WO2012141263A1 - 局部変形能に優れた高強度冷延鋼板とその製造方法 - Google Patents
局部変形能に優れた高強度冷延鋼板とその製造方法 Download PDFInfo
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Definitions
- the present invention relates to a high-strength cold-rolled steel sheet excellent in local deformability such as bending, stretch flange, and burring, and is mainly used for automobile parts.
- This application claims priority based on Japanese Patent Application No. 2011-089250 for which it applied to Japan on April 13, 2011, and uses the content here.
- Non-Patent Document 2 a method is disclosed in which uniform elongation is ensured even with the same strength by compounding the metal structure of a steel plate.
- Non-Patent Document 3 discloses that inclusion control, single organization, and reduction in hardness difference between tissues are effective for bendability and hole expansion.
- Non-Patent Document 4 This is to improve the hole expansion property by making a single structure by controlling the structure, but in order to make a single structure, heat treatment from an austenite single phase as in Non-Patent Document 4 is a manufacturing method. Basic. Further, Non-Patent Document 4 also discloses a technique for obtaining an appropriate fraction of ferrite and bainite by controlling the metal structure by cooling control after hot rolling for compatibility with ductility, and controlling the precipitate and the transformation structure. There is disclosure.
- Patent Document 1 discloses a technique for improving hole expansibility.
- the factors that degrade the local deformability are various “inhomogeneities” such as inter-structure hardness differences, non-metallic inclusions, and developed rolling texture.
- the one having the greatest influence is the hardness difference between the structures shown in Non-Patent Document 3 above, and the other developed dominant texture is the developed rolling texture shown in Patent Document 1. .
- These elements are complexly entangled and the local deformability of the steel sheet is determined. Therefore, in order to maximize the increase in local deformability due to texture control, it is necessary to control the texture together to eliminate as much as possible the non-uniformity due to the hardness difference between tissues.
- the present invention it is possible to improve the local ductility of the high-strength steel sheet and improve the anisotropy in the steel sheet together with the texture control by making the bainite area ratio 95% or more.
- a high-strength cold-rolled steel sheet having excellent local deformability and a method for producing the same are provided.
- the present inventors newly focused on the influence of the texture of the steel sheet, and investigated and studied its effects in detail.
- the improvement cost of the local deformability by the texture control is largely dependent on the steel structure, and after ensuring the strength of the steel by making the bainite area ratio 95% or more, It is also clarified that the improvement cost of local deformability is maximized.
- the size of each grain unit greatly affects the local ductility in a structure in which the strength of each orientation of a specific crystal orientation group is controlled.
- the “grain unit” of crystal grains defined in the present invention is EBSP (Electron In the analysis of the orientation of the steel sheet by the Back Scattering Pattern), it is determined as follows. That is, in the analysis of the orientation of a steel sheet by EBSP, for example, orientation measurement is performed at a magnification of 1500 times in a measurement step of 0.5 ⁇ m or less, and the position where the orientation difference between adjacent measurement points exceeds 15 ° Boundary. A region surrounded by the boundary is defined as a “grain unit” of crystal grains.
- the crystal equivalent diameter d is determined for the crystal grains in the grain unit thus determined, and the volume of the crystal grain in each grain unit is obtained by 4 / 3 ⁇ d 3 . And the weighted average of the volume was calculated and the volume average diameter (Mean Volume Diameter) was calculated
- the present invention is configured based on the above-mentioned knowledge, and the main points thereof are as follows.
- the area ratio of bainite in the metal structure is 95% or more, ⁇ 100 ⁇ ⁇ 011>, ⁇ 116 ⁇ ⁇ 110>, ⁇ 114 ⁇ ⁇ 110>, ⁇ 113 ⁇ ⁇ 110> in the central portion of the thickness which is a thickness range of 5/8 to 3/8 from the surface of the steel plate.
- the ratio of the length dL in the rolling direction to the length dt in the plate thickness direction the ratio of the crystal grains whose dL / dt is 3.0 or less is 50% or more
- Ti 0.001% or more, 0.20% or less
- Nb 0.001% or more, 0.20% or less
- V 0.001% or more, 1.0% or less
- W A high-strength cold-rolled steel sheet having excellent local deformability according to [1], containing one or more of 0.001% or more and 1.0% or less.
- B 0.0001% or more, 0.0050% or less, Mo: 0.001% or more, 1.0% or less, Cr: 0.001% or more, 2.0% or less, Cu: 0.001% or more, 2.0% or less, Ni: 0.001% or more, 2.0% or less, Co: 0.0001% or more, 1.0% or less, Sn: 0.0001% or more, 0.2% or less, Zr: 0.0001% or more, 0.2% or less, As: The high-strength cold-rolled steel sheet having excellent local deformability according to [1], containing one or more of 0.0001% or more and 0.50% or less.
- Mg 0.0001% or more, 0.010% or less
- REM 0.0001% or more, 0.1% or less
- Ca A high-strength cold-rolled steel sheet having excellent local deformability according to [1], containing one or more of 0.0001% or more and 0.010% or less.
- a first hot rolling is performed in which rolling at a reduction rate of 40% or more is performed once or more, In the first hot rolling, the austenite grain size is 200 ⁇ m or less, In the temperature range of T1 + 30 ° C. or higher and T1 + 200 ° C.
- second hot rolling is performed to perform rolling with a reduction rate of 30% or more in one pass,
- the total rolling reduction in the second hot rolling is 50% or more
- primary cooling is started so that the waiting time t seconds satisfies the following formula (2),
- the average cooling rate in the primary cooling is set to 50 ° C./second or more, and the primary cooling is performed in a range where the temperature change is 40 ° C. or more and 140 ° C.
- T1 (° C.) 850 + 10 ⁇ (C + N) ⁇ Mn + 350 ⁇ Nb + 250 ⁇ Ti + 40 ⁇ B + 10 ⁇ Cr + 100 ⁇ Mo + 100 ⁇ V (1) t ⁇ 2.5 ⁇ t1 (2)
- t1 is calculated
- t1 0.001 ⁇ ((Tf ⁇ T1) ⁇ P1 / 100) 2 ⁇ 0.109 ⁇ ((Tf ⁇ T1) ⁇ P1 / 100) +3.1 (3)
- Tf is the temperature of the steel slab after the final reduction at a reduction ratio of 30% or more
- P1 is the reduction ratio at the final reduction of 30% or more.
- HR1 (° C./sec) represented by the following formula (5)
- HR2 (° C./sec) represented by the following formula (6): Manufacturing method. HR1 ⁇ 0.3 (5) HR2 ⁇ 0.5 ⁇ HR1 (6) [13] Furthermore, the manufacturing method of the high strength cold-rolled steel sheet excellent in the local deformability as described in [7] which forms a hot-dip galvanized layer or an alloyed hot-dip galvanized layer on the surface.
- a high-strength cold-rolled steel sheet having excellent local deformability such as bending, stretch flange, and burring can be obtained.
- the relationship between the average value of the pole densities of the ⁇ 100 ⁇ ⁇ 011> to ⁇ 223 ⁇ ⁇ 110> orientation groups and the plate thickness / minimum bending radius is shown. ⁇ 332 ⁇ The relationship between the pole density in the ⁇ 113> orientation and the thickness / minimum bending radius is shown. The relationship between the rolling frequency
- the average of the pole densities of the ⁇ 100 ⁇ ⁇ 011> to ⁇ 223 ⁇ ⁇ 110> orientation groups in the central part of the thickness that is 5/8 to 3/8 from the surface of the steel sheet The value and the pole density of the ⁇ 332 ⁇ ⁇ 113> crystal orientation are particularly important characteristic values.
- ⁇ 100 ⁇ ⁇ 011 when X-ray diffraction is performed at the thickness central portion that is a thickness range of 5/8 to 3/8 from the surface of the steel plate to determine the pole density in each direction. >- ⁇ 223 ⁇
- the average value of the pole density of the ⁇ 110> orientation group is less than 4.0, and it is possible to satisfy the plate thickness / bending radius ⁇ 1.5 required for the processing of the most recently required skeleton parts.
- the thickness / bending radius ⁇ 2.5 is satisfied.
- the average value of the pole density of the ⁇ 100 ⁇ ⁇ 011> to ⁇ 223 ⁇ ⁇ 110> orientation groups is preferably less than 3.0.
- orientations included in this orientation group are ⁇ 100 ⁇ ⁇ 011>, ⁇ 116 ⁇ ⁇ 110>, ⁇ 114 ⁇ ⁇ 110>, ⁇ 113 ⁇ ⁇ 110>, ⁇ 112 ⁇ ⁇ 110>, ⁇ 335 ⁇ ⁇ 110>. And ⁇ 223 ⁇ ⁇ 110>.
- the pole density is synonymous with the X-ray random intensity ratio.
- Extreme density is a sample material obtained by measuring the X-ray intensity of a standard sample and a test material that do not accumulate in a specific orientation under the same conditions by the X-ray diffraction method, etc. Is a numerical value obtained by dividing the X-ray intensity by the X-ray intensity of the standard sample. This extreme density is determined by X-ray diffraction, EBSP (Electron Back Scattering Pattern) method, or ECP (Electron Measurement can be performed by any of the (Channeling Pattern) methods.
- the pole density of the ⁇ 100 ⁇ ⁇ 011> to ⁇ 223 ⁇ ⁇ 110> orientation groups is a plurality of pole figures among ⁇ 110 ⁇ , ⁇ 100 ⁇ , ⁇ 211 ⁇ , ⁇ 310 ⁇ pole figures measured by these methods. ⁇ 100 ⁇ ⁇ 011>, ⁇ 116 ⁇ ⁇ 110>, ⁇ 114 ⁇ ⁇ 110>, ⁇ 110 ⁇ ⁇ 110>, ⁇ 110 ⁇ ⁇ 110>, ⁇ 116 ⁇ ⁇ 110>, ⁇ 110 ⁇ ⁇ 110>, ⁇ 103 ⁇ ⁇ 110>, ⁇ 3 ⁇ 112 ⁇ ⁇ 110>, ⁇ 223 ⁇ ⁇ 110>
- the pole density of each orientation is obtained, and the pole density of the orientation group is obtained by arithmetically averaging these pole densities.
- the intensities of (113) [1-10], (112) [1-10], (335) [1-10], and (223) [1-10] may be used as they are.
- the pole density of the ⁇ 332 ⁇ ⁇ 113> crystal orientation of the plate surface in the plate thickness central portion in the plate thickness range of 5/8 to 3/8 from the surface of the steel plate is as shown in FIG. Must be below 5.0. Desirably, if it is 3.0 or less, the plate thickness / bending radius ⁇ 1.5 required for the processing of the most recently required skeleton parts is satisfied. In addition, when the steel structure satisfies 95% or more of the bainite fraction, the thickness / bending radius ⁇ 2.5 is satisfied.
- the sample used for the X-ray diffraction, EBSP method, and ECP method is thinned from the surface to a predetermined plate thickness by mechanical polishing or the like.
- the distortion is removed by chemical polishing, electrolytic polishing, or the like, and a sample is prepared so that an appropriate surface becomes a measurement surface within a range of 5/8 to 3/8 of the plate thickness.
- a steel piece cut to a size of 30 mm ⁇ from the 1/4 W or 3/4 W position of the plate width W is ground with a three-side finish (centerline average roughness Ra: 0.4a to 1.6a).
- the distortion is removed by chemical polishing or electrolytic polishing, and a sample for X-ray diffraction is produced.
- the plate width direction it is desirable to collect at a position of 1/4 or 3/4 from the end of the steel plate.
- the plate thickness which is a plate thickness range of 5/8 to 3/8 from the surface of the steel plate, but also satisfying the above-mentioned limit range of pole density at as many thickness positions as possible. Further, the spread performance (local elongation) becomes better. However, by measuring the range of 5/8 to 3/8 from the surface of the steel sheet, the material characteristics of the entire steel sheet can be generally represented. Therefore, the thickness of 5/8 to 3/8 is defined as the measurement range.
- the crystal orientation represented by ⁇ hkl ⁇ ⁇ uvw> means that the normal direction of the steel plate surface is parallel to ⁇ hkl> and the rolling direction is parallel to ⁇ uvw>.
- the orientation perpendicular to the plate surface is usually represented by [hkl] or ⁇ hkl ⁇
- the orientation parallel to the rolling direction is represented by (uvw) or ⁇ uvw>.
- ⁇ Hkl ⁇ and ⁇ uvw> are generic terms for equivalent planes, and [hkl] and (uvw) indicate individual crystal planes.
- the body-centered cubic structure is targeted, for example, (111), ( ⁇ 111), (1-11), (11-1), ( ⁇ 1-11), ( ⁇ 11-1) ), (1-1-1) and (-1-1-1) planes are equivalent and indistinguishable. In such a case, these orientations are collectively referred to as ⁇ 111 ⁇ . Since the ODF display is also used to display the orientation of other crystal structures with low symmetry, the individual orientation is generally displayed as [hkl] (uvw). In the present invention, however, [hkl] (uvw) ) And ⁇ hkl ⁇ ⁇ uvw> are synonymous.
- the present inventors diligently studied the texture control of the hot-rolled steel sheet. As a result, under the condition that the texture is controlled as described above, the effect of the crystal grains in the grain unit on the local ductility is extremely large, and by making the crystal grains finer, the local ductility can be dramatically improved. I understood that it was obtained.
- the “grain unit” of the crystal grain is defined as a crystal grain boundary at a position where the orientation difference exceeds 15 ° in the analysis of the orientation of the steel sheet by EBSP.
- the size of crystal grains is not a normal size average, but a volume average diameter defined by a weighted average of volumes provides a strong interphase with local ductility.
- the volume average diameter of the crystal grains needs to be 7 ⁇ m or less. Further, in order to ensure the hole expandability at a high level, 5 ⁇ m or less is desirable.
- the crystal grain measurement method is as described above.
- the present inventors have also found that the local ductility is improved when the crystal grains are excellent in equiaxedness after satisfying the texture and the size of the crystal grains. .
- a ratio of a length dL in the cold rolling direction to a length dt in the plate thickness direction of the crystal grain, dL / dt is 3.0.
- the ratio of the following grains having excellent equiaxedness is required to be at least 50% of all bainite grains. If it is less than 50%, the local ductility deteriorates.
- C 0.02% or more and 0.20% or less C has a lower limit of 0.02% in order to make 95% or more of the steel structure bainite. Further, since C is an element that increases the strength, it is preferably 0.025% or more for securing the strength. On the other hand, if the amount of C exceeds 0.20%, the weldability may be impaired, or the workability may be extremely deteriorated due to an increase in the hard structure, so the upper limit is made 0.20%. Further, if the C content exceeds 0.10%, the moldability deteriorates, so the C content is preferably 0.10% or less.
- Si 0.001% or more, 2.5% or less Si is an element effective for increasing the mechanical strength of the steel sheet. However, if it exceeds 2.5%, workability deteriorates and surface flaws occur. This is the upper limit. Moreover, since chemical conversion processability will fall when there is much Si amount, it is preferable to set it as 1.20% or less. On the other hand, since it is difficult to make Si less than 0.001% in practical steel, this is the lower limit.
- Mn 0.01% or more and 4.0% or less Mn is also an element effective for increasing the mechanical strength of the steel sheet, but if it exceeds 4.0%, the workability deteriorates, so this is the upper limit. . On the other hand, since it is difficult to make Mn less than 0.01% in practical steel, this is the lower limit. In addition to Mn, when an element such as Ti that suppresses the occurrence of hot cracking due to S is not sufficiently added, it is desirable to add an amount of Mn that satisfies Mn / S ⁇ 20 by mass%.
- Mn is an element that expands the austenite temperature to the low temperature side with an increase in the content thereof, improves the hardenability, and facilitates the formation of a continuous cooling transformation structure having excellent burring properties. Since this effect is hardly exhibited when the Mn content is less than 1%, it is desirable to add 1% or more.
- P 0.001% or more, 0.15% or less
- S 0.0005% or more, 0.03% or less
- P is 0.15% or less
- S is 0.03% or less, respectively.
- the lower limit was set to 0.001% for P and 0.0005% for S as possible values for P and S by current general refining (including secondary refining).
- Al 0.001% to 2.0% Al is added in an amount of 0.001% or more for deoxidation. When deoxidation is sufficiently necessary, addition of 0.01% or more is preferable. Al is also an element that significantly increases the ⁇ ⁇ ⁇ transformation point. However, if the amount is too large, the weldability becomes poor, so the upper limit is made 2.0%. Preferably, it is 1.0% or less.
- N 0.0005% or more
- O 0.0005% or more
- 0.01% or less N and O are impurities, and both are 0.01% or less so as not to deteriorate the workability.
- the lower limit was set to 0.0005%, which is possible for both elements by current general refining (including secondary refining). However, 0.001% or more is preferable in order to suppress an extreme increase in steelmaking cost.
- Si + Al less than 1.0% If excessive Si and Al are contained, cementite precipitation during overaging treatment is suppressed and the retained austenite fraction becomes too large. Therefore, the total amount of Si and Al added is 1 %.
- Nb 0.001% or more
- V 0.001% or more
- W 0.001% or more
- B 0.0001% or more, 0.0050% or less Mo: 0.001% or more, 1.0% or less Cr: 0.001% or more, 2.0% or less Cu: 0.001% or more, 2.0 %: Ni: 0.001% or more, 2.0% or less Co: 0.0001% or more, 1.0% or less Sn: 0.0001% or more, 0.2% or less Zr: 0.0001% or more, 0 .2% or less As: 0.0001% or more, 0.50% or less
- B, Mo, Cr, Cu, Ni, Co Addition of one or more of Sn, Zr and As is effective.
- the upper limit of B is 0.0050%
- the upper limit of Mo is 1.00%
- the upper limit of Cr, Cu, Ni is 2.0%
- the upper limit of Co is 1.0%
- the upper limit of Sn and Zr is 0.2%
- the upper limit of As is 0.50%.
- Mg 0.0001% or more, 0.010% or less REM: 0.0001% or more, 0.1% or less Ca: 0.0001% or more, 0.010% or less Mg, REM for improving local forming ability Ca is an important additive element for detoxifying inclusions. Each lower limit for obtaining this effect was made 0.0001%. On the other hand, excessive addition leads to deterioration of cleanliness, so 0.010% for Mg, 0.1% for REM, and 0.010% for Ca were made the upper limit.
- the metal structure of the cold-rolled steel sheet according to the present invention has an area ratio of bainite of 95% or more, preferably a bainite single phase. This is because it is possible to achieve both strength and hole expansibility by using bainite as the metal structure. Further, since this structure is generated by transformation at a relatively high temperature, it is not necessary to cool to a low temperature during production, and this structure is preferable from the viewpoint of material stability and productivity.
- proeutectoid ferrite As the balance, 5% or less proeutectoid ferrite, pearlite, martensite, and retained austenite are allowed. Proeutectoid ferrite is not a problem as long as it is sufficiently precipitation strengthened, but depending on the component, it may become soft, and when the area ratio exceeds 5%, the hole expandability slightly decreases due to the hardness difference from bainite. . In addition, when the area ratio of pearlite exceeds 5%, strength and workability may be impaired. When the area ratio of martensite and retained austenite that becomes martensite by processing-induced transformation is 1% or more and more than 5%, the interface between bainite and a structure harder than bainite becomes a starting point of cracking. Hole expandability deteriorates.
- the bainite in the present invention is the Japan Iron and Steel Institute Basic Research Group, Bainite Research Section / Edition; Recent Research on Bainite Structure and Transformation Behavior of Low Carbon Steels-Final Report of the Bainite Research Group (1994)
- the continuous cooling transformation structure (Zw) is mainly composed of Bainitic ferrite ( ⁇ ° B ), Granular bainitic ferrite ( ⁇ B ), Quasi, as described in the above-mentioned references 125 to 127 as an optical microscope observation structure. It is composed of -polygonal ferrite ( ⁇ q ), and is further defined as a microstructure containing a small amount of retained austenite ( ⁇ r ) and Martensite-austenite (MA).
- ⁇ q is not distinguished from PF because the internal structure does not appear by etching as in polygonal ferrite (PF), but the shape is ashular.
- ⁇ q is a grain whose ratio (lq / dq) satisfies lq / dq ⁇ 3.5 when the perimeter length lq of the target crystal grain and its equivalent circle diameter is dq.
- the continuous cooling transformation structure (Zw) in the present invention is defined as a microstructure containing one or more of ⁇ ° B , ⁇ B , ⁇ q , ⁇ r and MA. Note that a small amount of ⁇ r and MA is 3% or less in total.
- This continuously cooled transformation structure (Zw) may be difficult to distinguish by optical microscope observation during etching using a Nital reagent. In this case, the determination is made using EBSP-OIM TM .
- EBSP-OIM Electron Back Scatter Diffraction Pattern-Orientation
- the Image Microscopy (registered trademark) method uses a high-sensitivity camera to shoot a Kikuchi pattern formed by irradiating an electron beam onto a highly inclined sample in a scanning electron microscope SEM (Scanning Electron Microscope) and backscattering it, and then creating a computer image. By processing, it is composed of an apparatus and software for measuring the crystal orientation of the irradiation point in a short time.
- the EBSP method can quantitatively analyze the microstructure and crystal orientation of the surface of the bulk sample, and the analysis area can be analyzed up to a resolution of 20 nm as long as it is within the region that can be observed with the SEM, although it depends on the resolution of the SEM.
- the analysis by the EBSP-OIM method is performed by mapping several tens of thousands of regions to be analyzed in a grid at equal intervals over several hours. For polycrystalline materials, the crystal orientation distribution and crystal grain size in the sample can be seen.
- an image that can be discriminated from an image mapped with the azimuth difference of each packet as 15 ° may be conveniently defined as a continuous cooling transformation structure (Zw).
- the structural fraction of pro-eutectoid ferrite was determined by the KAM (Kernel Average Misorientation) method equipped in EBSP-OIM.
- KAM Kernel Average Misorientation
- this map represents a strain distribution based on local orientation changes in the grains.
- the analysis condition is EBSP-OIM
- the condition for calculating the azimuth difference between adjacent pixels is a third approximation, and the azimuth difference is 5 ° or less.
- pro-eutectoid ferrite is defined as the microstructure up to the surface area fraction of the pixel calculated as the above-mentioned third misalignment approximation of 1 ° or less. This is because the polygonal pro-eutectoid ferrite transformed at high temperature is formed by diffusion transformation, so the dislocation density is small and the intra-granular distortion is small, so the intra-granular difference in crystal orientation is small. From the various investigation results, the polygonal ferrite volume fraction obtained by optical microscope observation and the area fraction of the area obtained by the third approximation of the first difference of 1 ° measured by the KAM method were obtained. .
- the production method prior to hot rolling is not particularly limited. That is, various secondary smelting may be performed following the smelting by a blast furnace or an electric furnace, and then the casting may be performed by a method such as a thin slab casting in addition to a normal continuous casting and an ingot method.
- a method such as a thin slab casting in addition to a normal continuous casting and an ingot method.
- continuous casting after cooling to low temperature once, it may be heated again and then hot rolled, or the cast slab may be continuously hot rolled. Scrap may be used as a raw material.
- sheet bars may be joined after rough rolling, and finish rolling may be performed continuously.
- the coarse bar may be wound once in a coil shape, stored in a cover having a heat retaining function as necessary, and rewound again to perform bonding.
- the slab extracted from the heating furnace is subjected to a rough rolling process which is a first hot rolling to perform rough rolling to obtain a rough bar.
- the high-strength steel sheet excellent in local deformability of the present invention is obtained when the following requirements are satisfied.
- the austenite grain size in the coarse bar after rough rolling, that is, before finish rolling is important, and it is desirable that the austenite grain size before finish rolling is small. If it is 200 ⁇ m or less, the grain unit is refined and the main phase is homogenized. It turns out that it contributes greatly.
- rolling is performed at least once at a rolling reduction of at least 40% by rough rolling in a temperature range of 1000 ° C. or more and 1200 ° C. or less. .
- Finer grains can be obtained as the rolling reduction ratio and the number of rolling reductions are increased, and in order to obtain this effect more efficiently, it is desirable to obtain an austenite grain size of 100 ⁇ m or less, and for this purpose, 40% It is desirable to perform the above rolling twice or more. However, the reduction exceeding 70% or the rough rolling exceeding 10 times may cause a decrease in temperature or excessive generation of scale.
- reducing the austenite grain size before finish rolling can improve the local deformability by controlling the recrystallization of austenite in the subsequent finish rolling, finer grain unit of final structure, and equiaxing. It is effective for. This is presumed to be due to the function of the austenite grain boundary after rough rolling (that is, before finish rolling) as one of the recrystallization nuclei during finish rolling.
- the plate piece In order to confirm the austenite grain size after rough rolling, it is desirable to cool the plate piece before finishing rolling as much as possible, and the plate piece is cooled at a cooling rate of 10 ° C./s or more.
- the structure of the cross section is etched to raise the austenite grain boundary and measured with an optical microscope. At this time, 20 fields of view or more are measured by image analysis or a point count method at a magnification of 50 times or more.
- the finish rolling step which is the second hot rolling.
- the time from the end of the rough rolling process to the start of the finish rolling process is preferably 150 seconds or less.
- the finish rolling start temperature be 1000 ° C. or higher.
- the finish rolling start temperature is less than 1000 ° C, the rolling temperature applied to the rough bar to be rolled is lowered in each finish rolling pass, and the texture is developed in the non-recrystallization temperature range and isotropic. Deteriorates.
- the upper limit of the finish rolling start temperature is not particularly limited. However, if it is 1150 ° C. or higher, there is a possibility that blisters that will be the starting point of scale-like spindle scale defects occur between the steel plate base iron and the surface scale before finish rolling and between passes. desirable.
- the temperature determined by the component composition of the steel sheet is T1, and rolling at 30% or more is performed at least once in a temperature range of T1 + 30 ° C. or higher and T1 + 200 ° C. or lower.
- the total rolling reduction is set to 50% or more.
- T1 is a temperature calculated by the following formula (1).
- T1 (° C.) 850 + 10 ⁇ (C + N) ⁇ Mn + 350 ⁇ Nb + 250 ⁇ Ti + 40 ⁇ B + 10 ⁇ Cr + 100 ⁇ Mo + 100 ⁇ V (1)
- C, N, Mn, Nb, Ti, B, Cr, Mo, and V are content (mass%) of each element.
- This T1 temperature itself is obtained empirically. Based on the T1 temperature, the inventors have empirically found that recrystallization in the austenitic region of each steel is promoted. In order to obtain better local deformability, it is important to accumulate strain due to large reduction, and the total reduction ratio of 50% or more is essential. Furthermore, it is desirable to take a reduction of 70% or more. On the other hand, taking a reduction ratio of more than 90% adds to securing temperature and adding excessive rolling.
- finish rolling in order to promote uniform recrystallization by releasing accumulated strain, rolling is performed at T1 + 30 ° C. or higher and T1 + 200 ° C. or lower at least once with 30% or more in one pass.
- the rolling reduction below T1 + 30 ° C. is 30% or less. From the standpoint of plate thickness accuracy and plate shape, a rolling reduction of 10% or less is desirable. In the case of obtaining more isotropic properties, the rolling reduction in the temperature range below T1 + 30 ° C. is desirably 0%.
- Finish rolling is preferably completed at T1 + 30 ° C or higher.
- the resized crystallized austenite grains may expand and the isotropic property may be lowered.
- the production method of the present invention improves the local deformability such as hole expandability and bendability by controlling the texture of the product by recrystallizing austenite uniformly and finely in finish rolling.
- the rolling rate can be obtained by actual results or calculation from rolling load, sheet thickness measurement, and the like.
- the temperature can be actually measured with an inter-stand thermometer, and can be obtained by a calculation simulation considering processing heat generation from the line speed and the rolling reduction. Therefore, it can be easily confirmed whether or not the rolling specified in the present invention is performed.
- the “final reduction with a reduction ratio of 30% or more” refers to the rolling performed at the end of the rolling with a reduction ratio of 30% or more among rollings of multiple passes performed in finish rolling.
- the rolling performed in the final stage indicates that the rolling reduction is “30% or more. Is the final reduction.
- the rolling reduction of the rolling performed before final stage among the rolling of multiple passes performed in finish rolling is 30% or more, and rolling performed before the final stage (the reduction ratio is 30).
- % Rolling the rolling performed before the final stage (the rolling reduction is 30% or more) is performed if the rolling with a rolling reduction of 30% or more is not performed. Rolling) is “final reduction with a reduction ratio of 30% or more”.
- the rough bar rolled to a predetermined thickness by the rough rolling mill 2 is then finish-rolled (second hot rolling) by the plurality of rolling stands 6 of the finish rolling mill 3 to form the hot-rolled steel sheet 4.
- rolling at 30% or more is performed at least once in a temperature range of temperature T1 + 30 ° C. or higher and T1 + 200 ° C. or lower.
- the total rolling reduction is 50% or more.
- the waiting time t seconds satisfies the above formula (2) or the above formulas (2a) and (2b).
- the primary cooling is started by the inter-stand cooling nozzle 10 disposed between the rolling stands 6 of the finish rolling mill 3 or the cooling nozzle 11 disposed on the run-out table 5.
- the final reduction with a reduction ratio of 30% or more is performed only in the rolling stand 6 arranged in the front stage of the finish rolling mill 3 (left side in FIG. 6, upstream side of rolling), and the subsequent stage of the finish rolling mill 3 (see FIG. In the rolling stand 6 arranged on the right side in FIG. 6 (on the downstream side of the rolling), when the rolling with a reduction rate of 30% or more is not performed, the start of the primary cooling is started by the cooling nozzle 11 arranged in the runout table 5.
- the waiting time t seconds may not satisfy the above equation (2) or the above equations (2a) and (2b). In such a case, primary cooling is started by the inter-stand cooling nozzle 10 disposed between the rolling stands 6 of the finish rolling mill 3.
- the start of the primary cooling is started.
- the waiting time t seconds may satisfy the above formula (2) or the above formulas (2a) and (2b).
- the primary cooling may be started by the cooling nozzle 11 arranged on the run-out table 5.
- the primary cooling may be started by the inter-stand cooling nozzle 10 disposed between the rolling stands 6 of the finish rolling mill 3 after the final reduction of 30% or more is performed. .
- cooling is performed so that the temperature change (temperature drop) is 40 ° C. or more and 140 ° C. or less at an average cooling rate of 50 ° C./second or more.
- the temperature change is less than 40 ° C.
- recrystallized austenite grains grow and low temperature toughness deteriorates.
- coarsening of austenite grains can be suppressed.
- it is less than 40 ° C. the effect cannot be obtained.
- it exceeds 140 ° C. recrystallization becomes insufficient, and it becomes difficult to obtain a target random texture. Further, it is difficult to obtain a ferrite phase effective for elongation, and the hardness of the ferrite phase is increased, so that elongation and local deformability are deteriorated.
- the average cooling rate in the primary cooling is less than 50 ° C./second, the recrystallized austenite grains grow and the low temperature toughness deteriorates.
- the upper limit of the average cooling rate is not particularly defined, but 200 ° C./second or less is considered appropriate from the viewpoint of the steel plate shape.
- the rolling rate can be obtained from actual results or calculations from rolling load, sheet thickness measurement, and the like.
- the temperature of the steel slab during rolling can be measured by placing a thermometer between the stands, simulating in consideration of the heat generated by processing from the line speed, the rolling reduction, or the like, or both.
- the amount of processing in the temperature range below T1 + 30 ° C. is as small as possible, and the reduction rate in the temperature range below T1 + 30 ° C. is 30%.
- the following is desirable.
- the finish rolling mill 3 of the continuous hot rolling line 1 shown in FIG. 6 when passing one or more rolling stands 6 arranged on the front side (left side in FIG. 6, upstream side of rolling).
- the steel sheet passes through one or two or more rolling stands 6 that are in a temperature range of T1 + 30 ° C. or higher and T1 + 200 ° C. or lower (right side in FIG. 6, downstream of rolling).
- the rolling speed is not particularly limited. However, if the rolling speed on the final stand side of finish rolling is less than 400 mpm, the ⁇ grains grow and become coarse, and the region where ferrite can be precipitated for obtaining ductility is reduced, which may deteriorate ductility. is there. Even if the upper limit of the rolling speed is not particularly limited, the effect of the present invention can be obtained, but 1800 mpm or less is realistic due to equipment restrictions. Therefore, in the finish rolling process, the rolling speed is preferably 400 mpm or more and 1800 mpm or less.
- the microstructure of the cold-rolled steel sheet is mainly formed by a subsequent cold rolling or a heat treatment after the cold rolling. Therefore, the cooling pattern up to winding may not be controlled so strictly.
- Cold rolling The hot-rolled original sheet produced as described above is pickled as necessary, and rolled in a cold state at a reduction rate of 30% to 70%.
- the rolling reduction is 30% or less, it is difficult to cause recrystallization by subsequent heating and holding, and the equiaxed grain fraction is lowered and the crystal grains after heating are coarsened.
- the anisotropy becomes strong because of the development of the texture during heating. For this reason, it is 70% or less.
- the driving force for recrystallization generated in the steel sheet by heating is the strain stored in the steel sheet by cold rolling.
- the average heating rate HR1 in the temperature range from room temperature to 650 ° C. is small, the dislocations introduced by cold rolling recover and recrystallization does not occur.
- the texture developed during cold rolling remains as it is, and properties such as isotropic properties are deteriorated.
- the average heating rate HR1 in the temperature range from room temperature to 650 ° C.
- the average heating rate HR1 in the temperature range from room temperature to 650 ° C. needs to be 0.3 (° C./second) or more.
- the average heating rate HR2 exceeding 650 ° C. and Ae3 to 950 ° C. is large, unrecrystallized ferrite remains as it is without recrystallization of ferrite existing in the steel sheet after cold rolling. .
- the formed austenite inhibits the growth of recrystallized ferrite, and unrecrystallized ferrite is more likely to remain. Since this non-recrystallized ferrite has a strong texture, it adversely affects characteristics such as r-value and isotropic property, and includes a large amount of dislocations, so that the ductility is greatly deteriorated. Therefore, in the temperature range exceeding 650 ° C. and Ae 3 to 950 ° C., the average heating rate HR2 needs to be 0.5 ⁇ HR1 (° C./second) or less.
- the steel sheet is heated to the temperature range of Ae 3 to 950 ° C. at the two-stage average heating rate in this way, and held at the temperature range of Ae 3 to 950 ° C. for 1 to 300 seconds.
- the temperature is lower or shorter than this range, the fraction of the bainite structure does not become 95% or more in the subsequent secondary cooling process, and the increase in local ductility due to the texture control decreases.
- the temperature exceeds 950 ° C. or the holding time exceeds 300 seconds, the crystal grains become coarse, and the area ratio of grains of 20 ⁇ m or less increases.
- heating and holding does not mean only isothermal holding, but it is sufficient to retain the steel sheet in a temperature range of 3 to 950 ° C. Ae.
- the temperature of the steel sheet may be changed within the temperature range of Ae3 to 950 ° C.
- the secondary cooling is performed to a temperature of 500 ° C. or less so that the average cooling rate in the temperature range between Ae3 and 500 ° C. is 10 ° C./s or more and 200 ° C./s or less. If the secondary cooling rate is less than 10 ° C./s, ferrite is excessively generated and the fraction of the bainite structure cannot be increased to 95% or more, and the increase in local ductility due to texture control is reduced. On the other hand, even if the cooling rate exceeds 200 ° C./s, the controllability of the cooling end point temperature is remarkably deteriorated.
- the average cooling rate at HF (heated holding temperature) to 0.5HF + 250 ° C. does not exceed the average cooling rate at 0.5HF + 250 ° C. to 500 ° C. To do.
- holding does not only mean isothermal holding, but it is sufficient to retain the steel sheet in a temperature range of 350 ° C. or more and 500 ° C. or less.
- the steel plate may be once cooled to 350 ° C. and then heated to 500 ° C., or the steel plate may be cooled to 500 ° C. and then cooled to 350 ° C.
- a hot-dip galvanized layer or an alloyed hot-dip galvanized layer is formed on the surface of the steel sheet. You may do it.
- the effects of the present invention can be obtained by any of electroplating, hot dipping, vapor deposition plating, organic film formation, film lamination, organic salt / inorganic salt treatment, non-chromic treatment, and the like.
- the steel sheet according to the present invention can also be applied to stretch forming and composite forming mainly composed of bending, such as bending, stretching, and drawing.
- Table 1 shows the chemical composition of each steel used in the examples.
- Tables 2 and 3 show the production conditions.
- Table 4 shows the structure and mechanical properties of each steel type according to the manufacturing conditions shown in Table 2.
- Table 5 shows the structure and mechanical properties of each steel type according to the manufacturing conditions shown in Table 3.
- surface shows that it is outside the range of the range of this invention, or the preferable range of this invention.
- these steels are re-heated as they are or once cooled to room temperature, heated to a temperature range of 1000 ° C. to 1300 ° C., and then hot rolled under the conditions shown in Tables 2 and 3.
- the hot rolling was finished at the Ar3 transformation temperature or higher.
- Tables 2 and 3 the letters A to T and the letters a to i attached to the steel types are the components of steels A to T and a to i in Table 1. Show.
- the hot rolling first, in the rough rolling which is the first hot rolling, rolling was performed at least once at a rolling reduction of 40% or more in a temperature range of 1000 ° C. or more and 1200 ° C. or less.
- rolling with a rolling reduction of 40% or more was not performed in one pass in rough rolling.
- Tables 2 and 3 show the number of reductions, the respective reduction ratios (%), and the austenite grain size ( ⁇ m) after rough rolling (before finish rolling) in rough rolling.
- finish rolling as the second hot rolling was performed.
- finish rolling rolling is performed at a temperature of T1 + 30 ° C. or more and T1 + 200 ° C. or less at least once with a reduction rate of 30% or more. In a temperature range of less than T1 + 30 ° C., the total reduction rate is 30% or less. It was.
- finish rolling rolling with a rolling reduction of 30% or more was performed in one pass in the final pass in a temperature range of T1 + 30 ° C. or higher and T1 + 200 ° C. or lower.
- the total rolling reduction was set to 50% or more.
- the total rolling reductions of the steel types G2, H4, and M3 in Table 2 and the steel types G2 ', H4', and M3 'in Table 3 were less than 50%.
- the rolling reduction (%) of the final pass in the temperature range of T1 + 30 ° C or higher and T1 + 200 ° C or lower the rolling reduction of the pass one step before the final pass (rolling rate of the final previous pass) (%) 2 and shown in Table 3.
- Table 2 shows the total rolling reduction (%) in the temperature range of T1 + 30 ° C. or higher and T1 + 200 ° C. or lower in finish rolling, and the temperature Tf after rolling in the final pass in the temperature range of T1 + 30 ° C. or higher and T1 + 200 ° C. or lower.
- Table 3 shows.
- the rolling reduction (%) of the final pass in the temperature range of T1 + 30 ° C. or higher and T1 + 200 ° C. or lower in finish rolling is particularly important, it is shown in Tables 2 and 3 as P1.
- the steel type H13 'shown in Table 3 started the primary cooling after the waiting time t seconds passed 2.5 ⁇ t1 from the final reduction with a reduction ratio of 30% or more in finish rolling.
- the steel type M2 in Table 2 and the steel type M2 ′ in Table 3 have a temperature change (cooling temperature amount) of less than 40 ° C. in the primary cooling, and the steel type H12 in Table 2 and the steel type H12 ′ in Table 3 are The temperature change (cooling temperature amount) in the primary cooling was over 140 ° C.
- the steel type H8 in Table 2 and the steel type H8 'in Table 3 had an average cooling rate in primary cooling of less than 50 ° C / second.
- Tables 2 and 3 show t1 (seconds) and 2.5 ⁇ t1 (seconds) of each steel type.
- waiting time t (second) until the start of primary cooling, t / t1, average cooling rate (° C./second) in primary cooling, temperature Changes (cooling temperature amount) (° C.) are shown in Tables 2 and 3.
- Tables 2 and 3 show the coiling temperature (° C.) of each steel type.
- the hot-rolled original sheet was pickled and cold-rolled to a thickness of 1.2 to 2.3 mm at a rolling reduction of 30% to 70%.
- the steel types E2 and L2 in Table 2 and the steel types E2 'and L2' in Table 3 had a cold rolling reduction of less than 30%.
- the steel type H11 in Table 2 and the steel type H11 'in Table 3 had a cold rolling reduction of more than 70%.
- Tables 2 and 3 show the reduction ratio (%) of each steel type in cold rolling.
- the average heating rate HR1 (° C / second) from room temperature to 650 ° C is set to 0.3 or more (HR1 ⁇ 0.3), exceeds 650 ° C, and Ae3
- the heating temperatures of steel types C2 and G3 in Table 2 and steel types C2 'and G3' in Table 3 were lower than Ae3.
- the heating temperature of steel type H10 in Table 2 and steel type H10 'in Table 3 was higher than 950 ° C.
- Steel type N2 in Table 2 and steel type N2 'in Table 3 had a retention time in the temperature range of Ae3 to 950 ° C. exceeding 300 seconds.
- the steel type E2 of Table 2 and the steel type E2 'of Table 3 had an average heating rate HR1 of less than 0.3 (° C./second).
- Steel types C2, H6, H8 in Table 2 and steel types C2 ', H6', H8 'in Table 3 had an average heating rate HR2 (° C / second) of more than 0.5 x HR1.
- Tables 2 and 3 show Ae3 (° C), heating temperature (° C), holding time (seconds), and average heating rates HR1 and HR2 (° C / second) of each steel type.
- an overaging heat treatment was performed in a temperature range of 350 ° C. or more and 500 ° C. or less for t2 seconds or more and 400 seconds or less.
- the steel type H9 in Table 2 and the steel type H9 ′ in Table 3 have an overaging heat treatment temperature of less than 350 ° C.
- the steel types A2 and I2 in Table 2 and the steel types A2 ′ and I2 ′ in Table 3 are 500 It was over °C.
- Steel type D2 in Table 2 and steel type D2 ′ in Table 3 are overaged in less than t2 seconds, steel types A2, H9, I2 in Table 2, and steel types A2 ′, H9 ′ in Table 3.
- I2 ′ was over 400 seconds.
- Tables 2 and 3 show the overaging heat treatment temperature, t2 (second), and treatment time (second) of each steel type.
- Tables 4 and 5 show the area ratio (structure fraction) (%) of bainite, pearlite, pro-eutectoid ferrite, martensite, and retained austenite in the metal structure of each steel type.
- Table 4 shows the structure and mechanical properties of the steel types according to the production conditions in Table 2.
- Table 5 shows the structure and mechanical properties of the steel types according to the manufacturing conditions in Table 3.
- B is bainite
- P is pearlite
- F proeutectoid ferrite
- M martensite
- rA retained austenite.
- Tables 4 and 5 show the ratio of crystal grains ( ⁇ m) and dL / dt of 3.0 or less (equal axis grain ratio) (%). Also, the tensile strength TS (MPa) of each steel type, the elongation El (%), the hole expansion ratio ⁇ (%) as an index of local deformability, and the critical bending radius (plate thickness / minimum bending radius by 60 ° V-bending) ) Are shown in Tables 4 and 5.
- the bending test was C direction bending (C bending).
- the tensile test and the bending test were based on JIS Z 2241 and Z 2248 (V block 90 ° bending test).
- the hole expansion test complied with the Iron Federation standard JFS T1001.
- the pole density in each crystal orientation was measured at a pitch of 0.5 ⁇ m in the region of 3/8 to 5 / of the plate thickness of the cross section parallel to the rolling direction using the above-mentioned EBSP.
Abstract
Description
本願は、2011年4月13日に日本に出願された特願2011-089250号に基づき優先権を主張し、その内容をここに援用する。
Back Scattering Pattern:電子後方散乱パターン)による鋼板の方位の解析において、次のようにして定められる。すなわち、EBSPによる鋼板の方位の解析において、例えば、1500倍の倍率で、0.5μm以下の測定ステップで方位測定を行い、隣りあう測定点の方位差が15°を超えた位置を結晶粒の境界とする。そして、この境界で囲まれた領域が、結晶粒の“粒単位”と定められる。
[1]
質量%で、
C:0.02%以上、0.20%以下、
Si:0.001%以上、2.5%以下、
Mn:0.01%以上、4.0%以下、
P:0.001%以上、0.15%以下、
S:0.0005%以上、0.03%以下、
Al:0.001%以上、2.0%以下、
N:0.0005%以上、0.01%以下、
O:0.0005%以上、0.01%以下、
を含有し、Si+Al:1.0%未満に制限され、残部鉄および不可避的不純物からなり、
金属組織におけるベイナイトの面積率が95%以上であり、
鋼板の表面から5/8~3/8の板厚範囲である板厚中央部における、{100}<011>、{116}<110>、{114}<110>、{113}<110>、{112}<110>、{335}<110>、及び、{223}<110>の各結晶方位で表わされる{100}<011>~{223}<110>方位群の極密度の平均値が4.0以下、かつ、{332}<113>の結晶方位の極密度が5.0以下であり、
前記金属組織の結晶粒の体積平均径が7μm以下である、局部変形能に優れた高強度冷延鋼板。
[2]
前記ベイナイトの結晶粒のうち、圧延方向の長さdLと板厚方向の長さdtの比:dL/dtが3.0以下である結晶粒の割合が50%以上である、[1]に記載の局部変形能に優れた高強度冷延鋼板。
[3]
更に、質量%で、
Ti:0.001%以上、0.20%以下、
Nb:0.001%以上、0.20%以下、
V:0.001%以上、1.0%以下、
W:0.001%以上、1.0%以下
の1種又は2種以上を含有する、[1]に記載の局部変形能に優れた高強度冷延鋼板。
[4]
更に、質量%で、
B:0.0001%以上、0.0050%以下、
Mo:0.001%以上、1.0%以下、
Cr:0.001%以上、2.0%以下、
Cu:0.001%以上、2.0%以下、
Ni:0.001%以上、2.0%以下、
Co:0.0001%以上、1.0%以下、
Sn:0.0001%以上、0.2%以下、
Zr:0.0001%以上、0.2%以下、
As:0.0001%以上、0.50%以下
の1種又は2種以上を含有する、[1]に記載の局部変形能に優れた高強度冷延鋼板。
[5]
更に、質量%で、
Mg:0.0001%以上、0.010%以下、
REM:0.0001%以上、0.1%以下、
Ca:0.0001%以上、0.010%以下
の1種又は2種以上を含有する、[1]に記載の局部変形能に優れた高強度冷延鋼板。
[6]
表面に、溶融亜鉛めっき層または、合金化溶融亜鉛めっき層を備える、[1]に記載の局部変形能に優れた高強度冷延鋼板。
[7]
質量%で、
C:0.02%以上、0.20%以下、
Si:0.001%以上、2.5%以下、
Mn:0.01%以上、4.0%以下、
P:0.001%以上、0.15%以下、
S:0.0005%以上、0.03%以下、
Al:0.001%以上、2.0%以下、
N:0.0005%以上、0.01%以下、
O:0.0005%以上、0.01%以下、
を含有し、Si+Al:1.0%未満に制限され、残部鉄および不可避的不純物からなる鋼片を、
1000℃以上1200℃以下の温度範囲で、圧下率40%以上の圧延を1回以上行う第1の熱間圧延を行い、
前記第1の熱間圧延で、オーステナイト粒径を200μm以下とし、
下記式(1)で定まる温度T1+30℃以上、T1+200℃以下の温度域で、少なくとも1回は1パスで圧下率30%以上の圧延を行う第2の熱間圧延を行い、
前記第2の熱間圧延での合計の圧下率を50%以上とし、
前記第2の熱間圧延において、圧下率が30%以上の最終圧下を行った後、待ち時間t秒が下記式(2)を満たすように、1次冷却を開始し、
前記1次冷却における平均冷却速度を50℃/秒以上とし、かつ、前記1次冷却を温度変化が40℃以上140℃以下の範囲で行い、
圧下率30%以上、70%以下の冷間圧延を行い、
Ae3~950℃の温度域で1~300秒間保持し、
Ae3~500℃の温度域において、平均冷却速度10℃/s以上、200℃/s以下で2次冷却を行い、
350℃以上、500℃以下の温度域において、下記式(4)を満たすt2秒以上400秒以下保持する過時効熱処理を行う、局部変形能に優れた高強度冷延鋼板の製造方法。
T1(℃)=850+10×(C+N)×Mn+350×Nb+250×Ti+40×B+10×Cr+100×Mo+100×V ・・・ (1)
t≦2.5×t1 ・・・ (2)
ここで、t1は、下記式(3)で求められる。
t1=0.001×((Tf-T1)×P1/100)2-0.109×((Tf-T1)×P1/100)+3.1 ・・・ (3)
ここで、上記式(3)において、Tfは、圧下率が30%以上の最終圧下後の鋼片の温度、P1は、30%以上の最終圧下の圧下率である。
log(t2)=0.0002(T2-425)2+1.18 ・・・ (4)
ここで、T2は過時効処理温度であり、t2の最大値は400とする。
[8]
T1+30℃未満の温度範囲における合計の圧下率が30%以下である、請求項[7]に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
[9]
前記待ち時間t秒が、さらに、下記式(2a)を満たす、[7]に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
t<t1 ・・・ (2a)
[10]
前記待ち時間t秒が、さらに、下記式(2b)を満たす、[7]に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
t1≦t≦t1×2.5 ・・・ (2b)
[11]
前記一次冷却を、圧延スタンド間で開始する、[7]に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
[12]
前記冷間圧延後、Ae3~950℃の温度域まで加熱するにあたり、
室温以上、650℃以下の平均加熱速度を、下記式(5)で示されるHR1(℃/秒)とし、
650℃を超え、Ae3~950℃までの平均加熱速度を、下記式(6)で示されるHR2(℃/秒)とする、[7]に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
HR1≧0.3 ・・・ (5)
HR2≦0.5×HR1 ・・・ (6)
[13]
更に、表面に、溶融亜鉛めっき層、または、合金化溶融亜鉛めっき層を形成する、[7]に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
まず、鋼板の表面から5/8~3/8の板厚範囲である板厚中央部における{100}<011>~{223}<110>方位群の極密度の平均値、及び、{332}<113>の結晶方位の極密度について説明する。
Channeling Pattern)法のいずれでも測定が可能である。
本発明者らは、熱延鋼板の集合組織制御について鋭意検討した。その結果、集合組織が、上記のように制御された条件下では、粒単位の結晶粒が局部延性に及ぼす影響が極めて大きく、結晶粒を微細化することで、局部延性の飛躍的な向上が得られることが解った。なお、上述したように、結晶粒の“粒単位”は、EBSPによる鋼板の方位の解析において、方位差が15°を超えた位置を結晶粒の境界として定めた。
本発明者らは、更に局部延性を追求した結果、上記の集合組織と結晶粒のサイズを満たした上で、結晶粒が等軸性に優れたときに、局部延性が向上することも見出した。この等軸性を表す指標としては、粒単位で表される結晶粒において、結晶粒の冷間圧延方向の長さdLと板厚方向の長さdtの比、dL/dtが、3.0以下の等軸性に優れた粒の割合が全ベイナイト粒のうち、少なくとも50%以上必要である。50%未満では局部延性が劣化する。
続いて、成分の限定条件について述べる。なお、含有量の%は質量%である。
Cは鋼組織の95%以上をベイナイトとするために下限を0.02%とする。また、Cは強度を増加させる元素であるので、強度確保のためには0.025%以上とすることが好ましい。一方で、C量が0.20%を超えると溶接性を損なうことがあったり、硬質組織の増加により加工性が極端に劣化することあったりするため、上限を0.20%とする。また、C量が0.10%を超えると成形性が劣化するため、C量を0.10%以下とすることが好ましい。
Siは鋼板の機械的強度を高めるのに有効な元素であるが、2.5%超となると加工性が劣化したり、表面疵が発生したりするので、これを上限とする。また、Si量が多いと化成処理性が低下するので、1.20%以下とすることが好ましい。一方、実用鋼でSiを0.001%未満とするのは困難であるので、これを下限とする。
Mnも鋼板の機械的強度を高めるのに有効な元素であるが、4.0%超となると加工性が劣化するので、これを上限とする。一方、実用鋼でMnを0.01%未満とするのは困難であるので、これを下限とする。また、Mn以外に、Sによる熱間割れの発生を抑制するTiなどの元素が十分に添加されない場合には、質量%でMn/S≧20となるMn量を添加することが望ましい。さらに、Mnは、その含有量の増加に伴いオーステナイト域温度を低温側に拡大させて焼入れ性を向上させ、バーリング性に優れる連続冷却変態組織の形成を容易にする元素である。この効果は、Mn含有量が、1%未満では発揮しにくいので、1%以上添加することが望ましい。
S:0.0005%以上、0.03%以下
PとSの上限はそれぞれPが0.15%以下、Sが0.03%以下とする。これは、加工性の劣化や熱間圧延または冷間圧延時の割れを防ぐためである。下限は、P、Sとも現行の一般的な精錬(二次精錬を含む)で可能な値として、Pでは0.001%、Sでは0.0005%とした。
Alは脱酸のために0.001%以上添加する。脱酸が十分に必要な場合は、0.01%以上の添加が好ましい。また、Alはγ→α変態点を顕著に上昇させる元素でもある。しかし、多すぎると溶接性が劣悪となるため、上限を2.0%とする。好ましくは、1.0%以下とする。
O:0.0005%以上、0.01%以下
NとOは不純物であり、加工性を悪くさせないように、ともに0.01%以下とする。下限は、両元素とも現行の一般的な精錬(二次精錬を含む)で可能な0.0005%とした。ただし、極端な製鋼コストの上昇を抑えるためには0.001%以上とすることが好ましい。
SiおよびAlが過剰に含まれると過時効処理中のセメンタイト析出が抑制され、残留オーステナイト分率が大きく成り過ぎてしまうため、SiとAlの合計添加量は1%未満とする。
Nb:0.001%以上、0.20%以下
V:0.001%以上、1.0%以下
W:0.001%以上、1.0%以下
更に、析出強化によって強度を得る場合、微細な炭窒化物を生成させることがよい。析出強化を得るためには、Ti、Nb、V、Wの添加が有効であり、これらの1種または2種以上を含有しても構わない。
Mo:0.001%以上、1.0%以下
Cr:0.001%以上、2.0%以下
Cu:0.001%以上、2.0%以下
Ni:0.001%以上、2.0%以下
Co:0.0001%以上、1.0%以下
Sn:0.0001%以上、0.2%以下
Zr:0.0001%以上、0.2%以下
As:0.0001%以上、0.50%以下
組織の焼き入れ性を上昇させ第二相制御を行うことで強度を確保する場合、B、Mo、Cr、Cu、Ni、Co、Sn、Zr、Asの1種または2種以上の添加が有効である。この効果を得るためには、Bは0.0001%以上、Mo、Cr、Cu、Niは0.001%以上、Co、Sn、Zr、Asは0.0001%以上を添加する必要がある。しかし、過度の添加は逆に加工性を劣化させるので、Bの上限を0.0050%、Moの上限を1.00%、Cr、Cu、Niの上限を2.0%、Coの上限を1.0%、Sn、Zrの上限を0.2%、Asの上限を0.50%とする。
REM:0.0001%以上、0.1%以下
Ca:0.0001%以上、0.010%以下
局部成形能を向上のため、Mg、REM、Caは介在物を無害化するため重要な添加元素である。この効果を得るためのそれぞれの下限を0.0001%とした。一方、過剰添加は清浄度の悪化につながるためMgで0.010%、REMで0.1%、Caで0.010%を上限とした。
次に、本発明の冷延鋼板の金属組織について説明する。
Image Microscopy登録商標)法は、走査型電子顕微鏡SEM(Scaninng Electron Microscope)内で高傾斜した試料に電子線を照射し、後方散乱して形成された菊池パターンを高感度カメラで撮影し、コンピュータ画像処理する事により照射点の結晶方位を短時間で測定する装置及びソフトウエアで構成されている。
次に本発明の冷延鋼板の製造方法について述べる。優れた局部変形能を実現するためには、所定の極密度をもつ集合組織を形成させること、および、結晶粒の微細化、結晶粒の等軸性、均質化の条件を満たした鋼板とすることが重要である。これらを同時に満たすための製造条件の詳細を以下に記す。
加熱炉より抽出したスラブを、第1の熱間圧延である粗圧延工程に供して粗圧延を行い、粗バーを得る。本発明の局部変形能に優れた高強度鋼板は、以下の要件を満たす場合に得られる。まず、粗圧延後すなわち仕上げ圧延前の粗バーにおけるオーステナイト粒径が重要で、仕上げ圧延前のオーステナイト粒径が小さいことが望ましく、200μm以下であれば粒単位の微細化及び主相の均質化に大きく寄与することが判明した。
粗圧延工程(第1の熱間圧延)が終了した後、第2の熱間圧延である仕上げ圧延工程を開始する。粗圧延工程終了から仕上げ圧延工程開始までの時間は150秒以下とすることが望ましい。
T1(℃)=850+10×(C+N)×Mn+350×Nb+250×Ti+40×B+10×Cr+100×Mo+100×V ・・・(1)
C、N、Mn、Nb、Ti、B、Cr、Mo、及び、Vは、各元素の含有量(質量%)である。
仕上げ圧延において、圧下率が30%以上の最終圧下が行われた後、待ち時間t秒が下記式(2)を満たすように、1次冷却を開始する。
t≦2.5×t1 ・・・ (2)
ここで、t1は、下記式(3)で求められる。
t1=0.001×((Tf-T1)×P1/100)2-0.109×((Tf-T1)×P1/100)+3.1 ・・・ (3)
ここで、上記式(3)において、Tfは、圧下率が30%以上の最終圧下後の鋼片の温度、P1は、30%以上の最終圧下の圧下率である。
t<t1 ・・・ (2a)
t1≦t≦t1×2.5 ・・・ (2b)
上記のようにして製造した熱延原板を、必要に応じて酸洗し、冷間にて圧下率30%以上70%以下の圧延を行う。圧下率が30%以下では、その後の加熱保持で再結晶を起こすことが困難となり、等軸粒分率が低下する上、加熱後の結晶粒が粗大化してしまう。70%を超える圧延では、加熱時の集合組織の発達させるため、異方性が強くなってしまう。このため、70%以下とする。
冷間圧延された鋼板は、その後、オーステナイト単相鋼若しくはほぼオーステナイト単相鋼とするため、Ae3~950℃の温度域まで加熱され、Ae3~950℃の温度域で1~300秒間保持される。この加熱保持により、加工硬化が除去される。冷間圧延後の鋼板を、このようにAe3~950℃の温度域まで加熱するにあたり、室温以上、650℃以下の平均加熱速度を、下記式(5)で示されるHR1(℃/秒)とし、650℃を超え、Ae3~950℃までの平均加熱速度を、下記式(6)で示されるHR2(℃/秒)とする。
HR1≧0.3 ・・・ (5)
HR2≦0.5×HR1 ・・・ (6)
Ae3=911-239C-36Mn+40Si-28Cu-20Ni-12Cr+63Mo ・・・ (7)
その後、Ae3から500℃間の温度域における平均冷却速度が10℃/s以上、200℃/s以下となるよう、500℃以下の温度まで2次冷却する。2次冷却速度が、10℃/s未満では、フェライトが過剰に生じてしまいベイナイト組織の分率を95%以上とすることが出来ず、集合組織制御による局部延性の上昇代が低下する。一方、200℃/sを超える冷却速度としても、冷却終点温度の制御性が著しく劣化するため、200℃/s以下とする。好ましくは、フェライト変態とパーライト変態を確実に抑制するため、HF(加熱保持温度)~0.5HF+250℃における平均冷却速度は、0.5HF+250℃~500℃における平均冷却速度を超えないものとする。
ベイナイト変態を促進させるため、2次冷却に続いて350℃以上、500℃以下の温度範囲で、過時効熱処理を行う。この温度範囲で保持する時間は、過時効処理温度T2に応じて下記式(4)を満たすt2秒以上とする。ただし、式(4)の適用可能温度範囲を考慮し、t2の最大値は400秒とする。
log(t2)=0.0002(T2-425)2+1.18 ・・・ (4)
2 粗圧延機
3 仕上げ圧延機
4 熱延鋼板
5 ランナウトテーブル
6 圧延スタンド
10 スタンド間冷却ノズル
11 冷却ノズル11
Claims (13)
- 質量%で、
C:0.02%以上、0.20%以下、
Si:0.001%以上、2.5%以下、
Mn:0.01%以上、4.0%以下、
P:0.001%以上、0.15%以下、
S:0.0005%以上、0.03%以下、
Al:0.001%以上、2.0%以下、
N:0.0005%以上、0.01%以下、
O:0.0005%以上、0.01%以下、
を含有し、Si+Al:1.0%未満に制限され、残部鉄および不可避的不純物からなり、
金属組織におけるベイナイトの面積率が95%以上であり、
鋼板の表面から5/8~3/8の板厚範囲である板厚中央部における、{100}<011>、{116}<110>、{114}<110>、{113}<110>、{112}<110>、{335}<110>、及び、{223}<110>の各結晶方位で表わされる{100}<011>~{223}<110>方位群の極密度の平均値が4.0以下、かつ、{332}<113>の結晶方位の極密度が5.0以下であり、
前記金属組織の結晶粒の体積平均径が7μm以下である、局部変形能に優れた高強度冷延鋼板。 - 前記ベイナイトの結晶粒のうち、圧延方向の長さdLと板厚方向の長さdtの比:dL/dtが3.0以下である結晶粒の割合が50%以上である、請求項1に記載の局部変形能に優れた高強度冷延鋼板。
- 更に、質量%で、
Ti:0.001%以上、0.20%以下、
Nb:0.001%以上、0.20%以下、
V:0.001%以上、1.0%以下、
W:0.001%以上、1.0%以下
の1種又は2種以上を含有する、請求項1に記載の局部変形能に優れた高強度冷延鋼板。 - 更に、質量%で、
B:0.0001%以上、0.0050%以下、
Mo:0.001%以上、1.0%以下、
Cr:0.001%以上、2.0%以下、
Cu:0.001%以上、2.0%以下、
Ni:0.001%以上、2.0%以下、
Co:0.0001%以上、1.0%以下、
Sn:0.0001%以上、0.2%以下、
Zr:0.0001%以上、0.2%以下、
As:0.0001%以上、0.50%以下
の1種又は2種以上を含有する、請求項1に記載の局部変形能に優れた高強度冷延鋼板。 - 更に、質量%で、
Mg:0.0001%以上、0.010%以下、
REM:0.0001%以上、0.1%以下、
Ca:0.0001%以上、0.010%以下
の1種又は2種以上を含有する、請求項1に記載の局部変形能に優れた高強度冷延鋼板。 - 表面に、溶融亜鉛めっき層または、合金化溶融亜鉛めっき層を備える、請求項1に記載の局部変形能に優れた高強度冷延鋼板。
- 質量%で、
C:0.02%以上、0.20%以下、
Si:0.001%以上、2.5%以下、
Mn:0.01%以上、4.0%以下、
P:0.001%以上、0.15%以下、
S:0.0005%以上、0.03%以下、
Al:0.001%以上、2.0%以下、
N:0.0005%以上、0.01%以下、
O:0.0005%以上、0.01%以下、
を含有し、Si+Al:1.0%未満に制限され、残部鉄および不可避的不純物からなる鋼片を、
1000℃以上1200℃以下の温度範囲で、圧下率40%以上の圧延を1回以上行う第1の熱間圧延を行い、
前記第1の熱間圧延で、オーステナイト粒径を200μm以下とし、
下記式(1)で定まる温度T1+30℃以上、T1+200℃以下の温度域で、少なくとも1回は1パスで圧下率30%以上の圧延を行う第2の熱間圧延を行い、
前記第2の熱間圧延での合計の圧下率を50%以上とし、
前記第2の熱間圧延において、圧下率が30%以上の最終圧下を行った後、待ち時間t秒が下記式(2)を満たすように、1次冷却を開始し、
前記1次冷却における平均冷却速度を50℃/秒以上とし、かつ、前記1次冷却を温度変化が40℃以上140℃以下の範囲で行い、
圧下率30%以上、70%以下の冷間圧延を行い、
Ae3~950℃の温度域で1~300秒間保持し、
Ae3~500℃の温度域において、平均冷却速度10℃/s以上、200℃/s以下で2次冷却を行い、
350℃以上、500℃以下の温度域において、下記式(4)を満たすt2秒以上400秒以下保持する過時効熱処理を行う、局部変形能に優れた高強度冷延鋼板の製造方法。
T1(℃)=850+10×(C+N)×Mn+350×Nb+250×Ti+40×B+10×Cr+100×Mo+100×V ・・・ (1)
t≦2.5×t1 ・・・ (2)
ここで、t1は、下記式(3)で求められる。
t1=0.001×((Tf-T1)×P1/100)2-0.109×((Tf-T1)×P1/100)+3.1 ・・・ (3)
ここで、上記式(3)において、Tfは、圧下率が30%以上の最終圧下後の鋼片の温度、P1は、30%以上の最終圧下の圧下率である。
log(t2)=0.0002(T2-425)2+1.18 ・・・ (4)
ここで、T2は過時効処理温度であり、t2の最大値は400とする。 - T1+30℃未満の温度範囲における合計の圧下率が30%以下である、請求項7に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
- 前記待ち時間t秒が、さらに、下記式(2a)を満たす、請求項7に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
t<t1 ・・・ (2a) - 前記待ち時間t秒が、さらに、下記式(2b)を満たす、請求項7に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
t1≦t≦t1×2.5 ・・・ (2b) - 前記一次冷却を、圧延スタンド間で開始する、請求項7に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
- 前記冷間圧延後、Ae3~950℃の温度域まで加熱するにあたり、
室温以上、650℃以下の平均加熱速度を、下記式(5)で示されるHR1(℃/秒)とし、
650℃を超え、Ae3~950℃までの平均加熱速度を、下記式(6)で示されるHR2(℃/秒)とする、請求項7に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
HR1≧0.3 ・・・ (5)
HR2≦0.5×HR1 ・・・ (6) - 更に、表面に、溶融亜鉛めっき層、または、合金化溶融亜鉛めっき層を形成する、請求項7に記載の局部変形能に優れた高強度冷延鋼板の製造方法。
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