WO2012048512A1 - 一种混合搅拌器 - Google Patents

一种混合搅拌器 Download PDF

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Publication number
WO2012048512A1
WO2012048512A1 PCT/CN2011/001065 CN2011001065W WO2012048512A1 WO 2012048512 A1 WO2012048512 A1 WO 2012048512A1 CN 2011001065 W CN2011001065 W CN 2011001065W WO 2012048512 A1 WO2012048512 A1 WO 2012048512A1
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WO
WIPO (PCT)
Prior art keywords
fixing seat
wire
seat
stirring
stirring shaft
Prior art date
Application number
PCT/CN2011/001065
Other languages
English (en)
French (fr)
Inventor
黎泽荣
Original Assignee
Li Zerong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Li Zerong filed Critical Li Zerong
Publication of WO2012048512A1 publication Critical patent/WO2012048512A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/119Stirrers with rigid wires or flexible rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/13Openwork frame or cage stirrers not provided for in other groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/50Pipe mixers, i.e. mixers wherein the materials to be mixed flow continuously through pipes, e.g. column mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/41Mounting or supporting stirrer shafts or stirrer units on receptacles
    • B01F35/411Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft
    • B01F35/4113Mounting or supporting stirrer shafts or stirrer units on receptacles by supporting only one extremity of the shaft at a side wall of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/92Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F2035/35Use of other general mechanical engineering elements in mixing devices
    • B01F2035/352Bearings

Definitions

  • the invention relates to an agitator.
  • BACKGROUND OF THE INVENTION Existing continuous stirred mixing mixers are widely used in the production of liquid-liquid, liquid-gas, liquefied-solid (powder), liquid-solid (powder)-gas in various mixing modes (such as cotton).
  • the tooth type agitator in sugar production although the mixer has high pressure resistance, good mixing performance, and can adapt to the mixing of high viscosity fluid materials, but due to its complicated structure, the stainless steel shaft and the inner wall are provided. There are dense teeth, so manufacturing is difficult and manufacturing costs are high. Summary of the invention:
  • An object of the present invention is to provide a mixing agitator which has good agitation and mixing performance, is simple in structure, easy to manufacture, and low in manufacturing cost.
  • the invention is realized by the invention, comprising a cavity with a front material inlet and a rear material outlet, a stirring shaft sealed in the cavity, a transmission shaft driving the stirring shaft, and a bearing seat at one end of the cavity.
  • the transmission shaft is disposed in the bearing housing, and the special part is that a stirring cage is arranged on the stirring shaft, and the stirring cage comprises a front fixing seat and a rear fixing seat respectively arranged at the front end and the rear end of the stirring shaft, and the two ends are respectively connected to the front fixing.
  • the wire strips on the seat and rear mounts are distributed along the perimeter of the front and rear mounts.
  • the shaft rotates, thereby driving the stirring cage to rotate, mixing and stirring the materials entering the cavity, and the mixed and mixed materials are continuously discharged from the rear material outlet to achieve the purpose of continuous stirring and mixing.
  • the stirring cage composed of the front fixing seat, the rear fixing seat and the wire rod is simple in structure, easy to manufacture, and does not affect the mixing and mixing effect, and is particularly suitable for mixing materials with a viscosity which is not very high and has a certain fluidity. Low manufacturing costs.
  • the wire rod is spiral.
  • the agitation mixing force of the material also has a longitudinal direction force, so that the material forms a swirling flow under the action of stirring and mixing force, thereby effectively improving the mixing and agitation effect.
  • the two ends of one of the wire rods distributed along the periphery of the front fixing seat and the rear fixing seat are respectively connected to the front of the front fixing seat at a distance from the center of the front fixing seat and the rear fixing seat is closer to the center of the rear fixing seat, and
  • the other ends of the other wire strip adjacent to the wire strip are respectively connected at a position closer to the center of the front fixing seat and away from the center of the rear fixing seat, and the two wire bars cross each other.
  • the cross setting is used to form a relatively ideal mixed flow state under the action of stirring force, and the mixing and stirring effect can be further improved to some extent.
  • tubular steel wire layer formed by distributing the wire strips along the periphery of the front fixing seat and the rear fixing seat has two or more layers.
  • the use of a multi-layered tubular steel layer enhances the mixing and mixing effect in greater depth.
  • more than one wire rod fixing plate is arranged along the stirring shaft, and each wire rod is fixedly attached to the fixed plate. Perforations are provided on the fixed plate so that the material can pass through the fixed plate to prevent the fixed plate from obstructing the flow of material.
  • the invention Compared with the prior art, the invention has good mixing and mixing performance and structure. Simple, easy to manufacture, and low manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS:
  • Embodiment 1 is a schematic structural view of Embodiment 1 of the present invention.
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
  • Embodiment 2 of the present invention is a schematic structural view of Embodiment 2 of the present invention.
  • Figure 4 is a cross-sectional view taken along line A-A of Figure 3;
  • Figure 5 is a schematic structural view of Embodiment 3 of the present invention.
  • Figure 6 is a cross-sectional view taken along line A-A of Figure 5;
  • FIG. 7 is a schematic structural view of a stirring cage of Embodiment 2.
  • Fig. 8 is a schematic view showing the structure of the stirring cage of the third embodiment. detailed description:
  • the present invention comprises a cavity 3 with a front material inlet 1 and a rear material outlet 2, sealed by a sealing device 17.
  • a stirring shaft 4 disposed in the cavity 3
  • a driving shaft 5 for rotating the stirring shaft 4 a gas inlet port 6 disposed on the cavity 3 for adding gas to the material
  • an interlayer 7 disposed on the outer side wall of the cavity 3
  • a bearing seat 8 is disposed at one end of the cavity 3
  • the transmission shaft 5 is disposed in the bearing housing 8, which is special in stirring.
  • the shaft 4 is provided with a stirring cage 9 including a front fixing seat 10 and a rear fixing seat 11 respectively disposed at the front end and the rear end of the stirring shaft 4, and the two ends are respectively connected to the front solid
  • the wire strip 12 on the fixed seat 10 and the rear fixed seat 11 is distributed along the periphery of the front fixed seat 10 and the rear fixed seat 11.
  • the material of the stirring cage 9 including the front fixing base 10, the rear fixing base 11, and the wire rod 12 is stainless steel.
  • the wire rod 12 has an arc shape, and the front fixing seat 10 and the rear fixing seat 11 are both radially, and the two ends of the wire rod 12 are respectively connected to the corresponding ones of the radial front fixing seat 10 and the radial rear fixing seat 11.
  • the radiation columns 10a, 11a On the radiation columns 10a, 11a.
  • the tubular steel wire layer 13 formed by distributing the steel wire strip 12 along the periphery of the front fixed seat 10 and the rear fixed seat 11 has two or more layers.
  • Embodiment 2 As shown in FIGS. 3 and 7, in the embodiment, the wire rod 12 has a spiral shape on the basis of Embodiment 1, and the front fixing seat 10 and the rear fixing seat 11 have a disk shape, as shown in FIG. Material guide holes 10b, lib are disposed in the middle of the disc-shaped front mount 10 and the rear mount 11 to facilitate material flow.
  • one or more wire rod fixing discs 14 are disposed along the agitating shaft 4, and the respective steel wire rods 12 are spliced and fixed to the wire rod fixing discs 14 to fix the spiral shape of the steel wire strips 12.
  • the wire rod fixing plate 14 is provided with a perforation 15 so that the material can be fixed to the disk 14 by the wire rod to prevent the wire rod fixing plate 14 from obstructing the flow of the material.
  • the outer edge of the wire rod fixing plate 14 is provided with a stirring tooth 16 to assist the mixing and agitation.
  • the wire rod fixing plate 14 is made of stainless steel.
  • Embodiment 3 As shown in FIG. 5 and FIG. 6, this embodiment is based on Embodiment 2, and two ends of one of the steel wire strips 12 distributed along the periphery of the front fixing base 10 and the rear fixing base 11 are respectively connected to the front fixing.
  • the seat 10 is located farther from the center of the front fixed seat and the rear fixed seat 11 is closer to the center of the rear fixed seat, and the other ends of the other steel wire adjacent to the wire strip 12 are respectively
  • the two wire rods 12 are connected to each other at a position closer to the center of the front fixing seat 10 and closer to the center of the rear fixing seat than the center of the rear fixing seat.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Description

一种混合搅拌器 技术领域:
本发明涉及一种搅拌器。 背景技术- 现有的连续搅拌的混合搅拌器如广泛用在液 -液, 液 -气, 液化- 固(粉),液-固(粉) -气的多种不同混合方式的生产(如棉花糖生产) 中的齿式的搅拌器, 此种搅拌器虽然具有耐高压, 混合性能好, 能适 应高黏度流体物料的混合等优点,但是由于其结构复杂,不锈钢转轴 及内腔壁上均设置有密集的齿, 因此制造困难、 制造成本高。 发明内容:
本发明的发明目的在于提供一种既具有良好的搅拌混合性能,同 时结构简单、 制造容易、 制造成本低的混合搅拌器。
本发明是这样实现的, 包括带有前物料进口和后物料出口的容 腔、密封设置在容腔内的搅拌轴、带动搅拌轴转动的传动轴, 在容腔 的其中一端设置有轴承座,传动轴设置在轴承座内,其特别之处在于 在搅拌轴上设置有搅拌笼,搅拌笼包括分别设置在搅拌轴前端和后端 的前固定座和后固定座、两端头分别连接在前固定座和后固定座上的 钢丝条, 钢丝条沿前固定座和后固定座的周边分布。工作时, 将需要 混合搅泮的物料从前物料进口连续导入容腔内,通过传动轴带动搅拌 轴转动, 从而带动搅拌笼转动, 对进入容腔内的物料进行混合搅拌, 经混合搅拌后的物料从后物料出口连续排出,以实现连续搅拌的混合 搅拌的目的。 由于由前固定座、 后固定座、 钢丝条构成的搅拌笼结构 简单、 制造容易, 而且, 不影响搅拌混合的效果, 特别适用在粘度不 是很高、 具有一定流动性的物料混合上, 因此, 制造成本低。
这里, 为了进一步提升混合搅拌效果, 钢丝条呈螺旋状。 这样, 物料所受到的搅拌混合力除了横向方向外, 还有纵向方向的力, 使物 料在搅拌混合力的作用下形成旋流流动,从而有效地提升混合搅拌效 果。或者沿前固定座和后固定座的周边分布的其中一条钢丝条两端分 别连接在前固定座的离前固定座中心较远处和后固定座的离后固定 座中心较近处,与该钢丝条相邻的另一条钢丝条两端分别连接在前固 定座的离前固定座中心较近处和后固定座的离后固定座中心较远处, 上述两钢丝条相互交叉。 采用交叉设置, 是物料在搅拌力的作用下, 形成比较理想的混合流动状态,在一定程度上也能进一步提升混合搅 拌效果。
这里,沿前固定座和后固定座的周边分布钢丝条所形成的筒状钢 丝层有两层以上。 采用多层筒状钢丝层可更深入地提升搅拌混合效 果。
为了固定钢丝条的形状,沿搅拌轴设置有一个以上的钢丝条固定 盘, 各钢丝条穿接固定在固定盘上。 固定盘上设置有穿孔, 以便物料 能通过固定盘, 以防止固定盘防碍物料的流动。
本发明与已有技术相比, 既具有良好的搅拌混合性能, 同时结构 简单、 制造容易、 制造成本低的优点。 附图说明:
图 1为本发明实施例 1的结构示意图;
图 2为图 1的 A-A剖视图;
图 3为本发明实施例 2的结构示意图;
图 4为图 3的 A-A剖视图;
图 5为本发明实施例 3的结构示意图;
图 6为图 5的 A-A剖视图;
图 7为实施例 2的搅拌笼的结构示意图;
图 8为实施例 3的搅拌笼的结构示意图。 具体实施方式:
现结合附图和实施例对本发明作进一步详细描述- 实施例 1 : 如图 1、 2所示, 本发明包括带有前物料进口 1和后 物料出口 2的容腔 3、 通过密封装置 17密封设置在容腔 3内的搅拌 轴 4、 带动搅拌轴 4转动的传动轴 5, 容腔 3上设置有气体加入口 6, 以便往物料中添加气体, 容腔 3外侧壁上设置有夹层 7, 以便通过往 夹层 7内加入媒介来加热、恒温或者冷却容腔内的物料,在容腔 3的 其中一端设置有轴承座 8, 传动轴 5设置在轴承座 8内, 其特别之处 在于在搅拌轴 4上设置有搅拌笼 9, 搅拌笼 9包括分别设置在搅拌轴 4前端和后端的前固定座 10和后固定座 11、 两端头分别连接在前固 定座 10和后固定座 11上的钢丝条 12, 钢丝条 12沿前固定座 10和 后固定座 11的周边分布。包括前固定座 10、后固定座 11、钢丝条 12 的搅拌笼 9的材质是不锈钢。
如图 2所示, 钢丝条 12呈圆弧状, 前固定座 10和后固定座 11 均呈放射状,钢丝条 12的两端分别连接在放射状前固定座 10和放射 状后固定座 11的相应的放射柱 10a、 11a上。
沿前固定座 10和后固定座 11的周边分布钢丝条 12所形成的筒 状钢丝层 13有两层以上。
实施例 2: 如图 3、 7所示, 本实施例在实施例 1的基础上钢丝 条 12呈螺旋状, 前固定座 10和后固定座 11呈圆盘状, 如图 4所示, 圆盘状前固定座 10和后固定座 11中部设置有物料导孔 10b、 lib, 以 方便物料流动。
如图 3、 7所示,沿搅拌轴 4设置有一个以上的钢丝条固定盘 14, 各钢丝条 12穿接固定在钢丝条固定盘 14上以便将钢丝条 12的螺旋 形固定。 钢丝条固定盘 14上设置有穿孔 15, 以便物料能通过钢丝条 固定盘 14, 以防止钢丝条固定盘 14防碍物料的流动。 钢丝条固定盘 14外边缘设置有搅拌齿 16, 以帮助混合搅拌。钢丝条固定盘 14的材 质是不锈钢。
实施例 3 : 如图 5、 6所示, 本实施例是在实施例 2的基础上, 沿前固定座 10和后固定座 11的周边分布的其中一条钢丝条 12两端 分别连接在前固定座 10的离前固定座中心较远处和后固定座 11的离 后固定座中心较近处, 与该钢丝条 12相邻的另一条钢丝条两端分别 连接在前固定座 10的离前固定座中心较近处和后固定座的离后固定 座中心较远处, 上述两钢丝条 12相互交叉。

Claims

权 利 要 求
1. 一种混合搅拌器, 包括带有前物料进口和后物料出口的容腔、密 封设置在容腔内的搅拌轴、带动搅拌轴转动的传动轴,在容腔的其中 一端设置有轴承座, 传动轴设置在轴承座内,其特征在于在搅拌轴上 设置有搅拌笼,搅拌笼包括分别设置在搅拌轴前端和后端的前固定座 和后固定座、两端头分别连接在前固定座和后固定座上的钢丝条,钢 丝条沿前固定座和后固定座的周边分布。
2. 根据权利要求 1所述的混合搅拌器,其特征在于钢丝条呈圆弧状。
3. 根据权利要求 1所述的混合搅拌器,其特征在于钢丝条呈螺旋状。
4. 根据权利要求 1所述的混合搅拌器,其特征在于沿前固定座和后 固定座的周边分布的其中一条钢丝条两端分别连接在前固定座的离 前固定座中心较远处和后固定座的离后固定座中心较近处,与该钢丝 条相邻的另一条钢丝条两端分别连接在前固定座的离前固定座中心 较近处和后固定座的离后固定座中心较远处, 上述两钢丝条相互交 叉。
5. 根据权利要求 1或 2或 3或 4所述的混合搅拌器,其特征在于前 固定座和后固定座呈圆盘状,圆盘状前固定座和后固定座中部设置有 物料导孔; 或者, 前固定座和后固定座均呈放射状, 钢丝条的两端分 别连接在放射状前固定座和放射状后固定座的相应的放射柱上。
6. 根据权利要求 5所述的混合搅拌器,其特征在于沿搅拌轴设置有 一个以上的钢丝条固定盘, 各钢丝条穿接固定在钢丝条固定盘上。
7. 根据权利要求 6所述的混合搅拌器, 其特征在于钢丝条固定盘上 设置有穿孔。
8. 根据权利要求 7所述的混合搅拌器, 其特征在于钢丝条固定盘外 边缘设置有搅拌齿。
9. 根据权利要求 1或 2或 3或 4或 6或 7或 8所述的混合搅拌器, 其特征在于沿前固定座和后固定座的周边分布钢丝条所形成的筒状 钢丝层有两层以上。
10. 根据权利要求 5所述的混合搅拌器, 其特征在于沿前固定座和 后固定座的周边分布钢丝条所形成的筒状钢丝层有两层以上。
PCT/CN2011/001065 2010-10-11 2011-06-28 一种混合搅拌器 WO2012048512A1 (zh)

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CN2010105109229A CN101954253A (zh) 2010-10-11 2010-10-11 一种混合搅拌器

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CN101954253A (zh) * 2010-10-11 2011-01-26 黎泽荣 一种混合搅拌器
CN102527290B (zh) * 2012-01-07 2014-01-29 黄山拓达科技有限公司 一种搅拌轴固定座
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