WO2012016954A1 - Schneidwerkzeug mit mehrlagiger beschichtung - Google Patents
Schneidwerkzeug mit mehrlagiger beschichtung Download PDFInfo
- Publication number
- WO2012016954A1 WO2012016954A1 PCT/EP2011/063234 EP2011063234W WO2012016954A1 WO 2012016954 A1 WO2012016954 A1 WO 2012016954A1 EP 2011063234 W EP2011063234 W EP 2011063234W WO 2012016954 A1 WO2012016954 A1 WO 2012016954A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nitride
- layer
- aluminum
- layers
- cutting tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/044—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material coatings specially adapted for cutting tools or wear applications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/042—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material including a refractory ceramic layer, e.g. refractory metal oxides, ZrO2, rare earth oxides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
- C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/347—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with layers adapted for cutting tools or wear applications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
- C23C30/005—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process on hard metal substrates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
- Y10T428/24967—Absolute thicknesses specified
- Y10T428/24975—No layer or component greater than 5 mils thick
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
- Y10T428/265—1 mil or less
Definitions
- the invention relates to a cutting tool having a base body and a multi-layer coating applied thereto.
- Cutting tools comprise a base body, which is made for example of hard metal, cermet, steel or Schnellarbeitsstahi, and to increase the service life or to improve the cutting properties applied to the body single-layer or multi-layer hard coating.
- CVD chemical vapor deposition
- PVD physical vapor deposition
- WO 96/23911 describes a cutting tool with a multilayer wear protection coating of a plurality of individual layers, wherein a single layer of metallic hard material is applied directly on the base body and further individual layers are arranged above it, so that the individual layers form a periodically repeating composite each form three different individual layers, each comprising two different metallic hard material layers and a covalent hard material layer.
- the three-layer composite consists of two individual layers of titanium nitride and titanium carbide and a single layer of the covalent hard material boron carbide. It is described that the wear protection coating should comprise at least 3 covalent layers of hard material and thus consists of at least 9 individual layers.
- the resting on the body first single layer is a layer of titanium nitride or titanium carbide, as they are to adhere well to the body made of steel or carbide.
- silicon carbide, silicon nitride, boron nitride, silicon (mixed crystal of silicon and aluminum oxynitride), carbon and others are indicated in addition to the particularly preferred boron carbide.
- titanium nitride and titanium carbide described do not meet today's requirements for wear protection. Titanium carbide is tough, but too brittle for a wear-resistant coating. Titanium nitride is softer and less brittle than titanium carbide. Both titanium carbide and titanium nitride possess for Applications with high temperature loads insufficient temperature resistance. Also, the heat dissipation into the chips in metalworking is insufficient.
- the object of the present invention was to provide cutting tools with a base body and a multilayer coating with improved adhesion to the base body compared to the prior art and better high-temperature properties with comparable or better hardness values and improved wear resistance.
- a cutting tool with a base body and a multi-layer coating applied thereto, wherein a first layer A made of a hard material is applied to the base body, which is made of titanium-aluminum nitride (TiAIN), titanium-aluminum-silicon nitride (US Pat. TiAISiN), chromium nitride (CrN), aluminum-chromium-nitride (AICrN), aluminum-chromium-silicon-nitride (AICrSiN) and zirconium-nitride (ZrN), and immediately above the first layer A a second layer B made of silicon nitride (Si 3 N 4 ) is applied.
- TiAIN titanium-aluminum nitride
- TiAIN titanium-aluminum-silicon nitride
- CrN chromium nitride
- AICrN aluminum-chromium-nitride
- AICrSiN aluminum-chrom
- the first nitride layer A has over the known from the prior art metallic hard material layers such. As TiC or TiN, a significantly improved temperature resistance and at the same time a high hardness, which is comparable to the hardness of TiC, but not as brittle as this.
- the second layer B of silicon nitride (Si 3 N) is hard and resistant to wear and prevents in combination with the first nitride layer A very good heat transfer through the wear protection coating in the body and thus promotes improved heat dissipation into the chips in metalworking with the cutting tool. The prevention of heat transfer is similarly effectively effected by the silicon nitride as by alumina, which is very often used as a hard wear protection layer.
- the second layer B of silicon nitride (Si 3 N 4 ) has a very high oxidation resistance even at high temperatures.
- the first layer A of hard material is applied directly to the base body. It gives a particularly good adhesion between the silicon nitride and the base body, in particular if the first layer A consists of TiAIN.
- at least one further periodically repeated sequence of layers A and B is applied over the second layer B, wherein the layers A are likewise covered by titanium aluminum nitride (II) in the periodically repeated sequence of layers A and B.
- Titanium-aluminum-silicon-nitride TiAISiN
- CrN chromium-nitride
- AICrN aluminum-aluminum-chromium-nitride
- AICrSiN aluminum-chromium-silicon-nitride
- ZrN zirconium-nitride
- the layers A are preferably titanium-aluminum nitride ( ⁇ ) and the layers B are each silicon nitride (Si 3 N 4 ).
- the silicon nitride (Si 3 N 4 ) of the hard material layer B is amorphous.
- Amorphous silicon nitride has surprisingly good anti-wear properties and good temperature resistance combined with high hardness.
- the silicon nitride (Si 3 N 4 ) of the hard material layer B may each contain up to 20 atom%, preferably up to 5 atom%, of conventional or unusual impurities or doping elements. These usual or unusual impurities or dopants are preferably selected from oxygen, carbon, boron, gallium and arsenic.
- the hard material of the first layer A is titanium aluminum nitride (TiAIN).
- TiAIN has proven to be particularly advantageous in combination with the second layer B of silicon nitride (Si 3 N 4 ).
- TiAIN has a cubic face-centered crystal lattice, as well as TiAISiN, which may be present in the TiAIN layer in an amount of up to 5% by weight.
- At least one further layer of hard material or metallic layer is applied, which comprises aluminum oxide, aluminum-chromium oxide, chromium oxide, zirconium nitride, titanium nitride and aluminum metal is selected, wherein all the aforementioned hard materials may optionally be doped with one or more further elements.
- At least one further hard material layer made of aluminum oxide and above this a further layer of zirconium nitride, titanium nitride or aluminum metal is applied over the layers A and B.
- the over the layers A and B can be applied further layers are known in principle.
- Aluminum oxide for example, is a very hard and durable wear protection layer, similar also aluminum-chromium oxide and chromium oxide.
- zirconium nitride, titanium nitride and aluminum metal are usually applied to the coloring of the cutting tool and as indicator layers for use of the cutting tool as outermost layers.
- the multilayer coating according to the invention expediently has a total layer thickness in the range from 2 to 10 ⁇ m, preferably from 3 to 6 ⁇ m.
- the first layer A which is preferably applied directly to the base body, expediently has a layer thickness in the range from 0.5 to 4 ⁇ m, preferably from 1 to 3 ⁇ m.
- the layer thicknesses of optionally present further layers A are expediently in the range from 0.2 to 2 ⁇ m, preferably from 0.3 to 1 ⁇ m.
- the layers B have expediently layer thicknesses in the range of 0.2 to 5 ⁇ , preferably from 0.3 to 3 ⁇ , more preferably in the range of 0.5 to 1 ⁇ . If the layer thicknesses are too high, there is generally the risk of spalling due to excessive mechanical stresses in the layer. If the layer thicknesses are too small, there is a risk that the individual layer will not or not sufficiently fulfill the desired function.
- the layers A and B in the coating according to the invention by means of PVD method applied to the body layers, the layers A particularly preferably by arc evaporation (Arc-PVD) and the layers B particularly preferably by magnetron sputtering, especially dual magnetron sputtering or HIPIMS (High Power Impulse Magnetron Sputtering) are applied.
- PVD arc evaporation
- HIPIMS High Power Impulse Magnetron Sputtering
- the main body of the cutting tool according to the invention is preferably made of hard metal, cerium, steel or high speed steel (HSS).
- the novel coating of the present invention opens up a wide range of possibilities for improving and / or adapting the wear resistance, service life and cutting properties of cutting tools.
- the wear resistance, stability and cutting properties of a coating on a cutting tool depend on various factors, such as the material of the main body of the cutting tool, the sequence, nature and composition of the layers present in the coating, the thickness of the various layers and last but not least Type of cutting operation performed with the cutting tool.
- different wear resistance depending on the type of workpiece to be machined, the respective processing method and the other conditions during processing, such as development of high temperatures or use more corrosive Coolants arise.
- Substantial improvements of the cutting tools according to the invention with a base body and a multilayer coating according to the invention are improved adhesion of the coating to the base body, better high-temperature properties, better hardness values and improved wear resistance compared with the prior art.
- Another surprising effect observed in the coatings of the invention is a reduction in the thermal conductivity of the overall coating.
- This outstanding reduction in the thermal conductivity of the coating has a very positive effect on the use of such cutting tools in the machining of metals and composite materials.
- the reduced thermal conductivity leads to improved thermal shock resistance and thus to increased crack resistance of the material of the base body, in particular hard metal.
- Target Ti / Al (33/67 at.%) Round source (63 mm diameter)
- PVD method dual magnetron sputtering
- Target Si square source (80 cm x 20 cm)
- Binding character covalent according to XPS
- the layer A of TiAIN and the layer B of Si 3 N 4 were deposited by the same PVD method and parameters as in Example 1.
- Comparative Example 2 As Comparative Example 1, but depositing a 4.0 pm thick TiAIN layer.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Physical Vapour Deposition (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201180038990.2A CN103201410B (zh) | 2010-08-06 | 2011-08-01 | 包括多层涂层的切削刀具 |
| US13/813,569 US9028954B2 (en) | 2010-08-06 | 2011-08-01 | Cutting tool with multi-layer coating |
| EP11746208.5A EP2601330B1 (de) | 2010-08-06 | 2011-08-01 | Schneidwerkzeug mit mehrlagiger beschichtung |
| ES11746208.5T ES2647579T3 (es) | 2010-08-06 | 2011-08-01 | Herramienta de corte con revestimiento multicapa |
| JP2013522222A JP5969473B2 (ja) | 2010-08-06 | 2011-08-01 | 多層被膜を有する切削工具 |
| KR1020137005688A KR101818280B1 (ko) | 2010-08-06 | 2011-08-01 | 다층 코팅을 포함하는 절삭 공구 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010039035.6 | 2010-08-06 | ||
| DE201010039035 DE102010039035A1 (de) | 2010-08-06 | 2010-08-06 | Schneidwerkzeug mit mehrlagiger Beschichtung |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2012016954A1 true WO2012016954A1 (de) | 2012-02-09 |
Family
ID=44509297
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2011/063234 Ceased WO2012016954A1 (de) | 2010-08-06 | 2011-08-01 | Schneidwerkzeug mit mehrlagiger beschichtung |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US9028954B2 (enExample) |
| EP (1) | EP2601330B1 (enExample) |
| JP (1) | JP5969473B2 (enExample) |
| KR (1) | KR101818280B1 (enExample) |
| CN (1) | CN103201410B (enExample) |
| DE (1) | DE102010039035A1 (enExample) |
| ES (1) | ES2647579T3 (enExample) |
| WO (1) | WO2012016954A1 (enExample) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2490361C1 (ru) * | 2012-06-26 | 2013-08-20 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Ульяновский государственный технический университет" | Способ получения многослойного покрытия для режущего инструмента |
| JP2015529571A (ja) * | 2012-08-03 | 2015-10-08 | バルター アクチェンゲゼルシャフト | TiAlN被覆工具 |
| CN107740053A (zh) * | 2017-10-30 | 2018-02-27 | 广东工业大学 | 一种AlCrSiN/VSiN纳米多层涂层及其制备方法 |
| CN115595532A (zh) * | 2022-10-12 | 2023-01-13 | 株洲华锐精密工具股份有限公司(Cn) | 一种多层结构硬质涂层及其制备方法与应用 |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2647579T3 (es) | 2017-12-22 |
| US20130216804A1 (en) | 2013-08-22 |
| DE102010039035A1 (de) | 2012-02-09 |
| KR101818280B1 (ko) | 2018-01-12 |
| JP2013534186A (ja) | 2013-09-02 |
| JP5969473B2 (ja) | 2016-08-17 |
| CN103201410A (zh) | 2013-07-10 |
| EP2601330B1 (de) | 2017-10-04 |
| KR20130137604A (ko) | 2013-12-17 |
| US9028954B2 (en) | 2015-05-12 |
| EP2601330A1 (de) | 2013-06-12 |
| CN103201410B (zh) | 2015-12-16 |
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