WO2012128273A1 - 微粒子の製造方法 - Google Patents
微粒子の製造方法 Download PDFInfo
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- WO2012128273A1 WO2012128273A1 PCT/JP2012/057125 JP2012057125W WO2012128273A1 WO 2012128273 A1 WO2012128273 A1 WO 2012128273A1 JP 2012057125 W JP2012057125 W JP 2012057125W WO 2012128273 A1 WO2012128273 A1 WO 2012128273A1
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- fluid
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- fine particles
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- fine particle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/80—After-treatment of the mixture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/10—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/27—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
- B01F27/271—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator
- B01F27/2712—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator provided with ribs, ridges or grooves on one surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/27—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
- B01F27/271—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator
- B01F27/2714—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed radially between the surfaces of the rotor and the stator the relative position of the stator and the rotor, gap in between or gap with the walls being adjustable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
- B01F27/921—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with helices centrally mounted in the receptacle
- B01F27/9214—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with helices centrally mounted in the receptacle with additional mixing elements other than helices; having inner and outer helices; with helices surrounding a guiding tube
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
- B01F33/821—Combinations of dissimilar mixers with consecutive receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/1806—Stationary reactors having moving elements inside resulting in a turbulent flow of the reactants, such as in centrifugal-type reactors, or having a high Reynolds-number
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/1868—Stationary reactors having moving elements inside resulting in a loop-type movement
- B01J19/1875—Stationary reactors having moving elements inside resulting in a loop-type movement internally, i.e. the mixture circulating inside the vessel such that the upwards stream is separated physically from the downwards stream(s)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/1887—Stationary reactors having moving elements inside forming a thin film
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/20—Stationary reactors having moving elements inside in the form of helices, e.g. screw reactors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G9/00—Compounds of zinc
- C01G9/02—Oxides; Hydroxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2215/00—Auxiliary or complementary information in relation with mixing
- B01F2215/04—Technical information in relation with mixing
- B01F2215/0413—Numerical information
- B01F2215/0436—Operational information
- B01F2215/0481—Numerical speed values
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00761—Details of the reactor
- B01J2219/00763—Baffles
- B01J2219/00779—Baffles attached to the stirring means
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/54—Particles characterised by their aspect ratio, i.e. the ratio of sizes in the longest to the shortest dimension
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
Definitions
- the present invention relates to a method for producing fine particles.
- Metals, oxides, biological ingestions such as pharmaceuticals, foods and cosmetics, and fine particles such as pigments are required in a wide range of industries.
- the method for producing fine particles is generally performed by using a flask, beaker, tank or the like as described in Patent Document 1 for reactions such as an anti-solvent method, crystallization, oxidation, and reduction.
- a container When such a container is used, it is difficult to maintain a uniform concentration and temperature in the container, so that the particle size distribution of the resulting fine particles tends to be widened, and an alloy or composite oxidation containing two or more elements
- a method for producing microparticles using a microreactor as described in Patent Document 2 is also provided.
- a general microreactor is used, clogging of reactants and scale-up cannot be performed. There are many current issues. Therefore, there has been a demand for a method for producing homogeneous and uniform fine particles stably, with low energy and at low cost.
- Patent Document 3 Even when the method described in Patent Document 3 is used, when it is difficult to stably produce fine particles, or when producing fine particles containing two or more kinds of molecules and elements, There are variations in local element ratios, and it may be difficult to produce uniform and uniform fine particles.
- the present invention solves the above problems, and an object thereof is to provide a method for producing fine particles.
- the present inventor has dissolved fine particles in a solvent between at least two processing surfaces disposed opposite to each other and capable of approaching / separating at least one rotating relative to the other.
- the fine particle raw material solution is mixed with the precipitation solvent for precipitating the fine particle raw material to precipitate the fine particles, the fine particle raw material solution is prepared by performing high-speed stirring or using ultrasonic waves.
- the present inventors have found that fine particles can be stably obtained, and that fine particles containing two or more kinds of molecules and elements can be produced more uniformly and more homogeneous than ever.
- the invention according to claim 1 of the present application includes (I) a step of preparing a fine particle raw material solution by dissolving at least one fine particle raw material in a solvent using high-speed stirring, (II) the fine particle raw material solution, and the above At least two kinds of precipitation solvents for precipitating the fine particle raw material are disposed opposite to each other, and at least two treatment surfaces that can be approached / separated and at least one rotates relative to the other.
- a method for producing fine particles characterized by including at least the above-mentioned two steps of mixing in a thin film fluid formed between them and precipitating the fine particles.
- the invention according to claim 2 of the present application is characterized in that the peripheral speed of the stirring blade is 1 m / s or more when the fine particle raw material is dissolved in the solvent using the high speed stirring. Provide a method.
- the invention according to claim 3 of the present application includes (I) a step of preparing a fine particle raw material solution by dissolving at least one fine particle raw material in a solvent using ultrasonic waves, (II) the fine particle raw material solution, and the above At least two kinds of precipitation solvents for precipitating the fine particle raw material are disposed opposite to each other, and at least two treatment surfaces that can be approached / separated and at least one rotates relative to the other.
- a method for producing fine particles characterized by including at least the above-mentioned two steps of mixing in a thin film fluid formed between them and precipitating the fine particles.
- the invention according to claim 4 of the present application is characterized in that the particle diameter of the fine particles to be deposited is controlled by adjusting the fine particle raw material solution using high-speed stirring or ultrasonic waves.
- a method for producing the described microparticles is provided.
- At least two kinds of fluids to be treated are used, and at least one kind of fluid to be treated is the fine particle raw material solution, and the fine particle raw materials are Among the fluids to be treated other than the solution, at least one kind of fluid to be treated is the solvent for precipitation, a fluid pressure imparting mechanism for imparting pressure to the fluid to be treated, and the at least two treatment surfaces.
- a first processing part having a first processing surface and a second processing part having a second processing surface among the at least two processing surfaces are provided, and these processing parts are relatively Each of the processing surfaces constitutes a part of a sealed flow path through which the fluid to be processed to which the pressure is applied flows.
- At least the second processing portion has a pressure receiving surface, and at least a part of the pressure receiving surface is constituted by the second processing surface, and the pressure receiving surface is covered by the fluid pressure applying mechanism.
- a force is generated to move the second processing surface away from the first processing surface, and at least one of the facing and disengagement disposed is opposed.
- the fluid to be treated is passed between the first processing surface and the second processing surface that rotate relative to the other, so that the fluid to be treated becomes the thin film. It can be implemented as a method for producing fine particles in which a fluid is formed and fine particles are precipitated in the thin film fluid.
- At least any one of the fluids to be processed passes between the processing surfaces while forming the thin film fluid
- a separate introduction path independent of the flow path through which at least one of the fluids flows is provided, and at least one of the first processing surface and the second processing surface is in the introduction path.
- At least one opening that communicates, and at least one fluid different from the at least one fluid is introduced between the processing surfaces from the opening, and the fluid to be treated is formed into the thin film. It can be implemented as a method of producing fine particles that are mixed in a fluid and fine particles are precipitated in the thin film fluid.
- the fine particles can be provided inexpensively and stably. Moreover, since the particle diameter can be easily controlled, fine particles can be provided according to the purpose.
- FIG. 1 is a schematic cross-sectional view of a fluid processing apparatus according to an embodiment of the present invention.
- A is a schematic plan view of a first processing surface of the fluid processing apparatus shown in FIG. 1, and
- B) is an enlarged view of a main part of the processing surface of the apparatus.
- A) is sectional drawing of the 2nd introducing
- B) is the principal part enlarged view of the processing surface for demonstrating the 2nd introducing
- It is a front view of the high-speed stirrer which concerns on embodiment of this invention. It is internal structure explanatory drawing of the same high-speed stirrer.
- the type of fine particles in the present invention is not particularly limited, and examples thereof include organic substances, inorganic substances, and organic-inorganic composites. Other examples include metals and / or non-metals and compounds thereof. Although it does not specifically limit as a metal and / or a nonmetallic compound, For example, a metal or a nonmetallic salt, an oxide, a hydroxide, a hydroxide oxide, a nitride, a carbide, a complex, an organic salt, an organic Complexes, organic compounds or their hydrates, organic solvates and the like can be mentioned.
- metal or non-metal nitrates and nitrites, sulfates and sulfites, formates and acetates, phosphates and phosphites, hypophosphites and chlorides, oxy salts and acetylacetates examples thereof include narate salts, hydrates thereof, and organic solvates.
- an anti-solvent method for precipitating, precipitating or crystallizing the fine particles a reaction such as an oxidation reaction, a reduction reaction, and the like are arranged so as to face each other, at least one of them can be approached and separated.
- fine particles By carrying out in a thin film fluid formed between at least two processing surfaces that rotate relative to each other, fine particles can be produced.
- a fine particle raw material solution in which a fine particle raw material that is a target fine particle raw material is mixed or dissolved in a solvent and a precipitation solvent for precipitating the fine particle raw material are arranged to face each other and can be separated from each other.
- Fine particles are deposited by mixing between at least two processing surfaces in which at least one rotates relative to the other.
- the fine particle raw material in the present invention the same fine particles as those mentioned above can be used.
- the fine particle raw material solution in the present invention is prepared by mixing or dissolving (hereinafter simply referred to as dissolution) at least one kind of fine particle raw material in a solvent. Desirably, it is carried out by dissolving or molecularly dispersing at least one kind of fine particle raw material in a solvent.
- Examples of the solvent for dissolving the fine particle raw material include water, an organic solvent, or a mixed solvent composed of a plurality of them.
- Examples of the water include tap water, ion-exchanged water, pure water, ultrapure water, and RO water.
- Examples of the organic solvent include alcohol compound solvents, amide compound solvents, ketone compound solvents, ether compound solvents, and aromatic compounds.
- Examples include solvents, carbon disulfide, aliphatic compound solvents, nitrile compound solvents, sulfoxide compound solvents, halogen compound solvents, ester compound solvents, ionic liquids, carboxylic acid compounds, and sulfonic acid compounds.
- Each of the above solvents may be used alone or in combination of two or more.
- a basic substance or an acidic substance can also be carried out by mixing or dissolving a basic substance or an acidic substance in the above solvent.
- basic substances include metal hydroxides such as sodium hydroxide and potassium hydroxide, metal alkoxides such as sodium methoxide and sodium isopropoxide, and amine compounds such as triethylamine, 2-diethylaminoethanol and diethylamine. Can be mentioned.
- acidic substances include inorganic acids such as aqua regia, hydrochloric acid, nitric acid, fuming nitric acid, sulfuric acid and fuming sulfuric acid, and organic acids such as formic acid, acetic acid, chloroacetic acid, dichloroacetic acid, oxalic acid, trifluoroacetic acid and trichloroacetic acid. It is done.
- These basic substances or acidic substances can be carried out by mixing with various solvents as described above, or can be used alone.
- an oxidizing agent or a reducing agent in the above solvent.
- an oxidizing agent Nitrate, hypochlorite, permanganate, and a peroxide are mentioned.
- the reducing agent include lithium aluminum hydride, sodium borohydride, hydrazine and hydrazine hydrate, sulfite, metal ions, particularly transition metal ions (iron ions, titanium ions, etc.).
- the same solvent as the above solvent can be used.
- the solvent for dissolving the fine particle raw material and the solvent for precipitation can be carried out by selecting a solvent for dissolving the target fine particles and a solvent for precipitation.
- the fine particle raw material solution it is preferable to prepare the fine particle raw material solution using a high-speed stirrer.
- a high-speed stirrer is used when the fine particle raw material is dissolved in the solvent.
- a fine particle raw material solution can be rapidly produced. Therefore, when fine particles are deposited in a thin film fluid formed between at least two processing surfaces that are disposed opposite to each other and at least one of which can move toward and away from each other and rotate relative to the other. Even so, it has become possible to produce finer particles that are more uniform and homogeneous than ever.
- the method of high-speed stirring in the present invention is not particularly limited, but can be carried out using various shearing type, friction type, high-pressure jet type, ultrasonic type stirrers, dissolvers, emulsifiers, dispersers, hosnizers, and the like. .
- Ultra Turrax manufactured by IKA
- Polytron manufactured by Kinematica
- TK homomixer manufactured by Primemics
- Ebara Milder manufactured by Ebara Corporation
- TK Homomic Line Flow (Primics, Inc.)
- Colloid mill manufactured by Shinko Pantech Co., Ltd.
- thrasher manufactured by Nihon Coke Kogyo Co., Ltd.
- trigonal wet pulverizer manufactured by Mitsui Miike Chemical Co., Ltd.
- Cavitron manufactured by Eurotech
- fine flow mill Batch type or continuous, such as continuous emulsifiers such as Taiheiyo Kiko Co., Ltd., Claremix (made by M Technique Co., Ltd.), Claremix dissolver (made by M Technic Co., Ltd.), Fillmix (made by Primics Co., Ltd.)
- the high-speed stirrer is inserted through the lid 102 into the storage tank 101 that stores the fluid to be processed.
- the high-speed stirrer includes a stirring chamber 103 and a support cylinder 104 that supports the stirring chamber 103.
- An impeller 105 is accommodated in the stirring chamber 103.
- the impeller 105 is provided at the tip of the rotation shaft 106, and the rotation shaft 106 is disposed inside the support cylinder 104.
- the rotating shaft 106 and the impeller 105 rotate in the opposite direction with respect to the support cylinder 104 and the stirring chamber 103.
- the stirring chamber 103 includes a housing 121 provided at the front end of the support cylinder 104 and a screen 122 provided at the front end side of the housing 121.
- a suction port 123 is formed in the housing 121, and a discharge port 125 is formed in the screen 122.
- the fluid to be processed is guided from the suction port 123 into the stirring chamber 103 by the rotation of the impeller 105, and after the processing such as dispersion and dissolution, the fluid to be processed is discharged from the discharge port 125 to the outside.
- the discharge port 125 may be used as the suction port, and the suction port 123 may be used as the discharge port.
- the partition 124 can be provided, but can also be implemented without providing it.
- the discharge port 125 rotates in the direction opposite to the rotation direction of the impeller 105.
- the relative rotation speed between both can be raised, and the shearing ability of the fluid to be treated can be enhanced.
- a large shearing force is applied to the fluid to be processed in a minute gap between the inner wall of the screen 122 and the tip of the blade 107 of the impeller 105.
- the present invention is not limited to this, and the screen 122 having the discharge port 125 may be removed, and only the housing 121 having the suction port 123 may be provided and rotated.
- the fluid to be treated can be dissolved in a short time while performing cavitation control without applying a shearing force to the fluid to be treated.
- one or both of the suction port 123 and the discharge port 125 provided in the stirring chamber 103 rotate, so that the fluid to be processed is sucked or discharged or discharged from the fluid to be processed outside the stirring chamber 103. Both the positions are sequentially changed, and the generation of the fluid to be treated that is excluded from the circulation can be prevented.
- the agitation chamber 103 may be omitted, and only the impeller 105 may be exposed and rotated.
- an introduction fin 131 that is spirally wound along the longitudinal direction of the support cylinder 104 may be provided.
- the introduction fin 131 rotates in the same body as the support cylinder 104, the fluid to be processed located in the upper part of the storage tank 101 descends along the outer periphery of the support cylinder 104 and is guided to the suction port 123. It is also possible to provide a circulation fin 132 wound in the opposite direction to the introduction fin 131.
- the circulation fins 132 are arranged outside the introduction fins 131 and circulate the fluid to be processed discharged from the discharge ports 125 upward of the storage tank 101.
- the high-speed stirrer shown in FIGS. 4 and 5 has been commercialized as the above-mentioned Claremix dissolver (manufactured by M Technique Co., Ltd.).
- the peripheral speed of the stirring blade when the fine particle raw material is dissolved in the solvent using the high speed stirring is not particularly limited, but is preferably 1 m / s or more. It can be properly used depending on the viscosity and temperature of the solvent or the concentration of the fine particle raw material to be dissolved.
- the fluid processing apparatus shown in FIGS. 1 to 3 is the same as the apparatus described in Patent Document 3, and between the processing surfaces in the processing unit in which at least one of which can be approached / separated rotates relative to the other.
- the first fluid, which is the first fluid to be treated, of the fluids to be treated is introduced between the processing surfaces and is independent of the flow path into which the fluid is introduced.
- the second fluid which is the second fluid to be processed, is introduced between the processing surfaces from another flow path having an opening communicating between the processing surfaces.
- the first fluid and the second fluid are mixed and stirred.
- U indicates the upper side
- S indicates the lower side.
- the upper, lower, front, rear, left and right only indicate a relative positional relationship, and do not specify an absolute position.
- R indicates the direction of rotation.
- C indicates the centrifugal force direction (radial direction).
- This apparatus uses at least two kinds of fluids as a fluid to be treated, and at least one kind of fluid includes at least one kind of an object to be treated and is opposed to each other so as to be able to approach and separate.
- a processing surface at least one of which rotates with respect to the other, and the above-mentioned fluids are merged between these processing surfaces to form a thin film fluid.
- An apparatus for processing an object to be processed As described above, this apparatus can process a plurality of fluids to be processed, but can also process a single fluid to be processed.
- This fluid processing apparatus includes first and second processing units 10 and 20 that face each other, and at least one of the processing units rotates.
- the opposing surfaces of both processing parts 10 and 20 are processing surfaces.
- the first processing unit 10 includes a first processing surface 1
- the second processing unit 20 includes a second processing surface 2.
- Both the processing surfaces 1 and 2 are connected to the flow path of the fluid to be processed and constitute a part of the flow path of the fluid to be processed.
- the distance between the processing surfaces 1 and 2 can be changed as appropriate, but is usually adjusted to 1 mm or less, for example, a minute distance of about 0.1 ⁇ m to 50 ⁇ m.
- the fluid to be processed that passes between the processing surfaces 1 and 2 becomes a forced thin film fluid forced by the processing surfaces 1 and 2.
- the apparatus When a plurality of fluids to be processed are processed using this apparatus, the apparatus is connected to the flow path of the first fluid to be processed and forms a part of the flow path of the first fluid to be processed. At the same time, a part of the flow path of the second fluid to be treated is formed separately from the first fluid to be treated. And this apparatus performs processing of fluid, such as making both flow paths merge and mixing both the to-be-processed fluids between the processing surfaces 1 and 2, and making it react.
- “treatment” is not limited to a form in which the object to be treated reacts, but also includes a form in which only mixing and dispersion are performed without any reaction.
- the first holder 11 that holds the first processing portion 10 the second holder 21 that holds the second processing portion 20, a contact pressure applying mechanism, a rotation drive mechanism, A first introduction part d1, a second introduction part d2, and a fluid pressure imparting mechanism p are provided.
- the first processing portion 10 is an annular body, more specifically, a ring-shaped disk.
- the second processing unit 20 is also a ring-shaped disk.
- the first and second processing parts 10 and 20 are made of metal, ceramic, sintered metal, wear-resistant steel, sapphire, other metals subjected to hardening treatment, hard material lining or coating, It is possible to adopt a material with plating applied.
- at least a part of the first and second processing surfaces 1 and 2 facing each other is mirror-polished in the processing units 10 and 20.
- the surface roughness of this mirror polishing is not particularly limited, but is preferably Ra 0.01 to 1.0 ⁇ m, more preferably Ra 0.03 to 0.3 ⁇ m.
- At least one of the holders can be rotated relative to the other holder by a rotational drive mechanism (not shown) such as an electric motor.
- Reference numeral 50 in FIG. 1 denotes a rotation shaft of the rotation drive mechanism.
- the first holder 11 attached to the rotation shaft 50 rotates and is used for the first processing supported by the first holder 11.
- the unit 10 rotates with respect to the second processing unit 20.
- the second processing unit 20 may be rotated, or both may be rotated.
- the first and second holders 11 and 21 are fixed, and the first and second processing parts 10 and 20 are rotated with respect to the first and second holders 11 and 21. May be.
- At least one of the first processing unit 10 and the second processing unit 20 can be approached / separated from at least either one, and both processing surfaces 1 and 2 can be approached / separated. .
- the second processing unit 20 approaches and separates from the first processing unit 10, and the second processing unit 20 is disposed in the storage unit 41 provided in the second holder 21. It is housed in a hauntable manner.
- the first processing unit 10 may approach or separate from the second processing unit 20, and both the processing units 10 and 20 may approach or separate from each other. It may be a thing.
- the accommodating portion 41 is a concave portion that mainly accommodates a portion of the second processing portion 20 on the side opposite to the processing surface 2 side, and is a groove that has a circular shape, that is, is formed in an annular shape in plan view. .
- the accommodating portion 41 accommodates the second processing portion 20 with a sufficient clearance that allows the second processing portion 20 to rotate.
- the second processing unit 20 may be arranged so that only the parallel movement in the axial direction is possible, but by increasing the clearance, the second processing unit 20
- the center line of the processing part 20 may be inclined and displaced so as to break the relationship parallel to the axial direction of the storage part 41. Further, the center line of the second processing part 20 and the storage part 41 may be displaced. The center line may be displaced so as to deviate in the radial direction. As described above, it is desirable to hold the second processing unit 20 by the floating mechanism that holds the three-dimensionally displaceably.
- the above-described fluid to be treated is subjected to both treatment surfaces from the first introduction part d1 and the second introduction part d2 in a state where pressure is applied by a fluid pressure application mechanism p configured by various pumps, potential energy, and the like. It is introduced between 1 and 2.
- the first introduction part d1 is a passage provided in the center of the annular second holder 21, and one end of the first introduction part d1 is formed on both processing surfaces from the inside of the annular processing parts 10, 20. It is introduced between 1 and 2.
- the second introduction part d2 supplies the second processing fluid to be reacted with the first processing fluid to the processing surfaces 1 and 2.
- the second introduction part d ⁇ b> 2 is a passage provided inside the second processing part 20, and one end thereof opens at the second processing surface 2.
- the first fluid to be processed that has been pressurized by the fluid pressure imparting mechanism p is introduced from the first introduction part d1 into the space inside the processing parts 10 and 20, and the first processing surface 1 and the second processing surface 2 are supplied. It passes between the processing surfaces 2 and tries to pass outside the processing portions 10 and 20. Between these processing surfaces 1 and 2, the second fluid to be treated pressurized by the fluid pressure applying mechanism p is supplied from the second introduction part d 2, merged with the first fluid to be treated, and mixed.
- the above-mentioned contact surface pressure applying mechanism applies a force that acts in a direction in which the first processing surface 1 and the second processing surface 2 approach each other to the processing portion.
- the contact pressure applying mechanism is provided in the second holder 21 and biases the second processing portion 20 toward the first processing portion 10.
- the contact surface pressure applying mechanism is a force that pushes in a direction in which the first processing surface 1 of the first processing unit 10 and the second processing surface 2 of the second processing unit 20 approach (hereinafter referred to as contact pressure). It is a mechanism for generating.
- a thin film fluid having a minute film thickness of nm to ⁇ m is generated by the balance between the contact pressure and the force for separating the processing surfaces 1 and 2 such as fluid pressure. In other words, the distance between the processing surfaces 1 and 2 is kept at a predetermined minute distance by the balance of the forces.
- the contact surface pressure applying mechanism is arranged between the accommodating portion 41 and the second processing portion 20.
- a spring 43 that biases the second processing portion 20 in a direction approaching the first processing portion 10 and a biasing fluid introduction portion 44 that introduces a biasing fluid such as air or oil.
- the contact surface pressure is applied by the spring 43 and the fluid pressure of the biasing fluid. Any one of the spring 43 and the fluid pressure of the urging fluid may be applied, and other force such as magnetic force or gravity may be used.
- the second processing unit 20 causes the first treatment by the separation force generated by the pressure or viscosity of the fluid to be treated which is pressurized by the fluid pressure imparting mechanism p against the bias of the contact surface pressure imparting mechanism.
- the first processing surface 1 and the second processing surface 2 are set with an accuracy of ⁇ m by the balance between the contact surface pressure and the separation force, and a minute amount between the processing surfaces 1 and 2 is set. An interval is set.
- the separation force the fluid pressure and viscosity of the fluid to be processed, the centrifugal force due to the rotation of the processing portion, the negative pressure when the urging fluid introduction portion 44 is negatively applied, and the spring 43 are pulled.
- the force of the spring when it is used as a spring can be mentioned.
- This contact surface pressure imparting mechanism may be provided not in the second processing unit 20 but in the first processing unit 10 or in both.
- the second processing unit 20 has the second processing surface 2 and the inside of the second processing surface 2 (that is, the first processing surface 1 and the second processing surface 2).
- a separation adjusting surface 23 is provided adjacent to the second processing surface 2 and located on the entrance side of the fluid to be processed between the processing surface 2 and the processing surface 2.
- the separation adjusting surface 23 is implemented as an inclined surface, but may be a horizontal surface.
- the pressure of the fluid to be processed acts on the separation adjusting surface 23 to generate a force in a direction in which the second processing unit 20 is separated from the first processing unit 10. Accordingly, the pressure receiving surfaces for generating the separation force are the second processing surface 2 and the separation adjusting surface 23.
- the proximity adjustment surface 24 is formed on the second processing portion 20.
- the proximity adjustment surface 24 is a surface opposite to the separation adjustment surface 23 in the axial direction (upper surface in FIG. 1), and the pressure of the fluid to be processed acts on the second processing portion 20. A force is generated in a direction that causes the first processing unit 10 to approach the first processing unit 10.
- the pressure of the fluid to be processed that acts on the second processing surface 2 and the separation adjusting surface 23, that is, the fluid pressure, is understood as a force constituting an opening force in the mechanical seal.
- the projected area A1 of the proximity adjustment surface 24 projected on a virtual plane orthogonal to the approaching / separating direction of the processing surfaces 1 and 2, that is, the protruding and protruding direction (axial direction in FIG. 1) of the second processing unit 20 The area ratio A1 / A2 of the total area A2 of the projected areas of the second processing surface 2 and the separation adjusting surface 23 of the second processing unit 20 projected onto the virtual plane is called a balance ratio K. This is important for the adjustment of the opening force.
- the opening force can be adjusted by the pressure of the fluid to be processed, that is, the fluid pressure, by changing the balance line, that is, the area A1 of the adjustment surface 24 for proximity.
- P1 represents the pressure of the fluid to be treated, that is, the fluid pressure
- K represents the balance ratio
- k represents the opening force coefficient
- Ps represents the spring and back pressure
- the proximity adjustment surface 24 may be implemented with a larger area than the separation adjustment surface 23.
- the fluid to be processed becomes a thin film fluid forced by the two processing surfaces 1 and 2 holding the minute gaps, and tends to move to the outside of the annular processing surfaces 1 and 2.
- the mixed fluid to be processed does not move linearly from the inside to the outside of the two processing surfaces 1 and 2, but instead has an annular radius.
- a combined vector of the movement vector in the direction and the movement vector in the circumferential direction acts on the fluid to be processed and moves in a substantially spiral shape from the inside to the outside.
- the rotating shaft 50 is not limited to what was arrange
- At least one of the first and second processing parts 10 and 20 may be cooled or heated to adjust the temperature.
- the first and second processing parts 10 and 10 are adjusted.
- 20 are provided with temperature control mechanisms (temperature control mechanisms) J1, J2.
- the temperature of the introduced fluid to be treated may be adjusted by cooling or heating. These temperatures can also be used for the deposition of the treated material, and also to generate Benard convection or Marangoni convection in the fluid to be treated between the first and second processing surfaces 1 and 2. May be set.
- a groove-like recess 13 extending from the center side of the first processing portion 10 to the outside, that is, in the radial direction is formed on the first processing surface 1 of the first processing portion 10. May be implemented.
- the planar shape of the recess 13 is curved or spirally extending on the first processing surface 1, or is not shown, but extends straight outward, L It may be bent or curved into a letter shape or the like, continuous, intermittent, or branched.
- the recess 13 can be implemented as one formed on the second processing surface 2, and can also be implemented as one formed on both the first and second processing surfaces 1, 2.
- the base end of the recess 13 reaches the inner periphery of the first processing unit 10.
- the tip of the recess 13 extends toward the outer peripheral surface of the first processing surface 1, and its depth (cross-sectional area) gradually decreases from the base end toward the tip.
- a flat surface 16 without the recess 13 is provided between the tip of the recess 13 and the outer peripheral surface of the first processing surface 1.
- the opening d20 of the second introduction part d2 is provided in the second processing surface 2, it is preferably provided at a position facing the flat surface 16 of the facing first processing surface 1.
- the opening d20 is desirably provided on the downstream side (outside in this example) from the concave portion 13 of the first processing surface 1.
- it is installed at a position facing the flat surface 16 on the outer diameter side from the point where the flow direction when introduced by the micropump effect is converted into a laminar flow direction in a spiral shape formed between the processing surfaces. It is desirable to do.
- the distance n in the radial direction from the outermost position of the recess 13 provided in the first processing surface 1 is preferably about 0.5 mm or more.
- the second introduction part d2 can have directionality.
- the introduction direction from the opening d20 of the second processing surface 2 is inclined with respect to the second processing surface 2 at a predetermined elevation angle ( ⁇ 1).
- the elevation angle ( ⁇ 1) is set to be more than 0 degrees and less than 90 degrees, and in the case of a reaction with a higher reaction rate, it is preferably set at 1 to 45 degrees.
- the introduction direction from the opening d ⁇ b> 20 of the second processing surface 2 has directionality in the plane along the second processing surface 2.
- the introduction direction of the second fluid is a component in the radial direction of the processing surface that is an outward direction away from the center and a component with respect to the rotation direction of the fluid between the rotating processing surfaces. Is forward.
- a line segment in the radial direction passing through the opening d20 and extending outward is defined as a reference line g and has a predetermined angle ( ⁇ 2) from the reference line g to the rotation direction R. This angle ( ⁇ 2) is also preferably set to more than 0 degree and less than 90 degrees.
- This angle ( ⁇ 2) can be changed and implemented in accordance with various conditions such as the type of fluid, reaction speed, viscosity, and rotational speed of the processing surface.
- the second introduction part d2 may not have any directionality.
- the number of fluids to be treated and the number of flow paths are two, but may be one, or may be three or more.
- the second fluid is introduced between the processing surfaces 1 and 2 from the second introduction part d2, but this introduction part may be provided in the first processing part 10 or provided in both. Good. Moreover, you may prepare several introduction parts with respect to one type of to-be-processed fluid.
- the shape, size, and number of the opening for introduction provided in each processing portion are not particularly limited, and can be appropriately changed. Further, an opening for introduction may be provided immediately before or between the first and second processing surfaces 1 and 2 or further upstream.
- the second fluid is introduced from the first introduction part d1 and the first fluid is introduced from the second introduction part d2 contrary to the above. May be introduced.
- the expressions “first” and “second” in each fluid have only an implication for identification that they are the nth of a plurality of fluids, and a third or higher fluid may exist.
- processes such as precipitation / precipitation or crystallization are disposed so as to face each other so as to be able to approach / separate, and at least one of the processing surfaces 1 rotates relative to the other. Occurs with forcible uniform mixing between the two.
- the particle size and monodispersity of the processed material to be processed are the rotational speed and flow velocity of the processing parts 10 and 20, the distance between the processing surfaces 1 and 2, the raw material concentration of the processed fluid, or the processed fluid. It can be controlled by appropriately adjusting the solvent species and the like.
- At least one kind of fine particle raw material is used as a solvent in a thin film fluid disposed between the processing surfaces that are disposed so as to be able to approach and separate from each other and at least one rotates with respect to the other.
- the dissolved fine particle raw material solution and at least one kind of precipitation solvent are mixed to precipitate fine particles.
- the fine particle raw material solution is prepared using high-speed stirring or ultrasonic waves.
- the fine particle precipitation reaction described above is forced between the processing surfaces 1 and 2 of the apparatus shown in FIG. Occurs with uniform mixing.
- At least one kind of precipitation solvent as a first fluid is disposed to face each other so as to be able to approach and separate from the first introduction part d1 which is one flow path, and at least one of them is rotated with respect to the other. It introduce
- a fine particle raw material solution in which at least one kind of fine particle raw material is dissolved in a solvent as a second fluid is applied to the first fluid film formed between the processing surfaces 1 and 2 from the second introduction part d2 which is a separate flow path. Install directly.
- the first fluid and the second fluid are disposed between the processing surfaces 1 and 2 whose distance is fixed by the pressure balance between the supply pressure of the fluid to be processed and the pressure applied between the rotating processing surfaces. Can be mixed to perform precipitation reaction of fine particles.
- the second fluid is introduced from the first introduction part d1 and the first fluid is introduced from the second introduction part d2, contrary to the above. May be introduced.
- the expressions “first” and “second” in each fluid have only an implication for identification that they are the nth of a plurality of fluids, and a third or higher fluid may exist.
- the third introduction part d3 can be provided in the processing apparatus.
- the first fluid, the first fluid is supplied from each introduction part.
- a third fluid different from the two fluids, the first fluid, and the second fluid can be separately introduced into the processing apparatus. If it does so, the density
- the combination of fluids to be processed (first fluid to third fluid) to be introduced into each introduction portion can be arbitrarily set. The same applies to the case where the fourth or more introduction portions are provided, and the fluid to be introduced into the processing apparatus can be subdivided in this way.
- the temperature of the fluid to be processed such as the first and second fluids is controlled, and the temperature difference between the first fluid and the second fluid (that is, the temperature difference between the supplied fluids to be processed) is controlled. You can also.
- the temperature of each processed fluid processing device, more specifically, the temperature immediately before being introduced between the processing surfaces 1 and 2 is measured. It is also possible to add a mechanism for heating or cooling each fluid to be processed introduced between the processing surfaces 1 and 2.
- “from the center” means “from the first introduction part d1” of the processing apparatus shown in FIG. 1, and the first fluid is introduced from the first introduction part d1.
- the first fluid to be treated refers to the second fluid to be treated, which is introduced from the second introduction part d2 of the treatment apparatus shown in FIG.
- ICPS-8100 (sequential type) manufactured by Shimadzu Corporation was used to measure the concentration (mol concentration) of zinc (Zn) and germanium (Ge) for the obtained fine particle powder. did.
- JEM-2100 manufactured by JEOL Ltd. was used to observe the primary particle diameter or multiple fields of concentration (mol concentration) of zinc (Zn) and germanium (Ge) in the primary particles.
- the element ratio was calculated by observation and measurement.
- the observation magnification was set to 250,000 times or more, the element ratio was confirmed at 100 locations, and the average value was used.
- Examples 1 to 6, Comparative Examples 1 and 2 As Embodiments 1 to 6, as shown in FIG. 1, between processing surfaces 1 and 2 having processing surfaces which are disposed opposite to each other and are capable of approaching / separating, at least one of which rotates relative to the other.
- a reactor that uniformly diffuses, stirs, and mixes in a thin film fluid, the fine particle raw material solution and the precipitation solvent are mixed, and a precipitation reaction is performed in the thin film fluid.
- 1 wt% ammonia water as the first fluid precipitation solvent is fed at a supply pressure / back pressure of 0.5 MPa / 0.02 MPa at a rotation speed of 1500 rpm, while zinc nitrate and germanium tetrachloride are ion-exchanged water.
- a raw material solution of fine particles (zinc nitrate 3 wt%, germanium tetrachloride 0.18 wt% (mol ratio 95: 5)) was introduced between the processing surfaces as a second fluid.
- the first fluid and the second fluid were mixed in a thin film fluid and discharged from the processing surface as a germanium-doped zinc oxide fine particle dispersion in which germanium-doped zinc oxide fine particles were dispersed as fine particles.
- the liquid feeding temperatures of the first fluid and the second fluid are shown in Table 1.
- the liquid feeding temperature was measured immediately before the respective temperatures of the first fluid and the second fluid were introduced into the processing apparatus (in other words, immediately before each fluid was introduced between the processing surfaces 1 and 2). .
- the germanium-doped zinc oxide fine particles are loosely agglomerated, and the germanium-doped zinc oxide fine particles are settled by a centrifugal separator ( ⁇ 18000G) as a washing operation. After removing the supernatant, pure water was added to re-disperse the germanium-doped zinc oxide fine particles, and sedimented again using a centrifuge.
- the finally obtained germanium-doped zinc oxide fine particle paste was vacuum-dried at 50 ° C. and ⁇ 0.1 MPaG.
- the obtained germanium-doped zinc oxide fine particle powder was subjected to ICP measurement, and the element ratio (mol ratio) of zinc and germanium was calculated.
- the TEM observation and EDX measurement of germanium dope zinc oxide fine particle powder were performed, and the element ratio (mol ratio) of zinc and germanium was computed.
- the fine particle raw material solution as the second fluid was prepared using a CLEARMIX dissolver (manufactured by M Technique Co., Ltd.) as a high-speed stirrer.
- the element ratio of the entire germanium-doped zinc oxide fine particle powder is measured, whereas in the TEM-EDX measurement, since the fine particles are observed and measured in a plurality of fields, the elements contained in the fine particles are It was found that it was unevenly distributed. By comparing the measurement results of both, it can be evaluated that the fine particles are produced with a more uniform and homogeneous element ratio. In Examples 1 to 3 and Examples 4 to 6, even when the peripheral speed of the Claremix dissolver was changed, the element ratio of the obtained germanium-doped zinc oxide fine particles did not change greatly.
- Examples 1 to 3 were smaller than that of Comparative Example 1, and germanium-doped zinc oxide fine particles having a narrow particle size distribution range were obtained.
- Examples 4 to 6 germanium-doped zinc oxide fine particles having a particle diameter smaller than that of Comparative Example 2 and a narrow particle diameter distribution range were obtained. Further, when Examples 1 to 3 and Examples 4 to 6 were compared, germanium-doped zinc oxide fine particles having a larger particle diameter were obtained when the liquid feeding speed of the first fluid was faster.
- Examples 1 to 3 and Examples 4 to 6 even when the peripheral speed of the CLEARMIX dissolver was changed, the particle size of the obtained germanium-doped zinc oxide fine particles hardly changed. .
- Examples 7 to 8, Comparative Examples 3 to 4 As in Examples 7 to 8, as shown in FIG. 1, between processing surfaces 1 and 2 having processing surfaces which are disposed opposite to each other and can be moved away from each other, at least one of which rotates relative to the other. Using a reactor that uniformly diffuses, stirs, and mixes in a thin film fluid that is formed, the fine particle raw material solution and the precipitation solvent are mixed to perform a precipitation reaction in the thin film fluid.
- methanol is fed at a supply pressure / back pressure of 0.5 MPa / 0.02 MPa and a rotational speed of 2000 rpm, and the organic pigment C.I. I. Pigment Violet 19 (PV-19) dissolved in concentrated sulfuric acid was introduced as a second fluid between the processing surfaces.
- the first fluid and the second fluid were mixed in a thin film fluid, and a PV-19 fine particle dispersion in which PV-19 fine particles were dispersed as fine particles was discharged from the processing surface.
- Table 2 shows the liquid feeding temperatures of the first fluid and the second fluid.
- This liquid feeding temperature was measured immediately before the respective temperatures of the first fluid and the second fluid were introduced into the processing apparatus (in other words, immediately before each fluid was introduced between the processing surfaces 1 and 2). .
- the PV-19 fine particles are loosely aggregated, and as a washing operation, the PV-19 fine particles are precipitated by a centrifuge ( ⁇ 18000G), and the supernatant liquid is obtained.
- pure water was added to re-disperse the PV-19 fine particles, and they were again settled using a centrifuge. After the above washing operation was performed three times, the finally obtained PV-19 fine particle paste was vacuum-dried at 50 ° C. and ⁇ 0.1 MPaG.
- PV-19 fine particle powder A TEM image of the obtained PV-19 fine particle powder was observed.
- a fine particle raw material solution as the second fluid was prepared using a CLEARMIX dissolver (manufactured by M Technique Co., Ltd.) as a high-speed stirrer. Specifically, PV-19 was added and dissolved using a CLEARMIX dissolver while stirring concentrated sulfuric acid at the peripheral speed shown in Table 2.
- PV-19 was mixed and dissolved in concentrated sulfuric acid using a stir bar and a magnetic stirrer.
- Other conditions were the same as in Examples 7 to 8 above. Table 2 shows the treatment conditions and the particle diameter and particle shape of the PV-19 fine particles observed by TEM.
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Abstract
Description
この高速攪拌機は、図4に示すように、被処理流動体を収容する収容槽101内に、蓋体102を貫通して、挿入される。
この高速攪拌機は、図5に示すように、撹拌室103と、この撹拌室103を支持する支持筒104とを備える。撹拌室103の内部には、羽根車105が収容されている。この羽根車105は回転軸106の先端に設けられており、回転軸106は支持筒104内部に配置されている。支持筒104及び攪拌室103に対して、回転軸106及び羽根車105は、逆方向に回転する。支持筒104及び回転軸106のそれぞれの基端は、別個の回転駆動手段(図示せず)に接続されている。
撹拌室103は、支持筒104の先端に設けられたハウジング121と、ハウジング121の先端側に設けられたスクリーン122とを備える。ハウジング121に吸入口123が形成されており、スクリーン122に吐出口125が形成されている。羽根車105の回転によってこの吸入口123から被処理流動体が撹拌室103内へ導かれ、分散、溶解等処理の後、上記吐出口125から外部へ被処理流動体が吐出される。なお、吐出口125を吸入口とし、吸入口123を吐出口として実施してもよい。スクリーン122の内部と、ハウジング121の内部とを区画するために、仕切り124を設けることもできるが、設けずに実施することもできる。
上記の例では、撹拌室103と羽根車105とを互いに逆方向に回転させることによって、吐出口125が羽根車105の回転方向と逆方向に回転する。これにより両者間の相対的な回転数を上げることができ、被処理流動体のせん断処理能力を、高めることができる。特に、スクリーン122の内壁と羽根車105の羽根107の先端との間の微小な間隙において、被処理流動体に対して、大きなせん断力が加えられる。
本願発明はこれに限定されるものではなく、吐出口125を有するスクリーン122を取り外して、吸入口123を有するハウジング121のみ設けて、これを回転させるようにしてもよい。スクリーン122を取り外すことで、被処理流動体にせん断力を与えず、キャビテーションコントロールを行いつつ短時間で被処理流動体の溶解をなすことができる。
このように、撹拌室103に設けられた吸入口123及び吐出口125の一方或いは双方が回転するため、撹拌室103の外部の被処理流動体に対して、被処理流動体の吸入或いは吐出もしくはその双方の位置を順次変えていくことになり、循環から疎外された被処理流動体の発生を防ぐことができる。なお、攪拌室103を設けずに実施し、羽根車105のみをむき出しにして、回転させるようにしてもよい。
被処理流動体の循環を収容槽101全領域に渡って確実に行うために、支持筒104の長手方向に沿って螺旋状に巻回する導入フィン131を設けてもよい。この導入フィン131が支持筒104と同体に回転することにより、収容槽101内上方に位置する被処理流動体が、支持筒104外周に沿って降下し、吸入口123へ導かれる。また、上記導入フィン131と逆方向に巻回される循環フィン132を設けることも可能である。この循環フィン132は、導入フィン131の外側に配置され、吐出口125から吐出された被処理流動体を収容槽101の上方へ循環させる。
なお、図4及び図5に示された高速撹拌機は、上述のクレアミックスディゾルバー(エム・テクニック株式会社製)として製品化されている。
この鏡面研磨の面粗度は、特に限定されないが、好ましくはRa0.01~1.0μm、より好ましくはRa0.03~0.3μmとする。
このように、3次元的に変位可能に保持するフローティング機構によって、第2処理用部20を保持することが望ましい。
P=P1×(K-k)+Ps
なお、図示は省略するが、近接用調整面24を離反用調整面23よりも広い面積を持ったものとして実施することも可能である。
この凹部13の先端と第1処理用面1の外周面との間には、凹部13のない平坦面16が設けられている。
さらに、第1、第2流体等の被処理流動体の温度を制御したり、第1流体と第2流体等との温度差(即ち、供給する各被処理流動体の温度差)を制御することもできる。供給する各被処理流動体の温度や温度差を制御するために、各被処理流動体の温度(処理装置、より詳しくは、処理用面1,2間に導入される直前の温度)を測定し、処理用面1,2間に導入される各被処理流動体の加熱又は冷却を行う機構を付加して実施することも可能である。
実施例1~6として、図1に示すように、対向して配設された接近・離反可能な処理用面をもつ、少なくとも一方が他方に対して回転する処理用面1,2の間にできる薄膜流体中で、均一に拡散・攪拌・混合する反応装置を用いて、微粒子原料溶液と析出用溶媒とを混合し、薄膜流体中で析出反応を行う。
実施例1~6については、第2流体である微粒子原料溶液を、高速攪拌機としてクレアミックスディゾルバー(エム・テクニック株式会社製)を用いて調製した。具体的には、クレアミックスディゾルバーを用いて、イオン交換水を表1に記載した周速度で攪拌しながら、硝酸亜鉛と四塩化ゲルマニウムを投入し、溶解した。
また、比較例1~2については、攪拌子とマグネティックスターラーを用いて硝酸亜鉛と四塩化ゲルマニウムをイオン交換水に溶解した。他の条件は上記の実施例1~6と同一として実施した。表1に、処理条件と、ICP測定結果並びにTEM-EDX測定結果による元素比率、及びTEM観察による一次粒子径を合わせて示す。
クレアミックスディゾルバーを用いて作製した第2流体を用いた実施例1~6は、IPC測定結果とTEM-EDX測定結果に差が無い事がわかった。IPC測定においては、ゲルマニウムドープ酸化亜鉛微粒子粉末全体の元素比率を測定しているのに対し、TEM-EDX測定においては、複数視野において微粒子を観察及び測定していることから微粒子に含まれる元素が偏在化していることが分かった。両者の測定結果を比較することにより、微粒子がより均一且つ均質な元素比で作製されている事を評価できる。
また、実施例1~3と実施例4~6とにおいて、クレアミックスディゾルバーの周速度を変化させても、得られたゲルマニウムドープ酸化亜鉛微粒子の元素比率が大きく変化することはなかった。
次に、作製された微粒子の粒子径とその分布を見てみると、実施例1~3は比較例1と比べ粒子径が小さく、かつ粒子径分布の範囲が狭いゲルマニウムドープ酸化亜鉛微粒子が得られ、実施例4~6は比較例2と比べ粒子径が小さく、かつ粒子径分布の範囲が狭いゲルマニウムドープ酸化亜鉛微粒子が得られた。
また、実施例1~3と実施例4~6とを比較すると、第1流体の送液速度が早い方が、粒子径の大きいゲルマニウムドープ酸化亜鉛微粒子が得られた。
その他、実施例1~3と実施例4~6とにおいて、クレアミックスディゾルバーの周速度を変化させても、得られたゲルマニウムドープ酸化亜鉛微粒子の粒子径の大きさはほとんど変化することはなかった。
以上の事から、高速攪拌機を用いて微粒子原料溶液を作製する事によって、複数の元素を含む微粒子であっても均一且つ均質な微粒子を作製できることがわかった。また、作製された微粒子の粒子径の制御が可能であることが確認された。
実施例7~8として、図1に示すように、対向して配設された接近・離反可能な処理用面をもつ、少なくとも一方が他方に対して回転する処理用面1,2の間にできる薄膜流体中で、均一に拡散・攪拌・混合する反応装置を用いて、微粒子原料溶液と析出用溶媒とを混合し、薄膜流体中で析出反応を行った。
実施例7~8については、第2流体である微粒子原料溶液を、高速攪拌機としてクレアミックスディゾルバー(エム・テクニック株式会社製)を用いて調製した。具体的には、クレアミックスディゾルバーを用いて、濃硫酸を表2に記載した周速度で攪拌しながら、PV-19を投入し、溶解した。また、比較例3~4については、攪拌子とマグネティックスターラーを用いてPV-19を濃硫酸に混合・溶解した。他の条件は上記の実施例7~8と同一として実施した。表2に、処理条件と、TEMにて観察されたPV-19微粒子の粒子径と粒子形状を合わせて示した。
クレアミックスディゾルバーを用いて作製した第2流体を用いることによって、球形の微粒子が得られるのに対して、攪拌子とマグネティックスターラーを用いて作製した第2流体を用いると、粒子径が大きくなり、また球形でない粒子が生成した。また、クレアミックスディゾルバーの周速度を上げ、かつ第2流体の送液速度が早い方が、粒子径の大きいPV-19微粒子が得られ、粒子径の制御が可能であることが見出された。
以上の事から、高速攪拌機を用いて微粒子原料溶液を作製する事によって、均一且つ均質な微粒子を作製できることがわかった。
2 第2処理用面
10 第1処理用部
11 第1ホルダ
20 第2処理用部
21 第2ホルダ
d1 第1導入部
d2 第2導入部
d20 開口部
Claims (4)
- (I)高速攪拌を用いて少なくとも1種類の微粒子原料を溶媒に溶解することで微粒子原料溶液を調製する工程と、
(II)上記微粒子原料溶液と、上記微粒子原料を析出させるための少なくとも1種類の析出用溶媒とを、対向して配設された、接近・離反可能な、少なくとも一方が他方に対して相対的に回転する少なくとも2つの処理用面の間にできる薄膜流体中で混合し、微粒子を析出させる工程との、
少なくとも上記2つの工程を含む事を特徴とする微粒子の製造方法。 - 上記高速攪拌を用いて微粒子原料を溶媒に溶解する際の攪拌羽根の周速度が1m/s以上である事と特徴とする請求項1記載の微粒子の製造方法。
- (I)超音波を用いて少なくとも1種類の微粒子原料を溶媒に溶解することで微粒子原料溶液を調製する工程と、
(II)上記微粒子原料溶液と、上記微粒子原料を析出させるための少なくとも1種類の析出用溶媒とを、対向して配設された、接近・離反可能な、少なくとも一方が他方に対して相対的に回転する少なくとも2つの処理用面の間にできる薄膜流体中で混合し、微粒子を析出させる工程との、
少なくとも上記2つの工程を含む事を特徴とする微粒子の製造方法。 - 上記微粒子原料溶液の調整を高速撹拌もしくは超音波を用いて行うことによって、析出される微粒子の粒子径を制御することを特徴とする請求項1または3に記載の微粒子の製造方法。
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