WO2012155307A1 - Intelligent double-interface card and welding packaging technology thereof - Google Patents

Intelligent double-interface card and welding packaging technology thereof Download PDF

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Publication number
WO2012155307A1
WO2012155307A1 PCT/CN2011/001506 CN2011001506W WO2012155307A1 WO 2012155307 A1 WO2012155307 A1 WO 2012155307A1 CN 2011001506 W CN2011001506 W CN 2011001506W WO 2012155307 A1 WO2012155307 A1 WO 2012155307A1
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WO
WIPO (PCT)
Prior art keywords
card
card base
conductive
base sheet
chip
Prior art date
Application number
PCT/CN2011/001506
Other languages
French (fr)
Chinese (zh)
Inventor
王峻峰
张耀华
胡细斌
王建
张骋
蒙建福
Original Assignee
上海一芯智能科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海一芯智能科技有限公司 filed Critical 上海一芯智能科技有限公司
Publication of WO2012155307A1 publication Critical patent/WO2012155307A1/en

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • G06K19/0775Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card arrangements for connecting the integrated circuit to the antenna
    • G06K19/07754Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card arrangements for connecting the integrated circuit to the antenna the connection being galvanic

Definitions

  • the invention relates to the technical field of intelligent dual interface card manufacturing, in particular to an intelligent double interface card and a welding and packaging process thereof. Background technique
  • the dual interface card is a card that combines the functions of a contact ic card and a contactless IC card.
  • a contact IC card is similar to a telephone card and needs to be inserted into a telephone to be used.
  • the contactless IC card is like a bus IC card, and its chip and antenna are inside the card. Because there is an antenna, when you take the bus, you can complete the card by touching it, and you don't need to touch it.
  • the dual interface card uses a chip for both functions, configures the antenna and connects the antenna to the chip. Dual interface cards are available for both contact and non-contact machines.
  • the process of manufacturing dual interface cards is as follows: Production of antennas, one layer, one punching, small card, one milling, one hand, one thread, one hand soldering, one chip, back bonding adhesive, one hand soldering, one hand packaging.
  • the dual interface card manufactured by the process the antenna 1 is picked out from the slot 3 of the card base 2, soldered on the pin pad 5 of the chip 4, and the chip 4 is bonded by using the thermal head 7
  • the agent 6 is heat sealed in the slot 3 of the card base 2.
  • the antenna 1 Since the existing wire-drawing, soldering, splicing and packaging in the process of manufacturing the dual-interface card are performed manually, the speed is slow and the quality is difficult to control, especially in the process of the wire-drawing process, if the mastering is not good, the antenna is very easy to be used. Pick up, causing the product to be scrapped. In addition, since the antenna 1 is connected to the pin 5 of the chip 4, it needs to have a certain length. Therefore, during the packaging process, the antenna 1 is zigzag buried in the slot 3 of the card base 2, if the antenna 1 bending transition, it is also easy to cause the antenna 1 to lose power, affecting the performance of the final product. Summary of the invention
  • One of the technical problems to be solved by the present invention is to provide a smart dual interface card for the technical problems existing in the dual interface card prepared by the existing process for manufacturing a dual interface card.
  • the second technical problem to be solved by the present invention is that the existing thread picking, soldering, soldering and packaging existing in the process of manufacturing the dual interface card are manually performed, the speed is slow, the quality is difficult to control, and the like, and an intelligent problem is provided. Double interface card splicing and packaging process.
  • the smart dual interface card of the first aspect of the present invention includes a card base, an antenna, and a chip, wherein the defect of the antenna is embedded in the card base through the first conductive splicing material, and the chip is bonded by The agent is heat-sealed on the card base, and the pins of the chip are electrically connected to the second conductive solder material embedded in the card base, and the second conductive solder material is electrically connected to the first conductive solder material and passes through the first conductive electrode
  • the connecting material is electrically connected to the antenna.
  • a chip slot is defined in the card base, and the chip slot has a first slot for accommodating the chip back cover and a second slot for accommodating the chip substrate, and is disposed on both sides of the first slot a first conductive solder material and a second conductive solder material, wherein the first conductive solder material is located outside the second conductive solder material, and a top surface of the second conductive splicing material forms a portion of the bottom of the second slot;
  • the pins of the chip are located on both sides of the back cover of the chip, and are respectively electrically connected to the second conductive solder materials on both sides of the first slot.
  • the first conductive solder material and the bottom surface of the second conductive splicing material are electrically connected by a conductive connecting plate embedded in the card base.
  • the first conductive solder material and the second conductive splicing material are cylindrical structures, wherein the axes of the first conductive splicing material and the second conductive splicing material are parallel to the normal direction of the card base.
  • the smart dual interface card soldering and packaging process according to the second aspect of the present invention comprises the following steps:
  • each first card region for preparing a dual interface card in each first card region
  • One side of the symmetric spacing is punched with two first process apertures and two second process apertures, wherein the distance between the two first process apertures is greater than the distance between the two second process apertures, and a first process aperture and a second process aperture are located on a first side of the first card area, and another first process aperture and another second process aperture are located in a second same area of the first card area side;
  • each second card region corresponding to the first card region on the first intermediate card base sheet prepared in step 1.
  • two third process holes and two fourth workers are punched symmetrically at one side in each second card region The small hole, wherein the distance between the two third process holes is greater than the distance between the two fourth process holes, and a third process hole and a fourth process hole are located in the second card area a first same side, another third process small hole and another fourth process small hole are located on the second same side in the second card area; the positions of the two third process small holes in the second card area are respectively The positions of the first process holes in the first card area correspond to the positions of the two fourth process holes in the second card area respectively corresponding to the positions in the first card areas where the two second process holes are located;
  • a third intermediate card base sheet drawing a plurality of third card regions on the third intermediate card base sheet, each third card region corresponding to the first card region on the first intermediate card base sheet prepared in step 1.
  • a first conductive connecting plate is disposed on one side of each of the third card regions, and a long hole is disposed in the second conductive connecting plate, and the second conductive connecting plate is disposed in the long hole, wherein the position of the first conductive connecting plate for placing the long hole corresponds to the first a first process small hole and a second process small hole on the first same side in the first card region of the intermediate card base sheet, and the second conductive connecting plate is disposed at the position of the long hole corresponding to the first intermediate card base Another first process small hole and another second process small hole on the second same side in the first card region of the web; and a shape-adapted first conductive connection is placed in each of the conductive connecting plate placing long holes a plate and a second conductive connecting plate;
  • the second intermediate card base sheet prepared in step 3 is covered on the upper surface of the first card base sheet prepared in step 1, so that each second card area on the second intermediate card base sheet is aligned with the first a first card area on the intermediate card base sheet, and a third process hole in each second card area is aligned with the first process hole in each first card area, and the second in each second card area Aligning the four process holes with the second process hole in each of the first card areas; and covering the upper surface of the third intermediate card base prepared in step 4 on the bottom surface of the first card base piece, and
  • the first conductive connecting plate on the third intermediate card base sheet covers a first process small hole and a second process small hole in the first same side of the first intermediate card base sheet, Two conductive connecting plates cover another first process small hole and another second process small hole on the second same side in the first card region of the first intermediate card base sheet; and finally in the third intermediate card base sheet
  • the bottom surface is covered with a bottom card base sheet, and then the second intermediate card base sheet is A first intermediate the card
  • the face card base sheet is covered on the upper surface of the second card base sheet and laminated to obtain a card base comprising a plurality of card bases;
  • each card base comprises a set of antennas
  • the chip slot having a first slot for accommodating the chip back cover and a second slot for accommodating the chip substrate, wherein the first slot is located between the two first conductive solder materials Between the bottom of the groove in the second slot until the second conductive solder material is exposed;
  • Adhesive is adhered to the chip pin area around the back cover of the chip, and then the back surface of the chip is buckled into the chip slot, so that the chip back cover falls into the first slot, and the chip substrate portion falls into In the second slot, the two pins of the chip are in contact with the top surfaces of the two second conductive solder materials, and are heated to a prescribed temperature by the soldering tip, and the pins on the chip are soldered together with the second conductive solder material, and simultaneously utilized.
  • the heat of the welding head welds the chip substrate and the card base together by an adhesive, and forms a dual interface card after completion.
  • the surface of the antenna has an insulating varnish, in the step of burying the antenna, the antenna located in the first process hole needs to be stripped.
  • the present invention does not need to pick out the antenna, and on the chip The pins are soldered, so there is absolutely no problem with picking up the antenna.
  • the invention fills the conductive splicing material in the process hole, so that the antenna, the conductive splicing material and the chip are spliced, and the chip substrate and the card base are soldered simultaneously on the same device and the same workstation, using the same horn heating Finishing the welding, thus greatly increasing the production speed and product yield and quality.
  • the invention adds a conductive connecting plate at the solder joint of the antenna, so that the strength of the antenna defect can be improved, and when the card is subjected to the bending and twisting test, the defect point of the antenna is not easily broken.
  • FIG. 1 is a schematic view showing the state of the connection between the existing dual interface card chip and the card base.
  • Fig. 2 is a partial structural view showing the first intermediate card base sheet of the present invention after punching the first process small hole.
  • Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
  • Fig. 4 is a partial structural view showing the first intermediate card base sheet of the present invention after punching the second process small hole.
  • Figure 5 is a cross-sectional view taken along line A-A of Figure 4 .
  • FIG. 6 is a partial structural schematic view of a first intermediate card base sheet after embedding an antenna according to the present invention.
  • Fig. 7 is a cross-sectional view taken along line A-A of Fig. 6.
  • Figure 8 is an enlarged schematic view of the portion I of Figure 6.
  • Fig. 9 is a partial structural view showing the second intermediate card base sheet of the present invention after punching the third process small hole.
  • Figure 10 is a cross-sectional view taken along line A-A of Figure 9.
  • Figure 11 is a partial structural view of the second intermediate card base sheet of the present invention after the fourth process hole is punched.
  • Figure 12 is a cross-sectional view taken along line A-A of Figure 11;
  • FIG. 13 is a partial structural view of the third intermediate card base sheet punched conductive connecting plate after the long hole is placed according to the present invention.
  • Figure 14 is a cross-sectional view taken along line A-A of Figure 13;
  • Figure 15 is a structural schematic view showing the second intermediate card base sheet, the first intermediate card base sheet, the third intermediate card base sheet and the bottom card base sheet laminated together.
  • Fig. 16 is a cross-sectional view taken along line AA of Fig. 15;
  • Figure 17 is a schematic view showing the steps of filling a conductive solder material according to the present invention.
  • Figure 18 is a schematic view showing the state in which the face card base sheet, the second intermediate card base sheet, the first intermediate card base sheet, the third intermediate card base sheet and the bottom card base sheet are stacked together.
  • Figure 19 is a schematic view showing the state of the card base after the second laminating step of the present invention.
  • Figure 20 is a schematic view showing the structure of a single card base of the present invention.
  • Figure 21 is a cross-sectional view showing the chip slot of a single card base in the present invention.
  • Figure 22 is a front elevational view of the chip of the present invention.
  • Figure 23 is a schematic view of the back of the chip of the present invention.
  • Figure 24 is a schematic view showing the welding state of the chip and the card base of the present invention. detailed description
  • the intelligent dual interface card soldering and packaging process of the invention comprises the following steps:
  • an intermediate card base sheet 110 is taken, and a plurality of card areas 111 are drawn on the intermediate card base sheet 110, and each card area 111 is used to prepare a dual interface card.
  • Two sides of the card area 111 are symmetrically spaced with two process holes 112, 112a; referring to Figures 4 and 5, two 113, 113a are punched symmetrically at one side in each card area 111.
  • the distance between the two process holes 112, 112a is greater than the distance between the two process holes 113, 113a, and the process holes 112, 113 are located on the first side in the card area 111, the process holes 112a, 113a Located on the second side of the card area 111.
  • the antenna 200 is embedded in the periphery of each of the card regions 111 of the intermediate card base sheet 110, and both ends of the antenna 200 are respectively spanned through the process holes 112, 112a in the card region 111. If the surface of the antenna 200 has an insulating varnish, in this step, the antenna 200 located in the process holes 112, 112a needs to be stripped.
  • an intermediate card base sheet 120 is taken, and a plurality of card regions 121 are drawn on the intermediate card base sheet 120.
  • Each card region 121 corresponds to the intermediate card base sheet 110 prepared in step 1.
  • the upper card area 111 is spaced apart from each other in the card area 121 by the process holes 122, 122a.
  • the position of the process holes 122, 122a in the card area 121 and the process holes 112, 112a are in the card area 111.
  • two 123, 123a are punched symmetrically at one side in each card area 111, and the position of the process holes 123, 123a in the card area 121 and the process holes 113, 113a are located.
  • the position in the card area 111 corresponds to; the distance between the two process holes 122, 122a is greater than the distance between the two process holes 123, 123a, and the process holes 122, 123 are located in the first area of the card area 121.
  • the process apertures 122a, 123a are located on the second side of the card area 121.
  • an intermediate card base sheet 130 is taken, and a plurality of card areas 131 are drawn on the intermediate card base sheet 130.
  • Each card area 131 corresponds to the intermediate card base sheet 110 prepared in step 1.
  • the card area 131 is intermittently punched with a conductive connecting plate for placing the long holes 132, 132a on one side of each of the card areas 131.
  • the position of the conductive connecting plate for placing the long holes 132 corresponds to the inside of the card area 111 of the intermediate card base sheet 110.
  • the first same side process holes 112, 113, the conductive connecting plate is placed at the position of the long hole 132a corresponding to the second same side process hole 112a, 113a in the card area 111 of the intermediate card base sheet 110;
  • a shape-adapted conductive connecting plates 133, 133a are placed in the long holes 132, 132a, respectively (see Figs. 15 and 16).
  • the intermediate card base sheet 120 prepared in the step 3 is overlaid on the upper surface of the card base sheet 110 prepared in the step 1, so that each card area 121 on the intermediate card base sheet 120 is obtained.
  • the card areas 111 on the intermediate card base sheet 110 are aligned, and the process holes 122, 122a in each of the card areas 121 are respectively aligned with the process holes 112, 112a in each of the card areas 111, each " ⁇ area
  • the process holes 123, 123a in the 121 are respectively aligned with the process holes 113, 113a in each of the card regions 111; and the upper surface of the intermediate card base sheet 130 prepared in the step 4 is covered on the card base 110.
  • the conductive connecting plate 133 on the intermediate card base sheet 130 covers the first and the same process holes 112, 113 in the card region 111 of the intermediate card base sheet 110, and the conductive connecting plate 133a covers the middle.
  • the webs 120, 110, 130 and the base card web 140 are laminated together.
  • a conductive splicing material 151 is dropped from the process holes 122, 112a on the process substrate holes 122, 122a and the process holes 12, 112a on the card base sheet 110, respectively. 151a, until the drop is full; the conductive solder material 152 is dropped into the process holes 123, 123a and the process holes 113, 113a on the card substrate 110 from the process holes 123, 123a on the card base 120, respectively. , 152a, until it is full.
  • the bottom surface of the conductive solder material 152 in 113 is electrically connected to both ends of the conductive connecting plate 133; the conductive solder material 151a in the process small hole 112a of the second side in the card region 111 of the card base sheet 110 is filled.
  • the bottom surface and the bottom surface of the conductive solder material 152a in the process hole 113a of the second same side filled in the card region 111 of the card base sheet 110 are electrically connected to both ends of the conductive connection plate 133a, respectively.
  • the conductive solder materials 151, 151a are located outside the conductive solder materials 152, 152a. Finally, the conductive solder materials 151, 151a, 152, 152a have a cylindrical structure parallel to the normal direction of the card base.
  • the face card base sheet 150 is overlaid on the upper surface of the second card base web 120, and laminated to obtain a card base 000 comprising a plurality of card bases;
  • each card base 100 includes an antenna.
  • a chip slot 101 is milled on each of the card bases 100.
  • the chip slot 101 has a first slot 101a for receiving the chip back cover 310 and a second slot 101b for accommodating the chip substrate 320.
  • a slot 101a is located between the conductive solder materials 152, 152a, and the bottom of the second slot 101b extends until the conductive solder material 152, 152a is exposed, so that the top surface of the conductive solder material 152, 152a forms a portion of the trench of the second slot 101b. bottom.
  • the adhesive 340, 340a is adhered on the periphery of the chip back cover 310 except for the pins 330, 330a of the chip, and then the back surface of the chip is buckled into the chip slot 101, so that the chip back cover 310 is dropped.
  • the chip substrate 320 partially falls into the second slot 101b.
  • the pins 330, 330a of the chip are respectively in contact with the top surface of the conductive solder materials 152, 152a, and are heated to a predetermined temperature by the boring head 400, and the pins 330, 330a on the chip are respectively connected to the conductive splicing materials 152, 152a.
  • the chip substrate 320 and the card base 100 are soldered together by the adhesives 340, 340a by the heat of the thermal head 7 to form a dual interface card.
  • the above steps 1, 2, 3, and 4 of the present invention may be controlled without sequence.
  • the intermediate card base sheet 120 may be prepared, and then the intermediate card base sheet 110 may be prepared or the intermediate card base sheet 130 may be prepared first, and then the intermediate card base sheets 110, 120 may be prepared.

Abstract

Disclosed is an intelligent double-interface card. The intelligent double-interface card comprises a card base, an antenna and a chip. A welding spot of the antenna of the intelligent double-interface card is embedded in the card base through a first conductive welding material, the chip is heat-sealed on the card base through an adhesive, and a pin of the chip is electrically connected to a second conductive welding material embedded in the card base, and the second conductive welding material is electrically connected with the antenna through the first conductive welding material. Bottom surfaces of the first and second conductive welding materials are electrically connected through a conductive connection board embedded in the card base. In the present invention, the antenna is not required to be picked out to be welded with the pin on the chip, so the problem of breaking the antenna is completely avoided. According to the present invention, by filling the conductive welding material in auxiliary holes, the welding of the antenna, the conductive welding material and the chip as well as the welding of the chip base plate and the card base can be completed on the same equipment, in the same workstation and by using the same welding head in a manner of heating, therefore, the production rate as well as the production yield and quality are enhanced dramatically.

Description

一种智能双界面卡及其焊接封装工艺 技术领域  Intelligent dual interface card and welding and packaging process thereof
本发明涉及一种智能双界面卡制造技术领域, 特别涉及一种智能双界 面卡及其焊接封装工艺。 背景技术  The invention relates to the technical field of intelligent dual interface card manufacturing, in particular to an intelligent double interface card and a welding and packaging process thereof. Background technique
双界面卡是将接触式 ic卡和非接触式 IC卡的功能合在一起的卡片。 接触式 IC卡有如电话卡那种, 需要插入电话机中才能使用。 非接触式 IC 卡有如公交 IC卡, 其芯片和天线都在卡里面, 因为有天线, 所以在乘坐公 交车时, 只要感应一下就可以完成刷卡, 不需要接触。 而双界面卡是将两 种功能用一个芯片, 配置天线并使天线与芯片连接。 双界面卡在接触式和 非接触式机具上都能使用。  The dual interface card is a card that combines the functions of a contact ic card and a contactless IC card. A contact IC card is similar to a telephone card and needs to be inserted into a telephone to be used. The contactless IC card is like a bus IC card, and its chip and antenna are inside the card. Because there is an antenna, when you take the bus, you can complete the card by touching it, and you don't need to touch it. The dual interface card uses a chip for both functions, configures the antenna and connects the antenna to the chip. Dual interface cards are available for both contact and non-contact machines.
目前制造双界面卡的工艺是: 生产天线一层合一冲切小卡一铣槽一手 工挑线一手工焊锡一芯片背面粘粘接剂一手工焊接一手工封装。 参见图 1, 该工艺制造的双界面卡, 其天线 1由卡基 2的槽位 3中挑出来, 焊接在芯 片 4的引脚焊点 5上, 芯片 4使用热悍头 7并通过粘结剂 6热封在卡基 2 的槽位 3中。 由于现有制造双界面卡的工艺中的挑线、 焊锡、 悍接以及封 装均是采用手工进行, 速度慢, 质量难以控制, 尤其在挑线工艺步骤中, 如果掌握不好, 非常容易将天线挑断, 造成产品报废。 另外由于天线 1是 悍接在芯片 4的引脚悍点 5上, 需要留有一定的长度, 因此在封装过程, 天线 1会呈曲折状埋于在卡基 2的槽位 3中, 如果天线 1弯曲过渡, 也容 易造成天线 1出现断电, 影响到最终产品的使用性能。 发明内容  At present, the process of manufacturing dual interface cards is as follows: Production of antennas, one layer, one punching, small card, one milling, one hand, one thread, one hand soldering, one chip, back bonding adhesive, one hand soldering, one hand packaging. Referring to Fig. 1, the dual interface card manufactured by the process, the antenna 1 is picked out from the slot 3 of the card base 2, soldered on the pin pad 5 of the chip 4, and the chip 4 is bonded by using the thermal head 7 The agent 6 is heat sealed in the slot 3 of the card base 2. Since the existing wire-drawing, soldering, splicing and packaging in the process of manufacturing the dual-interface card are performed manually, the speed is slow and the quality is difficult to control, especially in the process of the wire-drawing process, if the mastering is not good, the antenna is very easy to be used. Pick up, causing the product to be scrapped. In addition, since the antenna 1 is connected to the pin 5 of the chip 4, it needs to have a certain length. Therefore, during the packaging process, the antenna 1 is zigzag buried in the slot 3 of the card base 2, if the antenna 1 bending transition, it is also easy to cause the antenna 1 to lose power, affecting the performance of the final product. Summary of the invention
本发明所要解决的技术问题之一在于针对现有制造双界面卡的工艺所 制备的双界面卡所存在的技术问题而提供一种智能双界面卡。  One of the technical problems to be solved by the present invention is to provide a smart dual interface card for the technical problems existing in the dual interface card prepared by the existing process for manufacturing a dual interface card.
本发明所要解决的技术问题之二在于针对现有制造双界面卡的工艺所 存在的挑线、 焊锡、 焊接以及封装均是采用手工进行, 速度慢, 质量难以 控制等技术问题而提供一种智能双界面卡的悍接封装工艺。 作为本发明第一方面的智能双界面卡, 包括卡基、 天线和芯片, 其特 征在于, 所述天线的悍点处通过第一导电悍接材料埋设于卡基中, 所述芯 片通过粘结剂热封在卡基上, 芯片的引脚与埋设于所述卡基内的第二导电 焊接材料导电连接, 所述第二导电焊接材料与第一导电焊接材料电连接并 通过第一导电悍接材料与天线电连接。 The second technical problem to be solved by the present invention is that the existing thread picking, soldering, soldering and packaging existing in the process of manufacturing the dual interface card are manually performed, the speed is slow, the quality is difficult to control, and the like, and an intelligent problem is provided. Double interface card splicing and packaging process. The smart dual interface card of the first aspect of the present invention includes a card base, an antenna, and a chip, wherein the defect of the antenna is embedded in the card base through the first conductive splicing material, and the chip is bonded by The agent is heat-sealed on the card base, and the pins of the chip are electrically connected to the second conductive solder material embedded in the card base, and the second conductive solder material is electrically connected to the first conductive solder material and passes through the first conductive electrode The connecting material is electrically connected to the antenna.
在所述卡基中开设有一芯片槽位, 该芯片槽位具有一容纳芯片后盖的 第一槽位和容纳芯片基板的第二槽位, 在所述第一槽位的两侧均设置有第 一导电焊接材料和第二导电焊接材料, 其中第一导电焊接材料位于第二导 电焊接材料的外侧, 且所述第二导电悍接材料的顶面构成第二槽位的一部 分槽底; 所述芯片的引脚位于所述芯片后盖的两侧, 分别与第一槽位两侧 的第二导电焊接材料电连接。  A chip slot is defined in the card base, and the chip slot has a first slot for accommodating the chip back cover and a second slot for accommodating the chip substrate, and is disposed on both sides of the first slot a first conductive solder material and a second conductive solder material, wherein the first conductive solder material is located outside the second conductive solder material, and a top surface of the second conductive splicing material forms a portion of the bottom of the second slot; The pins of the chip are located on both sides of the back cover of the chip, and are respectively electrically connected to the second conductive solder materials on both sides of the first slot.
所述第一导电焊接材料与第二导电悍接材料的底面通过一埋设于所述 卡基内的导电连接板进行电连接。  The first conductive solder material and the bottom surface of the second conductive splicing material are electrically connected by a conductive connecting plate embedded in the card base.
所述第一导电焊接材料和第二导电悍接材料为圆柱状结构, 其中第一 导电悍接材料和第二导电悍接材料的轴线平行于卡基的法线方向。  The first conductive solder material and the second conductive splicing material are cylindrical structures, wherein the axes of the first conductive splicing material and the second conductive splicing material are parallel to the normal direction of the card base.
作为本发明第二方面的智能双界面卡焊接封装工艺, 包含如下步骤: The smart dual interface card soldering and packaging process according to the second aspect of the present invention comprises the following steps:
1、 制备第一中间卡基料片步骤 1. Step of preparing the first intermediate card base sheet
取第一中间卡基料片, 在所述第一中间卡基料片上画出若干第一卡区 域, 每一第一卡区域用以制备一张双界面卡, 在每一第一卡区域内的一侧 对称间隔冲制有两个第一工艺小孔和两个第二工艺小孔, 其中两个第一工 艺小孔之间的距离大于两个第二工艺小孔之间的距离, 且一个第一工艺小 孔和一个第二工艺小孔位于第一卡区域内的第一同侧, 另一个第一工艺小 孔和另一个第二工艺小孔位于第一卡区域内的第二同侧;  Taking a first intermediate card base sheet, drawing a plurality of first card regions on the first intermediate card base sheet, each first card region for preparing a dual interface card, in each first card region One side of the symmetric spacing is punched with two first process apertures and two second process apertures, wherein the distance between the two first process apertures is greater than the distance between the two second process apertures, and a first process aperture and a second process aperture are located on a first side of the first card area, and another first process aperture and another second process aperture are located in a second same area of the first card area side;
2、 埋天线步骤  2, buried antenna steps
在第一中间卡基料片的每一第一卡区域内的周边埋设天线,并将该天线 的两端部分别跨过每一第一卡区域内的两个第一工艺小孔;  Embedding an antenna in a periphery of each of the first card regions of the first intermediate card base sheet, and crossing both ends of the antenna across the two first process holes in each of the first card regions;
3、 制备第二中间卡基料片步骤  3. Step of preparing a second intermediate card base sheet
取第二中间卡基料片, 在所述第二中间卡基料片上画出若干第二卡区 域,每一第二卡区域对应步骤 1制备的第一中间卡基料片上的第一卡区域, 在每一第二卡区域内一侧对称间隔冲制有两个第三工艺小孔和两个第四工 艺小孔, 其中两个第三工艺小孔之间的距离大于两个第四工艺小孔之间的 距离, 且一个第三工艺小孔和一个第四工艺小孔位于第二卡区域内的第一 同侧, 另一个第三工艺小孔和另一个第四工艺小孔位于第二卡区域内的第 二同侧; 两个第三工艺小孔所在第二卡区域中的位置分别与两个第一工艺 小孔所在第一卡区域中的位置对应, 两个第四工艺小孔所在第二卡区域中 的位置分别与两个第二工艺小孔所在第一卡区域中的位置对应; Taking a second intermediate card base sheet, drawing a plurality of second card regions on the second intermediate card base sheet, each second card region corresponding to the first card region on the first intermediate card base sheet prepared in step 1. , two third process holes and two fourth workers are punched symmetrically at one side in each second card region The small hole, wherein the distance between the two third process holes is greater than the distance between the two fourth process holes, and a third process hole and a fourth process hole are located in the second card area a first same side, another third process small hole and another fourth process small hole are located on the second same side in the second card area; the positions of the two third process small holes in the second card area are respectively The positions of the first process holes in the first card area correspond to the positions of the two fourth process holes in the second card area respectively corresponding to the positions in the first card areas where the two second process holes are located;
4、 制备第三中间卡基料片步骤  4. Step of preparing a third intermediate card base sheet
取第三中间卡基料片, 在所述第三中间卡基料片上画出若干第三卡区 域,每一第三卡区域对应步骤 1制备的第一中间卡基料片上的第一卡区域, 在每一第三卡区域内一侧间隔冲制有第一导电连接板放置长孔和第二导电 连接板放置长孔, 其中第一条导电连接板放置长孔的位置对应于所述第一 中间卡基料片中第一卡区域内第一同侧的一个第一工艺小孔和一个第二工 艺小孔, 第二导电连接板放置长孔的位置对应于所述第一中间卡基料片中 第一卡区域内第二同侧的另一个第一工艺小孔和另一个第二工艺小孔; 并 在每一条导电连接板放置长孔内放置一形状相适应的第一导电连接板和第 二导电连接板;  Taking a third intermediate card base sheet, drawing a plurality of third card regions on the third intermediate card base sheet, each third card region corresponding to the first card region on the first intermediate card base sheet prepared in step 1. a first conductive connecting plate is disposed on one side of each of the third card regions, and a long hole is disposed in the second conductive connecting plate, and the second conductive connecting plate is disposed in the long hole, wherein the position of the first conductive connecting plate for placing the long hole corresponds to the first a first process small hole and a second process small hole on the first same side in the first card region of the intermediate card base sheet, and the second conductive connecting plate is disposed at the position of the long hole corresponding to the first intermediate card base Another first process small hole and another second process small hole on the second same side in the first card region of the web; and a shape-adapted first conductive connection is placed in each of the conductive connecting plate placing long holes a plate and a second conductive connecting plate;
5、 第一层压步骤  5, the first lamination step
将步骤 3制备好的第二中间卡基料片覆盖在步骤 1制备好的第一卡基料 片的上表面上, 使第二中间卡基料片上的每一第二卡区域对准第一中间卡 基料片上的第一卡区域, 且每一第二卡区域内的第三工艺小孔对准每一第 一卡区域内的第一工艺小孔, 每一第二卡区域内的第四工艺小孔对准每一 第一卡区域内的第二工艺小孔; 再将步骤 4制备好的第三中间卡基料的上 表面覆盖在第一卡基料片的底表面上, 并使第三中间卡基料片上的第一导 电连接板覆盖住所述第一中间卡基料片中第一卡区域内第一同侧的一个第 一工艺小孔和一个第二工艺小孔, 第二导电连接板覆盖住所述第一中间卡 基料片中第一卡区域内第二同侧的另一个第一工艺小孔和另一个第二工艺 小孔; 最后在第三中间卡基料片的底表面上覆盖上一层底卡基料片, 然后 将第二中间卡基料片、 第一中间卡基料片、 第三中间卡基料片和底卡基料 片层压在一起;  The second intermediate card base sheet prepared in step 3 is covered on the upper surface of the first card base sheet prepared in step 1, so that each second card area on the second intermediate card base sheet is aligned with the first a first card area on the intermediate card base sheet, and a third process hole in each second card area is aligned with the first process hole in each first card area, and the second in each second card area Aligning the four process holes with the second process hole in each of the first card areas; and covering the upper surface of the third intermediate card base prepared in step 4 on the bottom surface of the first card base piece, and The first conductive connecting plate on the third intermediate card base sheet covers a first process small hole and a second process small hole in the first same side of the first intermediate card base sheet, Two conductive connecting plates cover another first process small hole and another second process small hole on the second same side in the first card region of the first intermediate card base sheet; and finally in the third intermediate card base sheet The bottom surface is covered with a bottom card base sheet, and then the second intermediate card base sheet is A first intermediate the card web, the card web and the third intermediate bottom of the card web laminated together;
6、 填充导电焊接材料步骤 由第二卡基料片上的每一第三工艺小孔上方向每一第三工艺小孔和第 一卡基料片上的每一第一工艺小孔内滴加第一导电焊接材料, 直至滴满; 由第二卡基料片上的第四工艺小孔上方向每一第四工艺小孔和每一第一卡 基料片上的第二工艺小孔内滴加第二导电焊接材料, 直至滴满; 充填于第 一卡基料片的第一卡区域内第一同侧的一个第一工艺小孔内的第一导电焊 接材料和充填于第一卡基料片的第一卡区域内第一同侧的一个第二工艺小 孔内的第二导电焊接材料分别与第一导电连接板的两端形成电连接; 充填 于第一卡基料片的第一卡区域内第二同侧的另一个第一工艺小孔内的第一 导电焊接材料和充填于第一卡基料片的第一卡区域内第二同侧的另一个第 二工艺小孔内的第二导电焊接材料分别与第二导电连接板的两端形成电连 接, 6. Filling the conductive soldering material step Depositing a first conductive solder material into each of the third process orifices and each of the first process orifices on the first card base web from each of the third process orifices on the second card base web, until the droplets are dropped Full second; a second conductive solder material is dropped from each of the fourth process holes in the fourth process hole on the second card base sheet and the second process hole on each of the first card base sheets until the drop Filling the first conductive solder material in a first process hole on the first side of the first card region of the first card base sheet and filling the first card region in the first card base sheet The second conductive solder material in a second process hole of the same side is electrically connected to both ends of the first conductive connecting plate respectively; filling the second side of the first card area of the first card base sheet a first conductive solder material in another first process aperture and a second conductive solder material in another second process aperture on the second side of the first card region of the first card base web respectively Electrical connections are formed at both ends of the second conductive connecting plate,
7、 第二层压步骤  7, the second lamination step
取面卡基料片覆盖在第二卡基料片的上表面上,进行层压,得到包含若 干卡基的卡基料;  The face card base sheet is covered on the upper surface of the second card base sheet and laminated to obtain a card base comprising a plurality of card bases;
8、 冲切单张卡基步骤  8, punching a single card base step
从卡基料上冲切下若干单张卡基, 其中每张卡基包含一组天线; Cutting a plurality of single card bases from the card base, wherein each card base comprises a set of antennas;
9、 铣芯片槽位步骤 9, milling chip slot steps
在每一卡基上铣出芯片槽位, 该芯片槽位具有一容纳芯片后盖的第一 槽位和容纳芯片基板的第二槽位, 其中第一槽位位于两第一导电焊接材料 之间, 第二槽位的槽底直至露出第二导电焊接材料;  Cutting a chip slot on each of the card bases, the chip slot having a first slot for accommodating the chip back cover and a second slot for accommodating the chip substrate, wherein the first slot is located between the two first conductive solder materials Between the bottom of the groove in the second slot until the second conductive solder material is exposed;
10、 焊接芯片步骤  10, solder chip steps
在芯片后盖的四周除芯片引脚区域上粘粘接剂, 然后将芯片背面扣入 芯片槽位中, 使芯片后盖落入到所述的第一槽位中, 芯片基板部分落入到 第二槽位中, 芯片的两个引脚与两第二导电焊接材料顶面接触, 利用焊头 加热至规定的温度, 将芯片上的引脚与第二导电焊接材料焊接在一起, 同 时利用焊头热量将芯片基板与卡基通过粘接剂焊接在一起, 完成后形成双 界面卡。  Adhesive is adhered to the chip pin area around the back cover of the chip, and then the back surface of the chip is buckled into the chip slot, so that the chip back cover falls into the first slot, and the chip substrate portion falls into In the second slot, the two pins of the chip are in contact with the top surfaces of the two second conductive solder materials, and are heated to a prescribed temperature by the soldering tip, and the pins on the chip are soldered together with the second conductive solder material, and simultaneously utilized. The heat of the welding head welds the chip substrate and the card base together by an adhesive, and forms a dual interface card after completion.
如果天线表面具有绝缘漆,则在埋天线步骤中,需要对位于第一工艺小 孔内的天线进行脱漆处理。  If the surface of the antenna has an insulating varnish, in the step of burying the antenna, the antenna located in the first process hole needs to be stripped.
由于釆用了上述技术方案,本发明不在需要将天线挑出来,与芯片上的 引脚焊接, 因此绝不存在挑断天线的问题。 本发明通过使用工艺孔内填充 导电悍接材料, 使天线、 导电悍接材料与芯片的引脚悍接和芯片基板与卡 基的焊接可同时在同一台设备、 同一工作站, 使用同一焊头加热完成焊接, 因此大大提高了生产速度及产品产量和质量。 另本发明在天线的焊点处增 加一导电连接板, 这样可以提高天线悍点强度, 使卡片做弯扭曲测试时, 天线的悍点处不易断裂。 附图说明 Since the above technical solution is used, the present invention does not need to pick out the antenna, and on the chip The pins are soldered, so there is absolutely no problem with picking up the antenna. The invention fills the conductive splicing material in the process hole, so that the antenna, the conductive splicing material and the chip are spliced, and the chip substrate and the card base are soldered simultaneously on the same device and the same workstation, using the same horn heating Finishing the welding, thus greatly increasing the production speed and product yield and quality. In addition, the invention adds a conductive connecting plate at the solder joint of the antenna, so that the strength of the antenna defect can be improved, and when the card is subjected to the bending and twisting test, the defect point of the antenna is not easily broken. DRAWINGS
图 1为现有双界面卡芯片与卡基的悍接状态示意图。  FIG. 1 is a schematic view showing the state of the connection between the existing dual interface card chip and the card base.
图 2为本发明所述的第一中间卡基料片冲制第一工艺小孔后的部分结 构示意图。  Fig. 2 is a partial structural view showing the first intermediate card base sheet of the present invention after punching the first process small hole.
图 3为图 2的 A-A剖视图。  Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
图 4为本发明所述的第一中间卡基料片冲制第二工艺小孔后的部分结 构示意图。  Fig. 4 is a partial structural view showing the first intermediate card base sheet of the present invention after punching the second process small hole.
图 5为图 4的 A-A剖视图。  Figure 5 is a cross-sectional view taken along line A-A of Figure 4 .
图 6为本发明埋设天线后的第一中间卡基料片的部分结构示意图。 图 7为图 6的的 A- A剖视图。  6 is a partial structural schematic view of a first intermediate card base sheet after embedding an antenna according to the present invention. Fig. 7 is a cross-sectional view taken along line A-A of Fig. 6.
图 8为图 6的 I处放大示意图。  Figure 8 is an enlarged schematic view of the portion I of Figure 6.
图 9为本发明所述的第二中间卡基料片冲制第三工艺小孔后的部分结 构示意图。  Fig. 9 is a partial structural view showing the second intermediate card base sheet of the present invention after punching the third process small hole.
图 10为图 9的 A- A剖视图。  Figure 10 is a cross-sectional view taken along line A-A of Figure 9.
图 11 为本发明所述的第二中间卡基料片冲制第四工艺小孔后的部分 结构示意图。  Figure 11 is a partial structural view of the second intermediate card base sheet of the present invention after the fourth process hole is punched.
图 12为图 11的 A-A剖视图。  Figure 12 is a cross-sectional view taken along line A-A of Figure 11;
图 13 为本发明所述的第三中间卡基料片冲制导电连接板放置长孔后 的部分结构示意图。  FIG. 13 is a partial structural view of the third intermediate card base sheet punched conductive connecting plate after the long hole is placed according to the present invention.
图 14为图 13的 A- A剖视图。  Figure 14 is a cross-sectional view taken along line A-A of Figure 13;
图 15为本发明第二中间卡基料片、第一中间卡基料片、第三中间卡基 料片和底卡基料片层压在一起的结构示意图。  Figure 15 is a structural schematic view showing the second intermediate card base sheet, the first intermediate card base sheet, the third intermediate card base sheet and the bottom card base sheet laminated together.
图 16为图 15的 A-A剖视图。 图 17为本发明填充导电焊接材料步骤示意图。 Fig. 16 is a cross-sectional view taken along line AA of Fig. 15; Figure 17 is a schematic view showing the steps of filling a conductive solder material according to the present invention.
图 18为本发明面卡基料片、 第二中间卡基料片、 第一中间卡基料片、 第三中间卡基料片和底卡基料片叠在一起的状态示意图。  Figure 18 is a schematic view showing the state in which the face card base sheet, the second intermediate card base sheet, the first intermediate card base sheet, the third intermediate card base sheet and the bottom card base sheet are stacked together.
图 19为本发明第二层压步骤后的卡基状态示意图。  Figure 19 is a schematic view showing the state of the card base after the second laminating step of the present invention.
图 20为本发明单张卡基的结构示意图。  Figure 20 is a schematic view showing the structure of a single card base of the present invention.
图 21为本发明在单张卡基上铣出芯片槽位的剖视图。  Figure 21 is a cross-sectional view showing the chip slot of a single card base in the present invention.
图 22为本发明芯片的正面示意图。  Figure 22 is a front elevational view of the chip of the present invention.
图 23为本发明芯片背面示意图。  Figure 23 is a schematic view of the back of the chip of the present invention
图 24为本发明芯片与卡基的焊接状态示意图。 具体实施方式  Figure 24 is a schematic view showing the welding state of the chip and the card base of the present invention. detailed description
为了使本发明实现的技术手段、 创作特征、 达成目的与功效易于明白 了解, 下面结合具体图示, 进一步阐述本发明的实施方式。  In order to make the technical means, the creative features, the achievement of the objects and the effects of the present invention easy to understand, the embodiments of the present invention will be further described below in conjunction with the specific drawings.
本发明的智能双界面卡焊接封装工艺, 包含如下步骤:  The intelligent dual interface card soldering and packaging process of the invention comprises the following steps:
1、 制备第一中间卡基料片步骤  1. Step of preparing the first intermediate card base sheet
参见图 2和图 3, 取一张中间卡基料片 110, 在该中间卡基料片 110上 画出若干卡区域 111,每一卡区域 111用以制备一张双界面卡,在每一卡区 域 111内的一侧对称间隔冲制有两个工艺小孔 112、 112a;参看图 4和图 5, 再在每一卡区域 111内的一侧对称间隔冲制有两个 113、 113a,两个工艺小 孔 112、 112a之间的距离大于两个工艺小孔 113、 113a之间的距离, 且工 艺小孔 112、 113位于卡区域 111内的第一同侧, 工艺小孔 112a、 113a位 于卡区域 111内的第二同侧。  Referring to FIG. 2 and FIG. 3, an intermediate card base sheet 110 is taken, and a plurality of card areas 111 are drawn on the intermediate card base sheet 110, and each card area 111 is used to prepare a dual interface card. Two sides of the card area 111 are symmetrically spaced with two process holes 112, 112a; referring to Figures 4 and 5, two 113, 113a are punched symmetrically at one side in each card area 111. The distance between the two process holes 112, 112a is greater than the distance between the two process holes 113, 113a, and the process holes 112, 113 are located on the first side in the card area 111, the process holes 112a, 113a Located on the second side of the card area 111.
2、 埋天线步骤  2, buried antenna steps
参见图 6至图 8,在中间卡基料片 110的每一卡区域 111内的周边埋设 天线 200,并将该天线 200的两端部分别跨过卡区域 111内的工艺小孔 112、 112a; 如果天线 200表面具有绝缘漆, 则在该步骤中, 需要对位于工艺小 孔 112、 112a内的天线 200进行脱漆处理。  Referring to FIGS. 6-8, the antenna 200 is embedded in the periphery of each of the card regions 111 of the intermediate card base sheet 110, and both ends of the antenna 200 are respectively spanned through the process holes 112, 112a in the card region 111. If the surface of the antenna 200 has an insulating varnish, in this step, the antenna 200 located in the process holes 112, 112a needs to be stripped.
3、 制备第二中间卡基料片步骤  3. Step of preparing a second intermediate card base sheet
参见图 9和图 10,取一张中间卡基料片 120,在中间卡基料片 120上画 出若干卡区域 121, 每一卡区域 121对应步骤 1制备的中间卡基料片 110 上的卡区域 111, 在每一卡区域 121内间隔冲制工艺小孔 122、 122a, 工艺 小孔 122、 122a所在卡区域 121中的位置与工艺小孔 112、 112a所'在卡区 域 111中的位置对应; Referring to FIG. 9 and FIG. 10, an intermediate card base sheet 120 is taken, and a plurality of card regions 121 are drawn on the intermediate card base sheet 120. Each card region 121 corresponds to the intermediate card base sheet 110 prepared in step 1. The upper card area 111 is spaced apart from each other in the card area 121 by the process holes 122, 122a. The position of the process holes 122, 122a in the card area 121 and the process holes 112, 112a are in the card area 111. Corresponding to the location;
参看图 11和图 12, 再在每一卡区域 111内的一侧对称间隔冲制有两个 123、 123a,工艺小孔 123、 123a所在卡区域 121中的位置与工艺小孔 113、 113a所在卡区域 111中的位置对应; 两个工艺小孔 122、 122a之间的距离 大于两个工艺小孔 123、 123a之间的距离, 且工艺小孔 122、 123位于卡区 域 121内的第一同侧,工艺小孔 122a、123a位于卡区域 121内的第二同侧。  Referring to Fig. 11 and Fig. 12, two 123, 123a are punched symmetrically at one side in each card area 111, and the position of the process holes 123, 123a in the card area 121 and the process holes 113, 113a are located. The position in the card area 111 corresponds to; the distance between the two process holes 122, 122a is greater than the distance between the two process holes 123, 123a, and the process holes 122, 123 are located in the first area of the card area 121. On the side, the process apertures 122a, 123a are located on the second side of the card area 121.
4、 制备第三中间卡基料片步骤  4. Step of preparing a third intermediate card base sheet
参见图 13和图 14, 取一张中间卡基料片 130, 在中间卡基料片 130上 画出若干卡区域 131,每一卡区域 131对应步骤 1制备的中间卡基料片 110 上的卡区域 131,在每一卡区域 131内一侧间隔冲制有导电连接板放置长孔 132、 132a, 其中导电连接板放置长孔 132的位置对应于中间卡基料片 110 中卡区域 111内第一同侧的工艺小孔 112、 113,导电连接板放置长孔 132a 的位置对应于中间卡基料片 110中卡区域 111内第二同侧的工艺小孔 112a、 113a;在导电连接板放置长孔 132、 132a内分别放置一形状相适应的导电连 接板 133、 133a (参见图 15和图 16)。  Referring to Figures 13 and 14, an intermediate card base sheet 130 is taken, and a plurality of card areas 131 are drawn on the intermediate card base sheet 130. Each card area 131 corresponds to the intermediate card base sheet 110 prepared in step 1. The card area 131 is intermittently punched with a conductive connecting plate for placing the long holes 132, 132a on one side of each of the card areas 131. The position of the conductive connecting plate for placing the long holes 132 corresponds to the inside of the card area 111 of the intermediate card base sheet 110. The first same side process holes 112, 113, the conductive connecting plate is placed at the position of the long hole 132a corresponding to the second same side process hole 112a, 113a in the card area 111 of the intermediate card base sheet 110; A shape-adapted conductive connecting plates 133, 133a are placed in the long holes 132, 132a, respectively (see Figs. 15 and 16).
5、 第一层压步骤  5, the first lamination step
参见图 15和图 16, 将步骤 3制备好的中间卡基料片 120覆盖在步骤 1 制备好的卡基料片 110的上表面上, 使中间卡基料片 120上的每一卡区域 121对准中间卡基料片 110上的卡区域 111,且每一卡区域 121内的工艺小 孔 122、 122a分别对准每一卡区域 111内的工艺小孔 112、 112a,每一" ^区 域 121内的工艺小孔 123、 123a分别对准每一卡区域 111内的工艺小孔 113、 113a;再将步骤 4制备好的中间卡基料片 130的上表面覆盖在卡基料片 110 的底表面上, 并使中间卡基料片 130上的导电连接板 133覆盖住中间卡基 料片 110中卡区域 111内第一同侧的工艺小孔 112、 113, 导电连接板 133a 覆盖住中间卡基料片 110中卡区域 111内第二同侧的工艺小孔 112a、113a; 最后在中间卡基料片 130的底表面上覆盖上一层底卡基料片 140,然后将中 间卡基料片 120、 110、 130和底卡基料片 140层压在一起。  Referring to Figures 15 and 16, the intermediate card base sheet 120 prepared in the step 3 is overlaid on the upper surface of the card base sheet 110 prepared in the step 1, so that each card area 121 on the intermediate card base sheet 120 is obtained. The card areas 111 on the intermediate card base sheet 110 are aligned, and the process holes 122, 122a in each of the card areas 121 are respectively aligned with the process holes 112, 112a in each of the card areas 111, each "^ area The process holes 123, 123a in the 121 are respectively aligned with the process holes 113, 113a in each of the card regions 111; and the upper surface of the intermediate card base sheet 130 prepared in the step 4 is covered on the card base 110. On the bottom surface, the conductive connecting plate 133 on the intermediate card base sheet 130 covers the first and the same process holes 112, 113 in the card region 111 of the intermediate card base sheet 110, and the conductive connecting plate 133a covers the middle. The second same side process holes 112a, 113a in the card region 111 of the card base sheet 110; finally, the bottom surface of the intermediate card base sheet 130 is covered with a bottom card base sheet 140, and then the intermediate card base The webs 120, 110, 130 and the base card web 140 are laminated together.
6、 填充导电焊接材料步骤 参见图 17, 由卡基料片 120上的工艺小孔 122、 122a上方分别向工艺 小孔 122、 122a和卡基料片 110上的工艺小孔 112、 112a内滴加导电悍接 材料 151、 151a, 直至滴满; 由卡基料片 120上的工艺小孔 123、 123a上方 分别向工艺小孔 123、 123a和卡基料片 110上的工艺小孔 113、 113a内滴 加导电焊接材料 152、 152a, 直至滴满。 6. Filling the conductive soldering material step Referring to FIG. 17, a conductive splicing material 151 is dropped from the process holes 122, 112a on the process substrate holes 122, 122a and the process holes 12, 112a on the card base sheet 110, respectively. 151a, until the drop is full; the conductive solder material 152 is dropped into the process holes 123, 123a and the process holes 113, 113a on the card substrate 110 from the process holes 123, 123a on the card base 120, respectively. , 152a, until it is full.
充填于卡基料片 110的卡区域 111内第一同侧的工艺小孔 112内的导 电焊接材料 151的底面和充填于卡基料片 110的卡区域 111内第一同侧的 工艺小孔 113内的导电焊接材料 152的底面分别与导电连接板 133的两端 形成电连接;充填于卡基料片 110的卡区域 111内第二同侧的工艺小孔 112a 内的导电焊接材料 151a的底面和充填于卡基料片 110的卡区域 111内第二 同侧的工艺小孔 113a 内的导电焊接材料 152a 的底面分别与导电连接板 133a的两端形成电连接。 其中导电焊接材料 151、 151a位于导电焊接材料 152、 152a的外侧。 最终使导电焊接材料 151、 151a、 152、 152a为圆柱状 结构, 平行于卡基的法线方向。  Filling the bottom surface of the conductive solder material 151 in the process hole 12 of the first side in the card region 111 of the card base sheet 110 and the process hole filling the first side in the card region 111 of the card base sheet 110 The bottom surface of the conductive solder material 152 in 113 is electrically connected to both ends of the conductive connecting plate 133; the conductive solder material 151a in the process small hole 112a of the second side in the card region 111 of the card base sheet 110 is filled. The bottom surface and the bottom surface of the conductive solder material 152a in the process hole 113a of the second same side filled in the card region 111 of the card base sheet 110 are electrically connected to both ends of the conductive connection plate 133a, respectively. The conductive solder materials 151, 151a are located outside the conductive solder materials 152, 152a. Finally, the conductive solder materials 151, 151a, 152, 152a have a cylindrical structure parallel to the normal direction of the card base.
7、 第二层压步骤  7, the second lamination step
参见图 18和图 19,取面卡基料片 150覆盖在第二卡基料片 120的上表 面上, 进行层压, 得到包含若干卡基的卡基料 000;  Referring to Figures 18 and 19, the face card base sheet 150 is overlaid on the upper surface of the second card base web 120, and laminated to obtain a card base 000 comprising a plurality of card bases;
8、 冲切单张卡基步骤  8, punching a single card base step
参看图 20, 从卡基料 000上冲切下若干单张卡基 100, 其中每张卡基 100包含一天线。  Referring to Figure 20, a plurality of individual card bases 100 are die cut from the card base 000, wherein each card base 100 includes an antenna.
9、 铣芯片槽位步骤  9, milling chip slot steps
参看图 21, 在每一卡基 100上铣出芯片槽位 101, 该芯片槽位 101具 有一容纳芯片后盖 310的第一槽位 101a和容纳芯片基板 320的第二槽位 101b,其中第一槽位 101a位于导电焊接材料 152、152a之间,第二槽位 101b 的槽底直至露出导电焊接材料 152、 152a,使导电焊接材料 152、 152a的顶 面构成第二槽位 101b的一部分槽底。  Referring to FIG. 21, a chip slot 101 is milled on each of the card bases 100. The chip slot 101 has a first slot 101a for receiving the chip back cover 310 and a second slot 101b for accommodating the chip substrate 320. A slot 101a is located between the conductive solder materials 152, 152a, and the bottom of the second slot 101b extends until the conductive solder material 152, 152a is exposed, so that the top surface of the conductive solder material 152, 152a forms a portion of the trench of the second slot 101b. bottom.
10、 悍接芯片步骤  10, splicing chip steps
参看图 22至图 24, 在芯片后盖 310的四周除芯片的引脚 330、 330a 区域上粘粘接剂 340、 340a,然后将芯片背面扣入芯片槽位 101中,使芯片 后盖 310落入到第一槽位 101a中,芯片基板 320部分落入到第二槽位 101b 中, 芯片的引脚 330、 330a分别与导电焊接材料 152、 152a顶面接触, 利 用悍头 400加热至规定的温度, 将芯片上的引脚 330、 330a分别与导电悍 接材料 152、 152a悍接在一起, 同时利用热焊头 7热量将芯片基板 320与 卡基 100通过粘接剂 340、 340a焊接在一起, 完成后形成双界面卡。 Referring to FIG. 22 to FIG. 24, the adhesive 340, 340a is adhered on the periphery of the chip back cover 310 except for the pins 330, 330a of the chip, and then the back surface of the chip is buckled into the chip slot 101, so that the chip back cover 310 is dropped. Into the first slot 101a, the chip substrate 320 partially falls into the second slot 101b. The pins 330, 330a of the chip are respectively in contact with the top surface of the conductive solder materials 152, 152a, and are heated to a predetermined temperature by the boring head 400, and the pins 330, 330a on the chip are respectively connected to the conductive splicing materials 152, 152a. Together, the chip substrate 320 and the card base 100 are soldered together by the adhesives 340, 340a by the heat of the thermal head 7 to form a dual interface card.
本发明上述步骤 1、 步骤 2、 步骤 3、 步骤 4之间可以不受顺序控制。 也可以先制备中间卡基料片 120,然后再制备中间卡基料片 110或者先制备 中间卡基料片 130, 然后再制备中间卡基料片 110、 120。  The above steps 1, 2, 3, and 4 of the present invention may be controlled without sequence. Alternatively, the intermediate card base sheet 120 may be prepared, and then the intermediate card base sheet 110 may be prepared or the intermediate card base sheet 130 may be prepared first, and then the intermediate card base sheets 110, 120 may be prepared.
本发明的智能双界面卡焊接封装工艺与传统的悍接封装工艺比较结果 见表 1  The comparison result of the smart dual interface card soldering and packaging process of the invention and the traditional splicing and packaging process are shown in Table 1
表 1 Table 1
Figure imgf000011_0001
本发明的范围不受所述具体实施方案的限制,所述实施方案只欲作 为阐明本发明各个方面的单个例子,本发明范围内还包括功能等同的方 法和组分。实际上, 除了本文所述的内容外, 本领域技术人员参照上文 的描述和附图可以容易地掌握对本发明的多种改进。所述改进也落入所 附权利要求书的范围之内。
Figure imgf000011_0001
The scope of the present invention is not limited by the specific embodiments, which are intended to be a single example of the various aspects of the invention, and the functionally equivalent methods and components are also included within the scope of the invention. In fact, various modifications of the present invention can be readily made by those skilled in the art in light of the above description and the accompanying drawings. Such modifications are also intended to fall within the scope of the appended claims.

Claims

权 利 要 求 Rights request
1. 智能双界面卡, 包括卡基、 天线和芯片, 其特征在于, 所述天线的 悍点处通过第一导电焊接材料埋设于卡基中, 所述芯片通过粘结剂热封在 卡基上, 芯片的引脚与埋设于所述卡基内的第二导电焊接材料导电连接, 所述第二导电悍接材料与第一导电悍接材料电连接并通过第一导电焊接材 料与天线电连接。 A smart dual interface card, comprising a card base, an antenna and a chip, wherein the antenna is embedded in the card base through a first conductive solder material, and the chip is heat sealed to the card base by an adhesive The lead of the chip is electrically connected to the second conductive solder material embedded in the card base, and the second conductive splicing material is electrically connected to the first conductive splicing material and electrically connected to the antenna through the first conductive solder material connection.
2.如权利要求 1所述的智能双界面卡, 其特征在于, 在所述卡基中开 设有一芯片槽位, 该芯片槽位具有一容纳芯片后盖的第一槽位和容纳芯片 基板的第二槽位, 在所述第一槽位的两侧均设置有第一导电焊接材料和第 二导电焊接材料, 其中第一导电悍接材料位于第二导电焊接材料的外侧, 且所述第二导电悍接材料的顶面构成第二槽位的一部分槽底; 所述芯片的 引脚位于所述芯片后盖的两侧, 分别与第一槽位两侧的第二导电焊接材料 电连接。  The smart dual interface card of claim 1 , wherein a chip slot is defined in the card base, and the chip slot has a first slot for accommodating the chip back cover and a chip substrate. a second slot, a first conductive solder material and a second conductive solder material are disposed on both sides of the first slot, wherein the first conductive splicing material is located outside the second conductive solder material, and the The top surface of the second conductive splicing material forms a part of the bottom of the second slot; the pins of the chip are located on both sides of the back cover of the chip, and are respectively electrically connected to the second conductive solder material on both sides of the first slot .
3.如权利要求 1或 2所述的智能双界面卡, 其特征在于, 所述第一导 电焊接材料与第二导电焊接材料的底面通过一埋设于所述卡基内的导电连 接板进行电连接。  The smart dual interface card according to claim 1 or 2, wherein the bottom surface of the first conductive solder material and the second conductive solder material is electrically connected through a conductive connecting plate embedded in the card base connection.
4.如权利要求 1或 2所述的智能双界面卡, 其特征在于, 所述第一导 电悍接材料和第二导电悍接材料为圆柱状结构, 其中第一导电焊接材料和 第二导电悍接材料的轴线平行于卡基的法线方向。  The smart dual interface card according to claim 1 or 2, wherein the first conductive splicing material and the second conductive splicing material are cylindrical structures, wherein the first conductive solder material and the second conductive The axis of the splicing material is parallel to the normal direction of the card base.
5.—种制备权利要求 1所述的智能双界面卡焊接封装工艺,其特征在于, 包含如下步骤:  5. The intelligent dual interface card solder packaging process according to claim 1, comprising the steps of:
( 1 )、 制备第一中间卡基料片步骤  (1), preparing a first intermediate card base sheet step
取第一中间卡基料片, 在所述第一中间卡基料片上画出若干第一卡区 域, 每一第一卡区域用以制备一张双界面卡, 在每一第一卡区域内的一侧 对称间隔冲制有两个第一工艺小孔和两个第二工艺小孔, 其中两个第一工 艺小孔之间的距离大于两个第二工艺小孔之间的距离, 且一个第一工艺小 孔和一个第二工艺小孔位于第一卡区域内的第一同侧, 另一个第一工艺小 孔和另一个第二工艺小孔位于第一卡区域内的第二同侧;  Taking a first intermediate card base sheet, drawing a plurality of first card regions on the first intermediate card base sheet, each first card region for preparing a dual interface card, in each first card region One side of the symmetric spacing is punched with two first process apertures and two second process apertures, wherein the distance between the two first process apertures is greater than the distance between the two second process apertures, and a first process aperture and a second process aperture are located on a first side of the first card area, and another first process aperture and another second process aperture are located in a second same area of the first card area side;
(2)、 埋天线步骤 在第一中间卡基料片的每一第一卡区域内的周边埋设天线,并将该天线 的两端部分别跨过每一第一卡区域内的两个第一工艺小孔; (2), buried antenna steps Embedding an antenna in a periphery of each first card region of the first intermediate card base sheet, and crossing both end portions of the antenna across the two first process holes in each of the first card regions;
( 3)、 制备第二中间卡基料片步骤  (3) Step of preparing a second intermediate card base sheet
取第二中间卡基料片, 在所述第二中间卡基料片上画出若干第二卡区 域, 每一第二卡区域对应步骤(1 )制备的第一中间卡基料片上的第一卡区 域, 在每一第二卡区域内一侧对称间隔冲制有两个第三工艺小孔和两个第 四工艺小孔, 其中两个第三工艺小孔之间的距离大于两个第四工艺小孔之 间的距离, 且一个第三工艺小孔和一个第四工艺小孔位于第二卡区域内的 第一同侧, 另一个第三工艺小孔和另一个第四工艺小孔位于第二卡区域内 的第二同侧; 两个第三工艺小孔所在第二卡区域中的位置分别与两个第一 工艺小孔所在第一卡区域中的位置对应, 两个第四工艺小孔所在第二卡区 域中的位置分别与两个第二工艺小孔所在第一卡区域中的位置对应;  Taking a second intermediate card base sheet, drawing a plurality of second card regions on the second intermediate card base sheet, each second card region corresponding to the first on the first intermediate card base sheet prepared in the step (1) In the card area, two third process holes and two fourth process holes are punched symmetrically at one side in each second card area, wherein the distance between the two third process holes is greater than two a distance between the four process apertures, and a third process aperture and a fourth process aperture are located on a first side of the second card region, another third process aperture and another fourth process aperture a second same side in the second card area; positions of the two third process holes in the second card area respectively correspond to positions in the first card area where the two first process holes are located, two fourth The position in the second card area where the process hole is located corresponds to the position in the first card area where the two second process holes are located, respectively;
(4)、 制备第三中间卡基料片步骤  (4) Step of preparing a third intermediate card base sheet
取第三中间卡基料片, 在所述第三中间卡基料片上画出若干第三卡区 域, 每一第三卡区域对应步骤(1 )制备的第一中间卡基料片上的第一卡区 域, 在每一第三卡区域内一侧间隔冲制有第一导电连接板放置长孔和 ^二 导电连接板放置长孔, 其中第一条导电连接板放置长孔的位置对应于所述 第一中间卡基料片中第一卡区域内第一同侧的一个第一工艺小孔和一个第 二工艺小孔, 第二导电连接板放置长孔的位置对应于所述第一中间卡基料 片中第一卡区域内第二同侧的另一个第一工艺小孔和另一个第二工艺小 孔; 并在每一条导电连接板放置长孔内放置一形状相适应的第一导电连接 板和第二导电连接板;  Taking a third intermediate card base sheet, drawing a plurality of third card regions on the third intermediate card base sheet, each third card region corresponding to the first on the first intermediate card base sheet prepared in step (1) In the card area, one side of each of the third card areas is punched with a first conductive connecting plate to place a long hole and two second conductive connecting plates to place a long hole, wherein the position of the first conductive connecting plate for placing the long hole corresponds to a first process small hole and a second process small hole on the first same side in the first card region of the first intermediate card base sheet, and the position of the second conductive connecting plate for placing the long hole corresponds to the first middle Another first process small hole and another second process small hole on the second same side in the first card region of the card base sheet; and a first shape corresponding to each of the conductive connecting plate placement long holes a conductive connecting plate and a second conductive connecting plate;
(5)、 第一层压步骤  (5), the first lamination step
将步骤(3 )制备好的第二中间卡基料片覆盖在步骤(1 )制备好的第一 卡基料片的上表面上, 使第二中间卡基料片上的每一第二卡区域对准第一 中间卡基料片上的第一卡区域, 且每一第二卡区域内的第三工艺小孔对准 每一第一卡区域内的第一工艺小孔, 每一第二卡区域内的第四工艺小孔对 准每一第一卡区域内的第二工艺小孔; 再将步骤(4)制备好的第三中间卡 基料的上表面覆盖在第一卡基料片的底表面上, 并使第三中间卡基料片上 的第一导电连接板覆盖住所述第一中间卡基料片中第一卡区域内第一同侧 的一个第一工艺小孔和一个第二工艺小孔, 第二导电连接板覆盖住所述第 一中间卡基料片中第一卡区域内第二同侧的另一个第一工艺小孔和另一个 第二工艺小孔; 最后在第三中间卡基料片的底表面上覆盖上一层底卡基料 片, 然后将第二中间卡基料片、 第一中间卡基料片、 第三中间卡基料片和 底卡基料片层压在一起; Covering the second intermediate card base sheet prepared in the step (3) on the upper surface of the first card base web prepared in the step (1), so that each second card region on the second intermediate card base sheet Aligning the first card area on the first intermediate card base sheet, and the third process hole in each second card area is aligned with the first process hole in each first card area, each second card The fourth process aperture in the area is aligned with the second process aperture in each first card area; and the upper surface of the third intermediate card base prepared in step (4) is overlaid on the first card base material And a first conductive connecting plate on the third intermediate card base sheet covers the first side of the first card base in the first card area a first process aperture and a second process aperture, the second conductive connection plate covering another first process aperture of the second same side in the first card area of the first intermediate card base sheet and another a second process aperture; finally, a bottom card base sheet is covered on the bottom surface of the third intermediate card base sheet, and then the second intermediate card base sheet, the first intermediate card base sheet, and the third The intermediate card base sheet and the bottom card base sheet are laminated together;
(6 )、 填充导电焊接材料步骤  (6), step of filling conductive soldering material
由第二卡基料片上的每一第三工艺小孔上方向每一第三工艺小孔和第 一卡基料片上的每一第一工艺小孔内滴加第一导电悍接材料, 直至滴满; 由第二卡基料片上的第四工艺小孔上方向每一第四工艺小孔和每一第一卡 基料片上的第二工艺小孔内滴加第二导电焊接材料, 直至滴满; 充填于第 一卡基料片的第一卡区域内第一同侧的一个第一工艺小孔内的第一导电焊 接材料和充填于第一卡基料片的第一卡区域内第一同侧的一个第二工艺小 孔内的第二导电焊接材料分别与第一导电连接板的两端形成电连接; 充填 于第一卡基料片的第一卡区域内第二同侧的另一个第一工艺小孔内的第一 导电焊接材料和充填于第一卡基料片的第一卡区域内第二同侧的另一个第 二工艺小孔内的第二导电悍接材料分别与第二导电连接板的两端形成电连 接,  Depositing a first conductive splicing material from each of the third process orifices and each of the first process orifices on the first card base web from each of the third process orifices on the second card base web until Drip; adding a second conductive solder material from each of the fourth process holes in the fourth process hole on the second card base sheet and the second process hole on each of the first card base sheets until Filling the first conductive solder material in a first process hole on the first side of the first card region of the first card base sheet and filling the first card region of the first card base sheet; The second conductive solder material in a second process hole on the first side of the first side is electrically connected to the two ends of the first conductive connecting plate respectively; filling the second side of the first card area of the first card base material a first conductive solder material in another first process aperture and a second conductive splicing material in another second process aperture on the second side of the first card region of the first card base web Electrically connecting with both ends of the second conductive connecting plate, respectively.
( 7 )、 第二层压步骤  (7), second lamination step
取面卡基料片覆盖在第二卡基料片的上表面上,进行层压,得到包含若 干卡基的卡基料;  The face card base sheet is covered on the upper surface of the second card base sheet and laminated to obtain a card base comprising a plurality of card bases;
(8 )、 冲切单张卡基步骤  (8), punching a single card base step
从卡基料上冲切下若干单张卡基, 其中每张卡基包含一组天线;  Cutting a plurality of single card bases from the card base, wherein each card base comprises a set of antennas;
( 9)、 铣芯片槽位步骤  (9), milling chip slot steps
在每一卡基上铣出芯片槽位, 该芯片槽位具有一容纳芯片后盖的第一 槽位和容纳芯片基板的第二槽位, 其中第一槽位位于两第一导电焊接材料 之间, 第二槽位的槽底直至露出第二导电焊接材料;  Cutting a chip slot on each of the card bases, the chip slot having a first slot for accommodating the chip back cover and a second slot for accommodating the chip substrate, wherein the first slot is located between the two first conductive solder materials Between the bottom of the groove in the second slot until the second conductive solder material is exposed;
( 10)、 悍接芯片步骤  (10), splicing chip steps
在芯片后盖的四周除芯片引脚区域上粘粘接剂, 然后将芯片背面扣入 芯片槽位中, 使芯片后盖落入到所述的第一槽位中, 芯片基板部分落入到 第二槽位中, 芯片的两个引脚与两第二导电焊接材料顶面接触, 利用焊头 加热至规定的温度, 将芯片上的引脚与第二导电焊接材料悍接在一起, 同 时利用焊头热量将芯片基板与卡基通过粘接剂焊接在一起, 完成后形成双 界面卡。 Adhesive is adhered to the chip pin area around the back cover of the chip, and then the back surface of the chip is buckled into the chip slot, so that the chip back cover falls into the first slot, and the chip substrate portion falls into In the second slot, the two pins of the chip are in contact with the top surfaces of the two second conductive solder materials, and the soldering head is used. Heating to a predetermined temperature, the pins on the chip are spliced together with the second conductive solder material, and the chip substrate and the card base are soldered together by the bonding agent by the heat of the soldering tip, and a dual interface card is formed after completion.
6.如权利要求 5所述的智能双界面卡焊接封装工艺, 其特征在于, 若 所述的天线表面具有绝缘漆, 则在埋天线步骤中, 需要对位于第一工艺小 孔内的天线进行脱漆处理。  The smart dual interface card soldering and packaging process according to claim 5, wherein if the antenna surface has an insulating varnish, in the step of burying the antenna, the antenna located in the first process hole is required to be performed. Paint stripping treatment.
PCT/CN2011/001506 2011-05-17 2011-09-05 Intelligent double-interface card and welding packaging technology thereof WO2012155307A1 (en)

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