WO2011107028A1 - 用于在陶瓷表面形成图像的油墨组合、油墨及方法 - Google Patents

用于在陶瓷表面形成图像的油墨组合、油墨及方法 Download PDF

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WO2011107028A1
WO2011107028A1 PCT/CN2011/071470 CN2011071470W WO2011107028A1 WO 2011107028 A1 WO2011107028 A1 WO 2011107028A1 CN 2011071470 W CN2011071470 W CN 2011071470W WO 2011107028 A1 WO2011107028 A1 WO 2011107028A1
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Prior art keywords
ink
inorganic pigment
particle size
image
agent
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PCT/CN2011/071470
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English (en)
French (fr)
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何迎胜
田永中
张翼
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珠海保税区天然宝杰数码科技材料有限公司
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Publication of WO2011107028A1 publication Critical patent/WO2011107028A1/zh

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/037Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment

Definitions

  • This invention relates to ink combinations, inks and methods for forming images on ceramic surfaces, and more particularly to ink combinations, inks and methods for forming images on ceramic or glazed surfaces using ink jet printing equipment.
  • the present invention is based on a Chinese patent application filed on March 4, 2010, the application number of which is incorporated herein by reference.
  • the ceramic printing process is mainly carried out by rubber roller printing, such as continuously coating a paste containing a solid ground colored pigment and/or a glass suspended in a liquid carrier. After the paste is coated or transferred to the ceramic body or glaze, the ceramic is heated to a high temperature, typically 300-1250 ° C, melting the glassy material within a few minutes and introducing a color forming solid on the surface of the ceramic and Burn off the liquid carrier.
  • rubber roller printing such as continuously coating a paste containing a solid ground colored pigment and/or a glass suspended in a liquid carrier.
  • Inkjet printing technology is a non-contact digital printing technology that sprays ink onto various media surfaces through nozzles on the printhead, enabling non-contact, high-speed, low-noise monochrome and color text and Image printing, printing process, no need to play board, engraving roller, blending glaze slurry, etc., the process is simple and the precision is high. Since the inkjet printing process is completely controlled by a computer, it is not only possible to easily create complicated patterns by means of a computer, but also to change the design by changing the software command signal sent to the print head, thereby improving the speed and efficiency of developing a new design. Therefore, it would be advantageous to be able to decorate ceramics using ink jet printing techniques.
  • One of the objects of the present invention is to provide an ink combination which is resistant to high temperatures and which can be used in an ink jet printing apparatus for forming an image on a ceramic surface.
  • Another object of the present invention is to provide an ink which is resistant to high temperatures and which can be used in an ink jet printing apparatus for forming an image on a ceramic surface.
  • the technical solution provided by the present invention is an ink combination for forming an image on a ceramic surface, characterized in that the ink combination comprises at least a first ink, a second ink, a third ink and a fourth ink, the first ink containing an inorganic pigment for producing black, the second ink containing an inorganic pigment for generating red, and the third ink containing an inorganic pigment for producing yellow,
  • the fourth ink contains an inorganic pigment for producing blue color, wherein each of the individual inks has a viscosity of 9-28 Cps / 25 ° C; surface tension of 27-40 dyne / cm; average particle size of 100-300 nm; maximum particle size ⁇ 800 nm.
  • each individual ink has a viscosity of 9-16 cps/25 ° C; a surface tension of 27-40 Dyne/cm; average particle size is 100-300 nm; maximum particle size ⁇ 800 nm.
  • each individual ink has a viscosity of 10-28 cps/25 ° C; a surface tension of 28-38 Dyne/cm; average particle size is 100-300 nm; maximum particle size ⁇ 800 nm.
  • the inorganic pigment is selected from the group consisting of ZrO2, Cr2O3, Fe2O3, CuO, Co2O3, NiO.
  • the inorganic pigment is selected from the group consisting of ZrO2, Cr2O3, Fe2O3, CuO, Co2O3, NiO.
  • a better solution is that the inorganic pigments in each of the individual inks are present in an amount of from 10% to 45% by weight.
  • the inorganic pigments in each of the individual inks have a weight percentage of from 10% to 20%.
  • the inorganic pigments in each of the individual inks are present in an amount of from 27% to 45% by weight.
  • the present invention provides a technical solution for forming an image on a ceramic surface, containing an inorganic pigment for a colorant, and having a viscosity of 9-28. Cps/25 ° C; surface tension of 27-40 dyne / cm; average particle size of 100-300 nm; maximum particle size ⁇ 800 nm.
  • the viscosity of the ink is 9-16 cps / 25 ° C; the surface tension is 27-40 dyne / cm
  • the average particle size is 100-300 nm; the maximum particle size is ⁇ 800 nm.
  • the viscosity of the ink is 10-28 cps / 25 ° C; the surface tension is 28-38 dyne / cm
  • the average particle size is 100-300 nm; the maximum particle size is ⁇ 800 nm.
  • the inorganic pigment is selected from the group consisting of ZrO2, Cr2O3, Fe2O3, CuO, Co2O3, NiO.
  • the inorganic pigment is selected from the group consisting of ZrO2, Cr2O3, Fe2O3, CuO, Co2O3, NiO.
  • the inorganic pigment in the ink is present in an amount of from 10% to 45% by weight.
  • the inorganic pigment in the ink is present in an amount of from 10% to 20% by weight.
  • the inorganic pigment in the ink is present in an amount of from 27% to 45% by weight.
  • the present invention provides a technical solution for forming an image on a ceramic surface, characterized in that the method comprises providing an ink combination, the ink combination comprising at least a first ink, and a second An ink, a third ink, and a fourth ink, the first ink containing an inorganic pigment for producing black, the second ink containing an inorganic pigment for generating red, the third ink containing An inorganic pigment for producing yellow, the fourth ink containing an inorganic pigment for producing blue, wherein each of the individual inks has a viscosity of 9-28 Cps / 25 ° C, surface tension of 27-40 dyne / cm, average particle size of 100-300 nm; maximum particle size ⁇ 800 Nm; the inkjet printing device is used to print the ink combination onto the ceramic body or the glaze surface to generate an image; the ceramic printed with the ink combination is heated to a temperature above 300 ° C, in a ceramic glaze or
  • each individual ink has a viscosity of 9-16 cps/25 ° C; a surface tension of 27-40 Dyne/cm; average particle size is 100-300 nm; maximum particle size ⁇ 800 nm.
  • each individual ink has a viscosity of 10-28 cps/25 ° C; a surface tension of 28-38 Dyne/cm; average particle size is 100-300 nm; maximum particle size ⁇ 800 nm.
  • the inorganic pigment is selected from the group consisting of ZrO2, Cr2O3, Fe2O3, CuO, Co2O3, NiO.
  • the inorganic pigment is selected from the group consisting of ZrO2, Cr2O3, Fe2O3, CuO, Co2O3, NiO.
  • the inorganic pigment in the ink is present in an amount of from 10% to 45% by weight.
  • the inorganic pigment in the ink is present in an amount of from 10% to 20% by weight.
  • the inorganic pigment in the ink is present in an amount of from 27% to 45% by weight.
  • Preparation of color paste using organic solvent as carrier, adding dispersant, synergistic dispersant, antifoaming agent, anti-settling agent, grinding resin, etc., stirring, adding inorganic pigment, pre-dispersing with high shear force, and then pre-dispersing
  • the dispersed slurry was ground with a bead mill to a particle size of D50: 100-300 nm and D99 ⁇ 800 nm.
  • D50 represents a particle diameter corresponding to a cumulative particle size distribution percentage of a sample of 50%, and the physical meaning is that the particle diameter is larger than 50% of the particles, and less than 50% of the particles thereof, so the particle diameter That is the average particle size.
  • D99 represents the particle diameter corresponding to the cumulative particle size distribution percentage of a sample of 99%, that is, the maximum particle diameter.
  • the particle size is too large, the fluency of the ink is likely to be poor, the ink is likely to precipitate, and the print head of the inkjet printing device is easily clogged; if the particle size is too small, the color is not good, the color is light or No coloring.
  • Preparation of ink using organic solvent as carrier, adding binder, substrate wetting agent, leveling agent, antifoaming agent, anti-settling agent and prepared color paste, stirring and dispersing evenly, measuring physical and chemical parameters of ink: viscosity: 9- 28 Cps/25 ° C; surface tension: 27-40 dyne/cm, filtered with a 1 micron filter.
  • the viscosity and surface tension mentioned above and below in the present invention are measured at 25 ° C, wherein the viscosity is Brookfield.
  • the surface tension was measured using a JZ-200 series automatic interfacial tension meter as measured by the LVD-II+cp viscosity tester.
  • the printing temperatures of some inkjet printing devices currently used for inkjet printing on ceramic surfaces are adjustable, such as Kerajet K700S, K700X; ceramic inkjet printing devices manufactured by Hope Ceramics Machinery Co., Ltd., and the like.
  • the present invention can be adapted to different printing temperatures by adjusting the physical properties of the ink.
  • in order to form a colorful pattern it is sometimes necessary to provide a combination of inks having different shades of color.
  • There are many ways to adjust the ink property parameters and color depth such as adjusting the formulation of the color paste and the formulation of the ink.
  • the formula for preparing the color paste and preparing the ink in the above method is as follows:
  • the weight percentage of each substance is as follows based on the total weight of the color paste:
  • Anti-settling agent 0-0.5%
  • the weight percentage of each substance is as follows based on the total weight of the ink:
  • Substrate wetting agent 0%-1%
  • Anti-settling agent 0-0.5%.
  • One of the preferred ink preparation methods is:
  • Preparation of color paste using organic solvent as carrier, adding dispersant, synergistic dispersant, antifoaming agent, anti-settling agent, grinding resin, etc., stirring, adding inorganic pigment, pre-dispersing with high shear force, and then pre-dispersing
  • the dispersed slurry was ground with a bead mill to a particle size of D50: 100-300 nm and D99 ⁇ 800 nm.
  • Preparation of ink using organic solvent as carrier, adding binder, substrate wetting agent, leveling agent, antifoaming agent, anti-settling agent and prepared color paste, stirring and dispersing evenly, measuring physical and chemical parameters of ink: viscosity: 9- 16 Cps/25 ° C; surface tension: 27-40 dyne/cm, filtered with a 1 micron filter.
  • the weight percentage of each substance is as follows based on the total weight of the color paste:
  • Anti-settling agent 0-0.1%
  • the weight percentage of each substance is as follows based on the total weight of the ink:
  • Substrate wetting agent 0%-1%
  • Anti-settling agent 0-0.1%.
  • one of the preferred ink preparation methods is:
  • Preparation of color paste using organic solvent as carrier, adding dispersant, synergistic dispersant, antifoaming agent, anti-settling agent, grinding resin, etc., stirring, adding inorganic pigment, pre-dispersing with high shear force, and then pre-dispersing
  • the dispersed slurry was ground with a bead mill to a particle size of D50: 100-300 nm and D99 ⁇ 800 nm.
  • Preparation of ink using organic solvent as carrier, adding binder, substrate wetting agent, leveling agent, antifoaming agent, anti-settling agent and prepared color paste, stirring and dispersing evenly, measuring physical and chemical parameters of ink: viscosity: 10- 28 Cps / 25 ° C; surface tension: 28-38 dyne / cm, filtered with a 1 micron filter.
  • the weight percentage of each substance is as follows based on the total weight of the color paste:
  • Inorganic pigment 45%-60%
  • Anti-settling agent 0-0.5%
  • the weight percentage of each substance is as follows based on the total weight of the ink:
  • Substrate wetting agent 0%-1%
  • Anti-settling agent 0-0.5%.
  • the organic solvent in the present invention mainly functions as a carrier for dispersing or dissolving a pigment, an auxiliary agent, a resin or the like therein to form a stable system. Different solvents have different pigment dispersion properties, solubility properties of resins and auxiliaries.
  • the organic solvent used in the present invention may be one of a low molecular weight alcohol, an alcohol ether, an ester, a ketone, a hydrocarbon solvent or a mixture of any of several, and may be exemplified by a low molecular weight alcohol, an alcohol ether, and an ester.
  • the class, ketone and hydrocarbon solvent include: ethylene glycol, propylene glycol, glycerol, pentanediol, diacetone alcohol, propylene glycol methyl ether, diethylene glycol methyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether , isopropyl laurate, methyl laurate, dipropylene glycol methyl ether, propylene glycol methyl ether acetate, dipropylene glycol methyl ether acetate, butyrolactone, pyrrolidone, N-methylpyrrolidone, isophorone, C5-C14 Alkanes and the like.
  • the above solvent can make the ink have good printing fluency.
  • the dispersing agent in the present invention includes one or more kinds of polyurethanes, acrylates, and hyperdispersants, and the trade names may include, but are not limited to, BYK104, SOLSPERSE 32500, SOLSPERSE 8000, SOLSPERSE 20000, SOLSPERSE 24000, SOLSPERSE 17000, HPC 14000/14200/14500, EFKA-4300, EFKA-4050, EFKA-4800, etc.
  • synergistic dispersant may also be added in the present invention, and the synergistic dispersant may be used to encapsulate the dispersed pigment particles to prevent the pigment particles from re-aggregating into large particles while helping the pigment particles to be suspended without precipitation.
  • Preferred synergistic dispersants for the wettability of the dispersed pigments are preferred in the present invention.
  • the role of the binder is mainly to provide a combination with the ceramic body, while ensuring the flow properties of the ink sprayed onto the body, as well as ensuring the sharpness and sharpness of the pattern.
  • the binder used in the present invention may be selected from one or more of an acrylic resin, an ethylene resin, and a hydrocarbon resin.
  • the acrylic resin has a glass transition temperature of 15-100 ° C and a molecular weight (Mw). 30000-300000, specific gravity (g/ml) 0.8-1.2.
  • Preferred vinyl resins include acetobutylene resins, and trade names include, but are not limited to, CAB551-0.2, CAB551-0.5, CAB381-0.2, and the like.
  • Preferred vinyl resins are vinyl chloride copolymer resins such as VC/VAc binary copolymer resins, VC/VAc/MA terpolymer resins, and the like.
  • Preferred hydrocarbon resins include petroleum resins such as carbon 5 petroleum resin, carbon 9 petroleum resin and the like.
  • the substrate wetting agent used in the present invention includes one or more kinds of silicones and acrylates, and the trade names may include, but are not limited to, BYK. 300, BYK306, BYK333, EFKA 3777, EFKA3772, EFKA 3034, etc.
  • the inorganic pigment used in the present invention can be purchased from Guangdong Dow Standard Glaze Co., Ltd.
  • the leveling agent, antifoaming agent, anti-settling agent and the like used in the present invention can be selected from the prior art for the known leveling agent, antifoaming agent and anti-settling agent used in ordinary inks. For the sake of saving, no longer here. Narration.
  • the ink combination of the present invention has good printing fluency on the ink jet printing device, and the image printed on the ceramic surface has good color density and color stability after high temperature calcination. Friction resistance, etc.
  • ink Prepare ink according to the formula listed in Table 5: use mixed solvent as carrier, add binder, substrate wetting agent, leveling agent, antifoaming agent, anti-settling agent and prepared color paste, stir and disperse evenly, measure Physical and chemical parameters of ink: viscosity: 9-16 Cps/25 ° C; surface tension: 27-40 dyne/cm, filtered with a 1 micron filter.
  • the ink combination of the present invention has good printing fluency on the ink jet printing device, and the image printed on the ceramic surface has good color density and color development stability after high temperature calcination. Friction resistance, etc.
  • Each of the individual inks of the ink combination of the present invention employs inorganic pigments having high temperature stability, and each of the individual inks has special physical properties, making it suitable for use in an ink jet printing apparatus.
  • an image is printed on the ceramic body or glaze by an inkjet printing device, and then subjected to high-temperature calcination, and finally the image formed on the surface of the ceramic is brightly colored, and the decorative effect is good.
  • the method for forming an image on a ceramic surface adopts an ink combination using an inorganic pigment as a coloring agent, and the ink combination is sprayed onto a ceramic body or a glazed surface through a nozzle on a printing head by an inkjet printing device, and can be sintered at a high temperature.
  • the ceramic surface forms a colorful and firm image, and the entire printing process does not require boarding, engraving, and glaze mixing, and the process is simple and the precision is high.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)

Description

用于在陶瓷表面形成图像的油墨组合、油墨及方法
本发明涉及在陶瓷表面形成图像的油墨组合、油墨及方法,特别是采用喷墨打印设备在陶瓷坯体或釉面上形成图像的油墨组合、油墨及方法。本发明基于申请日为2010年03月4日、申请号为201010117934.5的中国发明专利申请,该申请的内容作为与本发明密切相关的参考文献引入本文。
目前陶瓷印花过程主要采用胶辊印刷,如连续地涂覆包含固体研磨的彩色颜料和/或悬浮在液态载剂中的玻璃状物的糊状物。在糊状物被涂覆或转移到陶瓷坯体或釉面上后,将陶瓷加热至高温,通常为300-1250℃,几分钟内将玻璃状物质熔化并在陶瓷的表面上引入成色固体且烧掉液体载剂。但采用胶辊印刷过程中需要打板、刻辊、调配釉浆等,工艺复杂、繁琐。此外,针对不同的设计,胶辊印刷过程中所需的板、辊及调配的釉浆均不同,因此采用胶辊印刷技术时,设计和颜色的变更昂贵而费时,不适于人们对陶瓷装饰的个性化需要。
喷墨打印技术是一种非接触式的数字印刷技术,它将墨水通过打印头上的喷嘴喷射到各种介质表面上,实现了非接触、高速度、低噪音的单色和彩色的文字和图像印刷,打印过程无需打板、刻辊、调配釉浆等,工艺简单,精度高。由于喷墨打印过程完全由计算机控制,不但可依靠计算机方便地制作复杂图案,还可通过改变发送到打印头的软件命令信号即时改变设计,因此,可提高开发新设计的进行速度和效率。因此,如果能利用喷墨打印技术装饰陶瓷将是十分有利的。但众所周知,陶瓷是一种在生产过程中需要经受高温的物品,而现有喷墨打印机油墨所使用的色料多为有机颜料,这些有机颜料暴露在300℃以上的高温中几分钟即分解。同样,在可经受高温的物品,如在胶辊印刷中所使用的釉浆也不能用于喷墨打印装置中,因为这种浆状物太粘并包含有易于沉淀的、大量悬浮的成色固体。
本发明的目的之一在于提供一种耐高温且可用于喷墨打印装置的油墨组合,用于在陶瓷表面形成图像。
本发明的另一目的在于提供一种耐高温且可用于喷墨打印装置的油墨,用于在陶瓷表面形成图像。
本发明再一目的在于提供一种在陶瓷表面形成图像的方法。
为实现上述目的之一,本发明提供的技术方案为用于在陶瓷表面形成图像的油墨组合,其特征在于:所述油墨组合至少包含第一种油墨、第二种油墨、第三种油墨和第四种油墨,所述第一种油墨含有用于生成黑色的无机颜料,所述第二种油墨含有用于生成红色的无机颜料,所述第三种油墨含有用于生成黄色的无机颜料,所述第四种油墨含有用于生成蓝色的无机颜料,其中,每一种独立油墨的粘度为9-28 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
优选的方案之一是,每一种独立油墨的粘度为9-16 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
另一优选的方案是,每一种独立油墨的粘度为10-28 cps/25℃ ;表面张力为28-38 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
较好的方案为无机颜料选自ZrO2、Cr2O3 、Fe2O3、CuO、Co2O3、NiO 、Al2O3、SiO2、ZnO中的一种或其中任意几种的混合物。
更好的方案为每一种独立油墨中无机颜料的重量百分比含量为10%-45%。
还好的方案为每一种独立油墨中无机颜料的重量百分比含量为10%-20%。
另一还好的方案为每一种独立油墨中无机颜料的重量百分比含量为27%-45%。
为实现上述另一目的,本发明提供的技术方案为:用于在陶瓷表面形成图像的油墨,含有用于着色剂的无机颜料,其粘度为9-28 cps/25℃;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
优选的方案之一是,油墨的粘度为9-16 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
另一优选的方案是,油墨的粘度为10-28 cps/25℃ ;表面张力为28-38 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
较好的方案为无机颜料选自ZrO2、Cr2O3 、Fe2O3、CuO、Co2O3、NiO 、Al2O3、SiO2、ZnO中的一种或其中任意几种的混合物。
更好方案为油墨中无机颜料的重量百分比含量为10%-45%。
还好的方案为油墨中无机颜料的重量百分比含量为10%-20%。
另一还好的方案为油墨中无机颜料的重量百分比含量为27%-45%。
为实现上述再一目的,本发明提供的技术方案为:在陶瓷表面上形成图像的方法,其特征在于:该方法包括,提供一油墨组合,所述油墨组合至少包含第一种油墨、第二种油墨、第三种油墨和第四种油墨,所述第一种油墨含有用于生成黑色的无机颜料,所述第二种油墨含有用于生成红色的无机颜料,所述第三种油墨含有用于生成黄色的无机颜料,所述第四种油墨含有用于生成蓝色的无机颜料,其中每一种独立油墨的粘度为9-28 cps/25℃ ,表面张力为27-40 dyne/cm,平均粒径为100-300 nm;最大粒径≤800 nm;籍助喷墨打印设备将所述油墨组合打印到陶瓷坯体或釉面上,生成图像;将打印有所述油墨组合的陶瓷加热到300℃以上的温度,在陶瓷釉面或透明釉下形成图像。
优选的方案之一是,每一种独立油墨的粘度为9-16 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
另一优选的方案是,每一种独立油墨的粘度为10-28 cps/25℃ ;表面张力为28-38 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
较好的方案为无机颜料选自ZrO2、Cr2O3 、Fe2O3、CuO、Co2O3、NiO 、Al2O3、SiO2、ZnO中的一种或其中任意几种的混合物。
更好方案为油墨中无机颜料的重量百分比含量为10%-45%。
还好的方案为油墨中无机颜料的重量百分比含量为10%-20%。
另一还好的方案为油墨中无机颜料的重量百分比含量为27%-45%。
本发明的油墨组合中每一种独立的油墨均可以通过以下方法制得:
制备色浆:用有机溶剂做载体,加入分散剂、协同分散剂、消泡剂、防沉剂、研磨树脂等搅拌均匀,再加入无机颜料,用高剪切力进行预分散,然后再将预分散好的浆料用珠磨机研磨,至粒径D50:100-300nm、D99≦800nm。本发明中,D50表示一个样品的累积粒径分布百分数达到50%时所对应的粒径,其物理意义是粒径大于它的颗粒占50%,小于它的颗粒占50%,因此这个粒径也就是平均粒径。D99表示一个样品的累积粒径分布百分数达到99%时所对应的粒径,也就是最大粒径。在此过程中,如果粒径过大,容易导致油墨的流畅性不好,油墨易发生沉淀,容易堵塞喷墨打印装置的打印头;如果粒径过小烧结时发色不好,颜色浅或不发色。
制备油墨:用有机溶剂做载体,加入连接料、基材润湿剂、流平剂、消泡剂、防沉剂和制备好的色浆,搅拌分散均匀,测量墨水理化参数:粘度:9-28 cps/25℃ ;表面张力:27-40 dyne/cm,用1微米滤芯过滤。
本发明以上及以下所提及的粘度及表面张力均是在25℃条件下测得,其中粘度系使用Brookfield LVD-II+cp粘度测试计测得,表面张力是使用JZ-200系列自动界面张力仪测试得。
目前市场上用于在陶瓷表面进行喷墨打印的部分喷墨打印装置的打印温度是可以调整的,如Kerajet公司K700S、K700X;希望陶瓷机械设备有限公司生产的陶瓷喷墨打印装置等。本发明可以通过调整油墨的物性参数以适应不同的打印温度。此外,为形成色彩丰富的图案,有时需要提供颜色深浅不同的油墨组合。调整油墨物性参数及颜色深浅的方法很多,比如可通过调整色浆的配方和油墨的配方等。
优选的,上述方法中制备色浆和制备油墨的配方如下:
制备色浆过程中,以色浆总重量计,各种物质的重量百分比含量如下:
无机颜料 30%-60%;
有机溶剂 20%-35%;
分散剂 10%-25%;
消泡剂 0-1%;
协同分散剂 0-4%;
防沉剂 0-0.5%;
研磨树脂 5%-20%。
制备油墨过程中,以油墨总重量计,各种物质的重量百分比含量如下:
色浆 35%-70%;
有机溶剂 10%-40%;
连结料 5%-30%;
基材润湿剂 0%-1%;
流平剂 0-1%
消泡剂 0-1%;
防沉剂 0-0.5%。
优选的油墨制备方法之一为:
制备色浆:用有机溶剂做载体,加入分散剂、协同分散剂、消泡剂、防沉剂、研磨树脂等搅拌均匀,再加入无机颜料,用高剪切力进行预分散,然后再将预分散好的浆料用珠磨机研磨,至粒径D50:100-300nm、D99≦800nm。
制备油墨:用有机溶剂做载体,加入连接料、基材润湿剂、流平剂、消泡剂、防沉剂和制备好的色浆,搅拌分散均匀,测量墨水理化参数:粘度:9-16 cps/25℃ ;表面张力:27-40 dyne/cm,用1微米滤芯过滤。
制备色浆过程中,以色浆总重量计,各种物质的重量百分比含量如下:
无机颜料 30%-45%;
有机溶剂 20%-35%;
分散剂 15%-20%;
协同分散剂 1%-4%;
消泡剂 0-1%;
防沉剂 0-0.1%;
研磨树脂 10%-20%。
制备油墨过程中,以油墨总重量计,各种物质的重量百分比含量如下:
色浆 35%-45%;
有机溶剂 30%-40%;
连结料 20%-30%;
基材润湿剂 0%-1%;
流平剂 0-1%
消泡剂 0-1%;
防沉剂 0-0.1%。
在高温打印时,如需将油墨加热至40℃-50℃进行打印时,优选的油墨制备方法之一为:
制备色浆:用有机溶剂做载体,加入分散剂、协同分散剂、消泡剂、防沉剂、研磨树脂等搅拌均匀,再加入无机颜料,用高剪切力进行预分散,然后再将预分散好的浆料用珠磨机研磨,至粒径D50:100-300nm、D99≦800nm。
制备油墨:用有机溶剂做载体,加入连接料、基材润湿剂、流平剂、消泡剂、防沉剂和制备好的色浆,搅拌分散均匀,测量墨水理化参数:粘度:10-28 cps/25℃ ;表面张力:28-38 dyne/cm,用1微米滤芯过滤。
制备色浆过程中,以色浆总重量计,各种物质的重量百分比含量如下:
无机颜料 45%-60%;
有机溶剂 20%-35%;
分散剂 10%-25%;
消泡剂 0-1%;
防沉剂 0-0.5%;
研磨树脂 5%-15%。
制备油墨过程中,以油墨总重量计,各种物质的重量百分比含量如下:
色浆 35%-70%;
有机溶剂 10%-40%;
连结料 5%-30%;
基材润湿剂 0%-1%;
流平剂 0-1%
消泡剂 0-1%;
防沉剂 0-0.5%。
本发明中有机溶剂主要起到载体的作用,用于将颜料、助剂、树脂等分散或溶解在其中形成一个稳定的体系。不同的溶剂对颜料分散性能、树脂和助剂的溶解性能不同。本发明所使用的有机溶剂可以为低分子量的醇、醇醚、酯类、酮类、碳氢溶剂中的一种或任意几种的混合物,可以例举的低分子量的醇、醇醚、酯类、酮、碳氢溶剂包括:乙二醇、丙二醇、丙三醇、戊二醇、二丙酮醇、丙二醇甲醚、二乙二醇甲醚、二乙二醇乙醚、二乙二醇丁醚、月桂酸异丙酯、月桂酸甲酯、二丙二醇甲醚、丙二醇甲醚醋酸酯、二丙二醇甲醚醋酸酯、丁内酯、吡咯烷酮、N-甲基吡咯烷酮、异佛尔酮、C5-C14烷烃等。上述溶剂可以使油墨具有良好的打印流畅性。
本发明中的分散剂包括聚氨酯类、丙烯酸酯类、超分散剂中的一种或多种混合物,可以举出的商品名包括但不限于:BYK104、SOLSPERSE 32500、SOLSPERSE 8000、SOLSPERSE 20000、SOLSPERSE 24000、SOLSPERSE17000、HPC 14000/14200/14500、EFKA-4300、EFKA-4050、EFKA-4800等。
本发明中还可加入协同分散剂,协同分散剂可以用来包裹分散开来的颜料粒子,防止颜料颗粒再聚集成大颗粒,同时帮助颜料颗粒悬浮,不沉淀。本发明优选那些对所分散的颜料润湿性好的协同分散剂。
本发明中,连接料的作用主要是提供与陶瓷坯体的结合,同时保证墨水喷到坯体上的流动性能,以及保证图案的清晰锐利不洇色等。本发明所使用的连结料可以选丙烯酸树脂、乙烯类树脂、烃类树脂中的一种或多种混合物。优选丙烯酸树脂的玻璃化温度为15-100℃,分子量(Mw) 30000-300000,比重(g/ml)0.8-1.2。优选的乙烯类树脂包括醋丁树脂,可以举出的商品名包括但不限于:CAB551-0.2、CAB551-0.5、CAB381-0.2等。优选的乙烯类树脂还有氯乙烯共聚树脂,如VC/VAc二元共聚树脂、VC/VAc/MA三元共聚树脂等。优选的烃类树脂包括石油树脂,如碳5石油树脂、碳9石油树脂等。
本发明所使用的基材润湿剂,包括有机硅类、丙烯酸酯类中的一种或多种混合物,可以举出的商品名称包括但不限于:BYK 300、BYK306、BYK333、EFKA 3777、EFKA3772、EFKA 3034等。
本发明所使用的无机颜料,可以从广东道氏标准制釉股份有限公司公司购买。
本发明所使用的流平剂、消泡剂、防沉剂等可以选现有技术中用于普通油墨中的公知流平剂、消泡剂、防沉剂,为节省起见,此处不再赘述。
下面结合具体实施方式对本发明予以详细说明。
以下结合各实施例对本发明作进一步说明。
实施例一
.按表1所列配方制备黑色、红色、黄色、蓝色的色浆。先用混合溶剂做载体,加入分散剂、消泡剂、防沉剂、研磨树脂等搅拌均匀,再加入无机颜料,高剪切力分散;将预分散好的浆料用珠磨机研磨,至粒径 D50:100-300 nm、D99≤800 nm 。
表1 色浆配方(wt%)
黑色 红色 黄色 蓝色 棕色
无机颜料 45 55 60 50 50
二乙二醇丁醚 10 10 8 10 10
二丙二醇甲醚醋酸酯 19.7 13.7 12.7 19.7 19.7
丙烯酸酯类分散剂EFKA4300 10 15 14 12 12
丙烯酸酯研磨树脂NeoCryl B-731 15 6 5 8 8
有机硅消泡剂BYK065 0.1 0.1 0.1 0.1 0.1
防沉剂气相二氧化硅 0.2 0.2 0.2 0.2 0.2
二.按表2所列配方制备油墨:用混合溶剂做载体,加入连接料、基材润湿剂、消泡剂、防沉剂和制备好的色浆,搅拌分散均匀,测量墨水理化参数:粘度:10-28 cps/25℃ ;表面张力:28-38 dyne/cm,用1微米滤芯过滤。
表2 油墨配方(wt%)
黑色 红色 黄色 蓝色 棕色
二乙二醇丁醚 10 6 6 6 6
二丙二醇甲醚醋酸酯 29.6 18.6 18.6 21.6 21.6
表1色浆 45 65 70 60 60
丙烯酸树脂B-72 15 10 5 12 12
基材润湿剂BYK333 0.2 0.2 0.2 0.2 0.2
消泡剂BYK065 0.1 0.1 0.1 0.1 0.1
防沉剂气相二氧化硅 0.1 0.1 0.1 0.1 0.1
对上述油墨的性能进行检测,并通过喷墨打印装置,用上述墨水在40℃-50℃的打印温度下,在未烧结的陶瓷坯体的釉面上打印图像,然后放置到1100-1300℃的高温炉中,煅烧30分钟,取出自然冷却,检验发色效果。结果见表3。
表3 性能检测结果
黑色 红色 黄色 蓝色 棕色
粘度(mPa.s) 23.6 24.5 25.2 23.8 24.2
表面张力(mN/m) 34.5 36.3 37.1 35.2 35 .6
粒径 D50 210nm
D99 670nm
D50 205nm
D99 680nm
D50 230nm
D99 760nm
D50 225nm
D99 735nm
D50 214nm
D99 680nm
色密度 1.35 1.30 1.23 1.61 1.47
发色稳定性△E ≤8 ≤8 ≤8 ≤8 ≤8
耐摩擦性能 无明显磨损痕迹 无明显磨损痕迹 无明显磨损痕迹 无明显磨损痕迹 无明显磨损痕迹
印迹互渗性能 ≤0.3mm ≤0.3mm ≤0.3mm ≤0.3mm ≤0.3mm
打印流畅性
从表3可以看出,本发明的油墨组合用于喷墨打印装置上均具有良好的打印流畅性,在陶瓷表面打印的图像,经过高温煅烧后仍具有良好的色密度和发色稳定性、耐摩擦性等。
实施例二
一.按表4所列配方制备黑色、红色、黄色、蓝色、的色浆。先用混合溶剂做载体,加入分散剂、消泡剂、防沉剂、研磨树脂等搅拌均匀,再加入无机颜料,高剪切力分散;将预分散好的浆料用珠磨机研磨,至粒径 D50:100-300 nm、D99≤800 nm 。
表4 色浆配方(wt%)
黑色 红色 黄色 蓝色
无机颜料 37 35 40 40
丙二醇 8 8 8 8
丙二醇甲醚 12.85 17.55 12.85 10.85
丙二醇甲醚醋酸酯 5 5 5 5
丙烯酸酯类分散剂EFKA4300 18.7 17.5 16 18
协同分散剂EFKA4800 3.3 2.8 2 2
丙烯酸酯研磨树脂NeoCryl B-731 15 14 16 16
有机硅消泡剂BYK065 0.1 0.1 0.1 0.1
防沉剂DISPARLON 4200 0.05 0.05 0.05 0.05
二.按表5所列配方制备油墨:用混合溶剂做载体,加入连接料、基材润湿剂、流平剂、消泡剂、防沉剂和制备好的色浆,搅拌分散均匀,测量墨水理化参数:粘度:9-16 cps/25℃ ;表面张力:27-40 dyne/cm,用1微米滤芯过滤。
表5 油墨配方(wt%)
黑色 红色 黄色 蓝色
丙二醇 12 12 12 12
丙二醇甲醚 19.5 17.5 22.5 22.5
吡咯烷酮 3 3 3 3
表4色浆 40 42 37 37
丙烯酸树脂B-72 18 18 18 18
乙烯基树脂CAB551-0.2(20%) 7 7 7 7
基材润湿剂BYK333 0.2 0.2 0.2 0.2
流平剂EFKA-S022 0.15 0.15 0.15 0.15
消泡剂BYK065 0.1 0.1 0.1 0.1
防沉剂DISPARLON 4200 0.05 0.05 0.05 0.05
对上述油墨的性能进行检测,并通过喷墨打印装置,用上述墨水在未烧结的陶瓷坯体或釉面上打印图像,低温烘干,然后放置到1100-1300℃的高温炉中,煅烧30分钟,取出自然冷却,检验发色效果。结果见表6。
表6 性能检测结果
黑色 红色 黄色 蓝色
粘度(mPa.s) 11.8 12.4 12.6 12.0
表面张力(mN/m) 29.1 30.2 30.8 31.0
粒径 D50 187nm
D99 395nm
D50 210nm
D99 420nm
D50 183nm
D99 389nm
D50 225nm
D99 456nm
色密度 1.35 1.30 1.23 1.61
发色稳定性△E ≤8 ≤8 ≤8 ≤8
耐摩擦性能 无明显磨损痕迹 无明显磨损痕迹 无明显磨损痕迹 无明显磨损痕迹
印迹互渗性能 ≤0.3mm ≤0.3mm ≤0.3mm ≤0.3mm
打印流畅性
从表6可以看出,本发明的油墨组合用于喷墨打印装置上均具有良好的打印流畅性,在陶瓷表面打印的图像,经过高温煅烧后仍具有良好的色密度和发色稳定性、耐摩擦性等。
在参考优选的实施例描述本发明时,本领域的技术人员会意识到:在不偏离本发明精神原则下,可能会做出各种不同的修改、变化、省略和取代,因此本发明并不囿于实施例中给出的范围,只要它们所取得的效果是相同的,这些简单的变化仍属本发明的保护范围。
本发明的油墨组合中每一种独立的油墨均采用具有高温稳定性的无机颜料,且每一种独立油墨均具有特殊的物理特性,使其可适用于喷墨打印装置。使用上述墨水组合,通过喷墨打印装置在陶瓷坯体或釉面上打印图像,然后进行高温煅烧,最后形成在陶瓷表面的图像色彩鲜艳,装饰效果好。本发明在陶瓷表面形成图像的方法采用以无机颜料为着色剂的油墨组合,通过喷墨打印装置将油墨组合通过打印头上的喷嘴喷射到陶瓷坯体或釉面上,经高温烧结后可在陶瓷表面形成色彩艳丽且牢固的图像,整个打印过程无需打板、刻辊、调配釉浆等,工艺简单,精度高。此外,可通过计算机方便地制作复杂图案或更改设计,不但可实现陶瓷的个性化装饰,而可有效提高开发新设计的速度和效率。

Claims (23)

  1. 用于在陶瓷表面形成图像的油墨组合,其特征在于:所述油墨组合至少包含第一种油墨、第二种油墨、第三种油墨和第四种油墨,所述第一种油墨含有用于生成黑色的无机颜料,所述第二种油墨含有用于生成红色的无机颜料,所述第三种油墨含有用于生成黄色的无机颜料,所述第四种油墨含有用于生成蓝色的无机颜料,其中,每一种独立油墨的粘度为9-28 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
  2. 根据权利要求1所述的油墨组合,其特征在于:所述每一种独立油墨的粘度为10-28 cps/25℃ ;表面张力为28-38 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
  3. 根据权利要求1所述的油墨组合,其特征在于:所述每一种独立油墨的粘度为9-16 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
  4. 根据权利要求1至3任一项所述的油墨组合,其特征在于:所述无机颜料选自ZrO2、Cr2O3 、Fe2O3、CuO、Co2O3、NiO 、Al2O3、SiO2、ZnO中的一种或其中任意几种的混合物。
  5. 根据权利要求4所述的油墨组合,其特征在于:每一种独立油墨中无机颜料的重量百分比含量为10%-45%。
  6. 根据权利要求4所述的油墨组合,其特征在于:每一种独立油墨中无机颜料的重量百分比含量为27%-45%。
  7. 根据权利要求4所述的油墨组合,其特征在于:每一种独立油墨中无机颜料的重量百分比含量为10%-20%。
  8. 用于在陶瓷表面形成图像的油墨,其特征在于:所述油墨含有用于着色剂的无机颜料,所述油墨的粘度为9-28 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
  9. 根据权利要求8所述的油墨,其特征在于:所述油墨的粘度为10-28 cps/25℃ ;表面张力为28-38 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
  10. 根据权利要求8所述的油墨,其特征在于:所述油墨的粘度为9-16 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
  11. 根据权利要求8至10任一项所述的油墨,其特征在于:所述无机颜料选自ZrO2、Cr2O3 、Fe2O3、CuO、Co2O3、NiO 、Al2O3、SiO2、ZnO中的一种或其中任意几种的混合物。
  12. 根据权利要求11所述的油墨,其特征在于:所述油墨中无机颜料的重量百分比含量为10%-45%。
  13. 根据权利要求11所述的油墨组合,其特征在于:所述油墨中无机颜料的重量百分比含量为27%-45%。
  14. 根据权利要求11所述的油墨,其特征在于:所述油墨中无机颜料的重量百分比含量为10%-20%。
  15. 在陶瓷表面上形成图像的方法,其特征在于:该方法包括,
    提供一油墨组合,所述油墨组合至少包含第一种油墨、第二种油墨、第三种油墨和第四种油墨,所述第一种油墨含有用于生成黑色的无机颜料,所述第二种油墨含有用于生成红色的无机颜料,所述第三种油墨含有用于生成黄色的无机颜料,所述第四种油墨含有用于生成蓝色的无机颜料,其中,每一种独立油墨的粘度为9-28 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm;
    籍助喷墨打印设备将所述油墨组合打印到陶瓷坯体或釉面上,生成图像;
    将打印有所述油墨组合的陶瓷加热到300℃以上的温度,使所述油墨烧结发色,在陶瓷釉面或透明釉下形成釉质图像。
  16. 根据权利要求15所述在陶瓷表面上形成图像的的方法,其特征在于:每一种独立油墨的粘度为9-16 cps/25℃ ;表面张力为27-40 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
  17. 根据权利要求16所述在陶瓷表面上形成图像的的方法,其特征在于:所述无机颜料选自ZrO2、Cr2O3 、Fe2O3、CuO、Co2O3、NiO 、Al2O3、SiO2、ZnO中的一种或其中任意几种的混合物。
  18. 根据权利要求17所述在陶瓷表面上形成图像的的方法,其特征在于:每一种独立油墨中无机颜料的重量百分比含量为10%-20%。
  19. 根据权利要求18所述在陶瓷表面上形成图像的的方法,其特征在于:
    所述油墨组合中的每一种独立油墨通过以下步骤制得:制备浆料:用有机溶剂做载体,加入分散剂、协同分散剂、消泡剂、防沉剂、研磨树脂等搅拌均匀,再加入无机颜料,用高剪切力进行预分散,然后再将预分散好的浆料用珠磨机研磨,至粒径D50:100-300nm、D99≦800nm;
    制备油墨:用有机溶剂做载体,加入连接料、基材润湿剂、流平剂、消泡剂、防沉剂和制备好的色浆,搅拌分散均匀,测量墨水理化参数:粘度:9-16 cps/25℃ ;表面张力:27-40 dyne/cm,用1微米滤芯过滤。
  20. 根据权利要求15所述在陶瓷表面上形成图像的的方法,其特征在于: 每一种独立油墨的粘度为10-28 cps/25℃ ;表面张力为28-38 dyne/cm ;平均粒径为100-300 nm;最大粒径≤800 nm。
  21. 根据权利要求20所述在陶瓷表面上形成图像的的方法,其特征在于:所述无机颜料选自ZrO2、Cr2O3 、Fe2O3、CuO、Co2O3、NiO 、Al2O3、SiO2、ZnO中的一种或其中任意几种的混合物。
  22. 根据权利要求21所述在陶瓷表面上形成图像的的方法,其特征在于:每一种独立油墨中无机颜料的重量百分比含量为27%-45%。
  23. 根据权利要求22所述在陶瓷表面上形成图像的的方法,其特征在于:
    所述油墨组合中的每一种独立油墨通过以下步骤制得:
    制备浆料:用有机溶剂做载体,加入分散剂、协同分散剂、消泡剂、防沉剂、研磨树脂等搅拌均匀,再加入无机颜料,用高剪切力进行预分散,然后再将预分散好的浆料用珠磨机研磨,至粒径D50:100-300nm、D99≦800nm;
    制备油墨:用有机溶剂做载体,加入连接料、基材润湿剂、流平剂、消泡剂、防沉剂和制备好的色浆,搅拌分散均匀,测量墨水理化参数,粘度:10-28 cps/25℃ ;表面张力:28-38 dyne/cm,用1微米滤芯过滤。
PCT/CN2011/071470 2010-03-04 2011-03-03 用于在陶瓷表面形成图像的油墨组合、油墨及方法 WO2011107028A1 (zh)

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