WO2012011667A2 - 마감용 판재 - Google Patents
마감용 판재 Download PDFInfo
- Publication number
- WO2012011667A2 WO2012011667A2 PCT/KR2011/004363 KR2011004363W WO2012011667A2 WO 2012011667 A2 WO2012011667 A2 WO 2012011667A2 KR 2011004363 W KR2011004363 W KR 2011004363W WO 2012011667 A2 WO2012011667 A2 WO 2012011667A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plate
- base plate
- cross
- sectional
- finishing
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
- E04C2/322—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with parallel corrugations
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0107—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
Definitions
- the present invention relates to a plate for finishing, and more particularly, to a plate for finishing to enable the use of natural stone plate, such as marble or granite, or ceramic plate of ceramic or magnetic system for finishing on the floor and wall.
- natural stone materials such as marble and granite are used in a variety of construction materials.
- natural stone is often used as a finishing material for finishing the visible part, that is, the exterior wall, inner wall and floor of the building, in order to decorate the building luxuriously because of the advantage of being a natural material that can provide non-uniform natural beauty. .
- Such natural stone is generally constructed in the form of a plate, which is weak in compressive strength, impact strength, and tensile strength, and in the case of a plate, in particular, it is very weak to impact due to brittleness in the material, which is a risk of damage in construction or in use. In consideration of the risk of breakage, but may vary depending on the type, it is generally used in a thickness of at least 10mm to 30mm.
- the thickness of about 10 mm to 30 mm can be said to be thin, the density of the natural stone is very high, and thus has a considerable weight. Such a considerable weight may put a structural burden on the building, and therefore, when a finish using natural stone is scheduled, it is necessary to consider the load separately from the design stage and to increase the cost of foundation work.
- natural stone material is not generally used in the construction of a general house, and is mainly applied to high-end constructions with a construction cost.
- the finishing plate is cut to a natural stone surface plate 10 of a predetermined thickness cut to a predetermined length and width, and cut to a length and width corresponding to the natural stone surface plate.
- Reinforcement plate 20 is attached to the lower surface of the), and the base plate 30 is cut to have a length and width larger by a predetermined dimension than the natural stone surface plate 10 is attached to the lower surface of the reinforcing plate 20.
- the natural stone surface plate 10, the reinforcing plate 20 and the base plate 30 is integrated in a manner of bonding using a contact portion to the contact portion.
- a hot melt adhesive particularly a moisture-curable urethane hot melt adhesive
- a hot melt applicator to about 100 to 150 g, or about 100 to 150 g by using a cold pressure adhesive including vinyl acetate and an isocyanate curing agent.
- a roll press machine or a hydraulic cold press the compression process is performed for 30 to 60 minutes at a pressure of about 3 to 5 kg / cm2 and left at room temperature for 48 hours to completely cure the adhesive. Will go through.
- the natural stone surface plate 10 is made of a natural stone plate, such as marble or granite, is processed to have a thickness of about 3 to 5 mm, length and width may be determined in various dimensions.
- the corner of the upper surface is preferably chamfered in order to prevent the occurrence of breakage during handling for transportation or construction.
- the reinforcement plate 20 is provided to reinforce the impact strength, the compressive strength, and the tensile strength of the natural stone surface plate 10.
- An aluminum composite having two aluminum plates attached up and down with a plastic plate such as PE interposed therebetween. It is composed of any one plate selected from a single plate, such as a plate or a glass fiber plate, fiber reinforced cement board (CRC board), magnesium board, urethane foam plate, but in Figure 1 illustrates a single plate.
- the plastic sheet and the aluminum sheet are also integrated through a method of adhering to the contact portion using an adhesive.
- the impact strength, compressive strength and tensile strength of the natural stone surface plate 10 is significantly improved, and the floor and wall finishing plate using the finished natural stone is sufficient durability
- the base plate 30 may be formed of a sheet of wood, such as plywood, a high density fiber board, a cut sheet and a synthetic wood, or an injection molded thermoplastic ABS resin or a compression molded thermosetting melamine resin material.
- the base plate 30 has side receiving portions 31 and end receiving portions 33 having independent shapes on one side of the longitudinal direction and one end of the width direction, respectively, and side protrusions 32 correspondingly coupled to the opposite sides. ) And the end protrusion 34 are formed to protrude.
- the side accommodating part 31 and the end accommodating part 33 are formed as grooves having a shape surrounded by an upper wall, a side wall, and a lower wall, but the upper wall and the lower wall are upper wall removal sections 37 having a predetermined unit dimension from which the upper wall and the lower wall are removed, respectively.
- the lower wall removal section 38 is formed in a continuous shape alternately.
- the comb structure is formed. This is to ensure that the finishing plate of the structure in which the heterogeneous materials are integrated in a flat balance to make the construction work more convenient.
- the hexagonal cross-sectional groove 35 is formed with a vent hole 36 penetrating the center portion, the vent hole 36 can be arranged in accordance with a predetermined arrangement rule, all hexagonal cross-sectional groove 35 Although each may be provided one at a time, it is preferable that the number is provided in an appropriate number to have an arrangement with a certain interval.
- Such a vent 36 is to promote the complete curing of the moisture-curable urethane hot melt adhesive used for bonding between the base plate 30 and the reinforcing plate 20, the water vapor in the air through the vent 36 It can be provided to the moisture-curable urethane hot melt adhesive between the base plate 30 and the reinforcing plate 20 to improve the adhesion through the complete curing of the moisture-curable urethane hot melt adhesive.
- the conventional base plate 30 can integrate heterogeneous materials by a honeycomb structure composed of hexagonal cross-sectional grooves 35 whose top surface is opened, but the honeycomb structure is formed only on the top surface. Since the upper and lower surfaces of the 30 form an asymmetrical structure, the upper surface of the base plate 30 is weaker than the lower surface of the structure 30, so that both ends of the manufactured base plate 30 are cured upward and deformed.
- the base plate 30 when the conventional base plate 30 is formed of a thermoplastic ABS resin, the base plate 30 of the thermoplastic material is the heat of the pipe for indoor heating directly acts on the base plate due to the installation characteristics of the finishing plate material There was a problem that the base plate 30 can be easily softened and deformed.
- the resin constituting the melamine resin when the conventional base plate 30 is formed of a thermosetting melamine resin, the resin constituting the melamine resin has a large burden on the cost and can not be reused, which may cause environmental problems.
- the present invention has been made to solve the problems of the prior art as described above, the base plate to enable the use of natural stone plate or ceramic plate such as marble or granite for finishing on the floor and walls in a vertically symmetrical structure
- the base plate By forming the weight of the base plate and the finishing plate light weight, the stable balance by the vertically symmetrical structure prevents deformation of the base plate, and provides a finishing plate that can improve the strength and bonding strength of the base plate.
- the cost of the resin constituting the BMC or SMC is not higher than the conventional melamine resin, additives such as glass fibers This can lower the overall cost, stabilize the properties of the material against heat, and provide an environmentally friendly finishing plate.
- the above object is a finishing plate material comprising a natural stone surface plate formed in a predetermined size and thickness, a reinforcing plate formed to correspond to the natural stone surface plate and fixed to the natural stone surface plate, and a base plate attached and fixed to the reinforcement plate
- the base plate is achieved by the finishing plate, characterized in that the honeycomb structure is formed in a vertically symmetrical structure in which the cross-sectional grooves open to the upper surface side and the cross-sectional grooves opened to the lower surface side alternately and continuously formed.
- the above object is a finishing plate comprising a ceramic plate formed of a predetermined size and thickness, and a base plate attached to and fixed to the ceramic plate, wherein the base plate is opened to the lower surface side and the cross-sectional groove opening to the upper surface side
- a honeycomb structure in which cross-sectional grooves are formed repeatedly alternately is also achieved by a finishing plate material characterized by being formed in a vertically symmetrical structure.
- each of the ventilation holes are formed in the cross-sectional grooves of the base plate, and through the upper surface of the cross-sectional grooves open to the lower surface side of the base plate, holes of small diameters are perforated,
- the lower surface is preferably a perforated aperture of large diameter
- the base plate is preferably formed of a BMC or SMC material containing glass fibers of the thermosetting resin.
- the base plate has a vertically symmetrical structure by repeatedly forming a cross-sectional groove open to the upper surface side and a cross-sectional groove opened to the lower surface side on the upper and lower surfaces of the base plate, respectively, so that the base plate has a vertically symmetrical structure
- the strength of the plate is improved, the weight is not only light, but also the structure of the upper and lower parts of the base plate to achieve a stable balance to prevent deformation of the base plate, thereby improving the bonding strength of the base plate.
- the base plate is molded from a thermosetting material such as BMC or SMC containing glass fibers, the cost burden is less than that of the conventional melamine resin, and the deformation of the base plate during frequent contact with heat is minimized. It can be effective.
- 1 is a cross-sectional view in a width direction of a conventional plate for finishing.
- Figure 2 is a bottom view showing a base plate of the conventional plate finishing.
- Figure 3 is a plan perspective view showing a base plate of the plate for finishing according to the present invention.
- Figure 4 is a bottom perspective view showing a base plate of the plate for finishing according to the present invention.
- Figure 5 is a cross-sectional view in the width direction showing the base plate according to the present invention.
- FIG. 6 is a cross-sectional view showing an example in which a ceramic plate is installed on the base plate according to the present invention.
- 3 to 5 is a view showing a base plate of the plate for finishing according to the invention.
- the natural stone surface plate 10 is formed in a predetermined size and thickness
- the reinforcement plate 20 is formed to correspond to the natural stone surface plate 10 is attached to the natural stone surface plate 10 and fixed It is formed larger than the natural stone surface plate 10 includes a base plate 100 which is fixed to the reinforcement plate 20, and the side receiving part 31 and the end receiving portion on the outer surface of one side of the base plate 100 adjacent to each other A part 33 is formed, and the side protrusion part 32 and the end protrusion part 34 are formed on the outer side of the other side of the base plate 100 corresponding thereto and are coupled to each other.
- the side accommodating part 31 and the end accommodating part 33 are formed to have the same length as the upper wall and the lower wall unlike the prior art, but the side accommodating part 31 and the end accommodating part 33 are limited thereto. Make sure it's not.
- the base plate 100 is a rectangular cross-sectional groove 110 (hereinafter referred to as "upper square cross-sectional groove”) that is open to the upper surface side on the upper and lower surfaces, respectively, as shown in Figures 3 and 4,
- a honeycomb structure in which a rectangular cross-sectional groove 120 (hereinafter referred to as “a rectangular cross-sectional groove”) opened in a lower surface side in an alternating and repeated manner as shown in FIG. 5 is formed in a vertically symmetrical structure.
- the upper surface of the lower surface of the rectangular cross-sectional groove 120 is formed in the shape of surrounding the lower surface of the rectangular cross-sectional groove 120, the upper surface of the rectangular cross-sectional groove 110 opened toward the upper surface.
- the upper and lower portions of the base plate 100 are formed by a vertical symmetrical structure formed by alternately and repeatedly forming the rectangular cross-sectional grooves 110 and 120 forming the honeycomb structure on the upper and lower surfaces of the base plate 100, respectively. Since the structural balance is stabilized, not only deformation such as bending is prevented, but also the strength of the base plate 100 can be improved and the weight can be reduced.
- the upper and lower rectangular cross-sectional grooves 110 and 120 constituting the honeycomb structure minimize the contact area between the base plate 100 and the reinforcement plate 20 having different thermal expansion coefficients. It is possible to minimize the deformation of the base plate 100 according to the difference.
- the cross-sectional grooves 110 and 120 formed on the upper and lower surfaces of the base plate 100 have been described as an example of a rectangular shape, but may be formed in a hexagonal shape or any other shape.
- each of the upper and lower rectangular cross-sectional grooves 110 and 120 of the base plate 100 are formed with vent holes 130 and 140 penetrating through the center thereof, respectively, the vent holes 130 ( 140 may be arranged according to a predetermined arrangement rule, but may be provided in an appropriate number to have an arrangement form having a certain interval, more preferably the vent holes 130 and 140 are all rectangular cross-sectional groove 110 It is more advantageous in terms of weight saving of the base plate 100 to be provided in each one).
- the inner surface of the lower surface rectangular cross-sectional groove 120 having a surface bonded to the reinforcing plate 20 is perforated through a hole 140 of a small diameter, the upper surface of the rectangular cross section (not bonded to the reinforcing plate 20)
- a large diameter vent hole 130 is drilled on the inner lower surface of the 110.
- the small-diameter aperture hole 140 perforated in the rectangular cross-sectional surface groove 120 of the adhesive while minimizing the flow down of the moisture-curable urethane hot melt adhesive used for bonding between the base plate 30 and the reinforcement plate 20
- the vent 140 to allow water vapor in the air to be provided to the moisture-curable urethane hot melt adhesive between the base plate 30 and the reinforcing plate 20 to complete the moisture-curable urethane hot melt adhesive It enables to improve adhesion through curing.
- the large-diameter aperture hole 130 drilled in the upper rectangular cross-sectional groove 110 has the maximum weight of the base plate 100 within a structural design range that does not affect deformation or deterioration of strength of the base plate 100.
- the large-diameter aeration hole 130 is to be reduced, so that more water vapor in the air can be provided as a moisture-curable urethane hot melt adhesive between the base plate 100 and the reinforcing plate 20.
- the base plate 100 formed as described above is formed by compression molding a thermosetting material, that is, a fiber reinforced thermosetting compound such as BMC or SMC, thereby providing predetermined rigidity to the base plate 100.
- a thermosetting material that is, a fiber reinforced thermosetting compound such as BMC or SMC
- thermosetting resin used to manufacture the base plate 100 may be molded by a conventional hot press, and the moisture-curable urethane hot melt adhesive between the base plate 100 and the reinforcing plate 20 may be vented. Water vapor in the air through the 130 and 140 may be supplied to generate a urethane reaction, and may be selected by pressing at room temperature with a common cold press.
- the moisture-curable urethane hot melt adhesive penetrates between the base plate 100 and the reinforcing plate 20 to exhibit a very strong adhesive force, and the heat is generated so that the press does not need to apply a separate heat cold press at room temperature. Even pressurization can be achieved completely.
- Construction of the plate for finishing with a base plate of the present invention as described above is as follows.
- the prepared plurality of finishing plates are continuously constructed based on the horizontal coupling structure between the side accommodating portion 31 and the side protrusion 32 of the base plate 100 provided in each finishing plate. That is, the finishing plate using the natural stone surface plate 10 having the side receiving portion 31 and the side protrusion 32 in which the upper wall removing section 37 and the lower wall removing section 38 are formed is pre-installed on the floor or wall.
- the side projections 32 of the finishing plate to be post-installed in the side accommodating portion 31 of the finishing plate is continuously constructed in such a way as to be pushed horizontally.
- the method of applying the adhesive on the bottom surface and the wall surface may be used a dry construction method or a wet construction method.
- FIG. 6 is a cross-sectional view illustrating an example in which a ceramic plate is installed on a base plate according to the present invention.
- the same reference numerals are given to the same parts as the above-described embodiment, and overlapping descriptions are omitted. .
- the base plate according to the present embodiment is the same as the base plate of the above-described embodiment, as shown in FIG. 6, repeated description thereof will be omitted, and only the different ceramic plate materials will be described intensively.
- the ceramic plate 40 is formed by compressing and molding a raw material such as quartz, pottery and feldspar to a raw material of clay to a predetermined thickness (3 to 5 mm) and density, and then sintering the substrate at a temperature of 1,200 to 1,300 ° C. and then 1,050 to 1,100. After aging at ⁇ ⁇ , glaze or the like is used to form a surface-treated pottery and a plate (tile) of ceramic material sintered by firing at a high temperature of 1,300 to 1,500 ⁇ ⁇ .
- a raw material such as quartz, pottery and feldspar
- the ceramic plate 40 formed as described above is subjected to precision cutting and chamfering processing to a predetermined size, and then coated with a moisture-curable urethane hot melt adhesive on the base plate 100, followed by cold pressing the processed ceramic plate 40 as described above. Use to attach.
- the finish plate is formed by attaching the ceramic plate 40 as described above to the base plate 100 of the natural stone surface plate 10 and reinforcement plate 20 on the base plate 100 as in the above-described embodiment Since the two-layer structure can be replaced by the one-layer structure of the ceramic plate 40 having a thickness of 3 to 5 mm, it is possible to supply a more efficient and economical product which simplifies the process and reduces the cost. In particular, since the multi-step process such as the adhesion process of the reinforcement plate 20 and the natural stone slicing process and the additional modification of the base plate 100, such as the polishing of the thickness of the reinforcement plate 20, is omitted, as in the above-described embodiment. Is simplified.
- the ceramic plate 40 as described above, as in the conventional natural stone surface plate is not only difficult construction method, but also serious problems of contamination due to the matage (joint), etc., when the floor or wall construction adhesive surface is hard and smooth
- the construction is easy to install by attaching and fixing the ceramic plate 40 on the base plate 100 of the present invention, to increase the adhesive strength after construction
- it has the advantage that the plate of ceramic material can be enlarged in a small size.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
- Floor Finish (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2010-0069837 | 2010-07-20 | ||
KR20100069837A KR101198942B1 (ko) | 2010-07-20 | 2010-07-20 | 마감용 판재 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2012011667A2 true WO2012011667A2 (ko) | 2012-01-26 |
WO2012011667A3 WO2012011667A3 (ko) | 2012-04-19 |
Family
ID=45497249
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2011/004363 WO2012011667A2 (ko) | 2010-07-20 | 2011-06-15 | 마감용 판재 |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP2012026260A (ja) |
KR (1) | KR101198942B1 (ja) |
WO (1) | WO2012011667A2 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021058980A1 (en) * | 2019-09-27 | 2021-04-01 | 238 Limited | Foundation system |
GB2602732B (en) * | 2019-09-27 | 2023-11-01 | 238 Ltd | Foundation system |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2902394T3 (es) * | 2017-05-15 | 2022-03-28 | Flooring Ind Ltd Sarl | Un elemento de suelo para formar un revestimiento de suelo y un revestimiento de suelo |
US11881198B2 (en) | 2018-10-26 | 2024-01-23 | Kotobukiya Fronte Co., Ltd. | Noise insulation material for automobile |
US10677275B1 (en) | 2019-02-18 | 2020-06-09 | Daltile Corporation | Floor element for forming a floor covering, a floor covering and a method for manufacturing a floor element |
US11339576B2 (en) | 2019-09-17 | 2022-05-24 | Daltile Corporation | Floor element for forming a floor covering and a floor covering |
US11559961B2 (en) | 2019-09-17 | 2023-01-24 | Daltile Corporation | Pressing equipment, a plant and a method for forming a floor element |
US11359386B2 (en) | 2020-05-07 | 2022-06-14 | Dal-Tile Corporation | Floor element for forming a floor covering, a floor covering, and a method for manufacturing a floor element |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001261406A (ja) * | 2000-03-17 | 2001-09-26 | Taiheiyo Cement Corp | ハニカム構造パネル |
KR200335562Y1 (ko) * | 2003-08-04 | 2003-12-11 | 백대현 | 진공성형 방법으로 제작한 abs수지 재질의 도어용 내장재 |
KR20040052631A (ko) * | 2004-04-19 | 2004-06-23 | 홍성산업 주식회사 | 복합 샌드위치 패널보드 |
KR100698017B1 (ko) * | 2006-06-14 | 2007-03-23 | 최용호 | 대리석을 이용한 마감패널 |
KR20090121166A (ko) * | 2008-05-20 | 2009-11-25 | 주식회사 이지테크 | 천연석을 사용한 바닥 및 벽 마감용 판재 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003033936A (ja) * | 2001-07-23 | 2003-02-04 | Matsushita Electric Works Ltd | 建材の製造方法 |
-
2010
- 2010-07-20 KR KR20100069837A patent/KR101198942B1/ko active IP Right Grant
-
2011
- 2011-06-15 WO PCT/KR2011/004363 patent/WO2012011667A2/ko active Application Filing
- 2011-06-30 JP JP2011146795A patent/JP2012026260A/ja not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001261406A (ja) * | 2000-03-17 | 2001-09-26 | Taiheiyo Cement Corp | ハニカム構造パネル |
KR200335562Y1 (ko) * | 2003-08-04 | 2003-12-11 | 백대현 | 진공성형 방법으로 제작한 abs수지 재질의 도어용 내장재 |
KR20040052631A (ko) * | 2004-04-19 | 2004-06-23 | 홍성산업 주식회사 | 복합 샌드위치 패널보드 |
KR100698017B1 (ko) * | 2006-06-14 | 2007-03-23 | 최용호 | 대리석을 이용한 마감패널 |
KR20090121166A (ko) * | 2008-05-20 | 2009-11-25 | 주식회사 이지테크 | 천연석을 사용한 바닥 및 벽 마감용 판재 |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021058980A1 (en) * | 2019-09-27 | 2021-04-01 | 238 Limited | Foundation system |
GB2594030A (en) * | 2019-09-27 | 2021-10-20 | 238 Ltd | Foundation system |
GB2594030B (en) * | 2019-09-27 | 2022-07-13 | 238 Ltd | Foundation system |
GB2602732B (en) * | 2019-09-27 | 2023-11-01 | 238 Ltd | Foundation system |
Also Published As
Publication number | Publication date |
---|---|
JP2012026260A (ja) | 2012-02-09 |
KR20120008764A (ko) | 2012-02-01 |
KR101198942B1 (ko) | 2012-11-07 |
WO2012011667A3 (ko) | 2012-04-19 |
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