WO2012079390A1 - 一种混合动力汽车的永磁同步电机温度测量方法 - Google Patents

一种混合动力汽车的永磁同步电机温度测量方法 Download PDF

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WO2012079390A1
WO2012079390A1 PCT/CN2011/079084 CN2011079084W WO2012079390A1 WO 2012079390 A1 WO2012079390 A1 WO 2012079390A1 CN 2011079084 W CN2011079084 W CN 2011079084W WO 2012079390 A1 WO2012079390 A1 WO 2012079390A1
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temperature
motor
group
sensors
permanent magnet
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PCT/CN2011/079084
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English (en)
French (fr)
Inventor
马永志
李宗华
肖伟
李中华
丁天喜
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重庆长安汽车股份有限公司
重庆长安新能源汽车有限公司
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Priority to BR112013012863A priority Critical patent/BR112013012863A2/pt
Publication of WO2012079390A1 publication Critical patent/WO2012079390A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W20/00—Control systems specially adapted for hybrid vehicles
    • B60W20/50—Control strategies for responding to system failures, e.g. for fault diagnosis, failsafe operation or limp mode
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K13/00—Thermometers specially adapted for specific purposes
    • G01K13/04—Thermometers specially adapted for specific purposes for measuring temperature of moving solid bodies
    • G01K13/08—Thermometers specially adapted for specific purposes for measuring temperature of moving solid bodies in rotary movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0061—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electrical machines
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H5/00—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection
    • H02H5/04—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection responsive to abnormal temperature
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/25—Devices for sensing temperature, or actuated thereby
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00—Control parameters of input or output; Target parameters
    • B60L2240/40—Drive Train control parameters
    • B60L2240/42—Drive Train control parameters related to electric machines
    • B60L2240/425—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W20/00—Control systems specially adapted for hybrid vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W50/00—Details of control systems for road vehicle drive control not related to the control of a particular sub-unit, e.g. process diagnostic or vehicle driver interfaces
    • B60W50/02—Ensuring safety in case of control system failures, e.g. by diagnosing, circumventing or fixing failures
    • B60W50/029—Adapting to failures or work around with other constraints, e.g. circumvention by avoiding use of failed parts
    • B60W2050/0295—Inhibiting action of specific actuators or systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W2510/00—Input parameters relating to a particular sub-units
    • B60W2510/08—Electric propulsion units
    • B60W2510/087—Temperature
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34—Testing dynamo-electric machines
    • G01R31/343—Testing dynamo-electric machines in operation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/64—Electric machine technologies in electromobility
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10—Technologies relating to charging of electric vehicles
    • Y02T90/16—Information or communication technologies improving the operation of electric vehicles

Definitions

  • the invention relates to a method for measuring the temperature of a permanent magnet synchronous motor of a hybrid vehicle.
  • the present invention relates to the field of permanent magnet synchronous motor technology for a hybrid vehicle, and in particular to a method for measuring a temperature of a permanent magnet synchronous motor of a hybrid power vehicle.
  • the permanent magnet synchronous motor of the hybrid automobile is generally a disc type motor.
  • the disc type motor has a good heat dissipation effect, so the disc type motor is generally cooled by natural air.
  • most of the motor products only measure the temperature through the temperature sensor, and the temperature sensor has problems such as unreasonable arrangement, insufficient detection temperature data, and cumbersome fault diagnosis.
  • the object of the invention is to design a permanent magnet synchronous motor temperature measuring method for a permanent magnet synchronous motor of a hybrid vehicle, wherein the temperature sensor is arranged reasonably and multi-mode temperature measurement, and the motor temperature can be accurately and timely monitored, and the motor is effectively diagnosed. Overheating faults and handling, improve motor safety and vehicle fault diagnosis capabilities.
  • the method for measuring the temperature of the 7-magnet synchronous motor of the hybrid vehicle proposed by the present invention is as follows: Two sets of temperature sensors A and B are embedded in the three-phase winding end of the permanent magnet synchronous motor, three temperature sensors in each group, and three temperature sensors are The hook is arranged on the circumference of the winding to ensure that each of the winding windings of the three-phase winding has a sensor of group A and group B.
  • the leads of the two sets of temperature sensors are connected to the signal connectors in the junction box of the motor housing, and the other end of the signal connector is connected to the motor controller, which handles different temperature signals.
  • group A is three sensors connected in parallel to measure the temperature of each phase winding.
  • the temperature value signal processed by the motor controller is fed back to the vehicle controller through the vehicle CAN communication;
  • Group B is Three sensors are connected in series to measure the temperature change rate.
  • the temperature change rate signal processed by the motor controller is fed back to the vehicle controller through CAN communication.
  • the temperature difference measurement method is adopted: three parallel The temperature sensors are embedded in the winding ends to ensure that there is a temperature sensor on each phase winding winding, which can detect which phase winding has a problem, so as to find the specific cause.
  • Temperature change rate measurement method Three series temperature sensors are embedded in the winding end to ensure that there is a temperature sensor on each phase winding coil. Through the temperature signal processing chip, temperature change can be obtained in a very short time. rate.
  • the fault diagnosis method of this permanent magnet synchronous motor makes full use of the CAN communication tool of the whole vehicle.
  • the temperature signal detected by the motor temperature sensor is sent to the motor controller for signal processing, and the temperature value and the temperature change rate value are fed back to the vehicle controller through the CAN information, when any one of the two values reaches a preset value.
  • the whole vehicle will report the fault information and control the motor to stop working in time.
  • FIG. 1 is a temperature monitoring method of a permanent magnet synchronous motor according to the present invention: a temperature difference measurement method and a temperature change rate measurement method;
  • FIG. 2 is a schematic diagram of temperature monitoring and fault diagnosis of the permanent magnet synchronous motor of the present invention.
  • Step 1 The arrangement of the two sets of sensors
  • the temperature sensor of Group A is the temperature difference measurement.
  • Three thermal resistance sensors are embedded in the winding circumference, that is, the temperature sensor is ensured at the end of each phase winding, and the three sensors are connected in parallel. Monitor and signal processing to obtain the temperature of each phase winding.
  • the temperature sensor of Group B is the temperature change rate measurement.
  • Three thermal resistance sensors are evenly embedded in the winding circumference, that is, the temperature sensor is ensured at the end of each phase winding, and the three sensors are connected in series. The temperature is monitored in real time and processed by signal processing. Temperature change rate.
  • Step 2 Temperature monitoring and fault diagnosis methods
  • the resistance value measured by the above temperature sensor is processed by the temperature signal processing chip in the motor controller to obtain the temperature value of each phase winding and the temperature change rate value of the winding. These two values are fed back to the whole through CAN communication. Car controller. When any of the two feedback values reaches the vehicle fault setting value, the vehicle reports an over-temperature fault of the motor, and the motor overheating image is displayed on the instrument panel. The vehicle controller controls the high voltage of the motor to be broken, and protects the motor in time to ensure the safe driving of the whole vehicle.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Biomedical Technology (AREA)
  • General Health & Medical Sciences (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Control Of Electric Motors In General (AREA)
  • Control Of Ac Motors In General (AREA)
  • Hybrid Electric Vehicles (AREA)

Description

一种混合动力汽车的永磁同步电机温度测量方法 本申请要求于 2010 年 12 月 13 日提交中国专利局、 申请号为 201010583372.3、 发明名称为 "一种混合动力汽车的永磁同步电机温度测量方 法"的中国专利申请的优先权， 其全部内容通过引用结合在本申请中。
技术领域 本发明属于混合动力汽车的永磁同步电机技术领域，具体涉及一种混合动 力汽车的永磁同步电机温度测量方法。
背景技术
电机过热现象所反映的故障在电机故障中占有相当大的比例。 因此，监测 电机温度对于保证电机正常运行、 整车安全行驶尤为重要。
目前混动汽车的永磁同步电机一般是盘式电机， 相对于普通圓柱式电机， 盘式电机自身散热效果较好， 所以盘式电机一般为自然空气冷却。 但是， 由于 制造、测量成本限制等原因， 大多电机产品只是筒单通过温度传感器来测量温 度， 其中温度传感器具有布置不合理、检测温度数据不充分、 故障诊断繁瑣等 问题。
发明内容
本发明的目的在于针对混合动力汽车的永磁同步电机，而设计的一种永磁 同步电机温度测量方法， 其中温度传感器布置合理、 多方式温度测量， 能及时 精确的监控电机温度，有效诊断电机的过热故障并作出处理，提高电机的安全 性和整车故障诊断能力。
本发明提出的混合动力汽车的 7 磁同步电机温度测量方法如下： 在永磁同步电机的三相绕组端部埋置 A、 B两组温度传感器， 每组三个温 度传感器， 三个温度传感器均勾布置在绕组圓周上，保证三相绕组的每个绕组 线圏上均有 A组和 B组的一个传感器。两组温度传感器的引线接到电机壳体的 接线盒中的信号接插件上，信号接插件的另一端接到电机控制器， 电机控制器 分别处理不同的温度信号。
两组温度传感器中， A组是三个传感器并联， 用来测量各相绕组温度， 经 过电机控制器处理的温度值信号通过整车 CAN通讯反馈到整车控制器； B组是 三个传感器串联， 用来测量温度变化率， 经过电机控制器处理的温度变化率信 号通过 CAN通讯反馈到整车控制器。当两反馈值中的任一个达到整车故障设定 值时， CAN通讯上报电机过温故障， 整车控制器控制电机及时将高压电断掉， 保护电机。
本发明的优点在于：
( 1 )此永磁同步电机的 A组测温采用了温差测量方式。
考虑到可能出现绕组缺相运行、某一相绕组匝间短路、三相电压或电流严 重不平衡、或定转子铁心摩擦等引起的绕组之间存在的温度差， 采用温差测量 方式： 三个并联温度传感器均勾埋置在绕组端部，保证每相绕组线圏上都有温 度传感器， 就能检测出哪相绕组出现了问题， 从而针对性的查找具体原因。
( 2 )此永磁同步电机的 B组测温采用了温度变化率测量方式。
电机绕组在正常运行和故障早期时， 温度的变化率不大， 而过负载或故障 后期时， 温度急剧上升， 而温度通常传导比较迟緩， 加上传感器热响应时间较 长， 往往温度反馈信号发出延迟， 可能会导致电机烧毁。 采用温度变化率测量 方式： 三个串联温度传感器均勾埋置在绕组端部，保证每相绕组线圏上都有温 度传感器， 通过温度信号处理芯片， 在极短的时间内， 可得到温度变化率。
( 3 )此永磁同步电机的故障诊断方式， 充分利用了整车的 CAN通讯工具。 电机温度传感器检测的温度信号引到电机控制器内部进行信号处理， 将温度 值， 温度变化率值通过 CAN信息反馈到整车控制器上， 当两个值中的任意一个 达到预先设定的上限值时，整车会报故障信息，并及时控制电机下电停止工作。
附图说明 图 1为本发明的永磁同步电机温度监测方式：温差测量方式和温度变化率 测量方式；
图 2为本发明的永磁同步电机温度监测与故障诊断原理图。
具体实施方式 下面结合附图进一步说明本发明测温与故障诊断步骤：
步骤 1 : 两组传感器的布置
参见图 1 , A组温度传感器是温差测量， 在绕组周向上均勾埋置三个热电 阻传感器， 即保证每相绕组线圏端部都有温度传感器， 三个传感器并联， 实时 监测并经过信号处理得到每相绕组温度。 B组温度传感器为温度变化率测量， 在绕组周向上均匀埋置三个热电阻传感器，即保证每相绕组线圏端部都有温度 传感器， 三个传感器串联， 实时监测温度并经过信号处理得到温度变化率。
步骤 2: 温度监测与故障诊断方法
参见图 2 , 以上温度传感器测出的电阻值， 经过电机控制器里的温度信号 处理芯片， 得到每相绕组的温度值、 绕组的温度变化率值， 通过 CAN通讯将这 两个值反馈到整车控制器。 当两反馈值中的任一个达到整车故障设定值时， 整 车报电机过温故障，仪表台表上显示电机过热图像。整车控制器控制电机高压 电断掉， 及时保护电机， 保证了整车的安全行驶。

Claims

权 利 要 求
1、 一种混合动力汽车的永磁同步电机温度测量方法， 其特征在于： 所述 永磁同步电机的三相绕组端部埋置 A、 B两组温度传感器， 每组三个温度传感 器， 分别均勾布置在三相绕组圓周上， 以保证三相绕组的每个绕组线圏上均有 A组和 B组的一个传感器， 其中 A组为三个传感器并联， B组为三个传感器串 联； 两组温度传感器的引线接到电机壳体的接线盒中的信号接插件上，信号接 插件的另一端接到电机控制器，通过所述电机控制器对温度信号进行处理， 所 述方法包括：
通过 A组温度传感器测量各相绕组温度， 经过电机控制器对信号进行处 理， 处理的得到的温度值信号通过整车 CAN通讯反馈到整车控制器；
通过 B组温度传感器测量温度变化率， 经过电机控制器对信号进行处理， 处理得到的温度变化率信号通过 CAN通讯反馈到整车控制器；
当两反馈值中的任一个达到整车故障设定值时， CAN通讯上报电机过温故 障；
整车控制器控制电机将高压电断掉， 以保护电机。
PCT/CN2011/079084 2010-12-13 2011-08-30 一种混合动力汽车的永磁同步电机温度测量方法 WO2012079390A1 (zh)

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CN102507030A (zh) * 2011-10-19 2012-06-20 青岛科技大学 便携式电机堵转测温装置
CN106451860B (zh) * 2016-10-31 2018-01-26 北京金风科创风电设备有限公司 永磁电机永磁磁极的监测装置及永磁磁极的压条
CN108087115B (zh) * 2018-01-23 2024-03-12 金城集团有限公司 一种多功能航空活塞发动机
CN109298336A (zh) * 2018-11-01 2019-02-01 南京世界村汽车动力有限公司 一种汽车电机检测系统
CN110907726B (zh) * 2019-11-25 2022-03-25 中国第一汽车股份有限公司 车用控制器热测试系统及方法
CN113422348B (zh) * 2021-06-08 2023-06-27 浙江大学 温度限值的确定方法、永磁同步电机的控制方法及装置

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