WO2012009982A1 - 一种用于塑钢缠绕管网的检查井 - Google Patents

一种用于塑钢缠绕管网的检查井 Download PDF

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Publication number
WO2012009982A1
WO2012009982A1 PCT/CN2011/072194 CN2011072194W WO2012009982A1 WO 2012009982 A1 WO2012009982 A1 WO 2012009982A1 CN 2011072194 W CN2011072194 W CN 2011072194W WO 2012009982 A1 WO2012009982 A1 WO 2012009982A1
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WO
WIPO (PCT)
Prior art keywords
pipe
plastic
well body
wound
steel strip
Prior art date
Application number
PCT/CN2011/072194
Other languages
English (en)
French (fr)
Inventor
郑能欢
杨春江
Original Assignee
华瀚科技有限公司
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Publication date
Application filed by 华瀚科技有限公司 filed Critical 华瀚科技有限公司
Publication of WO2012009982A1 publication Critical patent/WO2012009982A1/zh

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Classifications

    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F5/00Sewerage structures
    • E03F5/02Manhole shafts or other inspection chambers; Snow-filling openings; accessories
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/10Deep foundations
    • E02D27/12Pile foundations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • F16L9/147Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/16Rigid pipes wound from sheets or strips, with or without reinforcement

Definitions

  • the present invention relates to a pipe network inspection facility, and in particular to a plastic steel wound pipe network inspection well. Background technique
  • the plastic-steel composite pipe has been widely used as a new type of pipe and has occupied a dominant position.
  • FIG. 1 and Fig. 2 disclose a plastic steel wound structural wall pipe, as shown in Fig. 1 and Fig. 2, the pipe 2 is composed of an inner plastic pipe wall to form a closed smooth fluid.
  • the channel, the plastic tube wall, is a spiral steel straight steel rib structure 12 .
  • the inspection well serves as an underground pipe network junction hub for periodic inspection, cleaning and dredging of pipes to prevent pipe blockage.
  • 3 ⁇ 4 should open a ⁇ ⁇ officer 1»" » 3 ⁇ 4 straight, mother attached ⁇ 4Um 3 ⁇ 4 3 ⁇ 4 straight one T® should be open.
  • the technical problem to be solved by the present invention is to overcome the defects of the poor connection between the traditional inspection well structure and the plastic steel winding pipe, the weak connection structure between the winding pipe and the well body, the uncoordinated cooperation between the traditional inspection well body structure and the winding pipe network. , providing a plastic steel wound pipe network inspection well.
  • the technical solution adopted by the present invention to solve the technical problem is: constructing a plastic steel wound pipe network inspection well, comprising a well body, a pressure bearing ring disposed above the port on the well body, and a matching with the pressure bearing ring a manhole cover, wherein the lower end of the well body and the steel-wound pipe of the pipe network are transversely connected along a vertical axis of the well body, wherein the well body comprises a plastic steel provided with an upright spirally wound steel strip on a wall of the plastic pipe.
  • the winding pipe in the lateral connection structure of the lower end of the well body and the pipe-steel-plastic steel winding pipe, the pipe A connected to the plastic pipe wall of the well body is fused and sealed with the plastic pipe wall of the well body.
  • the plastic pipe wall of the pipe A is fused and sealed to the plastic pipe wall of the well body.
  • the lateral connection structure of the lower end of the well body and the pipe network plastic steel winding pipe is as follows: [0013] the outer diameter of the plastic tube of the pipe A is smaller than the outer diameter of the plastic pipe of the well body, and the plastic pipe wall of the pipe A is inserted into the plastic pipe wall of the well body or is connected with the plastic pipe wall of the well body. ;
  • the pipe A is a two-stage short pipe disposed opposite to the pipe wall at the lower end of the well body or a plastic-steel winding pipe of the pipe network relatively connected to the pipe wall at the lower end of the well body;
  • the guiding groove is disposed at a lower end of the inner side of the well body to connect the port of the two short pipe or to connect the steel wire of the pipe network connected to the lower end pipe wall of the well body Port of the pipe;
  • the pipe A includes a steel strip wound upright on the wall of the plastic pipe;
  • the spirally wound steel strip of the pipe A is continuous along a spiral
  • the truncated wound steel strip adjoining the wound steel strip of the adjacent duct A is directly connected to the adjacent strip A wound steel strip.
  • the inner ring side of the annular connecting steel strip is attached to the outer wall of the plastic pipe of the pipe A, and one side and the well body are cut off.
  • the wound steel strip is connected and the other side is connected to the first end of the connector.
  • the lateral connection structure of the lower end of the well body and the pipe network plastic steel winding pipe is as follows: the outer diameter of the plastic pipe of the pipe A is greater than or equal to the plastic pipe of the well body The outer diameter of the plastic pipe of the well body is connected to the plastic pipe wall of the pipe raft, and the pipe ⁇ is a short pipe or a plastic steel winding pipe of the pipe network.
  • the pipe A includes a steel strip wound upright on the wall of the plastic pipe;
  • the spiral wound steel strip of the well body is continuous along a spiral line
  • connection member comprising a connecting member, one side of the connecting member is attached to the outer wall of the plastic pipe of the well body, the first end is connected to the wound steel strip with the pipe A being cut off, and the second end is cut along the pipe A
  • the upright direction of the wound steel strip connects the wound steel strip of the adjacent well body
  • the inner ring side of the annular connecting steel strip is attached to the outer wall of the well body plastic pipe, and one side and the pipe A are cut off.
  • the wound steel strip is connected and the other side is connected to the first end of the connector.
  • the step is included, and the step is disposed vertically inside the well body along the well body and welded to the wound steel strip of the well body.
  • the retaining ring ring is sleeved on the well body port Between the upper end of the well body and the filling soil outside the well body, a gap is formed between the inner side of the retaining ring and the outer side of the well body, including a packing material disposed in the gap, the retaining ring The upper side is in contact with the lower surface of the pressure ring.
  • the plastic steel wound pipe network inspection well of the present invention is compared with the prior art, and the beneficial effect thereof is - [0033] 1.
  • the inspection well body adopts a plastic steel winding pipe, and the steel body winding pipe in the well body and the pipe network
  • the connecting part is connected by plastic fusion to ensure reliable sealing of the well and the pipe network plastic steel winding pipe;
  • the connecting portion of the well body and the pipe network plastic steel winding pipe is reinforced by the reinforcing structure, which can effectively prevent the occurrence of the cracking of the joint portion of the well body and the pipe network plastic steel wound pipe;
  • 1 is a half cross-sectional view of a conventional plastic-steel-wound pipe.
  • FIG. 2 is an external perspective view of a conventional plastic-steel-wound pipe.
  • FIG 3 is a cross-sectional view showing an embodiment of a plastic steel wound pipe network inspection well of the present invention.
  • FIG. 1 is an enlarged view of a first embodiment of the crotch structure of FIG. 3.
  • FIG. 5 is an enlarged view of a second embodiment of the T-part structure of FIG. 3.
  • FIG. 6 is an enlarged view of a third embodiment of the I-part structure of FIG. 3.
  • FIG. 7 is an enlarged view of the structure of the portion II of FIG. 3.
  • FIG. 8 is a perspective view showing the end structure of a conventional plastic-steel-wound pipe.
  • the plastic steel wound pipe network inspection well of the present invention comprises a well body 8, a manhole cover 11, a pressure bearing ring 10, a short pipe 4 and a short pipe 7.
  • the well body 8 can be fabricated using a steel-wound tube made of a strip of an upright spirally wound steel strip 82 disposed on its plastic tube wall 83 as shown in FIGS. 4, 5, and 6. Among them, a bent lap joint 84 is provided on one side of the strip, and a plastic protective layer 81 is covered on the outside of the steel strip 82.
  • the steel strip 82 may be disposed on both sides of the plastic tube wall 83 as shown in FIG. 4, or may be disposed on one side of the plastic tube wall 83 as shown in FIG. 6, or as shown in FIG.
  • an inner tube wall 85 is provided, and a plastic reinforcing rib 86 connecting the outer plastic tube wall 83 and the inner plastic tube wall 85 is disposed on the side of the strip where the overlapping side is not provided.
  • the pressure ring 10 is formed into a ring shape, and the center hole diameter is small D'.
  • the pressure ring 10 is located above the upper port of the well body 8 and maintains a mounting distance h with the upper port of the well body 8, the manhole cover 1 1 is engaged with the central hole of the pressure bearing ring 10, and the manhole cover 11 and the ground 1 level.
  • the weight of the pressure ring 10 and the pressure it is subjected to are supported by the fill soil 9 around the well body 8.
  • the load can be uniformly transmitted to the filling soil 9.
  • a retaining ring 200 is provided on the upper end U of the well body 8, and the upper side of the retaining ring 200 is The lower surface of the pressure ring 10 is in contact with the retaining ring 200 and the well body 8
  • the gap 210 is directly disposed, and is filled with a stuffing material such as asphalt, hemp, etc., so that the retaining ring 200 can move up and down, and can prevent the broken soil from entering the well.
  • the short tube 4 and the short tube 7 are connected to the lower end of the well body 8 in a lateral direction along the vertical axis of the well body.
  • the outer diameter of the plastic tube of the short tube 4 and the short tube 7 is smaller than the outer diameter of the plastic tube of the well body 8, and the short tube 4 and the short tube 7 are inserted into the opening of the plastic tube wall of the well body 8 and are sealedly connected with the well body 8.
  • the short pipe 4, the short pipe ⁇ can be the same pipe material as the steel mesh winding pipe of the pipe network, or can be used without winding
  • the insertion ends of the short tube 4 and the short tube 7 can adopt two structures: one is: the winding of the short tube 4 and the short tube 7 is inserted and strengthened.
  • the steel strip is cut, and the hole of the short tube 4 and the outer wall of the plastic tube of the short tube 7 is cut on the wall of the well body 8, and the plastic tube of the short tube 4 and the plastic tube of the short tube 7 are respectively inserted into the well body 8.
  • the plastic tube of the well body 8 is fused and sealed.
  • the other is: cutting the hole of the short tube 4 and the short tube 7 to match the outer diameter of the steel strip on the tube wall of the well body 8, inserting the insertion end of the short tube 4 and the insertion end of the short tube 7 respectively In the corresponding matching holes of the well body 8, the plastic pipe is welded or filled with plastic surfacing, and the insertion end of the short pipe 4 and the insertion end of the short pipe 7 and the corresponding fitting hole of the well body 8 are connected and sealed.
  • the wound steel strip on the short tube 4 and the short tube 7 can also be joined to the wound steel strip on the well body 8 by a connecting steel plate to enhance the joint strength.
  • the short tube 4 and the short tube 7 are used to connect the plastic-steel winding tube in the pipe network, so that the connection between the plastic-steel-wound pipe in the pipe network and the inspection well becomes a butt joint of the pipe.
  • the diameters of the short tubes 4 and the short tubes 7 are determined as needed, and the diameters of the two short tubes may be the same or different.
  • connection between the short tube 4 and the short tube 7 and the well body 8 may adopt the following structure: the end of the plastic tube of the short tube 4 and the short tube 7 and the plastic tube wall of the well body 8 are merged Sealed connection.
  • a flow guiding groove 6 is provided to connect the two ports.
  • the guide groove 6 can be made of concrete material, or can be sealed at the bottom of the well body 8 as shown in FIG. 3 (to ensure strength, the bottom sealing plate 5 can be made of steel with an upright arrangement as shown in FIG. The ribbed strip 51 is produced. Of course, the bottom sealing panel 5 is not provided with the steel strip reinforcing ribs disposed upright, which does not affect the realization of the object of the present invention.
  • the support member 61 is provided to support the guide groove 6 made of plastic material. .
  • an operation lower stage (not shown) is provided to inspect the maintenance of the piping.
  • the operating platform may or may not be flush with the upper side of the flow cell 6.
  • the operating platform may be constructed of concrete material at the bottom of the inspection well, or may be made of a strip 51 with an upright set of steel strip reinforcing ribs (connected to the steel strip reinforcing ribs of the well body 8) and made of plastic material.
  • the bottom sealing plate 5 of the inspection well 8 can also be directly used as an operation platform.
  • the plastic steel wound pipe network inspection well may not be provided with the short pipe 4 and the short pipe 7, but the plastic steel winding pipe in the pipe network (the diameter of the plastic steel winding pipe in the pipe network needs to be smaller than the well body 8)
  • the outer diameter of the plastic tube is directly inserted into the fusion sealing joint or the cross-fusion sealing connection with the plastic pipe wall of the well body 8.
  • the inspection guide hole 6 is arranged in the well to connect the ports of the two plastic steel winding pipes connected with the well body 8.
  • the cut end face 12 of the reinforcing steel strip is sharpened, and the bare steel strip cut 13 is the same thermoplastic as the pipe.
  • the material is extrusion welded and coated.
  • the screw groove of the pipe end connection portion is provided with not less than two welded plastic sealing blocks 14, and the height of the sealing block 14 is the same as the height of the reinforcing steel strip.
  • Steps 3 are provided on the inner tube wall of the body, and the step 3 is disposed inside the well body 8 at a vertical interval along the well body 8 and welded to the wound steel strip of the well body 8.
  • connection structure of the inspection well body 8 and the pipe network plastic steel winding pipe adopts the structure shown in FIG. 9: the well
  • the lower end of the plastic tube of the body 8 is connected to the plastic tube wall of the short tube 100.
  • the inspection well is connected to the pipe network plastic wound pipe through the short pipe 100.
  • the short tube 100 is a plastic steel wound tube in which an upright spirally wound steel strip is disposed. In other embodiments, the short tube 100 is constructed using a plastic tube that is not provided with an upright spiral wound steel strip.
  • the lower end of the plastic tube of the well 8 can be directly connected to the plastic tube wall of the tube-wound steel-wound tube having a diameter larger than or equal to the outer diameter of the plastic tube of the well.
  • Short pipe 4 is a plastic steel winding pipe provided with an upright spirally wound steel strip, and the ends of the short pipe 4 and the short pipe 7 are connected to the well body 8;
  • the short tube 4 and the short tube 7 are made of a steel-wound tube provided with an upright spirally wound steel strip, and the short tube 4 and the short tube 7 are inserted into the end of the reinforcing steel strip, and the short tube 4 and the short tube 7 are inserted into the end.
  • the plastic tube is inserted into the corresponding matching hole of the well body 8 and is fused and sealed with the plastic tube of the well body 8;
  • the short pipe 100 adopts a plastic steel winding pipe provided with an upright spirally wound steel strip, and the lower end of the plastic pipe of the well body 8 and the plastic pipe wall of the short pipe 100 whose pipe diameter is greater than or equal to the outer diameter of the plastic pipe of the well body 8 Continuous connection ⁇ '
  • Fnmm 4i T + 3ffi fc 7lc fci is ⁇ i1 ⁇ 23 ⁇ 4;l*3ffl fif ⁇ finHffl ⁇ tefefeKn l: ln ⁇ l; I fn KI Q
  • the plastic tube wall of the plastic tube winding tube short tube 100 of the plastic tube at the lower end of the well body 8 shown in Fig. 10 is larger than or equal to the outer diameter of the plastic tube of the well body 8.
  • the joint connection structure of the inspection wells is taken as an example, and the reinforcement connection structure will be described.
  • the reinforcing connecting structure includes a steel-wound pipe short pipe 100, a well body 8, an annular connecting steel belt 22a, and a connecting member 22c.
  • the steel-wound tube short tube 100 is provided with a spirally wound steel strip 21b on the outer wall of the plastic tube 21a
  • the well body 8 is provided with a spirally wound steel strip 23b on the outer wall of the plastic tube 23a, and the plastic tube 23a of the well body 8
  • the end portion is connected to the side wall of the plastic tube 21a of the short tube 100, and the axis of the well body 8 is located in the lateral direction of the axis of the short tube 100 (the "lateral direction” refers to the lateral direction of the axial direction of the short tube 100
  • the axis of the body 8 may or may not intersect the axis of the stub 100, and the axis of the well 8 may or may not be perpendicular to the axis of the stub 100.
  • the spirally wound steel strip 23b of the well body 8 is continuous along its spiral.
  • the inner ring side of the annular connecting steel strip 22a is attached to the outer wall of the well plastic tube 23a, the lower side is connected to the wound steel strip 21b where the short tube 100 is cut, and the upper side is connected to one end of the connecting member 22c.
  • One side of the connecting member 22c is attached to the outer wall of the well plastic tube 23a, one end is connected to the upper side of the annular connecting steel strip 22a, and the other end is connected in the straight r. direction of the wound steel strip 21b which is cut along the short tube 100.
  • the wound steel strip 23b of the adjacent well body 8 is in the present embodiment, the connecting members 22c are respectively arranged corresponding to the wound steel strips 21b in which the short tubes 100 are cut.
  • the connecting members 22c may be spaced apart but not corresponding It is also possible to achieve the object of the present invention by arranging the short tube 100 to be arranged in the wound steel strip 21b. When the cut short tube wound steel strip 21b is adjacent to the adjacent well wound steel strip 23b, the cut short tube wound steel strip 21b is directly connected to the adjacent well wound steel strip 23b.
  • the end portion of the well-wound steel strip 23b that is cut is connected to the annular connecting steel strip 22a by a connecting plate 22b, and the size of the connecting plate 22b is cut off at the annular connecting steel strip 22a and the short tube 100.
  • the wound steel strip 21b is connected, the actual distance between the cut end portion of the well-wound steel strip 23b and the annular connecting steel strip 22a is determined, which is convenient for processing.
  • the relevant dimensions of the short tube 100, the well body 8 and the annular connecting steel strip 22a can be accurately positioned to accurately cut the cut end of the well-wound steel strip 23b, so that the well body is wound around the steel strip.
  • the cut end of 23b is directly connected to the annular connecting steel strip 22a.
  • the object of the present invention can also be achieved by a structure in which the end portion of the well-wound steel strip 23b to be cut is not connected to the annular connecting steel strip 22a.
  • connection of the annular connecting steel strip 22a and the wound steel strip 21b with the short tube 100 being cut is connected by the connecting plate 22d, that is, the end portion of the wound steel strip 21b from which the short tube 100 is cut is intercepted.
  • the structure adopts the connecting plate 22d as a transition.
  • the connection plate 22d can be ensured to be in good butt joint with the underside of the annular connecting steel strip 22a.
  • the end of the wound steel strip 21b to which the short tube 100 is cut is attached to the outer wall of the plastic tube 23a of the well body 8, the lower side of the annular connecting steel strip 22a and the front end of the wound steel strip 21b where the short tube 100 is cut off.
  • the purpose of the present invention can also be achieved by the fact that the side contact, the arcuate surface of the wound steel strip 21b and the gap on the lower side of the annular connecting steel strip 22a are welded and welded with a weld material.
  • the reinforcement connection structure may adopt the following structure:
  • the reinforcing joint structure includes a plastic steel wound pipe short pipe 100, a well body 8 and a joint member 22c.
  • the steel-wound short tube 100 is provided with a spirally wound steel strip 21b on the outer wall of the plastic tube 21a, and the steel-wound shaft body
  • the spirally wound steel strip 23b of the well body 8 is continuous along its spiral.
  • One side of the connecting member is attached to the outer wall of the well plastic tube 23a, one end corresponds to the upright direction of the wound steel strip 21b which is cut off or overlapped by the wound steel strip with the short tube cut off, and the other end is cut along the short tube. Connecting adjacent well body winding steel strips 23b
  • the cut short tube wound steel strip 21b is adjacent to the adjacent well wound steel strip 23b, the cut short tube wound steel strip 21b is directly connected to the adjacent well wound steel strip 23b.
  • the end portion of the well-wound steel strip 23b to be cut may be connected to the short-tube-wound steel strip 21b intersecting therewith, or may not be connected, and the object of the present invention can be achieved.
  • connection between the structures may employ a suitable connection including but not limited to welding or bonding.

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Description

-种用于塑钢缠绕管网的检查井 技术领域
[0001 ] 本发明涉及一种管网检查设施,具体涉及一种塑钢缠绕管网检查井。 背景技术
[0002] 在地下管网工程中,塑钢复合管道作为新型管材己得到广泛运用并占据了主导地 位。
[0003] 申请日为 2005年 7月 4日的中国专利 200520112528. 4公开了一种塑钢缠绕结构 壁管道,如图 1、图 2所示,管材 2由内层塑胶管壁构成封闭的光滑流体通道,塑胶管壁外表 而为螺旋环绕的直 钢带加强肋结构 12。
[0004] 检查井作为地下管网汇合枢纽,用于定期检查、淸洁和疏通管道,防止管道堵塞。
¾宜开一舣^官1»」 »¾直,母附 〜 4Um ¾ ¾议直一 T®宜开。
[0005] 传统的管网检查井主要有砖砌和钢筋混凝土两种构筑方式。现有的塑钢缠绕管网 系统仍然使用传统检查井,塑钢缠绕管网系统使用传统检查井存在如下缺陷:
[0006] i、塑钢缠绕管与传统检查井的连接由于材质不同,难以做到完全密封,导致管内 流体泄漏,污染土壤和地下水资源;
[0007] 2、由于地质条件不同、地表作用力不同等原因,传统检查井井体与塑钢缠绕管会 产生不均匀沉降, a塑钢缠绕管与传统检査井的连接结构强度薄弱,这种不均匀沉降常常 会导致塑钢缠绕管与检查井井体连接处产生间隙并不断扩大,导致泄漏加剧;
[0008] 3、传统检杳井存在的施工周期长、作业面大、故障率高、使用寿命短等问题一直未 能根本解决,造成先进管材技术与落后检查井技术共存的严重不协调局面,不仅致使新型 管道系统优势得不到有效发挥,同时又为花费巨资兴建的城市地下管网埋下了须频繁维修 的严重隐患。 发明内容
[0009] 本发明要解决的技术问题在于,克服传统检查井结构与塑钢缠绕管连接密封不 良、缠绕管与井体连接结构薄弱、传统检查井井体结构与缠绕管管网配合不协调等缺陷,提 供一种塑钢缠绕管网检査井。
[0010] 本发明解决其技术问题所采用的技术方案是:构造一种塑钢缠绕管网检查井,包 括井体、设置在该井体上端口上方的承压圈和与该承压圈配合的井盖,所述井体下端与管 网的塑钢缠绕管沿所述井体竖直轴线的横向连接,其特征在于,所述井体包括在其塑胶管 管壁上设置直立螺旋缠绕钢带的塑钢缠绕管,在所述井体下端与所述管网塑钢缠绕管的横 向连接结构中,与所述井体的塑胶管壁连接的管道 A与所述井体塑胶管壁融合密封连接。
[001 1 ] 在本发明的塑钢缠绕管网检查井中,所述管道 A的塑胶管壁与所述井体塑胶管壁 融合密封连接。
[0012] 在本发明的塑钢缠绕管网检查井中,所述井体下端与所述管网塑钢缠绕管的横向 连接结构如卜: [0013] 所述管道 A的塑胶管外径小于所述井体塑胶管外径,所述管道 A的塑胶管壁插入 所述井体塑胶管壁或与所述井体塑胶管壁相贯连接;
[0014] 所述管道 A为相对设置在所述井体下端管壁上的两段短管或为相对连接在所述 井体下端管壁上的所述管网的塑钢缠绕管;
[0015] 包括导流槽,该导流槽设置在所述井体内侧下端连接所述两段短管的端口或连接 相对连接在所述井体下端管壁上的所述管网的塑钢缠绕管的端口;
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Figure imgf000004_0001
[001 7] 在本发明的塑钢缠绕管网检查井中,所述管道 A包括直立螺旋缠绕在其塑胶管壁 上的钢带;
[0018] 所述管道 A的螺旋缠绕钢带沿螺旋线连续;
[0019] 被所述管道 A的塑胶管外壁截断的所述井体的缠绕钢带端部与所述管道 A塑胶管 外壁相贴;
[0020] 包括连接件,所述连接件一侧与所述管道 A的塑胶管外壁相贴、第一端连接所述 井体被截断的缠绕钢带、第二端沿所述井体被截断的缠绕钢带的直立方向连接相邻的所述 管道 A的缠绕钢带;
[0021 ] 与相邻的所述管道 A的缠绕钢带邻接的所述被截断的缠绕钢带与该相邻的所述 管道 A缠绕钢带直接连接。
[0022] 在本发明的塑钢缠绕管网检查井中,包括环形连接钢带,所述环形连接钢带内环 侧与所述管道 A塑胶管外壁相贴、一侧与所述井体被截断的缠绕钢带连接、另一侧与所述 连接件的所述第一端连接。
[0023] 在本发明的塑钢缠绕管网检查井中,所述井体下端与所述管网塑钢缠绕管的横向 连接结构如下:所述管道 A的塑胶管外径大于等于所述井体塑胶管外径,所述井体塑胶管 下端与所述管道 Λ的塑胶管壁相贯连接,所述管道 Λ为短管或为所述管网的塑钢缠绕管。
[0024] 在本发明的塑钢缠绕管网检查井中,所述管道 A包括直立螺旋缠绕在其塑胶管壁 上的钢带;
[0025] 所述井体的螺旋缠绕钢带沿螺旋线连续;
[0026] 被所述井体的塑胶管外壁截断的所述管道 A的缠绕钢带端部与所述井体塑胶管 外壁相贴;
[0027] 包括连接件,所述连接件一侧与所述井体的塑胶管外壁相贴、第一端连接所述管 道 A被截断的缠绕钢带、第二端沿所述管道 A被截断的缠绕钢带的直立方向连接相邻的所 述井体的缠绕钢带;
[0028] 与相邻的所述井体的缠绕钢带邻接的所述被截断的缠绕钢带与该相邻的所述井 体缠绕钢带肓接连接。
[0029] 在本发明的塑钢缠绕管网检查井中,包括环形连接钢带,所述环形连接钢带内环 侧与所述井体塑胶管外壁相贴、一侧与所述管道 A被截断的缠绕钢带连接、另一侧与所述 连接件的所述第一端连接。
[0030] 在本发明的塑钢缠绕管网检查井中,包括踏步,所述踏步沿所述井体竖向间隔设 置在所述井体内侧并与所述井体的缠绕钢带焊接。
[0031 ] 在本发明的塑钢缠绕管网检查井中,包括挡圈,所述挡圈环套在所述井体上端口 位于所述井体上端 Π与所述井体外侧的填充土壤之间,所述挡圈内侧与所述井体外侧之间 包括间隙,包括设置在所述间隙内的填塞材料,所述挡圈上侧与所述承压圈下表面接触。
[0032] 实施本发明的塑钢缠绕管网检查井,与现有技术比较,其有益效果是 - [0033] 1. 检査井井体采用塑钢缠绕管,井体与管网中的塑钢缠绕管连接部分通过塑胶熔 融连接,保证井休与管网塑钢缠绕管的可靠密封;
[0034] 2. 井体与管网塑钢缠绕管的连接部分 ¾用加强结构进行加强,可以有效地防止沉 降导致井体与管网塑钢缠绕管的连接部分开裂的发生;
[0035] 3. 检杳井重量轻,施工方便快捷,使用寿命 L。 附图说明
[0036] 下面将结合附图及实施例对本发明作进一步说明,附图中:
[0037] 图 1是一种现有塑钢缠绕管管材的半剖视图。
[0038] 图 2是一种现有塑钢缠绕管管材的外观立体图。
[0039] 图 3是本发明塑钢缠绕管网检查井一种实施例的剖视图。
[0040] 图 1是图 3中丄部结构第一种实施方式的放大图。
[0041 ] 图 5是图 3中 T部结构第二种实施方式的放大图。
[0042] 图 6是图 3中 I部结构第三种实施方式的放大图。
[0043] 图 7是图 3中 II部结构放大图。
[0044] 图 8是现有塑钢缠绕管管材的端部结构立体图。
rn04f l Q县太^ · ΕΙ日朔 缩^^网^杏 t由朔細縮 ^ 杏 t#tt连; ¾έ¾ 一 ttsb 施例的立体图。
[0046] 图 10是图 9中 I II部结构放大图。 具体实施方式
[0047] 如图 3所示,本发明的塑钢缠绕管网检査井包括井体 8、井盖 11、承压圈 10、短管 4 和短管 7。
[0048] 井体 8可以采用包括但不限于如图 4、图 5、图 6所示的在其塑胶管管壁 83上设置 直立螺旋缠绕钢带 82的带材制成的塑钢缠绕管制造。其中,在带材一侧设置折弯的搭接边 84,在钢带 82外侧覆盖塑胶保护层 81。钢带 82可以如图 4所示设置在塑胶管管壁 83的两 侧,也可以如图 6所示设置在塑胶管管壁 83的一侧,也可以如图 5所示,在图 4所示带材结 构基础上,设置内层管壁 85,并在带材未设置搭接折边一侧设置连接外层塑胶管壁 83和内 层塑胶管壁 85的塑胶加强筋 86。
[0049] 承压圈 10成环状,其中心孔孔径小丁 '井体 8的卜.端口孔径。 安装检査井时,承压 圈 10位于井体 8的上端口上方,并与井体 8的上端口保持一个安装距离 h,井盖 1 1与承压 圈 10的中心孔配合,井盖 11与地面 1平齐。
[0050] 承压圈 10的重量和其承受的压力由井体 8周围的填充土壤 9支撑。 当承压圈 10 受到路面上重物压迫时,能够均匀地将载荷传递到填充土壤 9上。
[0051 ] 为了防止填充土壤 9掉入井体 8内,在填充土壤 9和井体 8上端口之间,设置环套 在井体 8上端 U上的挡圈 200,挡圈 200的上侧与承压圈 10的下表面接触,挡圈 200与井体 8直接设置间隙 210,并采用填塞材料如沥青、麻丝等填塞,使挡圈 200既可以上下移动,又 可避免碎土进入井内。
[0052] 短管 4和短管 7沿井体竖直轴线的横向相对连接在井体 8的下端。 短管 4和短管 7的塑胶管外径小于井体 8的塑胶管外径,短管 4和短管 7插入井体 8的塑胶管壁开孔内与 井体 8密封连接。
[0053] 短管 4、短管 Ί可以采用与管网的塑钢缠绕管相同的管材,也可以采用不带缠绕加
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[0054] 当短管 4和短管 7采用塑钢缠绕管管材时,短管 4和短管 7的插入端可以采用两 种结构:一种是:将短管 4和短管 7插入端的缠绕加强钢带切除,在井体 8的管壁上切割 ¾ 短管 4和短管 7的塑胶管外壁相配合的孔,将短管 4的塑胶管和短管 7的塑胶管分别插入 井体 8的相应配合孔中,与井体 8的塑胶管融合密封连接。另一种是:在井体 8的管壁上切 割与短管 4和短管 7的缠绕加强钢带外径相配合的孔,将短管 4的插入端和短管 7的插入 端分别插入井体 8的相应配合孔中,釆用塑料堆焊或填充物加塑料堆焊等方法,连接和封 堵短管 4插入端和短管 7插入端与井体 8的相应配合孔。 短管 4和短管 7上的缠绕钢带也 可以采用连接钢板与井体 8上的缠绕钢带连接起来,以增强连接强度。
[0055] 短管 4和短管 7用于连接管网中的塑钢缠绕管,使管网中的塑钢缠绕管与检查井 的连接成为管道的对接连接。短管 4和短管 7的管径根据需要确定,两短管管径可以相同、 也可以不同。
[0056] 在其他实施例中,短管 4和短管 7与井体 8的连接可以采用如下结构:短管 4和短 管 7的塑胶管端部与井体 8的塑胶管壁相贯融合密封连接。
[0057] 在短管 '1和短管 7连接井体 8的端口之间,设置导流槽 6,将两端口连接起来。 导 流槽 6可以采用混凝土材料制作,也可以如图 3所示,在井体 8的底部封板 5 (为保证强度, 底部封板 5可以采用如图 7所示的带有直立设置的钢带加强肋的带材 51制作,当然,底部 封板 5不设置直立设置的钢带加强肋,不影响本发明目的的实现) 卜.设置支撑件 61,支撑采 用塑胶材料制作的导流槽 6。
[0058] 在导流槽 6的两侧,设置操作下台(图中未示出),以便对管路的维修检查。 操作 平台可以与 流槽 6的上侧平齐,也可以不平齐。 操作平台可以采用混凝土材料在检查井 底部构筑^成,也可以采用带有直立设置的钢带加强肋的带材 51制作(连接在井体 8的钢 带加强肋上和)采用塑胶材料制作的导流槽 6上,也可以直接以检査井 8的底部封板 5作 为操作平台。
[0059] 在其他实施例中,塑钢缠绕管网检查井可以不设置短管 4和短管 7,而将管网中的 塑钢缠绕管(管网中的塑钢缠绕管管径需小于井体 8的塑胶管外径)直接与井体 8的塑胶 管壁插入融合密封连接或相贯融合密封连接,检查井内设置导流槽 6连接与井体 8连接的 两塑钢缠绕管的端口。 虽然管网塑钢缠绕管与检查井井体 8的连接在现场施 T.时难度较 大,但不影响本发明目的的实现。
[0060] 如图 8所示,在短管 4、短管 7的管端与管道连接部位切割后,增强钢带的切断端面 12去锐边,裸露钢带切口 13采用与管道相同的热塑材料挤出焊接包覆。管端连接部位的螺 旋槽内设置不少于两个焊接的塑料密封块 14,密封块 14的高度与增强钢带的高度相同。
[0061 ] 为方便方便人员通过检查井对管网管路进行检查维修,如图 3所示,在检查井井 体内侧管壁上设置踏步 3,踏步 3沿井体 8的竖向间隔设置在井体 8内侧并与井体 8的缠绕 钢带焊接。
[0062] 当管网中的塑钢缠绕管管径大于等于井体 8的塑胶管外径时,检查井井体 8与管 网塑钢缠绕管的连接结构采用如图 9所示的结构:将井体 8的塑胶管下端与短管 100的塑 胶管壁相贯连接。 检查井通过短管 100与管网塑钢缠绕管连接。
[0063] 在本实施例中,短管 100采用设置直立螺旋缠绕钢带的塑钢缠绕管。 在其他实施 例中,短管 100采用不设置直立螺旋缠绕钢带的塑胶管,也能够实现本发明目的。
[0064] 在其他实施例中,井休 8的塑胶管下端可以直接与管径大于等于井休 8的塑胶管 外径的管网塑钢缠绕管的塑胶管壁相贯连接。
[0065] 当检查井采用如下结构时:
[0066] 1、短管 4、短管 7采用设置直立螺旋缠绕钢带的塑钢缠绕管,短管 4、短管 7的端部 与井体 8相贯连接;
[0067] 2、短管 4、短管 7采用设置直立螺旋缠绕钢带的塑钢缠绕管,切除短管 4、短管 7插 入端部的加强钢带,将短管 4和短管 7插入端的塑胶管插入井体 8的相应配合孔中,与井体 8的塑胶管融合密封连接;
[0068] 3、短管 100采用设置直立螺旋缠绕钢带的塑钢缠绕管,将井体 8的塑胶管下端与 管径大于等于井体 8的塑胶管外径的短管 100的塑胶管壁相贯连接 ·'
[0069] 4、将井体 8的塑胶管下端直接与管径大于等于井体 8的塑胶管外径的管网塑钢缠 绕管的塑胶管壁相贯连接;
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Φ田 finHffl^tefefeKn l:l n^ l;I fn KI Q 图 10所示的井体 8的塑胶管下端 管径大于等于井体 8的塑胶管外径的塑钢缠绕管短管 100的塑胶管壁相贯连接的检查井连接结构为例,对加强连接结构进行说明。
[0071 ] 如图 9、图 10所示,加强连接结构包括塑钢缠绕管短管 100、井体 8、环形连接钢带 22a和连接件 22c。
[0072] 塑钢缠绕管短管 100在其塑胶管 21a的外壁设置有螺旋缠绕钢带 21b,井体 8在其 塑胶管 23a的外壁设置有螺旋缠绕钢带 23b,井体 8的塑胶管 23a的端部与短管 100的塑胶 管 21a的侧壁相贯连接,井体 8的轴线位于短管 100的轴线的横向方向 (该"横向方向"是 指短管 100的轴线方向的横向方向,井体 8的轴线可以与短管 100的轴线相交、也可以不相 交,井体 8的轴线可以与短管 100的轴线垂直、也可以不垂直)。
[0073] 井体 8的螺旋缠绕钢带 23b沿其螺旋线连续。
[0074] 被井休塑胶管 23a的外壁截断的短管缠绕钢带 21b的端部与井休塑胶管 23a的外 壁相贴。
[0075] 环形连接钢带 22a的内环侧与井体塑胶管 23a的外壁相贴、下侧与短管 100被截 断的缠绕钢带 21b连接、上侧与连接件 22c的一端连接。
[0076] 连接件 22c的一侧与井体塑胶管 23a外壁相贴、一端连接环形连接钢带 22a的上 侧、另一端沿短管 100被截断的缠绕钢带 21b的直 r.方向连接相邻的井体 8的缠绕钢带 23b„ 在本实施例中,连接件 22c分别对应于短管 100被截断的缠绕钢带 21b布置。 在其他 实施例中,连接件 22c可以间隔布置但不对应丁 '短管 100被截断的缠绕钢带 21b布置,也能 够实现本发明目的。 [0077] 当被截断的短管缠绕钢带 21b与相邻的井体缠绕钢带 23b邻接时,该被截断的短 管缠绕钢带 21b与该相邻的井体缠绕钢带 23b直接连接。
[0078] 在本实施例中,井体缠绕钢带 23b被切割的端部采用连接板 22b与环形连接钢带 22a连接,连接板 22b的尺寸在环形连接钢带 22a与短管 100被截断的缠绕钢带 21b连接完 毕后,根据井体缠绕钢带 23b被切割的端部与环形连接钢带 22a的实际距离确定,方便加工 制作。 在其他实施例中,可以根据具体的短管 100、井体 8和环形连接钢带 22a连接的相关 尺寸准确定位,准确切割井体缠绕钢带 23b被切割的端部,使井体缠绕钢带 23b被切割的端 部直接与环形连接钢带 22a连接。 在其他实施例中,采用井体缠绕钢带 23b被切割的端部 不与环形连接钢带 22a连接的结构,也能够实现本发明目的。
[0079] 在本实施例中,环形连接钢带 22a与短管 100被截断的缠绕钢带 21b的连接采用 连接板 22d连接的结构,即将短管 100被截断的缠绕钢带 21b端部多截取一部分,分别对应 于短管 100被截断的缠绕钢带 21b端部确定连接板 22d的尺寸,保证连接板 22d—侧与井 体 8的塑胶管 23a外壁相贴(代替短管 100被截断的缠绕钢带 21b端部与井体 8的塑胶管
23a外壁相贴)、一侧与环形连接钢带 22a下侧对接连接、一侧与短管 100被截断的缠绕钢 带 21b的端部对接连接或搭接连接,该结构采用连接板 22d作为过渡,可保证连接板 22d与 环形连接钢带 22a下侧良好对接连接。 在其他实施例中,短管 100被截断的缠绕钢带 21b 端部与井体 8的塑胶管 23a外壁相贴,环形连接钢带 22a下侧与短管 100被截断的缠绕钢 带 21b前端上侧接触、缠绕钢带 21b的圆弧形表面与环形连接钢带 22a下侧的间隙以焊接 料填充焊接连接,也能够实现本发明目的。
[0080] 在其他实施例中,加强连接结构可以采用如下结构:
[0081 ] 加强连接结构包括塑钢缠绕管短管 100、井体 8和连接件 22c。
[0082] 塑钢缠绕短管 100在其塑胶管 21a的外壁设置有螺旋缠绕钢带 21b,塑钢缠绕井体
8在其塑胶管 23a的外壁设置有螺旋缠绕钢带 23b,井体 8的塑胶管 23a的端部与短管 100 的塑胶管 21a的侧壁相贯连接,井体 8的轴线位于短管 100的轴线的横向方向。
[0083] 井体 8的螺旋缠绕钢带 23b沿其螺旋线连续。
[0084] 被井体塑胶管 23a的外壁截断的短管缠绕钢带 21b的端部与井体塑胶管 23a的外 壁相贴。
[0085] 连接件一侧与井体塑胶管 23a的外壁相贴、一端对应与短管被截断的缠绕钢带对 接或搭接连接、另一端沿短管被截断的缠绕钢带 21b的直立方向连接相邻的井体缠绕钢带 23b„
[0086] 当被截断的短管缠绕钢带 21b与相邻的井体缠绕钢带 23b邻接时,该被截断的短 管缠绕钢带 21b与该相邻的井体缠绕钢带 23b直接连接。
[0087] 井体缠绕钢带 23b被切割的端部可以与与其相交的短管缠绕钢带 21b连接、也可 以不连接,均能够实现本发明目的。
[0088] 上述实施例中,结构之间的 "连接 ",可以采用包括但不限于焊接或粘结等适合的 连接方式。

Claims

权利要求
1. 一种塑钢缠绕管网检查井,包括井体、设置在该井体上端口上方的承压圈和与该承 压圈配合的井盖,所述井体下端与管网的塑钢缠绕管沿所述井体竖直轴线的横向连接,其 特征在于,所述井体包括在其塑胶管管壁上设置直立螺旋缠绕钢带的塑钢缠绕管,在所述 井体下端与所述管网塑钢缠绕管的横向连接结构中,与所述井体的塑胶管壁连接的管道 Λ 与所述井体塑胶管壁融合密封连接。
2.如权利要求 1所述的塑钢缠绕管网检查井,其特征在于,所述管道 A的塑胶管壁与所 述井体塑胶管壁融合密封连接。
3. 如权利要求 2所述的塑钢缠绕管网检查井,其特征在于,所述井体下端与所述管网 塑钢缠绕管的横向连接结构如下:
所述管道 A的塑胶管外径小于所述井体塑胶管外径,所述管道 A的塑胶管壁插入所述 井体塑胶管壁或与所述井体塑胶管壁相贯连接;
所述管道 A为相对设置在所述井体下端管壁上的两段短管或为相对连接在所述井体 下端管壁上的所述管网的塑钢缠绕管;
包括导流槽,该导流槽设置在所述井体内侧下端连接所述两段短管的端口或连接相对 连接在所述井体下端管壁上的所述管网的塑钢缠绕管的端口;
包括设置在所述导流槽两侧的操作下台。
4.如权利要求 3所述的塑钢缠绕管网检查井,其特征在于,所述管道 A包括直立螺旋缠 绕在其塑胶管壁上的钢带;
所述管道 A的螺旋缠绕钢带沿螺旋线连续;
被所述管道 A的塑胶管外壁截断的所述井体的缠绕钢带端部与所述管道 A塑胶管外壁 相贴;
包括连接件,所述连接件一侧与所述管道 A的塑胶管外壁相贴、笫一端连接所述井体 被截断的缠绕钢带、第二端沿所述井体被截断的缠绕钢带的直立方向连接相邻的所述管道 A的缠绕钢带;
与相邻的所述管道 A的缠绕钢带邻接的所述被截断的缠绕钢带与该相邻的所述管道 A 缠绕钢带直接连接。
5. 如权利要求 4所述的塑钢缠绕管网检杳井,其特征在于,包括环形连接钢带,所述 环形连接钢带内环侧与所述管道 A塑胶管外壁相贴、一侧与所述井体被截断的缠绕钢带连 接、另一侧与所述连接件的所述第一端连接。
6. 如权利要求 2所述的塑钢缠绕管网检查井,其特征在于,所述井体下端与所述管网 塑钢缠绕管的横向连接结构如下:所述管道 A的塑胶管外径大于等于所述井体塑胶管外 径,所述井体塑胶管下端与所述管道 A的塑胶管壁相贯连接,所述管道 A为短管或为所述管 网的塑钢缠绕管。
7. 如权利要求 6所述的塑钢缠绕管网检查井,其特征在于,
所述管道 A包括直 r累旋缠绕在其塑胶管壁上的钢带;
所述井体的螺旋缠绕钢带沿螺旋线连续;
被所述井体的塑胶管外壁截断的所述管道 A的缠绕钢带端部与所述井体塑胶管外壁 相贴;
包括连接件,所述连接件一侧与所述井体的塑胶管外壁相贴、第一端连接所述管道 A 被截断的缠绕钢带、第二端沿所述管道 A被截断的缠绕钢带的直立方向连接相邻的所述井 体的缠绕钢带;
与相邻的所述井体的缠绕钢带邻接的所述被截断的缠绕钢带与该相邻的所述井体缠 绕钢带直接连接。
8. 如权利要求 7所述的塑钢缠绕管网检查井,其特征在于,包括环形连接钢带,所述 环形连接钢带内环侧与所述井体塑胶管外壁相贴、一侧与所述管道 A被截断的缠绕钢带连 接、另一侧与所述连接件的所述第一端连接。
9. 如权利要求 1至 8之一所述的塑钢缠绕管网检查井,其特征在于,包括踏步,所述踏 歩沿所述井体竖向间隔设置在所述井体内侧并与所述井体的缠绕钢带焊接。
10.如权利要求 1至 8之一所述的塑钢缠绕管网检查井,其特征在于,包括挡圈,所述挡 圈环套在所述井体上端口位于所述井体上端口与所述井体外侧的填充土壤之间,所述挡圈 内侧与所述井体外侧之间包括间隙,包括设置在所述间隙内的填塞材料,所述挡圈上侧与 所述承压圈下表面接触。
PCT/CN2011/072194 2010-07-23 2011-03-26 一种用于塑钢缠绕管网的检查井 WO2012009982A1 (zh)

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