WO2012010845A3 - Production of fired ceramic articles from a mixture comprising clay and zeolite - Google Patents
Production of fired ceramic articles from a mixture comprising clay and zeolite Download PDFInfo
- Publication number
- WO2012010845A3 WO2012010845A3 PCT/GB2011/001098 GB2011001098W WO2012010845A3 WO 2012010845 A3 WO2012010845 A3 WO 2012010845A3 GB 2011001098 W GB2011001098 W GB 2011001098W WO 2012010845 A3 WO2012010845 A3 WO 2012010845A3
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- clay
- zeolite
- preform
- produce
- fired ceramic
- Prior art date
Links
- 239000000919 ceramic Substances 0.000 title abstract 4
- 239000004927 clay Substances 0.000 title abstract 4
- 239000000203 mixture Substances 0.000 title abstract 4
- 229910021536 Zeolite Inorganic materials 0.000 title abstract 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 title abstract 3
- 239000010457 zeolite Substances 0.000 title abstract 3
- 238000010304 firing Methods 0.000 abstract 3
- 238000000034 method Methods 0.000 abstract 3
- 150000003388 sodium compounds Chemical class 0.000 abstract 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 abstract 1
- 238000001035 drying Methods 0.000 abstract 1
- 238000002156 mixing Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
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- C—CHEMISTRY; METALLURGY
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- C04B33/00—Clay-wares
- C04B33/32—Burning methods
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- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
- C04B33/06—Rendering lime harmless
- C04B33/08—Preventing efflorescence
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- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
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- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/135—Combustion residues, e.g. fly ash, incineration waste
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- C04B33/30—Drying methods
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/6263—Wet mixtures characterised by their solids loadings, i.e. the percentage of solids
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/6303—Inorganic additives
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/442—Carbonates
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/447—Phosphates or phosphites, e.g. orthophosphate or hypophosphite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/449—Organic acids, e.g. EDTA, citrate, acetate, oxalate
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- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Combustion & Propulsion (AREA)
- Environmental & Geological Engineering (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
A method of producing a fired ceramic article comprises the steps of: (i) preparing a clay composition by adding a zeolite and preferably also a sodium compound to a clay and admixing the clay, the zeolite and (if used) the sodium compound to produce said composition; (ii) forming the composition produced in step (i) into a preform of a predetermined shape corresponding to that of the article; (iii) drying the preform; and (iv) firing the preform to produce the ceramic article. The method reduces the firing temperature required to produce the ceramic article and inclusion of the sodium compound provides the advantage of reducing, minimising or eliminating the amount of water required during the blending step (i.e. step (i)). The method also reduces fluoride emissions during the firing step (i.e. step (iv)).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB1012287.7A GB201012287D0 (en) | 2010-07-22 | 2010-07-22 | Production of fired ceramic articles |
GB1012287.7 | 2010-07-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2012010845A2 WO2012010845A2 (en) | 2012-01-26 |
WO2012010845A3 true WO2012010845A3 (en) | 2012-09-07 |
Family
ID=42752612
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2011/001098 WO2012010845A2 (en) | 2010-07-22 | 2011-07-22 | Production of fired ceramic articles |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB201012287D0 (en) |
WO (1) | WO2012010845A2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2549641C1 (en) * | 2014-02-11 | 2015-04-27 | Федеральное государственное бюджетное образовательное учреждение науки Тувинский институт комплексного освоения природных ресурсов Сибирского отделения Российской академии наук (ТувИКОПР СО РАН) | Ceramic mass to make clinker bricks |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2318753A (en) * | 1939-12-01 | 1943-05-11 | Nat Aluminate Corp | Ceramics |
SU767067A1 (en) * | 1978-07-11 | 1980-09-30 | За витель | Ceramic mass |
WO1999005063A1 (en) * | 1997-07-22 | 1999-02-04 | Ceca S.A. | Method for obtaining lsx zeolite granular agglomerates with low inert binding material ratio |
JPH1135381A (en) * | 1997-07-17 | 1999-02-09 | Mizusawa Ind Chem Ltd | Honeycomb molded body and its production |
JP2001226167A (en) * | 1999-12-07 | 2001-08-21 | Tosoh Corp | Zeolite formed bead, production process of the same and adsorption/removal process using the same |
JP2008127259A (en) * | 2006-11-22 | 2008-06-05 | Kitakyushu Foundation For The Advancement Of Industry Science & Technology | Ceramic fired body and its manufacturing method |
-
2010
- 2010-07-22 GB GBGB1012287.7A patent/GB201012287D0/en not_active Ceased
-
2011
- 2011-07-22 WO PCT/GB2011/001098 patent/WO2012010845A2/en active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2318753A (en) * | 1939-12-01 | 1943-05-11 | Nat Aluminate Corp | Ceramics |
SU767067A1 (en) * | 1978-07-11 | 1980-09-30 | За витель | Ceramic mass |
JPH1135381A (en) * | 1997-07-17 | 1999-02-09 | Mizusawa Ind Chem Ltd | Honeycomb molded body and its production |
WO1999005063A1 (en) * | 1997-07-22 | 1999-02-04 | Ceca S.A. | Method for obtaining lsx zeolite granular agglomerates with low inert binding material ratio |
JP2001226167A (en) * | 1999-12-07 | 2001-08-21 | Tosoh Corp | Zeolite formed bead, production process of the same and adsorption/removal process using the same |
JP2008127259A (en) * | 2006-11-22 | 2008-06-05 | Kitakyushu Foundation For The Advancement Of Industry Science & Technology | Ceramic fired body and its manufacturing method |
Non-Patent Citations (3)
Title |
---|
DATABASE WPI Week 198124, Derwent World Patents Index; AN 1981-43679D, XP002662590 * |
DATABASE WPI Week 200169, Derwent World Patents Index; AN 2001-605807, XP002662605 * |
DEMIRKIRAN A S ET AL: "Effect of natural zeolite addition on sintering kinetics of porcelain bodies", JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, ELSEVIER, NL, vol. 203, no. 1-3, 18 July 2008 (2008-07-18), pages 465 - 470, XP022681326, ISSN: 0924-0136, [retrieved on 20071030], DOI: 10.1016/J.JMATPROTEC.2007.10.053 * |
Also Published As
Publication number | Publication date |
---|---|
GB201012287D0 (en) | 2010-09-08 |
WO2012010845A2 (en) | 2012-01-26 |
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