WO2012049976A1 - Crankshaft milling machine - Google Patents

Crankshaft milling machine Download PDF

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Publication number
WO2012049976A1
WO2012049976A1 PCT/JP2011/072358 JP2011072358W WO2012049976A1 WO 2012049976 A1 WO2012049976 A1 WO 2012049976A1 JP 2011072358 W JP2011072358 W JP 2011072358W WO 2012049976 A1 WO2012049976 A1 WO 2012049976A1
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WO
WIPO (PCT)
Prior art keywords
body frame
pair
work
clampers
main body
Prior art date
Application number
PCT/JP2011/072358
Other languages
French (fr)
Japanese (ja)
Inventor
武之 鈴木
史明 浦
Original Assignee
コマツNtc株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by コマツNtc株式会社 filed Critical コマツNtc株式会社
Priority to CN2011800495174A priority Critical patent/CN103153510B/en
Priority to DE201111103440 priority patent/DE112011103440B4/en
Priority to KR1020137005872A priority patent/KR101295105B1/en
Publication of WO2012049976A1 publication Critical patent/WO2012049976A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • B23C3/06Milling crankshafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C9/00Details or accessories so far as specially adapted to milling machines or cutter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2220/00Details of milling processes
    • B23C2220/68Whirling

Definitions

  • the present invention relates to a crankshaft mirror, and more particularly to a crankshaft mirror having at least one work rest for gripping a workpiece to be processed.
  • a crankshaft mirror is provided as an apparatus for cutting a crankshaft main journal and a pin journal (for example, Patent Document 1).
  • the crankshaft mirror includes a pair of work heads provided on the bed, a pair of cutters disposed between the two work heads, and a work rest that is provided corresponding to each cutter and holds a workpiece being processed. and, the has. And these work heads, cutters, and work rests can move in a direction along the main axis (longitudinal direction of the bed).
  • one set of cutter and work rest is fixed on one saddle, and the saddle is movable on the base. That is, the cutter and the work rest are movable along the main axis on the base as the saddle moves.
  • Patent Document 2 discloses a crankshaft mirror that can change the distance between the cutter and the work rest in order to eliminate such processing restrictions.
  • the cutter and the work rest are mounted on separate sliders, and the distance between the cutter and the work rest is obtained by moving each slider with separate driving means. it is possible to change the.
  • Patent Document 3 shows a crankshaft mirror that moves only a pair of clampers, not the entire work rest.
  • the work rest of the crankshaft mirror is composed of a main body frame, a pair of clampers, and a clamper moving mechanism.
  • the pair of clampers are supported by the main body frame so as to be freely opened and closed, and can be moved along the main axis with respect to the main body frame by a clamper moving mechanism.
  • JP-6-320319 discloses Japanese Patent Laid-Open No. 10-71518 JP 2005-219131 JP
  • the clamper moving mechanism is disposed on the main surface of the work rest and on the side facing the other work rest. And this mechanism is provided so that it may protrude from the main body frame to the other workrest side.
  • the clamper moving mechanism of one workrest is provided so as to protrude toward the other workrest, so that interference between the protruding portion of the clamper moving mechanism and the workrest is avoided. Therefore, the pair of work rests cannot be brought close to each other. For this reason, depending on a processing part, a work can be clamped only by one work rest, and the posture of a work may not be stabilized during processing.
  • An object of the present invention is to provide a crankshaft mirror having a work rest in which only a clamper is movable, so that the work portion including the other work rest or the other side cutter can be brought closer to one work rest. It is to.
  • the crankshaft mirror according to the first aspect of the present invention includes first and second workpiece support portions, a first processing portion, and a first workpiece rest.
  • the first and second work support portions support both ends of the work in the longitudinal direction along the main axis.
  • the first processing unit is disposed between the two workpiece support units so as to be movable along the main axis, and processes the workpiece.
  • the first work rest is disposed on the opposite side of the first work support portion with the first processing portion interposed therebetween, and sandwiches the work.
  • the first work rest has a main body frame that moves together with the first processing portion, a pair of clampers, and a first clamper moving mechanism.
  • Each of the pair of clampers is provided on a side surface opposite to the first processing portion of the main body frame, and one end is rotatably supported by the main body frame, and the other end can be opened and closed.
  • the first clamper moving mechanism is disposed closer to the first processing unit than the pair of clampers, and moves the pair of clampers along the main axis with respect to the main body frame.
  • both ends of the work are supported by the first work support part and the second work support part.
  • the workpieces supported by both workpiece support portions are sandwiched by a pair of clampers of the first workpiece rest and processed by the first processing portion.
  • a pair of clamper is moved along a main axis
  • the first clamper moving mechanism is arranged closer to the first processing section than the pair of clampers. That is, the first clamper moving mechanism does not protrude to the other side from the clamper. For this reason, there is no possibility that the 1st clamper moving mechanism may interfere with the other side processing part and work rest, and the 1st work rest can be brought closer to the other side processing part and work rest compared with the former. Therefore, the work can be held firmly and processing restrictions are reduced.
  • the crankshaft mirror according to a second aspect is the crankshaft mirror according to the first aspect, wherein the first clamper moving mechanism has a protrusion that protrudes from the main body frame to the first processing part side,
  • the workpiece has a cutter drum penetrating the inside thereof, can swing around a swing shaft parallel to the main shaft, and can move in a direction perpendicular to the swing shaft.
  • the protrusion part of a 1st clamper moving mechanism is arrange
  • the first processing part moves while swinging. That is, the first processing unit has a predetermined range of movement area. Therefore, if the first clamper moving mechanism protrudes toward the first processing portion, the protrusion may interfere with the moving first processing portion.
  • the protruding portion of the first clamper moving mechanism is disposed outside the moving area of the first processing portion. For this reason, interference with the 1st clamper moving mechanism and the 1st processing part can be avoided.
  • a crankshaft mirror according to a third aspect is the crankshaft mirror according to the second aspect, wherein the first clamper moving mechanism includes a movable block supported to be movable along the main axis with respect to the main body frame, and movement of the movable block.
  • a guide unit for guiding and a drive unit for moving the movable block are provided.
  • the pair of clampers are supported by the movable block.
  • the pair of clampers are supported by the movable block, and the movable block moves while being guided by the guide section. Therefore, the pair of clampers move along the main axis stably and smoothly.
  • a crankshaft mirror according to a fourth aspect of the present invention is the crankshaft mirror according to the third aspect of the present invention, wherein the guide portion is a first guide unit and a second guide unit that are arranged vertically with the rotation support portion of the pair of clampers interposed therebetween. And a third guide unit disposed on the side of the rotation support portion between the first guide unit and the second guide unit.
  • the movable block is guided by guide units provided at three places on the top and bottom and on the side between them. For this reason, movement becomes smoother.
  • crankshaft mirror according to a fifth aspect is the crankshaft mirror according to the fourth aspect, wherein the drive portion of the first clamper moving mechanism drives one piston whose tip is fixed to a part of the movable block and one piston. having a cylinder for.
  • the movable block moves while being guided by the three guide units.
  • the movable block is driven by a single piston, synchronous control is unnecessary, and the clamper can be moved easily and smoothly.
  • a crankshaft mirror is the crankshaft mirror of the first aspect of the invention, further comprising a second processing portion and a second work rest.
  • the second processing unit is disposed between the two workpiece support units so as to face the first processing unit and is movable along the main axis to process the workpiece.
  • the second work rest is disposed on the opposite side of the second work support portion with the second processing portion interposed therebetween, and sandwiches the work. Further, the second work rest has a main body frame that moves together with the second processing portion, a pair of clampers, and a second clamper moving mechanism.
  • Each of the pair of clampers is provided on a side surface opposite to the second processed portion of the main body frame, and one end is rotatably supported by the main body frame and the other end can be opened and closed.
  • the second clamper moving mechanism is disposed closer to the second processing unit than the pair of clampers, and moves the pair of clampers along the main axis with respect to the main body frame.
  • the 2nd processing part and the 2nd work rest are provided. And about the 2nd processing part and the 2nd work rest, it has the same composition as the 1st invention. Therefore, similarly to the above, there is no possibility that the first and second clamper moving mechanisms interfere with the other side work rest, and the first and second work rests can be brought closer to the other side work rest as compared with the conventional one. it can. Therefore, the work can be firmly held.
  • a crankshaft mirror according to a seventh aspect is the crankshaft mirror according to the sixth aspect, wherein the second clamper moving mechanism has a protruding portion that protrudes from the main body frame toward the first processing portion, and the second processing portion is The workpiece has a cutter drum penetrating the inside thereof, can swing around a swing shaft parallel to the main shaft, and can move in a direction perpendicular to the swing shaft. And the protrusion part of the 2nd clamper moving mechanism is arrange
  • the seventh aspect similar to the second aspect, since the protruding portions of the first and second clamper moving mechanisms are arranged outside the moving area of the processing portion, interference between the two can be avoided.
  • the processing portion including the other work rest or the other side cutter can be brought closer to one work rest. For this reason, the restrictions on processing are reduced, and the workpiece can be processed efficiently.
  • FIG. 1 is an external perspective view of a crankshaft mirror according to an embodiment of the present invention.
  • the external view which looked at one workrest from the other workrest side.
  • FIG. 3 is a partial sectional view taken along line III-III in FIG. 2. Enlarged partial view of FIG. 2.
  • FIG. 6 is a partial sectional view taken along line VI-VI in FIG. 2. The figure which shows the positional relationship of the moving range of a swing head, and the protrusion part of a clamper moving mechanism.
  • FIG. 1 is an external perspective view of a crankshaft mirror according to an embodiment of the present invention.
  • the crankshaft mirror 1 is disposed between a bed 2, first and second work heads (work support portions) 3a and 3b disposed on the bed 2 so as to face each other, and the work heads 3a and 3b.
  • the first and second work heads 3a and 3b support both ends of a crankshaft as a work.
  • a chuck (not shown) for clamping the crankshaft is provided on each end face (opposing face) of each work head 3a, 3b.
  • a chuck may be provided on one work head 3a, and a tail stock that supports the center hole on the end face of the crankshaft may be provided on the other work head 3b.
  • Each of the first and second processing units 4a and 4b includes saddles 10a and 10b, and slides 11a and 11b provided on the saddles 10a and 10b.
  • Each of the first and second processing units 4a and 4b includes first and second swing heads (processing portions) 12a and 12b provided on the slides 11a and 11b, and first and second work rests 13a and 13b, respectively. And have.
  • the Z-axis feed mechanism is a well-known mechanism, and is connected to a nut member fixed to the saddles 10a and 10b, a ball screw shaft extending along the Z axis and screwed into the nut member, and the ball screw shaft. And a Z-axis feed motor. Then, the saddles 10a and 10b can be moved in the Z-axis direction by rotating the ball screw shaft forward and backward by the Z-axis feed motor.
  • the two slides 11a and 11b have the same configuration, and each slide 11a and 11b is movable in the Y-axis direction (depth direction of the bed 2) perpendicular to the Z-axis by the Y-axis feed mechanism.
  • These slides 11a and 11b have a vertical support wall 111 extending along the Y axis.
  • a swing shaft 15 is provided at one end of the support wall 111, and a square cylindrical case 112 extending in the vertical direction is provided at the other end of the support wall 111.
  • the Y-axis feed mechanism is a well-known mechanism, and is a nut member fixed to the slides 11a and 11b, a ball screw shaft that extends along the Y axis and is engaged with the nut member, and this ball screw shaft is connected. And a Y-axis feed motor.
  • the slides 11a and 11b can be moved in the Y-axis direction by rotating the ball screw shaft in the forward and reverse directions with the Y-axis feed motor.
  • the first and second swing heads 12a and 12b have the same configuration and are mounted on the corresponding slides 11a and 11b, respectively.
  • Each swing head 12a, 12b has one end supported by the swing shaft 15 and the other end supported slidably in the Y-axis direction with respect to the guide member 16 in the case 112.
  • the guide member 16 can move up and down in the case 112. Specifically, a nut member 17 is fixed to the guide member 16. The nut member 17 is screwed to a ball screw shaft 18 extending along the X axis provided in the case 112 in the vertical direction. The ball screw shaft 18 is connected to an X-axis swing motor (AC servomotor) 19 mounted on the side surface of the case 112 in the Z-axis direction.
  • AC servomotor X-axis swing motor
  • the ball screw shaft 18 is rotated forward and backward by the X-axis swing motor 19, whereby each swing head 12 a, 12 b swings in the vertical direction (X-axis direction) about the swing shaft 15. It is adapted to be.
  • a cutter drum 20 is rotatably supported inside each swing head 12a, 12b.
  • An opening is formed on the processing stage side of the cutter drum 20, and a cutter (not shown) is attached to the opening.
  • the cutter drum 20 is rotated by a cutter drum motor 21.
  • the first and second workrests 13a and 13b clamp the main journal adjacent to the processing portion so that the crankshaft does not swing during processing. Is for. As shown in FIG. 1, these work rests 13a and 13b have relative positions to the corresponding first and second swing heads 12a and 12b in the saddles 10a and 10b of the first and second processing units 4a and 4b. Arranged in a constant state. For this reason, as the saddles 10a and 10b are moved, the swing head 12a and the work rest 13a on one side move together, or the swing head 12b and the work rest 13b on the other side move together.
  • FIGS. 2 is a view of the first workrest 13a as viewed from the second workrest 13b side
  • FIG. 3 is a sectional view taken along the line III-III of FIG. 2
  • FIG. 4 is an enlarged partial view of FIG. It is the isometric view fragmentary view which looked at the 1st work rest 13a from the opposite side to Drawing 2.
  • the first work rest 13 a includes a main body frame 24, a pair of clampers 25, a clamper moving mechanism 26, and a clamper lock mechanism 27.
  • the main body frame 24 is formed in a substantially rectangular shape as viewed in the direction along the main axis.
  • the main body frame 24 is fixed to the saddle 10a, and is movable in the Z-axis direction along the main axis together with the saddle 10a by a Z-axis feed mechanism.
  • a circular opening 24a is provided at the center of the main body frame 24, and the crankshaft can pass through the opening 24a.
  • a cutout portion 24b that opens outward is formed on a side portion of the main body frame 24.
  • the pair of clampers 25 are disposed on the opposite side of the first swing head 12a with the main body frame 24 interposed therebetween, and are supported by the movable block 30 provided in the cutout portion 24b of the main body frame 24 so as to be opened and closed.
  • the movable block 30 is provided with a pair of support shafts 31.
  • One end side of the pair of clampers 25 is rotatably supported by these support shafts 31, and the other end side can be opened and closed.
  • the clamper 25 in the closed state is indicated by a solid line
  • the clamper 25 in the open state is indicated by a two-dot chain line.
  • a semicircular cutout 25a is formed at the center of the surface of each clamper 25 facing the other clamper.
  • the notch 25a is provided with a rest pad 25b for supporting the workpiece.
  • a gear 32 that rotates about a support shaft 31 is fixed to each of the rotating portions of each clamper 25.
  • the gears 32 fixed to the respective clampers 25 mesh with each other.
  • one (upper) clamper 25 is formed with an extension portion 25 b that extends further to the outside of the rotating portion.
  • a piston rod of the opening / closing hydraulic cylinder 33 is connected to the extension portion 25b via a connecting member 33a.
  • a bush (not shown) is provided between the extension portion 25b and the connecting member 33a.
  • the open / close hydraulic cylinder 33 has an upper end mounted on the main body frame 24.
  • the clamper moving mechanism 26 is a mechanism for moving the pair of clampers 25 in the Z-axis direction with respect to the main body frame 24.
  • the movable block 30, the guide portion 35, and the moving hydraulic cylinder 36 are connected to each other.
  • Have. 6 is a partial sectional view taken along line VI-VI in FIG.
  • the movable block 30 is formed in a rectangular shape, and is disposed in the notch 24b so as to be vertically movable and movable in the Z-axis direction. .
  • the guide unit 35 guides the movement of the movable block 30 and includes three linear movement guides 38 provided on the upper and lower sides of the movable block 30 and outside the side of the support shaft 31 of the clamper 25.
  • Each linear movement guide 38 includes a block 38 a and a rail 38 b, the block 38 a is provided on the main body frame 24, and the rail 38 b is fixed to the movable block 30.
  • the block 38 b of the lateral linear movement guide 38 is fixed to an attachment block 39 fixed to the main body frame 24.
  • the moving hydraulic cylinder 36 is disposed in the vicinity of the linear movement guide 38 provided below, and is provided on the mounting block 39. Then, as shown in FIG. 6 which is a cross section taken along line VI-VI in FIG. 2, the tip of the piston rod 36a of the moving hydraulic cylinder 36 is connected to a member 38c fixed to the rail 38b of the linear movement guide 38.
  • the clamper lock mechanism 27 is a mechanism for maintaining the clamper 25 in a closed state, and is provided on the open end side of the pair of clampers 25. As shown in FIG. 2, the clamper lock mechanism 27 has a pair of guide rails 43, a clamp jaw 44, and a clamp cylinder 45.
  • the pair of guide rails 43 extend in the horizontal direction and are provided vertically in parallel with each other.
  • the clamp jaw 44 is guided by a pair of guide rails 43 and can move toward and away from the workpiece center.
  • the clamp cylinder 45 is provided in a square hole formed at the center of the clamp jaw 44 and is fixed to the main body frame 24.
  • the tip of the piston rod of the clamp cylinder 45 is attached to the clamp jaw 44.
  • a pair of upper and lower legs 44a is formed at the end of the clamp jaw 44 on the clamper 25 side, and a pressing pad 46 is attached to the inside of each leg 44a. Further, a clamp pad 47 is attached to the outside of the clamper 25 on the open end side.
  • clamp jaw 44 is advanced and retracted toward the workpiece center by the expansion and contraction operation of the clamp cylinder 45. Then, the clamp pad 47 of the clamper 25 in the closed state is pressed by the pressing pad 46 of the clamp jaw 44, whereby the clamper 25 is held in the closed state.
  • the clamper moving mechanism 26 of the first work rest 13a has no portion protruding from the main body frame 24 toward the second work rest 13b, and conversely, the first swing head from the main body frame 24 is provided. It has the part P (henceforth "protrusion part") protruded to the 12a side.
  • the movable block 30, the linear movement guide 38 of the guide mechanism 35, the hydraulic cylinder 36 for movement including the piston rod 36 a, and the mounting block 39 are arranged on the second workrest 13 b side of the clamper 25 rather than the surface S.
  • the first swing head 12a is disposed so as to protrude. Each member does not protrude from the surface S of the clamper 25 on the second workrest 13b side to the second workrest 13b side.
  • the protruding portion P of the clamper moving mechanism 26 is disposed so as to be located outside the moving region M of the first swing head 12a as shown in FIG. More specifically, a region M indicated by a one-dotted line in FIG. 7 is a region where the first swing head 12a moves during processing.
  • the linear movement guide 38, the movement hydraulic cylinder 36, and the protrusions of the mounting block 39 are arranged outside the movement area M.
  • FIG. 7 is a view of the movable range of the first swing head 12a as viewed from the first work head 3a side (the side opposite to the first work rest 13a).
  • the processing operation of the crankshaft is the same as the processing operation in the conventional crankshaft mirror. That is, the crankshaft clamping and unclamping by the first and second work rests 13a and 13b are controlled, and the processing positions of the first and second swing heads 12a and 12b are controlled, and a plurality of main journals and pins are controlled.
  • the journal is cut. Note that the outer peripheral surface of the counterweight may be processed.
  • the machining positions of the first and second swing heads 12a and 12b are controlled by moving the saddles 10a and 10b by the Z-axis feed mechanism. Each journal is processed by swinging the first and second swing heads 12a and 12b by the X-axis feed mechanism while moving the slides 11a and 11b in the Y-axis direction by the Y-axis feed mechanism.
  • crankshafts of various specifications can be processed by moving the pair of clampers 25 independently of the swing heads 12a and 12b by the clamper moving mechanisms 26.
  • each clamper moving mechanism 26 does not protrude toward the other workrest 12a, 12b, the two workrests 13a, 13b can be brought closer to each other as compared with the conventional one. For this reason, for example, when processing a pin journal, two main journals adjacent to the pin journal to be processed can be held between the two work rests 13a and 13b, and the crankshaft is firmly held for processing. be able to.
  • each workrest 13a, 13b has a protruding portion P protruding to the corresponding swing head 12a, 12b side, and this protruding portion P is the movement of each swing head 12a, 12b. It arrange
  • the pair of clampers 25 are supported by the movable block 30, and the movable block 30 moves while being guided by the three linear movement guides 38. Therefore, the pair of clampers 25 can be moved smoothly in the Z-axis direction.
  • the movable block 30 is guided by the linear movement guides 38 provided at three places on the top and bottom and on the side between them. For this reason, the movement of the clamp 25 supported by the movable block 30 becomes smoother.
  • the movable block 30 is driven by one moving hydraulic cylinder 36. This eliminates the need for synchronous control of the hydraulic cylinder as in the case of driving with a plurality of hydraulic cylinders, and the clamper 25 can be moved easily and smoothly.
  • the present invention is applied to the crankshaft mirror provided with the first and second swing heads and the first and second work rests. However, only one swing head and work rest are provided. The present invention can be similarly applied to a crankshaft mirror.
  • This crankshaft mirror can bring the work piece including the other work rest or the other side cutter closer to one work rest. For this reason, the restrictions on processing are reduced, and the workpiece can be processed efficiently.

Abstract

In order to enable two work rests to approach each other or to enable a work rest and a working section to approach each other, a crankshaft milling machine is provided with a pair of work heads (3a, 3b), a pair of swing heads (12a, 12b), and a pair of work rests (13a, 13b). Each of the work rests (13a, 13b) has: a body frame (24) moving together with the corresponding swing head (12a, 12b); a pair of clampers (25); and a clamper moving mechanism (26). The pair of clampers (25) is provided to the side surface of the body frame (24) which is on the opposite side of the swing head (12a, 12b). One end of each of the pair of clampers (25) is pivotably supported by the body frame (24), and the other end thereof can be opened and closed. The clamper moving mechanism (26) is disposed closer to the swing head (12a, 12b) than the pair of clampers (25) and moves the pair of clampers (25) along the spindle relative to the body frame (24).

Description

クランクシャフトミラーCrank shaft mirror
 本発明は、クランクシャフトミラー、特に、加工されるワークを把持するための少なくとも1つのワークレストを有するクランクシャフトミラーに関する。 The present invention relates to a crankshaft mirror, and more particularly to a crankshaft mirror having at least one work rest for gripping a workpiece to be processed.
 クランクシャフトのメインジャーナル及びピンジャーナルを切削加工する装置として、クランクシャフトミラーが提供されている(例えば特許文献1)。このクランクシャフトミラーは、ベッド上に設けられた1対のワークヘッドと、両ワークヘッド間に配置された1対のカッタと、各カッタに対応して設けられ加工中のワークを把持するワークレストと、を有している。そして、これらのワークヘッド、カッタ及びワークレストは主軸に沿った方向(ベッドの長手方向)に移動が可能である。 A crankshaft mirror is provided as an apparatus for cutting a crankshaft main journal and a pin journal (for example, Patent Document 1). The crankshaft mirror includes a pair of work heads provided on the bed, a pair of cutters disposed between the two work heads, and a work rest that is provided corresponding to each cutter and holds a workpiece being processed. and, the has. And these work heads, cutters, and work rests can move in a direction along the main axis (longitudinal direction of the bed).
 ここで、1組のカッタ及びワークレストは1つのサドル上に固定されており、サドルはベース上で移動自在である。すなわち、カッタ及びワークレストは、サドルの移動に伴ってベース上を主軸に沿って移動自在となっている。 Here, one set of cutter and work rest is fixed on one saddle, and the saddle is movable on the base. That is, the cutter and the work rest are movable along the main axis on the base as the saddle moves.
 特許文献1に示されたクランクシャフトミラーでは、カッタ及びワークレストは、ともにサドルに支持されて、互いの位置関係は固定されている。このように、カッタとワークレストの相対位置が固定されている場合、加工上の制約がある。 In the crankshaft mirror shown in Patent Document 1, the cutter and the work rest are both supported by the saddle, and their positional relationship is fixed. In this way, when the relative position between the cutter and the work rest is fixed, there are restrictions on processing.
 そこで、このような加工上の制約をなくすために、カッタとワークレストとの間の距離を変えることができるようにしたクランクシャフトミラーが特許文献2に示されている。この特許文献2に示されたクランクシャフトミラーでは、カッタとワークレストとがそれぞれ別個のスライダに装着されており、各スライダを別個の駆動手段で移動させることにより、カッタとワークレストの間の距離を変えることができる。 Therefore, Patent Document 2 discloses a crankshaft mirror that can change the distance between the cutter and the work rest in order to eliminate such processing restrictions. In the crankshaft mirror shown in Patent Document 2, the cutter and the work rest are mounted on separate sliders, and the distance between the cutter and the work rest is obtained by moving each slider with separate driving means. it is possible to change the.
 さらに特許文献3には、ワークレスト全体ではなく、1対のクランパのみを移動させるようにしたクランクシャフトミラーが示されている。このクランクシャフトミラーのワークレストは、本体フレームと、1対のクランパと、クランパ移動機構と、により構成されている。1対のクランパは、本体フレームに開閉自在に支持されるとともに、クランパ移動機構によって、本体フレームに対して主軸に沿って移動可能となっている。 Furthermore, Patent Document 3 shows a crankshaft mirror that moves only a pair of clampers, not the entire work rest. The work rest of the crankshaft mirror is composed of a main body frame, a pair of clampers, and a clamper moving mechanism. The pair of clampers are supported by the main body frame so as to be freely opened and closed, and can be moved along the main axis with respect to the main body frame by a clamper moving mechanism.
特開平6-320319号公報JP-6-320319 discloses 特開平10-71518号公報Japanese Patent Laid-Open No. 10-71518 特開2005-219131号公報JP 2005-219131 JP
 特許文献3に示されたクランクシャフトミラーでは、ワークレスト全体ではなくクランパのみを移動させることによって、カッタとワークレストとの間の距離を容易に変更することができる。 In the crankshaft mirror disclosed in Patent Document 3, the distance between the cutter and the work rest can be easily changed by moving only the clamper, not the entire work rest.
 ここで、特許文献3において、クランパ移動機構は、ワークレストの主面であって他方のワークレストに対向する側に配置されている。そして、この機構は、本体フレームから他方のワークレスト側に突出するように設けられている。 Here, in Patent Document 3, the clamper moving mechanism is disposed on the main surface of the work rest and on the side facing the other work rest. And this mechanism is provided so that it may protrude from the main body frame to the other workrest side.
 このように、特許文献3のクランクシャフトミラーでは、一方のワークレストのクランパ移動機構が他方のワークレスト側に突出して設けられているので、クランパ移動機構の突出部とワークレストとの干渉を避けるために、1対のワークレスト同士を近づけることができない。このため、加工部位によっては、一方のワークレストでしかワークを挟持することができず、加工中にワークの姿勢が安定しない場合がある。 As described above, in the crankshaft mirror of Patent Document 3, the clamper moving mechanism of one workrest is provided so as to protrude toward the other workrest, so that interference between the protruding portion of the clamper moving mechanism and the workrest is avoided. Therefore, the pair of work rests cannot be brought close to each other. For this reason, depending on a processing part, a work can be clamped only by one work rest, and the posture of a work may not be stabilized during processing.
 また、一方の側にしかワークレストが設けられていないクランクシャフトミラーに特許文献3の構成を適用した場合、突出するクランプ移動機構のために、ワークレストに対して他方側のカッタを近づけることができない。このため、加工工程が増える等の問題がある。 Moreover, when the structure of patent document 3 is applied to the crankshaft mirror in which the work rest is provided only on one side, the cutter on the other side may be brought closer to the work rest because of the protruding clamp moving mechanism. Can not. For this reason, there are problems such as an increase in processing steps.
 本発明の課題は、クランパのみを移動可能にしたワークレストを有するクランクシャフトミラーにおいて、一方のワークレストに対して、他方のワークレストあるいは他方側のカッタを含む加工部を近づけることができるようにすることにある。 An object of the present invention is to provide a crankshaft mirror having a work rest in which only a clamper is movable, so that the work portion including the other work rest or the other side cutter can be brought closer to one work rest. It is to.
 第1発明に係るクランクシャフトミラーは、第1及び第2ワーク支持部と、第1加工部と、第1ワークレストと、を備えている。第1及び第2ワーク支持部は主軸に沿ったワークの長手方向の両端部を支持する。第1加工部は、2つのワーク支持部の間に主軸に沿って移動自在に配置され、ワークを加工する。第1ワークレストは、第1加工部を挟んで第1ワーク支持部と逆側に配置され、ワークを挟持する。そして、第1ワークレストは、第1加工部とともに移動する本体フレームと、1対のクランパと、第1クランパ移動機構と、を有している。1対のクランパは、それぞれ本体フレームの第1加工部とは逆側の側面に設けられ、一端が本体フレームに回動自在に支持されて他端が開閉自在である。第1クランパ移動機構は、1対のクランパより第1加工部側に配置され、1対のクランパを本体フレームに対して主軸に沿って移動させる。 The crankshaft mirror according to the first aspect of the present invention includes first and second workpiece support portions, a first processing portion, and a first workpiece rest. The first and second work support portions support both ends of the work in the longitudinal direction along the main axis. The first processing unit is disposed between the two workpiece support units so as to be movable along the main axis, and processes the workpiece. The first work rest is disposed on the opposite side of the first work support portion with the first processing portion interposed therebetween, and sandwiches the work. The first work rest has a main body frame that moves together with the first processing portion, a pair of clampers, and a first clamper moving mechanism. Each of the pair of clampers is provided on a side surface opposite to the first processing portion of the main body frame, and one end is rotatably supported by the main body frame, and the other end can be opened and closed. The first clamper moving mechanism is disposed closer to the first processing unit than the pair of clampers, and moves the pair of clampers along the main axis with respect to the main body frame.
 この装置では、ワークの両端部が第1ワーク支持部及び第2ワーク支持部によって支持される。両ワーク支持部によって支持されたワークは、第1ワークレストの1対のクランパによって挟持され、第1加工部によって加工される。そして、ワークを挟持する位置を変更したい場合は、第1クランパ移動機構によって1対のクランパを主軸に沿って移動させる。このとき、第1ワークレストの本体フレームに対して1対のクランパが移動する。すなわち、1対のクランパのみが移動する。 In this apparatus, both ends of the work are supported by the first work support part and the second work support part. The workpieces supported by both workpiece support portions are sandwiched by a pair of clampers of the first workpiece rest and processed by the first processing portion. And when changing the position which clamps a workpiece | work, a pair of clamper is moved along a main axis | shaft by a 1st clamper moving mechanism. At this time, the pair of clampers move relative to the main body frame of the first work rest. That is, only one pair of clampers moves.
 ここで、第1クランパ移動機構は、1対のクランパより第1加工部側に配置されている。すなわち、第1クランパ移動機構は、クランパより他方側に突出していない。このため、第1クランパ移動機構が他方側の加工部やワークレストに干渉するおそれがなく、第1ワークレストを、従来に比較して他方側の加工部やワークレストにより近づけることができる。したがって、ワークを強固に保持でき、また加工上の制約が少なくなる。 Here, the first clamper moving mechanism is arranged closer to the first processing section than the pair of clampers. That is, the first clamper moving mechanism does not protrude to the other side from the clamper. For this reason, there is no possibility that the 1st clamper moving mechanism may interfere with the other side processing part and work rest, and the 1st work rest can be brought closer to the other side processing part and work rest compared with the former. Therefore, the work can be held firmly and processing restrictions are reduced.
 第2発明に係るクランクシャフトミラーは、第1発明のクランクシャフトミラーにおいて、第1クランパ移動機構は、本体フレームから第1加工部側に突出する突出部を有しており、第1加工部は、ワークが内部を貫通するカッタドラムを有し、主軸と平行な揺動軸の回りに揺動可能でかつ揺動軸と直交する方向に移動可能である。そして、第1クランパ移動機構の突出部は第1加工部の移動領域外に配置されている。 The crankshaft mirror according to a second aspect is the crankshaft mirror according to the first aspect, wherein the first clamper moving mechanism has a protrusion that protrudes from the main body frame to the first processing part side, The workpiece has a cutter drum penetrating the inside thereof, can swing around a swing shaft parallel to the main shaft, and can move in a direction perpendicular to the swing shaft. And the protrusion part of a 1st clamper moving mechanism is arrange | positioned outside the movement area | region of a 1st process part.
 ここで、クランクシャフトミラーでは、第1加工部が揺動しながら移動する。すなわち、第1加工部は所定の範囲の移動領域を有している。したがって、第1クランパ移動機構が第1加工部側に突出していると、この突出部が移動する第1加工部と干渉するおそれがある。 Here, in the crankshaft mirror, the first processing part moves while swinging. That is, the first processing unit has a predetermined range of movement area. Therefore, if the first clamper moving mechanism protrudes toward the first processing portion, the protrusion may interfere with the moving first processing portion.
 そこで第2発明では、第1クランパ移動機構の突出部は、第1加工部の移動領域の外に配置されている。このため、第1クランパ移動機構と第1加工部との干渉を避けることができる。 Therefore, in the second invention, the protruding portion of the first clamper moving mechanism is disposed outside the moving area of the first processing portion. For this reason, interference with the 1st clamper moving mechanism and the 1st processing part can be avoided.
 第3発明に係るクランクシャフトミラーは、第2発明のクランクシャフトミラーにおいて、第1クランパ移動機構は、本体フレームに対して主軸に沿って移動自在に支持された可動ブロックと、可動ブロックの移動を案内する案内部と、可動ブロックを移動させる駆動部と、を有している。また、1対のクランパは可動ブロックに支持されている。 A crankshaft mirror according to a third aspect is the crankshaft mirror according to the second aspect, wherein the first clamper moving mechanism includes a movable block supported to be movable along the main axis with respect to the main body frame, and movement of the movable block. A guide unit for guiding and a drive unit for moving the movable block are provided. The pair of clampers are supported by the movable block.
 ここでは、1対のクランパは可動ブロックに支持されており、可動ブロックは案内部に案内されて移動する。このため、1対のクランパは安定してスムーズに主軸に沿って移動する。 Here, the pair of clampers are supported by the movable block, and the movable block moves while being guided by the guide section. Therefore, the pair of clampers move along the main axis stably and smoothly.
 第4発明に係るクランクシャフトミラーは、第3発明のクランクシャフトミラーにおいて、案内部は、1対のクランパの回動支持部を挟んで上下に配置された第1案内ユニット及び第2案内ユニットと、第1案内ユニットと第2案内ユニットの間で回動支持部の側方に配置された第3案内ユニットと、を有している。 A crankshaft mirror according to a fourth aspect of the present invention is the crankshaft mirror according to the third aspect of the present invention, wherein the guide portion is a first guide unit and a second guide unit that are arranged vertically with the rotation support portion of the pair of clampers interposed therebetween. And a third guide unit disposed on the side of the rotation support portion between the first guide unit and the second guide unit.
 ここでは、可動ブロックは、上下及びその間の側方の3個所に設けられた案内ユニットによって案内される。このため、移動がよりスムーズになる。 Here, the movable block is guided by guide units provided at three places on the top and bottom and on the side between them. For this reason, movement becomes smoother.
 第5発明に係るクランクシャフトミラーは、第4発明のクランクシャフトミラーにおいて、第1クランパ移動機構の駆動部は、可動ブロックの一部に先端が固定された1つのピストンと、1つのピストンを駆動するためのシリンダと、を有する。 The crankshaft mirror according to a fifth aspect is the crankshaft mirror according to the fourth aspect, wherein the drive portion of the first clamper moving mechanism drives one piston whose tip is fixed to a part of the movable block and one piston. having a cylinder for.
 可動ブロックは、前述のように、3個所の案内ユニットに案内されて移動する。ここで、各案内ユニットに駆動部を設けることも考えられる。しかし、複数の駆動部を設けた場合は、それらを同期させて作用させる必要がある。そして、同期がとれない場合は、スムーズな移動ができない。 As described above, the movable block moves while being guided by the three guide units. Here, it is also conceivable to provide a driving unit in each guide unit. However, when a plurality of drive units are provided, it is necessary to operate them in synchronization. And when it cannot synchronize, it cannot move smoothly.
 しかし、本発明では、可動ブロックは、1つのピストンによって駆動されるので、同期制御が不要であり、簡単にかつスムーズにクランパを移動させることができる。 However, in the present invention, since the movable block is driven by a single piston, synchronous control is unnecessary, and the clamper can be moved easily and smoothly.
 第6発明に係るクランクシャフトミラーは、第1発明のクランクシャフトミラーにおいて、第2加工部と、第2ワークレストと、をさらに備えている。第2加工部は、2つのワーク支持部の間において第1加工部に対向して配置されるとともに、主軸に沿って移動自在であり、ワークを加工する。第2ワークレストは、第2加工部を挟んで第2ワーク支持部と逆側に配置され、ワークを挟持する。また、第2ワークレストは、第2加工部とともに移動する本体フレームと、1対のクランパと、第2クランパ移動機構と、を有する。1対のクランパは、それぞれ本体フレームの第2加工部とは逆側の側面に設けられ、一端が本体フレームに回動自在に支持されて他端が開閉自在である。第2クランパ移動機構は、1対のクランパより第2加工部側に配置され、1対のクランパを本体フレームに対して主軸に沿って移動させる。 A crankshaft mirror according to a sixth aspect of the invention is the crankshaft mirror of the first aspect of the invention, further comprising a second processing portion and a second work rest. The second processing unit is disposed between the two workpiece support units so as to face the first processing unit and is movable along the main axis to process the workpiece. The second work rest is disposed on the opposite side of the second work support portion with the second processing portion interposed therebetween, and sandwiches the work. Further, the second work rest has a main body frame that moves together with the second processing portion, a pair of clampers, and a second clamper moving mechanism. Each of the pair of clampers is provided on a side surface opposite to the second processed portion of the main body frame, and one end is rotatably supported by the main body frame and the other end can be opened and closed. The second clamper moving mechanism is disposed closer to the second processing unit than the pair of clampers, and moves the pair of clampers along the main axis with respect to the main body frame.
 ここでは、第1加工部及び第1ワークレストに加えて、第2加工部及び第2ワークレストが設けられている。そして、第2加工部及び第2ワークレストについても、第1発明と同様の構成を有している。したがって、前記同様に、第1及び第2クランパ移動機構が他方側のワークレストに干渉するおそれがなく、第1及び第2ワークレストを、従来に比較して他方側のワークレストにより近づけることができる。したがって、ワークを強固に保持できる。 Here, in addition to the 1st processing part and the 1st work rest, the 2nd processing part and the 2nd work rest are provided. And about the 2nd processing part and the 2nd work rest, it has the same composition as the 1st invention. Therefore, similarly to the above, there is no possibility that the first and second clamper moving mechanisms interfere with the other side work rest, and the first and second work rests can be brought closer to the other side work rest as compared with the conventional one. it can. Therefore, the work can be firmly held.
 第7発明に係るクランクシャフトミラーは、第6発明のクランクシャフトミラーにおいて、第2クランパ移動機構は、本体フレームから第1加工部側に突出する突出部を有しており、第2加工部は、ワークが内部を貫通するカッタドラムを有し、主軸と平行な揺動軸の回りに揺動可能でかつ揺動軸と直交する方向に移動可能である。そして、第2クランパ移動機構の突出部は第2加工部の移動領域外に配置されている。 A crankshaft mirror according to a seventh aspect is the crankshaft mirror according to the sixth aspect, wherein the second clamper moving mechanism has a protruding portion that protrudes from the main body frame toward the first processing portion, and the second processing portion is The workpiece has a cutter drum penetrating the inside thereof, can swing around a swing shaft parallel to the main shaft, and can move in a direction perpendicular to the swing shaft. And the protrusion part of the 2nd clamper moving mechanism is arrange | positioned outside the movement area | region of a 2nd process part.
 この第7発明では、第2発明と同様に、第1及び第2クランパ移動機構の突出部が加工部の移動領域の外に配置されているので、両者の干渉を避けることができる。 In the seventh aspect, similar to the second aspect, since the protruding portions of the first and second clamper moving mechanisms are arranged outside the moving area of the processing portion, interference between the two can be avoided.
 以上のように本発明では、一方のワークレストに対して、他方のワークレストあるいは他方側のカッタを含む加工部を近づけることができる。このため、加工上の制約が少なくなり、効率良くワークを加工することができる。 As described above, in the present invention, the processing portion including the other work rest or the other side cutter can be brought closer to one work rest. For this reason, the restrictions on processing are reduced, and the workpiece can be processed efficiently.
本発明の一実施形態によるクランクシャフトミラーの外観斜視図。1 is an external perspective view of a crankshaft mirror according to an embodiment of the present invention. 一方のワークレストを他方のワークレスト側から視た外観図。The external view which looked at one workrest from the other workrest side. 図2のIII-III線断面部分図。FIG. 3 is a partial sectional view taken along line III-III in FIG. 2. 図2の拡大部分図。Enlarged partial view of FIG. 2. ワークレストの斜視部分図。Perspective partial view of the work rest. 図2のVI-VI線断面部分図。FIG. 6 is a partial sectional view taken along line VI-VI in FIG. 2. スイングヘッドの移動範囲とクランパ移動機構の突出部との位置関係を示す図。The figure which shows the positional relationship of the moving range of a swing head, and the protrusion part of a clamper moving mechanism.
 [全体構成]
 図1は、本発明の一実施形態によるクランクシャフトミラーの外観斜視図である。このクランクシャフトミラー1は、ベッド2と、ベッド2上に互いに対向するように配置された第1及び第2ワークヘッド(ワーク支持部)3a,3bと、これらのワークヘッド3a,3b間に配置された第1加工ユニット4a及び第2加工ユニット4bと、を備えている。
[overall structure]
FIG. 1 is an external perspective view of a crankshaft mirror according to an embodiment of the present invention. The crankshaft mirror 1 is disposed between a bed 2, first and second work heads (work support portions) 3a and 3b disposed on the bed 2 so as to face each other, and the work heads 3a and 3b. First processing unit 4a and second processing unit 4b.
 [ワークヘッド]
 第1及び第2ワークヘッド3a,3bは、ワークとしてのクランクシャフトの両端を支持するものである。各ワークヘッド3a,3bのそれぞれの端面(対向面)には、クランクシャフトをクランプするチャック(図示せず)が設けられている。
[Work head]
The first and second work heads 3a and 3b support both ends of a crankshaft as a work. A chuck (not shown) for clamping the crankshaft is provided on each end face (opposing face) of each work head 3a, 3b.
 なお、一方のワークヘッド3aにチャックを設け、他方のワークヘッド3bにクランクシャフト端面のセンタ穴を支持するテールストックを設けてもよい。 It should be noted that a chuck may be provided on one work head 3a, and a tail stock that supports the center hole on the end face of the crankshaft may be provided on the other work head 3b.
 [加工ユニット]
 第1及び第2加工ユニット4a,4bのそれぞれは、サドル10a,10bと、このサドル10a,10b上に設けられたスライド11a,11bと、を備えている。また、第1及び第2加工ユニット4a,4bのそれぞれは、スライド11a,11bに設けられた第1及び第2スイングヘッド(加工部)12a,12bと、第1及び第2ワークレスト13a,13bと、を有している。
[Processing unit]
Each of the first and second processing units 4a and 4b includes saddles 10a and 10b, and slides 11a and 11b provided on the saddles 10a and 10b. Each of the first and second processing units 4a and 4b includes first and second swing heads (processing portions) 12a and 12b provided on the slides 11a and 11b, and first and second work rests 13a and 13b, respectively. And have.
  <サドル>
 2つのサドル10a,10bは同様の構成であり、各サドル10a,10bは、Z軸送り機構によって、ベッド2の長手方向(主軸に沿った方向=Z軸方向)に移動自在である。Z軸送り機構は、周知の機構であって、サドル10a,10bに固定されたナット部材と、Z軸に沿って延びナット部材が螺合するボールねじ軸と、このボールねじ軸に連結されたZ軸送りモータと、を有している。そして、Z軸送りモータによってボールねじ軸を正逆回転させることにより、サドル10a,10bをZ軸方向に移動させることができる。
<Saddle>
The two saddles 10a and 10b have the same configuration, and each of the saddles 10a and 10b is movable in the longitudinal direction of the bed 2 (direction along the main axis = Z-axis direction) by a Z-axis feeding mechanism. The Z-axis feed mechanism is a well-known mechanism, and is connected to a nut member fixed to the saddles 10a and 10b, a ball screw shaft extending along the Z axis and screwed into the nut member, and the ball screw shaft. And a Z-axis feed motor. Then, the saddles 10a and 10b can be moved in the Z-axis direction by rotating the ball screw shaft forward and backward by the Z-axis feed motor.
  <スライド>
 2つのスライド11a,11bは同様の構成であり、各スライド11a,11bは、Y軸送り機構によって、Z軸と直交するY軸方向(ベッド2の奥行方向)に移動自在である。これらのスライド11a,11bは、Y軸に沿って延びる縦向きの支持壁111を有している。支持壁111の一端部には揺動軸15が設けられ、また支持壁111の他端部には鉛直方向に延びる角筒状のケース112が設けられている。Y軸送り機構は、周知の機構であって、スライド11a,11bに固定されたナット部材と、Y軸に沿って延びナット部材が螺合するボールねじ軸と、このボールねじ軸が連結されたY軸送りモータと、を有している。そして、Y軸送りモータによってボールねじ軸を正逆回転させることにより、スライド11a,11bをY軸方向に移動させることができる。
<Slide>
The two slides 11a and 11b have the same configuration, and each slide 11a and 11b is movable in the Y-axis direction (depth direction of the bed 2) perpendicular to the Z-axis by the Y-axis feed mechanism. These slides 11a and 11b have a vertical support wall 111 extending along the Y axis. A swing shaft 15 is provided at one end of the support wall 111, and a square cylindrical case 112 extending in the vertical direction is provided at the other end of the support wall 111. The Y-axis feed mechanism is a well-known mechanism, and is a nut member fixed to the slides 11a and 11b, a ball screw shaft that extends along the Y axis and is engaged with the nut member, and this ball screw shaft is connected. And a Y-axis feed motor. The slides 11a and 11b can be moved in the Y-axis direction by rotating the ball screw shaft in the forward and reverse directions with the Y-axis feed motor.
  <スイングヘッド(加工部)>
 第1及び第2スイングヘッド12a,12bは、同様の構成であり、それぞれ対応するスライド11a,11bに装着されている。各スイングヘッド12a,12bは、一端部が揺動軸15に支持されるとともに、他端部がケース112内のガイド部材16に対してY軸方向に摺動自在に支持されている。
<Swing head (processing part)>
The first and second swing heads 12a and 12b have the same configuration and are mounted on the corresponding slides 11a and 11b, respectively. Each swing head 12a, 12b has one end supported by the swing shaft 15 and the other end supported slidably in the Y-axis direction with respect to the guide member 16 in the case 112.
 ガイド部材16はケース112内において上下動自在である。具体的には、ガイド部材16にはナット部材17が固定されている。そして、ナット部材17は、ケース112内に上下方向に設けられているX軸に沿って延びるボールねじ軸18に螺合している。ボールねじ軸18は、ケース112のZ軸方向の側面に装着されたX軸スイングモータ(ACサーボモータ)19に連結されている。 The guide member 16 can move up and down in the case 112. Specifically, a nut member 17 is fixed to the guide member 16. The nut member 17 is screwed to a ball screw shaft 18 extending along the X axis provided in the case 112 in the vertical direction. The ball screw shaft 18 is connected to an X-axis swing motor (AC servomotor) 19 mounted on the side surface of the case 112 in the Z-axis direction.
 以上のような構成により、X軸スイングモータ19によってボールねじ軸18が正逆回転され、これにより、各スイングヘッド12a,12bは揺動軸15を中心に上下方向(X軸方向)に揺動されるようになっている。 With the configuration as described above, the ball screw shaft 18 is rotated forward and backward by the X-axis swing motor 19, whereby each swing head 12 a, 12 b swings in the vertical direction (X-axis direction) about the swing shaft 15. It is adapted to be.
 各スイングヘッド12a,12bの内部には、カッタドラム20が回転自在に支持されている。カッタドラム20の加工ステージ側には開口部が形成されており、この開口部にカッタ(図示せず)が装着されている。カッタドラム20はカッタドラムモータ21により回転させられる。 A cutter drum 20 is rotatably supported inside each swing head 12a, 12b. An opening is formed on the processing stage side of the cutter drum 20, and a cutter (not shown) is attached to the opening. The cutter drum 20 is rotated by a cutter drum motor 21.
  <ワークレスト>
 第1及び第2ワークレスト13a,13bは、例えば、クランクシャフトのピンジャーナルを加工する際に、その加工部に隣接するメインジャーナルをクランプして、加工中にクランクシャフトが振れないように支持するためのものである。これらのワークレスト13a,13bは、図1に示すように、第1及び第2加工ユニット4a,4bのサドル10a,10bにおいて、対応する第1及び第2スイングヘッド12a,12bとの相対位置を一定に保った状態で配置されている。このため、各サドル10a,10bの移動に伴って、一方側のスイングヘッド12a及びワークレスト13aが共に、あるいは他方側のスイングヘッド12b及びワークレスト13bが共に移動するようになっている。
<Workrest>
For example, when processing the pin journal of the crankshaft, the first and second workrests 13a and 13b clamp the main journal adjacent to the processing portion so that the crankshaft does not swing during processing. Is for. As shown in FIG. 1, these work rests 13a and 13b have relative positions to the corresponding first and second swing heads 12a and 12b in the saddles 10a and 10b of the first and second processing units 4a and 4b. Arranged in a constant state. For this reason, as the saddles 10a and 10b are moved, the swing head 12a and the work rest 13a on one side move together, or the swing head 12b and the work rest 13b on the other side move together.
 第1及び第2ワークレスト13a,13bは同様の構成であるので、第1ワークレスト13aについて、図2~図5を用いて説明する。なお、図2は、第1ワークレスト13aを第2ワークレスト13b側から視た図、図3は図2のIII-III線断面部分図、図4は図2の拡大部分図、図5は第1ワークレスト13aを図2とは逆側から視た斜視部分図である。 Since the first and second work rests 13a and 13b have the same configuration, the first work rest 13a will be described with reference to FIGS. 2 is a view of the first workrest 13a as viewed from the second workrest 13b side, FIG. 3 is a sectional view taken along the line III-III of FIG. 2, FIG. 4 is an enlarged partial view of FIG. It is the isometric view fragmentary view which looked at the 1st work rest 13a from the opposite side to Drawing 2.
 第1ワークレスト13aは、図2に示すように、本体フレーム24と、1対のクランパ25と、クランパ移動機構26と、クランパロック機構27と、を有している。 As shown in FIG. 2, the first work rest 13 a includes a main body frame 24, a pair of clampers 25, a clamper moving mechanism 26, and a clamper lock mechanism 27.
  -本体フレーム-
 本体フレーム24は、主軸に沿った方向視でほぼ矩形状に形成されている。この本体フレーム24はサドル10aに固定されており、Z軸送り機構によってサドル10aとともに主軸に沿ったZ軸方向に移動自在である。
-Body frame-
The main body frame 24 is formed in a substantially rectangular shape as viewed in the direction along the main axis. The main body frame 24 is fixed to the saddle 10a, and is movable in the Z-axis direction along the main axis together with the saddle 10a by a Z-axis feed mechanism.
 本体フレーム24の中央部には円形の開口部24aが設けられ、この開口部24aをクランクシャフトが通過可能である。また、本体フレーム24の側部には、外方に向かって開放する切欠き部24bが形成されている。 A circular opening 24a is provided at the center of the main body frame 24, and the crankshaft can pass through the opening 24a. In addition, a cutout portion 24b that opens outward is formed on a side portion of the main body frame 24.
  -クランパ-
 1対のクランパ25は、本体フレーム24を挟んで第1スイングヘッド12aとは逆側に配置され、本体フレーム24の切欠き部24bに設けられた可動ブロック30に開閉自在に支持されている。可動ブロック30には1対の支軸31が設けられ、これらの支軸31に1対のクランパ25の一端側が回動自在に支持されて、他端側が開閉自在となっている。図2では、閉状態のクランパ25を実線で示し、開状態のクランパ25を二点差線で示している。各クランパ25の他方のクランパに対向する面の中央部には、半円状の切欠き25aが形成されている。この切欠き25aに、ワークを支持するレストパッド25bが設けられている。
-Clamper-
The pair of clampers 25 are disposed on the opposite side of the first swing head 12a with the main body frame 24 interposed therebetween, and are supported by the movable block 30 provided in the cutout portion 24b of the main body frame 24 so as to be opened and closed. The movable block 30 is provided with a pair of support shafts 31. One end side of the pair of clampers 25 is rotatably supported by these support shafts 31, and the other end side can be opened and closed. In FIG. 2, the clamper 25 in the closed state is indicated by a solid line, and the clamper 25 in the open state is indicated by a two-dot chain line. A semicircular cutout 25a is formed at the center of the surface of each clamper 25 facing the other clamper. The notch 25a is provided with a rest pad 25b for supporting the workpiece.
 図3に示すように、各クランパ25の回動部のそれぞれには、支軸31を中心に回転するギア32が固定されている。それぞれのクランパ25に固定されたギア32は互いに噛み合っている。また、図4に示すように、一方(上側)のクランパ25には、回動部のさらに外側に延びる延長部25bが形成されている。この延長部25bに、開閉用油圧シリンダ33のピストンロッドが連結部材33aを介して連結されている。なお、延長部25bと連結部材33aとの間にはブッシュ(図示せず)が設けられている。開閉用油圧シリンダ33は、上端部が本体フレーム24に装着されている。 As shown in FIG. 3, a gear 32 that rotates about a support shaft 31 is fixed to each of the rotating portions of each clamper 25. The gears 32 fixed to the respective clampers 25 mesh with each other. Further, as shown in FIG. 4, one (upper) clamper 25 is formed with an extension portion 25 b that extends further to the outside of the rotating portion. A piston rod of the opening / closing hydraulic cylinder 33 is connected to the extension portion 25b via a connecting member 33a. A bush (not shown) is provided between the extension portion 25b and the connecting member 33a. The open / close hydraulic cylinder 33 has an upper end mounted on the main body frame 24.
 以上のような構成によって、開閉用油圧シリンダ33のピストンロッドが伸縮すれば、上側のクランパ25が開閉し、かつ1対のギア32によって下側のクランパ25も上側クランパ25と同期して開閉することになる。なお、開閉用油圧シリンダ33は本体フレーム24に固定され、この開閉用油圧シリンダ33のピストンロッドが装着されたクランパ25は、後述するように、Z軸方向に約20mm程度移動する。そこで、前述のように、ピストンロッドが連結された連結部材33aとクランパ25の延長部25bとの間にはブッシュが設けられており、ブッシュの弾性変形によってクランパ25の移動を吸収するようにしている。 With the above configuration, when the piston rod of the opening / closing hydraulic cylinder 33 expands and contracts, the upper clamper 25 opens and closes, and the lower clamper 25 opens and closes in synchronization with the upper clamper 25 by the pair of gears 32. It will be. The opening / closing hydraulic cylinder 33 is fixed to the main body frame 24, and the clamper 25 to which the piston rod of the opening / closing hydraulic cylinder 33 is attached moves about 20 mm in the Z-axis direction, as will be described later. Therefore, as described above, a bush is provided between the connecting member 33a to which the piston rod is connected and the extension 25b of the clamper 25, and the movement of the clamper 25 is absorbed by the elastic deformation of the bush. there.
  -クランパ移動機構-
 クランパ移動機構26は、本体フレーム24に対して1対のクランパ25をZ軸方向の移動させるための機構であり、前述の可動ブロック30と、案内部35と、移動用油圧シリンダ36と、を有している。なお、図6は図2のVI-VI線断面部分図である。
-Clamper movement mechanism-
The clamper moving mechanism 26 is a mechanism for moving the pair of clampers 25 in the Z-axis direction with respect to the main body frame 24. The movable block 30, the guide portion 35, and the moving hydraulic cylinder 36 are connected to each other. Have. 6 is a partial sectional view taken along line VI-VI in FIG.
 図4及び図5等に示すように、可動ブロック30は、矩形状に形成されており、切欠き部24b内において、上下に隙間をあけて、かつZ軸方向に移動自在に配置されている。 As shown in FIGS. 4 and 5 and the like, the movable block 30 is formed in a rectangular shape, and is disposed in the notch 24b so as to be vertically movable and movable in the Z-axis direction. .
 案内部35は、可動ブロック30の移動を案内するものであり、可動ブロック30の上下及びクランパ25の支軸31の側部外方に設けられた3つの直線移動ガイド38から構成されている。各直線移動ガイド38は、ブロック38a及びレール38bからなり、ブロック38aが本体フレーム24に設けられ、レール38bが可動ブロック30に固定されている。なお、側方の直線移動ガイド38のブロック38bは、本体フレーム24に固定された取付用ブロック39に固定されている。 The guide unit 35 guides the movement of the movable block 30 and includes three linear movement guides 38 provided on the upper and lower sides of the movable block 30 and outside the side of the support shaft 31 of the clamper 25. Each linear movement guide 38 includes a block 38 a and a rail 38 b, the block 38 a is provided on the main body frame 24, and the rail 38 b is fixed to the movable block 30. The block 38 b of the lateral linear movement guide 38 is fixed to an attachment block 39 fixed to the main body frame 24.
 移動用油圧シリンダ36は、下方に設けられた直線移動ガイド38の近傍に配置され、取付用ブロック39に設けられている。そして、図2のVI-VI線断面である図6に示すように、移動用油圧シリンダ36のピストンロッド36aの先端が直線移動ガイド38のレール38bに固定された部材38cに連結されている。 The moving hydraulic cylinder 36 is disposed in the vicinity of the linear movement guide 38 provided below, and is provided on the mounting block 39. Then, as shown in FIG. 6 which is a cross section taken along line VI-VI in FIG. 2, the tip of the piston rod 36a of the moving hydraulic cylinder 36 is connected to a member 38c fixed to the rail 38b of the linear movement guide 38.
 このような構成によって、移動用油圧シリンダ36のピストンロッド36aが伸縮すれば、可動ブロック30及びこれに取り付けられた1対のクランパ25が3つの直線移動ガイド38に案内されてZ軸方向に移動する。 With this configuration, when the piston rod 36a of the moving hydraulic cylinder 36 expands and contracts, the movable block 30 and the pair of clampers 25 attached thereto are guided by the three linear movement guides 38 and moved in the Z-axis direction. to.
  -クランパロック機構-
 クランパロック機構27は、クランパ25を閉状態に維持するための機構であり、1対のクランパ25の開放端側に設けられている。このクランパロック機構27は、図2に示すように、1対のガイドレール43と、クランプジョー44と、クランプシリンダ45と、を有している。
-Clamper lock mechanism-
The clamper lock mechanism 27 is a mechanism for maintaining the clamper 25 in a closed state, and is provided on the open end side of the pair of clampers 25. As shown in FIG. 2, the clamper lock mechanism 27 has a pair of guide rails 43, a clamp jaw 44, and a clamp cylinder 45.
 1対のガイドレール43は水平方向に延び、上下に互いに平行に設けられている。クランプジョー44は、1対のガイドレール43に案内されてワーク中心に向けて接近・離反自在に移動可能である。クランプシリンダ45は、クランプジョー44の中央部に形成される角孔内に設けられ、本体フレーム24に固定されている。そして、クランプシリンダ45のピストンロッドの先端がクランプジョー44に取り付けられている。また、クランプジョー44のクランパ25側の端部には上下1対の脚部44aが形成され、各脚部44aの内側には押圧パッド46が取り付けられている。さらに、クランパ25の開放端側の外側にはクランプパッド47がそれぞれ取り付けられている。 The pair of guide rails 43 extend in the horizontal direction and are provided vertically in parallel with each other. The clamp jaw 44 is guided by a pair of guide rails 43 and can move toward and away from the workpiece center. The clamp cylinder 45 is provided in a square hole formed at the center of the clamp jaw 44 and is fixed to the main body frame 24. The tip of the piston rod of the clamp cylinder 45 is attached to the clamp jaw 44. A pair of upper and lower legs 44a is formed at the end of the clamp jaw 44 on the clamper 25 side, and a pressing pad 46 is attached to the inside of each leg 44a. Further, a clamp pad 47 is attached to the outside of the clamper 25 on the open end side.
 このようなクランパロック機構27では、クランプシリンダ45の伸縮作動によってクランプジョー44がワーク中心に向けて進退される。そして、閉状態のクランパ25のクランプパッド47がクランプジョー44の押圧パッド46によって押圧されることで、クランパ25が閉状態に保持される。 In such a clamper lock mechanism 27, the clamp jaw 44 is advanced and retracted toward the workpiece center by the expansion and contraction operation of the clamp cylinder 45. Then, the clamp pad 47 of the clamper 25 in the closed state is pressed by the pressing pad 46 of the clamp jaw 44, whereby the clamper 25 is held in the closed state.
 [クランパ移動機構とスイングヘッドとの関係]
 第1ワークレスト13aのクランパ移動機構26は、図3及び図6から明らかなように、本体フレーム24から第2ワークレスト13b側に突出した部分はなく、逆に本体フレーム24から第1スイングヘッド12a側に突出した部分P(以下、「突出部」と記す)を有している。具体的には、可動ブロック30、案内機構35の直線移動ガイド38、ピストンロッド36aを含む移動用油圧シリンダ36、及び取付ブロック39は、クランパ25の第2ワークレスト13b側の表面Sよりは第1スイングヘッド12a側に突出して配置されている。そして、各部材は、クランパ25の第2ワークレスト13b側の表面Sから第2ワークレスト13b側に突出していない。
[Relationship between clamper moving mechanism and swing head]
As is clear from FIGS. 3 and 6, the clamper moving mechanism 26 of the first work rest 13a has no portion protruding from the main body frame 24 toward the second work rest 13b, and conversely, the first swing head from the main body frame 24 is provided. It has the part P (henceforth "protrusion part") protruded to the 12a side. Specifically, the movable block 30, the linear movement guide 38 of the guide mechanism 35, the hydraulic cylinder 36 for movement including the piston rod 36 a, and the mounting block 39 are arranged on the second workrest 13 b side of the clamper 25 rather than the surface S. The first swing head 12a is disposed so as to protrude. Each member does not protrude from the surface S of the clamper 25 on the second workrest 13b side to the second workrest 13b side.
 一方で、クランパ移動機構26の突出部Pは、図7に示すように、第1スイングヘッド12aの移動領域Mの外に位置するように配置されている。より詳細には、図7の一点差線で示す領域Mが、加工中に第1スイングヘッド12aが移動する領域である。そして、直線移動ガイド38、移動用油圧シリンダ36、及び取付ブロック39の突出部は、この移動領域Mの外に配置されている。なお、図7は第1スイングヘッド12aの可動範囲を第1ワークヘッド3a側(第1ワークレスト13aと逆側)から視た図である。 On the other hand, the protruding portion P of the clamper moving mechanism 26 is disposed so as to be located outside the moving region M of the first swing head 12a as shown in FIG. More specifically, a region M indicated by a one-dotted line in FIG. 7 is a region where the first swing head 12a moves during processing. The linear movement guide 38, the movement hydraulic cylinder 36, and the protrusions of the mounting block 39 are arranged outside the movement area M. FIG. 7 is a view of the movable range of the first swing head 12a as viewed from the first work head 3a side (the side opposite to the first work rest 13a).
 以上、第1ワークレスト13aのクランパ移動機構26と第1スイングヘッド12aとの関係について説明したが、第2ワークレスト13bのクランパ移動機構26と第2スイングヘッド12bとの関係についても同様である。 The relationship between the clamper moving mechanism 26 of the first work rest 13a and the first swing head 12a has been described above, but the same applies to the relationship between the clamper moving mechanism 26 of the second work rest 13b and the second swing head 12b. .
 [動作]
 クランクシャフトの加工動作については、従来のクランクシャフトミラーにおける加工動作と同様である。すなわち、第1及び第2ワークレスト13a,13bによるクランクシャフトのクランプ及びアンクランプが制御され、また、第1及び第2スイングヘッド12a,12bの加工位置が制御されて、複数のメインジャーナル及びピンジャーナルが切削される。なお、カウンタウェイトの外周面が加工される場合もある。なお、第1及び第2スイングヘッド12a,12bの加工位置は、サドル10a,10bをZ軸送り機構によって移動することによって制御される。そして、各ジャーナルは、Y軸送り機構によってスライド11a,11bをY軸方向に移動させつつ、X軸送り機構によって第1及び第2スイングヘッド12a,12bを揺動させて加工される。
[Operation]
The processing operation of the crankshaft is the same as the processing operation in the conventional crankshaft mirror. That is, the crankshaft clamping and unclamping by the first and second work rests 13a and 13b are controlled, and the processing positions of the first and second swing heads 12a and 12b are controlled, and a plurality of main journals and pins are controlled. The journal is cut. Note that the outer peripheral surface of the counterweight may be processed. The machining positions of the first and second swing heads 12a and 12b are controlled by moving the saddles 10a and 10b by the Z-axis feed mechanism. Each journal is processed by swinging the first and second swing heads 12a and 12b by the X-axis feed mechanism while moving the slides 11a and 11b in the Y-axis direction by the Y-axis feed mechanism.
 以上の加工において、各クランパ移動機構26によって1対のクランパ25を各スイングヘッド12a,12bとは独立して移動させることにより、種々の仕様のクランクシャフトを加工することが可能になる。 In the above processing, the crankshafts of various specifications can be processed by moving the pair of clampers 25 independently of the swing heads 12a and 12b by the clamper moving mechanisms 26.
 [特徴]
 (1) 各クランパ移動機構26は、他方のワークレスト12a,12b側に突出していないので、2つのワークレスト13a,13bを従来に比較してより近接させることができる。このため、例えばピンジャーナルを加工する際に、加工されるピンジャーナルに隣接する2つのメインジャーナルを2つのワークレスト13a,13bで挟持することができ、クランクシャフトを強固に保持して加工を行うことができる。
[Characteristic]
(1) Since each clamper moving mechanism 26 does not protrude toward the other workrest 12a, 12b, the two workrests 13a, 13b can be brought closer to each other as compared with the conventional one. For this reason, for example, when processing a pin journal, two main journals adjacent to the pin journal to be processed can be held between the two work rests 13a and 13b, and the crankshaft is firmly held for processing. be able to.
 (2) 各ワークレスト13a,13bのクランパ移動機構26は対応するスイングヘッド12a,12b側に突出する突出部Pを有しているが、この突出部Pは、各スイングヘッド12a,12bの移動領域Mの範囲外になるように配置されている。このため、各スイングヘッド12a,12bを、対応するワークレスト13a,13bに対して従来同様に近接させることができ、加工時に制約を受けることはない。 (2) The clamper moving mechanism 26 of each workrest 13a, 13b has a protruding portion P protruding to the corresponding swing head 12a, 12b side, and this protruding portion P is the movement of each swing head 12a, 12b. It arrange | positions so that it may become out of the range of the area | region M. For this reason, each swing head 12a, 12b can be brought close to the corresponding work rests 13a, 13b as in the prior art, and is not restricted during processing.
 (3) 1対のクランパ25は可動ブロック30に支持されており、可動ブロック30は3つの直線移動ガイド38に案内されて移動する。このため、1対のクランパ25をZ軸方向にスムーズに移動させることができる。 (3) The pair of clampers 25 are supported by the movable block 30, and the movable block 30 moves while being guided by the three linear movement guides 38. Therefore, the pair of clampers 25 can be moved smoothly in the Z-axis direction.
 (4) 可動ブロック30は、上下及びその間の側方の3個所に設けられた直線移動ガイド38によって案内される。このため、この可動ブロック30に支持されたクランプ25の移動がよりスムーズになる。 (4) The movable block 30 is guided by the linear movement guides 38 provided at three places on the top and bottom and on the side between them. For this reason, the movement of the clamp 25 supported by the movable block 30 becomes smoother.
 (5) 可動ブロック30は1つの移動用油圧シリンダ36によって駆動される。このため、複数の油圧シリンダで駆動する場合のような油圧シリンダの同期制御が不要となり、クランパ25を簡単にかつスムーズに移動させることができる。 (5) The movable block 30 is driven by one moving hydraulic cylinder 36. This eliminates the need for synchronous control of the hydraulic cylinder as in the case of driving with a plurality of hydraulic cylinders, and the clamper 25 can be moved easily and smoothly.
 [他の実施形態]
 本発明は以上のような実施形態に限定されるものではなく、本発明の範囲を逸脱することなく種々の変形又は修正が可能である。
[Other Embodiments]
The present invention is not limited to the above-described embodiments, and various changes or modifications can be made without departing from the scope of the present invention.
 (a) 前記実施形態では、第1及び第2スイングヘッドと第1及び第2ワークレストが設けられたクランクシャフトミラーに本発明を適用したが、それぞれ1個のスイングヘッド及びワークレストのみが設けられているクランクシャフトミラーにも本発明を同様に適用することができる。 (a) In the above embodiment, the present invention is applied to the crankshaft mirror provided with the first and second swing heads and the first and second work rests. However, only one swing head and work rest are provided. The present invention can be similarly applied to a crankshaft mirror.
 (b) クランパ移動機構の具体的な構成については前記実施形態に限定されるものではなく、クランパをZ軸方向に移動させる機構であればどのような構成であっても良い。 (B) The specific configuration of the clamper moving mechanism is not limited to the above-described embodiment, and any configuration may be used as long as the mechanism moves the clamper in the Z-axis direction.
 このクランクシャフトミラーは、一方のワークレストに対して、他方のワークレストあるいは他方側のカッタを含む加工部を近づけることができる。このため、加工上の制約が少なくなり、効率良くワークを加工することができる。 This crankshaft mirror can bring the work piece including the other work rest or the other side cutter closer to one work rest. For this reason, the restrictions on processing are reduced, and the workpiece can be processed efficiently.
1 クランクシャフトミラー
3a,3b 第1及び第2ワークヘッド(ワーク支持部)
4a,4b 第1及び第2加工ユニット
12a,12b 第1及び第2スイングヘッド(加工部)
13a,13b 第1及び第2ワークレスト
20 カッタドラム
24 本体フレーム
25 クランパ
26 クランパ移動機構
30 可動ブロック
35 案内部
36 移動用油圧シリンダ
38 直線移動ガイド
1 Crankshaft mirrors 3a and 3b First and second work heads (work support portions)
4a, 4b 1st and 2nd processing unit 12a, 12b 1st and 2nd swing head (processing part)
13a, 13b First and second work rests 20 Cutter drum 24 Body frame 25 Clamper 26 Clamper moving mechanism 30 Movable block 35 Guide section 36 Hydraulic cylinder for movement 38 Linear movement guide

Claims (7)

  1.  主軸に沿ったワークの長手方向の両端部を支持する第1及び第2ワーク支持部と、
     前記2つのワーク支持部の間に前記主軸に沿って移動自在に配置され、ワークを加工する第1加工部と、
     前記第1加工部を挟んで前記第1ワーク支持部と逆側に配置され、ワークを挟持するための第1ワークレストと、
    を備え、
     前記第1ワークレストは、
     前記第1加工部とともに移動する本体フレームと、
     それぞれ前記本体フレームの前記第1加工部とは逆側の側面に設けられ、一端が前記本体フレームに回動自在に支持されて他端が開閉自在な1対のクランパと、
     前記1対のクランパより前記第1加工部側に配置され、前記1対のクランパを前記本体フレームに対して前記主軸に沿って移動させる第1クランパ移動機構と、
    を有する、
    クランクシャフトミラー。
    First and second work support parts for supporting both longitudinal ends of the work along the main axis;
    A first processing unit that is disposed between the two workpiece support units so as to be movable along the main axis, and that processes the workpiece;
    A first work rest disposed on the opposite side of the first work support portion with the first processing portion interposed therebetween, and for holding the work;
    With
    The first work rest is
    A main body frame that moves together with the first processing portion;
    A pair of clampers each provided on a side surface opposite to the first processing portion of the main body frame, one end of which is rotatably supported by the main body frame and the other end of which can be opened and closed;
    A first clamper moving mechanism that is disposed closer to the first processing portion than the pair of clampers and moves the pair of clampers along the main axis with respect to the main body frame;
    Having
    Crankshaft mirror.
  2.  前記第1クランパ移動機構は、前記本体フレームから前記第1加工部側に突出する突出部を有しており、
     前記第1加工部は、ワークが内部を貫通するカッタドラムを有し、前記主軸と平行な揺動軸の回りに揺動可能でかつ揺動軸と直交する方向に移動可能であり、
     前記第1クランパ移動機構の突出部は前記第1加工部の移動領域外に配置されている、
    請求項1に記載のクランクシャフトミラー。
    The first clamper moving mechanism has a protruding portion that protrudes from the main body frame to the first processing portion side,
    The first processing unit has a cutter drum through which a workpiece penetrates, and can swing around a swing shaft parallel to the main shaft and can move in a direction perpendicular to the swing shaft;
    The protruding portion of the first clamper moving mechanism is disposed outside the moving area of the first processing portion,
    The crankshaft mirror according to claim 1.
  3.  前記第1クランパ移動機構は、
     前記本体フレームに対して前記主軸に沿って移動自在に支持された可動ブロックと、
     前記可動ブロックの移動を案内する案内部と、
     前記可動ブロックを移動させる駆動部と、
    を有し、
     前記1対のクランパは前記可動ブロックに支持されている、
    請求項2に記載のクランクシャフトミラー。
    The first clamper moving mechanism includes:
    A movable block supported movably along the main axis with respect to the main body frame;
    A guide unit for guiding the movement of the movable block;
    A drive unit for moving the movable block;
    Have
    The pair of clampers are supported by the movable block;
    The crankshaft mirror according to claim 2.
  4.  前記案内部は、前記1対のクランパの回動支持部を挟んで上下に配置された第1案内ユニット及び第2案内ユニットと、前記第1案内ユニットと前記第2案内ユニットの間で前記回動支持部の側方に配置された第3案内ユニットと、を有している、請求項3に記載のクランクシャフトミラー。 The guide portion includes a first guide unit and a second guide unit that are arranged above and below the rotation support portion of the pair of clampers, and the rotation between the first guide unit and the second guide unit. The crankshaft mirror according to claim 3, further comprising a third guide unit disposed on a side of the dynamic support portion.
  5.  前記第1クランパ移動機構の駆動部は、前記可動ブロックの一部に先端が固定された1つのピストンと、前記1つのピストンを駆動するためのシリンダと、を有する、請求項4に記載のクランクシャフトミラー。 5. The crank according to claim 4, wherein the drive unit of the first clamper moving mechanism includes one piston having a tip fixed to a part of the movable block, and a cylinder for driving the one piston. shaft mirror.
  6.  前記2つのワーク支持部の間において前記第1加工部に対向して配置されるとともに、前記主軸に沿って移動自在であり、ワークを加工する第2加工部と、
     前記第2加工部を挟んで前記第2ワーク支持部と逆側に配置され、ワークを挟持するための第2ワークレストと、
    をさらに備え、
     前記第2ワークレストは、
     前記第2加工部とともに移動する本体フレームと、
     それぞれ前記本体フレームの前記第2加工部とは逆側の側面に設けられ、一端が前記本体フレームに回動自在に支持されて他端が開閉自在な1対のクランパと、
     前記1対のクランパより前記第2加工部側に配置され、前記1対のクランパを前記本体フレームに対して前記主軸に沿って移動させる第2クランパ移動機構と、
    を有する、
    請求項1に記載のクランクシャフトミラー。
    A second processing part that is disposed between the two work support parts so as to face the first processing part and is movable along the main axis;
    A second work rest that is disposed on the opposite side of the second workpiece support portion across the second processing portion, and sandwiches the workpiece;
    Further comprising
    The second work rest is
    A main body frame that moves together with the second processing portion;
    A pair of clampers each provided on a side surface opposite to the second processing portion of the main body frame, one end of which is rotatably supported by the main body frame and the other end of which can be opened and closed;
    A second clamper moving mechanism that is disposed closer to the second processing unit than the pair of clampers and moves the pair of clampers along the main axis with respect to the main body frame;
    Having
    The crankshaft mirror according to claim 1.
  7.  前記第2クランパ移動機構は、前記本体フレームから前記第1加工部側に突出する突出部を有しており、
     前記第2加工部は、ワークが内部を貫通するカッタドラムを有し、前記主軸と平行な揺動軸の回りに揺動可能でかつ揺動軸と直交する方向に移動可能であり、
     前記第2クランパ移動機構の突出部は前記第2加工部の移動領域外に配置されている、
    請求項6に記載のクランクシャフトミラー。
    The second clamper moving mechanism has a protruding portion that protrudes from the main body frame to the first processing portion side,
    The second processing unit has a cutter drum through which a workpiece penetrates, and can swing around a swing shaft parallel to the main shaft and can move in a direction perpendicular to the swing shaft.
    The protruding portion of the second clamper moving mechanism is disposed outside the moving area of the second processing portion.
    The crankshaft mirror according to claim 6.
PCT/JP2011/072358 2010-10-12 2011-09-29 Crankshaft milling machine WO2012049976A1 (en)

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Publication number Priority date Publication date Assignee Title
JP2014104568A (en) * 2012-11-29 2014-06-09 Komatsu Ntc Ltd Method of operating crankshaft mirror
CN114875218A (en) * 2022-06-27 2022-08-09 桂林福达阿尔芬大型曲轴有限公司 Clamp capable of actively adapting to quenching deformation of large crankshaft

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CN108927558B (en) * 2018-08-23 2020-11-10 烟台市大建机电设备有限公司 Automatic excircle milling device of crankshaft connecting rod head

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JPH09314411A (en) * 1996-05-30 1997-12-09 Komatsu Koki Kk Method for maching crankshaft
JPH1170403A (en) * 1997-08-29 1999-03-16 Komatsu Koki Kk Crank shaft mirror
JP2002337014A (en) * 2001-05-15 2002-11-26 Komatsu Machinery Corp Rest device for crankshaft working machine and its rest method
JP2005219131A (en) * 2004-02-03 2005-08-18 Komatsu Machinery Corp Crankshaft miller

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Publication number Priority date Publication date Assignee Title
JP2014104568A (en) * 2012-11-29 2014-06-09 Komatsu Ntc Ltd Method of operating crankshaft mirror
CN114875218A (en) * 2022-06-27 2022-08-09 桂林福达阿尔芬大型曲轴有限公司 Clamp capable of actively adapting to quenching deformation of large crankshaft
CN114875218B (en) * 2022-06-27 2023-07-14 桂林福达阿尔芬大型曲轴有限公司 Clamp capable of actively adapting to quenching deformation of large crankshaft

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