WO2012049976A1 - Crankshaft milling machine - Google Patents
Crankshaft milling machine Download PDFInfo
- Publication number
- WO2012049976A1 WO2012049976A1 PCT/JP2011/072358 JP2011072358W WO2012049976A1 WO 2012049976 A1 WO2012049976 A1 WO 2012049976A1 JP 2011072358 W JP2011072358 W JP 2011072358W WO 2012049976 A1 WO2012049976 A1 WO 2012049976A1
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- WO
- WIPO (PCT)
- Prior art keywords
- body frame
- pair
- work
- clampers
- main body
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/06—Milling crankshafts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2220/00—Details of milling processes
- B23C2220/68—Whirling
Definitions
- the present invention relates to a crankshaft mirror, and more particularly to a crankshaft mirror having at least one work rest for gripping a workpiece to be processed.
- a crankshaft mirror is provided as an apparatus for cutting a crankshaft main journal and a pin journal (for example, Patent Document 1).
- the crankshaft mirror includes a pair of work heads provided on the bed, a pair of cutters disposed between the two work heads, and a work rest that is provided corresponding to each cutter and holds a workpiece being processed. and, the has. And these work heads, cutters, and work rests can move in a direction along the main axis (longitudinal direction of the bed).
- one set of cutter and work rest is fixed on one saddle, and the saddle is movable on the base. That is, the cutter and the work rest are movable along the main axis on the base as the saddle moves.
- Patent Document 2 discloses a crankshaft mirror that can change the distance between the cutter and the work rest in order to eliminate such processing restrictions.
- the cutter and the work rest are mounted on separate sliders, and the distance between the cutter and the work rest is obtained by moving each slider with separate driving means. it is possible to change the.
- Patent Document 3 shows a crankshaft mirror that moves only a pair of clampers, not the entire work rest.
- the work rest of the crankshaft mirror is composed of a main body frame, a pair of clampers, and a clamper moving mechanism.
- the pair of clampers are supported by the main body frame so as to be freely opened and closed, and can be moved along the main axis with respect to the main body frame by a clamper moving mechanism.
- JP-6-320319 discloses Japanese Patent Laid-Open No. 10-71518 JP 2005-219131 JP
- the clamper moving mechanism is disposed on the main surface of the work rest and on the side facing the other work rest. And this mechanism is provided so that it may protrude from the main body frame to the other workrest side.
- the clamper moving mechanism of one workrest is provided so as to protrude toward the other workrest, so that interference between the protruding portion of the clamper moving mechanism and the workrest is avoided. Therefore, the pair of work rests cannot be brought close to each other. For this reason, depending on a processing part, a work can be clamped only by one work rest, and the posture of a work may not be stabilized during processing.
- An object of the present invention is to provide a crankshaft mirror having a work rest in which only a clamper is movable, so that the work portion including the other work rest or the other side cutter can be brought closer to one work rest. It is to.
- the crankshaft mirror according to the first aspect of the present invention includes first and second workpiece support portions, a first processing portion, and a first workpiece rest.
- the first and second work support portions support both ends of the work in the longitudinal direction along the main axis.
- the first processing unit is disposed between the two workpiece support units so as to be movable along the main axis, and processes the workpiece.
- the first work rest is disposed on the opposite side of the first work support portion with the first processing portion interposed therebetween, and sandwiches the work.
- the first work rest has a main body frame that moves together with the first processing portion, a pair of clampers, and a first clamper moving mechanism.
- Each of the pair of clampers is provided on a side surface opposite to the first processing portion of the main body frame, and one end is rotatably supported by the main body frame, and the other end can be opened and closed.
- the first clamper moving mechanism is disposed closer to the first processing unit than the pair of clampers, and moves the pair of clampers along the main axis with respect to the main body frame.
- both ends of the work are supported by the first work support part and the second work support part.
- the workpieces supported by both workpiece support portions are sandwiched by a pair of clampers of the first workpiece rest and processed by the first processing portion.
- a pair of clamper is moved along a main axis
- the first clamper moving mechanism is arranged closer to the first processing section than the pair of clampers. That is, the first clamper moving mechanism does not protrude to the other side from the clamper. For this reason, there is no possibility that the 1st clamper moving mechanism may interfere with the other side processing part and work rest, and the 1st work rest can be brought closer to the other side processing part and work rest compared with the former. Therefore, the work can be held firmly and processing restrictions are reduced.
- the crankshaft mirror according to a second aspect is the crankshaft mirror according to the first aspect, wherein the first clamper moving mechanism has a protrusion that protrudes from the main body frame to the first processing part side,
- the workpiece has a cutter drum penetrating the inside thereof, can swing around a swing shaft parallel to the main shaft, and can move in a direction perpendicular to the swing shaft.
- the protrusion part of a 1st clamper moving mechanism is arrange
- the first processing part moves while swinging. That is, the first processing unit has a predetermined range of movement area. Therefore, if the first clamper moving mechanism protrudes toward the first processing portion, the protrusion may interfere with the moving first processing portion.
- the protruding portion of the first clamper moving mechanism is disposed outside the moving area of the first processing portion. For this reason, interference with the 1st clamper moving mechanism and the 1st processing part can be avoided.
- a crankshaft mirror according to a third aspect is the crankshaft mirror according to the second aspect, wherein the first clamper moving mechanism includes a movable block supported to be movable along the main axis with respect to the main body frame, and movement of the movable block.
- a guide unit for guiding and a drive unit for moving the movable block are provided.
- the pair of clampers are supported by the movable block.
- the pair of clampers are supported by the movable block, and the movable block moves while being guided by the guide section. Therefore, the pair of clampers move along the main axis stably and smoothly.
- a crankshaft mirror according to a fourth aspect of the present invention is the crankshaft mirror according to the third aspect of the present invention, wherein the guide portion is a first guide unit and a second guide unit that are arranged vertically with the rotation support portion of the pair of clampers interposed therebetween. And a third guide unit disposed on the side of the rotation support portion between the first guide unit and the second guide unit.
- the movable block is guided by guide units provided at three places on the top and bottom and on the side between them. For this reason, movement becomes smoother.
- crankshaft mirror according to a fifth aspect is the crankshaft mirror according to the fourth aspect, wherein the drive portion of the first clamper moving mechanism drives one piston whose tip is fixed to a part of the movable block and one piston. having a cylinder for.
- the movable block moves while being guided by the three guide units.
- the movable block is driven by a single piston, synchronous control is unnecessary, and the clamper can be moved easily and smoothly.
- a crankshaft mirror is the crankshaft mirror of the first aspect of the invention, further comprising a second processing portion and a second work rest.
- the second processing unit is disposed between the two workpiece support units so as to face the first processing unit and is movable along the main axis to process the workpiece.
- the second work rest is disposed on the opposite side of the second work support portion with the second processing portion interposed therebetween, and sandwiches the work. Further, the second work rest has a main body frame that moves together with the second processing portion, a pair of clampers, and a second clamper moving mechanism.
- Each of the pair of clampers is provided on a side surface opposite to the second processed portion of the main body frame, and one end is rotatably supported by the main body frame and the other end can be opened and closed.
- the second clamper moving mechanism is disposed closer to the second processing unit than the pair of clampers, and moves the pair of clampers along the main axis with respect to the main body frame.
- the 2nd processing part and the 2nd work rest are provided. And about the 2nd processing part and the 2nd work rest, it has the same composition as the 1st invention. Therefore, similarly to the above, there is no possibility that the first and second clamper moving mechanisms interfere with the other side work rest, and the first and second work rests can be brought closer to the other side work rest as compared with the conventional one. it can. Therefore, the work can be firmly held.
- a crankshaft mirror according to a seventh aspect is the crankshaft mirror according to the sixth aspect, wherein the second clamper moving mechanism has a protruding portion that protrudes from the main body frame toward the first processing portion, and the second processing portion is The workpiece has a cutter drum penetrating the inside thereof, can swing around a swing shaft parallel to the main shaft, and can move in a direction perpendicular to the swing shaft. And the protrusion part of the 2nd clamper moving mechanism is arrange
- the seventh aspect similar to the second aspect, since the protruding portions of the first and second clamper moving mechanisms are arranged outside the moving area of the processing portion, interference between the two can be avoided.
- the processing portion including the other work rest or the other side cutter can be brought closer to one work rest. For this reason, the restrictions on processing are reduced, and the workpiece can be processed efficiently.
- FIG. 1 is an external perspective view of a crankshaft mirror according to an embodiment of the present invention.
- the external view which looked at one workrest from the other workrest side.
- FIG. 3 is a partial sectional view taken along line III-III in FIG. 2. Enlarged partial view of FIG. 2.
- FIG. 6 is a partial sectional view taken along line VI-VI in FIG. 2. The figure which shows the positional relationship of the moving range of a swing head, and the protrusion part of a clamper moving mechanism.
- FIG. 1 is an external perspective view of a crankshaft mirror according to an embodiment of the present invention.
- the crankshaft mirror 1 is disposed between a bed 2, first and second work heads (work support portions) 3a and 3b disposed on the bed 2 so as to face each other, and the work heads 3a and 3b.
- the first and second work heads 3a and 3b support both ends of a crankshaft as a work.
- a chuck (not shown) for clamping the crankshaft is provided on each end face (opposing face) of each work head 3a, 3b.
- a chuck may be provided on one work head 3a, and a tail stock that supports the center hole on the end face of the crankshaft may be provided on the other work head 3b.
- Each of the first and second processing units 4a and 4b includes saddles 10a and 10b, and slides 11a and 11b provided on the saddles 10a and 10b.
- Each of the first and second processing units 4a and 4b includes first and second swing heads (processing portions) 12a and 12b provided on the slides 11a and 11b, and first and second work rests 13a and 13b, respectively. And have.
- the Z-axis feed mechanism is a well-known mechanism, and is connected to a nut member fixed to the saddles 10a and 10b, a ball screw shaft extending along the Z axis and screwed into the nut member, and the ball screw shaft. And a Z-axis feed motor. Then, the saddles 10a and 10b can be moved in the Z-axis direction by rotating the ball screw shaft forward and backward by the Z-axis feed motor.
- the two slides 11a and 11b have the same configuration, and each slide 11a and 11b is movable in the Y-axis direction (depth direction of the bed 2) perpendicular to the Z-axis by the Y-axis feed mechanism.
- These slides 11a and 11b have a vertical support wall 111 extending along the Y axis.
- a swing shaft 15 is provided at one end of the support wall 111, and a square cylindrical case 112 extending in the vertical direction is provided at the other end of the support wall 111.
- the Y-axis feed mechanism is a well-known mechanism, and is a nut member fixed to the slides 11a and 11b, a ball screw shaft that extends along the Y axis and is engaged with the nut member, and this ball screw shaft is connected. And a Y-axis feed motor.
- the slides 11a and 11b can be moved in the Y-axis direction by rotating the ball screw shaft in the forward and reverse directions with the Y-axis feed motor.
- the first and second swing heads 12a and 12b have the same configuration and are mounted on the corresponding slides 11a and 11b, respectively.
- Each swing head 12a, 12b has one end supported by the swing shaft 15 and the other end supported slidably in the Y-axis direction with respect to the guide member 16 in the case 112.
- the guide member 16 can move up and down in the case 112. Specifically, a nut member 17 is fixed to the guide member 16. The nut member 17 is screwed to a ball screw shaft 18 extending along the X axis provided in the case 112 in the vertical direction. The ball screw shaft 18 is connected to an X-axis swing motor (AC servomotor) 19 mounted on the side surface of the case 112 in the Z-axis direction.
- AC servomotor X-axis swing motor
- the ball screw shaft 18 is rotated forward and backward by the X-axis swing motor 19, whereby each swing head 12 a, 12 b swings in the vertical direction (X-axis direction) about the swing shaft 15. It is adapted to be.
- a cutter drum 20 is rotatably supported inside each swing head 12a, 12b.
- An opening is formed on the processing stage side of the cutter drum 20, and a cutter (not shown) is attached to the opening.
- the cutter drum 20 is rotated by a cutter drum motor 21.
- the first and second workrests 13a and 13b clamp the main journal adjacent to the processing portion so that the crankshaft does not swing during processing. Is for. As shown in FIG. 1, these work rests 13a and 13b have relative positions to the corresponding first and second swing heads 12a and 12b in the saddles 10a and 10b of the first and second processing units 4a and 4b. Arranged in a constant state. For this reason, as the saddles 10a and 10b are moved, the swing head 12a and the work rest 13a on one side move together, or the swing head 12b and the work rest 13b on the other side move together.
- FIGS. 2 is a view of the first workrest 13a as viewed from the second workrest 13b side
- FIG. 3 is a sectional view taken along the line III-III of FIG. 2
- FIG. 4 is an enlarged partial view of FIG. It is the isometric view fragmentary view which looked at the 1st work rest 13a from the opposite side to Drawing 2.
- the first work rest 13 a includes a main body frame 24, a pair of clampers 25, a clamper moving mechanism 26, and a clamper lock mechanism 27.
- the main body frame 24 is formed in a substantially rectangular shape as viewed in the direction along the main axis.
- the main body frame 24 is fixed to the saddle 10a, and is movable in the Z-axis direction along the main axis together with the saddle 10a by a Z-axis feed mechanism.
- a circular opening 24a is provided at the center of the main body frame 24, and the crankshaft can pass through the opening 24a.
- a cutout portion 24b that opens outward is formed on a side portion of the main body frame 24.
- the pair of clampers 25 are disposed on the opposite side of the first swing head 12a with the main body frame 24 interposed therebetween, and are supported by the movable block 30 provided in the cutout portion 24b of the main body frame 24 so as to be opened and closed.
- the movable block 30 is provided with a pair of support shafts 31.
- One end side of the pair of clampers 25 is rotatably supported by these support shafts 31, and the other end side can be opened and closed.
- the clamper 25 in the closed state is indicated by a solid line
- the clamper 25 in the open state is indicated by a two-dot chain line.
- a semicircular cutout 25a is formed at the center of the surface of each clamper 25 facing the other clamper.
- the notch 25a is provided with a rest pad 25b for supporting the workpiece.
- a gear 32 that rotates about a support shaft 31 is fixed to each of the rotating portions of each clamper 25.
- the gears 32 fixed to the respective clampers 25 mesh with each other.
- one (upper) clamper 25 is formed with an extension portion 25 b that extends further to the outside of the rotating portion.
- a piston rod of the opening / closing hydraulic cylinder 33 is connected to the extension portion 25b via a connecting member 33a.
- a bush (not shown) is provided between the extension portion 25b and the connecting member 33a.
- the open / close hydraulic cylinder 33 has an upper end mounted on the main body frame 24.
- the clamper moving mechanism 26 is a mechanism for moving the pair of clampers 25 in the Z-axis direction with respect to the main body frame 24.
- the movable block 30, the guide portion 35, and the moving hydraulic cylinder 36 are connected to each other.
- Have. 6 is a partial sectional view taken along line VI-VI in FIG.
- the movable block 30 is formed in a rectangular shape, and is disposed in the notch 24b so as to be vertically movable and movable in the Z-axis direction. .
- the guide unit 35 guides the movement of the movable block 30 and includes three linear movement guides 38 provided on the upper and lower sides of the movable block 30 and outside the side of the support shaft 31 of the clamper 25.
- Each linear movement guide 38 includes a block 38 a and a rail 38 b, the block 38 a is provided on the main body frame 24, and the rail 38 b is fixed to the movable block 30.
- the block 38 b of the lateral linear movement guide 38 is fixed to an attachment block 39 fixed to the main body frame 24.
- the moving hydraulic cylinder 36 is disposed in the vicinity of the linear movement guide 38 provided below, and is provided on the mounting block 39. Then, as shown in FIG. 6 which is a cross section taken along line VI-VI in FIG. 2, the tip of the piston rod 36a of the moving hydraulic cylinder 36 is connected to a member 38c fixed to the rail 38b of the linear movement guide 38.
- the clamper lock mechanism 27 is a mechanism for maintaining the clamper 25 in a closed state, and is provided on the open end side of the pair of clampers 25. As shown in FIG. 2, the clamper lock mechanism 27 has a pair of guide rails 43, a clamp jaw 44, and a clamp cylinder 45.
- the pair of guide rails 43 extend in the horizontal direction and are provided vertically in parallel with each other.
- the clamp jaw 44 is guided by a pair of guide rails 43 and can move toward and away from the workpiece center.
- the clamp cylinder 45 is provided in a square hole formed at the center of the clamp jaw 44 and is fixed to the main body frame 24.
- the tip of the piston rod of the clamp cylinder 45 is attached to the clamp jaw 44.
- a pair of upper and lower legs 44a is formed at the end of the clamp jaw 44 on the clamper 25 side, and a pressing pad 46 is attached to the inside of each leg 44a. Further, a clamp pad 47 is attached to the outside of the clamper 25 on the open end side.
- clamp jaw 44 is advanced and retracted toward the workpiece center by the expansion and contraction operation of the clamp cylinder 45. Then, the clamp pad 47 of the clamper 25 in the closed state is pressed by the pressing pad 46 of the clamp jaw 44, whereby the clamper 25 is held in the closed state.
- the clamper moving mechanism 26 of the first work rest 13a has no portion protruding from the main body frame 24 toward the second work rest 13b, and conversely, the first swing head from the main body frame 24 is provided. It has the part P (henceforth "protrusion part") protruded to the 12a side.
- the movable block 30, the linear movement guide 38 of the guide mechanism 35, the hydraulic cylinder 36 for movement including the piston rod 36 a, and the mounting block 39 are arranged on the second workrest 13 b side of the clamper 25 rather than the surface S.
- the first swing head 12a is disposed so as to protrude. Each member does not protrude from the surface S of the clamper 25 on the second workrest 13b side to the second workrest 13b side.
- the protruding portion P of the clamper moving mechanism 26 is disposed so as to be located outside the moving region M of the first swing head 12a as shown in FIG. More specifically, a region M indicated by a one-dotted line in FIG. 7 is a region where the first swing head 12a moves during processing.
- the linear movement guide 38, the movement hydraulic cylinder 36, and the protrusions of the mounting block 39 are arranged outside the movement area M.
- FIG. 7 is a view of the movable range of the first swing head 12a as viewed from the first work head 3a side (the side opposite to the first work rest 13a).
- the processing operation of the crankshaft is the same as the processing operation in the conventional crankshaft mirror. That is, the crankshaft clamping and unclamping by the first and second work rests 13a and 13b are controlled, and the processing positions of the first and second swing heads 12a and 12b are controlled, and a plurality of main journals and pins are controlled.
- the journal is cut. Note that the outer peripheral surface of the counterweight may be processed.
- the machining positions of the first and second swing heads 12a and 12b are controlled by moving the saddles 10a and 10b by the Z-axis feed mechanism. Each journal is processed by swinging the first and second swing heads 12a and 12b by the X-axis feed mechanism while moving the slides 11a and 11b in the Y-axis direction by the Y-axis feed mechanism.
- crankshafts of various specifications can be processed by moving the pair of clampers 25 independently of the swing heads 12a and 12b by the clamper moving mechanisms 26.
- each clamper moving mechanism 26 does not protrude toward the other workrest 12a, 12b, the two workrests 13a, 13b can be brought closer to each other as compared with the conventional one. For this reason, for example, when processing a pin journal, two main journals adjacent to the pin journal to be processed can be held between the two work rests 13a and 13b, and the crankshaft is firmly held for processing. be able to.
- each workrest 13a, 13b has a protruding portion P protruding to the corresponding swing head 12a, 12b side, and this protruding portion P is the movement of each swing head 12a, 12b. It arrange
- the pair of clampers 25 are supported by the movable block 30, and the movable block 30 moves while being guided by the three linear movement guides 38. Therefore, the pair of clampers 25 can be moved smoothly in the Z-axis direction.
- the movable block 30 is guided by the linear movement guides 38 provided at three places on the top and bottom and on the side between them. For this reason, the movement of the clamp 25 supported by the movable block 30 becomes smoother.
- the movable block 30 is driven by one moving hydraulic cylinder 36. This eliminates the need for synchronous control of the hydraulic cylinder as in the case of driving with a plurality of hydraulic cylinders, and the clamper 25 can be moved easily and smoothly.
- the present invention is applied to the crankshaft mirror provided with the first and second swing heads and the first and second work rests. However, only one swing head and work rest are provided. The present invention can be similarly applied to a crankshaft mirror.
- This crankshaft mirror can bring the work piece including the other work rest or the other side cutter closer to one work rest. For this reason, the restrictions on processing are reduced, and the workpiece can be processed efficiently.
Abstract
Description
図1は、本発明の一実施形態によるクランクシャフトミラーの外観斜視図である。このクランクシャフトミラー1は、ベッド2と、ベッド2上に互いに対向するように配置された第1及び第2ワークヘッド(ワーク支持部)3a,3bと、これらのワークヘッド3a,3b間に配置された第1加工ユニット4a及び第2加工ユニット4bと、を備えている。 [overall structure]
FIG. 1 is an external perspective view of a crankshaft mirror according to an embodiment of the present invention. The
第1及び第2ワークヘッド3a,3bは、ワークとしてのクランクシャフトの両端を支持するものである。各ワークヘッド3a,3bのそれぞれの端面(対向面)には、クランクシャフトをクランプするチャック(図示せず)が設けられている。 [Work head]
The first and second work heads 3a and 3b support both ends of a crankshaft as a work. A chuck (not shown) for clamping the crankshaft is provided on each end face (opposing face) of each
第1及び第2加工ユニット4a,4bのそれぞれは、サドル10a,10bと、このサドル10a,10b上に設けられたスライド11a,11bと、を備えている。また、第1及び第2加工ユニット4a,4bのそれぞれは、スライド11a,11bに設けられた第1及び第2スイングヘッド(加工部)12a,12bと、第1及び第2ワークレスト13a,13bと、を有している。 [Processing unit]
Each of the first and
2つのサドル10a,10bは同様の構成であり、各サドル10a,10bは、Z軸送り機構によって、ベッド2の長手方向(主軸に沿った方向=Z軸方向)に移動自在である。Z軸送り機構は、周知の機構であって、サドル10a,10bに固定されたナット部材と、Z軸に沿って延びナット部材が螺合するボールねじ軸と、このボールねじ軸に連結されたZ軸送りモータと、を有している。そして、Z軸送りモータによってボールねじ軸を正逆回転させることにより、サドル10a,10bをZ軸方向に移動させることができる。 <Saddle>
The two
2つのスライド11a,11bは同様の構成であり、各スライド11a,11bは、Y軸送り機構によって、Z軸と直交するY軸方向(ベッド2の奥行方向)に移動自在である。これらのスライド11a,11bは、Y軸に沿って延びる縦向きの支持壁111を有している。支持壁111の一端部には揺動軸15が設けられ、また支持壁111の他端部には鉛直方向に延びる角筒状のケース112が設けられている。Y軸送り機構は、周知の機構であって、スライド11a,11bに固定されたナット部材と、Y軸に沿って延びナット部材が螺合するボールねじ軸と、このボールねじ軸が連結されたY軸送りモータと、を有している。そして、Y軸送りモータによってボールねじ軸を正逆回転させることにより、スライド11a,11bをY軸方向に移動させることができる。 <Slide>
The two
第1及び第2スイングヘッド12a,12bは、同様の構成であり、それぞれ対応するスライド11a,11bに装着されている。各スイングヘッド12a,12bは、一端部が揺動軸15に支持されるとともに、他端部がケース112内のガイド部材16に対してY軸方向に摺動自在に支持されている。 <Swing head (processing part)>
The first and second swing heads 12a and 12b have the same configuration and are mounted on the corresponding
第1及び第2ワークレスト13a,13bは、例えば、クランクシャフトのピンジャーナルを加工する際に、その加工部に隣接するメインジャーナルをクランプして、加工中にクランクシャフトが振れないように支持するためのものである。これらのワークレスト13a,13bは、図1に示すように、第1及び第2加工ユニット4a,4bのサドル10a,10bにおいて、対応する第1及び第2スイングヘッド12a,12bとの相対位置を一定に保った状態で配置されている。このため、各サドル10a,10bの移動に伴って、一方側のスイングヘッド12a及びワークレスト13aが共に、あるいは他方側のスイングヘッド12b及びワークレスト13bが共に移動するようになっている。 <Workrest>
For example, when processing the pin journal of the crankshaft, the first and
本体フレーム24は、主軸に沿った方向視でほぼ矩形状に形成されている。この本体フレーム24はサドル10aに固定されており、Z軸送り機構によってサドル10aとともに主軸に沿ったZ軸方向に移動自在である。 -Body frame-
The
1対のクランパ25は、本体フレーム24を挟んで第1スイングヘッド12aとは逆側に配置され、本体フレーム24の切欠き部24bに設けられた可動ブロック30に開閉自在に支持されている。可動ブロック30には1対の支軸31が設けられ、これらの支軸31に1対のクランパ25の一端側が回動自在に支持されて、他端側が開閉自在となっている。図2では、閉状態のクランパ25を実線で示し、開状態のクランパ25を二点差線で示している。各クランパ25の他方のクランパに対向する面の中央部には、半円状の切欠き25aが形成されている。この切欠き25aに、ワークを支持するレストパッド25bが設けられている。 -Clamper-
The pair of
クランパ移動機構26は、本体フレーム24に対して1対のクランパ25をZ軸方向の移動させるための機構であり、前述の可動ブロック30と、案内部35と、移動用油圧シリンダ36と、を有している。なお、図6は図2のVI-VI線断面部分図である。 -Clamper movement mechanism-
The
クランパロック機構27は、クランパ25を閉状態に維持するための機構であり、1対のクランパ25の開放端側に設けられている。このクランパロック機構27は、図2に示すように、1対のガイドレール43と、クランプジョー44と、クランプシリンダ45と、を有している。 -Clamper lock mechanism-
The
第1ワークレスト13aのクランパ移動機構26は、図3及び図6から明らかなように、本体フレーム24から第2ワークレスト13b側に突出した部分はなく、逆に本体フレーム24から第1スイングヘッド12a側に突出した部分P(以下、「突出部」と記す)を有している。具体的には、可動ブロック30、案内機構35の直線移動ガイド38、ピストンロッド36aを含む移動用油圧シリンダ36、及び取付ブロック39は、クランパ25の第2ワークレスト13b側の表面Sよりは第1スイングヘッド12a側に突出して配置されている。そして、各部材は、クランパ25の第2ワークレスト13b側の表面Sから第2ワークレスト13b側に突出していない。 [Relationship between clamper moving mechanism and swing head]
As is clear from FIGS. 3 and 6, the
クランクシャフトの加工動作については、従来のクランクシャフトミラーにおける加工動作と同様である。すなわち、第1及び第2ワークレスト13a,13bによるクランクシャフトのクランプ及びアンクランプが制御され、また、第1及び第2スイングヘッド12a,12bの加工位置が制御されて、複数のメインジャーナル及びピンジャーナルが切削される。なお、カウンタウェイトの外周面が加工される場合もある。なお、第1及び第2スイングヘッド12a,12bの加工位置は、サドル10a,10bをZ軸送り機構によって移動することによって制御される。そして、各ジャーナルは、Y軸送り機構によってスライド11a,11bをY軸方向に移動させつつ、X軸送り機構によって第1及び第2スイングヘッド12a,12bを揺動させて加工される。 [Operation]
The processing operation of the crankshaft is the same as the processing operation in the conventional crankshaft mirror. That is, the crankshaft clamping and unclamping by the first and second work rests 13a and 13b are controlled, and the processing positions of the first and second swing heads 12a and 12b are controlled, and a plurality of main journals and pins are controlled. The journal is cut. Note that the outer peripheral surface of the counterweight may be processed. The machining positions of the first and second swing heads 12a and 12b are controlled by moving the
(1) 各クランパ移動機構26は、他方のワークレスト12a,12b側に突出していないので、2つのワークレスト13a,13bを従来に比較してより近接させることができる。このため、例えばピンジャーナルを加工する際に、加工されるピンジャーナルに隣接する2つのメインジャーナルを2つのワークレスト13a,13bで挟持することができ、クランクシャフトを強固に保持して加工を行うことができる。 [Characteristic]
(1) Since each
本発明は以上のような実施形態に限定されるものではなく、本発明の範囲を逸脱することなく種々の変形又は修正が可能である。 [Other Embodiments]
The present invention is not limited to the above-described embodiments, and various changes or modifications can be made without departing from the scope of the present invention.
3a,3b 第1及び第2ワークヘッド(ワーク支持部)
4a,4b 第1及び第2加工ユニット
12a,12b 第1及び第2スイングヘッド(加工部)
13a,13b 第1及び第2ワークレスト
20 カッタドラム
24 本体フレーム
25 クランパ
26 クランパ移動機構
30 可動ブロック
35 案内部
36 移動用油圧シリンダ
38 直線移動ガイド 1 Crankshaft mirrors 3a and 3b First and second work heads (work support portions)
4a, 4b 1st and
13a, 13b First and second work rests 20
Claims (7)
- 主軸に沿ったワークの長手方向の両端部を支持する第1及び第2ワーク支持部と、
前記2つのワーク支持部の間に前記主軸に沿って移動自在に配置され、ワークを加工する第1加工部と、
前記第1加工部を挟んで前記第1ワーク支持部と逆側に配置され、ワークを挟持するための第1ワークレストと、
を備え、
前記第1ワークレストは、
前記第1加工部とともに移動する本体フレームと、
それぞれ前記本体フレームの前記第1加工部とは逆側の側面に設けられ、一端が前記本体フレームに回動自在に支持されて他端が開閉自在な1対のクランパと、
前記1対のクランパより前記第1加工部側に配置され、前記1対のクランパを前記本体フレームに対して前記主軸に沿って移動させる第1クランパ移動機構と、
を有する、
クランクシャフトミラー。 First and second work support parts for supporting both longitudinal ends of the work along the main axis;
A first processing unit that is disposed between the two workpiece support units so as to be movable along the main axis, and that processes the workpiece;
A first work rest disposed on the opposite side of the first work support portion with the first processing portion interposed therebetween, and for holding the work;
With
The first work rest is
A main body frame that moves together with the first processing portion;
A pair of clampers each provided on a side surface opposite to the first processing portion of the main body frame, one end of which is rotatably supported by the main body frame and the other end of which can be opened and closed;
A first clamper moving mechanism that is disposed closer to the first processing portion than the pair of clampers and moves the pair of clampers along the main axis with respect to the main body frame;
Having
Crankshaft mirror. - 前記第1クランパ移動機構は、前記本体フレームから前記第1加工部側に突出する突出部を有しており、
前記第1加工部は、ワークが内部を貫通するカッタドラムを有し、前記主軸と平行な揺動軸の回りに揺動可能でかつ揺動軸と直交する方向に移動可能であり、
前記第1クランパ移動機構の突出部は前記第1加工部の移動領域外に配置されている、
請求項1に記載のクランクシャフトミラー。 The first clamper moving mechanism has a protruding portion that protrudes from the main body frame to the first processing portion side,
The first processing unit has a cutter drum through which a workpiece penetrates, and can swing around a swing shaft parallel to the main shaft and can move in a direction perpendicular to the swing shaft;
The protruding portion of the first clamper moving mechanism is disposed outside the moving area of the first processing portion,
The crankshaft mirror according to claim 1. - 前記第1クランパ移動機構は、
前記本体フレームに対して前記主軸に沿って移動自在に支持された可動ブロックと、
前記可動ブロックの移動を案内する案内部と、
前記可動ブロックを移動させる駆動部と、
を有し、
前記1対のクランパは前記可動ブロックに支持されている、
請求項2に記載のクランクシャフトミラー。 The first clamper moving mechanism includes:
A movable block supported movably along the main axis with respect to the main body frame;
A guide unit for guiding the movement of the movable block;
A drive unit for moving the movable block;
Have
The pair of clampers are supported by the movable block;
The crankshaft mirror according to claim 2. - 前記案内部は、前記1対のクランパの回動支持部を挟んで上下に配置された第1案内ユニット及び第2案内ユニットと、前記第1案内ユニットと前記第2案内ユニットの間で前記回動支持部の側方に配置された第3案内ユニットと、を有している、請求項3に記載のクランクシャフトミラー。 The guide portion includes a first guide unit and a second guide unit that are arranged above and below the rotation support portion of the pair of clampers, and the rotation between the first guide unit and the second guide unit. The crankshaft mirror according to claim 3, further comprising a third guide unit disposed on a side of the dynamic support portion.
- 前記第1クランパ移動機構の駆動部は、前記可動ブロックの一部に先端が固定された1つのピストンと、前記1つのピストンを駆動するためのシリンダと、を有する、請求項4に記載のクランクシャフトミラー。 5. The crank according to claim 4, wherein the drive unit of the first clamper moving mechanism includes one piston having a tip fixed to a part of the movable block, and a cylinder for driving the one piston. shaft mirror.
- 前記2つのワーク支持部の間において前記第1加工部に対向して配置されるとともに、前記主軸に沿って移動自在であり、ワークを加工する第2加工部と、
前記第2加工部を挟んで前記第2ワーク支持部と逆側に配置され、ワークを挟持するための第2ワークレストと、
をさらに備え、
前記第2ワークレストは、
前記第2加工部とともに移動する本体フレームと、
それぞれ前記本体フレームの前記第2加工部とは逆側の側面に設けられ、一端が前記本体フレームに回動自在に支持されて他端が開閉自在な1対のクランパと、
前記1対のクランパより前記第2加工部側に配置され、前記1対のクランパを前記本体フレームに対して前記主軸に沿って移動させる第2クランパ移動機構と、
を有する、
請求項1に記載のクランクシャフトミラー。 A second processing part that is disposed between the two work support parts so as to face the first processing part and is movable along the main axis;
A second work rest that is disposed on the opposite side of the second workpiece support portion across the second processing portion, and sandwiches the workpiece;
Further comprising
The second work rest is
A main body frame that moves together with the second processing portion;
A pair of clampers each provided on a side surface opposite to the second processing portion of the main body frame, one end of which is rotatably supported by the main body frame and the other end of which can be opened and closed;
A second clamper moving mechanism that is disposed closer to the second processing unit than the pair of clampers and moves the pair of clampers along the main axis with respect to the main body frame;
Having
The crankshaft mirror according to claim 1. - 前記第2クランパ移動機構は、前記本体フレームから前記第1加工部側に突出する突出部を有しており、
前記第2加工部は、ワークが内部を貫通するカッタドラムを有し、前記主軸と平行な揺動軸の回りに揺動可能でかつ揺動軸と直交する方向に移動可能であり、
前記第2クランパ移動機構の突出部は前記第2加工部の移動領域外に配置されている、
請求項6に記載のクランクシャフトミラー。 The second clamper moving mechanism has a protruding portion that protrudes from the main body frame to the first processing portion side,
The second processing unit has a cutter drum through which a workpiece penetrates, and can swing around a swing shaft parallel to the main shaft and can move in a direction perpendicular to the swing shaft.
The protruding portion of the second clamper moving mechanism is disposed outside the moving area of the second processing portion.
The crankshaft mirror according to claim 6.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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CN2011800495174A CN103153510B (en) | 2010-10-12 | 2011-09-29 | Crankshaft milling machine |
DE201111103440 DE112011103440B4 (en) | 2010-10-12 | 2011-09-29 | crankshaft milling machine |
KR1020137005872A KR101295105B1 (en) | 2010-10-12 | 2011-09-29 | Crankshaft milling machine |
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JP2010-229302 | 2010-10-12 | ||
JP2010229302A JP5237345B2 (en) | 2010-10-12 | 2010-10-12 | Crankshaft mirror |
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WO2012049976A1 true WO2012049976A1 (en) | 2012-04-19 |
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PCT/JP2011/072358 WO2012049976A1 (en) | 2010-10-12 | 2011-09-29 | Crankshaft milling machine |
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JP (1) | JP5237345B2 (en) |
KR (1) | KR101295105B1 (en) |
CN (1) | CN103153510B (en) |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014104568A (en) * | 2012-11-29 | 2014-06-09 | Komatsu Ntc Ltd | Method of operating crankshaft mirror |
CN114875218A (en) * | 2022-06-27 | 2022-08-09 | 桂林福达阿尔芬大型曲轴有限公司 | Clamp capable of actively adapting to quenching deformation of large crankshaft |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108927558B (en) * | 2018-08-23 | 2020-11-10 | 烟台市大建机电设备有限公司 | Automatic excircle milling device of crankshaft connecting rod head |
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JPH09314411A (en) * | 1996-05-30 | 1997-12-09 | Komatsu Koki Kk | Method for maching crankshaft |
JPH1170403A (en) * | 1997-08-29 | 1999-03-16 | Komatsu Koki Kk | Crank shaft mirror |
JP2002337014A (en) * | 2001-05-15 | 2002-11-26 | Komatsu Machinery Corp | Rest device for crankshaft working machine and its rest method |
JP2005219131A (en) * | 2004-02-03 | 2005-08-18 | Komatsu Machinery Corp | Crankshaft miller |
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JP3272814B2 (en) * | 1993-05-19 | 2002-04-08 | 株式会社小松製作所 | Crankshaft mirror |
JP3591613B2 (en) * | 1996-08-30 | 2004-11-24 | トヨタ自動車株式会社 | Processing method of crankshaft |
-
2010
- 2010-10-12 JP JP2010229302A patent/JP5237345B2/en active Active
-
2011
- 2011-09-29 DE DE201111103440 patent/DE112011103440B4/en active Active
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- 2011-09-29 WO PCT/JP2011/072358 patent/WO2012049976A1/en active Application Filing
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Patent Citations (4)
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JPH09314411A (en) * | 1996-05-30 | 1997-12-09 | Komatsu Koki Kk | Method for maching crankshaft |
JPH1170403A (en) * | 1997-08-29 | 1999-03-16 | Komatsu Koki Kk | Crank shaft mirror |
JP2002337014A (en) * | 2001-05-15 | 2002-11-26 | Komatsu Machinery Corp | Rest device for crankshaft working machine and its rest method |
JP2005219131A (en) * | 2004-02-03 | 2005-08-18 | Komatsu Machinery Corp | Crankshaft miller |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2014104568A (en) * | 2012-11-29 | 2014-06-09 | Komatsu Ntc Ltd | Method of operating crankshaft mirror |
CN114875218A (en) * | 2022-06-27 | 2022-08-09 | 桂林福达阿尔芬大型曲轴有限公司 | Clamp capable of actively adapting to quenching deformation of large crankshaft |
CN114875218B (en) * | 2022-06-27 | 2023-07-14 | 桂林福达阿尔芬大型曲轴有限公司 | Clamp capable of actively adapting to quenching deformation of large crankshaft |
Also Published As
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KR101295105B1 (en) | 2013-08-09 |
CN103153510A (en) | 2013-06-12 |
DE112011103440T5 (en) | 2013-08-14 |
DE112011103440B4 (en) | 2015-05-13 |
JP2012081550A (en) | 2012-04-26 |
JP5237345B2 (en) | 2013-07-17 |
CN103153510B (en) | 2013-12-18 |
KR20130029822A (en) | 2013-03-25 |
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