WO2012132471A1 - Glass sheet production method - Google Patents
Glass sheet production method Download PDFInfo
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- WO2012132471A1 WO2012132471A1 PCT/JP2012/002250 JP2012002250W WO2012132471A1 WO 2012132471 A1 WO2012132471 A1 WO 2012132471A1 JP 2012002250 W JP2012002250 W JP 2012002250W WO 2012132471 A1 WO2012132471 A1 WO 2012132471A1
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- molten glass
- glass
- temperature
- power supply
- glass plate
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B18/00—Shaping glass in contact with the surface of a liquid
- C03B18/02—Forming sheets
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/225—Refining
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B18/00—Shaping glass in contact with the surface of a liquid
- C03B18/02—Forming sheets
- C03B18/18—Controlling or regulating the temperature of the float bath; Composition or purification of the float bath
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/18—Stirring devices; Homogenisation
- C03B5/182—Stirring devices; Homogenisation by moving the molten glass along fixed elements, e.g. deflectors, weirs, baffle plates
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/43—Use of materials for furnace walls, e.g. fire-bricks
Definitions
- the present invention relates to a method for producing a glass plate.
- a fining agent is generally contained in the glass raw material.
- the fining agent uses an oxide that decomposes at a high temperature when the glass raw material dissolves to become a low-viscosity liquid and generates a gas (bubble) such as O 2 and SO 2 .
- the gas component contained in the gas diffuses into the gas (bubbles) to form large bubbles, which rises and defoams, and clarification proceeds.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2006-298657 proposes a technique for performing degassing of molten glass in a vacuum housing that is sucked in vacuum to effectively clarify the molten glass. .
- the present invention has been made in view of the above-mentioned problems, and provides a method for producing a glass plate capable of clarifying molten glass simply and effectively.
- molten glass is flowed into a longitudinally extending tubular container made of a refractory metal having a first portion and a second portion located downstream of the first portion.
- the molten glass is clarified while the molten glass is made to have a first temperature at the first portion, and the second temperature is lower than the first temperature at the second portion. It is characterized by including.
- the temperature of the molten glass can be lowered to a temperature suitable for the subsequent process in the second part.
- bubbles generated in the first part can be easily removed. Therefore, if the manufacturing method of the glass plate which concerns on this invention is used, it is possible to clarify a molten glass simply and effectively.
- the second part is adjacent to the first part, and when the container is divided into two parts, an upstream part and a downstream part, in the flowing direction of the molten glass, the first part
- the portion is an upstream portion and the second portion is a downstream portion.
- the container is provided with three power supply terminals at different positions in the direction in which the molten glass flows, and an area located between two adjacent power supply terminals located upstream of the three power supply terminals. It is preferable that a region located between two adjacent power supply terminals located on the downstream side among the three power supply terminals is the second part.
- the upstream end and the downstream end of the container are connected to different transfer pipes, and the maximum inner diameter of the container is preferably larger than the maximum inner diameter of the transfer pipe.
- the container has an obstacle wall which is a wall substantially perpendicular to the longitudinal direction of the container on the inside.
- the refractory metal is preferably platinum or a platinum alloy.
- the molten glass can be clarified simply and effectively.
- the tubular container extended in the longitudinal direction which consists of a refractory metal which concerns on this invention is the clarification tank (clarification pipe
- the clarification tank 102 is preferably provided with a device for heating the molten glass therein.
- the clarification tank 102 according to the present embodiment includes a tube main body 102a and a total of three power supply terminals (a first power supply terminal 201a, a second power supply terminal 201b, and a third power supply) provided substantially at both ends of the tube main body 102a. Terminal 201c).
- the first power supply terminal 201a and the third power supply terminal 201c are disposed at both ends of the tube main body 102a, and the second power supply terminal 201b is disposed at a position approximately in the middle between the first power supply terminal 201a and the third power supply terminal 201c. It is preferable. As a result, the first half (first portion) of the clarification tank 102 defined by the first power supply terminal 201a and the second power supply terminal 201b, and the second half defined by the second power supply terminal 201b and the third power supply terminal 201c ( It is possible to separately control the heating of the molten glass in the second part).
- the clarification tank (clarification tube) 102 is divided into two parts, an upstream part and a downstream part, in the direction in which the molten glass flows.
- the first part is the upstream part
- the second part is the downstream part.
- the clarification tank (clarification tube) 102 is provided with three power supply terminals (first power supply terminal 201a, second power supply terminal 201b, and third power supply terminal 201c) at different positions in the direction in which the molten glass flows.
- a region located between two adjacent power supply terminals located on the upstream side among the power supply terminals is a first portion, and between two adjacent power supply terminals located on the downstream side among the three power supply terminals.
- region located is a 2nd part.
- the tube body 102a is preferably cylindrical.
- the thickness is preferably, for example, 1 mm to 1.5 mm.
- the tube body 102a is made of a refractory metal, but is preferably made of platinum or a platinum alloy.
- the maximum inner diameter of the pipe body 102a is preferably larger than the first transfer pipe 105a connected to the upstream end of the clarification tank 102 and the second transfer pipe 105b connected to the downstream end of the clarification tank 102. Is preferably 20% or more, more preferably 40% or more. For example, if both the first transfer pipe 105a and the second transfer pipe 105b have an inner diameter of 250 mm, the inner diameter of the pipe body 102a may be about 300 mm or more. Thereby, the residence time of the molten glass in the clarification tank 102 can be lengthened, and the clarification of a molten glass can be promoted.
- FIG. 4 shows a cross-sectional view of the pipe body 102a of the clarification tank 102 cut in the longitudinal direction.
- the tube body 102a preferably includes an obstacle wall 202 inside the tube body 102a, as shown in FIGS. 4 and 5, which is a wall substantially perpendicular to the longitudinal direction of the tube body 102a. It is preferable that a plurality of obstacle walls 202 are provided.
- the obstacle wall 202 has a cross-sectional area perpendicular to the longitudinal direction of the tube main body 102a (an area of a cross section perpendicular to the longitudinal direction of the tube main body 102a of the passage through which molten glass is passed) of 1/3 or more and 2/3 or less.
- the obstacle wall 202 has a diameter of the tube body 102a from a first position, which is a predetermined position on the inner surface of the tube body 102a, to the inner surface of the opposite tube body 102a. And the first type of obstacle wall 202a extending including the first main body 102a and the first main body 102a on the circumference of the inner diameter of the tube main body 102a when viewed from the direction perpendicular to the cross section.
- the second type of obstacle wall 202b protrudes from both the second position different from the first position and the inner surface facing the second position so as not to include the diameter of the tube main body 102a. And it is preferable that these two types of obstacle walls 202a and 202b are alternately arranged in the longitudinal direction on the inner surface of the tube body 102a. Further, the second position is determined from the first position on the circumference of the cross section perpendicular to the longitudinal direction of the tube main body 102a when the cross section perpendicular to the longitudinal direction of the tube main body 102a is viewed from the direction perpendicular to the cross section. A position rotated by about 90 ° C. is preferable.
- the obstacle wall 202 is arranged so that the position of the obstacle wall 202 on the cross section perpendicular to the longitudinal direction of the tube body 102a is alternately reversed in the longitudinal direction of the tube body 102a.
- the molten glass is prevented from flowing linearly from the upstream to the downstream in the clarification tank 102, and the temperature and clarification effect of the molten glass in the clarification tank 102 can be made uniform. It can be promoted more.
- the tube main body 102a generates heat when energized by the first power supply terminal 201a, the second power supply terminal 201b, and the third power supply terminal 201c, and the molten glass in the tube main body 102a is heated by the Joule heat.
- the first power supply terminal 201a, the second power supply terminal 201b, and the third power supply terminal 201c are composed of a flange and an electrode drawn from the flange, and the current is between the first power supply terminal 201a and the second power supply terminal 201b. And between the second power supply terminal 201b and the third power supply terminal 201c. For example, if the molten glass passing through the clarification tank 102 flows from the left to the right in FIG.
- the molten glass is clarified between the first power supply terminal 201a and the second power supply terminal 201b (first portion). It is preferable to be heated to a suitable temperature (first temperature). As the temperature of the molten glass increases, the viscosity decreases. When the viscosity is low, the bubbles easily escape from the molten glass. In addition, heating to a temperature suitable for clarification facilitates the release of oxygen ions due to the progress of the oxidation-reduction reaction of the oxide contained in the glass raw material, and agglomeration with other gas components contained in the glass raw material Thus, bubbles are generated and easily removed from the molten glass. Some oxides promote this action, and it is preferable to add such an oxide as a fining agent to the glass raw material.
- the first temperature depends on the type of glass and what is used as the fining agent.
- the temperature is preferably 1650 ° C. to 1700 ° C.
- the gas component in molten glass forms a bubble or vaporizes, and becomes easy to escape from molten glass.
- the refining agent releases the gas component in the molten glass captured at a predetermined temperature or higher, and the released gas component escapes out of the molten glass.
- tin oxide (SnO 2 ) is used as a fining agent
- the molten glass is preferably heated to 1600 ° C. or higher, more preferably 1650 ° C. or higher.
- heating is performed between the second power supply terminal 201b and the third power supply terminal 201c (second portion) so as to be a predetermined temperature (second temperature) lower than the first temperature.
- second temperature a predetermined temperature
- the fining agent absorbs the gas component of the bubbles remaining in the molten glass in this way when the temperature of the molten glass reaches a predetermined temperature.
- the predetermined temperature is lower than the temperature at which the fining agent releases the gas component.
- tin oxide (SnO 2 ) when used as the fining agent, tin oxide (SnO 2 ) has a molten glass temperature of about 1600 ° C. When it becomes lower, the gas component in the molten glass is absorbed. Therefore, by lowering the temperature of the molten glass to the second temperature lower than the first temperature, the action of absorbing the gas component of the bubbles in the molten glass of the fining agent is promoted, and the glass is clarified effectively. Can do.
- the gas component may melt into the molten glass from the outside, or the gas component in the molten glass may form bubbles in the molten glass. This phenomenon is also called reboil. It is. In order to prevent this, it is preferable to lower the temperature of the molten glass heated to the first temperature below the first temperature. For this reason, in the step after defoaming of the molten glass, the temperature of the molten glass is preferably lowered to a temperature lower than the first temperature.
- the second temperature is preferably 1590 ° C. to 1640 ° C., and is about 1590 ° C.
- the molten glass is effectively clarified by lowering the temperature of the molten glass to the second temperature lower than the first temperature in the second portion located downstream of the first portion of the clarification tank 102. .
- the temperature of the molten glass can be lowered to a temperature suitable for the subsequent steps, and the formation of bubbles in the glass is effectively suppressed. be able to.
- a larger amount of current for heating the clarification tank (clarification tube) 102 is supplied to the first portion than in the second portion. Is preferred.
- the first power supply terminal 201a, the second power supply terminal 201b, and the third power supply terminal 201c are composed of a flange and an electrode drawn from the flange. Therefore, when the flange is relatively large, the flange functions as a cooling fin. In some cases, the temperature of the molten glass is locally decreased. In such a case, setting the molten glass to the first temperature in the first portion means that the molten glass is set to the first temperature in substantially the entire first portion.
- the substantially entire first portion is more preferably a region within a range of ⁇ 40% of the longitudinal length of the first portion with reference to the longitudinal center of the tube body 102a in the first portion. Is an area within a range of ⁇ 45%.
- setting the molten glass to the second temperature in the second part means that the molten glass is set to the second temperature in substantially the entire second part.
- the substantially entire second portion is more preferably a region within a range of ⁇ 40% of the longitudinal length of the second portion with respect to the longitudinal center of the tube body 102a in the second portion. Is an area within a range of ⁇ 45%. In this way, even if the portions where the temperature of the molten glass is the first temperature and the second temperature are substantially the whole of the first portion and the whole of the second portion, the whole first portion is melted. The same effect as when the temperature of the glass is the first temperature and the temperature of the molten glass is the second temperature in the entire second portion can be obtained.
- the glass plate production method according to the present invention can be applied to the production of any glass plate, particularly a liquid crystal display device, a plasma display device, etc. It is suitable for manufacturing a glass substrate for flat panel display or a cover glass covering the display portion.
- glass raw materials are first mixed so as to have a desired glass composition.
- a desired glass composition For example, when manufacturing a glass substrate for a flat panel display, it is preferable to mix the raw materials so as to have the following composition.
- P RO: 5 to 20% by mass (wherein R is at least one selected from Mg, Ca, Sr and Ba),
- SiO 2 50 to 70% by mass
- B 2 O 3 3 to 15% by mass
- Al 2 O 3 8 to 25% by mass
- MgO 0 to 10% by mass
- CaO 0 to 20% by mass
- SrO 0 to 20% by mass
- BaO 0 to 10% by mass
- RO 5 to 20% by mass
- R is at least one selected from Mg, Ca, Sr and Ba
- R ′ 2 O more than 0.10% by mass and 2.0% by mass or less (provided that R ′ is at least one selected from Li, Na, and K), 0.05 to 1.5 mass% in total of at least one metal oxide selected from tin oxide, iron oxide, cerium oxide, and the like.
- R ' includes 2 O over 0.10 mass%, R' may contain less than the 2 O 0.10 wt% may not include substantially no R '2 O .
- Glass that contains substantially no R ′ 2 O is called alkali-free glass.
- said glass substrate for flat panel displays does not contain arsenic and antimony substantially. That is, even if these substances are included, they are as impurities. Specifically, these substances include 0.1% by mass including oxides of As 2 O 3 and Sb 2 O 3. The following is preferable.
- the glasses of the present invention may contain various other oxides to adjust the various physical, melting, fining, and forming characteristics of the glass.
- examples of such other oxides include, but are not limited to, SnO 2 , TiO 2 , MnO, ZnO, Nb 2 O 5 , MoO 3 , Ta 2 O 5 , WO 3 , Y 2 O 3 , and it includes La 2 O 3.
- Nitrate and carbonate can be used as a supply source of RO in the above glass composition.
- nitrate it is more desirable to use nitrate as a supply source of RO at a ratio suitable for the process.
- the glass plate manufactured in the present embodiment is manufactured continuously unlike a system in which a certain amount of glass raw material is supplied to a melting furnace and batch processing is performed.
- the glass plate applied in the production method of the present invention may be a glass plate having any thickness and width.
- a glass plate manufacturing method includes a series of steps shown in the flowchart of FIG. Is used.
- the glass raw material mixed to have the above composition is first melted in the melting step (step S101).
- the raw material is put into the melting tank 101 and heated to a predetermined temperature.
- the predetermined temperature is preferably 1550 ° C. or higher.
- the heated raw material melts to form molten glass.
- the molten glass is fed into the clarification tank 102 where the next clarification step (step S102) is performed through the first transfer pipe 105a.
- the molten glass is clarified. Specifically, when the molten glass is heated to a predetermined temperature in the clarification tank 102, the gas component contained in the molten glass forms bubbles or vaporizes and escapes out of the molten glass.
- the predetermined temperature has already been described in the above “(1) Clarification tank”.
- the clarified molten glass is sent through the second transfer pipe 105b to the agitation tank 103 where the next step, the homogenization step (step S103), is performed.
- the molten glass is homogenized. Specifically, the molten glass is homogenized in the stirring tank 103 by being stirred by a stirring blade (not shown) provided in the stirring tank 103.
- the molten glass fed into the stirring vessel 103 is heated so as to be in a predetermined temperature range.
- the predetermined temperature range is preferably 1440 ° C. to 1500 ° C.
- the homogenized molten glass is sent from the stirring tank 103 to the third transfer pipe 105c.
- the molten glass is heated to a temperature suitable for molding in the third transfer pipe 105c, and sent to the molding apparatus 104 where the next molding process (step S105) is performed.
- a temperature suitable for molding is preferably about 1200 ° C.
- the molten glass is formed into a plate-like glass.
- the molten glass is continuously formed into a ribbon shape by the overflow downdraw method.
- the formed ribbon-shaped glass is cut into a glass plate.
- the overflow downdraw method is a method known per se. For example, as described in U.S. Pat. No. 3,338,696, the molten glass poured into the molded body and overflowed, It is a method of forming a ribbon-like glass by drawing down the outer surface and flowing down and joining the bottom of the molded body downward.
- composition SiO 2: 60.9 wt%, B 2 O 3: 11.6 wt%, Al 2 O 3: 16.9 wt%, MgO: 1.7 wt%, CaO: 5.1 Weight %, SrO: 2.6 mass%, BaO: 0.7 mass%, K 2 O: 0.25 mass%, Fe 2 O 3 : 0.15 mass%, SnO 2 : 0.13 mass%
- the raw materials were mixed so that Next, the raw material was charged into the dissolution tank 101.
- the glass plate production line 100 shown in FIG. 2 including the clarification tank 102 having the configuration shown in FIGS. 3, 4, and 5 is used for the molten glass produced in the melting tank 101, and the above-described present invention.
- the glass plate was manufactured using the glass plate manufacturing method concerning this embodiment.
- the tube main body 102a is made of an alloy of platinum and rhodium
- the first power supply terminal 201a is installed at the upstream end of the tube main body 102a
- the third power supply terminal 201c is installed at the downstream end of the tube main body 102a.
- 201b was installed in the middle of the 1st electric supply terminal 201a and the 3rd electric supply terminal 201c.
- the maximum inner diameter was about 40% larger than the inner diameters of the first transfer pipe 105a and the second transfer pipe 105b.
- a plurality of obstacle walls 202 were provided inside the clarification tank 102 in the arrangement as shown in FIGS. 4 and 5.
- the molten glass is heated to about 1700 ° C., and the second power supply terminal 201b and the third power supply terminal 201c in the latter half are heated. In the meantime, the temperature of the molten glass was lowered and controlled to be about 1590 ° C. immediately before flowing out to the second transfer pipe 105b.
- the forming step (step S105) a glass plate having a size of 1100 mm ⁇ 1300 mm was manufactured using the overflow downdraw method.
- the molten glass can be clarified simply and effectively as described above.
- a clarification tank 102 made of platinum or a platinum alloy having a first portion (first half) and a second portion (second half) located downstream of the first portion. While the molten glass is flowing, the molten glass is clarified, the molten glass is heated to a predetermined temperature (first temperature) in the first half of the clarification tank 102, and the molten glass is heated to a temperature lower than the first temperature in the second half.
- a glass plate is manufactured using the manufacturing method of a glass plate including the refining process (step S102) made into temperature of 2.
- the viscosity of the molten glass can be set to a relatively low viscosity suitable for removing bubbles, and then in the molten glass.
- the gas component can be absorbed by the fining agent from the remaining bubbles to eliminate the bubbles, or the temperature can be lowered to a temperature suitable for preventing reboiling.
- the temperature of the molten glass can be lowered to a temperature suitable for the subsequent steps before being sent to an apparatus in which the next step of the clarification step (step S102) is performed. Therefore, if the manufacturing method of the glass plate which concerns on this invention is used, it is possible to clarify a molten glass simply and effectively.
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Abstract
Description
本実施形態おいて本発明に係る耐火金属からなる長手方向に延長する管状の容器は、図3及び図4に示す清澄槽(清澄管)102である。清澄槽102は、中の溶融ガラスを加熱するための装置を備えていることが好ましい。例えば、本実施形態にかかる清澄槽102は、管本体102aと、管本体102aの両端と略中間に設けられた合計3つの給電端子(第1給電端子201a、第2給電端子201b、第3給電端子201c)とを備えている。なお、第1給電端子201aと第3給電端子201cは、管本体102aの両端に、第2給電端子201bは、第1給電端子201aと第3給電端子201cとの略中間となる位置に配置されることが好ましい。これにより、第1給電端子201aと第2給電端子201bとにより画される清澄槽102の前半(第1の部分)と、第2給電端子201bと第3給電端子201cとにより画される後半(第2の部分)、とで中の溶融ガラスの加熱制御を別々に行なうことができる。
すなわち、上記第2の部分は、上記第1の部分に隣接し、溶融ガラスの流動する方向において、清澄槽(清澄管)102を上流側の部分と下流側の部分の2つに分けたとき、第1の部分が上流側の部分であり、第2の部分が下流側の部分である。
清澄槽(清澄管)102には、溶融ガラスが流動する方向の異なる位置に3つの給電端子(第1給電端子201a、第2給電端子201b、第3給電端子201c)が設けられ、この3つの給電端子のうち上流側に位置する隣り合う2つの給電端子の間に位置する領域が、第1の部分であり、3つの給電端子のうち下流側に位置する隣り合う2つの給電端子の間に位置する領域が、第2の部分である。 (1) Clarification tank In this embodiment, the tubular container extended in the longitudinal direction which consists of a refractory metal which concerns on this invention is the clarification tank (clarification pipe | tube) 102 shown in FIG.3 and FIG.4. The
That is, when the second part is adjacent to the first part and the clarification tank (clarification tube) 102 is divided into two parts, an upstream part and a downstream part, in the direction in which the molten glass flows. The first part is the upstream part, and the second part is the downstream part.
The clarification tank (clarification tube) 102 is provided with three power supply terminals (first
このような溶融ガラスの温度制御のために、具体的には、第1の部分には、第2の部分に比べて清澄槽(清澄管)102を通電加熱するための電流を多く流す、ことが好ましい。 In addition, after removing the gas component from the molten glass, the gas component may melt into the molten glass from the outside, or the gas component in the molten glass may form bubbles in the molten glass. This phenomenon is also called reboil. It is. In order to prevent this, it is preferable to lower the temperature of the molten glass heated to the first temperature below the first temperature. For this reason, in the step after defoaming of the molten glass, the temperature of the molten glass is preferably lowered to a temperature lower than the first temperature. For example, in the case of a glass substrate for a flat panel display having the following composition, the second temperature is preferably 1590 ° C. to 1640 ° C., and is about 1590 ° C. at the outlet where the molten glass flows out of the
In order to control the temperature of the molten glass, specifically, a larger amount of current for heating the clarification tank (clarification tube) 102 is supplied to the first portion than in the second portion. Is preferred.
第2の部分についても第1の部分と同様に、第2の部分において溶融ガラスを第2の温度にするとは、第2の部分の略全体において溶融ガラスを第2の温度にすることを意味する。第2の部分の略全体とは、第2の部分における管本体102aの長手方向の中心を基準にして、第2の部分の長手方向の長さの±40%の範囲内の領域、より好ましくは±45%の範囲内の領域である。
このように,溶融ガラスの温度を第1の温度、第2の温度とする部分が、第1の部分の略全体および第2の部分の略全体であっても、第1の部分全体において溶融ガラスの温度を第1の温度とし、第2の部分全体において溶融ガラスの温度を第2の温度とする場合と同様の効果を得ることができる。 The first
Similarly to the first part, in the second part, setting the molten glass to the second temperature in the second part means that the molten glass is set to the second temperature in substantially the entire second part. To do. The substantially entire second portion is more preferably a region within a range of ± 40% of the longitudinal length of the second portion with respect to the longitudinal center of the
In this way, even if the portions where the temperature of the molten glass is the first temperature and the second temperature are substantially the whole of the first portion and the whole of the second portion, the whole first portion is melted. The same effect as when the temperature of the glass is the first temperature and the temperature of the molten glass is the second temperature in the entire second portion can be obtained.
(2-1)ガラスの原料
本発明に係るガラス板の製造方法は、あらゆるガラス板の製造に適用可能であるが、特に液晶表示装置やプラズマディスプレイ装置などのフラットパネルディスプレイ用のガラス基板、あるいは、表示部を覆うカバーガラスの製造に好適である。 (2) Outline of glass plate production method (2-1) Glass raw material The glass plate production method according to the present invention can be applied to the production of any glass plate, particularly a liquid crystal display device, a plasma display device, etc. It is suitable for manufacturing a glass substrate for flat panel display or a cover glass covering the display portion.
(a)SiO2:50~70質量%、
(b)B2O3:5~18質量%、
(c)Al2O3:10~25質量%、
(d)MgO:0~10質量%、
(e)CaO:0~20質量%、
(f)SrO:0~20質量%、
(o)BaO:0~10質量%、
(p)RO:5~20質量%(但し、Rは、Mg、Ca、SrおよびBaから選ばれる少なくとも1種である)、
(q)R’2O:0.10質量%を超え2.0質量%以下(但し、R’は、Li、Na、およびKから選ばれる少なくとも1種である)、
(r)酸化スズ、酸化鉄、および、酸化セリウムなどから選ばれる少なくとも1種の金属酸化物を合計で0.05~1.5質量%。 In order to produce a glass plate according to the present invention, glass raw materials are first mixed so as to have a desired glass composition. For example, when manufacturing a glass substrate for a flat panel display, it is preferable to mix the raw materials so as to have the following composition.
(A) SiO 2 : 50 to 70% by mass,
(B) B 2 O 3 : 5 to 18% by mass,
(C) Al 2 O 3 : 10 to 25% by mass,
(D) MgO: 0 to 10% by mass,
(E) CaO: 0 to 20% by mass,
(F) SrO: 0 to 20% by mass,
(O) BaO: 0 to 10% by mass,
(P) RO: 5 to 20% by mass (wherein R is at least one selected from Mg, Ca, Sr and Ba),
(Q) R ′ 2 O: more than 0.10% by mass and 2.0% by mass or less (provided that R ′ is at least one selected from Li, Na, and K),
(R) 0.05 to 1.5 mass% in total of at least one metal oxide selected from tin oxide, iron oxide, cerium oxide, and the like.
SiO2:50~70質量%、
B2O3:3~15質量%、
Al2O3:8~25質量%、
MgO:0~10質量%、
CaO:0~20質量%、
SrO:0~20質量%、
BaO:0~10質量%、
RO:5~20質量%(但し、Rは、Mg、Ca、SrおよびBaから選ばれる少なくとも1種である)、
R’2O:0.10質量%を超え2.0質量%以下(但し、R’は、Li、Na、およびKから選ばれる少なくとも1種である)、
酸化スズ、酸化鉄、および、酸化セリウムなどから選ばれる少なくとも1種の金属酸化物を合計で0.05~1.5質量%。
また、上記ガラス組成では、R’2Oを0.10質量%以上含むが、R’2Oを0.10質量%未満含んでもよく、R’2Oを実質的に全く含まなくてもよい。R’2Oを実質的に全く含まないガラスは、無アルカリガラスと呼ばれる。 Moreover, you may mix the raw material of glass so that it may become the following glass compositions.
SiO 2 : 50 to 70% by mass,
B 2 O 3 : 3 to 15% by mass,
Al 2 O 3 : 8 to 25% by mass,
MgO: 0 to 10% by mass,
CaO: 0 to 20% by mass,
SrO: 0 to 20% by mass,
BaO: 0 to 10% by mass,
RO: 5 to 20% by mass (wherein R is at least one selected from Mg, Ca, Sr and Ba),
R ′ 2 O: more than 0.10% by mass and 2.0% by mass or less (provided that R ′ is at least one selected from Li, Na, and K),
0.05 to 1.5 mass% in total of at least one metal oxide selected from tin oxide, iron oxide, cerium oxide, and the like.
Further, in the above glass composition, R 'includes 2 O over 0.10 mass%, R' may contain less than the 2 O 0.10 wt% may not include substantially no R '2 O . Glass that contains substantially no R ′ 2 O is called alkali-free glass.
本発明の一実施形態に係るガラス板の製造方法は、図1のフローチャートが示す一連の工程を含み、図2が示すガラス板製造ライン100を用いる。 (2-2) Outline of a series of steps for manufacturing a glass plate A glass plate manufacturing method according to an embodiment of the present invention includes a series of steps shown in the flowchart of FIG. Is used.
以下のとおり、実際に本発明にかかるガラス板の製造方法を用いると簡便で効果的に溶融ガラスを清澄することができる。 (3) Specific example As follows, when the manufacturing method of the glass plate concerning this invention is actually used, a molten glass can be clarified simply and effectively.
本発明の上記実施形態においては、第1の部分(前半)と当該第1の部分の下流に位置する第2の部分(後半)とを有する白金又は白金合金からなる清澄槽102に溶融ガラスを流動させながら、当該溶融ガラスを清澄し、清澄槽102の前半において溶融ガラスを所定の温度(第1の温度)まで加熱し、後半において溶融ガラスを第1の温度よりも低い第2の温度にする清澄工程(ステップS102)を含むガラス板の製造方法を用いてガラス板を製造する。 (4) Features In the above embodiment of the present invention, a
101 溶解槽
102 清澄槽(容器)
102a 管(清澄槽)本体
202(202a、202b) 障害壁 100 Glass
102a Tube (clarification tank) body 202 (202a, 202b) Obstacle wall
Claims (7)
- 第1の部分と前記第1の部分の下流に位置する第2の部分とを有する耐火金属からなる長手方向に延長する管状の容器に溶融ガラスを流動させながら、前記溶融ガラスを清澄する工程を含むガラス板の製造方法であって、
前記工程は、
前記第1の部分において前記溶融ガラスを第1の温度にし、
前記第2の部分において前記溶融ガラスを前記第1の温度よりも低い第2の温度にすること、
を含むことを特徴とする、
ガラス板の製造方法。 Refining the molten glass while flowing the molten glass in a tubular container extending in the longitudinal direction made of a refractory metal having a first portion and a second portion located downstream of the first portion. A method for producing a glass plate comprising:
The process includes
Bringing the molten glass to a first temperature in the first portion;
Bringing the molten glass into a second temperature lower than the first temperature in the second portion;
Including,
Manufacturing method of glass plate. - 前記第2の部分は、前記第1の部分に隣接し、
溶融ガラスの流動する方向において、前記容器を上流側の部分と下流側の部分の2つに分けたとき、前記第1の部分が上流側の部分であり、前記第2の部分が下流側の部分である、
請求項1に記載のガラス板の製造方法。 The second portion is adjacent to the first portion;
When the container is divided into two parts, an upstream part and a downstream part, in the flowing direction of the molten glass, the first part is the upstream part, and the second part is the downstream part. Part,
The manufacturing method of the glass plate of Claim 1. - 前記容器には、溶融ガラスが流動する方向の異なる位置に3つの給電端子が設けられ、前記3つの給電端子のうち上流側に位置する隣り合う2つの給電端子の間に位置する領域が、前記第1の部分であり、前記3つの給電端子のうち下流側に位置する隣り合う2つの給電端子の間に位置する領域が、前記第2の部分である、
請求項1または2に記載のガラス板の製造方法。 The container is provided with three power supply terminals at different positions in the direction in which the molten glass flows, and the region located between two adjacent power supply terminals located on the upstream side of the three power supply terminals, The first part, and the region located between two adjacent power supply terminals located on the downstream side of the three power supply terminals is the second part.
The manufacturing method of the glass plate of Claim 1 or 2. - 前記第1の部分には、前記第2の部分に比べて前記容器を通電加熱するための電流が多く流れる、
請求項3に記載のガラス板の製造方法。 In the first part, a larger amount of current for energizing and heating the container flows than in the second part.
The manufacturing method of the glass plate of Claim 3. - 前記容器の上流端及び下流端は、それぞれ異なる移送管に接続されており、
前記容器の最大内径は、前記移送管の最大内径よりも大きいことを特徴とする、
請求項1~4のいずれかに記載のガラス板の製造方法。 The upstream end and the downstream end of the container are respectively connected to different transfer pipes,
The maximum inner diameter of the container is larger than the maximum inner diameter of the transfer pipe,
The method for producing a glass plate according to any one of claims 1 to 4. - 前記容器は、前記容器の内側に前記容器の長手方向に略垂直な壁である障害壁を備えることを特徴とする、
~5のいずれか1項に記載のガラス板の製造方法。 The container includes an obstacle wall that is a wall substantially perpendicular to the longitudinal direction of the container inside the container.
6. The method for producing a glass plate according to any one of 1 to 5. - 前記耐火金属は、白金又は白金合金であることを特徴とする、
請求項1~6のいずれかに記載のガラス板の製造方法。 The refractory metal is platinum or a platinum alloy,
The method for producing a glass plate according to any one of claims 1 to 6.
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