WO2012103744A1 - Glass sheet lamination device for manufacturing multilayered glass component - Google Patents
Glass sheet lamination device for manufacturing multilayered glass component Download PDFInfo
- Publication number
- WO2012103744A1 WO2012103744A1 PCT/CN2011/078506 CN2011078506W WO2012103744A1 WO 2012103744 A1 WO2012103744 A1 WO 2012103744A1 CN 2011078506 W CN2011078506 W CN 2011078506W WO 2012103744 A1 WO2012103744 A1 WO 2012103744A1
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- WO
- WIPO (PCT)
- Prior art keywords
- glass sheet
- conveying mechanism
- conveying
- glass
- conveyed
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
- B32B38/1841—Positioning, e.g. registration or centering during laying up
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67365—Transporting or handling panes, spacer frames or units during assembly
- E06B3/67369—Layout of the assembly streets
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67365—Transporting or handling panes, spacer frames or units during assembly
- E06B3/67382—Transport of panes or units without touching the bottom edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
- B32B2315/08—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
Definitions
- the invention relates to a glass sheet lamination device for automatically assembling two or a plurality of glass sheets together during manufacturing a multilayered glass component formed by laminating two or a plurality of glass sheets.
- the glass sheets are required to be assembled together at first and then are connected with each other to finally form an integral multilayered glass component, and the assembly operation is completed manually, which not only increases labor intensity of workers, but also achieves extremely low efficiency to further intensively restrict scale production of the multilayered glass components, meanwhile, the manual assembly hardly guarantees the assembly quality of the multilayered glass component.
- the invention aims at providing a glass sheet lamination device for manufacturing multilayered glass component, the device can automatically assemble a plurality of glass sheets in the moving process of the glass sheets to further create conditions for the efficient processing of multilayered glass component.
- the lamination device comprises at least two glass sheet conveying mechanisms, and automatically assembles the glass sheets, conveyed by the conveying mechanisms, in a manner that one of the glass sheets conveyed by one conveying mechanism are conveyed and then automatically fall upon another one of the glass sheets conveyed by another conveying mechanism.
- the conveying mechanisms are roller table type or conveyor belt type, wherein the roller table type conveying mechanism is composed of a plurality of glass sheet conveying rollers which are parallel to each other and arranged at an interval, and the conveyor belt type conveying mechanism is composed of supporting rollers and a conveyor belt wound thereon.
- one of the glass sheet conveying mechanisms is used as a primary conveying mechanism while the others as secondary conveying mechanisms, the ends of the secondary conveying mechanisms are connected with a side face of the primary conveying mechanism, and the glass sheets conveyed by the secondary conveying mechanisms are conveyed and then automatically fall upon the glass sheets conveyed by the primary conveying mechanism to be assembled therewith.
- one of the glass sheet conveying me c hanisms is used as a primary conveying mechanism while the others as secondary conveying mechanisms, the ends of the secondary conveying mechanisms are connected with a side face of the primary conveying mechanism, and one or two sides of the primary conveying mechanism are provided with at least two secondary conveying mechanisms, the glass sheets conveyed by the secondary conveying mechanisms fall upon the primary conveying mechanism in sequence with the latter being superposed on the former, thus the glass sheets conveyed by the secondary conveying mechanisms are automatically assembled together.
- the glass sheet conveying direction of the primary conveying mechanism is vertical to those of the secondary conveying mechanisms, and glass sheet conveying surfaces at the tail parts of the secondary conveying mechanisms are arranged obliquely and gradually approach the glass sheet conveying surface on the primary conveying mechanism in a glass sheet moving direction.
- the primary conveying mechanism is further provided with a glass sheet positioning device or a glass sheet adjusting device, transverse positions and longitudinal positions of the glass sheets on the primary conveying mechanism are limited via the glass sheet positioning device, or adjusted via the glass sheet adjusting device, in order to guarantee the mutual assembling accuracy of the glass sheets.
- each secondary conveying mechanism is further provided with a glass sheet guidance device, via which the position, vertical to the moving direction thereof, of the glass sheet is limited.
- the glass sheet conveying mechanisms are arranged at an interval in the vertical direction and all have consistent glass sheet conveying direction, and the glass sheets conveyed by the conveying mechanisms at the upper layers finally fall upon the conveying mechanism at the bottom layer so as to be automatically assembled together.
- the falling sequence of the glass sheets conveyed by the glass sheet conveying mechanisms at the upper layers upon the conveying mechanism at the bottom layer is characterized by a downward direction, namely, the glass sheet conveyed by the conveying mechanism at the first layer falls upon the glass sheet conveyed by the conveying mechanism at the second layer, the two superposed glass sheets then fall upon the glass sheet conveyed by the conveying mechanism at the third layer from the conveying mechanism at the second layer, and this action is repeated until all the glass sheets fall upon the conveying mechanism at the bottom layer.
- the falling sequence of the glass sheets conveyed by the glass sheet conveying mechanisms at the upper layers upon the conveying mechanism at the bottom layer is characterized by an upward direction, namely, the glass sheet conveyed by the conveying mechanism on the second layer firstly falls upon the conveying mechanism at the bottom layer (the first layer) or upon the glass sheet conveyed by the conveying mechanism at the bottom layer (the first layer), the glass sheet conveyed by the conveying mechanism at the third layer then falls upon the glass sheet falling upon the conveying mechanism at the bottom layer (the first layer) already, and this action is repeated until all the glass sheets conveyed b 2 the conveying mechanisms fall upon the conveying mechanism at the bottom layer (the first layer).
- the glass sheets conveyed by the conveying mechanisms above the conveying mechanism at the bottom layer simultaneously fall upon the conveying mechanism at the bottom layer or upon the glass sheet conveyed by the conveying mechanism at the bottom layer under the state of maintaining the relationship of vertical layers unchanged, so as to be assembled together.
- the glass sheet conveying surface at the tail part of the conveying mechanism conveying the glass sheet to another conveying mechanism is arranged obliquely and gradually approaches the glass sheet conveying surface of the conveying mechanism to which the glass sheet is conveyed.
- the lamination device realizes the automatic assembly of glass sheets prior to sealing, thereby not only settling the past problems of large labor intensity of workers and inferior quality stability of glass sheet laminated, but also enhancing the lamination efficiency of a plurality of glass sheets to further create conditions for the efficient production of multilayered glass component.
- Figure 1 is a structural schematic diagram of the embodiment 1 of the invention.
- Figure 2 is a structural schematic diagram of the embodiment 2 of the invention.
- Figure 3 is a structural schematic diagram of the embodiment 3 of the invention.
- Figure 4 is a structural schematic diagram of the embodiment 4 of the invention.
- Figure 5 is a structural schematic diagram of the embodiment 5 of the invention.
- Figure 6 is a top view of the embodiment 5 in the Figure 5.
- the glass sheet lamination device are composed of two glass sheet conveying mechanisms, i.e. an upper-layer conveying mechanism 2 and a lower-layer conveying mechanism 1 arranged at an interval in the vertical direction, wherein the upper-layer conveying mechanism 2 is used for conveying an upper glass sheet 3 in a two-layered glass member 5 and the lower-layer conveying mechanism 1 is used for conveying a lower glass sheet 4.
- the upper-layer and lower-layer conveying mechanisms 1 and 2 are both roller table-type conveying mechanisms with each being formed by a plurality of glass sheet conveying rollers 6 arranged in parallel to each other.
- a glass sheet conveying surface on the lower-layer conveying mechanism 1 is arranged horizontally, and in order to lead the upper glass sheet 3 to steadily and smoothly fall upon the lower glass sheet 4, the glass sheet conveying surface at the tail part of the upper-layer conveying mechanism 2 is arranged obliquely in a downward direction and gradually approaches the glass sheet conveying surface of the lower-layer conveying mechanism 1.
- the upper-layer conveying mechanism 2 and the lower-layer conveying mechanism 1 respectively receive the upper and lower glass sheets 3 and 4 conveyed from outside and respectively convey the two glass sheets 3 and 4 downwards, wherein after being separated from the end of the upper-layer conveying mechanism 2, the upper glass sheet 3 automatically falls upon the lower glass sheet 4 conveyed by the lower-layer conveying mechanism 1 to be further assembled with the lower glass sheet 4, thereby completing the lamination operation of the upper and lower glass sheets 3 and 4.
- transverse positions on the upper-layer and lower-layer conveying mechanisms 2 and 1 i.e. the position vertical to the glass sheet moving direction), to which the upper and lower glass sheets 3 and 4 are conveyed, are controlled so that the transverse positions of the two glass sheets adapt to each other, and according to the conveying speeds of the upper-layer and lower-layer conveying mechanisms 2 and 1, initial longitudinal positions on the conveying mechanisms (i.e. the position in the glass sheet moving direction), to which the upper and lower glass sheets 3 and 4 are conveyed, are controlled so that the upper glass sheet 3, when separated from the end of the upper-layer conveying mechanism 2, exactly fall upon the lower glass sheet 4 according to the predetermined opposite longitudinal position;
- the upper-layer and lower-layer conveying mechanisms 2 and 1 are provided with guidance devices, via which the transverse positions, vertical to the glass sheet moving direction, of the upper and lower glass sheets 3 and 4 are limited so that the glass sheets are assembled with each other under the state of maintaining the transverse positions adaptable to each other, the lower-layer conveying mechanism 1 is provided with a longitudinal positioning device, via which the moving lower glass sheet 4 is retained at a proper position to receive the upper glass sheet 2 which falls from the upper-layer conveying mechanism 2, so that the upper glass sheet 3 is assembled with the lower glass sheet 4 according to the predetermined opposite longitudinal position, wherein the positioning device can be positional sensor or movable baffle plate capable of stretching upwards out of the roller table conveying surface, etc.; (3) while reliable falling of the upper glass sheet 3 upon the lower glass sheet 4 is guaranteed, the lower-layer conveying mechanism 1 is provided with an adjusting device, via which the longitudinal and transverse opposite positions of the superposed upper and lower glass sheets 3 and 4 are adjusted so that the upper and lower glass sheets are assembled with each other according to the
- support array 42 and sealing material 41 are arranged on and around the upper surface of the lower glass sheet 4 in the embodiment 1, therefore, the upper and lower glass sheets 3 and 4 can be conveyed for the next processing procedure after being assembled with each other via the lamination device.
- the lamination device in the embodiment 2 is composed of three glass sheet conveying mechanisms at three layers which are arranged at an interval in the vertical direction and all have the same glass sheet conveying direction, wherein the conveying mechanisms at the upper two layers are conveyor belt type conveying mechanisms 7, and the front half part of the conveying mechanism at the bottom layer is the conveyor belt type conveying mechanism 7 and the rear half part thereof is a roller table type conveying mechanism 8, the glass sheet conveying surface of the conveying mechanism at the bottom layer is arranged horizontally, and the glass sheet conveying surfaces of the conveying mechanisms at the upper two layers are arranged obliquely in a downward direction and gradually approach the glass sheet conveying surface of the conveying mechanism at the bottom layer in the glass sheet moving direction.
- the glass sheet conveying mechanisms at three layers respectively convey the upper, middle and lower glass sheets in the multilayered glass component
- the glass sheets conveyed by the conveying mechanisms at the upper two layers are separated from the ends of the respective conveying mechanisms and simultaneously automatically fall upon the glass sheet conveyed by the conveying mechanism at the bottom layer so as to be automatically assembled together.
- the same control manner described in the embodiment 1 can be adopted in the embodiment 2 to control the positions of the glass sheets.
- FIG. 3 What is shown in Figure 3 is the embodiment 3 of the invention, in this embodiment, four glass sheet conveying mechanisms are arranged at an interval in the vertical direction and have the same glass sheet conveying direction so as to form 5 four-layered glass sheet lamination device; the glass sheet conveying surface of the conveying mechanism at the bottom layer is arranged horizontally, the glass sheet conveying surfaces of the conveying mechanisms at the upper three layers are arranged obliquely in a downward direction and gradually approach the glass sheet conveying surface of the adjacent conveying mechanism below in the glass sheet moving direction; and the four conveying mechanisms are all roller table-type conveying mechanisms.
- the conveying mechanisms at four layers are respectively used for conveying the glass sheet at the corresponding layer in the four-layered glass component, and the assembly of the glass sheets is implemented from top to bottom in sequence: at first, the glass sheet conveyed by the conveying mechanism at the top layer automatically falls upon the glass sheet conveyed by the conveying mechanism at the second layer in a downward sequence so as to be assembled together, the two superposed glass sheets then automatically fall upon the glass sheet conveyed by the conveying mechanism at the third layer after being separated from the end of the conveying mechanism at the second layer, and finally, the three assembled glass sheets automatically fall upon the glass sheet conveyed by the conveying mechanism at the bottom layer from the conveying mechanism at the third layer so as to be assembled together, thus the lamination operation of the four- layered glass component is completed.
- the embodiment discloses another four-layered glass sheet lamination device, which has the difference from the four-layered glass sheet lamination device in the embodiment 3 that: the assembly of the glass sheets conveyed by the four conveying mechanisms is implemented from bottom to top in sequence, i.e.: at first, the glass sheet conveyed by the conveying mechanism at the second layer in an upward sequence automatically falls upon the glass sheet conveyed by the conveying mechanism at the bottom layer so as to be assembled together, the glass sheet conveyed by the conveying mechanism at the third layer then automatically falls upon the two assembled glass sheets conveyed by the conveying mechanism at the bottom layer, and finally, the glass sheet conveyed by the conveying mechanism at the four layer automatically falls upon the three assembled glass sheets conveyed by the conveying mechanism at the bottom layer, thus the mutual assembly of the four glass sheets is completed.
- the same control manners described in the embodiment 1 can be adopted in the embodiments 3 and 4 to control the positions of the glass sheets.
- the lamination devices of the embodiments 3 and 4 can be constructed by the conveyor belt type conveying mechanisms described in the embodiment 2.
- the conveying mechanisms at the upper two layers in the lamination device of the embodiment 2 are respectively used for conveying the two glass sheets, upper and lower, to be assembled, and the conveying mechanism at the bottom layer is used for supporting the assembly of the two glass sheets and conveying the assembled glass sheets; likewise, when the three-layered glass component is assembled, the conveying mechanism at th 6 bottom layer in the embodiment 4 is only also used for supporting the assembly of the glass sheets and conveying the assembled glass sheets.
- the glass sheet conveying mechanisms in the four embodiments described above are all arranged at an interval in the vertical direction and have the same glass sheet conveying direction, however, the embodiment 5 of the invention shown in Figures 5 and 6, which is different from the four embodiments above, shows a glass sheet lamination device with another structural form, the lamination device is composed of a primary glass sheet conveying mechanism 9 and four secondary glass sheet conveying mechanisms 10-1, 10-2, 10-3 and 10-4, the end of each secondary glass sheet conveying mechanism is connected with a side face of the primary conveying mechanism, and the glass sheet conveying direction of the primary conveying mechanism is vertical to those of the secondary glass sheet conveying mechanisms, and the glass sheet conveying surfaces of the secondary glass sheet conveying mechanisms are arranged obliquely and gradually approach the glass sheet conveying surface on the primary conveying mechanism in the glass sheet moving direction on the glass sheet conveying surfaces.
- the primary glass sheet conveying mechanism 9 can be used for conveying the glass sheet at the bottom layer in the multilayered glass component and simultaneously supporting the assembly of the glass sheets and conveying the assembled glass sheets, or can support the assembly of the glass sheets and then convey the assembled glass sheets only.
- the primary conveying mechanism 9 is used for conveying the glass sheet at the bottom layer in five-layered glass component
- the four secondary conveying mechanisms are used for respectively conveying the glass sheets at four other layers
- the assembly of the glass sheets is as below: at first, two glass sheets conveyed by the secondary conveying mechanisms 10-1 and 10-2 sequentially fall upon the glass sheet conveyed by the primary conveying mechanism so as to be assembled together, and the three assembled glass sheets are then conveyed by the primary conveying mechanism downstream to the secondary conveying mechanisms 10-3 and 10-4, at which two glass sheets falling from two secondary conveying mechanisms are sequentially received, and all the glass sheets are assembled together to further complete the assembly of the five-layered glass component.
- the primary conveying mechanism 9 is only used for supporting the assembly of glass sheets and conveying the assembled glass sheets, in this case, the assembly of the glass sheets is as below: at first, the glass sheets conveyed by the secondary conveying mechanisms 10-1 and 10-2 sequentially fall upon the primary conveying mechanism 9, wherein the glass sheet conveyed by the secondary conveying mechanism 10-2 is superposed on the glass sheet conveyed by the secondary conveying mechanism 10-1, the two assembled glass sheets are conveyed by the primary conveying mechanism 9 to the secondary conveying mechanisms 10-3 and 10-4, and the glass sheets conveyed by the secondary conveying mechanisms 10-3 and 10-4 then sequentially fall upon the two assembled glass sheets to further complete the assembly of the four-layered glass component.
- control manners described in the embodiment 1 can also be adopted in the embodiment 5 to control the positions of the glass sheets, in addition, the same conveyor belt-type conveying mechanisms in the embodiment 2 can be adopted to construct the lamination device in this embodiment.
- the glass sheet lamination device of the invention can be used either individually or in a manner of being arranged in the flow production line in conjunction with the former and latter procedures. Furthermore, the above embodiments are merely for the description of the invention, various embodiments from the skilled in this art understanding the concept of the invention should be within the extent of protection of the invention.
Abstract
The invention discloses a glass sheet lamination device. The device comprises at least two glass sheet conveying mechanisms, and automatically assembles the glass sheets, conveyed by the conveying mechanisms, in a manner that the glass sheets conveyed by one conveying mechanism are conveyed and then automatically fall upon the glass sheets conveyed by another conveying mechanism. The lamination device according to the invention realizes the automatic assembly of glass sheets prior to sealing, thereby not only settling the past problems of large labor intensity of workers and inferior quality stability of glass sheet laminate, but also enhancing the lamination efficiency of a plurality of glass sheets to further create conditions for the efficient production of multilayered glass component.
Description
Glass Sheet Lamination Device for Manufacturing Multilayered Glass Component
Technical Field
The invention relates to a glass sheet lamination device for automatically assembling two or a plurality of glass sheets together during manufacturing a multilayered glass component formed by laminating two or a plurality of glass sheets.
Background Arts
At present, when a multilayered glass component consisting of two or a plurality of glass sheets is manufactured, the glass sheets are required to be assembled together at first and then are connected with each other to finally form an integral multilayered glass component, and the assembly operation is completed manually, which not only increases labor intensity of workers, but also achieves extremely low efficiency to further intensively restrict scale production of the multilayered glass components, meanwhile, the manual assembly hardly guarantees the assembly quality of the multilayered glass component.
Invention Contents
With respect to the problems in the prior art, the invention aims at providing a glass sheet lamination device for manufacturing multilayered glass component, the device can automatically assemble a plurality of glass sheets in the moving process of the glass sheets to further create conditions for the efficient processing of multilayered glass component.
In order to achieve the above objective, the lamination device according to the invention comprises at least two glass sheet conveying mechanisms, and automatically assembles the glass sheets, conveyed by the conveying mechanisms, in a manner that one of the glass sheets conveyed by one conveying mechanism are conveyed and then automatically fall upon another one of the glass sheets conveyed by another conveying mechanism.
Further, the conveying mechanisms are roller table type or conveyor belt type, wherein the roller table type conveying mechanism is composed of a plurality of glass sheet conveying rollers which are parallel to each other and arranged at an interval, and the conveyor belt type conveying mechanism is composed of supporting rollers and a conveyor belt wound thereon.
Further, one of the glass sheet conveying mechanisms is used as a primary conveying mechanism while the others as secondary conveying mechanisms, the ends of the secondary conveying mechanisms are connected with a side face of the primary conveying mechanism, and the glass sheets conveyed by the secondary conveying mechanisms are conveyed and then automatically fall upon the glass sheets conveyed by the primary conveying mechanism to be assembled therewith.
Further, one of the glass sheet conveying mechanisms is used as a primary conveying mechanism
while the others as secondary conveying mechanisms, the ends of the secondary conveying mechanisms are connected with a side face of the primary conveying mechanism, and one or two sides of the primary conveying mechanism are provided with at least two secondary conveying mechanisms, the glass sheets conveyed by the secondary conveying mechanisms fall upon the primary conveying mechanism in sequence with the latter being superposed on the former, thus the glass sheets conveyed by the secondary conveying mechanisms are automatically assembled together.
Further, the glass sheet conveying direction of the primary conveying mechanism is vertical to those of the secondary conveying mechanisms, and glass sheet conveying surfaces at the tail parts of the secondary conveying mechanisms are arranged obliquely and gradually approach the glass sheet conveying surface on the primary conveying mechanism in a glass sheet moving direction.
Further, the primary conveying mechanism is further provided with a glass sheet positioning device or a glass sheet adjusting device, transverse positions and longitudinal positions of the glass sheets on the primary conveying mechanism are limited via the glass sheet positioning device, or adjusted via the glass sheet adjusting device, in order to guarantee the mutual assembling accuracy of the glass sheets.
Further, each secondary conveying mechanism is further provided with a glass sheet guidance device, via which the position, vertical to the moving direction thereof, of the glass sheet is limited.
Further, the glass sheet conveying mechanisms are arranged at an interval in the vertical direction and all have consistent glass sheet conveying direction, and the glass sheets conveyed by the conveying mechanisms at the upper layers finally fall upon the conveying mechanism at the bottom layer so as to be automatically assembled together.
Further, the falling sequence of the glass sheets conveyed by the glass sheet conveying mechanisms at the upper layers upon the conveying mechanism at the bottom layer is characterized by a downward direction, namely, the glass sheet conveyed by the conveying mechanism at the first layer falls upon the glass sheet conveyed by the conveying mechanism at the second layer, the two superposed glass sheets then fall upon the glass sheet conveyed by the conveying mechanism at the third layer from the conveying mechanism at the second layer, and this action is repeated until all the glass sheets fall upon the conveying mechanism at the bottom layer.
Further, the falling sequence of the glass sheets conveyed by the glass sheet conveying mechanisms at the upper layers upon the conveying mechanism at the bottom layer is characterized by an upward direction, namely, the glass sheet conveyed by the conveying mechanism on the second layer firstly falls upon the conveying mechanism at the bottom layer (the first layer) or upon the glass sheet conveyed by the conveying mechanism at the bottom layer (the first layer), the glass sheet conveyed by the conveying mechanism at the third layer then falls upon the glass sheet falling upon the conveying mechanism at the bottom layer (the first layer) already, and this action is repeated until all the glass sheets conveyed b2 the conveying mechanisms fall upon the conveying
mechanism at the bottom layer (the first layer).
Further, among all the glass sheet conveying mechanisms, the glass sheets conveyed by the conveying mechanisms above the conveying mechanism at the bottom layer simultaneously fall upon the conveying mechanism at the bottom layer or upon the glass sheet conveyed by the conveying mechanism at the bottom layer under the state of maintaining the relationship of vertical layers unchanged, so as to be assembled together.
Further, among all the glass sheet conveying mechanisms, the glass sheet conveying surface at the tail part of the conveying mechanism conveying the glass sheet to another conveying mechanism is arranged obliquely and gradually approaches the glass sheet conveying surface of the conveying mechanism to which the glass sheet is conveyed.
The lamination device according to the invention realizes the automatic assembly of glass sheets prior to sealing, thereby not only settling the past problems of large labor intensity of workers and inferior quality stability of glass sheet laminated, but also enhancing the lamination efficiency of a plurality of glass sheets to further create conditions for the efficient production of multilayered glass component.
Description of Drawings
Figure 1 is a structural schematic diagram of the embodiment 1 of the invention. Figure 2 is a structural schematic diagram of the embodiment 2 of the invention. Figure 3 is a structural schematic diagram of the embodiment 3 of the invention. Figure 4 is a structural schematic diagram of the embodiment 4 of the invention. Figure 5 is a structural schematic diagram of the embodiment 5 of the invention. Figure 6 is a top view of the embodiment 5 in the Figure 5. Detailed Description
Detailed description is made below to the invention with reference to the drawings.
In the embodiment 1 shown in Figure 1, the glass sheet lamination device according to the invention are composed of two glass sheet conveying mechanisms, i.e. an upper-layer conveying mechanism 2 and a lower-layer conveying mechanism 1 arranged at an interval in the vertical direction, wherein the upper-layer conveying mechanism 2 is used for conveying an upper glass sheet 3 in a two-layered glass member 5 and the lower-layer conveying mechanism 1 is used for conveying a lower glass sheet 4. The upper-layer and lower-layer conveying mechanisms 1 and 2
are both roller table-type conveying mechanisms with each being formed by a plurality of glass sheet conveying rollers 6 arranged in parallel to each other. A glass sheet conveying surface on the lower-layer conveying mechanism 1 is arranged horizontally, and in order to lead the upper glass sheet 3 to steadily and smoothly fall upon the lower glass sheet 4, the glass sheet conveying surface at the tail part of the upper-layer conveying mechanism 2 is arranged obliquely in a downward direction and gradually approaches the glass sheet conveying surface of the lower-layer conveying mechanism 1.
With reference to the lamination operation of the multilayered glass component, when the lamination device works, the upper-layer conveying mechanism 2 and the lower-layer conveying mechanism 1 respectively receive the upper and lower glass sheets 3 and 4 conveyed from outside and respectively convey the two glass sheets 3 and 4 downwards, wherein after being separated from the end of the upper-layer conveying mechanism 2, the upper glass sheet 3 automatically falls upon the lower glass sheet 4 conveyed by the lower-layer conveying mechanism 1 to be further assembled with the lower glass sheet 4, thereby completing the lamination operation of the upper and lower glass sheets 3 and 4.
To lead the upper glass sheet 3 to fall upon the lower glass sheet 4 according to a predetermined position so as to further guarantee the opposite position of the assembled glass sheets, it is required to control the position before the lamination of the upper and lower glass sheets 3 and 4, in such a specific manner that:
(1) transverse positions on the upper-layer and lower-layer conveying mechanisms 2 and 1 (i.e. the position vertical to the glass sheet moving direction), to which the upper and lower glass sheets 3 and 4 are conveyed, are controlled so that the transverse positions of the two glass sheets adapt to each other, and according to the conveying speeds of the upper-layer and lower-layer conveying mechanisms 2 and 1, initial longitudinal positions on the conveying mechanisms (i.e. the position in the glass sheet moving direction), to which the upper and lower glass sheets 3 and 4 are conveyed, are controlled so that the upper glass sheet 3, when separated from the end of the upper-layer conveying mechanism 2, exactly fall upon the lower glass sheet 4 according to the predetermined opposite longitudinal position;
(2) the upper-layer and lower-layer conveying mechanisms 2 and 1 are provided with guidance devices, via which the transverse positions, vertical to the glass sheet moving direction, of the upper and lower glass sheets 3 and 4 are limited so that the glass sheets are assembled with each other under the state of maintaining the transverse positions adaptable to each other, the lower-layer conveying mechanism 1 is provided with a longitudinal positioning device, via which the moving lower glass sheet 4 is retained at a proper position to receive the upper glass sheet 2 which falls from the upper-layer conveying mechanism 2, so that the upper glass sheet 3 is assembled with the lower glass sheet 4 according to the predetermined opposite longitudinal position, wherein the positioning device can be positional sensor or movable baffle plate capable of stretching upwards out of the roller table conveying surface, etc.;
(3) while reliable falling of the upper glass sheet 3 upon the lower glass sheet 4 is guaranteed, the lower-layer conveying mechanism 1 is provided with an adjusting device, via which the longitudinal and transverse opposite positions of the superposed upper and lower glass sheets 3 and 4 are adjusted so that the upper and lower glass sheets are assembled with each other according to the predetermined opposite position, wherein the adjusting device can be two pairs of push plates respectively adjusting the glass sheets longitudinally and transversely, and the push plates can be driven by a cylinder or a hydraulic cylinder, or can be driven by other proper driving mechanism.
The three specific control manners of the positions of the glass sheets described above can be adopted individually or jointly.
In addition, support array 42 and sealing material 41 are arranged on and around the upper surface of the lower glass sheet 4 in the embodiment 1, therefore, the upper and lower glass sheets 3 and 4 can be conveyed for the next processing procedure after being assembled with each other via the lamination device.
What is shown in Figure 2 is the embodiment 2 of the invention, and compared with the embodiment 1, the embodiment 2 of the invention is characterized in that, the lamination device in the embodiment 2 is composed of three glass sheet conveying mechanisms at three layers which are arranged at an interval in the vertical direction and all have the same glass sheet conveying direction, wherein the conveying mechanisms at the upper two layers are conveyor belt type conveying mechanisms 7, and the front half part of the conveying mechanism at the bottom layer is the conveyor belt type conveying mechanism 7 and the rear half part thereof is a roller table type conveying mechanism 8, the glass sheet conveying surface of the conveying mechanism at the bottom layer is arranged horizontally, and the glass sheet conveying surfaces of the conveying mechanisms at the upper two layers are arranged obliquely in a downward direction and gradually approach the glass sheet conveying surface of the conveying mechanism at the bottom layer in the glass sheet moving direction.
During working, the glass sheet conveying mechanisms at three layers respectively convey the upper, middle and lower glass sheets in the multilayered glass component, the glass sheets conveyed by the conveying mechanisms at the upper two layers are separated from the ends of the respective conveying mechanisms and simultaneously automatically fall upon the glass sheet conveyed by the conveying mechanism at the bottom layer so as to be automatically assembled together.
To lead the upper, middle and lower glass sheets to be assembled together according to the predetermined opposite position, the same control manner described in the embodiment 1 can be adopted in the embodiment 2 to control the positions of the glass sheets.
What is shown in Figure 3 is the embodiment 3 of the invention, in this embodiment, four glass sheet conveying mechanisms are arranged at an interval in the vertical direction and have the same glass sheet conveying direction so as to form 5 four-layered glass sheet lamination device; the glass
sheet conveying surface of the conveying mechanism at the bottom layer is arranged horizontally, the glass sheet conveying surfaces of the conveying mechanisms at the upper three layers are arranged obliquely in a downward direction and gradually approach the glass sheet conveying surface of the adjacent conveying mechanism below in the glass sheet moving direction; and the four conveying mechanisms are all roller table-type conveying mechanisms.
During working, the conveying mechanisms at four layers are respectively used for conveying the glass sheet at the corresponding layer in the four-layered glass component, and the assembly of the glass sheets is implemented from top to bottom in sequence: at first, the glass sheet conveyed by the conveying mechanism at the top layer automatically falls upon the glass sheet conveyed by the conveying mechanism at the second layer in a downward sequence so as to be assembled together, the two superposed glass sheets then automatically fall upon the glass sheet conveyed by the conveying mechanism at the third layer after being separated from the end of the conveying mechanism at the second layer, and finally, the three assembled glass sheets automatically fall upon the glass sheet conveyed by the conveying mechanism at the bottom layer from the conveying mechanism at the third layer so as to be assembled together, thus the lamination operation of the four- layered glass component is completed.
What is shown in Figure 4 is the embodiment 4 of the invention, the embodiment discloses another four-layered glass sheet lamination device, which has the difference from the four-layered glass sheet lamination device in the embodiment 3 that: the assembly of the glass sheets conveyed by the four conveying mechanisms is implemented from bottom to top in sequence, i.e.: at first, the glass sheet conveyed by the conveying mechanism at the second layer in an upward sequence automatically falls upon the glass sheet conveyed by the conveying mechanism at the bottom layer so as to be assembled together, the glass sheet conveyed by the conveying mechanism at the third layer then automatically falls upon the two assembled glass sheets conveyed by the conveying mechanism at the bottom layer, and finally, the glass sheet conveyed by the conveying mechanism at the four layer automatically falls upon the three assembled glass sheets conveyed by the conveying mechanism at the bottom layer, thus the mutual assembly of the four glass sheets is completed.
What is the same as the embodiment 1 is that, to lead the glass sheets to be assembled together according to the predetermined opposite position, the same control manners described in the embodiment 1 can be adopted in the embodiments 3 and 4 to control the positions of the glass sheets. Furthermore, the lamination devices of the embodiments 3 and 4 can be constructed by the conveyor belt type conveying mechanisms described in the embodiment 2.
In addition, it is required to be mentioned that, when the two-layered glass component is assembled, the conveying mechanisms at the upper two layers in the lamination device of the embodiment 2 are respectively used for conveying the two glass sheets, upper and lower, to be assembled, and the conveying mechanism at the bottom layer is used for supporting the assembly of the two glass sheets and conveying the assembled glass sheets; likewise, when the three-layered glass component is assembled, the conveying mechanism at th6 bottom layer in the embodiment 4 is only also used
for supporting the assembly of the glass sheets and conveying the assembled glass sheets.
The glass sheet conveying mechanisms in the four embodiments described above are all arranged at an interval in the vertical direction and have the same glass sheet conveying direction, however, the embodiment 5 of the invention shown in Figures 5 and 6, which is different from the four embodiments above, shows a glass sheet lamination device with another structural form, the lamination device is composed of a primary glass sheet conveying mechanism 9 and four secondary glass sheet conveying mechanisms 10-1, 10-2, 10-3 and 10-4, the end of each secondary glass sheet conveying mechanism is connected with a side face of the primary conveying mechanism, and the glass sheet conveying direction of the primary conveying mechanism is vertical to those of the secondary glass sheet conveying mechanisms, and the glass sheet conveying surfaces of the secondary glass sheet conveying mechanisms are arranged obliquely and gradually approach the glass sheet conveying surface on the primary conveying mechanism in the glass sheet moving direction on the glass sheet conveying surfaces.
During working, the primary glass sheet conveying mechanism 9 can be used for conveying the glass sheet at the bottom layer in the multilayered glass component and simultaneously supporting the assembly of the glass sheets and conveying the assembled glass sheets, or can support the assembly of the glass sheets and then convey the assembled glass sheets only.
In case that the primary conveying mechanism 9 is used for conveying the glass sheet at the bottom layer in five-layered glass component, the four secondary conveying mechanisms are used for respectively conveying the glass sheets at four other layers, the assembly of the glass sheets is as below: at first, two glass sheets conveyed by the secondary conveying mechanisms 10-1 and 10-2 sequentially fall upon the glass sheet conveyed by the primary conveying mechanism so as to be assembled together, and the three assembled glass sheets are then conveyed by the primary conveying mechanism downstream to the secondary conveying mechanisms 10-3 and 10-4, at which two glass sheets falling from two secondary conveying mechanisms are sequentially received, and all the glass sheets are assembled together to further complete the assembly of the five-layered glass component.
When the four-layered glass component is assembled, the primary conveying mechanism 9 is only used for supporting the assembly of glass sheets and conveying the assembled glass sheets, in this case, the assembly of the glass sheets is as below: at first, the glass sheets conveyed by the secondary conveying mechanisms 10-1 and 10-2 sequentially fall upon the primary conveying mechanism 9, wherein the glass sheet conveyed by the secondary conveying mechanism 10-2 is superposed on the glass sheet conveyed by the secondary conveying mechanism 10-1, the two assembled glass sheets are conveyed by the primary conveying mechanism 9 to the secondary conveying mechanisms 10-3 and 10-4, and the glass sheets conveyed by the secondary conveying mechanisms 10-3 and 10-4 then sequentially fall upon the two assembled glass sheets to further complete the assembly of the four-layered glass component.
Likewise, to guarantee the opposite position7 of the assembled glass sheets, the control manners
described in the embodiment 1 can also be adopted in the embodiment 5 to control the positions of the glass sheets, in addition, the same conveyor belt-type conveying mechanisms in the embodiment 2 can be adopted to construct the lamination device in this embodiment.
It is required to be mentioned that, the glass sheet lamination device of the invention can be used either individually or in a manner of being arranged in the flow production line in conjunction with the former and latter procedures. Furthermore, the above embodiments are merely for the description of the invention, various embodiments from the skilled in this art understanding the concept of the invention should be within the extent of protection of the invention.
Claims
1. A glass sheet lamination device, characterized in that, the lamination device comprises at least two glass sheet conveying mechanisms, and automatically assembles the glass sheets, conveyed by the conveying mechanisms, in a manner that one of glass sheets conveyed by one conveying mechanism are conveyed and then automatically fall upon another one of the glass sheets conveyed by another conveying mechanism.
2. The lamination device according to claim 1, characterized in that, the conveying mechanisms are roller table-type or conveyor belt-type, wherein the roller table-type conveying mechanism is composed of a plurality of glass sheet conveying rollers which are parallel to each other and arranged at an interval, and the conveyor belt-type conveying mechanism is composed of supporting rollers and a conveyor belt wound thereon.
3. The lamination device according to claim 2, characterized in that, one of the glass sheet conveying mechanisms is used as a primary conveying mechanism while the others as secondary conveying mechanisms, the ends of the secondary conveying mechanisms are connected with a side face of the primary conveying mechanism, and the glass sheets conveyed by the secondary conveying mechanisms are conveyed and then automatically fall upon the glass sheets conveyed by the primary conveying mechanism to be assembled therewith.
4. The lamination device according to claim 2, characterized in that, one of the glass sheet conveying mechanisms is used as a primary conveying mechanism while the others as secondary conveying mechanisms, the ends of the secondary conveying mechanisms are connected with a side face of the primary conveying mechanism, and one or two sides of the primary conveying mechanism are provided with at least two secondary conveying mechanisms, the glass sheets conveyed by the secondary conveying mechanisms fall upon the primary conveying mechanism in sequence with the latter being superposed on the former, thus the glass sheets conveyed by the secondary conveying mechanisms are automatically assembled together.
5. The lamination device according to claim 3 or 4, characterized in that, the glass sheet conveying direction of the primary conveying mechanism is vertical to those of the secondary conveying mechanisms, and glass sheet conveying surfaces at the tail parts of the secondary conveying mechanisms are arranged obliquely and gradually approach the glass sheet conveying surface on the primary conveying mechanism in a glass sheet moving direction.
6. The lamination device according to claim 3, characterized in that, the primary conveying mechanism is further provided with a glass sheet positioning device or a glass sheet adjusting device, transverse positions and longitudinal positions of the glass sheets on the primary conveying mechanism are limited via the glass sheet positioning device, or adjusted via the glass sheet adjusting device, in order to guarantee the mutual assembling accuracy of the glass sheets.
7. The lamination device according to clairr9 5, characterized in that, each secondary conveying mechanism is further provided with a glass sheet guidance device, via which the position, vertical to the moving direction thereof, of the glass sheet is limited.
8. The lamination device according to claim 2, characterized in that, the glass sheet conveying mechanisms are arranged at an interval in the vertical direction and all have consistent glass sheet conveying direction, and the glass sheets conveyed by the conveying mechanisms at the upper layers finally fall upon the conveying mechanism at the bottom layer so as to be automatically assembled together.
9. The lamination device according to claim 8, characterized in that, the falling sequence of the glass sheets conveyed by the glass sheet conveying mechanisms at the upper layers upon the conveying mechanism at the bottom layer is characterized by a downward direction, namely, the glass sheet conveyed by the conveying mechanism at the first layer falls upon the glass sheet conveyed by the conveying mechanism at the second layer, the two superposed glass sheets then fall upon the glass sheet conveyed by the conveying mechanism at the third layer from the conveying mechanism at the second layer, and this action is repeated until all the glass sheets fall upon the conveying mechanism at the bottom layer.
10. The lamination device according to claim 8, characterized in that, the falling sequence of the glass sheets conveyed by the glass sheet conveying mechanisms at the upper layers upon the conveying mechanism at the bottom layer is characterized by an upward direction, namely, the glass sheet conveyed by the conveying mechanism on the second layer firstly falls upon the conveying mechanism at the bottom layer (the first layer) or upon the glass sheet conveyed by the conveying mechanism at the bottom layer (the first layer), the glass sheet conveyed by the conveying mechanism at the third layer then falls upon the glass sheet falling upon the conveying mechanism at the bottom layer (the first layer) already, and this action is repeated until all the glass sheets conveyed by the conveying mechanisms fall upon the conveying mechanism at the bottom layer (the first layer).
11. The lamination device according to claim 8, characterized in that, among all the glass sheet conveying mechanisms, the glass sheets conveyed by the conveying mechanisms above the conveying mechanism at the bottom layer simultaneously fall upon the conveying mechanism at the bottom layer or upon the glass sheet conveyed by the conveying mechanism at the bottom layer under the state of maintaining the relationship of vertical layers unchanged, so as to be assembled together.
12. The lamination device according to any of claims 8 to 11, characterized in that, among all the glass sheet conveying mechanisms, the glass sheet conveying surface at the tail part of the conveying mechanism conveying the glass sheet to another conveying mechanism is arranged obliquely and gradually approaches the glass sheet conveying surface of the conveying mechanism to which the glass sheet is conveyed.
13. The lamination device according to claii10 12, characterized in that, the glass sheet conveying mechanism is further provided with a glass sheet guidance device, via which the position, vertical to the moving direction thereof, of the glass sheet conveyed by the conveying mechanism is limited.
14. The lamination device according to claim 12, characterized in that, among all the glass sheet conveying mechanisms, the conveying mechanism receiving the glass sheet conveyed by another conveying mechanism is further provided with a glass sheet positioning device or a glass sheet adjusting device, transverse positions and longitudinal positions of the glass sheets thereon are defined via the glass sheet positioning device, or adjusted via the glass sheet adjusting device, in order to guarantee the mutual assembling accuracy of the glass sheets.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110034717.4A CN102617051B (en) | 2011-01-31 | 2011-01-31 | Glass plate combining apparatus used for making multilayer structure glass member |
| CN201110034717.4 | 2011-01-31 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2012103744A1 true WO2012103744A1 (en) | 2012-08-09 |
Family
ID=46557326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2011/078506 WO2012103744A1 (en) | 2011-01-31 | 2011-08-17 | Glass sheet lamination device for manufacturing multilayered glass component |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN102617051B (en) |
| UA (1) | UA105338C2 (en) |
| WO (1) | WO2012103744A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106639790A (en) * | 2016-12-12 | 2017-05-10 | 重庆兆冠玻璃有限公司 | Double layer hollow glass assembling device with two layers of glass of different size |
| CN116852846A (en) * | 2023-07-06 | 2023-10-10 | 北京千山幕墙装饰工程有限公司 | Assembling equipment for glass curtain wall production |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104692633B (en) * | 2013-12-05 | 2017-01-11 | 洛阳兰迪玻璃机器股份有限公司 | Glass plate bearing and laminating apparatus |
| CN104692634B (en) * | 2013-12-05 | 2017-12-26 | 洛阳兰迪玻璃机器股份有限公司 | Glass plate carries and closed sheet devices |
| CN107351511A (en) * | 2017-08-23 | 2017-11-17 | 保定嘉盛光电科技股份有限公司 | Solar double-glass assemblies production closes sheet devices with glass |
| CN107555139A (en) * | 2017-10-24 | 2018-01-09 | 山东百圣源集团有限公司 | Veneer lamination conveying device |
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| US5906695A (en) * | 1994-10-20 | 1999-05-25 | Tamglass Engineering Oy | Method and apparatus for laminating glass sheets |
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| FR2857655A1 (en) * | 2003-07-18 | 2005-01-21 | Asitrade Ag | Sheet e.g. paper sheet, aligning method for use in sheet processing machine, involves detecting lateral and angular position of sheet for correcting lateral and angular errors of position of sheet, during movement of sheet |
| KR100953087B1 (en) * | 2009-02-20 | 2010-04-19 | (주)신세계엔지니어링 | Apparatus for laminating optical sheets |
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- 2011-01-31 CN CN201110034717.4A patent/CN102617051B/en active Active
- 2011-07-19 UA UAA201307899A patent/UA105338C2/en unknown
- 2011-08-17 WO PCT/CN2011/078506 patent/WO2012103744A1/en active Application Filing
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| US5906695A (en) * | 1994-10-20 | 1999-05-25 | Tamglass Engineering Oy | Method and apparatus for laminating glass sheets |
| JPH09290948A (en) * | 1996-04-26 | 1997-11-11 | Asano Kenkyusho:Kk | Supply device having function for centering cut sheet |
| CN101068680A (en) * | 2004-11-09 | 2007-11-07 | 坦格拉斯有限公司 | Method and apparatus for laminating glass sheets |
| CN1880250A (en) * | 2005-06-15 | 2006-12-20 | 坦格拉斯有限公司 | Method and apparatus for bending and tempering glass panels |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106639790A (en) * | 2016-12-12 | 2017-05-10 | 重庆兆冠玻璃有限公司 | Double layer hollow glass assembling device with two layers of glass of different size |
| CN106639790B (en) * | 2016-12-12 | 2018-04-03 | 重庆兆冠玻璃有限公司 | The different double layer glass assembling device of layer glass size |
| CN116852846A (en) * | 2023-07-06 | 2023-10-10 | 北京千山幕墙装饰工程有限公司 | Assembling equipment for glass curtain wall production |
| CN116852846B (en) * | 2023-07-06 | 2024-01-26 | 北京千山幕墙装饰工程有限公司 | Assembling equipment for glass curtain wall production |
Also Published As
| Publication number | Publication date |
|---|---|
| UA105338C2 (en) | 2014-04-25 |
| CN102617051A (en) | 2012-08-01 |
| CN102617051B (en) | 2014-12-17 |
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