WO2012019216A1 - Composite products and manufacturing method - Google Patents

Composite products and manufacturing method Download PDF

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Publication number
WO2012019216A1
WO2012019216A1 PCT/AU2011/000960 AU2011000960W WO2012019216A1 WO 2012019216 A1 WO2012019216 A1 WO 2012019216A1 AU 2011000960 W AU2011000960 W AU 2011000960W WO 2012019216 A1 WO2012019216 A1 WO 2012019216A1
Authority
WO
WIPO (PCT)
Prior art keywords
product
polymeric material
binder
carbon
bearing material
Prior art date
Application number
PCT/AU2011/000960
Other languages
English (en)
French (fr)
Inventor
Paul James O'kane
Original Assignee
Onesteel Nsw Pty Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2010903554A external-priority patent/AU2010903554A0/en
Priority to EA201390205A priority Critical patent/EA026994B1/ru
Priority to EP11815892.2A priority patent/EP2603617A4/en
Priority to CA2807744A priority patent/CA2807744A1/en
Priority to MX2013001590A priority patent/MX2013001590A/es
Priority to CN201180048790.5A priority patent/CN103429768B/zh
Application filed by Onesteel Nsw Pty Limited filed Critical Onesteel Nsw Pty Limited
Priority to AU2011288959A priority patent/AU2011288959B2/en
Priority to KR1020137005260A priority patent/KR20130103716A/ko
Priority to US13/814,933 priority patent/US20130228044A1/en
Priority to JP2013523433A priority patent/JP2013533366A/ja
Priority to BR112013003261A priority patent/BR112013003261A2/pt
Publication of WO2012019216A1 publication Critical patent/WO2012019216A1/en
Priority to ZA2013/01145A priority patent/ZA201301145B/en
Priority to US14/950,375 priority patent/US20160281013A9/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • C10L5/14Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with organic binders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/361Briquettes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/363Pellets or granulates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/406Solid fuels essentially based on materials of non-mineral origin on plastic
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/242Binding; Briquetting ; Granulating with binders
    • C22B1/244Binding; Briquetting ; Granulating with binders organic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0461Fractions defined by their origin
    • C10L2200/0469Renewables or materials of biological origin
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/06Heat exchange, direct or indirect
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/24Mixing, stirring of fuel components
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Definitions

  • the present invention is not confined to composite products that are suitable for use in high temperature methods.
  • the composite products of the present invention are suitable for use as building materials or as protective materials for building and wear resistant materials (e.g. for wear resistance or corrosion resistance), such as alternatives to timber products and steel products.
  • the polymeric material binder may be a recycled polymeric material.
  • the polymeric material binder may be a recycled polyethylene such as a low density polyethylene or a high density polypropylene or a recycled polypropylene.
  • the carbon-bearing material may be in the form of biomass, flyash, rubber, paper, coke fines, char fines, coal fines, used toner from printers and photocopying machines, and any other suitable organic material.
  • the carbon-bearing material may recycled materials.
  • the carbon-bearing material may be virgin materials.
  • the polymeric material binder may have a vaporisation temperature lower than the temperature of a molten bath in the metallurgical furnace.
  • the iron-bearing particles may be in the form of mill scale fines and/or baghouse dust or other by-products from a steelmaking plant.
  • the carbon-bearing material may be in the form of particles of biomass, flyash, rubber, paper, coke fines, char fines, used toner from printers and photocopying machines, and any other suitable organic materials.
  • the carbon-bearing material may recycled materials.
  • the carbon-bearing material may be virgin materials.
  • the product may be made completely from recycled materials, with each of the polymeric binder material and the metal-bearing material (when present) and the carbon- bearing material (when present) being recycled materials.
  • the product may be suitable for use as building materials or as protective materials for building materials (e.g. for wear resistance or corrosion resistance)or as protective materials for mining consumables (e.g. for wear resistance on mining consumable parts for mineral processing or mining extraction equipment), such as alternatives to timber products and steel products.
  • building materials e.g. for wear resistance or corrosion resistance
  • protective materials for mining consumables e.g. for wear resistance on mining consumable parts for mineral processing or mining extraction equipment
  • the continuous "rope” that was produced by the extruder was formed into large “pattie” shapes, of the order of 3 kg.
  • Iron melting 510kg x 0.44kWhr/kg

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Processing Of Solid Wastes (AREA)
  • Laminated Bodies (AREA)
  • Powder Metallurgy (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
PCT/AU2011/000960 2010-08-09 2011-08-01 Composite products and manufacturing method WO2012019216A1 (en)

Priority Applications (12)

Application Number Priority Date Filing Date Title
BR112013003261A BR112013003261A2 (pt) 2010-08-09 2011-08-01 produtos compósitos e método de fabricação.
KR1020137005260A KR20130103716A (ko) 2010-08-09 2011-08-01 복합 산물 및 제조방법
CA2807744A CA2807744A1 (en) 2010-08-09 2011-08-01 Composite products and manufacturing method
MX2013001590A MX2013001590A (es) 2010-08-09 2011-08-01 Productos compuestos y metodo de manufactura.
CN201180048790.5A CN103429768B (zh) 2010-08-09 2011-08-01 复合制品及制备方法
EA201390205A EA026994B1 (ru) 2010-08-09 2011-08-01 Способ получения композиционного продукта (варианты) и способ получения расплавленного металла (варианты)
AU2011288959A AU2011288959B2 (en) 2010-08-09 2011-08-01 Composite products and manufacturing method
EP11815892.2A EP2603617A4 (en) 2010-08-09 2011-08-01 COMPOSITE PRODUCTS AND METHOD OF MANUFACTURE
US13/814,933 US20130228044A1 (en) 2010-08-09 2011-08-01 Composite products and manufacturing method
JP2013523433A JP2013533366A (ja) 2010-08-09 2011-08-01 複合体製品及び製造方法
ZA2013/01145A ZA201301145B (en) 2010-08-09 2013-02-08 Composite products and manufacturing method
US14/950,375 US20160281013A9 (en) 2010-08-09 2015-11-24 Composite Products and Manufacturing Method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2010903554A AU2010903554A0 (en) 2010-08-09 Composite Products and Manufacturing Method
AU2010903554 2010-08-09

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US13/814,933 A-371-Of-International US20130228044A1 (en) 2010-08-09 2011-08-01 Composite products and manufacturing method
US14/950,375 Continuation US20160281013A9 (en) 2010-08-09 2015-11-24 Composite Products and Manufacturing Method

Publications (1)

Publication Number Publication Date
WO2012019216A1 true WO2012019216A1 (en) 2012-02-16

Family

ID=45567182

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2011/000960 WO2012019216A1 (en) 2010-08-09 2011-08-01 Composite products and manufacturing method

Country Status (12)

Country Link
US (2) US20130228044A1 (zh)
EP (1) EP2603617A4 (zh)
JP (1) JP2013533366A (zh)
KR (1) KR20130103716A (zh)
CN (1) CN103429768B (zh)
AU (1) AU2011288959B2 (zh)
BR (1) BR112013003261A2 (zh)
CA (1) CA2807744A1 (zh)
EA (1) EA026994B1 (zh)
MX (1) MX2013001590A (zh)
WO (1) WO2012019216A1 (zh)
ZA (1) ZA201301145B (zh)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013014318A1 (es) * 2011-07-26 2013-01-31 Universitat De Barcelona Inertización de polvo de acería mediante su integración estabilizante en un material de construcción
WO2013034790A1 (es) * 2011-09-06 2013-03-14 Gringaus Urrutia Nicolas Cuchara con bordes flexibles
JP2014156638A (ja) * 2013-02-18 2014-08-28 Hitachi Chemical Co Ltd 粉末混合物
WO2017059497A1 (en) * 2015-10-08 2017-04-13 Biocoal Group Pty Ltd Processing waste materials
WO2021229048A1 (de) * 2020-05-14 2021-11-18 Bernegger Gmbh Verfahren zur herstellung von briketts aus einem abfallmaterial und brikett aus einem abfallmaterial
IT202100031460A1 (it) 2021-12-15 2023-06-15 Pipex Energy S R L Metodo per produrre una lega ferrosa in un forno metallurgico.

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150165701A1 (en) * 2013-12-18 2015-06-18 Gaudreau Environnement Inc. Method of Manufacturing Paving Slabs
US9789070B2 (en) 2015-07-28 2017-10-17 Elc Management Llc Sheet packs for treating facial or body surfaces
RU2664330C1 (ru) * 2018-04-05 2018-08-16 федеральное государственное бюджетное образовательное учреждение высшего образования "Кузбасский государственный технический университет имени Т.Ф. Горбачева" (КузГТУ) Композиционное топливо

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GB901789A (en) 1959-02-20 1962-07-25 Stamicarbon Improvements relating to agglomerated fuels and the production thereof
US5554207A (en) * 1994-11-25 1996-09-10 Usx Corporation Process of recycling iron oxides and plastics in steelmaking
US6165238A (en) 1999-06-14 2000-12-26 Cq Inc. Fuel pellet and method for its production
US6253527B1 (en) 1996-07-10 2001-07-03 Royal Ecoproducts Limited Process of making products from recycled material containing plastics
US20070209480A1 (en) * 2006-03-13 2007-09-13 Michigan Technological University Production of iron using environmentally-benign renewable or recycled reducing agents

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US4659374A (en) * 1985-06-14 1987-04-21 Dow Corning Corporation Mixed binder systems for agglomerates
US20010016244A1 (en) * 1994-02-09 2001-08-23 Preston Lynn E. Process of recycling waste polymeric material and an article utilizing the same
BE1010378A6 (fr) * 1996-06-21 1998-07-07 Centre Rech Metallurgique Procede de recyclage de dechets siderurgiques.
JP2001049357A (ja) * 1999-08-03 2001-02-20 Kiriu Mach Mfg Co Ltd キュポラ用燃料ブリケットとその製造方法
TW445202B (en) * 1999-11-02 2001-07-11 Nippon Kokan Kk Molded lump and its production method thereof
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JP2002161318A (ja) * 2000-09-14 2002-06-04 Nippon Steel Corp 回転炉床炉における堆積層の成長抑制方法およびそれに使用する金属酸化物の塊成化物
JP2002235122A (ja) * 2001-02-06 2002-08-23 Tetsugen Corp 廃棄プラスチックをバインダーとする粉体塊成物の製造方法
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US20090235577A1 (en) * 2003-12-17 2009-09-24 Kela Energy, Llc Methods For Binding Particulate Solids And Particulate Solid Compositions
US7700038B2 (en) * 2005-03-21 2010-04-20 Ati Properties, Inc. Formed articles including master alloy, and methods of making and using the same
CN101443465B (zh) * 2006-03-13 2013-10-16 密歇根理工大学 利用对环境有益的可再生或可再循环的还原剂生产铁

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB901789A (en) 1959-02-20 1962-07-25 Stamicarbon Improvements relating to agglomerated fuels and the production thereof
US5554207A (en) * 1994-11-25 1996-09-10 Usx Corporation Process of recycling iron oxides and plastics in steelmaking
US6253527B1 (en) 1996-07-10 2001-07-03 Royal Ecoproducts Limited Process of making products from recycled material containing plastics
US6165238A (en) 1999-06-14 2000-12-26 Cq Inc. Fuel pellet and method for its production
US20070209480A1 (en) * 2006-03-13 2007-09-13 Michigan Technological University Production of iron using environmentally-benign renewable or recycled reducing agents

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Title
See also references of EP2603617A4

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013014318A1 (es) * 2011-07-26 2013-01-31 Universitat De Barcelona Inertización de polvo de acería mediante su integración estabilizante en un material de construcción
WO2013034790A1 (es) * 2011-09-06 2013-03-14 Gringaus Urrutia Nicolas Cuchara con bordes flexibles
JP2014156638A (ja) * 2013-02-18 2014-08-28 Hitachi Chemical Co Ltd 粉末混合物
WO2017059497A1 (en) * 2015-10-08 2017-04-13 Biocoal Group Pty Ltd Processing waste materials
WO2021229048A1 (de) * 2020-05-14 2021-11-18 Bernegger Gmbh Verfahren zur herstellung von briketts aus einem abfallmaterial und brikett aus einem abfallmaterial
US20230279306A1 (en) * 2020-05-14 2023-09-07 Bernegger Gmbh Process for producing briquettes from a waste material and briquette made of a waste material
IT202100031460A1 (it) 2021-12-15 2023-06-15 Pipex Energy S R L Metodo per produrre una lega ferrosa in un forno metallurgico.

Also Published As

Publication number Publication date
KR20130103716A (ko) 2013-09-24
US20130228044A1 (en) 2013-09-05
JP2013533366A (ja) 2013-08-22
EP2603617A1 (en) 2013-06-19
AU2011288959A1 (en) 2013-03-14
EA026994B1 (ru) 2017-06-30
US20160075959A1 (en) 2016-03-17
BR112013003261A2 (pt) 2016-06-14
US20160281013A9 (en) 2016-09-29
EP2603617A4 (en) 2016-02-24
CN103429768A (zh) 2013-12-04
MX2013001590A (es) 2013-10-28
ZA201301145B (en) 2014-06-25
AU2011288959B2 (en) 2015-07-30
EA201390205A1 (ru) 2013-08-30
CN103429768B (zh) 2017-03-15
CA2807744A1 (en) 2012-02-16

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