WO2011098671A1 - Isolant en fibres de bois et son procédé de fabrication - Google Patents
Isolant en fibres de bois et son procédé de fabrication Download PDFInfo
- Publication number
- WO2011098671A1 WO2011098671A1 PCT/FI2011/050117 FI2011050117W WO2011098671A1 WO 2011098671 A1 WO2011098671 A1 WO 2011098671A1 FI 2011050117 W FI2011050117 W FI 2011050117W WO 2011098671 A1 WO2011098671 A1 WO 2011098671A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fibres
- organic
- plastic
- board
- binder
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 229920002522 Wood fibre Polymers 0.000 title claims description 14
- 239000011810 insulating material Substances 0.000 title description 3
- 239000004033 plastic Substances 0.000 claims abstract description 24
- 229920003023 plastic Polymers 0.000 claims abstract description 24
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 239000011230 binding agent Substances 0.000 claims abstract description 18
- 238000009413 insulation Methods 0.000 claims abstract description 17
- 229920000098 polyolefin Polymers 0.000 claims abstract description 9
- 239000002023 wood Substances 0.000 claims description 12
- 239000003063 flame retardant Substances 0.000 claims description 11
- 239000000835 fiber Substances 0.000 claims description 9
- -1 polyethylene Polymers 0.000 claims description 5
- 229920003043 Cellulose fiber Polymers 0.000 claims description 4
- 239000011111 cardboard Substances 0.000 claims description 4
- 239000000123 paper Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 230000001046 anti-mould Effects 0.000 claims description 2
- 239000002546 antimould Substances 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 2
- 239000011159 matrix material Substances 0.000 abstract 2
- 239000000654 additive Substances 0.000 abstract 1
- 239000002994 raw material Substances 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 description 20
- 239000012212 insulator Substances 0.000 description 15
- 239000000463 material Substances 0.000 description 15
- 239000000047 product Substances 0.000 description 7
- 239000002861 polymer material Substances 0.000 description 6
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- 239000011435 rock Substances 0.000 description 4
- 229910021538 borax Inorganic materials 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 150000001639 boron compounds Chemical class 0.000 description 3
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000011490 mineral wool Substances 0.000 description 3
- 239000012768 molten material Substances 0.000 description 3
- 239000010893 paper waste Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 239000004328 sodium tetraborate Substances 0.000 description 3
- 235000010339 sodium tetraborate Nutrition 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000011491 glass wool Substances 0.000 description 2
- 235000019341 magnesium sulphate Nutrition 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- 239000004156 Azodicarbonamide Substances 0.000 description 1
- 229920000426 Microplastic Polymers 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- ZMJZYXKPJWGDGR-UHFFFAOYSA-N aminosulfamic acid Chemical compound NNS(O)(=O)=O ZMJZYXKPJWGDGR-UHFFFAOYSA-N 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 1
- 235000019399 azodicarbonamide Nutrition 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 150000001638 boron Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- UQGFMSUEHSUPRD-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound [Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 UQGFMSUEHSUPRD-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000002916 wood waste Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
- B29B17/0042—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting for shaping parts, e.g. multilayered parts with at least one layer containing regenerated plastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/007—Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4291—Olefin series
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/04—Polymers of ethylene
- B29K2023/06—PE, i.e. polyethylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B2001/742—Use of special materials; Materials having special structures or shape
- E04B2001/746—Recycled materials, e.g. made of used tires, bumpers or newspapers
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B2001/7687—Crumble resistant fibrous blankets or panels using adhesives or meltable fibres
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Definitions
- Wood fibre insulating material and method of producing the same
- the present invention relates to a wood fibre insulator according to the preamble of the claim, particularly a wood fibre insulation board.
- an insulator such as this comprises finely ground wood material or material derived from wood, such as wood fibre, wood chip, cellulose fibre or paper fibre or similar.
- the present invention also relates to a method according to the preamble of Claim 6 of producing a wood fibre insulator.
- Thermal insulators made of wood have long been produced. Initially, sawdust and wood chips produced by a rotating-blade planer, were used. Later, wastepaper was defibred and, later still, wood as such. In this way, a thermal insulator is generated which is easy to blow, and which can be blown either dry or damp into the place that is to be insulated.
- thermal insulators for houses erected on-site should already be in the form of boards, at least for their use in the floors and walls.
- Rock wool, glass wool, polystyrene foam and polyurethane foam are already marketed in the form of boards.
- rock wool and glass wool comprise fibrous materials, the fibres of which are bound together with resins, generally with phenol-formalin resin.
- the present invention is based on the principle that material which can be recycled, and which is generated for instance as waste from other activities, is used for binding the fibres.
- a most advantageous solution for building work in general is that it is possible to use waste material or waste materials.
- wood waste or woodworking waste which can be defibred by dry refining or refining in slightly damp conditions is an advantageous material either together with or separate from waste paper or cardboard used for packing.
- a thermal insulation panel or board which comprises organic fibres or their derivatives or their recycled products is produced in such a way that the fibres are bound to each other by polyolefin fibres that are made of waste plastic or recycled plastic.
- a plastic film which is designed to be a binder, or a polymer which melts in similar conditions, for instance polypropylene, is defibred by using heat and kinetic energy to form fibres or/and thin mini films, which are blown in between organic fibres and/or wood chips.
- the product according to the present invention is mainly characterized by what is stated in the preamble of Claim 1.
- the method according to the present invention is, in turn, characterized by what is stated in the preamble of Claim 6.
- the binding fibres are blown, either hot or warm, in between the basic fibres, in which case it is not necessary to introduce much, if any, heat while the finished panel is being worked on. Furthermore, it is possible to avoid separate breaking open of binding fibre packages and scattering of the binding fibre.
- Figure 1 shows a basic diagram of a simplified structure of the defibring apparatus used in the present invention
- figure 2 shows a belt which is used for shaping the fibre insulation panels
- figure 3 shows an aggregate of organic fibres and plastic.
- recycled plastic and waste paper or/and waste wood are used for producing thermal insulation panels, and particularly as a binder for binding together organic fibres.
- the basic fibres used for insulation panels i.e. insulation boards, are organic fibres, typically wood fibres, wood chips, cellulose fibres, lignocelluloses fibres, or fibres which are sourced from their derivatives or which are composed of them, or fibres which are made from recycled products of organic materials, such as fibres made from recycled paper or recycled cardboard.
- the basic fibres and the binder fibres are mixed together and shaped as desired, for instance into a board.
- the quantity of binding fibre used is generally approximately 1-50 %, especially approximately 1-25 %, most suitably approximately 2-20 %, of the weight of the base material fibres.
- the dimensions of the plastic fibres are in the range that corresponds to the dimensions of the organic fibres, i.e. approximately 0.1-100 mm, typically approximately 0.5-50 mm, especially approximately 0.7-25 mm.
- the panel blank which is made for instance by blowing and shaping onto a moving belt, and then to cool it before longitudinal cutting.
- the binder of the fibre insulator comprises totally recycled material.
- the percentage of recycled plastic in the binder of the insulating material is approximately 20-100 % by weight, especially approximately 50-100 % by weight.
- the temperature should be occasionally over 120 °C.
- fire retardants such as boric acid, borax and boron salts or magnesium sulphate and similar salts
- This solution can be carried out in such a way that the necessary fire retardants or part of them are added during the stage in which the polymer material is melted, in which case the crystal water released from the retardants blows fine bubbles into the polymer fibres, which bubbles, in turn, increase the insulating capacity of the insulator.
- Antimony oxide is a well-known effective fire retardant for protecting polymers. This, too, can be added during the melting stage.
- the quantities of fire retardants and anti-mould agents added are approximately 0.01-20 % by weight of the binder quantity, especially approximately 0.05-10 % by weight.
- the binding plastic fibres are prepared at the same time as are the basic fibres (i.e. organic fibres) but in a separate device, and are then blown together in a molten and adhesive state.
- the basic fibres and the binding fibres together are post-heated in such a way that the binding fibres at least partly are adhered to the basic fibres by melting.
- the molten waste plastic is fed onto a rotating disc, from where it is ejected in a fibrous state by the centrifugal force.
- the rotating disc can be heated.
- fibres are generated from thermoplastic molten material by pouring the material through a Laval nozzle by applying air pressure in such a way that the air pressure generates supersonic speed.
- molten rock is defibred with the help of a rotating cylinder, in a gas flow channel, which flow defibres and cools the material.
- US Published Patent Application No. 20090068430 describes how a thermal insulator is produced from organic fibres by using polyvinyl alcohol fibres as binder, and polyolefin fibres that become soft when heated.
- the insulator comprises salts of K and P, in which case it is possible to use the insulator (to supplement boron compounds) as fertilizer, too.
- the product is said to be biologically decomposable.
- insulation boards are afforded high compressive strength by using waste plastic granules 22-37 % of the board weight to bind the fibres.
- approximately 13 % of thermoplastic binding fibres are used in the application.
- the production engineering is similar to that used for producing cardboard on a paper machine, where material is imported layer by layer until the desired thickness is reached.
- the defibrator for defibring the polymer material must be such that it is suitable for waste and recycled polymers, including impurities.
- transportation of heat into the polymer mass takes place in such a way that a feed screw compresses plastic into a cylinder, the walls of which are heated and which thus melt the polymer.
- the defibring of the polymer takes place by means of one or several simultaneous mechanisms.
- Kinetic energy can be brought into the molten polymer mass either by a jet of air or by expanding the air which has remained inside the mass, or, alternatively, by means of a rotating disc.
- a thermal insulator called rock wool, for instance, is produced from molten rock material.
- the objective is achieved, i.e. an insulation panel that maintains its shape.
- the required thickness of the board is easily achieved by adjusting the speed of the conveyor belt/mould belt.
- the properties of the product are, in turn, modified by changing the ratio between the basic fibres and the binding fibres.
- FIG. 1 shows a feed funnel 10 for waste plastic, a feed screw 13 which is driven by a motor 11, a heat jacket 12 which can be oil-heated or electrically heated, and a disc for disintegrating 14, and an air nozzle 15.
- Figure 2 shows a conveyor belt 21 and a smoothing device 22 and the recycle 23, 24 to the feed.
- FIG. 3 shows the structure of a finished product.
- the shaded fibres 32 are polymers, which bind together for instance wood fibres 31.
- a defibrator The operation of a defibrator is based on the simple idea of having only a rapidly rotating disc 14, onto which a screw 13 feeds a molten polymer mass, and from which the exiting mass meets a jet of disintegrative air or inert gas which is generated by a blower and a nozzle 15.
- the polymer fibres 18 are conducted with the help of an air flow into a flow of organic fibres, preferably immediately after they have exited from the defibrator through the outlet pipe 16.
- the conveyor belt 21 is equipped with edges and a planing blade 22 which removes excess mass and returns that mass to the feed via the blower and the feeding line 24.
- the breaking disc is electrically heated, in order to prevent the molten polymer from solidifying onto its surface.
- a finished thermal insulation panel by increasing the quantity of polymeric binding fibres, and/or, by increasing the density of the insulation panel by means of compression. It is possible to regulate the basic density of thermal insulation panels by modifying the degree to which the organic fibres are refined. The finer the degree of defibring or fibrillating, the lower the density achieved. Typically, the densities are within the range of 30-70 kg/m . However, care should be taken to ensure that there are enough fire retardants, i.e. boric acid and sodium tetraborate, to smother a smouldering thermal insulation panel. Generally, a total quantity of approximately 5.5 % of these boron compounds is enough for fire retardant purposes; also, a suitable quantity of MgS0 4 is used, in order to ensure that the material aggregate fulfils the anti-smouldering requirements.
- fire retardants i.e. boric acid and sodium tetraborate
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Textile Engineering (AREA)
- Civil Engineering (AREA)
- Wood Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Environmental & Geological Engineering (AREA)
- Sustainable Development (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Panneau d'isolation thermique constitué de fibres de matrice organiques, d'un liant qui relie ces fibres entre elles et de tout additif, et son procédé de fabrication. Selon cette invention, les fibres organiques (31) sont reliées ensemble par des fibres de polyoléfine (32) tirées de déchets de plastique ou de plastique recyclé. Ainsi, les matières premières du panneau d'isolation sont très bon marché et les différents composants peuvent être produits indépendamment les uns des autres. Une fois produites, les fibres du liant sont injectées par soufflage entre les fibres de matrice, fondues et collées à ces fibres.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11741945.7A EP2534196A4 (fr) | 2010-02-09 | 2011-02-09 | Isolant en fibres de bois et son procédé de fabrication |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20105125A FI20105125A (fi) | 2010-02-09 | 2010-02-09 | Puukuitueriste ja menetelmä sen valmistamiseksi |
FI20105125 | 2010-02-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011098671A1 true WO2011098671A1 (fr) | 2011-08-18 |
Family
ID=41727672
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI2011/050117 WO2011098671A1 (fr) | 2010-02-09 | 2011-02-09 | Isolant en fibres de bois et son procédé de fabrication |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2534196A4 (fr) |
FI (1) | FI20105125A (fr) |
WO (1) | WO2011098671A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012138308A1 (fr) * | 2011-04-05 | 2012-10-11 | Mek Insaat Sanayi Ve Ticaret Anonim Sirketi | Matériau d'isolation et/ou de charge à base de cellulose dans une structure élastique et procédé concernant la fabrication de ce matériau |
WO2013090525A1 (fr) * | 2011-12-13 | 2013-06-20 | Federal-Mogul Powertrain, Inc. | Panneau ignifuge non tissé résistant à l'humidité et son procédé de construction |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB952793A (en) * | 1961-06-02 | 1964-03-18 | Saint Gobain | Improvements in and relating to the manufacture of fibres from thermo-plastic organic materials |
JP2003245933A (ja) * | 2002-02-26 | 2003-09-02 | Kondo Unyu-Kiko Co Ltd | 再生板とその製造方法及び製造装置 |
US20050214537A1 (en) * | 2004-03-11 | 2005-09-29 | Kronotex Gmbh & Co., Kg. | Insulation board made of a mixture of wood base material and binding fibers |
CN2890218Y (zh) * | 2006-02-28 | 2007-04-18 | 张博 | 芯层发泡复合板 |
WO2008116340A1 (fr) * | 2007-03-26 | 2008-10-02 | Stefan Grass | Production d'éléments non tissés en fibres naturelles |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3563704B2 (ja) * | 2000-03-07 | 2004-09-08 | ニチハ株式会社 | 木質成形体の製造方法 |
JP2001334510A (ja) * | 2000-05-30 | 2001-12-04 | Nichiha Corp | 木質繊維板およびその製造方法 |
AUPQ909800A0 (en) * | 2000-07-31 | 2000-08-24 | Commonwealth Scientific And Industrial Research Organisation | Cellulose reinforced composite compositions |
BRPI0412367A (pt) * | 2003-07-07 | 2006-09-05 | Cvp Clean Value Plastics Gmbh | processo para produção de um material de fibra |
-
2010
- 2010-02-09 FI FI20105125A patent/FI20105125A/fi not_active Application Discontinuation
-
2011
- 2011-02-09 WO PCT/FI2011/050117 patent/WO2011098671A1/fr active Application Filing
- 2011-02-09 EP EP11741945.7A patent/EP2534196A4/fr not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB952793A (en) * | 1961-06-02 | 1964-03-18 | Saint Gobain | Improvements in and relating to the manufacture of fibres from thermo-plastic organic materials |
JP2003245933A (ja) * | 2002-02-26 | 2003-09-02 | Kondo Unyu-Kiko Co Ltd | 再生板とその製造方法及び製造装置 |
US20050214537A1 (en) * | 2004-03-11 | 2005-09-29 | Kronotex Gmbh & Co., Kg. | Insulation board made of a mixture of wood base material and binding fibers |
CN2890218Y (zh) * | 2006-02-28 | 2007-04-18 | 张博 | 芯层发泡复合板 |
WO2008116340A1 (fr) * | 2007-03-26 | 2008-10-02 | Stefan Grass | Production d'éléments non tissés en fibres naturelles |
Non-Patent Citations (1)
Title |
---|
See also references of EP2534196A4 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012138308A1 (fr) * | 2011-04-05 | 2012-10-11 | Mek Insaat Sanayi Ve Ticaret Anonim Sirketi | Matériau d'isolation et/ou de charge à base de cellulose dans une structure élastique et procédé concernant la fabrication de ce matériau |
WO2013090525A1 (fr) * | 2011-12-13 | 2013-06-20 | Federal-Mogul Powertrain, Inc. | Panneau ignifuge non tissé résistant à l'humidité et son procédé de construction |
Also Published As
Publication number | Publication date |
---|---|
EP2534196A4 (fr) | 2014-06-18 |
FI20105125A (fi) | 2011-08-10 |
FI20105125A0 (fi) | 2010-02-09 |
EP2534196A1 (fr) | 2012-12-19 |
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