WO2012068849A1 - Bogie of railway vehicle and railway vehicle - Google Patents

Bogie of railway vehicle and railway vehicle Download PDF

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Publication number
WO2012068849A1
WO2012068849A1 PCT/CN2011/074761 CN2011074761W WO2012068849A1 WO 2012068849 A1 WO2012068849 A1 WO 2012068849A1 CN 2011074761 W CN2011074761 W CN 2011074761W WO 2012068849 A1 WO2012068849 A1 WO 2012068849A1
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WO
WIPO (PCT)
Prior art keywords
railway vehicle
elastic pad
side frame
vehicle bogie
elastic
Prior art date
Application number
PCT/CN2011/074761
Other languages
French (fr)
Chinese (zh)
Inventor
刑书明
刘振明
穆凤军
祝震
邵文东
徐世锋
Original Assignee
齐齐哈尔轨道交通装备有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 齐齐哈尔轨道交通装备有限责任公司 filed Critical 齐齐哈尔轨道交通装备有限责任公司
Publication of WO2012068849A1 publication Critical patent/WO2012068849A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/26Mounting or securing axle-boxes in vehicle or bogie underframes
    • B61F5/30Axle-boxes mounted for movement under spring control in vehicle or bogie underframes
    • B61F5/305Axle-boxes mounted for movement under spring control in vehicle or bogie underframes incorporating rubber springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/26Mounting or securing axle-boxes in vehicle or bogie underframes
    • B61F5/30Axle-boxes mounted for movement under spring control in vehicle or bogie underframes
    • B61F5/32Guides, e.g. plates, for axle-boxes

Definitions

  • the present invention relates to railway vehicle manufacturing technology, and more particularly to a railway vehicle bogie and a railway vehicle. Background technique
  • the railway vehicle bogie is an important component on a railway vehicle that bears the weight of the cargo and the weight of the vehicle while also guiding the railway vehicle to run at high speed on a linear track and steer on a curved track.
  • FIG. 1A is a schematic structural view of a conventional cast steel three-piece bogie
  • FIG. 1B is a schematic view showing a series of suspension wheel alignment of a railway vehicle bogie in the prior art
  • FIG. 1C is a prior art railway vehicle bogie elastic Schematic diagram of the cutting rubber pad of the main components of the positioning device.
  • Fig. 1A (only one side view is shown in the figure, the other side structure is the same), two sets of wheel sets 1, side frames 2 and bolsters 3 arranged in the longitudinal direction (in the direction of the track)
  • the upper carrying body constitutes a three-piece bogie.
  • each set of wheel sets 1 includes two wheels arranged in a line in a lateral direction (perpendicular to the direction of the track), and is integrally fixed by an axle 1 12 passing through the centers of the two wheels, and each side of the wheel pair 1 is provided with
  • the wheelset bearing 1 1 1 and the bearing saddle 1 3 are disposed on the bearing saddles 1 3 on the same side of the front and rear wheels.
  • a suspension device a is disposed between the front wheel pair 1 and the side frame 2
  • a two-line suspension device b is disposed between the spring frame of the side frame 2 and the end of the bolster 3.
  • a shear rubber pad 14 is disposed between the top surface of the bearing saddle 13 and the top surface of the side frame guide 21 1 , respectively, through positioning posts disposed on the upper and lower surfaces thereof.
  • the pin 141 cooperates with a small clearance of the corresponding positioning hole on the two planes to achieve elastic positioning between the wheel set and the side frame.
  • the wheel pair will produce a longitudinal (orbital direction) X direction, a transverse direction (vertical orbital direction) Y-direction, elastic displacement in three directions in the vertical direction.
  • the stiffness values in three directions can be obtained, namely: the shear stiffness along the longitudinal direction of the track (X-axis) and the shear stiffness along the transverse direction of the track ( ⁇ axis). , the vertical stiffness along the vertical direction ( ⁇ axis).
  • the magnitude of the three-direction stiffness is directly related to the critical speed of the bogie linear serpentine motion, the lateral force of the wheel-rail when the curve passes, and the strong force between the wheel and rail.
  • 1C is required to have a transverse ( ⁇ axis) shear stiffness smaller than the longitudinal shear stiffness, and the ratio of the two should be appropriate; Fully utilize the shear rubber pad 14 to isolate the high frequency vibration from the unsprung, and reduce the action force between the wheel and rail. It is required that a series of shear rubber pads 14 have a proper static deflection in the vertical direction, thereby determining the vertical direction. Stiffness value.
  • the longitudinal stiffness of the shear rubber pad in the elastic positioning device is close to the lateral stiffness, and at the same time, if the vertical static deflection value is to be increased, according to the characteristics of the rubber body of the rubber pad, it is necessary to Thickening the thickness of the rubber layer or using a multi-layer structure, the inevitable result of this will greatly reduce the shear stiffness of the shear rubber mat. It can be seen that the three-way stiffness value of the railway vehicle bogie using this elastic positioning method can not be matched well, which severely limits the role of the shear rubber pad in the suspension device of this type. Summary of the invention
  • the present invention is directed to the above-discussed deficiencies of the prior art and provides a railway vehicle bogie and a railway vehicle.
  • the present invention provides a railway vehicle bogie comprising two sets of wheel sets, a load bearing saddle disposed on the wheel set bearings, and side frames disposed on the two side carrying saddles on the same side.
  • a first elastic pad is disposed between the horizontal contact faces of the side frame guide frames; and a second elastic pad is disposed between the bearing saddle and the lateral contact surface of the side frame guide frame.
  • the present invention also provides a railway vehicle comprising the above-described railway vehicle bogie, and a vehicle body disposed on the railway vehicle bogie.
  • the railway vehicle bogie and the railway vehicle provided by the invention realize sufficient elastic positioning and restraint of the wheelset, and optimize the vertical, longitudinal and lateral three-direction stiffness values of the elastic constraint to meet the design requirements of different performance vehicles.
  • Figure 1A is a schematic view of the structure of the existing cast steel three-piece bogie.
  • Figure 1B is a schematic view showing the elastic positioning of a suspension wheel pair of a prior art railway vehicle bogie.
  • Fig. 1C is a structural schematic view of a main part of a shear rubber pad of a prior art railway vehicle bogie elastic positioning device.
  • FIG. 2 is a schematic view showing a wheel pair elastic positioning manner adopted by a railway vehicle bogie according to an embodiment of the present invention.
  • 3A is a schematic structural view of a first elastic pad in an embodiment of the present invention.
  • Figure 3B is a plan view of the first elastic pad shown in Figure 3A.
  • Fig. 3C is a plan view showing another design shape of the first elastic pad in an embodiment of the present invention.
  • FIG. 4A is an AA arrow view of a second elastic pad scheme in accordance with an embodiment of the present invention.
  • 4B is a view showing another design of the second elastic pad in an embodiment of the present invention.
  • Figure 5 is a front cross-sectional view showing a second elastic pad scheme in an embodiment of the present invention.
  • a railway vehicle bogie according to an embodiment of the present invention includes two sets of wheel sets 1, a load-bearing saddle 13 disposed on the wheel-set bearing 111, and a side frame disposed on the two bearing saddles 13 on the same side.
  • a first elastic pad gl is disposed between the horizontal contact surface of the side frame guide frame 211 carrying the saddle 13 and the side frame 2; between the lateral contact faces of the bearing saddle 13 and the side frame guide frame 211
  • a second elastic pad g2 is provided.
  • the two sets of wheel sets 1 are arranged longitudinally back and forth, and each set of wheel sets comprises two wheels arranged symmetrically in the lateral direction and an axle passing through the center of the two wheels and fixed thereto, the wheel set bearing 111 is close to the two sides frame
  • a guide saddle 13 is disposed at the guide frame 211
  • the side frame 2 is disposed on the two load-bearing saddles 13 on the same side.
  • a mat gl between the bearing saddle 13 and the lateral contact surface of the side frame guide 211, that is, the contact surface of the side frame guide 211 on the front side of the bearing saddle 13 and the bearing saddle
  • a second elastic pad g2 is disposed between each of the façades of the side frame guide frame 211 on the rear side of the load-bearing saddle and the contact surface of the load-bearing saddle.
  • the vertical, longitudinal and lateral three-direction stiffness of the bogie suspension system are respectively realized by different elastic mats by the technical solutions of respectively providing three elastic pads in the vertical direction and the longitudinal direction, and the first elastic mat gl can be realized.
  • the ideal vertical static deflection value of a suspension system is provided to isolate the high frequency vibration transmitted from the wheel and rail, and is no longer limited by the lateral stiffness value.
  • the two second resilient pads g2 serve to effect longitudinal and lateral elastic constraints on the wheel sets.
  • the longitudinal stiffness of the bogie suspension system utilizes the normal stiffness value of the second elastic pad g2. From the characteristics of the rubber elastic body, the normal stiffness can be designed in a wide range to meet each The requirement for longitudinal stiffness values.
  • the lateral stiffness of a suspension system depends on the sum of the lateral stiffness of the first resilient pad gl and the transverse stiffness of the second resilient pad g2, which is provided by the transverse shear stiffness of the second resilient pad g2. It can be seen from the properties of rubber elastomer that the shear stiffness is much smaller than the normal stiffness. Therefore, the three-way stiffness value of the ideal suspension system can be obtained by reasonable design calculation of the first elastic pad and the second elastic pad. At this time, the vertical deflection of the second suspension system in the center of the bogie is well matched, which may greatly improve the vertical dynamic performance of the vehicle.
  • FIG. 3A is a schematic structural view of a first elastic pad in an embodiment of the present invention.
  • Figure 3B is a diagram
  • the inside of the first elastic pad gl and the second elastic pad g2 is a rubber body g O , and a metal positioning plate gl l , a rubber body g O and a metal positioning are disposed on the upper and lower surfaces thereof.
  • the plate gll is vulcanized and bonded together.
  • the first elastic pad in the above embodiment may include a single-layer rubber body, and may also include a plurality of rubber bodies. When the plurality of rubber bodies are included, a metal-shaped spacer is also disposed between the rubber bodies of the adjacent layers.
  • 3A and 3B show a first elastic pad gl of a two-layer structure. As shown in the figure, the rubber body g 0 is placed inside the metal positioning plate g 11 , and a metal shaped spacer g 13 is also disposed in the middle thereof. The rubber body g O is divided into upper and lower layers, and the rubber body g O and the metal are shaped. The separator gl 3 is also vulcanized and viscous Connected together. Other multilayer structures are similar to the illustrations and are not shown here. The flexible design of such a multilayer structure can meet different vertical stiffness value requirements.
  • the first elastic pad g l can also be designed to be circular according to the shape of the top surface of the bearing saddle 13, as shown in Fig. 3C, the other structures are unchanged.
  • the upper and lower surfaces of the first elastic pad gl are respectively provided with a cylindrical pin gl 2 for engaging with the positioning holes provided on the horizontal contact faces of the bearing saddle 13 and the side frame guide 211.
  • the two cylindrical pins on the upper surface cooperate with the corresponding positioning holes on the top surface of the side frame guide frame 211, and the two cylindrical pins on the lower surface cooperate with the corresponding positioning holes on the top surface of the bearing saddle 13 to achieve the first elasticity.
  • One side of the second elastic pad g2 in the above embodiment is provided with a projection g21, and the lateral contact faces of the bearing saddle 13 and the side frame guide 211 are respectively provided with grooves for laterally blocking the second elastic pad g2.
  • the second elastic pad g2 is provided with a protrusion g21 on the metal positioning plate gl l on the side in contact with the rear elevation of the side frame guide frame 211, and the rear elevation of the side frame guide frame 211 corresponding thereto is provided.
  • a groove is disposed on the side of the side frame guide frame 211; and a recess is formed on the upper surface of the bearing saddle 13 corresponding to the metal positioning plate g11 of the second elastic pad g2. Cooperating with the side of the second resilient pad to effect a load bearing lateral stop.
  • Figure 5 is a front cross-sectional view showing the second elastic pad scheme in the above embodiment.
  • the upper and lower ends of the lateral contact faces of the side frame guide are provided with stoppers 214 for vertically blocking the second elastic pad g2. That is, a stop block 214 is disposed at each of the upper and lower end portions of the rear façade of the side frame guide frame 211, and the second elastic pad g2 can be placed at a distance therebetween to realize the vertical stop of the side frame guide frame.
  • the lateral contact surface of the bearing saddle 13 in contact with the second elastic pad g2 is inclined from the top to the bottom, and the inclination thereof is measured by an acute angle ⁇ between the surface and the vertical direction, thereby better fixing the second Elastic pad g2 to prevent it from slipping.
  • FIG. 4B is another design diagram of the second elastic pad in the above embodiment.
  • the rubber body g O in the second elastic pad g2 exhibits a horizontal figure-eight structure, and the size of the inclination angle passes through the splayed surface.
  • the tangent of a point is measured by the acute angle ⁇ of the Y-direction, so that The stiffness value is used to adjust the beta value.
  • the solution is suitable for occasions requiring a large lateral stiffness value, and the invention can meet the design requirements of different performance vehicles.
  • Another embodiment of the present invention provides a railway vehicle including a railway vehicle bogie, and a vehicle body disposed on the railway vehicle bogie, the railway vehicle bogie may be provided by the above embodiment Any of the railway vehicle bogies.
  • the railway vehicle achieves a better elastic positioning of the wheelset and can provide a more ideal three-way stiffness value of the suspension system to achieve the goal of low power of the wheel and rail.

Abstract

A bogie of a railway vehicle includes two groups of wheel sets, adapters (4) arranged on the wheel sets bearings and a side frame (1) on two adapters (4) which are provided at the same side. A first elastic cushion (2) lies between the adapter (4) and the horizontal contact surface of the side frame guide (11). Two second elastic cushions (3, 6) separately lie between the adapter (4) and both sides contact surfaces of the side frame guide (11). The first elastic cushion provides the ideal vertical static flexibility without considering the transverse rigidity at the same time. The second elastic cushion provides larger longitudinal rigidity, and the two elastic cushions provide right lateral rigidity. The invention also includes the railway vehicle using the bogie. The invention enables fully elastic locating and restraint to the wheel sets, and makes the vertical, longitudinal, and transverse rigidity to the optimum. The invention can satisfy the design needs of different performance vehicles.

Description

铁路车辆转向架和铁路车辆 技术领域  Railway vehicle bogie and railway vehicle
本发明涉及铁路车辆制造技术,尤其涉及一种铁路车辆转向架和铁路 车辆。 背景技术  The present invention relates to railway vehicle manufacturing technology, and more particularly to a railway vehicle bogie and a railway vehicle. Background technique
铁路车辆转向架是一个承担货物重量和车体自重同时还引导铁路车 辆在直线轨道上高速运行和在曲线轨道上转向运行的铁路车辆上的重要 部件。  The railway vehicle bogie is an important component on a railway vehicle that bears the weight of the cargo and the weight of the vehicle while also guiding the railway vehicle to run at high speed on a linear track and steer on a curved track.
图 1A是现有铸钢三大件式转向架结构示意图,图 1B是现有技术中铁 路车辆转向架的一系悬挂轮对弹性定位方式示意图, 图 1 C是现有技术铁 路车辆转向架弹性定位装置主要部件剪切橡胶垫的结构示意图。 如图 1 A 所示(图中只给出一侧视图, 另一侧结构与之相同) , 沿纵向 (沿轨道方 向) 前后布置的两组轮对 1、 侧架 2以及摇枕 3 (其上承载车体) 构成三 大件式转向架。 其中, 每组轮对 1包括沿横向 (垂直于轨道的方向)直线 排列的两个车轮, 并由穿过两车轮中心的车轴 1 12固接为一体, 每一轮对 1的两侧设置有轮对轴承 1 1 1和承载鞍 1 3 , 侧架 2则设置在前、 后轮对同 侧的承载鞍 1 3上。在位于前面的轮对 1与侧架 2之间设有一系悬挂装置 a , 侧架 2弹簧承台与摇枕 3端部之间设有二系悬挂装置 b。 请再同时参考图 1B和图 1 C , 在承载鞍 1 3顶面和侧架导框 21 1的顶面之间设有一剪切橡胶 垫 14 , 分别通过设置于其上、 下表面的定位柱销 141与所述两平面上对应 的定位孔的小间隙配合以实现轮对与侧架间的弹性定位。 当列车在轨道上 运行时, 由于轨道的垂直和水平不平顺激扰, 形成一个随机振动系统, 其 中, 轮对和承载鞍是簧下部件, 而侧架以上部件和车体是簧上部件。 在振 动过程中, 轮对将产生沿纵向 (轨道方向) X方向, 横向 (垂直轨道方向) Y方向, 垂向 Ζ方向三个方向的弹性位移。 依据橡胶垫的物理特性合理设 计剪切橡胶垫后, 可以得到沿三个方向的刚度值, 即: 沿轨道方向纵向(X 轴) 的剪切刚度、 沿轨道横向 (Υ轴) 的剪切刚度、 沿铅垂方向 (Ζ轴) 的垂向刚度。 此三向刚度数值的大小直接与转向架直线蛇形运动临界速 度、 曲线通过时的轮轨横向力以及轮轨间动作用力强相关。 1A is a schematic structural view of a conventional cast steel three-piece bogie, and FIG. 1B is a schematic view showing a series of suspension wheel alignment of a railway vehicle bogie in the prior art, and FIG. 1C is a prior art railway vehicle bogie elastic Schematic diagram of the cutting rubber pad of the main components of the positioning device. As shown in Fig. 1A (only one side view is shown in the figure, the other side structure is the same), two sets of wheel sets 1, side frames 2 and bolsters 3 arranged in the longitudinal direction (in the direction of the track) The upper carrying body constitutes a three-piece bogie. Wherein, each set of wheel sets 1 includes two wheels arranged in a line in a lateral direction (perpendicular to the direction of the track), and is integrally fixed by an axle 1 12 passing through the centers of the two wheels, and each side of the wheel pair 1 is provided with The wheelset bearing 1 1 1 and the bearing saddle 1 3 are disposed on the bearing saddles 1 3 on the same side of the front and rear wheels. A suspension device a is disposed between the front wheel pair 1 and the side frame 2, and a two-line suspension device b is disposed between the spring frame of the side frame 2 and the end of the bolster 3. Referring to FIG. 1B and FIG. 1C at the same time, a shear rubber pad 14 is disposed between the top surface of the bearing saddle 13 and the top surface of the side frame guide 21 1 , respectively, through positioning posts disposed on the upper and lower surfaces thereof. The pin 141 cooperates with a small clearance of the corresponding positioning hole on the two planes to achieve elastic positioning between the wheel set and the side frame. When the train is running on the track, a random vibration system is formed due to the vertical and horizontal irregularities of the track, wherein the wheel set and the load saddle are unsprung components, and the upper part of the side frame and the vehicle body are sprung parts. During the vibration process, the wheel pair will produce a longitudinal (orbital direction) X direction, a transverse direction (vertical orbital direction) Y-direction, elastic displacement in three directions in the vertical direction. According to the physical characteristics of the rubber mat, after designing the shear rubber mat, the stiffness values in three directions can be obtained, namely: the shear stiffness along the longitudinal direction of the track (X-axis) and the shear stiffness along the transverse direction of the track (Υ axis). , the vertical stiffness along the vertical direction (Ζ axis). The magnitude of the three-direction stiffness is directly related to the critical speed of the bogie linear serpentine motion, the lateral force of the wheel-rail when the curve passes, and the strong force between the wheel and rail.
但是,铁路运输越来越要求高速重载,这使轮对沿轨道向前滚动时产 生不稳定的蛇形运动更容易逼近它的临界速度, 导致激起车体剧烈的摇头 振动, 严重时还可引发列车脱轨事故。 为了保证车辆在直线上运行时具有 较高的蛇形运动稳定性, 要求剪切橡胶垫 14纵向( X轴)剪切刚度要大一 些; 为了保证直线运行时具有较高的蛇形运动稳定性, 同时兼顾曲线通过 时轮轨横向力不要太大, 要求图 1 C所示的剪切橡胶垫 14横向 (Υ轴) 剪 切刚度要小于纵向剪切刚度, 两者的比例要适当; 而为了充分利用剪切橡 胶垫 14隔离来自簧下的高频振动, 降低轮轨间的动作用力, 要求一系剪 切橡胶垫 1 4沿垂向要有合适的静挠度, 由此来确定其垂向刚度值。 但由 于结构空间限制, 本弹性定位装置中的剪切橡胶垫的纵向刚度与横向刚度 接近,而同时若想增大其垂向静挠度值,根据剪切橡胶垫的橡胶体的特性, 就必须加厚橡胶层的厚度或采用多层结构, 这样做的必然结果又会大幅减 小剪切橡胶垫的剪切刚度。 可以看出, 采用这一弹性定位方式的铁路车辆 转向架, 三向刚度值不能较好匹配, 严重限制了这种一系悬挂装置中剪切 橡胶垫作用的发挥。 发明内容  However, railway transportation is increasingly requiring high-speed heavy-duty, which makes the unstable serpentine motion of the wheel pair rolling forward along the track more likely to approach its critical speed, resulting in a sharp shaking of the car body, and in severe cases It can cause train derailment accidents. In order to ensure high stability of the serpentine motion when the vehicle is running in a straight line, it is required that the shear rubber mat 14 has a larger longitudinal (X-axis) shear stiffness; in order to ensure a high serpentine motion stability during straight running At the same time, when the curve passes, the lateral force of the wheel and rail is not too large, and the shear rubber pad 14 shown in Fig. 1C is required to have a transverse (Υ axis) shear stiffness smaller than the longitudinal shear stiffness, and the ratio of the two should be appropriate; Fully utilize the shear rubber pad 14 to isolate the high frequency vibration from the unsprung, and reduce the action force between the wheel and rail. It is required that a series of shear rubber pads 14 have a proper static deflection in the vertical direction, thereby determining the vertical direction. Stiffness value. However, due to the limitation of the structural space, the longitudinal stiffness of the shear rubber pad in the elastic positioning device is close to the lateral stiffness, and at the same time, if the vertical static deflection value is to be increased, according to the characteristics of the rubber body of the rubber pad, it is necessary to Thickening the thickness of the rubber layer or using a multi-layer structure, the inevitable result of this will greatly reduce the shear stiffness of the shear rubber mat. It can be seen that the three-way stiffness value of the railway vehicle bogie using this elastic positioning method can not be matched well, which severely limits the role of the shear rubber pad in the suspension device of this type. Summary of the invention
本发明针对现有技术的上述缺陷,提供一种铁路车辆转向架和铁路车 辆。  SUMMARY OF THE INVENTION The present invention is directed to the above-discussed deficiencies of the prior art and provides a railway vehicle bogie and a railway vehicle.
本发明提供一种铁路车辆转向架, 包括两组轮对、设置在轮对轴承上 的承载鞍, 以及设置在同侧的两个承载鞍上的侧架。 在所述承载鞍与侧架 的侧架导框的水平接触面之间设置有第一弹性垫; 在所述承载鞍与所述侧 架导框的侧向接触面之间各设置有一第二弹性垫。 The present invention provides a railway vehicle bogie comprising two sets of wheel sets, a load bearing saddle disposed on the wheel set bearings, and side frames disposed on the two side carrying saddles on the same side. In the carrying saddle and side frame A first elastic pad is disposed between the horizontal contact faces of the side frame guide frames; and a second elastic pad is disposed between the bearing saddle and the lateral contact surface of the side frame guide frame.
本发明还提供一种铁路车辆, 包括上述的铁路车辆转向架, 以及设置 在所述铁路车辆转向架上的车体。  The present invention also provides a railway vehicle comprising the above-described railway vehicle bogie, and a vehicle body disposed on the railway vehicle bogie.
本发明提供的铁路车辆转向架和铁路车辆,实现了轮对的充分弹性定 位和约束, 并且使弹性约束的垂向、 纵向以及横向的三向刚度值达到最优 化,满足不同性能车辆的设计要求,真正实现轮轨低动力作用的理想目标。 附图说明  The railway vehicle bogie and the railway vehicle provided by the invention realize sufficient elastic positioning and restraint of the wheelset, and optimize the vertical, longitudinal and lateral three-direction stiffness values of the elastic constraint to meet the design requirements of different performance vehicles. The ideal goal of realizing the low power of the wheel and rail. DRAWINGS
图 1 A是现有铸钢三大件式转向架结构示意图。  Figure 1A is a schematic view of the structure of the existing cast steel three-piece bogie.
图 1 B是现有技术铁路车辆转向架的一系悬挂轮对弹性定位方式示意 图。  Figure 1B is a schematic view showing the elastic positioning of a suspension wheel pair of a prior art railway vehicle bogie.
图 1 C是现有技术铁路车辆转向架弹性定位装置的主要部件剪切橡胶 垫的结构示意图。  Fig. 1C is a structural schematic view of a main part of a shear rubber pad of a prior art railway vehicle bogie elastic positioning device.
图 2是本发明一实施例铁路车辆转向架所采取的轮对弹性定位方式 示意图。  2 is a schematic view showing a wheel pair elastic positioning manner adopted by a railway vehicle bogie according to an embodiment of the present invention.
图 3 A是本发明一实施例中的第一弹性垫的结构示意图。  3A is a schematic structural view of a first elastic pad in an embodiment of the present invention.
图 3B是图 3A所示第一弹性垫的俯视图  Figure 3B is a plan view of the first elastic pad shown in Figure 3A.
图 3C是本发明一实施例中的第一弹性垫的另一设计形状方案俯视 图。  Fig. 3C is a plan view showing another design shape of the first elastic pad in an embodiment of the present invention.
图 4A是本发明一实施例中第二弹性垫方案的 AA向视图。  4A is an AA arrow view of a second elastic pad scheme in accordance with an embodiment of the present invention.
图 4B是本发明一实施例中第二弹性垫的另一设计方案图。  4B is a view showing another design of the second elastic pad in an embodiment of the present invention.
图 5是本发明一实施例中第二弹性垫方案的主剖视图。  Figure 5 is a front cross-sectional view showing a second elastic pad scheme in an embodiment of the present invention.
附图标记:  Reference mark:
1 -轮对; 1 4-剪切橡胶垫; 1 1 1 -轮对轴承; 1 3-承载鞍; α、 β -倾斜角; 2-侧架; 1 - wheel pair; 1 4-cut rubber pad; 1 1 1 - wheel set bearing; 1 3-bearing saddle; α, β - inclination angle; 2- side frame;
3-摇枕; a-—系悬挂装置; b-二系悬挂装  3- bolster; a--suspension device; b-second suspension
4-轨道; g l-第一弹性垫; g2-第二弹性 垫; 4-track; g l-first elastic pad; g2-second elastic pad;
141-定位柱 g 11-金属定位板; gl 3-金属定型 销; 隔板;  141-positioning column g 11-metal positioning plate; gl 3-metal shaping pin;
g O-橡胶体; g 12 -圓柱销; 211-侧架导框; g O-rubber body; g 12 - cylindrical pin; 211-side frame guide;
214-止挡块; g21-凸起。 112-车轴。 具体实施方式 214-stop block; g21-bump. 112-axle. detailed description
为使本发明实施例的目的、技术方案和优点更加清楚, 下面将结合本 发明实施例中的附图, 对本发明实施例中的技术方案进行清楚、 完整地描 述,显然, 所描述的实施例是本发明一部分实施例, 而不是全部的实施例。 基于本发明中的实施例, 本领域普通技术人员在没有作出创造性劳动前提 下所获得的所有其他实施例, 都属于本发明保护的范围。  The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
图 2是本发明一实施例铁路车辆转向架所采取的轮对弹性定位方式 示意图。 请参考图 2 , 本发明一实施例铁路车辆转向架, 包括两组轮对 1、 设置在轮对轴承 111上的承载鞍 1 3 , 以及设置在同侧的两个承载鞍 13上 的侧架 2 ,在承载鞍 1 3与侧架 2的侧架导框 211的水平接触面之间设置有 第一弹性垫 gl ; 在承载鞍 1 3与侧架导框 211的侧向接触面之间各设置有 一第二弹性垫 g2。 其中, 两组轮对 1沿纵向前后布置, 且每组轮对包括沿 横向对称布置的两车轮和一个穿过两车轮中心并与之固接在一起的车轴, 轮对轴承 111靠近两侧架导框 211处设置有承载鞍 13 ,侧架 2则设置在同 侧的两个承载鞍 13上。 在承载鞍 13与侧架导框 211的水平接触面之间, 即在图 2所示的承载鞍 1 3顶面与侧架导框 211顶面之间, 设有一第一弹 性垫 gl ; 在承载鞍 13与所述侧架导框 211的侧向接触面之间, 即分别在 位于承载鞍 13前侧的侧架导框 211立面与该承载鞍立面的接触面和位于 承载鞍后侧的侧架导框 211立面与该承载鞍立面的接触面间, 各设有一第 二弹性垫 g2。 本实施例通过在垂向、 纵向分别设置三个弹性垫的技术方案 使转向架一系悬挂系统的垂向、 纵向和横向三向刚度分别由不同的弹性垫 来实现, 第一弹性垫 g l能够提供一系悬挂系统理想的垂向静挠度值, 以 隔离轮轨传来的高频振动, 不再受到要兼顾其横向刚度值的限制。 两个第 二弹性垫 g2起到对轮对进行纵向和横向弹性约束的作用。 2 is a schematic view showing the wheel pair elastic positioning manner adopted by the railway vehicle bogie according to an embodiment of the present invention. Referring to FIG. 2, a railway vehicle bogie according to an embodiment of the present invention includes two sets of wheel sets 1, a load-bearing saddle 13 disposed on the wheel-set bearing 111, and a side frame disposed on the two bearing saddles 13 on the same side. 2, a first elastic pad gl is disposed between the horizontal contact surface of the side frame guide frame 211 carrying the saddle 13 and the side frame 2; between the lateral contact faces of the bearing saddle 13 and the side frame guide frame 211 A second elastic pad g2 is provided. Wherein, the two sets of wheel sets 1 are arranged longitudinally back and forth, and each set of wheel sets comprises two wheels arranged symmetrically in the lateral direction and an axle passing through the center of the two wheels and fixed thereto, the wheel set bearing 111 is close to the two sides frame A guide saddle 13 is disposed at the guide frame 211, and the side frame 2 is disposed on the two load-bearing saddles 13 on the same side. Between the horizontal contact surface of the bearing saddle 13 and the side frame guide frame 211, that is, between the top surface of the bearing saddle 13 and the top surface of the side frame guide frame 211 shown in FIG. a mat gl; between the bearing saddle 13 and the lateral contact surface of the side frame guide 211, that is, the contact surface of the side frame guide 211 on the front side of the bearing saddle 13 and the bearing saddle A second elastic pad g2 is disposed between each of the façades of the side frame guide frame 211 on the rear side of the load-bearing saddle and the contact surface of the load-bearing saddle. In the embodiment, the vertical, longitudinal and lateral three-direction stiffness of the bogie suspension system are respectively realized by different elastic mats by the technical solutions of respectively providing three elastic pads in the vertical direction and the longitudinal direction, and the first elastic mat gl can be realized. The ideal vertical static deflection value of a suspension system is provided to isolate the high frequency vibration transmitted from the wheel and rail, and is no longer limited by the lateral stiffness value. The two second resilient pads g2 serve to effect longitudinal and lateral elastic constraints on the wheel sets.
本实施例中转向架一系悬挂系统的纵向刚度利用的是第二弹性垫 g2 的法向刚度值, 由橡胶弹性体特性可知, 其法向刚度可以在很大范围内进 行设计, 以满足各种纵向刚度数值的要求。 而一系悬挂系统的横向刚度则 取决于第一弹性垫 gl的横向刚度与第二弹性垫 g2的横向刚度之和, 后者 由第二弹性垫 g2的横向剪切刚度来提供。 由橡胶弹性体特性可知, 其剪 切刚度远小于法向刚度。 所以, 通过对第一弹性垫和第二弹性垫的合理设 计计算就可以得到理想的一系悬挂系统的三向刚度值。 此时, 再与转向 架中央二系悬挂系统的垂向挠度实现良好匹配, 便可能达到大幅度提高车 辆垂向动力学性能的目的。  In the present embodiment, the longitudinal stiffness of the bogie suspension system utilizes the normal stiffness value of the second elastic pad g2. From the characteristics of the rubber elastic body, the normal stiffness can be designed in a wide range to meet each The requirement for longitudinal stiffness values. The lateral stiffness of a suspension system depends on the sum of the lateral stiffness of the first resilient pad gl and the transverse stiffness of the second resilient pad g2, which is provided by the transverse shear stiffness of the second resilient pad g2. It can be seen from the properties of rubber elastomer that the shear stiffness is much smaller than the normal stiffness. Therefore, the three-way stiffness value of the ideal suspension system can be obtained by reasonable design calculation of the first elastic pad and the second elastic pad. At this time, the vertical deflection of the second suspension system in the center of the bogie is well matched, which may greatly improve the vertical dynamic performance of the vehicle.
图 3A是本发明一实施例中的第一弹性垫的结构示意图。 图 3B是图 3A is a schematic structural view of a first elastic pad in an embodiment of the present invention. Figure 3B is a diagram
3A所示第一弹性垫的俯视图。 所述实施例铁路车辆转向架中, 第一弹性垫 gl和第二弹性垫 g2的内部为橡胶体 g O , 在其上、 下表面设置有金属定位 板 gl l , 橡胶体 g O与金属定位板 g l l之间硫化粘接在一起。 A top view of the first elastic pad shown in 3A. In the railway vehicle bogie of the embodiment, the inside of the first elastic pad gl and the second elastic pad g2 is a rubber body g O , and a metal positioning plate gl l , a rubber body g O and a metal positioning are disposed on the upper and lower surfaces thereof. The plate gll is vulcanized and bonded together.
上述实施例中的第一弹性垫中可以包括单层的橡胶体,也可以包括多 层橡胶体, 在包括多层橡胶体时相邻层的橡胶体之间也设置有金属定型隔 板。 图 3 A和图 3B所示为一两层结构的第一弹性垫 gl。 如图中所示, 橡 胶体 g 0置于金属定位板 g 11的内部,且其中间也设有一金属定型隔板 g 13 将橡胶体 g O分为上下两层, 橡胶体 g O与金属定型隔板 g l 3之间也硫化粘 接在一起。 其它的多层结构与图示类似, 在此未以图示示出。 这样的多层 结构的灵活设计可以满足不同的垂向刚度值需求。 The first elastic pad in the above embodiment may include a single-layer rubber body, and may also include a plurality of rubber bodies. When the plurality of rubber bodies are included, a metal-shaped spacer is also disposed between the rubber bodies of the adjacent layers. 3A and 3B show a first elastic pad gl of a two-layer structure. As shown in the figure, the rubber body g 0 is placed inside the metal positioning plate g 11 , and a metal shaped spacer g 13 is also disposed in the middle thereof. The rubber body g O is divided into upper and lower layers, and the rubber body g O and the metal are shaped. The separator gl 3 is also vulcanized and viscous Connected together. Other multilayer structures are similar to the illustrations and are not shown here. The flexible design of such a multilayer structure can meet different vertical stiffness value requirements.
进一步地,上述实施例中第一弹性垫 g l还可以根据所配合承载鞍 13 顶面的形状需要而将其设计成圓形, 如图 3C所示, 其它结构不变。  Further, in the above embodiment, the first elastic pad g l can also be designed to be circular according to the shape of the top surface of the bearing saddle 13, as shown in Fig. 3C, the other structures are unchanged.
进一步地, 上述实施例中第一弹性垫 gl的上下表面上各设置有用于 与承载鞍 1 3和侧架导框 211的水平接触面上设置的定位孔进行配合的圓 柱销 gl 2。 其中, 上表面的两圓柱销与侧架导框 211顶面上的对应定位孔 配合, 下表面上的两圓柱销和承载鞍 13顶面上的对应定位孔配合, 配合 实现了对第一弹性垫 gl的限位。  Further, in the above embodiment, the upper and lower surfaces of the first elastic pad gl are respectively provided with a cylindrical pin gl 2 for engaging with the positioning holes provided on the horizontal contact faces of the bearing saddle 13 and the side frame guide 211. The two cylindrical pins on the upper surface cooperate with the corresponding positioning holes on the top surface of the side frame guide frame 211, and the two cylindrical pins on the lower surface cooperate with the corresponding positioning holes on the top surface of the bearing saddle 13 to achieve the first elasticity. Pad gl limit.
上述实施例中的第二弹性垫 g2的一侧面设置有凸起 g21 , 承载鞍 13 和侧架导框 211的侧向接触面上分别设置有用于横向挡住第二弹性垫 g2 的凹槽。 如图 4所示, 第二弹性垫 g2与侧架导框 211后立面所接触一侧 的金属定位板 gl l上设有一凸起 g21 , 与之对应的侧架导框 211的后立面 上设置有一凹槽, 以实现侧架导框 211横向止挡; 同时, 第二弹性垫 g2 的另一侧金属定位板 g l l对应的承载鞍 13立面上也设有一凹槽, 该凹槽 可以与第二弹性垫的该侧配合以实现承载鞍横向止挡。  One side of the second elastic pad g2 in the above embodiment is provided with a projection g21, and the lateral contact faces of the bearing saddle 13 and the side frame guide 211 are respectively provided with grooves for laterally blocking the second elastic pad g2. As shown in FIG. 4, the second elastic pad g2 is provided with a protrusion g21 on the metal positioning plate gl l on the side in contact with the rear elevation of the side frame guide frame 211, and the rear elevation of the side frame guide frame 211 corresponding thereto is provided. A groove is disposed on the side of the side frame guide frame 211; and a recess is formed on the upper surface of the bearing saddle 13 corresponding to the metal positioning plate g11 of the second elastic pad g2. Cooperating with the side of the second resilient pad to effect a load bearing lateral stop.
图 5是上述实施例中第二弹性垫方案的主剖视图。如图所示,侧架导 框的侧向接触面的上下两端均设置有用于垂向挡住第二弹性垫 g2的止挡 块 214。 即, 在侧架导框 211的后立面的上下端部各设有一止挡块 214 , 其间距离刚好可以放置第二弹性垫 g2 , 以实现侧架导框垂向止挡。 进一步 地, 与第二弹性垫 g2接触的承载鞍 13的侧向接触面从上向下倾斜设置, 其倾斜度以该面与垂向所成锐角 α来度量, 以此更好地固定第二弹性垫 g2 , 防止其下滑。  Figure 5 is a front cross-sectional view showing the second elastic pad scheme in the above embodiment. As shown, the upper and lower ends of the lateral contact faces of the side frame guide are provided with stoppers 214 for vertically blocking the second elastic pad g2. That is, a stop block 214 is disposed at each of the upper and lower end portions of the rear façade of the side frame guide frame 211, and the second elastic pad g2 can be placed at a distance therebetween to realize the vertical stop of the side frame guide frame. Further, the lateral contact surface of the bearing saddle 13 in contact with the second elastic pad g2 is inclined from the top to the bottom, and the inclination thereof is measured by an acute angle α between the surface and the vertical direction, thereby better fixing the second Elastic pad g2 to prevent it from slipping.
图 4B是上述实施例中第二弹性垫的另一设计方案图, 从图中可以看 出, 第二弹性垫 g2中的橡胶体 g O呈现横向八字形结构, 倾斜角度的大小 通过八字面上一点的切线与 Y向所成的锐角 β值来度量, 这样可根据所需 刚度值来调整 β值。 该方案适用于需要较大横向刚度值的场合, 更能使本 发明满足不同性能车辆的设计要求。 4B is another design diagram of the second elastic pad in the above embodiment. As can be seen from the figure, the rubber body g O in the second elastic pad g2 exhibits a horizontal figure-eight structure, and the size of the inclination angle passes through the splayed surface. The tangent of a point is measured by the acute angle β of the Y-direction, so that The stiffness value is used to adjust the beta value. The solution is suitable for occasions requiring a large lateral stiffness value, and the invention can meet the design requirements of different performance vehicles.
本发明的另一实施例提供一种铁路车辆 ,该铁路车辆包括铁路车辆转 向架, 以及设置在所述铁路车辆转向架上的车体其中, 该铁路车辆转向架 可为上述实施例所提供的铁路车辆转向架的任意一种。 该铁路车辆实现了 对轮对更好的弹性定位, 并能够提供更为理想的一系悬挂系统的三向刚度 值, 实现轮轨低动力作用的目标。  Another embodiment of the present invention provides a railway vehicle including a railway vehicle bogie, and a vehicle body disposed on the railway vehicle bogie, the railway vehicle bogie may be provided by the above embodiment Any of the railway vehicle bogies. The railway vehicle achieves a better elastic positioning of the wheelset and can provide a more ideal three-way stiffness value of the suspension system to achieve the goal of low power of the wheel and rail.
最后应说明的是: 以上实施例仅用以说明本发明的技术方案, 而非对 其限制; 尽管参照前述实施例对本发明进行了详细的说明, 本领域的普通 技术人员应当理解: 其依然可以对前述各实施例所记载的技术方案进行修 改, 或者对其中部分技术特征进行等同替换; 而这些修改或者替换, 并不 使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。  It should be noted that the above embodiments are only for explaining the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that: The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. The modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

权 利 要 求 书 Claim
1、 一种铁路车辆转向架, 包括两组轮对、 设置在轮对轴承上的承载 鞍, 以及设置在同侧的两个承载鞍上的侧架, 其特征在于, 在所述承载鞍 与侧架的侧架导框的水平接触面之间设置有第一弹性垫; 在所述承载鞍与 所述侧架导框的侧向接触面之间各设置有一第二弹性垫。  A railway vehicle bogie comprising two sets of wheel sets, a load-bearing saddle disposed on the wheel-set bearing, and side frames disposed on the same side of the two load-bearing saddles, characterized in that the load-bearing saddle is A first elastic pad is disposed between the horizontal contact faces of the side frame guide frames of the side frame; and a second elastic pad is disposed between the bearing saddle and the lateral contact surface of the side frame guide frame.
2、 根据权利要求 1所述的铁路车辆转向架, 其特征在于, 所述第一 弹性垫和所述第二弹性垫的内部为橡胶体, 在所述橡胶体的上、 下表面设 置有金属定位板。  2. The railway vehicle bogie according to claim 1, wherein the inside of the first elastic pad and the second elastic pad is a rubber body, and the upper and lower surfaces of the rubber body are provided with a metal Positioning plate.
3、 根据权利要求 2所述的铁路车辆转向架, 其特征在于, 所述第一 弹性垫中包括多层橡胶体, 且相邻两层橡胶体之间设置有所述金属定型隔 板。  The railway vehicle bogie according to claim 2, wherein the first elastic pad comprises a plurality of rubber bodies, and the metal sizing spacers are disposed between two adjacent rubber bodies.
4、 根据权利要求 1或 2或 3所述的铁路车辆转向架, 其特征在于, 所述第一弹性垫为方形结构或圓形结构。  4. The railway vehicle bogie according to claim 1 or 2 or 3, wherein the first elastic pad has a square structure or a circular structure.
5、 根据权利要求 1所述的铁路车辆转向架, 其特征在于, 所述第一 弹性垫的上、 下表面上分别设置有用于与所述承载鞍和所述侧架导框的水 平接触面上设置的定位孔进行配合的圓柱销。  The railway vehicle bogie according to claim 1, wherein the upper and lower surfaces of the first elastic pad are respectively provided with horizontal contact faces for the bearing saddle and the side frame guide frame. The positioning hole provided on the positioning pin is fitted with a cylindrical pin.
6、 根据权利要求 1所述的铁路车辆转向架, 其特征在于, 所述第二 弹性垫的一侧面设置有凸起, 所述承载鞍和所述侧架导框的侧向接触面上 分别设置有用于横向挡住所述第二弹性垫的凹槽。  6. The railway vehicle bogie according to claim 1, wherein one side of the second elastic pad is provided with a protrusion, and the lateral contact faces of the bearing saddle and the side frame guide frame are respectively A groove for laterally blocking the second elastic pad is provided.
7、 根据权利要求 1或 6所述的铁路车辆转向架, 其特征在于, 所述 侧架导框的侧向接触面的上下两端均设置有用于垂向挡住所述第二弹性 垫的止挡块。  The railway vehicle bogie according to claim 1 or 6, wherein the upper and lower ends of the lateral contact surface of the side frame guide frame are provided with a vertical blocking block for the second elastic pad. Stoppers.
8、 根据权利要求 2所述的铁路车辆转向架, 其特征在于, 所述第二 弹性垫中的橡胶体呈横向八字形结构。  8. The railway vehicle bogie according to claim 2, wherein the rubber body in the second elastic pad has a horizontal figure-eight structure.
9、 根据权利要求 1所述的铁路车辆转向架, 其特征在于, 所述承载 鞍的的侧向接触面从上向下倾斜设置。 9. The railway vehicle bogie according to claim 1, wherein the lateral contact surface of the saddle is inclined from the top to the bottom.
1 0、 一种铁路车辆, 其特征在于, 包括如权利要求 1至 9任一所述的 铁路车辆转向架, 以及设置在所述铁路车辆转向架上的车体。 A railway vehicle characterized by comprising the railway vehicle bogie according to any one of claims 1 to 9, and a vehicle body provided on the railway vehicle bogie.
PCT/CN2011/074761 2010-11-22 2011-05-27 Bogie of railway vehicle and railway vehicle WO2012068849A1 (en)

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