WO2011134303A1 - Management system for lithium battery - Google Patents

Management system for lithium battery Download PDF

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Publication number
WO2011134303A1
WO2011134303A1 PCT/CN2011/071266 CN2011071266W WO2011134303A1 WO 2011134303 A1 WO2011134303 A1 WO 2011134303A1 CN 2011071266 W CN2011071266 W CN 2011071266W WO 2011134303 A1 WO2011134303 A1 WO 2011134303A1
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WO
WIPO (PCT)
Prior art keywords
module
resistor
lithium battery
voltage
relay
Prior art date
Application number
PCT/CN2011/071266
Other languages
French (fr)
Chinese (zh)
Inventor
朴昌浩
张友群
肖利华
王进
苏岭
周安健
任勇
Original Assignee
重庆长安汽车股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 重庆长安汽车股份有限公司 filed Critical 重庆长安汽车股份有限公司
Priority to BR112012027200A priority Critical patent/BR112012027200A2/en
Publication of WO2011134303A1 publication Critical patent/WO2011134303A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0046Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0069Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to the isolation, e.g. ground fault or leak current
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/482Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4278Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • Lithium battery management system The present application claims priority to Chinese Patent Application No. 201010162444.7, entitled “A Lithium Battery Management System", filed on April 30, 2010, the entire contents of which are incorporated by reference. Combined in this application.
  • the invention belongs to the field of management systems for vehicle power battery systems, and in particular relates to a management system for lithium batteries.
  • Lithium batteries have been widely used in the field of new energy vehicles because of their small size, high energy density, long storage life, no memory effect, high voltage and low self-discharge rate.
  • a special management system In order to ensure the safe operation of the lithium battery system and give full play to the performance of the lithium battery system, a special management system must be set up to monitor the working status of the lithium battery in real time and to control it reasonably and effectively.
  • This management system needs to realize the real-time monitoring of the charging and discharging current of the lithium battery, the battery temperature, the cell voltage, the total voltage of the battery system, and the insulation state, as well as calculating the capacity of the battery system, and transmitting the data to other electronic control in real time. System, and with other electronic control systems for the management of lithium battery systems.
  • the technology of the lithium battery management system still has the following shortcomings: 1.
  • the distributed method is used to perform a single board-type management of the lithium battery module group, which causes the management system to be large and complicated, and wastes space. And the cost is high, the reliability is poor, and it is not conducive to practical application.
  • the lithium battery system insulation performance detection is not perfect, because the voltage of the power battery system is high, if the insulation performance of the lithium battery system is not detected in real time, it will bring great damage to the whole vehicle and personal safety. danger.
  • the high-voltage relay of the lithium battery system does not add any protection diagnosis and treatment, so that the working state of the high-voltage relay cannot be feedback in time, resulting in safety hazards in the power battery system and the whole vehicle. Summary of the invention
  • the present invention provides a lithium battery management system, real-time lithium battery system The status is monitored and managed to ensure the performance and safety of the lithium battery system.
  • the invention provides a lithium battery management system, and the lithium battery management system comprises: a microprocessor module, a power module, a total voltage acquisition module, a current collection module, an insulation detection module, a relay control and a diagnosis module;
  • the power module provides a normal working voltage for the microprocessor module, the current collecting module, the total voltage collecting module, the insulation detecting module, the relay control and the diagnostic module, respectively;
  • the insulation detecting module is connected to the microprocessor module to perform real-time monitoring on the insulation state of the lithium battery system.
  • the microprocessor module performs corresponding processing
  • the relay control and diagnosis module is connected to the microprocessor module, receives the control signal of the microprocessor module, controls the closing and opening of the high voltage relay, thereby controlling whether the lithium battery system is externally powered, and simultaneously the high voltage relay The status is diagnosed, and the status information of the high voltage relay is fed back to the microprocessor module for processing;
  • the total voltage collecting module and the current collecting module are respectively connected to the microprocessor module, collect the total voltage and the working current of the lithium battery system, and send the collected data to the microprocessor module;
  • the battery module monitoring unit is respectively connected to the microprocessor module, performs voltage collection, equalization and temperature collection on the lithium battery cell, and transmits the collected data to the microprocessor module; the microprocessor module receives The signal sent by the total voltage collecting module, the current collecting module, the insulation detecting module and the battery module monitoring unit is analyzed and processed, and the processed signal is sent to the electronic control system, and the signal sent by the electronic control system is received, and the signal is integrated. After processing, a control signal is sent to the relay control and diagnostic module.
  • the system further includes a non-volatile memory module coupled to the microprocessor module for non-volatile storage and reading of status information of the lithium battery system.
  • system further includes a CAN transceiver module coupled to the microprocessor module for transmitting the processed signal of the microprocessor module to the electronic control system.
  • the system further comprises a handshake signal transceiver module connected to the microprocessor module; the handshake signal transceiver module is configured to diagnose a serious fault of the lithium battery management system and the vehicle requiring an emergency shutdown system.
  • the relay control and diagnosis module receives the control signal sent by the microprocessor module, and the FET pre-drives the chip and the FET to complete the driving control of the high voltage relay of the main circuit of the lithium battery system, and controls the high voltage. The closing and opening of the relay;
  • Each driving channel of the FET pre-drive chip independently detects a switching state of the relay, a short circuit state of the open circuit of the relay, and a short circuit of the power supply, and transmits the state of each channel to the microprocessor module, through the micro Signals between the processor modules are bidirectionally transmitted, the relays are controlled and the status of the relays is diagnosed.
  • the circuit of the relay control and diagnosis module is specifically that the four input terminals IN0, IN1, IN2, and IN3 of the FET pre-drive chip V2 receive the control signal sent by the microprocessor module, and the FET is pre-processed.
  • the output terminals OUT0, OUT1, OUT2, and OUT3 of the driving chip V2 are respectively connected to the gates of the four FETs Q1, Q2, Q3, and Q4, and the sources of the four FETs Q1, Q2, Q3, and Q4 are connected to the circuit ground.
  • the drains of the four FETs Q1, Q2, Q3, and Q4 are respectively connected to the DRAIN0, DRAIN1, DRAIN2, and DRAIN3 pins of the pre-driver chip V2; the positive of the four diodes D1, D2, D3, and D4
  • the bias is respectively connected to the drains of the four FETs Q1, Q2, Q3, and Q4, and the reverse biases of the four diodes D1, D2, D3, and D4 are respectively connected to the power source VCC.
  • the circuit of the insulation detecting module is specifically: a resistor R1 and a resistor R2 are connected in series between the total positive of the battery system and the total negative of the battery system; one end of the resistor R3 is connected to the resistor R1 and the resistor R2, and the other end of the resistor R3 is connected with the diode D5.
  • diode D6 is forward biased; diode D5 is forward biased through resistor R4 to the input terminal IN A of the detection unit V3, and is connected in reverse bias with the Zener diode D7 through the resistor R15; The bias is connected to the input terminal IN B of the detecting unit V3 through the resistor R4, and is connected in reverse bias with the Zener diode D7 through the resistor R16;
  • the resistor R9 is connected to the circuit power supply VCC, the other end of the resistor R9 is connected in series with the resistor R8, and the other end of the resistor R8 is connected to the reverse bias of the Zener diode D7.
  • the Zener diode D7 is forward biased and connected to the circuit ground.
  • the resistor R17 is connected to the circuit power supply VCC, the other end of the resistor R17 is connected in reverse bias with the Zener diode D7; the voltage dividing signal generated by the resistor R8 and the resistor R9 is input to the input terminal IN C of the detecting unit V3;
  • the voltage signal of the output terminal OUT A of the detecting unit V3 is input to the input terminal IN D of the detecting unit V3 through the resistor R7; the voltage signal of the output terminal OUT A of the detecting unit V3 is input to the detecting list through the resistor R6. Yuan V3 input terminal IN A;
  • the output terminal OUT B of the detecting unit V3 is an insulation detecting output; the output terminal OUT B of the detecting unit V3 is connected to the resistor R10-terminal, and the other end of the resistor R10 is connected to the light-emitting diode D8.
  • the output terminal OUT B of the detecting unit V3 outputs a high level signal to the microprocessor module, and simultaneously drives the light emitting diode D8 through the resistor R10 to indicate an insulation fault.
  • a plurality of lithium battery cells are connected in series to form a battery module group; the battery module monitoring unit collects the voltage of each lithium battery cell, and transmits the collected lithium battery cell voltage to the Microprocessor module.
  • the battery module monitoring unit analyzes the voltage of each battery cell, calculates an average value of the lithium battery cell voltages in each module, and equalizes the cells whose voltage is higher than the average value.
  • the equalization adopts a manner of resistance energy consumption.
  • the implementation circuit of the battery module monitoring unit is specifically:
  • the positive pole of the battery cell is connected to the Cn of the monitoring unit V4, and the negative pole is connected to the Cn-1 of the monitoring unit V4, and the voltage of the battery cell can be collected and calculated.
  • the Sn of the monitoring unit V4 is equalized.
  • the signal drives the MOS transistor Q5 to conduct.
  • the source of the MOS transistor Q5 is connected to the positive electrode of the single cell
  • the gate of the MOS transistor Q5 is connected to the Sn of the monitoring unit V4 through the resistor R11
  • the drain of the MOS transistor Q5 is connected to the terminal of the resistor R12
  • the other end of the resistor R12 is connected to the negative terminal of the battery.
  • the connected circuit forms a discharge equalization process for the excessively high voltage single cell by means of the energy consumption of the resistor R12.
  • Diode D is connected to the source and gate of MOS transistor Q5.
  • the microprocessor module, the current collecting module, the total voltage collecting module, the insulation detecting module, the relay control and the diagnostic module are integrated on one circuit board.
  • the invention is a centralized lithium battery management system capable of detecting the insulation state of a lithium battery system in real time.
  • the insulation fault signal is reported when the insulation performance does not meet the design requirements, and the corresponding safety treatment can be made.
  • each module of the system of the present invention can be integrated in a circuit board, has a single structure, and saves a large space for the whole vehicle, has strong anti-interference ability and enhanced reliability.
  • the present invention can provide a high voltage operation to the lithium battery system by controlling the relay. Force, and can feedback the working status of the relay, diagnose the fault of the relay itself, and ensure the safe operation of the lithium battery system.
  • the lithium battery management system of the invention can perform dynamic collection of the lithium battery system in real time, communicate with the whole vehicle through the communication network, thereby performing a series of processing measures such as equalization and power evaluation on the lithium battery system to manage the lithium battery system.
  • FIG. 1 is a block diagram showing the overall structure of a lithium battery management system according to the present invention.
  • FIG. 2 is a schematic diagram of the principle of the relay control and diagnosis module 124 of the lithium battery management system of the present invention
  • FIG. 3 is a schematic diagram of the principle of the insulation detection module 123 of the lithium battery management system according to the present invention
  • FIG. 4 is a schematic diagram of the principle of the battery module monitoring unit 13 of the lithium battery management system according to the present invention.
  • FIG. 1 the figure is a block diagram of the overall structure of a lithium battery management system according to the present invention.
  • the lithium battery management system of the present invention comprises: an MCU (micro processing) module 11, a power module 12, a total voltage collecting module 122, a current collecting module 121, an insulation detecting module 123, a relay control and diagnostic module 124, and a battery module monitoring unit. 13.
  • MCU micro processing
  • the battery module monitoring unit 13 may include a first battery module monitoring unit 131, a Nth battery module monitoring unit 13N, and a total of N battery module monitoring units.
  • the 126 is connected to provide a normal working voltage for the above modules, thereby ensuring the normal operation of the lithium battery management system.
  • the insulation detecting module 123 is connected to the microprocessor module 11, and performs real-time monitoring on the insulation state of the lithium battery system.
  • a signal is given for the vehicle controller to perform corresponding processing. , to ensure the safety of the lithium battery system and the entire vehicle.
  • the relay control and diagnosis module 124 is connected to the MCU module, and controls the lithium battery system by receiving the control signal given by the microprocessor module 11 to control the closing and opening of the high voltage relay. Whether the system supplies power to the outside, diagnoses the state of the high-voltage relay, and feeds back the status information of the relay to the microprocessor module 11 for processing to ensure the safety of the vehicle system;
  • the total voltage collecting module 122 and the current collecting module 121 are respectively connected to the microprocessor module 11, and accurately collect the total voltage and the working current of the lithium battery system, and send the collected data to the microprocessor module 11 for performing. Subsequent processing;
  • the battery module monitoring unit 13 (131, 132, ... 13N) and the microprocessor module respectively
  • the non-volatile memory module 127 is connected to the microprocessor module 11 to perform non-volatile storage and reading of the status information of the lithium battery system;
  • the microprocessor module 11 is a core module of the lithium battery management system, and is configured to receive signals sent by the total voltage collection module 122, the current collection module 121, the insulation detection module 123, and the battery module monitoring unit 3, and perform signals on the signals. Analytical processing, at the same time, the processed signal is sent to other electronic control systems through the CAN transceiver module 126, and receives signals sent by other electronic control systems, and after comprehensive processing, sends control signals to the relay control and diagnosis module 124, thereby The operation of the battery system is controlled and managed.
  • the relay control and diagnosis module 124 receives the control signal sent by the I/O port of the MCU module 11, and the FET pre-drives the chip and the FET to jointly drive and control the high voltage relay of the main circuit of the lithium battery system to control the high voltage. Closing and disconnecting of the relay; each driving channel of the FET pre-drive chip independently detects the switching state of the relay, the open state of the open circuit of the relay, and the short circuit of the power supply, and each of the serial data forms through the synchronous serial interface The state of the channel is transmitted to the MCU module 11, and the signal is bidirectionally transmitted between the module and the MCU module 11, the relay is controlled, and the state of the relay is diagnosed.
  • the insulation detecting module 123 determines the real-time insulation state between the positive electrode (negative electrode) of the lithium battery system and the vehicle body ground by determining whether the lithium battery system affects the voltage of the internal circuit node of the module by using the one-way conduction characteristic of the diode.
  • the module outputs a high level signal to the MCU module 11 for processing, and simultaneously illuminates the light emitting diode to indicate insulation failure.
  • the battery module monitoring unit 3 is a battery module in which a plurality of lithium battery cells are connected in series to form a battery module. Block group, the battery module monitoring unit 3 collects the voltage of each lithium battery cell, and transmits the collected lithium battery cell voltage to the MCU module 11 for processing in real time; the battery module monitoring unit 3 pairs each The voltage of the battery cell is analyzed, and the average value of the voltage of the lithium battery cell in each module is calculated, and the cell with a voltage higher than the average value is equalized, and the method of equalizing the resistance energy is used, that is, the cell voltage Higher monomers are subjected to electrical discharge treatment.
  • the MCU (micro processing) module 11, the power module 12, the total voltage collecting module 122, the current collecting module 121, the insulation detecting module 123, the relay control and diagnostic module 124, and the battery module monitoring unit 13 can be integrated on one circuit board.
  • the system of the present invention may further comprise a non-volatile memory module 127 coupled to the microprocessor module 11 for non-volatile storage and reading of status information of the lithium battery system.
  • the system of the present invention may further include a CAN transceiver module 126 coupled to the microprocessor module 11 for transmitting signals processed by the microprocessor module 11 to an electronic control system.
  • a CAN transceiver module 126 coupled to the microprocessor module 11 for transmitting signals processed by the microprocessor module 11 to an electronic control system.
  • the system of the present invention may further include a HANDSHAKE (handshake signal) transceiver module 125 connected to the microprocessor module 11, and the HANDSHAKE transceiver module is a hardware diagnostic module for diagnosing the battery management system and the emergency shutdown system required for the entire vehicle. Serious failure. Serious faults such as CAN network communication or controller failure.
  • All of the functional modules described above can also be integrated on a single board.
  • FIG. 2 the figure is a schematic diagram of the relay control and diagnosis module 124 of the lithium battery management system of the present invention.
  • the relay control and diagnosis module 124 of the present invention receives the control signal sent by the I/O port of the microprocessor module 11, and the FET pre-drives the chip V2 and the FET to complete the high voltage of the main circuit of the lithium battery system.
  • the drive control of the relay controls the closing and opening of the high voltage relay.
  • Each driving channel of the FET pre-drive chip V2 independently detects a switching state of the relay, a short circuit state of the open circuit of the relay, and a short circuit of the power supply, and transmits the state of each channel to the microprocessor module,
  • the signals between the microprocessor modules 11 are bidirectionally transmitted, the relays are controlled and the status of the relays is diagnosed.
  • the relay control and diagnosis module 124 of the present invention specifically receives the control signal sent by the I/O port of the MCU module 11 through the field effect transistor pre-drive chip V2 input terminals IN0, IN1, IN2, IN3, and the FET pre-drive chip V2 output.
  • OUT0, OUTl, OUT2, OUT3 and FET Ql respectively
  • the gates of Q2, Q3, and Q4 are connected, and the sources of the FETs Q1, Q2, Q3, and Q4 are connected to the circuit ground, and the drains of the FETs Q1, Q2, Q3, and Q4 are respectively connected to the DRAIN0 of the FET pre-drive chip V2.
  • DRAIN1, DRAIN2, DRAIN3 pins are connected.
  • the forward bias of the diodes D1, D2, D3, and D4 are respectively connected to the drains of the FETs Q1, Q2, Q3, and Q4, and the reverse biases of the diodes D1, D2, D3, and D4 are respectively connected to the power source VCC, and the protection field is respectively The effect tube works normally.
  • the relay control and diagnosis module 124 is driven by the FET pre-drive chip V2 and the FETs Ql, Q2, Q3, and Q4 to drive and control the high voltage relay of the main circuit of the lithium battery system, and specifically control the closing and opening of the high voltage relay.
  • each driving channel of the FET pre-drive chip V2 can independently detect the switching state of the high-voltage relay, the open-circuit short-circuit state of the high-voltage relay, and the short-circuit of the power supply, and can be serialized data through the synchronous serial interface.
  • the status of each channel is transmitted to the MCU module 11, and the high voltage relay can be controlled and the status of the high voltage relay can be diagnosed by bidirectional transmission of signals between the relay control and diagnostic module 124 and the MCU module 11.
  • the figure is a schematic diagram of the principle of the insulation detection module 123 of the lithium battery management system of the present invention.
  • the insulation detecting module 123 is used for testing to determine whether the lithium battery system is reliably separated from the entire vehicle.
  • the circuit of the insulation detecting module 123 is specifically: a resistor R1 and a resistor R2 are connected in series between the battery system total positive and the battery system total negative.
  • One end of the resistor R3 is connected to the resistor R1 and the resistor R2, and the other end of the resistor R3 is reverse-biased with the diode D5, and the diode D6 is forward-biased.
  • Diode D5 is forward biased through resistor R4 to the V3 input IN A of the detection unit (detection chip), and is connected in reverse bias with Zener diode D7 via resistor R15.
  • Diode D6 is reverse biased through resistor R4 to the input terminal IN B of the detection unit V3, and is connected in reverse bias with the Zener diode D7 via resistor R16.
  • the resistor R9 is connected to the circuit power supply VCC, the other end of the resistor R9 is connected in series with the resistor R8, and the other end of the resistor R8 is connected to the reverse bias of the Zener diode D7.
  • the Zener diode D7 is forward biased and connected to the circuit ground.
  • the resistor R17 is connected to the circuit power supply VCC, and the other end of the resistor R17 is connected in reverse bias with the Zener diode D7.
  • the voltage dividing signal generated by the resistor R8 and the resistor R9 is input to the input terminal of the detecting unit V3 IN Co
  • the output terminal OUT A voltage signal of the detecting unit V3 is input to the input terminal IN D of the detecting unit V3 through the resistor R7.
  • the voltage signal of the output terminal OUT A of the detecting unit V3 is input to the detecting list through the resistor R6.
  • Element V3 input IN A.
  • the output terminal OUT B of the detection unit V3 is the insulation detection output.
  • the output terminal OUT B of the detecting unit V3 is connected to the resistor R10-terminal, and the other end of the resistor R10 is connected to the LED D8.
  • the output terminal OUT B of the detecting unit V3 outputs a high level.
  • the signal is sent to the MCU module 11 for processing, and the LED D8 is driven by the resistor R10 to indicate insulation failure.
  • the insulation detecting module 123 uses the one-way conduction characteristic of the diodes D4 and D5 to determine whether the lithium battery system affects the voltage of the internal circuit node of the insulation detecting module, thereby determining the real-time insulation state between the positive electrode, the negative electrode and the entire vehicle of the lithium battery system. .
  • the insulation detecting module 123 outputs a high level signal to the microprocessor module 11 for processing, and simultaneously illuminates the light emitting diode D to indicate insulation failure.
  • the present invention can also calculate the real-time insulation resistance of the lithium battery system through the insulation detection module 123.
  • the battery system always has an insulation equivalent resistance R x , and the battery system is always passing the resistance R x .
  • the Zener diode D7, the resistor R15, the diode D6, and the resistors R3 and R2 form a loop, and the current of the loop is determined by the equivalent insulation resistance R x . Therefore, the magnitude of the equivalent resistance causes the voltage drop across the resistor R15 to change.
  • the MCU module 11 collects the voltage drop across the resistor R15 in the insulation detecting module 123. After the table analysis, the lithium battery system can be calculated relative to the entire vehicle. The equivalent insulation resistance. Similarly, the MCU module 11 collects the voltage drop across the resistor R16 in the insulation detection module. After the table analysis, the equivalent insulation resistance of the lithium battery system total negative relative to the vehicle ground can be calculated.
  • FIG. 4 the figure is a schematic diagram of the battery module monitoring unit 13 of the lithium battery management system of the present invention.
  • the user can connect multiple (up to 12) lithium battery cells in series to form a battery module group.
  • the battery module monitoring unit 131 can collect the voltage of each lithium battery cell.
  • the battery module monitoring unit 131 analyzes the voltage of each battery cell, and obtains an average value of the lithium battery cell voltages in each module by calculation, and equalizes the lithium battery cells whose voltage is higher than the average value.
  • the battery module monitoring unit 131 can be equalized by using a resistor energy consumption method, that is, discharging a lithium battery cell with a relatively high voltage to achieve equalization.
  • the implementation circuit of the battery module monitoring unit 131 may specifically be:
  • the positive pole of the battery cell is connected to the Cn of the monitoring unit V4, and the negative pole is connected to the Cn-1 of the monitoring unit V4, and the voltage of the battery cell can be collected and calculated.
  • the Sn of the monitoring unit V4 is equalized.
  • the signal drives the MOS transistor Q5 to conduct.
  • the source of the MOS transistor Q5 is connected to the positive electrode of the single cell
  • the gate of the MOS transistor Q5 is connected to the Sn of the monitoring unit V4 through the resistor R11
  • the drain of the MOS transistor Q5 is connected to the terminal of the resistor R12
  • the other end of the resistor R12 is connected to the negative terminal of the battery.
  • the connected circuit forms a discharge equalization process for the excessively high voltage single cell by means of the energy consumption of the resistor R12.
  • Diode D is connected to the source and gate of MOS transistor Q5 to protect the normal operation of the MOS transistor.
  • each module can also collect the battery temperature of the lithium battery module, and the operational amplifier V5 generates a stable reference voltage for temperature acquisition.
  • the output terminal OUT of the operational amplifier V5 is connected to one end of the resistor R14, and the resistor R14 is connected. The other end is connected to the temperature collecting point, the resistor R13 is connected to the resistor R14, and the other end is connected to the Vtemp end of the monitoring unit V4, and the temperature value of the battery module is calculated by receiving the signal of the temperature collecting point.

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Abstract

The invention relates to a management system for a lithium battery, which comprises a microprocessor control unit (MCU) module (11), a power module (12), a total voltage acquisition module (122), a current acquisition module (121), an insulation detection module (123), a relay control and diagnosis module (124). The microprocessor control unit module (11) receives, analyzes and processes the signals sent from the total voltage acquisition module (122), the current acquisition module (121), the insulation detection module (123) and a battery module monitoring unit (13), then sends the processed signals to an electronic control system and receives the signals sent from the electronic control system, then sends control signals to the relay control and diagnosis module (124) after comprehensively processing the signals. The system of the invention can monitor and control the state of the lithium battery system, adequately exert the performance of the battery system, guarantee safe and reliable operation of the lithium battery system.

Description

一种锂电池管理系统 本申请要求于 2010 年 04 月 30 日提交中国专利局、 申请号为 201010162444.7、 发明名称为"一种锂电池管理系统 "的中国专利申请的优先 权, 其全部内容通过引用结合在本申请中。  Lithium battery management system The present application claims priority to Chinese Patent Application No. 201010162444.7, entitled "A Lithium Battery Management System", filed on April 30, 2010, the entire contents of which are incorporated by reference. Combined in this application.
技术领域 Technical field
本发明属于车用动力电池系统的管理系统领域,尤其涉及一种锂电池的管 理系统。  The invention belongs to the field of management systems for vehicle power battery systems, and in particular relates to a management system for lithium batteries.
背景技术 Background technique
随着全球对节能和环保意识的增强,新能源汽车的发展逐步扩大, 动力电 池系统是新能源汽车的关键部位。 目前应用在新能源汽车上的动力电池类型 有: 铅酸蓄电池、 镍氢电池、 镍镉电池和锂电池。 由于锂电池具有体积小、 能 量密度高、 储存寿命长、 无记忆效应、 高电压和自放电率低等优良性能, 在新 能源汽车领域中得到了广泛的应用。  With the global awareness of energy conservation and environmental protection, the development of new energy vehicles has gradually expanded, and the power battery system is a key part of new energy vehicles. The types of power batteries currently used in new energy vehicles are: lead-acid batteries, nickel-metal hydride batteries, nickel-cadmium batteries and lithium batteries. Lithium batteries have been widely used in the field of new energy vehicles because of their small size, high energy density, long storage life, no memory effect, high voltage and low self-discharge rate.
为了保证锂电池系统的安全运作, 并充分发挥锂电池系统的性能, 必须设 置专门的管理系统对锂电池的工作状态进行实时监测和合理有效的管控。这种 管理系统需要实现实时对锂电池的充放电电流, 电池温度、 单体电压, 电池系 统总电压以及绝缘状态等工作状态的监测, 以及计算电池系统的容量, 实时将 数据传送给其它电控系统, 并配合其它电控系统对锂电池系统的管理。  In order to ensure the safe operation of the lithium battery system and give full play to the performance of the lithium battery system, a special management system must be set up to monitor the working status of the lithium battery in real time and to control it reasonably and effectively. This management system needs to realize the real-time monitoring of the charging and discharging current of the lithium battery, the battery temperature, the cell voltage, the total voltage of the battery system, and the insulation state, as well as calculating the capacity of the battery system, and transmitting the data to other electronic control in real time. System, and with other electronic control systems for the management of lithium battery systems.
在现有技术中, 关于锂电池管理系统的技术仍存在以下几方面的缺点: 一、采用分布式方法对锂电池模块组进行单个的分板式管理, 这种方式造 成管理系统庞大复杂, 浪费空间并且成本较高, 可靠性差, 不利于实际应用。  In the prior art, the technology of the lithium battery management system still has the following shortcomings: 1. The distributed method is used to perform a single board-type management of the lithium battery module group, which causes the management system to be large and complicated, and wastes space. And the cost is high, the reliability is poor, and it is not conducive to practical application.
二、对锂电池系统的绝缘性能检测方面处理不完善, 由于动力电池系统的 电压较高,如果未能实时准确的检测锂电池系统的绝缘性能,将会对整车及人 身安全带来极大的危险。  Second, the lithium battery system insulation performance detection is not perfect, because the voltage of the power battery system is high, if the insulation performance of the lithium battery system is not detected in real time, it will bring great damage to the whole vehicle and personal safety. danger.
三、对锂电池系统的高压继电器未加任何的保护诊断处理, 这样不能及时 的反馈高压继电器的工作状态, 致使动力电池系统及整车存在安全隐患。 发明内容  Third, the high-voltage relay of the lithium battery system does not add any protection diagnosis and treatment, so that the working state of the high-voltage relay cannot be feedback in time, resulting in safety hazards in the power battery system and the whole vehicle. Summary of the invention
本发明为了解决以上问题,提出一种锂电池管理系统, 实时对锂电池系统 的状态进行监控及管理, 确保锂电池系统的性能及安全。 In order to solve the above problems, the present invention provides a lithium battery management system, real-time lithium battery system The status is monitored and managed to ensure the performance and safety of the lithium battery system.
本发明提出一种锂电池管理系统, 所述锂电池管理系统包括: 微处理器模 块、 电源模块、 总电压采集模块、 电流采集模块、 绝缘检测模块、 继电器控制 及诊断模块;  The invention provides a lithium battery management system, and the lithium battery management system comprises: a microprocessor module, a power module, a total voltage acquisition module, a current collection module, an insulation detection module, a relay control and a diagnosis module;
所述的电源模块分别为所述微处理器模块、 电流采集模块、总电压采集模 块、 绝缘检测模块、 继电器控制及诊断模块提供正常工作的电压;  The power module provides a normal working voltage for the microprocessor module, the current collecting module, the total voltage collecting module, the insulation detecting module, the relay control and the diagnostic module, respectively;
所述绝缘检测模块与微处理器模块相连,对锂电池系统的绝缘状态进行实 时监控,在锂电池系统绝缘性能未达到设计要求时, 所述微处理器模块作相应 的处理;  The insulation detecting module is connected to the microprocessor module to perform real-time monitoring on the insulation state of the lithium battery system. When the insulation performance of the lithium battery system fails to meet the design requirements, the microprocessor module performs corresponding processing;
所述继电器控制及诊断模块与微处理器模块相连,接收所述微处理器模块 的控制信号,控制高压继电器的闭合与断开,从而控制锂电池系统是否对外供 电, 同时对所述高压继电器的状态进行诊断, 并将所述高压继电器的状态信息 反馈给所述微处理器模块处理;  The relay control and diagnosis module is connected to the microprocessor module, receives the control signal of the microprocessor module, controls the closing and opening of the high voltage relay, thereby controlling whether the lithium battery system is externally powered, and simultaneously the high voltage relay The status is diagnosed, and the status information of the high voltage relay is fed back to the microprocessor module for processing;
所述总电压采集模块以及电流采集模块分别与所述微处理器模块相连,对 锂电池系统的总电压及工作电流进行采集,并将采集的数据发送给所述微处理 器模块;  The total voltage collecting module and the current collecting module are respectively connected to the microprocessor module, collect the total voltage and the working current of the lithium battery system, and send the collected data to the microprocessor module;
所述的电池模块监控单元分别与微处理器模块相连,对锂电池单体进行电 压采集、 均衡及温度采集, 并将采集的数据传送给所述微处理器模块; 所述微 处理器模块接收总电压采集模块、 电流采集模块、绝缘检测模块以及电池模块 监控单元发送的信号, 并分析处理, 同时将处理后的信号发送给电控系统, 并 接收所述电控系统发来的信号,综合处理后发送控制信号给所述继电器控制及 诊断模块。  The battery module monitoring unit is respectively connected to the microprocessor module, performs voltage collection, equalization and temperature collection on the lithium battery cell, and transmits the collected data to the microprocessor module; the microprocessor module receives The signal sent by the total voltage collecting module, the current collecting module, the insulation detecting module and the battery module monitoring unit is analyzed and processed, and the processed signal is sent to the electronic control system, and the signal sent by the electronic control system is received, and the signal is integrated. After processing, a control signal is sent to the relay control and diagnostic module.
优选地,所述系统进一步包括与所述微处理器模块相连的非挥发性记忆模 块, 用于对锂电池系统的状态信息进行非易失性的存储读写。  Preferably, the system further includes a non-volatile memory module coupled to the microprocessor module for non-volatile storage and reading of status information of the lithium battery system.
优选地, 所述系统进一步包括与所述微处理器模块相连的 CAN收发器模 块, 用于将所述微处理器模块处理后的信号发送给电控系统。  Advantageously, the system further includes a CAN transceiver module coupled to the microprocessor module for transmitting the processed signal of the microprocessor module to the electronic control system.
优选地,所述系统进一步包括与所述微处理器模块相连的握手信号收发模 块; 所述握手信号收发模块, 用于诊断所述锂电池管理系统及整车需要紧急关 闭系统的严重故障。 优选地,所述继电器控制及诊断模块接收所述微处理器模块发出的控制信 号,由场效应管预驱动芯片及场效应管共同完成对锂电池系统主回路的高压继 电器的驱动控制, 控制高压继电器的闭合与断开; Preferably, the system further comprises a handshake signal transceiver module connected to the microprocessor module; the handshake signal transceiver module is configured to diagnose a serious fault of the lithium battery management system and the vehicle requiring an emergency shutdown system. Preferably, the relay control and diagnosis module receives the control signal sent by the microprocessor module, and the FET pre-drives the chip and the FET to complete the driving control of the high voltage relay of the main circuit of the lithium battery system, and controls the high voltage. The closing and opening of the relay;
所述场效应管预驱动芯片的每个驱动通道独立检测继电器的开关状态、继 电器开路短路状态以及电源短路的情况,将每个通道的状态传送给所述微处理 器模块,通过与所述微处理器模块之间的信号双向传输,对所述继电器进行控 制以及对所述继电器的状态进行诊断。  Each driving channel of the FET pre-drive chip independently detects a switching state of the relay, a short circuit state of the open circuit of the relay, and a short circuit of the power supply, and transmits the state of each channel to the microprocessor module, through the micro Signals between the processor modules are bidirectionally transmitted, the relays are controlled and the status of the relays is diagnosed.
优选地, 所述继电器控制及诊断模块的电路具体为场效应管预驱动芯片 V2的四个输入端 IN0、 IN1、 IN2、 IN3接收所述微处理器模块的发出的控制 信号, 场效应管预驱动芯片 V2的输出端 OUT0、 OUTl、 OUT2、 OUT3分别 与四个场效应管 Ql、 Q2、 Q3、 Q4栅极相连, 四个场效应管 Ql、 Q2、 Q3、 Q4源极与电路地相连, 所述四个场效应管 Ql、 Q2、 Q3、 Q4漏极分别与所述 应管预驱动芯片 V2的 DRAIN0、 DRAIN1、 DRAIN2, DRAIN3管脚相连; 四个二极管 Dl、 D2、 D3、 D4的正向偏置分别与四个场效应管 Ql、 Q2、 Q3、 Q4漏极相连, 四个二极管 Dl、 D2、 D3、 D4的反向偏置分别与电源 VCC 相连。  Preferably, the circuit of the relay control and diagnosis module is specifically that the four input terminals IN0, IN1, IN2, and IN3 of the FET pre-drive chip V2 receive the control signal sent by the microprocessor module, and the FET is pre-processed. The output terminals OUT0, OUT1, OUT2, and OUT3 of the driving chip V2 are respectively connected to the gates of the four FETs Q1, Q2, Q3, and Q4, and the sources of the four FETs Q1, Q2, Q3, and Q4 are connected to the circuit ground. The drains of the four FETs Q1, Q2, Q3, and Q4 are respectively connected to the DRAIN0, DRAIN1, DRAIN2, and DRAIN3 pins of the pre-driver chip V2; the positive of the four diodes D1, D2, D3, and D4 The bias is respectively connected to the drains of the four FETs Q1, Q2, Q3, and Q4, and the reverse biases of the four diodes D1, D2, D3, and D4 are respectively connected to the power source VCC.
优选地, 绝缘检测模块的电路具体为: 电池系统总正和电池系统总负之间 串联有电阻 R1和电阻 R2; 电阻 R3的一端与电阻 R1和电阻 R2均相连, 电阻 R3的另一端与二极管 D5反向偏置、 二极管 D6正向偏置相连; 二极管 D5正 向偏置通过电阻 R4与检测单元 V3输入端 IN A相连,同时通过电阻 R15与稳 压二极管 D7反向偏置相连; 二极管 D6反向偏置通过电阻 R4与检测单元 V3 输入端 IN B相连, 同时通过电阻 R16与稳压二极管 D7反向偏置相连;  Preferably, the circuit of the insulation detecting module is specifically: a resistor R1 and a resistor R2 are connected in series between the total positive of the battery system and the total negative of the battery system; one end of the resistor R3 is connected to the resistor R1 and the resistor R2, and the other end of the resistor R3 is connected with the diode D5. Reverse bias, diode D6 is forward biased; diode D5 is forward biased through resistor R4 to the input terminal IN A of the detection unit V3, and is connected in reverse bias with the Zener diode D7 through the resistor R15; The bias is connected to the input terminal IN B of the detecting unit V3 through the resistor R4, and is connected in reverse bias with the Zener diode D7 through the resistor R16;
电阻 R9—端与电路电源 VCC相连,电阻 R9另一端与电阻 R8—端串联, 电阻 R8的另一端与稳压二极管 D7的反向偏置相连,稳压二极管 D7正向偏置 与电路地相连; 电阻 R17—端与电路电源 VCC相连, 电阻 R17另一端与稳压 二极管 D7反向偏置相连;电阻 R8和电阻 R9产生的分压信号输入到检测单元 V3的输入端 IN C;  The resistor R9 is connected to the circuit power supply VCC, the other end of the resistor R9 is connected in series with the resistor R8, and the other end of the resistor R8 is connected to the reverse bias of the Zener diode D7. The Zener diode D7 is forward biased and connected to the circuit ground. The resistor R17 is connected to the circuit power supply VCC, the other end of the resistor R17 is connected in reverse bias with the Zener diode D7; the voltage dividing signal generated by the resistor R8 and the resistor R9 is input to the input terminal IN C of the detecting unit V3;
检测单元 V3输出端 OUT A电压信号通过电阻 R7输入到检测单元 V3输 入端 IN D; 检测单元 V3输出端 OUT A电压信号通过电阻 R6输入到检测单 元 V3输入端 IN A; The voltage signal of the output terminal OUT A of the detecting unit V3 is input to the input terminal IN D of the detecting unit V3 through the resistor R7; the voltage signal of the output terminal OUT A of the detecting unit V3 is input to the detecting list through the resistor R6. Yuan V3 input terminal IN A;
检测单元 V3的输出端 OUT B为绝缘检测输出; 检测单元 V3的输出端 OUT B与电阻 R10—端相连, 电阻 R10另一端与发光二极管 D8相连, 当锂 电池系统与整车没有可靠分离时, 检测单元 V3的输出端 OUT B输出一高电 平信号传送给所述微处理器模块,同时通过电阻 R10驱动发光二极管 D8工作, 指示绝缘故障。  The output terminal OUT B of the detecting unit V3 is an insulation detecting output; the output terminal OUT B of the detecting unit V3 is connected to the resistor R10-terminal, and the other end of the resistor R10 is connected to the light-emitting diode D8. When the lithium battery system is not reliably separated from the whole vehicle, The output terminal OUT B of the detecting unit V3 outputs a high level signal to the microprocessor module, and simultaneously drives the light emitting diode D8 through the resistor R10 to indicate an insulation fault.
优选地,将多个锂电池单体串联起来组成一个电池模块组; 所述电池模块 监控单元对每个锂电池单体的电压进行采集,并将采集的锂电池单体电压实时 传送给所述微处理器模块。  Preferably, a plurality of lithium battery cells are connected in series to form a battery module group; the battery module monitoring unit collects the voltage of each lithium battery cell, and transmits the collected lithium battery cell voltage to the Microprocessor module.
所述电池模块监控单元对每个电池单体的电压进行分析,并计算出各个模 块内锂电池单体电压的平均值, 对于电压高于平均值的单体进行均衡。  The battery module monitoring unit analyzes the voltage of each battery cell, calculates an average value of the lithium battery cell voltages in each module, and equalizes the cells whose voltage is higher than the average value.
优选地, 所述均衡采用电阻耗能的方式。  Preferably, the equalization adopts a manner of resistance energy consumption.
优选地, 所述电池模块监控单元的实现电路具体为:  Preferably, the implementation circuit of the battery module monitoring unit is specifically:
电池单体的正极与监控单元 V4的 Cn相连, 负极与监控单元 V4的 Cn-1 相连, 可以对电池单体电压进行采集计算, 当单体电压过高时, 监控单元 V4 的 Sn发出均衡处理信号,驱动 MOS管 Q5导通。 MOS管 Q5源极与单体电池 正极相连, MOS管 Q5的栅极通过电阻 R11与监控单元 V4的 Sn相连, MOS 管 Q5漏极与电阻 R12—端连接, 电阻 R12另一端与电池单体负极连接,形成 的回路通过电阻 R12耗能的方式对电压过高的单体电池进行放电均衡处理。 二极管 D与 MOS管 Q5的源极和栅极相连。  The positive pole of the battery cell is connected to the Cn of the monitoring unit V4, and the negative pole is connected to the Cn-1 of the monitoring unit V4, and the voltage of the battery cell can be collected and calculated. When the cell voltage is too high, the Sn of the monitoring unit V4 is equalized. The signal drives the MOS transistor Q5 to conduct. The source of the MOS transistor Q5 is connected to the positive electrode of the single cell, the gate of the MOS transistor Q5 is connected to the Sn of the monitoring unit V4 through the resistor R11, the drain of the MOS transistor Q5 is connected to the terminal of the resistor R12, and the other end of the resistor R12 is connected to the negative terminal of the battery. The connected circuit forms a discharge equalization process for the excessively high voltage single cell by means of the energy consumption of the resistor R12. Diode D is connected to the source and gate of MOS transistor Q5.
优选地, 所述微处理器模块、 电流采集模块、 总电压采集模块、 绝缘检测 模块、 继电器控制及诊断模块集成在一个电路板上。  Preferably, the microprocessor module, the current collecting module, the total voltage collecting module, the insulation detecting module, the relay control and the diagnostic module are integrated on one circuit board.
与现有的技术相比, 本发明的优点在于:  The advantages of the present invention over the prior art are:
本发明为集中式锂电池管理系统, 能够实时检测锂电池系统的绝缘状态。 在绝缘性能不满足设计要求时报出绝缘故障信号, 并可以做出相应的安全处 理。  The invention is a centralized lithium battery management system capable of detecting the insulation state of a lithium battery system in real time. The insulation fault signal is reported when the insulation performance does not meet the design requirements, and the corresponding safety treatment can be made.
进一步,本发明所述系统的各个模块可以集成在一个电路板中,结构筒单, 并且为整车节约了^艮大的空间, 抗干扰能力强, 可靠性增强。  Further, each module of the system of the present invention can be integrated in a circuit board, has a single structure, and saves a large space for the whole vehicle, has strong anti-interference ability and enhanced reliability.
进一步,本发明可以通过控制继电器来对锂电池系统是否对外提供高压动 力, 并且能够对继电器的工作状态进行信息的反馈,对继电器自身的故障进行 诊断, 确保锂电池系统的安全工作。 Further, the present invention can provide a high voltage operation to the lithium battery system by controlling the relay. Force, and can feedback the working status of the relay, diagnose the fault of the relay itself, and ensure the safe operation of the lithium battery system.
本发明的锂电池管理系统可以实时进行锂电池系统的动态采集,通过通信 网络与整车通讯,从而对锂电池系统进行均衡、功率评估等一系列的处理措施 来管理锂电池系统。  The lithium battery management system of the invention can perform dynamic collection of the lithium battery system in real time, communicate with the whole vehicle through the communication network, thereby performing a series of processing measures such as equalization and power evaluation on the lithium battery system to manage the lithium battery system.
附图说明 DRAWINGS
图 1为本发明所述锂电池管理系统总体结构框图;  1 is a block diagram showing the overall structure of a lithium battery management system according to the present invention;
图 2为本发明所述锂电池管理系统继电器控制及诊断模块 124的原理示 意图;  2 is a schematic diagram of the principle of the relay control and diagnosis module 124 of the lithium battery management system of the present invention;
图 3为本发明所述锂电池管理系统绝缘检测模块 123的原理示意图; 图 4为本发明所述锂电池管理系统电池模块监控单元 13的原理示意图。 具体实施方式  3 is a schematic diagram of the principle of the insulation detection module 123 of the lithium battery management system according to the present invention; FIG. 4 is a schematic diagram of the principle of the battery module monitoring unit 13 of the lithium battery management system according to the present invention. detailed description
为了便于本领域技术人员的理解,下面结合附图对本锂电池管理系统进行 详细说明。  In order to facilitate the understanding of those skilled in the art, the lithium battery management system will be described in detail below with reference to the accompanying drawings.
参见图 1 , 该图为本发明所述锂电池管理系统总体结构框图。  Referring to FIG. 1, the figure is a block diagram of the overall structure of a lithium battery management system according to the present invention.
本发明所述锂电池管理系统包括: MCU (微处理)模块 11、 电源模块 12、 总电压采集模块 122、 电流采集模块 121、 绝缘检测模块 123、 继电器控制及 诊断模块 124, 以及电池模块监控单元 13。  The lithium battery management system of the present invention comprises: an MCU (micro processing) module 11, a power module 12, a total voltage collecting module 122, a current collecting module 121, an insulation detecting module 123, a relay control and diagnostic module 124, and a battery module monitoring unit. 13.
电池模块监控单元 13可以包括第一电池模块监控单元 131 第 N电池 模块监控单元 13N共 N个电池模块监控单元。  The battery module monitoring unit 13 may include a first battery module monitoring unit 131, a Nth battery module monitoring unit 13N, and a total of N battery module monitoring units.
所述的电源模块 12分别与 MCU (微处理器 )模块 11、电流采集模块 121、 总电压采集模块 122、 绝缘检测模块 123、 继电器控制及诊断模块 124、 握手 信号收发模块 125、 CAN收发器模块 126相连,为上述模块提供正常的工作电 压, 从而保障锂电池管理系统的正常工作。  The power module 12 and the MCU (microprocessor) module 11, the current collection module 121, the total voltage acquisition module 122, the insulation detection module 123, the relay control and diagnosis module 124, the handshake signal transceiver module 125, the CAN transceiver module The 126 is connected to provide a normal working voltage for the above modules, thereby ensuring the normal operation of the lithium battery management system.
所述的绝缘检测模块 123与微处理器模块 11相连, 对锂电池系统的绝缘 状态进行实时监控,在锂电池系统绝缘性能未达到设计要求时给出信号以供整 车控制器作相应的处理, 确保锂电池系统以及整车的安全。  The insulation detecting module 123 is connected to the microprocessor module 11, and performs real-time monitoring on the insulation state of the lithium battery system. When the insulation performance of the lithium battery system fails to meet the design requirements, a signal is given for the vehicle controller to perform corresponding processing. , to ensure the safety of the lithium battery system and the entire vehicle.
所述的继电器控制及诊断模块 124与 MCU模块相连, 通过接受微处理器 模块 11给出的控制信号, 控制高压继电器的闭合与断开, 从而控制锂电池系 统是否对外供电, 同时对高压继电器的状态进行诊断, 并将继电器的状态信息 反馈给微处理器模块 11进行处理, 确保整车系统的安全; The relay control and diagnosis module 124 is connected to the MCU module, and controls the lithium battery system by receiving the control signal given by the microprocessor module 11 to control the closing and opening of the high voltage relay. Whether the system supplies power to the outside, diagnoses the state of the high-voltage relay, and feeds back the status information of the relay to the microprocessor module 11 for processing to ensure the safety of the vehicle system;
所述的总电压采集模块 122 以及电流采集模块 121分别与微处理器模块 11 相连, 对锂电池系统的总电压及工作电流进行精确的采集, 并将采集的数 据发送给微处理器模块 11进行后续的处理;  The total voltage collecting module 122 and the current collecting module 121 are respectively connected to the microprocessor module 11, and accurately collect the total voltage and the working current of the lithium battery system, and send the collected data to the microprocessor module 11 for performing. Subsequent processing;
所述的电池模块监控单元 13 ( 131、 132......13N )分别与微处理器模块 The battery module monitoring unit 13 (131, 132, ... 13N) and the microprocessor module respectively
11 相连, 对模块内的锂电池单体进行电压采集、 均衡及温度采集, 并将采集 的数据传送给微处理器模块 11进行分析处理; 11 connected, voltage collection, equalization and temperature collection of the lithium battery cells in the module, and the collected data is transmitted to the microprocessor module 11 for analysis and processing;
所述非挥发性记忆模块 127与微处理器模块 11相连, 对锂电池系统的状 态信息进行非易失性的存储读写;  The non-volatile memory module 127 is connected to the microprocessor module 11 to perform non-volatile storage and reading of the status information of the lithium battery system;
所述微处理器模块 11为本锂电池管理系统的核心模块, 用于接收总电压 采集模块 122、 电流采集模块 121、 绝缘检测模块 123以及电池模块监控单元 3 发送的信号, 并对这些信号进行分析处理, 同时将处理后的信号通过 CAN 收发器模块 126发送给其它电控系统, 并接收其它电控系统发来的信号, 综合 处理后发送控制信号给继电器控制及诊断模块 124, 从而对锂电池系统的工作 进行控制管理。  The microprocessor module 11 is a core module of the lithium battery management system, and is configured to receive signals sent by the total voltage collection module 122, the current collection module 121, the insulation detection module 123, and the battery module monitoring unit 3, and perform signals on the signals. Analytical processing, at the same time, the processed signal is sent to other electronic control systems through the CAN transceiver module 126, and receives signals sent by other electronic control systems, and after comprehensive processing, sends control signals to the relay control and diagnosis module 124, thereby The operation of the battery system is controlled and managed.
所述继电器控制及诊断模块 124接收 MCU模块 11的 I/O口发出的控制 信号,由场效应管预驱动芯片及场效应管共同完成对锂电池系统主回路的高压 继电器进行驱动控制,控制高压继电器的闭合与断开; 所述场效应管预驱动芯 片的每个驱动通道独立检测继电器的开关状态、继电器开路短路状态以及电源 短路的情况, 通过同步串行接口以串行数据形式将每个通道的状态传送给 MCU模块 11 ,通过该模块与 MCU模块 11之间的信号双向传输, 对继电器进 行控制以及对继电器的状态进行诊断。  The relay control and diagnosis module 124 receives the control signal sent by the I/O port of the MCU module 11, and the FET pre-drives the chip and the FET to jointly drive and control the high voltage relay of the main circuit of the lithium battery system to control the high voltage. Closing and disconnecting of the relay; each driving channel of the FET pre-drive chip independently detects the switching state of the relay, the open state of the open circuit of the relay, and the short circuit of the power supply, and each of the serial data forms through the synchronous serial interface The state of the channel is transmitted to the MCU module 11, and the signal is bidirectionally transmitted between the module and the MCU module 11, the relay is controlled, and the state of the relay is diagnosed.
所述绝缘检测模块 123利用二极管的单向导通特性,通过判断锂电池系统 是否对该模块内部电路节点电压产生影响, 从而判断锂电池系统正极(负极) 与车身地之间的实时绝缘状态, 当锂电池系统与整车没有可靠分离时, 该模块 输出一高电平信号传送给 MCU模块 11进行处理, 同时点亮发光二极管, 指 示绝缘故障。  The insulation detecting module 123 determines the real-time insulation state between the positive electrode (negative electrode) of the lithium battery system and the vehicle body ground by determining whether the lithium battery system affects the voltage of the internal circuit node of the module by using the one-way conduction characteristic of the diode. When the lithium battery system is not reliably separated from the whole vehicle, the module outputs a high level signal to the MCU module 11 for processing, and simultaneously illuminates the light emitting diode to indicate insulation failure.
所述电池模块监控单元 3 是将多个锂电池单体串联起来组成一个电池模 块组, 所述电池模块监控单元 3对每个锂电池单体的电压进行采集, 并将采集 的锂电池单体电压实时传送给 MCU模块 11进行处理; 所述电池模块监控单 元 3对每个电池单体的电压进行分析,并计算出各个模块内锂电池单体电压的 平均值,对于电压高于平均值的单体进行均衡, 均衡的方式采用电阻耗能的方 法, 即对单体电压较高的单体进行放电处理。 The battery module monitoring unit 3 is a battery module in which a plurality of lithium battery cells are connected in series to form a battery module. Block group, the battery module monitoring unit 3 collects the voltage of each lithium battery cell, and transmits the collected lithium battery cell voltage to the MCU module 11 for processing in real time; the battery module monitoring unit 3 pairs each The voltage of the battery cell is analyzed, and the average value of the voltage of the lithium battery cell in each module is calculated, and the cell with a voltage higher than the average value is equalized, and the method of equalizing the resistance energy is used, that is, the cell voltage Higher monomers are subjected to electrical discharge treatment.
MCU (微处理)模块 11、 电源模块 12、 总电压采集模块 122、 电流采集 模块 121、 绝缘检测模块 123、 继电器控制及诊断模块 124, 以及电池模块监 控单元 13可以集成在一个电路板上。  The MCU (micro processing) module 11, the power module 12, the total voltage collecting module 122, the current collecting module 121, the insulation detecting module 123, the relay control and diagnostic module 124, and the battery module monitoring unit 13 can be integrated on one circuit board.
本发明所述系统可以进一步包括与所述微处理器模块 11相连的非挥发性 记忆模块 127, 用于对锂电池系统的状态信息进行非易失性的存储读写。  The system of the present invention may further comprise a non-volatile memory module 127 coupled to the microprocessor module 11 for non-volatile storage and reading of status information of the lithium battery system.
本发明所述系统可以进一步包括与所述微处理器模块 11相连的 CAN收发 器模块 126, 用于将所述微处理器模块 11处理后的信号发送给电控系统。  The system of the present invention may further include a CAN transceiver module 126 coupled to the microprocessor module 11 for transmitting signals processed by the microprocessor module 11 to an electronic control system.
本发明所述系统可以进一步包括与所述微处理器模块 11 相连的 HANDSHAKE (握手信号)收发模块 125, HANDSHAKE收发模块为硬件诊断模 块, 用于诊断电池管理系统及整车发生的需要紧急关闭系统的严重故障。严重 故障例如 CAN网络通信或控制器功能失效故障。  The system of the present invention may further include a HANDSHAKE (handshake signal) transceiver module 125 connected to the microprocessor module 11, and the HANDSHAKE transceiver module is a hardware diagnostic module for diagnosing the battery management system and the emergency shutdown system required for the entire vehicle. Serious failure. Serious faults such as CAN network communication or controller failure.
前文所述的所有功能模块也可以集成在一个电路板上。  All of the functional modules described above can also be integrated on a single board.
参见图 2, 该图为本发明所述锂电池管理系统继电器控制及诊断模块 124 原理示意图。  Referring to FIG. 2, the figure is a schematic diagram of the relay control and diagnosis module 124 of the lithium battery management system of the present invention.
本发明所述继电器控制及诊断模块 124接收所述微处理器模块 11 的 I/O 口发出的控制信号, 由场效应管预驱动芯片 V2及场效应管共同完成对锂电池 系统主回路的高压继电器的驱动控制, 控制高压继电器的闭合与断开。  The relay control and diagnosis module 124 of the present invention receives the control signal sent by the I/O port of the microprocessor module 11, and the FET pre-drives the chip V2 and the FET to complete the high voltage of the main circuit of the lithium battery system. The drive control of the relay controls the closing and opening of the high voltage relay.
所述场效应管预驱动芯片 V2 的每个驱动通道独立检测继电器的开关状 态、继电器开路短路状态以及电源短路的情况, 将每个通道的状态传送给所述 微处理器模块, 通过与所述微处理器模块 11之间的信号双向传输, 对所述继 电器进行控制以及对所述继电器的状态进行诊断。  Each driving channel of the FET pre-drive chip V2 independently detects a switching state of the relay, a short circuit state of the open circuit of the relay, and a short circuit of the power supply, and transmits the state of each channel to the microprocessor module, The signals between the microprocessor modules 11 are bidirectionally transmitted, the relays are controlled and the status of the relays is diagnosed.
本发明所述继电器控制及诊断模块 124具体通过场效应管预驱动芯片 V2 输入端 IN0、 IN1、 IN2、 IN3接收 MCU模块 11的 I/O口发出的控制信号, 场 效应管预驱动芯片 V2输出 OUT0、 OUTl、 OUT2、 OUT3分别与场效应管 Ql、 Q2、 Q3、 Q4栅极相连, 场效应管 Ql、 Q2、 Q3、 Q4源极与电路地相连, 场 效应管 Ql、 Q2、 Q3、 Q4漏极分别与场效应管预驱动芯片 V2的 DRAIN0、 DRAIN1、 DRAIN2, DRAIN3管脚相连。 二极管 Dl、 D2、 D3、 D4的正向偏 置分别与场效应管 Ql、 Q2、 Q3、 Q4漏极相连, 二极管 Dl、 D2、 D3、 D4的 反向偏置分别与电源 VCC相连, 保护场效应管的正常工作。 The relay control and diagnosis module 124 of the present invention specifically receives the control signal sent by the I/O port of the MCU module 11 through the field effect transistor pre-drive chip V2 input terminals IN0, IN1, IN2, IN3, and the FET pre-drive chip V2 output. OUT0, OUTl, OUT2, OUT3 and FET Ql, respectively The gates of Q2, Q3, and Q4 are connected, and the sources of the FETs Q1, Q2, Q3, and Q4 are connected to the circuit ground, and the drains of the FETs Q1, Q2, Q3, and Q4 are respectively connected to the DRAIN0 of the FET pre-drive chip V2. DRAIN1, DRAIN2, DRAIN3 pins are connected. The forward bias of the diodes D1, D2, D3, and D4 are respectively connected to the drains of the FETs Q1, Q2, Q3, and Q4, and the reverse biases of the diodes D1, D2, D3, and D4 are respectively connected to the power source VCC, and the protection field is respectively The effect tube works normally.
继电器控制及诊断模块 124由场效应管预驱动芯片 V2及场效应管 Ql、 Q2、 Q3、 Q4共同完成对锂电池系统主回路的高压继电器进行驱动控制, 具体 控制高压继电器的闭合与断开。 同时, 该场效应管预驱动芯片 V2的每个驱动 通道都能够独立的检测高压继电器的开关状态、高压继电器开路短路状态以及 电源短路的情况,并且可以通过同步串行接口以串行数据形式将每个通道的状 态传送给 MCU模块 11 , 通过继电器控制及诊断模块 124与 MCU模块 11之 间的信号双向传输,可以对高压继电器进行控制以及对高压继电器的状态进行 诊断。  The relay control and diagnosis module 124 is driven by the FET pre-drive chip V2 and the FETs Ql, Q2, Q3, and Q4 to drive and control the high voltage relay of the main circuit of the lithium battery system, and specifically control the closing and opening of the high voltage relay. At the same time, each driving channel of the FET pre-drive chip V2 can independently detect the switching state of the high-voltage relay, the open-circuit short-circuit state of the high-voltage relay, and the short-circuit of the power supply, and can be serialized data through the synchronous serial interface. The status of each channel is transmitted to the MCU module 11, and the high voltage relay can be controlled and the status of the high voltage relay can be diagnosed by bidirectional transmission of signals between the relay control and diagnostic module 124 and the MCU module 11.
参见图 3, 该图为本发明所述锂电池管理系统绝缘检测模块 123原理示意 图。 绝缘检测模块 123用于测试判定锂电池系统与整车之间是否为可靠分离。  Referring to FIG. 3, the figure is a schematic diagram of the principle of the insulation detection module 123 of the lithium battery management system of the present invention. The insulation detecting module 123 is used for testing to determine whether the lithium battery system is reliably separated from the entire vehicle.
绝缘检测模块 123的电路具体为:电池系统总正和电池系统总负之间串联 有电阻 R1和电阻 R2。 电阻 R3的一端与电阻 R1和电阻 R2均相连, 电阻 R3 的另一端与二极管 D5反向偏置、 二极管 D6正向偏置相连。 二极管 D5正向 偏置通过电阻 R4与检测单元(检测芯片) V3输入端 IN A相连, 同时通过电 阻 R15与稳压二极管 D7反向偏置相连。 二极管 D6反向偏置通过电阻 R4与 检测单元 V3输入端 IN B相连,同时通过电阻 R16与稳压二极管 D7反向偏置 相连。  The circuit of the insulation detecting module 123 is specifically: a resistor R1 and a resistor R2 are connected in series between the battery system total positive and the battery system total negative. One end of the resistor R3 is connected to the resistor R1 and the resistor R2, and the other end of the resistor R3 is reverse-biased with the diode D5, and the diode D6 is forward-biased. Diode D5 is forward biased through resistor R4 to the V3 input IN A of the detection unit (detection chip), and is connected in reverse bias with Zener diode D7 via resistor R15. Diode D6 is reverse biased through resistor R4 to the input terminal IN B of the detection unit V3, and is connected in reverse bias with the Zener diode D7 via resistor R16.
电阻 R9—端与电路电源 VCC相连,电阻 R9另一端与电阻 R8—端串联, 电阻 R8的另一端与稳压二极管 D7的反向偏置相连,稳压二极管 D7正向偏置 与电路地相连。 电阻 R17—端与电路电源 VCC相连, 电阻 R17另一端与稳压 二极管 D7反向偏置相连。电阻 R8和电阻 R9产生的分压信号输入到检测单元 V3的输入端 IN Co  The resistor R9 is connected to the circuit power supply VCC, the other end of the resistor R9 is connected in series with the resistor R8, and the other end of the resistor R8 is connected to the reverse bias of the Zener diode D7. The Zener diode D7 is forward biased and connected to the circuit ground. . The resistor R17 is connected to the circuit power supply VCC, and the other end of the resistor R17 is connected in reverse bias with the Zener diode D7. The voltage dividing signal generated by the resistor R8 and the resistor R9 is input to the input terminal of the detecting unit V3 IN Co
检测单元 V3输出端 OUT A电压信号通过电阻 R7输入到检测单元 V3输 入端 IN D。 检测单元 V3输出端 OUT A电压信号通过电阻 R6输入到检测单 元 V3输入端 IN A。 The output terminal OUT A voltage signal of the detecting unit V3 is input to the input terminal IN D of the detecting unit V3 through the resistor R7. The voltage signal of the output terminal OUT A of the detecting unit V3 is input to the detecting list through the resistor R6. Element V3 input IN A.
检测单元 V3的输出端 OUT B为绝缘检测输出。 检测单元 V3的输出端 OUT B与电阻 R10—端相连, 电阻 R10另一端与发光二极管 D8相连, 当锂 电池系统与整车没有可靠分离时, 检测单元 V3的输出端 OUT B输出一高电 平信号传送给 MCU模块 11进行处理, 同时通过电阻 R10驱动发光二极管 D8 工作, 指示绝缘故障。  The output terminal OUT B of the detection unit V3 is the insulation detection output. The output terminal OUT B of the detecting unit V3 is connected to the resistor R10-terminal, and the other end of the resistor R10 is connected to the LED D8. When the lithium battery system is not reliably separated from the whole vehicle, the output terminal OUT B of the detecting unit V3 outputs a high level. The signal is sent to the MCU module 11 for processing, and the LED D8 is driven by the resistor R10 to indicate insulation failure.
绝缘检测模块 123利用二极管 D4、 D5的单向导通特性, 通过判断锂电池 系统是否对该绝缘检测模块内部电路节点电压产生影响,从而判断锂电池系统 正极、负极与整车之间的实时绝缘状态。当锂电池系统与整车没有可靠分离时, 绝缘检测模块 123输出一高电平信号传送给微处理器模块 11进行处理, 同时 点亮发光二极管 D, 指示绝缘故障。  The insulation detecting module 123 uses the one-way conduction characteristic of the diodes D4 and D5 to determine whether the lithium battery system affects the voltage of the internal circuit node of the insulation detecting module, thereby determining the real-time insulation state between the positive electrode, the negative electrode and the entire vehicle of the lithium battery system. . When the lithium battery system is not reliably separated from the entire vehicle, the insulation detecting module 123 outputs a high level signal to the microprocessor module 11 for processing, and simultaneously illuminates the light emitting diode D to indicate insulation failure.
同时,本发明还可以通过此绝缘检测模块 123计算出锂电池系统的实时绝 缘电阻, 4 殳电池系统总正与电路地存在一个绝缘等效电阻 Rx, 则电池系统 总正通过电阻 Rx、 稳压二极管 D7、 电阻 R15、 二极管 D6、 电阻 R3、 R2形成 回路, 该回路的电流大小由等效绝缘电阻 Rx决定。 因此等效电阻 的大小导 致电阻 R15两端的压降发生变化, MCU模块 11采集绝缘检测模块 123中电 阻 R15 两端压降, 查表分析后便可以计算出锂电池系统总正相对于整车地的 等效绝缘电阻。 同理, MCU模块 11采集绝缘检测模块中电阻 R16两端压降, 查表分析后便可以计算出锂电池系统总负相对于整车地的等效绝缘电阻。 At the same time, the present invention can also calculate the real-time insulation resistance of the lithium battery system through the insulation detection module 123. The battery system always has an insulation equivalent resistance R x , and the battery system is always passing the resistance R x , The Zener diode D7, the resistor R15, the diode D6, and the resistors R3 and R2 form a loop, and the current of the loop is determined by the equivalent insulation resistance R x . Therefore, the magnitude of the equivalent resistance causes the voltage drop across the resistor R15 to change. The MCU module 11 collects the voltage drop across the resistor R15 in the insulation detecting module 123. After the table analysis, the lithium battery system can be calculated relative to the entire vehicle. The equivalent insulation resistance. Similarly, the MCU module 11 collects the voltage drop across the resistor R16 in the insulation detection module. After the table analysis, the equivalent insulation resistance of the lithium battery system total negative relative to the vehicle ground can be calculated.
参见图 4, 该图为本发明所述锂电池管理系统电池模块监控单元 13的原 理示意图。  Referring to FIG. 4, the figure is a schematic diagram of the battery module monitoring unit 13 of the lithium battery management system of the present invention.
根据设计者的需要, 用户可以将多个(最多 12 ) 个锂电池单体串联起来 组成一个电池模块组。  According to the designer's needs, the user can connect multiple (up to 12) lithium battery cells in series to form a battery module group.
电池模块监控单元 131可以对每个锂电池单体的电压进行采集。  The battery module monitoring unit 131 can collect the voltage of each lithium battery cell.
所述电池模块监控单元 131对每个电池单体的电压进行分析,并通过计算 得到各个模块内锂电池单体电压的平均值,对于电压高于平均值的锂电池单体 进行均衡。  The battery module monitoring unit 131 analyzes the voltage of each battery cell, and obtains an average value of the lithium battery cell voltages in each module by calculation, and equalizes the lithium battery cells whose voltage is higher than the average value.
所述电池模块监控单元 131具体可以采用电阻耗能的方式进行均衡,即对 电压较高的锂电池单体进行放电处理, 从而实现均衡。 电池模块监控单元 131的实现电路具体可以为: The battery module monitoring unit 131 can be equalized by using a resistor energy consumption method, that is, discharging a lithium battery cell with a relatively high voltage to achieve equalization. The implementation circuit of the battery module monitoring unit 131 may specifically be:
电池单体的正极与监控单元 V4的 Cn相连, 负极与监控单元 V4的 Cn-1 相连, 可以对电池单体电压进行采集计算, 当单体电压过高时, 监控单元 V4 的 Sn发出均衡处理信号,驱动 MOS管 Q5导通。 MOS管 Q5源极与单体电池 正极相连, MOS管 Q5的栅极通过电阻 R11与监控单元 V4的 Sn相连, MOS 管 Q5漏极与电阻 R12—端连接, 电阻 R12另一端与电池单体负极连接,形成 的回路通过电阻 R12耗能的方式对电压过高的单体电池进行放电均衡处理。 二极管 D与 MOS管 Q5的源极和栅极相连, 保护 MOS管的正常工作。  The positive pole of the battery cell is connected to the Cn of the monitoring unit V4, and the negative pole is connected to the Cn-1 of the monitoring unit V4, and the voltage of the battery cell can be collected and calculated. When the cell voltage is too high, the Sn of the monitoring unit V4 is equalized. The signal drives the MOS transistor Q5 to conduct. The source of the MOS transistor Q5 is connected to the positive electrode of the single cell, the gate of the MOS transistor Q5 is connected to the Sn of the monitoring unit V4 through the resistor R11, the drain of the MOS transistor Q5 is connected to the terminal of the resistor R12, and the other end of the resistor R12 is connected to the negative terminal of the battery. The connected circuit forms a discharge equalization process for the excessively high voltage single cell by means of the energy consumption of the resistor R12. Diode D is connected to the source and gate of MOS transistor Q5 to protect the normal operation of the MOS transistor.
在锂电池管理系统工作的同时,各个模块还可以对锂电池模块的电池温度 进行采集, 运算放大器 V5产生温度采集的稳定参考电压, 运算放大器 V5输 出端 OUT与电阻 R14的一端相连, 电阻 R14的另一端与温度采集点相连, 电 阻 R13—端与电阻 R14相连, 另一端与监控单元 V4的 Vtemp端相连, 通过 接收温度采集点的信号计算电池模块的温度值。 经过 MCU模块 11综合计算 处理后,在出现电池温度过高时做出相应的处理, 以保证锂电池系统的性能及 安全。  While the lithium battery management system is working, each module can also collect the battery temperature of the lithium battery module, and the operational amplifier V5 generates a stable reference voltage for temperature acquisition. The output terminal OUT of the operational amplifier V5 is connected to one end of the resistor R14, and the resistor R14 is connected. The other end is connected to the temperature collecting point, the resistor R13 is connected to the resistor R14, and the other end is connected to the Vtemp end of the monitoring unit V4, and the temperature value of the battery module is calculated by receiving the signal of the temperature collecting point. After the MCU module 11 comprehensively calculates and processes, the corresponding processing is performed when the battery temperature is too high to ensure the performance and safety of the lithium battery system.

Claims

权 利 要 求 Rights request
1、 一种锂电池管理系统, 其特征在于, 所述锂电池管理系统包括: 处 理器模块、 电源模块、 总电压采集模块、 电流采集模块、 绝缘检测模块、 继电 器控制及诊断模块; A lithium battery management system, characterized in that: the lithium battery management system comprises: a processor module, a power module, a total voltage acquisition module, a current collection module, an insulation detection module, a relay control and a diagnosis module;
所述的电源模块分别为所述微处理器模块、 电流采集模块、总电压采集模 块、 绝缘检测模块、 继电器控制及诊断模块提供正常工作的电压;  The power module provides a normal working voltage for the microprocessor module, the current collecting module, the total voltage collecting module, the insulation detecting module, the relay control and the diagnostic module, respectively;
所述绝缘检测模块与微处理器模块相连,对锂电池系统的绝缘状态进行实 时监控,在锂电池系统绝缘性能未达到设计要求时, 所述微处理器模块作相应 的处理;  The insulation detecting module is connected to the microprocessor module to perform real-time monitoring on the insulation state of the lithium battery system. When the insulation performance of the lithium battery system fails to meet the design requirements, the microprocessor module performs corresponding processing;
所述继电器控制及诊断模块与微处理器模块相连,接收所述微处理器模块 的控制信号,控制高压继电器的闭合与断开,从而控制锂电池系统是否对外供 电, 同时对所述高压继电器的状态进行诊断, 并将所述高压继电器的状态信息 反馈给所述微处理器模块处理;  The relay control and diagnosis module is connected to the microprocessor module, receives the control signal of the microprocessor module, controls the closing and opening of the high voltage relay, thereby controlling whether the lithium battery system is externally powered, and simultaneously the high voltage relay The status is diagnosed, and the status information of the high voltage relay is fed back to the microprocessor module for processing;
所述总电压采集模块以及电流采集模块分别与所述微处理器模块相连,对 锂电池系统的总电压及工作电流进行采集,并将采集的数据发送给所述微处理 器模块;  The total voltage collecting module and the current collecting module are respectively connected to the microprocessor module, collect the total voltage and the working current of the lithium battery system, and send the collected data to the microprocessor module;
所述的电池模块监控单元分别与微处理器模块相连,对锂电池单体进行电 压采集、 均衡及温度采集, 并将采集的数据传送给所述微处理器模块; 所述微 处理器模块接收总电压采集模块、 电流采集模块、绝缘检测模块以及电池模块 监控单元发送的信号, 并分析处理, 同时将处理后的信号发送给电控系统, 并 接收所述电控系统发来的信号,综合处理后发送控制信号给所述继电器控制及 诊断模块。  The battery module monitoring unit is respectively connected to the microprocessor module, performs voltage collection, equalization and temperature collection on the lithium battery cell, and transmits the collected data to the microprocessor module; the microprocessor module receives The signal sent by the total voltage collecting module, the current collecting module, the insulation detecting module and the battery module monitoring unit is analyzed and processed, and the processed signal is sent to the electronic control system, and the signal sent by the electronic control system is received, and the signal is integrated. After processing, a control signal is sent to the relay control and diagnostic module.
2、 根据权利要求 1所述的锂电池管理系统, 其特征在于: 所述系统进一 步包括与所述微处理器模块相连的非挥发性记忆模块,用于对锂电池系统的状 态信息进行非易失性的存储读写。  2. The lithium battery management system according to claim 1, wherein: the system further comprises a non-volatile memory module connected to the microprocessor module for performing state information of the lithium battery system. Loss of storage read and write.
3、 根据权利要求 1所述的锂电池管理系统, 其特征在于: 所述系统进一 步包括与所述微处理器模块相连的 CAN收发器模块, 用于将所述微处理器模 块处理后的信号发送给电控系统。 3. The lithium battery management system according to claim 1, wherein: said system further comprises a CAN transceiver module coupled to said microprocessor module for processing said microprocessor module signal Send to the electronic control system.
4、 根据权利要求 1所述的锂电池管理系统, 其特征在于: 所述系统进一 步包括与所述微处理器模块相连的握手信号收发模块; 所述握手信号收发模 块, 用于诊断所述锂电池管理系统及整车发生的需要紧急关闭系统的严重故 障。 4. The lithium battery management system according to claim 1, wherein: the system further comprises a handshake signal transceiver module connected to the microprocessor module; the handshake signal transceiver module is configured to diagnose the lithium Battery management systems and serious vehicle failures that require emergency shutdown of the system.
5、 根据权利要求 1所述的锂电池管理系统, 其特征在于:  5. The lithium battery management system according to claim 1, wherein:
所述继电器控制及诊断模块接收所述微处理器模块发出的控制信号,由场 效应管预驱动芯片及场效应管共同完成对锂电池系统主回路的高压继电器的 驱动控制, 控制高压继电器的闭合与断开;  The relay control and diagnosis module receives the control signal sent by the microprocessor module, and the FET pre-drives the chip and the FET to complete the driving control of the high voltage relay of the main circuit of the lithium battery system, and controls the closing of the high voltage relay. And disconnected;
所述场效应管预驱动芯片的每个驱动通道独立检测继电器的开关状态、继 电器开路短路状态以及电源短路的情况,将每个通道的状态传送给所述微处理 器模块,通过与所述微处理器模块之间的信号双向传输,对所述继电器进行控 制以及对所述继电器的状态进行诊断。  Each driving channel of the FET pre-drive chip independently detects a switching state of the relay, a short circuit state of the open circuit of the relay, and a short circuit of the power supply, and transmits the state of each channel to the microprocessor module, through the micro Signals between the processor modules are bidirectionally transmitted, the relays are controlled and the status of the relays is diagnosed.
6、 根据权利要求 1所述的锂电池管理系统, 其特征在于: 所述继电器控 制及诊断模块的电路具体为场效应管预驱动芯片 V2的四个输入端 IN0、 IN1、 IN2、 IN3接收所述微处理器模块的发出的控制信号, 场效应管预驱动芯片 V2 的输出端 OUT0、 OUTl、 OUT2、 OUT3分别与四个场效应管 Ql、 Q2、 Q3、 Q4栅极相连, 四个场效应管 Ql、 Q2、 Q3、 Q4源极与电路地相连, 所述四个 场效应管 Ql、 Q2、 Q3、 Q4漏极分别与所述应管预驱动芯片 V2的 DRAIN0、 DRAIN1、 DRAIN2, DRAIN3管脚相连;  6. The lithium battery management system according to claim 1, wherein: the circuit of the relay control and diagnosis module is specifically a receiving terminal of the four input terminals IN0, IN1, IN2, and IN3 of the FET pre-drive chip V2. The control signal sent by the microprocessor module, the output terminals OUT0, OUT1, OUT2, OUT3 of the FET pre-drive chip V2 are respectively connected to the gates of the four FETs Q1, Q2, Q3, Q4, four field effects The sources of the transistors Q1, Q2, Q3, and Q4 are connected to the circuit ground, and the drains of the four FETs Q1, Q2, Q3, and Q4 are respectively associated with the DRAIN0, DRAIN1, DRAIN2, and DRAIN3 tubes of the pre-driver chip V2. Connected to the feet;
四个二极管 Dl、 D2、 D3、 D4的正向偏置分别与四个场效应管 Ql、 Q2、 The forward bias of the four diodes Dl, D2, D3, D4 and the four FETs Ql, Q2, respectively
Q3、 Q4漏极相连, 四个二极管 Dl、 D2、 D3、 D4的反向偏置分别与电源 VCC 相连。 The drains of Q3 and Q4 are connected, and the reverse bias of the four diodes D1, D2, D3, and D4 are respectively connected to the power supply VCC.
7、 根据权利要求 1所述的锂电池管理系统, 其特征在于:  7. The lithium battery management system according to claim 1, wherein:
绝缘检测模块的电路具体为:电池系统总正和电池系统总负之间串联有电 阻 R1和电阻 R2; 电阻 R3的一端与电阻 R1和电阻 R2均相连, 电阻 R3的另 一端与二极管 D5反向偏置、 二极管 D6正向偏置相连; 二极管 D5正向偏置 通过电阻 R4与检测单元 V3输入端 IN A相连,同时通过电阻 R15与稳压二极 管 D7反向偏置相连; 二极管 D6反向偏置通过电阻 R4与检测单元 V3输入端 IN B相连, 同时通过电阻 R16与稳压二极管 D7反向偏置相连; 电阻 R9—端与电路电源 VCC相连,电阻 R9另一端与电阻 R8—端串联, 电阻 R8的另一端与稳压二极管 D7的反向偏置相连,稳压二极管 D7正向偏置 与电路地相连; 电阻 R17—端与电路电源 VCC相连, 电阻 R17另一端与稳压 二极管 D7反向偏置相连;电阻 R8和电阻 R9产生的分压信号输入到检测单元 V3的输入端 IN C; The circuit of the insulation detection module is specifically: a resistor R1 and a resistor R2 are connected in series between the total positive of the battery system and the total negative of the battery system; one end of the resistor R3 is connected to the resistor R1 and the resistor R2, and the other end of the resistor R3 is opposite to the diode D5. Diode D6 is forward biased; diode D5 is forward biased through resistor R4 to input terminal IN A of detection unit V3, and is connected in reverse bias with Zener diode D7 through resistor R15; diode D6 is reverse biased It is connected to the input terminal IN B of the detecting unit V3 through the resistor R4, and is connected in reverse bias with the Zener diode D7 through the resistor R16; The resistor R9 is connected to the circuit power supply VCC, the other end of the resistor R9 is connected in series with the resistor R8, and the other end of the resistor R8 is connected to the reverse bias of the Zener diode D7. The Zener diode D7 is forward biased and connected to the circuit ground. The resistor R17 is connected to the circuit power supply VCC, the other end of the resistor R17 is connected in reverse bias with the Zener diode D7; the voltage dividing signal generated by the resistor R8 and the resistor R9 is input to the input terminal IN C of the detecting unit V3;
检测单元 V3输出端 OUT A电压信号通过电阻 R7输入到检测单元 V3输 入端 IN D; 检测单元 V3输出端 OUT A电压信号通过电阻 R6输入到检测单 元 V3输入端 IN A;  The detection unit V3 output terminal OUT A voltage signal is input to the detection unit V3 input terminal IN D through the resistor R7; the detection unit V3 output terminal OUT A voltage signal is input to the detecting unit V3 input terminal IN A through the resistor R6;
检测单元 V3的输出端 OUT B为绝缘检测输出; 检测单元 V3的输出端 OUT B与电阻 R10—端相连, 电阻 R10另一端与发光二极管 D8相连, 当锂 电池系统与整车没有可靠分离时, 检测单元 V3的输出端 OUT B输出一高电 平信号传送给所述微处理器模块,同时通过电阻 R10驱动发光二极管 D8工作, 指示绝缘故障。  The output terminal OUT B of the detecting unit V3 is an insulation detecting output; the output terminal OUT B of the detecting unit V3 is connected to the resistor R10-terminal, and the other end of the resistor R10 is connected to the light-emitting diode D8. When the lithium battery system is not reliably separated from the whole vehicle, The output terminal OUT B of the detecting unit V3 outputs a high level signal to the microprocessor module, and simultaneously drives the light emitting diode D8 through the resistor R10 to indicate an insulation fault.
8、 根据权利要求 1所述的锂电池管理系统, 其特征在于: 将多个锂电池 单体串联起来组成一个电池模块组;所述电池模块监控单元对每个锂电池单体 的电压进行采集, 并将采集的锂电池单体电压实时传送给所述微处理器模块。  8. The lithium battery management system according to claim 1, wherein: a plurality of lithium battery cells are connected in series to form a battery module group; and the battery module monitoring unit collects voltage of each lithium battery cell. And transmitting the collected lithium battery cell voltage to the microprocessor module in real time.
所述电池模块监控单元对每个电池单体的电压进行分析,并计算出各个模 块内锂电池单体电压的平均值, 对于电压高于平均值的单体进行均衡。  The battery module monitoring unit analyzes the voltage of each battery cell, calculates an average value of the lithium battery cell voltages in each module, and equalizes the cells whose voltage is higher than the average value.
9、 根据权利要求 7所述的锂电池管理系统, 其特征在于: 所述均衡采用 电阻耗能的方式。  9. The lithium battery management system according to claim 7, wherein: said equalizing adopts a method of resisting energy consumption.
10、 根据权利要求 1所述的锂电池管理系统, 其特征在于: 所述电池模块 监控单元的实现电路具体为:  10. The lithium battery management system according to claim 1, wherein: the implementation circuit of the battery module monitoring unit is:
电池单体的正极与监控单元 V4的 Cn相连, 负极与监控单元 V4的 Cn-1 相连, 可以对电池单体电压进行采集计算, 当单体电压过高时, 监控单元 V4 的 Sn发出均衡处理信号,驱动 MOS管 Q5导通。 MOS管 Q5源极与单体电池 正极相连, MOS管 Q5的栅极通过电阻 R11与监控单元 V4的 Sn相连, MOS 管 Q5漏极与电阻 R12—端连接, 电阻 R12另一端与电池单体负极连接,形成 的回路通过电阻 R12耗能的方式对电压过高的单体电池进行放电均衡处理。 二极管 D与 MOS管 Q5的源极和栅极相连。 The positive pole of the battery cell is connected to the Cn of the monitoring unit V4, and the negative pole is connected to the Cn-1 of the monitoring unit V4, and the voltage of the battery cell can be collected and calculated. When the cell voltage is too high, the Sn of the monitoring unit V4 is equalized. The signal drives the MOS transistor Q5 to conduct. The source of the MOS transistor Q5 is connected to the positive electrode of the single cell, the gate of the MOS transistor Q5 is connected to the Sn of the monitoring unit V4 through the resistor R11, the drain of the MOS transistor Q5 is connected to the terminal of the resistor R12, and the other end of the resistor R12 is connected to the negative terminal of the battery. The connected circuit forms a discharge equalization process for the excessively high voltage single cell by means of the energy consumption of the resistor R12. The diode D is connected to the source and the gate of the MOS transistor Q5.
11、 根据权利要求 1-8之任一项所述的锂电池管理系统, 其特征在于: 所 述微处理器模块、 电流采集模块、 总电压采集模块、 绝缘检测模块、 继电器控 制及诊断模块集成在一个电路板上。 The lithium battery management system according to any one of claims 1-8, wherein: the microprocessor module, the current collecting module, the total voltage collecting module, the insulation detecting module, the relay control and the diagnostic module are integrated. On a circuit board.
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CN117650296B (en) * 2024-01-30 2024-04-09 江苏天合储能有限公司 Battery management system, management method and energy storage device

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