WO2012092768A1 - Tower crane, lifting mechanism thereof, and method for leveling lifting mechanism - Google Patents

Tower crane, lifting mechanism thereof, and method for leveling lifting mechanism Download PDF

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Publication number
WO2012092768A1
WO2012092768A1 PCT/CN2011/078294 CN2011078294W WO2012092768A1 WO 2012092768 A1 WO2012092768 A1 WO 2012092768A1 CN 2011078294 W CN2011078294 W CN 2011078294W WO 2012092768 A1 WO2012092768 A1 WO 2012092768A1
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WO
WIPO (PCT)
Prior art keywords
reel
level
level signal
hoisting
hook beam
Prior art date
Application number
PCT/CN2011/078294
Other languages
French (fr)
Chinese (zh)
Inventor
郑兴
郑捷
易德辉
Original Assignee
长沙中联重工科技发展股份有限公司
湖南中联重科专用车有限责任公司
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Publication date
Application filed by 长沙中联重工科技发展股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 长沙中联重工科技发展股份有限公司
Publication of WO2012092768A1 publication Critical patent/WO2012092768A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/26Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives
    • B66C13/23Circuits for controlling the lowering of the load

Definitions

  • the present invention relates to a tower crane, and more particularly to a tower crane, a hoisting mechanism thereof, and a leveling method of the hoisting mechanism.
  • Tower cranes are widely used material transport machines on construction sites. Most of the currently widely used tower cranes are single-hook single-drivers. Generally, a reel is driven by a set of drive mechanisms, such as a geared motor and a brake device. The hoisting weight is small and the capacity of the rope is low. When the drive mechanism appears In the event of a failure, not only does it require immediate downtime, but it may also require additional power equipment to lift the accessories for repair.
  • the existing single-drive hoisting mechanism mainly includes two types of hoisting mechanisms of "L” type arrangement and hoisting mechanisms of " ⁇ " type arrangement.
  • the axis of the reel is at an angle of 90° to the axis of the driving mechanism, so as to avoid interference between the driving mechanism and the reel, the diameter of the reel can be made large, and the volume becomes large and short.
  • the structure is as shown in Fig. 1, including the first driving mechanism 11, The second drive mechanism 21 and the reel 2, wherein the first drive mechanism 11 may include a first motor 111', a first brake 112' and a first reducer 113' that are sequentially connected, and the second drive mechanism 21' may include a The second connected second motor 211', the second brake 212' and the second reduction gear 213', the first reduction gear 113' and the second reduction gear 213' are all connected to the reel 2', the first drive mechanism 1
  • the two drive mechanisms 2'' and the reel 2' form a "U" shape. The biggest advantage is that when one of the motors or reducer fails, the mechanism still works normally.
  • the hoisting weight of the mechanism is 50% of the rated hoisting weight; the disadvantages are: the same structural limitation, the capacity of the rope is difficult to exceed 1400 meters; when the mechanism has only one motor, the other one becomes a kind The load, therefore, the mechanism transmission efficiency is relatively low.
  • the hoisting mechanism of the type arrangement and the hoisting mechanism of the "U" type arrangement can solve the defect that the single-drive hoisting mechanism is unbalanced with respect to the balance arm, but the hoisting weight and the capacity of the rope are still low.
  • a hoisting mechanism comprising: a first lifting unit including a first driving mechanism and a first reel, the first driving mechanism driving the rotation of the first reel a second lifting unit, comprising a second driving mechanism and a second reel, wherein the second driving mechanism drives the rotation of the second reel;
  • the lifting assembly has a hook beam and a hook disposed under the hook beam, wherein a first rope on the first reel extends from the first reel and is connected to one end of the hook beam; a second rope on the second reel extends from the second reel and is connected to the other end of the hook beam .
  • the first lifting unit further includes a first reversing pulley and a first pulley block, which are sequentially disposed between the first reel and the lifting assembly, and the first rope sequentially passes through the first reversing pulley and the first pulley block;
  • the two lift units further include a second diverting pulley and a second pulley block, which are sequentially disposed between the second reel and the hoisting assembly, and the second rope sequentially passes through the second reversing pulley and the second pulley block.
  • the first lifting unit is configured as an L-shaped structure, wherein the first driving mechanism is vertically connected to the first reel axis, and the second lifting unit is configured as an L-shaped structure, wherein the second driving mechanism and the second reel axis Vertically connected; the first drive mechanism and the second drive mechanism are disposed in parallel with each other, and the first reel and the second reel are both located between the first drive mechanism and the second drive mechanism.
  • the first reel is located on the rear side of the second reel facing the lifting assembly, the first driving mechanism extends forward from the side of the first reel to the side of the second reel, and the second driving mechanism is from the second reel The sides of the barrel extend rearward to the side of the first roll.
  • the first driving mechanism includes a first motor, a first brake, and a first speed reducer that are sequentially connected; the second driving mechanism includes a second motor, a second brake, and a second speed reducer that are sequentially connected.
  • the hoisting mechanism is provided with a control unit that controls the first drive mechanism to drive the first reel and the second drive mechanism to drive the synchronous rotation of the second reel so that the hook beam remains horizontal.
  • the first detecting unit further includes a level detecting device, which is disposed on the hook beam to sense the levelness of the hook beam and form a level signal; the control unit controls the level signal The first drive mechanism and the second drive mechanism, in turn, control the rotational speeds of the first reel and the second reel.
  • the first detecting unit further includes: a wireless transmitting module, located near the horizontal detector, and emitting a level signal formed by the level detector; the wireless receiving module being located near the control unit, receiving the level signal, and transmitting the level signal To the control unit.
  • the second detecting unit further includes: two sensing blocks respectively disposed on the respective reversing pulleys; and two proximity switches respectively disposed on the frame supporting the reversing pulleys, and the sensing Block matching setting to sense the running speed of the reverse pulley and form a corresponding pulse signal; the control unit controls the first driving mechanism and the second driving mechanism through the level signal or the pulse signal, thereby controlling the first reel and the second The speed of the reel.
  • the third detecting unit further includes: a level indicating pin disposed on the hook beam to indicate the level of the hook beam.
  • a crane comprising any of the above hoisting mechanisms.
  • a leveling method for the above hoisting mechanism comprising: receiving a level signal of a hook beam detected by a level detector, and receiving a proximity switch provided on a reversing pulley; A pulse signal indicating the rotation speed of the reversing pulley; controlling the rotation speeds of the two reels connected to both ends of the hook beam by the sling and the pulse signal according to the level signal or the pulse signal to adjust the level of the hook beam.
  • the step of controlling the rotation speed of the two reels according to the level signal to adjust the level of the hook beam comprises: verifying the level signal data to determine whether the level signal is correct; if the level signal is verified correctly, The speed of the two reels is controlled according to the level signal to adjust the level of the hook beam; if the level signal is not verified correctly, the rotation speed of the two reels is controlled according to the pulse signal to adjust the level of the hook beam .
  • the step of receiving the level signal of the hook beam detected by the level detector comprises: transmitting a level signal formed by the level detector using the wireless transmitting module; receiving the level signal using the wireless receiving module, and using the level signal Transfer to the control unit.
  • the lifting mechanism of the invention comprises two sets of lifting units, each lifting unit comprises a driving mechanism and a reel, and two sets of ropes on the two reels are respectively connected and suspended.
  • One end of the hook beam which greatly increases the hoisting capacity of the hoisting mechanism, increases the capacity of the hoisting rope, and can adapt to the situation of high lifting height and heavy lifting.
  • the hook beam and the pulley block in the lifting unit are removed, and the other lifting unit can still work without affecting the use of the tower crane. 2.
  • both lifting units can be arranged in an L-shaped structure, and in each lifting unit, the reel and the driving mechanism are vertically connected, and the two driving mechanisms are arranged in parallel, two reels Located between the two drive mechanisms, and more preferably, the first drive mechanism can be extended rearward from the side of the first reel to the side of the second reel, the second drive mechanism being rearward from the side of the second reel Extending to the side of the first reel, this creates a symmetrical structure that aligns the entire hoisting mechanism with respect to the balance arm, making the tower crane more stable.
  • the hoisting mechanism of the present invention may further comprise a level detector, which may preferably transmit the level signal using the wireless transmitting module and the wireless receiving module, and more preferably may further comprise an inductive block and a proximity switch.
  • the detecting unit is used for detecting the rope feeding speed of the two reels, and the two signals are used to detect the horizontality of the hook beam, and then the rotation speed of the two driving mechanisms is controlled according to the level of the hook beam to make the hook beam maintain standard. 4.
  • the leveling method of the hoisting mechanism of the present invention simultaneously receives the level signal and the pulse signal, and can be leveled by using the pulse signal when the level signal is verified to have an error, thereby realizing a reliable leveling of the hoisting mechanism. .
  • FIG. 1 is a top plan view of a hoisting mechanism according to a prior art "U" type arrangement
  • FIG. 2 is a top plan view of a hoisting mechanism according to a first embodiment of the present invention
  • Figure 3 is a front view of a hoisting mechanism according to a first embodiment of the present invention
  • Figure 4 is a schematic view showing the structure of a tower crane according to a first embodiment of the present invention
  • FIG. 6 is a second detecting unit of the hoisting mechanism according to the first embodiment of the present invention; schematic diagram. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • FIG. 2 is a top plan view of a hoisting mechanism according to a first embodiment of the present invention
  • Figure 3 is a front view of a hoisting mechanism according to a first embodiment of the present invention
  • Figure 4 is a schematic view showing the structure of a tower crane according to a first embodiment of the present invention
  • the hoisting mechanism of the present invention includes a first hoisting unit and a second hoisting unit, and the first hoisting unit includes a first driving mechanism 11 and a first reel 12, A drive mechanism 11 drives the rotation of the first reel 12; the second hoisting unit includes a second drive mechanism 21 and a second reel 22, and the second drive mechanism 21 drives the rotation of the second reel 22.
  • the lifting assembly has a hook beam 4 and a hook disposed below the hook beam 4.
  • the first rope 31 on the first reel 12 extends from the first reel 12 and is connected to one end of the hook beam 4; the second rope on the second reel 22 32 extends from the second reel 22 and is coupled to the other end of the hook beam 4.
  • the structure of the two sets of lifting units makes the hoisting capacity of the hoisting mechanism greatly increased, the capacity of the hoisting rope is increased, and the lifting of the existing single-drive hoisting mechanism and the existing " ⁇ " type arrangement.
  • the driving mechanism and the reel are both sets, it is possible to adapt to the situation of high lifting height and heavy lifting.
  • two independent lifting units drive the two ropes, and then the two ropes respectively pull the two ends of the hook through the hook beam 4
  • each set only bears the rated lifting weight of the tower crane.
  • Half of the time therefore, for the whole machine, its capacity and hoisting capacity have doubled on the basis of the original "L" type mechanism.
  • the first lifting unit further includes a first diverting pulley 13 and a first pulley block 14, which are sequentially disposed between the first reel 12 and the lifting assembly, and similarly
  • the second hoisting unit further includes a second reversing pulley 23 and a second pulley block 24, which are sequentially disposed between the second reel 22 and the hoisting assembly.
  • the first rope 31 sequentially passes through the first reversing pulley 13 and the first pulley block 14; likewise, the second rope 32 sequentially passes through the second reversing pulley 23 and the second pulley block 24.
  • the two lifting units may be configured as follows:
  • the first lifting unit is configured as an L-shaped structure, wherein the first driving mechanism 11 and the first reel 12 are vertically connected, the second
  • the liter unit is configured as an L-shaped structure in which the second drive mechanism 21 and the second reel 22 are vertically connected; the first drive mechanism 11 and the second drive mechanism 21 are disposed in parallel with each other, the first reel 12 and the second reel
  • the cartridges 22 are each located between the first drive mechanism 11 and the second drive mechanism 21.
  • the first reel 12 is located on the rear side of the second reel 22 facing the hoisting assembly, and the first drive mechanism 11 is from the first reel 12 The side faces extend forward to the side of the second reel 22, and the second drive mechanism 21 extends rearward from the side of the second reel 22 to the side of the first reel 12.
  • the two lifting units enclose a very compact and symmetrical structure, making the tower crane more stable.
  • the first drive mechanism 11 includes a first motor 111, a first brake 112, and a first speed reducer 113 that are sequentially connected;
  • the second drive mechanism 21 includes a second motor 211, a second brake 212, and a second, which are sequentially connected.
  • the first reducer 113 is connected to the first reel 12, and the second reduction gear is connected to the second reel 22.
  • the structure of the double-drive double reel tends to be inclined when lifting heavy objects, so it is necessary to ensure that the linear speeds of the ropes on the two independent reels are the same, that is, the first reel 12 and the second reel are to be secured.
  • the hoisting mechanism is provided with a control unit that controls the first driving mechanism 11 to drive the first reel 12 and the second driving mechanism 21 to drive the synchronous rotation of the second reel 22, so that the hook beam 4 maintain standard. More preferably, as shown in FIG.
  • the hoisting mechanism according to the first embodiment of the present invention further includes a first detecting unit 5, which includes a level detector 51, which is disposed on the hook beam 4, For sensing the levelness of the hook beam 4 and forming a level signal; the above control unit controls the first driving mechanism 11 and the second driving mechanism 21 according to the level signal sent by the level detector 51, specifically, In the present embodiment, in order to control the rotational speeds of the first motor 111 and the second motor 211, the rotational speeds of the first reel 11 and the second reel 21 are controlled.
  • a first detecting unit 5 which includes a level detector 51, which is disposed on the hook beam 4, For sensing the levelness of the hook beam 4 and forming a level signal; the above control unit controls the first driving mechanism 11 and the second driving mechanism 21 according to the level signal sent by the level detector 51, specifically, In the present embodiment, in order to control the rotational speeds of the first motor 111 and the second motor 211, the rotational speeds of the first reel 11 and the second reel 21 are controlled.
  • the electronic control system adjusts the first motor 111 and the second motor 211 by adjusting The speed is used to compensate for the accumulated error of the original two ropes, so that the hook returns to the horizontal state. Therefore, the hook is always in a "dynamic" equilibrium state during the movement. Since the transmission of the tilt angle data (ie, the level signal) through the cable not only makes the reasonable wiring extremely difficult, the long-distance transmission also greatly attenuates the sensor signal, thereby causing a major safety hazard.
  • the first detecting unit 5 further includes: a wireless transmitting module and a wireless receiving module (not shown), wherein the wireless transmitting module is located near the level detector, and the level detector is formed.
  • the level signal is sent; and the wireless receiving module is located near the control unit, receives the level signal, and transmits the level signal to the control unit.
  • the level detector 51 may be due to its own reasons (such as its own fault, battery exhaustion, etc.) It is impossible to detect the level and signal.
  • the second detecting unit 7 is further disposed in the hoisting mechanism.
  • the second detecting unit 7 includes: a first sensing block 71 and a first proximity switch. 73 and a second sensing block 72 and a second proximity switch 74.
  • the first sensing block 71 and the second sensing block 72 are respectively disposed on the first reversing pulley 13 and the second reversing pulley 23; the first proximity switch 73 and the second proximity switch 74 are respectively disposed to support the first commutation
  • the frame of the pulley 13 and the second reversing pulley 23 are arranged in cooperation with the two sensing blocks to sense the running speed of the reversing pulley and form a corresponding pulse signal, that is, two proximity switches respectively form two A set of pulse signals indicating the speeds of the first rope 31 and the second rope 32, respectively.
  • the control unit may control the first drive mechanism 11 and the second drive mechanism 21 by a level signal or a pulse signal, thereby controlling the rotational speeds of the first reel 11 and the second reel 21.
  • the control unit may be based on the leveling manner of the wireless transmission level signal described above, supplemented by the proximity switch pulse leveling method described herein.
  • the level detector 51 directly obtains the information of the current horizontal condition of the hook, and wirelessly transmits the level signal to the control unit (for example, the main control plc), and simultaneously calibrates the data of the pulse leveling, for example, by the master PLC. Check to determine if the data is reliable.
  • the main control PLC cannot receive valid data within a certain time (can be set), according to the last modified proximity switch.
  • the data is used for pulse leveling.
  • the effective level signal data is received again, that is, the level signal of the leveling mode of the wireless transmission level signal is recovered, the tone signal of the wireless transmission is continuously used.
  • the advantages of the measurement data of the wireless leveling system and the stability of the data by the pulse leveling method are utilized, which effectively compensates for the gap between the data loss caused by the wireless leveling system when the data is interfered, and greatly improves the double hook lifting.
  • the hoisting mechanism further includes a third detecting unit 6, and the third detecting unit 6 includes a level indicating pin disposed on the hook beam for indicating the hook The level of the beam.
  • the operator can manually intervene the two driving mechanisms by visually checking the horizontal indicating needle to restore the hook to the horizontal state.
  • the present invention also provides a tower crane provided with any of the hoisting mechanisms described above, whereby the hoisting capacity of the tower crane is greatly increased, and the capacity of the tower crane is increased. Increase, can adapt to the situation of high lifting height and heavy lifting.
  • the present invention also provides a leveling method for the above hoisting mechanism, the method comprising: receiving a level signal of the hook beam detected by the level detector, and receiving the setting on the reversing pulley a pulse signal indicating the rotation speed of the reverse pulley detected by the proximity switch; controlling the rotation speeds of the two reels connected to the two ends of the hook beam respectively through the sling rope according to the level signal or the pulse signal to adjust the hook beam Level.
  • controlling the rotation speeds of the two reels connected by the slings and the two ends of the hook beam respectively according to the level signal and the pulse signal to adjust the level of the hook beam comprises: verifying the level signal data, Determine whether the level signal is correct; if the level signal is verified correctly, control the speed of the two reels according to the level signal to adjust the level of the hook beam; if the level signal is not verified correctly, according to the pulse The signal controls the speed of the two reels to adjust the level of the hook beam.
  • the step of receiving the level signal of the hook beam detected by the level detector comprises: transmitting a level signal formed by the level detector using the wireless transmitting module; receiving the level signal using the wireless receiving module, and leveling the level The signal is transmitted to the control unit.
  • the operator can manually intervene the two driving mechanisms by visually checking the level indicating needle to restore the hook to the horizontal state.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Structural Engineering (AREA)
  • Transportation (AREA)
  • Control And Safety Of Cranes (AREA)
  • Jib Cranes (AREA)

Abstract

Disclosed is a lifting mechanism, comprising: a first lifting unit, comprising a first driving mechanism (11) and a first winding drum (12), the first driving mechanism (11) driving the first winding drum (12) to rotate; a second lifting unit, comprising a second driving mechanism (21) and a second winding drum (22), the second driving mechanism (21) driving the second winding drum (22) to rotate; and a hoisting assembly, having a lifting hook beam (4) and a lifting hook disposed below the lifting hook beam (4), a first rope (31) on the first winding drum (12) extending out of the first winding drum (12) and being connected to one end of the lifting hook beam (4), and a second rope (32) on the second winding drum (22) extending out of the second winding drum (22) and being connected to the other end of the lifting hook beam (4). Since the lifting mechanism comprises two lifting units, a weight hoisting capability of the lifting mechanism is improved and the rope reception capacity is increased, so that the lifting mechanism can adapt to the situation the height of lifting is great and the load of lifting is heavy. Also disclosed are a tower crane with the lifting mechanism and a method for leveling the lifting mechanism.

Description

塔式起重机及其起升机构及该起升机构的调平方法 技术领域 本发明涉及塔式起重机, 尤其涉及一种塔式起重机及其起升机构及该起升机构的 调平方法。 背景技术 塔式起重机是建筑工地上广泛应用的物料运输机械。 目前广泛使用的塔式起重机 大多数是单吊钩单驱动,一般由一套驱动机构, 如减速电机和制动装置驱动一个卷筒, 吊重较小, 容绳量较低, 当驱动机构出现故障时, 不仅需要立即停工检修, 而且还可 能需要借助其它动力装置起吊配件才能维修。 当提升较重重物时, 需要配置较大规格 的驱动机构, 不利于提高产品的通用性。 现有的单驱动起升机构主要包括" L"型布置的起升机构和 "Π"型布置的起升机构 两种。 其中, "L"型布置的起升机构中, 卷筒轴线与驱动机构轴线成 90°角, 这样可避 免驱动机构与卷筒的干涉, 卷筒直径可做大, 变成大而短的卷筒; 但由于驱动机构中 电机、 减速机、 制动器及主梁都在同一侧, 如要卷筒对中, 则对于起重机的平衡臂来 说, 单边受载比较严重, 对平衡臂受载不利, 由于塔高、 臂长, 一旦操作不当很容易 失稳; 对超大塔机来讲, 电机、 减速机、 制动器及主梁的重量很重, 所以, 情况更为 严重。 同时, 其受结构限制, 容绳量较小, 很难超过 1400米, 对于起升高度高、 起重 量重的情况不能满足需要。 对于 "Π"型布置的起升机构来说, 受结构限制, 其容绳量 很难超过 500米。 目前, 在本领域中, 塔式起重机的起升机构中, 也出现了"一"字型布置的起升机 构、 "U" 型布置的起升机构等。 对于"一"字型布置的起升机构, 由于其电机、 减速机、 制动器及卷筒在一条直线上, 总长度较长, 对大型塔机来说, 受平衡臂宽度的限制, 一般都不采用该结构来作主起升的结构。 "U" 型布置的起升机构, 由于也是由两台 电机及减速机来带动卷筒, 因此也称为双驱起升机构, 其结构如图 1所示, 包括第一 驱动机构 11、 第二驱动机构 21和卷筒 2, 其中, 第一驱动机构 11可以包括顺次连接 的第一电机 111'、 第一制动器 112'和第一减速机 113', 第二驱动机构 21 '可以包括顺 次连接的第二电机 211'、 第二制动器 212'和第二减速机 213', 第一减速机 113'和第二 减速机 213'均与卷筒 2'连接, 第一驱动机构 1Γ、第二驱动机构 2Γ和卷筒 2'形成一个 "U"型。 其最大的优点是当其中一台电机或减速机出现故障时, 机构仍能正常工作, 此时机构的吊重为额定吊重的 50%; 其缺点是: 一样的受结构限制, 容绳量很难超过 1400米; 当机构只有一台电机工作时, 另一套便成了一种负载, 因此, 机构传动效率 比较低。 型布置的起升机构和 "U" 型布置的起升机构, 这些机构能够解决单驱动起升 机构相对于平衡臂不平衡的缺陷, 然而其吊重、 容绳量仍然较低。 发明内容 本发明所要解决的技术问题是提供一种吊重较大、 容绳量较高的塔式起重机的起 升机构。 本发明所要解决的另一个技术问题是提供一种相对于塔式起重机的平衡臂平衡的 塔式起重机的起升机构。 本发明所要解决的又一个技术问题是提供一种双驱动、 双卷筒且能够可靠调平的 塔式起重机的起升机构。 本发明所要解决的再一个技术问题是提供一种上述起升机构的调平方法。 为解决上述技术问题, 根据本发明的一个方面, 提供了一种起升机构, 包括: 第 一起升单元, 包括第一驱动机构和第一卷筒, 第一驱动机构驱动第一卷筒的转动; 第 二起升单元, 包括第二驱动机构和第二卷筒, 第二驱动机构驱动第二卷筒的转动; 起 吊组件, 具有吊钩横梁和设置在吊钩横梁下方的吊钩, 其中, 第一卷筒上的第一绳索 从第一卷筒伸出, 连接至吊钩横梁的一端; 第二卷筒上的第二绳索从第二卷筒伸出, 连接至吊钩横梁的另一端。 进一步地, 第一起升单元还包括第一换向滑轮和第一滑轮组, 顺次设置在第一卷 筒和起吊组件之间, 第一绳索顺次经过第一换向滑轮和第一滑轮组; 第二起升单元还 包括第二换向滑轮和第二滑轮组, 顺次设置在第二卷筒和起吊组件之间, 第二绳索顺 次经过第二换向滑轮和第二滑轮组。 进一步地, 第一起升单元配置为 L型结构, 其中第一驱动机构和第一卷筒轴线垂 直地连接, 第二起升单元配置为 L型结构, 其中第二驱动机构和第二卷筒轴线垂直地 连接; 第一驱动机构和第二驱动机构轴线平行地设置, 第一卷筒和第二卷筒均位于第 一驱动机构和第二驱动机构之间。 进一步地, 第一卷筒位于第二卷筒的朝向起吊组件的后侧, 第一驱动机构从第一 卷筒的侧面向前延伸到第二卷筒的侧面, 第二驱动机构从第二卷筒的侧面向后延伸到 第一卷筒的侧面。 进一步地, 第一驱动机构包括顺次连接的第一电机、 第一制动器和第一减速机; 第二驱动机构包括顺次连接的第二电机、 第二制动器和第二减速机。 进一步地, 起升机构设有控制单元, 控制第一驱动机构驱动第一卷筒和第二驱动 机构驱动第二卷筒的同步转动, 使得吊钩横梁保持水平。 进一步地, 还包括第一检测单元, 第一检测单元包括水平检测仪, 设置在吊钩横 梁上, 用以感测吊钩横梁的水平度, 并形成水平度信号; 控制单元通过水平度信号控 制第一驱动机构和第二驱动机构, 进而控制第一卷筒和第二卷筒的转速。 进一步地, 第一检测单元还包括: 无线发射模块, 位于水平检测仪附近, 将水平 检测仪形成的水平度信号发出; 无线接收模块, 位于控制单元附近, 接收水平度信号, 将水平度信号传输至控制单元。 进一步地, 还包括第二检测单元, 第二检测单元包括: 两个感应块, 分别设置在 各换向滑轮上; 两个接近开关, 分别设置在支撑各换向滑轮的架体上, 与感应块配合 设置, 以感测换向滑轮的运行速度, 并形成相应的脉冲信号; 控制单元通过水平度信 号或脉冲信号控制第一驱动机构和第二驱动机构, 进而控制第一卷筒和第二卷筒的转 速。 进一步地, 还包括第三检测单元, 第三检测单元包括: 水平度指示针, 设置在吊 钩横梁上, 用以指示吊钩横梁的水平度。 根据本发明的一个方面, 提供了一种起重机, 包括上述任何一种起升机构。 根据本发明的又一个方面, 提供了一种上述起升机构的调平方法, 包括: 接收水 平检测仪所检测的吊钩横梁的水平度信号, 同时接收换向滑轮上设置的接近开关所检 测指示换向滑轮的转速的脉冲信号; 根据水平度信号或脉冲信号控制分别通过吊绳与 吊钩横梁的两端相连的两个卷筒的转速, 以调整吊钩横梁的水平。 进一步地, 根据水平度信号控制两个卷筒的转速, 以调整吊钩横梁的水平的步骤 包括: 校验水平度信号数据, 以判断水平度信号是否正确; 若水平度信号经校验正确, 则根据水平度信号控制两个卷筒的转速, 以调整吊钩横梁的水平; 若水平度信号经校 验不正确, 则根据脉冲信号控制两个卷筒的转速, 以调整吊钩横梁的水平。 进一步地, 接收水平检测仪所检测的吊钩横梁的水平度信号的步骤包括: 使用无 线发射模块将水平检测仪形成的水平度信号发出;使用无线接收模块接收水平度信号, 并将水平度信号传输至控制单元。 本发明具有以下有益效果: 1. 本发明的起升机构中包括两套起升单元, 每套起升单元包括一套驱动机构和一 个卷筒, 两个卷筒上的两套绳索分别连接吊钩横梁的一端, 这使得起升机构的吊重能 力大大增加, 容绳量增大, 能够适应起升高度高、 起重量重的情况。 另外, 当一套起 升单元发生故障需要检修时, 将吊钩横梁和该套起升单元中的滑轮组拆卸掉, 使用另 一套起升单元仍能工作, 并不会影响塔机的使用。 2. 本发明的起升机构中, 可以将两个起升单元均设置为 L形结构, 每个起升单元 中, 卷筒和驱动机构垂直连接, 两个驱动机构平行设置, 两个卷筒位于两个驱动机构 之间, 并且更优选地, 可以将第一驱动机构从第一卷筒的侧面向后延伸到第二卷筒的 侧面, 第二驱动机构从第二卷筒的侧面向后延伸到第一卷筒的侧面, 这样会形成一个 对称结构, 使得整个起升机构相对于平衡臂对称, 从而使得塔式起重机更加稳定。 3. 本发明的起升机构中还可以包括水平检测仪, 该水平检测仪可以优选地使用无 线发射模块和无线接收模块发送水平度信号, 并且更优选地, 还可以包括感应块和接 近开关组成的检测单元, 用以检测两个卷筒的送绳速度, 用这两种信号来检测吊钩横 梁的水平度, 进而根据吊钩横梁的水平度控制两个驱动机构的转速来使吊钩横梁保持 水平。 4. 本发明的起升机构的调平方法同时接收水平度信号和脉冲信号, 可以在水平度 信号经校验发生错误时, 使用脉冲信号来调平, 实现了对起升机构的可靠调平。 除了上面所描述的目的、特征和优点之外, 本发明还有其它的目的、特征和优点。 下面将参照图, 对本发明作进一步详细的说明。 附图说明 附图用来提供对本发明的进一步理解, 构成本申请的一部分, 本发明的示意性实 施例及其说明用于解释本发明, 并不构成对本发明的不当限定。 在附图中: 图 1是根据现有技术中" U" 型布置的起升机构的俯视结构示意图; 图 2是根据本发明的第一实施例的起升机构的俯视结构示意图; 图 3是根据本发明的第一实施例的起升机构的主视结构示意图; 图 4是根据本发明的第一实施例的起升机构的塔式起重机的结构示意图; 图 5是根据本发明的第一实施例的起升机构中吊钩横梁及其上的第一检测单元、 第三检测单元的示意图; 图 6是根据本发明的第一实施例的起升机构中第二检测单元的示意图。 具体实施方式 以下结合附图对本发明的实施例进行详细说明, 但是本发明可以由权利要求限定 和覆盖的多种不同方式实施。 如图 2、 图 3和图 4所示, 本发明中的的起升机构包括第一起升单元和第二起升 单元, 第一起升单元包括第一驱动机构 11和第一卷筒 12, 第一驱动机构 11驱动第一 卷筒 12的转动; 第二起升单元包括第二驱动机构 21和第二卷筒 22,第二驱动机构 21 驱动第二卷筒 22的转动。 另外, 如图 4和图 5所示, 起吊组件具有吊钩横梁 4和设置 在吊钩横梁 4下方的吊钩。 从图 3和图 4中可以看出, 第一卷筒 12上的第一绳索 31 从第一卷筒 12伸出,连接至吊钩横梁 4的一端; 第二卷筒 22上的第二绳索 32从第二 卷筒 22伸出, 连接至吊钩横梁 4的另一端。 可以理解, 这种两套起升单元的结构使得起升机构的吊重能力大大增加, 容绳量 增大, 与现有的单驱动起升机构以及现有的 "Π"型布置的起升机构、 "u" 型布置的起 升机构相比, 由于驱动机构和卷筒均为两套, 从而能够适应起升高度高、 起重量重的 情况。 具体来讲, 由于是两套独立的起升单元带动两根绳索, 然后两根绳索再分别通 过吊钩横梁 4拉动吊钩的两端, 因此, 每套机构只承担了塔式起重机额定吊重的一半, 所以, 对整机来说, 其容绳量及吊重能力在原来的" L"型机构的基础上提高了一倍。 另 夕卜, 当一套起升单元发生故障需要检修时, 将吊钩横梁和该套起升单元中的滑轮组拆 卸掉, 使用另一套起升单元仍能工作, 并不会影响塔机的使用。 在本实施例中, 如图 3和图 4所示,第一起升单元还包括第一换向滑轮 13和第一 滑轮组 14, 顺次设置在第一卷筒 12和起吊组件之间, 同样地, 第二起升单元还包括 第二换向滑轮 23和第二滑轮组 24, 顺次设置在第二卷筒 22和起吊组件之间。 第一绳 索 31顺次经过第一换向滑轮 13和第一滑轮组 14; 同样地, 第二绳索 32顺次经过第 二换向滑轮 23和第二滑轮组 24。 优选地, 如图 2所示, 两个起升单元可以设置成如下结构: 第一起升单元配置为 L型结构, 其中第一驱动机构 11和第一卷筒 12轴线垂直地连接, 第二起升单元配置 为 L型结构, 其中第二驱动机构 21和第二卷筒 22轴线垂直地连接; 第一驱动机构 11 和第二驱动机构 21轴线平行地设置,第一卷筒 12和第二卷筒 22均位于第一驱动机构 11和第二驱动机构 21之间。 这样会形成一个对称结构, 使得整个起升机构相对于平 衡臂 8 (如图 4所示) 对称, 从而使得塔式起重机更加稳定, 避免了现有技术中的单 驱动起升机构容易导致整个起重机失稳的问题。 更优选地, 在本实施例中, 如图 2的俯视图中可以看出, 第一卷筒 12位于第二卷 筒 22的朝向起吊组件的后侧,第一驱动机构 11从第一卷筒 12的侧面向前延伸到第二 卷筒 22的侧面, 第二驱动机构 21从第二卷筒 22的侧面向后延伸到第一卷筒 12的侧 面。这样, 两个起升单元围成了一个很紧凑且对称的结构, 使得塔式起重机更加稳定。 优选地, 第一驱动机构 11包括顺次连接的第一电机 111、 第一制动器 112和第一 减速机 113 ; 第二驱动机构 21包括顺次连接的第二电机 211、 第二制动器 212和第二 减速机 213。 其中, 第一减速机 113与第一卷筒 12连接, 第二减速机与第二卷筒 22 连接。 但是, 双驱动双卷筒的结构, 在起吊重物时容易发生倾斜, 所以需要保证两个独 立的卷筒上的绳索的线速度一致, 也就是要保证第一卷筒 12和第二卷筒 22同步地转 动, 以确保吊钩横梁 4的水平, 否则, 会引起吊钩运行过程中不能处于相对水平位置 而发生吊重滑钩的安全隐患。 在本实施例中, 优选地, 起升机构设有控制单元, 控制 第一驱动机构 11驱动第一卷筒 12和第二驱动机构 21驱动第二卷筒 22的同步转动, 使得吊钩横梁 4保持水平。 更优选地, 如图 5所示, 根据本发明的第一实施例的起升机构还包括第一检测单 元 5, 该第一检测单元 5包括水平检测仪 51, 设置在吊钩横梁 4上, 用以感测吊钩横 梁 4的水平度, 并形成水平度信号; 上述的控制单元根据水平检测仪 51所发出的水平 度信号来控制第一驱动机构 11和第二驱动机构 21, 具体地, 在本实施例中, 为控制 第一电机 111和第二电机 211的转速, 进而控制第一卷筒 11和第二卷筒 21的转速。 也就是, 通过电控程序设定, 当根据水平度信号判断出两根绳索的收放量误差超过吊 钩组偏斜的允许值时, 电控系统通过调整第一电机 111和第二电机 211的转速来补偿 原来的两根绳索收放的累积误差, 使吊钩回复到水平状态。 因此吊钩在运动过程中始 终处于 "动态 "平衡状态。 由于通过线缆传输倾斜角数据 (即水平度信号) 不仅使合理布线变得极为困难, 长距离的传输也会使传感器信号大幅度衰减, 从而造成了重大安全隐患。 从而, 在本 实施例中, 优选地, 第一检测单元 5还包括: 无线发射模块和无线接收模块 (图中未 示出), 其中, 无线发射模块位于水平检测仪附近, 将水平检测仪形成的水平度信号发 出; 而无线接收模块位于控制单元附近, 接收水平度信号, 将水平度信号传输至控制 单元。 这样, 就免去了布线的困难, 并避免了线缆传输中信号衰减的缺陷。 然而,用无线传输在距离过长(200m以上)以及信号受到干扰时会出现数据丢帧、 畸变等状况, 有时水平检测仪 51还有可能由于自身原因(如本身发生故障、 电池用尽 等) 而无法检测水平度并发出信号。 这时, 优选地, 在本实施例中, 还可以在起升机 构中设置第二检测单元 7, 如图 6所示, 该第二检测单元 7包括: 第一感应块 71、 第 一接近开关 73以及第二感应块 72、第二接近开关 74。其中, 第一感应块 71和第二感 应块 72分别设置在第一换向滑轮 13和第二换向滑轮 23上; 第一接近开关 73和第二 接近开关 74分别设置在支撑第一换向滑轮 13和第二换向滑轮 23的架体上,与两个感 应块配合设置, 以感测换向滑轮的运行速度, 并形成相应的脉冲信号, 也就是说, 两 个接近开关分别形成两组脉冲信号,这两组脉冲信号分别指示了第一绳索 31和第二绳 索 32的速度。 控制单元可以通过水平度信号或脉冲信号控制第一驱动机构 11 和第二驱动机构 21, 进而控制第一卷筒 11和第二卷筒 21的转速。 具体地, 控制单元可以以上文所述 的无线传输的水平度信号的调平方式为主,以这里所述的接近开关脉冲调平方式为辅。 水平检测仪 51直接获取吊钩目前水平状况的信息,并将水平度信号通过无线方式发送 给控制单元(例如主控 plc), 并同时对脉冲调平的数据加以校准, 例如由主控 PLC经 过校验来判断数据是否可靠。 当无线数据传输受到外界干扰数据发生畸变、 丢帧等状 况, 也就是由于距离、 干扰等因素导致主控 PLC在一定时间 (可以设置) 内不能收到 有效数据时, 依据最后一次修正的接近开关的数据来进行脉冲调平, 当再次接收到有 效的水平度信号数据时, 也就是无线传输的水平度信号的调平方式的水平度信号恢复 时, 再继续使用无线传输的水平度信号的调平方式。 这样, 既发挥了无线调平系统测 量数据精准, 又通过脉冲调平方式获取数据稳定的优势, 有效的弥补了无线调平系统 在数据受到干扰时发生数据缺失的间隙, 极大地提高了双钩抬吊使用过程中吊钩调平 的准确性、 安全性和可靠性。 更优选地, 如图 5所示, 在本实施例中, 起升机构还包括第三检测单元 6, 第三 检测单元 6包括水平度指示针, 设置在吊钩横梁上, 用以指示吊钩横梁的水平度。 当 由于特殊原因导致水平度信号和脉冲信号均无法接收到时, 操作者可以通过目测该水 平度指示针人工干预两个驱动机构, 而使吊钩恢复水平状态。 从上文可以理解, 本发明还提供了一种塔式起重机, 该塔式起重机设置有上文所 述的任何一种起升机构, 从而, 该塔式起重机吊重能力大大增加, 容绳量增大, 能够 适应起升高度高、 起重量重的情况。 整个塔式起重机更加平衡稳定。 另外, 从上文还可以理解, 本发明还提供了上述起升机构的调平方法, 该方法包 括: 接收水平检测仪所检测的吊钩横梁的水平度信号, 同时接收换向滑轮上设置的接 近开关所检测指示换向滑轮的转速的脉冲信号; 根据该水平度信号或该脉冲信号控制 分别通过吊绳与吊钩横梁的两端相连的两个卷筒的转速, 以调整吊钩横梁的水平。 该方法确保了两个独立的卷筒上的绳索的线速度一致, 从而确保了吊钩横梁 4的 水平, 避免了吊钩运行过程中不能处于相对水平位置而发生吊重滑钩的安全隐患。 优选地, 根据该水平度信号和该脉冲信号控制分别通过吊绳与吊钩横梁的两端相 连的两个卷筒的转速, 以调整吊钩横梁的水平包括: 校验水平度信号数据, 以判断水 平度信号是否正确; 若水平度信号经校验正确, 则根据水平度信号控制两个卷筒的转 速, 以调整吊钩横梁的水平; 若水平度信号经校验不正确, 则根据脉冲信号控制两个 卷筒的转速, 以调整吊钩横梁的水平。 更优选地, 接收水平检测仪所检测的吊钩横梁的水平度信号的步骤包括: 使用无 线发射模块将水平检测仪形成的水平度信号发出;使用无线接收模块接收水平度信号, 并将水平度信号传输至控制单元。 另外, 当由于特殊原因导致水平度信号和脉冲信号均无法接收到时, 操作者可以 通过目测该水平度指示针人工干预两个驱动机构, 而使吊钩恢复水平状态。 以上所述仅为本发明的优选实施例而已, 并不用于限制本发明, 对于本领域的技 术人员来说, 本发明可以有各种更改和变化。 凡在本发明的精神和原则之内, 所作的 任何修改、 等同替换、 改进等, 均应包含在本发明的保护范围之内。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tower crane, and more particularly to a tower crane, a hoisting mechanism thereof, and a leveling method of the hoisting mechanism. BACKGROUND OF THE INVENTION Tower cranes are widely used material transport machines on construction sites. Most of the currently widely used tower cranes are single-hook single-drivers. Generally, a reel is driven by a set of drive mechanisms, such as a geared motor and a brake device. The hoisting weight is small and the capacity of the rope is low. When the drive mechanism appears In the event of a failure, not only does it require immediate downtime, but it may also require additional power equipment to lift the accessories for repair. When lifting heavy objects, it is necessary to configure a larger driving mechanism, which is not conducive to improving the versatility of the product. The existing single-drive hoisting mechanism mainly includes two types of hoisting mechanisms of "L" type arrangement and hoisting mechanisms of "Π" type arrangement. Wherein, in the hoisting mechanism of the "L" type arrangement, the axis of the reel is at an angle of 90° to the axis of the driving mechanism, so as to avoid interference between the driving mechanism and the reel, the diameter of the reel can be made large, and the volume becomes large and short. However, since the motor, reducer, brake and main beam are all on the same side of the drive mechanism, if the reel is centered, the unilateral load on the balance arm of the crane is more serious, which is unfavorable for the balance arm. Because of the height of the tower and the length of the arm, it is easy to lose stability if it is not properly operated. For the large tower crane, the weight of the motor, reducer, brake and main beam is very heavy, so the situation is more serious. At the same time, it is limited by the structure, the amount of the rope is small, and it is difficult to exceed 1400 meters. It is not satisfactory for the case of high lifting height and heavy lifting. For the hoisting mechanism of the "Π" type arrangement, due to the structure limitation, the capacity of the rope is difficult to exceed 500 meters. At present, in the field, in the hoisting mechanism of the tower crane, a hoisting mechanism of a "one" type arrangement, a hoisting mechanism of a "U" type arrangement, and the like are also appeared. For the "one" type hoisting mechanism, because the motor, reducer, brake and reel are in a straight line, the total length is long. For large tower cranes, it is generally limited by the width of the balance arm. This structure is used as the main lifting structure. The lifting mechanism of the "U" type is also called a double-drive hoisting mechanism because it is also driven by two motors and a speed reducer. The structure is as shown in Fig. 1, including the first driving mechanism 11, The second drive mechanism 21 and the reel 2, wherein the first drive mechanism 11 may include a first motor 111', a first brake 112' and a first reducer 113' that are sequentially connected, and the second drive mechanism 21' may include a The second connected second motor 211', the second brake 212' and the second reduction gear 213', the first reduction gear 113' and the second reduction gear 213' are all connected to the reel 2', the first drive mechanism 1 The two drive mechanisms 2'' and the reel 2' form a "U" shape. The biggest advantage is that when one of the motors or reducer fails, the mechanism still works normally. At this time, the hoisting weight of the mechanism is 50% of the rated hoisting weight; the disadvantages are: the same structural limitation, the capacity of the rope is difficult to exceed 1400 meters; when the mechanism has only one motor, the other one becomes a kind The load, therefore, the mechanism transmission efficiency is relatively low. The hoisting mechanism of the type arrangement and the hoisting mechanism of the "U" type arrangement can solve the defect that the single-drive hoisting mechanism is unbalanced with respect to the balance arm, but the hoisting weight and the capacity of the rope are still low. SUMMARY OF THE INVENTION The technical problem to be solved by the present invention is to provide a hoisting mechanism for a tower crane having a large hoisting weight and a high capacity. Another technical problem to be solved by the present invention is to provide a hoisting mechanism for a tower crane that is balanced with respect to a balance arm of a tower crane. Still another technical problem to be solved by the present invention is to provide a hoisting mechanism for a double-drive, double-reel, and reliably levelable tower crane. Still another technical problem to be solved by the present invention is to provide a leveling method for the above hoisting mechanism. In order to solve the above technical problem, according to an aspect of the invention, a hoisting mechanism is provided, comprising: a first lifting unit including a first driving mechanism and a first reel, the first driving mechanism driving the rotation of the first reel a second lifting unit, comprising a second driving mechanism and a second reel, wherein the second driving mechanism drives the rotation of the second reel; the lifting assembly has a hook beam and a hook disposed under the hook beam, wherein a first rope on the first reel extends from the first reel and is connected to one end of the hook beam; a second rope on the second reel extends from the second reel and is connected to the other end of the hook beam . Further, the first lifting unit further includes a first reversing pulley and a first pulley block, which are sequentially disposed between the first reel and the lifting assembly, and the first rope sequentially passes through the first reversing pulley and the first pulley block; The two lift units further include a second diverting pulley and a second pulley block, which are sequentially disposed between the second reel and the hoisting assembly, and the second rope sequentially passes through the second reversing pulley and the second pulley block. Further, the first lifting unit is configured as an L-shaped structure, wherein the first driving mechanism is vertically connected to the first reel axis, and the second lifting unit is configured as an L-shaped structure, wherein the second driving mechanism and the second reel axis Vertically connected; the first drive mechanism and the second drive mechanism are disposed in parallel with each other, and the first reel and the second reel are both located between the first drive mechanism and the second drive mechanism. Further, the first reel is located on the rear side of the second reel facing the lifting assembly, the first driving mechanism extends forward from the side of the first reel to the side of the second reel, and the second driving mechanism is from the second reel The sides of the barrel extend rearward to the side of the first roll. Further, the first driving mechanism includes a first motor, a first brake, and a first speed reducer that are sequentially connected; the second driving mechanism includes a second motor, a second brake, and a second speed reducer that are sequentially connected. Further, the hoisting mechanism is provided with a control unit that controls the first drive mechanism to drive the first reel and the second drive mechanism to drive the synchronous rotation of the second reel so that the hook beam remains horizontal. Further, the first detecting unit further includes a level detecting device, which is disposed on the hook beam to sense the levelness of the hook beam and form a level signal; the control unit controls the level signal The first drive mechanism and the second drive mechanism, in turn, control the rotational speeds of the first reel and the second reel. Further, the first detecting unit further includes: a wireless transmitting module, located near the horizontal detector, and emitting a level signal formed by the level detector; the wireless receiving module being located near the control unit, receiving the level signal, and transmitting the level signal To the control unit. Further, the second detecting unit further includes: two sensing blocks respectively disposed on the respective reversing pulleys; and two proximity switches respectively disposed on the frame supporting the reversing pulleys, and the sensing Block matching setting to sense the running speed of the reverse pulley and form a corresponding pulse signal; the control unit controls the first driving mechanism and the second driving mechanism through the level signal or the pulse signal, thereby controlling the first reel and the second The speed of the reel. Further, the third detecting unit further includes: a level indicating pin disposed on the hook beam to indicate the level of the hook beam. According to an aspect of the invention, there is provided a crane comprising any of the above hoisting mechanisms. According to still another aspect of the present invention, a leveling method for the above hoisting mechanism is provided, comprising: receiving a level signal of a hook beam detected by a level detector, and receiving a proximity switch provided on a reversing pulley; A pulse signal indicating the rotation speed of the reversing pulley; controlling the rotation speeds of the two reels connected to both ends of the hook beam by the sling and the pulse signal according to the level signal or the pulse signal to adjust the level of the hook beam. Further, the step of controlling the rotation speed of the two reels according to the level signal to adjust the level of the hook beam comprises: verifying the level signal data to determine whether the level signal is correct; if the level signal is verified correctly, The speed of the two reels is controlled according to the level signal to adjust the level of the hook beam; if the level signal is not verified correctly, the rotation speed of the two reels is controlled according to the pulse signal to adjust the level of the hook beam . Further, the step of receiving the level signal of the hook beam detected by the level detector comprises: transmitting a level signal formed by the level detector using the wireless transmitting module; receiving the level signal using the wireless receiving module, and using the level signal Transfer to the control unit. The invention has the following beneficial effects: 1. The lifting mechanism of the invention comprises two sets of lifting units, each lifting unit comprises a driving mechanism and a reel, and two sets of ropes on the two reels are respectively connected and suspended. One end of the hook beam, which greatly increases the hoisting capacity of the hoisting mechanism, increases the capacity of the hoisting rope, and can adapt to the situation of high lifting height and heavy lifting. In addition, when a lifting unit fails to be repaired, the hook beam and the pulley block in the lifting unit are removed, and the other lifting unit can still work without affecting the use of the tower crane. 2. In the hoisting mechanism of the present invention, both lifting units can be arranged in an L-shaped structure, and in each lifting unit, the reel and the driving mechanism are vertically connected, and the two driving mechanisms are arranged in parallel, two reels Located between the two drive mechanisms, and more preferably, the first drive mechanism can be extended rearward from the side of the first reel to the side of the second reel, the second drive mechanism being rearward from the side of the second reel Extending to the side of the first reel, this creates a symmetrical structure that aligns the entire hoisting mechanism with respect to the balance arm, making the tower crane more stable. 3. The hoisting mechanism of the present invention may further comprise a level detector, which may preferably transmit the level signal using the wireless transmitting module and the wireless receiving module, and more preferably may further comprise an inductive block and a proximity switch. The detecting unit is used for detecting the rope feeding speed of the two reels, and the two signals are used to detect the horizontality of the hook beam, and then the rotation speed of the two driving mechanisms is controlled according to the level of the hook beam to make the hook beam maintain standard. 4. The leveling method of the hoisting mechanism of the present invention simultaneously receives the level signal and the pulse signal, and can be leveled by using the pulse signal when the level signal is verified to have an error, thereby realizing a reliable leveling of the hoisting mechanism. . In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The invention will now be described in further detail with reference to the drawings. The drawings are intended to provide a further understanding of the invention, and are intended to be a part of the invention. 1 is a top plan view of a hoisting mechanism according to a prior art "U" type arrangement; FIG. 2 is a top plan view of a hoisting mechanism according to a first embodiment of the present invention; Figure 3 is a front view of a hoisting mechanism according to a first embodiment of the present invention; Figure 4 is a schematic view showing the structure of a tower crane according to a first embodiment of the present invention; Schematic diagram of the hook beam and the first detecting unit and the third detecting unit in the hoisting mechanism of the first embodiment; FIG. 6 is a second detecting unit of the hoisting mechanism according to the first embodiment of the present invention; schematic diagram. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments of the present invention are described in detail below with reference to the accompanying drawings. As shown in FIG. 2, FIG. 3 and FIG. 4, the hoisting mechanism of the present invention includes a first hoisting unit and a second hoisting unit, and the first hoisting unit includes a first driving mechanism 11 and a first reel 12, A drive mechanism 11 drives the rotation of the first reel 12; the second hoisting unit includes a second drive mechanism 21 and a second reel 22, and the second drive mechanism 21 drives the rotation of the second reel 22. In addition, as shown in FIGS. 4 and 5, the lifting assembly has a hook beam 4 and a hook disposed below the hook beam 4. As can be seen from Figures 3 and 4, the first rope 31 on the first reel 12 extends from the first reel 12 and is connected to one end of the hook beam 4; the second rope on the second reel 22 32 extends from the second reel 22 and is coupled to the other end of the hook beam 4. It can be understood that the structure of the two sets of lifting units makes the hoisting capacity of the hoisting mechanism greatly increased, the capacity of the hoisting rope is increased, and the lifting of the existing single-drive hoisting mechanism and the existing "Π" type arrangement. Compared with the hoisting mechanism of the "u" type arrangement, since the driving mechanism and the reel are both sets, it is possible to adapt to the situation of high lifting height and heavy lifting. Specifically, since two independent lifting units drive the two ropes, and then the two ropes respectively pull the two ends of the hook through the hook beam 4, each set only bears the rated lifting weight of the tower crane. Half of the time, therefore, for the whole machine, its capacity and hoisting capacity have doubled on the basis of the original "L" type mechanism. In addition, when a lifting unit fails to be repaired, the hook beam and the pulley block in the lifting unit are removed, and the other lifting unit can still work without affecting the tower crane. use. In the present embodiment, as shown in FIGS. 3 and 4, the first lifting unit further includes a first diverting pulley 13 and a first pulley block 14, which are sequentially disposed between the first reel 12 and the lifting assembly, and similarly The second hoisting unit further includes a second reversing pulley 23 and a second pulley block 24, which are sequentially disposed between the second reel 22 and the hoisting assembly. The first rope 31 sequentially passes through the first reversing pulley 13 and the first pulley block 14; likewise, the second rope 32 sequentially passes through the second reversing pulley 23 and the second pulley block 24. Preferably, as shown in FIG. 2, the two lifting units may be configured as follows: The first lifting unit is configured as an L-shaped structure, wherein the first driving mechanism 11 and the first reel 12 are vertically connected, the second The liter unit is configured as an L-shaped structure in which the second drive mechanism 21 and the second reel 22 are vertically connected; the first drive mechanism 11 and the second drive mechanism 21 are disposed in parallel with each other, the first reel 12 and the second reel The cartridges 22 are each located between the first drive mechanism 11 and the second drive mechanism 21. This will form a symmetrical structure, so that the entire hoisting mechanism is symmetrical with respect to the balance arm 8 (as shown in FIG. 4), thereby making the tower crane more stable, and avoiding the single-drive hoisting mechanism of the prior art easily leading to the entire crane. The problem of instability. More preferably, in the present embodiment, as can be seen in the top view of FIG. 2, the first reel 12 is located on the rear side of the second reel 22 facing the hoisting assembly, and the first drive mechanism 11 is from the first reel 12 The side faces extend forward to the side of the second reel 22, and the second drive mechanism 21 extends rearward from the side of the second reel 22 to the side of the first reel 12. In this way, the two lifting units enclose a very compact and symmetrical structure, making the tower crane more stable. Preferably, the first drive mechanism 11 includes a first motor 111, a first brake 112, and a first speed reducer 113 that are sequentially connected; the second drive mechanism 21 includes a second motor 211, a second brake 212, and a second, which are sequentially connected. Two reducer 213. The first reducer 113 is connected to the first reel 12, and the second reduction gear is connected to the second reel 22. However, the structure of the double-drive double reel tends to be inclined when lifting heavy objects, so it is necessary to ensure that the linear speeds of the ropes on the two independent reels are the same, that is, the first reel 12 and the second reel are to be secured. 22 synchronously rotate to ensure the level of the hook beam 4, otherwise, it will cause the safety hazard of the sling hook to occur in the relative horizontal position during the operation of the hook. In the present embodiment, preferably, the hoisting mechanism is provided with a control unit that controls the first driving mechanism 11 to drive the first reel 12 and the second driving mechanism 21 to drive the synchronous rotation of the second reel 22, so that the hook beam 4 maintain standard. More preferably, as shown in FIG. 5, the hoisting mechanism according to the first embodiment of the present invention further includes a first detecting unit 5, which includes a level detector 51, which is disposed on the hook beam 4, For sensing the levelness of the hook beam 4 and forming a level signal; the above control unit controls the first driving mechanism 11 and the second driving mechanism 21 according to the level signal sent by the level detector 51, specifically, In the present embodiment, in order to control the rotational speeds of the first motor 111 and the second motor 211, the rotational speeds of the first reel 11 and the second reel 21 are controlled. That is, by the electronic control program setting, when it is determined according to the level signal that the retracting amount error of the two ropes exceeds the allowable value of the hook group deflection, the electronic control system adjusts the first motor 111 and the second motor 211 by adjusting The speed is used to compensate for the accumulated error of the original two ropes, so that the hook returns to the horizontal state. Therefore, the hook is always in a "dynamic" equilibrium state during the movement. Since the transmission of the tilt angle data (ie, the level signal) through the cable not only makes the reasonable wiring extremely difficult, the long-distance transmission also greatly attenuates the sensor signal, thereby causing a major safety hazard. Therefore, in the embodiment, the first detecting unit 5 further includes: a wireless transmitting module and a wireless receiving module (not shown), wherein the wireless transmitting module is located near the level detector, and the level detector is formed. The level signal is sent; and the wireless receiving module is located near the control unit, receives the level signal, and transmits the level signal to the control unit. In this way, wiring is eliminated, and the defect of signal attenuation in cable transmission is avoided. However, when the wireless transmission is too long (200m or more) and the signal is disturbed, data loss, distortion, etc. may occur. Sometimes the level detector 51 may be due to its own reasons (such as its own fault, battery exhaustion, etc.) It is impossible to detect the level and signal. At this time, preferably, in the embodiment, the second detecting unit 7 is further disposed in the hoisting mechanism. As shown in FIG. 6, the second detecting unit 7 includes: a first sensing block 71 and a first proximity switch. 73 and a second sensing block 72 and a second proximity switch 74. The first sensing block 71 and the second sensing block 72 are respectively disposed on the first reversing pulley 13 and the second reversing pulley 23; the first proximity switch 73 and the second proximity switch 74 are respectively disposed to support the first commutation The frame of the pulley 13 and the second reversing pulley 23 are arranged in cooperation with the two sensing blocks to sense the running speed of the reversing pulley and form a corresponding pulse signal, that is, two proximity switches respectively form two A set of pulse signals indicating the speeds of the first rope 31 and the second rope 32, respectively. The control unit may control the first drive mechanism 11 and the second drive mechanism 21 by a level signal or a pulse signal, thereby controlling the rotational speeds of the first reel 11 and the second reel 21. Specifically, the control unit may be based on the leveling manner of the wireless transmission level signal described above, supplemented by the proximity switch pulse leveling method described herein. The level detector 51 directly obtains the information of the current horizontal condition of the hook, and wirelessly transmits the level signal to the control unit (for example, the main control plc), and simultaneously calibrates the data of the pulse leveling, for example, by the master PLC. Check to determine if the data is reliable. When the wireless data transmission is distorted by external interference data, frame loss, etc., that is, due to distance, interference and other factors, the main control PLC cannot receive valid data within a certain time (can be set), according to the last modified proximity switch. The data is used for pulse leveling. When the effective level signal data is received again, that is, the level signal of the leveling mode of the wireless transmission level signal is recovered, the tone signal of the wireless transmission is continuously used. Flat way. In this way, the advantages of the measurement data of the wireless leveling system and the stability of the data by the pulse leveling method are utilized, which effectively compensates for the gap between the data loss caused by the wireless leveling system when the data is interfered, and greatly improves the double hook lifting. The accuracy, safety and reliability of the hook leveling during the use of the crane. More preferably, as shown in FIG. 5, in the embodiment, the hoisting mechanism further includes a third detecting unit 6, and the third detecting unit 6 includes a level indicating pin disposed on the hook beam for indicating the hook The level of the beam. when When the horizontal signal and the pulse signal are not received due to special reasons, the operator can manually intervene the two driving mechanisms by visually checking the horizontal indicating needle to restore the hook to the horizontal state. As can be understood from the above, the present invention also provides a tower crane provided with any of the hoisting mechanisms described above, whereby the hoisting capacity of the tower crane is greatly increased, and the capacity of the tower crane is increased. Increase, can adapt to the situation of high lifting height and heavy lifting. The entire tower crane is more balanced and stable. In addition, it can be understood from the above that the present invention also provides a leveling method for the above hoisting mechanism, the method comprising: receiving a level signal of the hook beam detected by the level detector, and receiving the setting on the reversing pulley a pulse signal indicating the rotation speed of the reverse pulley detected by the proximity switch; controlling the rotation speeds of the two reels connected to the two ends of the hook beam respectively through the sling rope according to the level signal or the pulse signal to adjust the hook beam Level. The method ensures that the linear speeds of the ropes on the two separate reels are consistent, thereby ensuring the level of the hook beam 4, and avoiding the safety hazard of the sling hooks when the hooks are not in a relatively horizontal position during operation. Preferably, controlling the rotation speeds of the two reels connected by the slings and the two ends of the hook beam respectively according to the level signal and the pulse signal to adjust the level of the hook beam comprises: verifying the level signal data, Determine whether the level signal is correct; if the level signal is verified correctly, control the speed of the two reels according to the level signal to adjust the level of the hook beam; if the level signal is not verified correctly, according to the pulse The signal controls the speed of the two reels to adjust the level of the hook beam. More preferably, the step of receiving the level signal of the hook beam detected by the level detector comprises: transmitting a level signal formed by the level detector using the wireless transmitting module; receiving the level signal using the wireless receiving module, and leveling the level The signal is transmitted to the control unit. In addition, when the level signal and the pulse signal are not received due to special reasons, the operator can manually intervene the two driving mechanisms by visually checking the level indicating needle to restore the hook to the horizontal state. The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes can be made to the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

Claims

权 利 要 求 书 Claim
1. 一种起升机构, 其特征在于, 包括: A hoisting mechanism, comprising:
第一起升单元, 包括第一驱动机构 (11 )和第一卷筒(12), 所述第一驱动 机构 (11 ) 驱动所述第一卷筒 (12) 的转动;  a first lifting unit comprising a first driving mechanism (11) and a first reel (12), the first driving mechanism (11) driving rotation of the first reel (12);
第二起升单元, 包括第二驱动机构(21 )和第二卷筒(22), 所述第二驱动 机构 (21 ) 驱动所述第二卷筒 (22) 的转动;  a second lifting unit comprising a second driving mechanism (21) and a second reel (22), the second driving mechanism (21) driving the rotation of the second reel (22);
起吊组件, 具有吊钩横梁 (4) 和设置在所述吊钩横梁 (4) 下方的吊钩, 其中,  a lifting assembly having a hook beam (4) and a hook disposed below the hook beam (4), wherein
所述第一卷筒 (12) 上的第一绳索 (31 ) 从所述第一卷筒 (12) 伸出, 连 接至所述吊钩横梁 (4) 的一端;  a first rope (31) on the first reel (12) extending from the first reel (12) and connected to one end of the hook beam (4);
所述第二卷筒 (22) 上的第二绳索 (32) 从所述第二卷筒 (22) 伸出, 连 接至所述吊钩横梁 (4) 的另一端。  A second cord (32) on the second reel (22) extends from the second reel (22) and is coupled to the other end of the hook beam (4).
2. 根据权利要求 1所述的起升机构, 其特征在于, 2. The hoisting mechanism according to claim 1, wherein
所述第一起升单元还包括第一换向滑轮(13 )和第一滑轮组(14), 顺次设 置在所述第一卷筒 (12) 和所述起吊组件之间, 所述第一绳索 (31 ) 顺次经过 所述第一换向滑轮 (13 ) 和第一滑轮组 (14);  The first hoisting unit further includes a first reversing pulley (13) and a first pulley block (14) disposed in sequence between the first reel (12) and the lifting assembly, the first rope (31) sequentially passing the first reversing pulley (13) and the first pulley block (14);
所述第二起升单元还包括第二换向滑轮(23 )和第二滑轮组(24), 顺次设 置在所述第二卷筒 (22) 和所述起吊组件之间, 所述第二绳索 (32) 顺次经过 所述第二换向滑轮 (23 ) 和第二滑轮组 (24)。  The second hoisting unit further includes a second reversing pulley (23) and a second pulley block (24), which are sequentially disposed between the second reel (22) and the lifting assembly, the second The rope (32) passes sequentially through the second diverting pulley (23) and the second pulley block (24).
3. 根据权利要求 1所述的起升机构, 其特征在于, 3. The hoisting mechanism according to claim 1, wherein
第一起升单元配置为 L型结构, 其中所述第一驱动机构 (11 ) 和所述第一 卷筒 (12) 轴线垂直地连接,  The first lifting unit is configured as an L-shaped structure, wherein the first driving mechanism (11) and the first reel (12) are vertically connected to each other,
第二起升单元配置为 L型结构, 其中所述第二驱动机构 (21 )和所述第二 卷筒 (22) 轴线垂直地连接;  The second hoisting unit is configured as an L-shaped structure, wherein the second driving mechanism (21) and the second reel (22) are vertically connected to each other;
所述第一驱动机构 (11 ) 和所述第二驱动机构 (21 ) 轴线平行地设置, 所 述第一卷筒 (12) 和所述第二卷筒 (22) 均位于所述第一驱动机构 (11 ) 和所 述第二驱动机构 (21 ) 之间。 The first drive mechanism (11) and the second drive mechanism (21) are disposed in parallel with each other, and the first reel (12) and the second reel (22) are both located at the first drive Between the mechanism (11) and the second drive mechanism (21).
4. 根据权利要求 3所述的起升机构, 其特征在于, 所述第一卷筒 (12) 位于所述 第二卷筒 (22) 的朝向所述起吊组件的后侧, 所述第一驱动机构 (11 ) 从所述 第一卷筒 (12) 的侧面向前延伸到第二卷筒 (22) 的侧面, 所述第二驱动机构4. The hoisting mechanism according to claim 3, wherein the first reel (12) is located on a rear side of the second reel (22) facing the hoisting assembly, the first a driving mechanism (11) extending forward from a side of the first reel (12) to a side of the second reel (22), the second driving mechanism
(21 ) 从所述第二卷筒 (22) 的侧面向后延伸到第一卷筒 (12) 的侧面。 (21) extending rearward from the side of the second reel (22) to the side of the first reel (12).
5. 根据权利要求 1所述的起升机构, 其特征在于, 5. The hoisting mechanism according to claim 1, wherein
所述第一驱动机构(11 )包括顺次连接的第一电机(111 )、第一制动器(112) 和第一减速机 (113 );  The first driving mechanism (11) includes a first motor (111), a first brake (112) and a first speed reducer (113) connected in sequence;
所述第二驱动机构(21 )包括顺次连接的第二电机(211 )、第二制动器(212) 和第二减速机 (213 )。  The second drive mechanism (21) includes a second motor (211), a second brake (212), and a second reducer (213) that are sequentially connected.
6. 根据权利要求 1所述的起升机构, 其特征在于, 所述起升机构设有控制单元, 控制所述第一驱动机构( 11 )驱动所述第一卷筒( 12)和所述第二驱动机构(21 ) 驱动所述第二卷筒 (22) 的同步转动, 使得所述吊钩横梁 (4) 保持水平。 6. The hoisting mechanism according to claim 1, wherein the hoisting mechanism is provided with a control unit that controls the first driving mechanism (11) to drive the first reel (12) and the The second drive mechanism (21) drives the synchronous rotation of the second reel (22) such that the hook beam (4) remains horizontal.
7. 根据权利要求 6所述的起升机构, 其特征在于, 7. The hoisting mechanism according to claim 6, wherein
还包括第一检测单元(5 ), 所述第一检测单元(5 )包括水平检测仪(51 ), 设置在所述吊钩横梁 (4) 上, 用以感测所述吊钩横梁 (4) 的水平度, 并形成 水平度信号;  Further comprising a first detecting unit (5), the first detecting unit (5) comprising a level detector (51) disposed on the hook beam (4) for sensing the hook beam (4) Level and form a level signal;
所述控制单元通过所述水平度信号控制所述第一驱动机构 (11 ) 和所述第 二驱动机构(21 ), 进而控制所述第一卷筒(11 )和所述第二卷筒(21 )的转速。  The control unit controls the first drive mechanism (11) and the second drive mechanism (21) by the level signal, thereby controlling the first reel (11) and the second reel ( 21) The speed.
8. 根据权利要求 7所述的起升机构,其特征在于,所述第一检测单元(5 )还包括: The hoisting mechanism according to claim 7, wherein the first detecting unit (5) further comprises:
无线发射模块, 位于所述水平检测仪附近, 将所述水平检测仪形成的所述 水平度信号发出;  a wireless transmitting module, located near the level detector, and transmitting the level signal formed by the level detector;
无线接收模块, 位于所述控制单元附近, 接收所述水平度信号, 将所述水 平度信号传输至所述控制单元。  The wireless receiving module is located near the control unit, receives the level signal, and transmits the level signal to the control unit.
9. 根据权利要求 7所述的起升机构, 其特征在于, 9. The hoisting mechanism according to claim 7, wherein
还包括第二检测单元 (7), 所述第二检测单元 (7) 包括:  Also included is a second detecting unit (7), the second detecting unit (7) comprising:
两个感应块, 分别设置在各所述换向滑轮上;  Two sensing blocks are respectively disposed on each of the reversing pulleys;
两个接近开关, 分别设置在支撑各所述换向滑轮的架体上, 与所述感应块 配合设置, 以感测所述换向滑轮的运行速度, 并形成相应的脉冲信号; 所述控制单元通过所述水平度信号或所述脉冲信号控制所述第一驱动机构 ( 11 )和所述第二驱动机构 (21 ), 进而控制所述第一卷筒(11 )和所述第二卷 筒 (21 ) 的转速。 Two proximity switches are respectively disposed on the frame body supporting each of the reversing pulleys, and are disposed in cooperation with the sensing block to sense the running speed of the reversing pulley and form a corresponding pulse signal; The control unit controls the first drive mechanism (11) and the second drive mechanism (21) by the level signal or the pulse signal, thereby controlling the first reel (11) and the The speed of the second reel (21).
10. 根据权利要求 6所述的起升机构, 其特征在于, 还包括第三检测单元 (6), 所 述第三检测单元(6)包括: 水平度指示针, 设置在所述吊钩横梁上, 用以指示 所述吊钩横梁的水平度。 10. The hoisting mechanism according to claim 6, further comprising a third detecting unit (6), wherein the third detecting unit (6) comprises: a level indicating pin disposed on the hook beam Above, used to indicate the levelness of the hook beam.
11. 一种塔式起重机,其特征在于,包括由权利要求 1-10中任一项所述的起升机构。 A tower crane, comprising the hoisting mechanism according to any one of claims 1-10.
12. 一种权利要求 9所述的起升机构的调平方法, 其特征在于, 包括: 接收水平检测仪所检测的吊钩横梁的水平度信号, 同时接收换向滑轮上设 置的接近开关所检测指示换向滑轮的转速的脉冲信号; 12. The method for leveling a hoisting mechanism according to claim 9, comprising: receiving a level signal of the hook beam detected by the level detector, and simultaneously receiving a proximity switch disposed on the reverse pulley Detecting a pulse signal indicating the rotational speed of the reverse pulley;
根据所述水平度信号或所述脉冲信号控制分别通过吊绳与吊钩横梁的两端 相连的两个卷筒的转速, 以调整吊钩横梁的水平。  The rotation speeds of the two reels connected to the both ends of the hook beam by the slings are respectively controlled according to the level signal or the pulse signal to adjust the level of the hook beam.
13. 根据权利要求 12所述的方法,其特征在于,所述根据所述水平度信号控制两个 卷筒的转速, 以调整吊钩横梁的水平的步骤包括: 13. The method according to claim 12, wherein the step of controlling the rotational speed of the two reels according to the level signal to adjust the level of the hook beam comprises:
校验所述水平度信号数据, 以判断所述水平度信号是否正确; 若所述水平度信号经校验正确, 则根据所述水平度信号控制两个卷筒的转 速, 以调整吊钩横梁的水平;  Verifying the levelness signal data to determine whether the level signal is correct; if the level signal is verified correctly, controlling the rotation speed of the two reels according to the level signal to adjust the hook beam s level;
若所述水平度信号经校验不正确, 则根据所述脉冲信号控制两个卷筒的转 速, 以调整吊钩横梁的水平。  If the level signal is incorrectly verified, the speed of the two reels is controlled according to the pulse signal to adjust the level of the hook beam.
14. 根据权利要求 13所述的方法,其特征在于,所述接收水平检测仪所检测的吊钩 横梁的水平度信号的步骤包括: 14. The method according to claim 13, wherein the step of receiving the level signal of the hook beam detected by the level detector comprises:
使用无线发射模块将所述水平检测仪形成的所述水平度信号发出; 使用无线接收模块接收所述水平度信号, 并将所述水平度信号传输至控制 单元。  The level signal formed by the level detector is sent using a wireless transmitting module; the level signal is received using a wireless receiving module, and the level signal is transmitted to a control unit.
PCT/CN2011/078294 2011-01-05 2011-08-11 Tower crane, lifting mechanism thereof, and method for leveling lifting mechanism WO2012092768A1 (en)

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