸昂起的扶正器（9）的支杆固定于收割机（2）的底盘上，碾压造粒机（5）固定座于机车（1）的底盘上。
  2. 如权利要求1所述的秸秆回收造粒作业机车，其特征在于剪割齿板（6）的前端固定了向前延伸的秸秆捋顺拨正器（10）和捡拾器（11）。
  3. 如权利要求1所述的秸秆回收造粒作业机车，其特征在于收拢喂料器（3）是由传动轮（12）带动链条（13）及链条上排布的拨齿（14）构成，由链条（13）盘绕于三角形顶点上的支撑轮（15）构成了封闭环形转动机构。
  4. 如权利要求1所述的秸秆回收造粒作业机车，其特征在于摄料口（7）是由门前设有向内对滚的摄料辊（18）、并与内设的铡切刀和揉搓辊相联动构成。
  5. 如权利要求1所述的秸秆回收造粒作业机车，其特征在于物料提升筒（4）内设有从摄料口（7）至料斗（8）的传送带。
  6. 如权利要求1或2或3或4或5所述的秸秆回收造粒作业机车，其特征在于收割机（2）、收拢喂料器（3）和摄料口（7）组合于一机体中，该机体的液压升降器由机车（1）驱动。
  7. 如权利要求1或2或3或4或5所述的秸秆回收造粒作业机车，其特征在于收割机（2）、收拢喂料器（3）、物料提升筒（4）、摄料口（7）、碾压造粒机（5）的驱动及液压升降器均与机车（1）发动机的动力输出相联接。
PCT/CN2012/076411 2011-05-14 2012-06-02 秸秆回收造粒作业机车 WO2012155866A1 (zh)

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CN109220154A (zh) * 2018-10-17 2019-01-18 莱州慧能机械研发制造有限公司 秸秆回收装置
CN109731529A (zh) * 2018-12-29 2019-05-10 中国农业科学院农业资源与农业区划研究所 一种自走式拾捡生物质颗粒制作一体机
CN111247944A (zh) * 2017-11-08 2020-06-09 陈式好 一种牧草高效收割装置

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CN202095287U (zh) * 2011-05-14 2012-01-04 高小林 秸秆回收造粒作业机车
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