WO2011085537A1 - 一种支持千兆以太网应用的紧凑型rj45插座 - Google Patents

一种支持千兆以太网应用的紧凑型rj45插座 Download PDF

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Publication number
WO2011085537A1
WO2011085537A1 PCT/CN2010/070130 CN2010070130W WO2011085537A1 WO 2011085537 A1 WO2011085537 A1 WO 2011085537A1 CN 2010070130 W CN2010070130 W CN 2010070130W WO 2011085537 A1 WO2011085537 A1 WO 2011085537A1
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Prior art keywords
pin
chamber
socket
gigabit ethernet
ferrule
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PCT/CN2010/070130
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English (en)
French (fr)
Inventor
韩向伟
陈玉聪
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中山市汉仁电子有限公司
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Priority to PCT/CN2010/070130 priority Critical patent/WO2011085537A1/zh
Publication of WO2011085537A1 publication Critical patent/WO2011085537A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/6608—Structural association with built-in electrical component with built-in single component
    • H01R13/6633—Structural association with built-in electrical component with built-in single component with inductive component, e.g. transformer
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/665—Structural association with built-in electrical component with built-in electronic circuit
    • H01R13/6658—Structural association with built-in electrical component with built-in electronic circuit on printed circuit board
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
    • H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/71—Coupling devices for rigid printing circuits or like structures
    • H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/722—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
    • H01R12/724—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits containing contact members forming a right angle
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/717—Structural association with built-in electrical component with built-in light source
    • H01R13/7175—Light emitting diodes (LEDs)

Definitions

  • the utility model relates to an RJ45 socket, in particular to a compact RJ45 socket supporting Gigabit Ethernet applications.
  • RJ45 connection is the standard way of Ethernet connection.
  • the RJ45 socket with built-in magnetic components is mainly made up of Tab-down and Tab-up.
  • the main difference is that the position of the RJ45 connector plug is different.
  • Tab The structure of the -down is that the snap of the crystal head is facing downward
  • the structure of the Tab-up is that the snap of the crystal head is upward.
  • the above differences make the internal structure of the two differently different.
  • the RJ45 socket of the Tab-down structure is used, and the pins connecting the RJ45 plug and the pins connecting the circuit boards are respectively taken out from the upper and lower ends of the ferrule chamber.
  • Fig. 1 the RJ45 socket of the Tab-down structure is used, and the pins connecting the RJ45 plug and the pins connecting the circuit boards are respectively taken out from the upper and lower ends of the ferrule chamber.
  • the RJ45 socket with Tab-up structure, the pin connecting the RJ45 plug and the pin connecting the circuit board are taken out from the bottom of the ferrule chamber.
  • the above structural differences determine the difference in the placement of internal components.
  • the former PCB can be placed vertically, the latter can only be placed laterally, and the lateral width of the PCB limits the width of the entire chamber, so under the same technical conditions,
  • the RJ45 socket with a Tab-up structure is generally larger in volume than the Tab-down structure.
  • RJ45 socket structure in all of its utility model publications CN201243141Y, published on the Japanese Patent Publication No. 2009.20.20, a chamber is disposed on the bottom plane of the ferrule, and the magnetic component is installed in the chamber.
  • the magnetic component leads are connected to the pins and pin pins without being directly connected to the PCB.
  • the PCB is mounted on the pins through the on-board and pin-through vias. This structure changes the way the traditional magnetic components are wired.
  • the integration degree of the product is improved to a certain extent, and it can be applied to the RJ45 socket adopting the Tab-up structure.
  • the RJ45 socket capable of supporting Gigabit Ethernet applications has more magnetic components built in, in order to prevent all the magnetic component leads from being directly connected to the PCB board, it is possible to avoid difficulty in chaotic assembly of the leads, and it is necessary to set more leads on the ferrule.
  • the above-mentioned disclosed RJ45 socket structure does not satisfy this requirement; in addition, the through hole on the RJ45 socket PCB of the above structure is a row that is matched with the pin pin, and this distribution increases the width of the PCB, and Not all of the vias are signaled to the pins. Some vias that are not connected to the signal waste the area of the PCB, making the required size of the PCB, and the length of the RJ45 socket is limited.
  • the present invention provides an RJ45 socket with improved structure, capable of supporting Gigabit Ethernet applications, and compact structure.
  • a compact RJ45 socket supporting a Gigabit Ethernet application comprising a housing, a ferrule mounted in the housing, and a PCB board, the ferrule bottom being a flat surface having a chamber on the plane and a magnetic component embedded in the chamber
  • the ferrule is further provided with a spring pin and a pin, one end of the pin is connected to the RJ45 plug, and the other end is higher than the part of the cavity as a front pin, one end of the pin is taken out from the bottom of the ferrule and connected to the circuit board, and the other end is higher than the cavity.
  • the part of the chamber is used as a rear pin, and the magnetic ring coil lead in the magnetic element is connected to the front pin and the rear pin, and the ferrule is further provided with an auxiliary pin, and the magnetic ring lead signaled to the PCB board is fixed at the chamber. On the auxiliary pin.
  • the RJ45 socket adds an auxiliary pin to the chamber on the bottom plane of the ferrule. On the one hand, it meets the requirements of the number of magnetic component leads required to support Gigabit Ethernet applications. All magnetic component leads do not need to be connected to the PCB. Direct connection, so the magnetic components can be placed in the chamber in an optimal manner without being limited by the PCB; on the other hand, the auxiliary pins can separate the magnetic component leads that are signally connected to the PCB, avoiding the leads during assembly. Confusion, and convenient connection to the PCB.
  • the RJ45 socket with the above structure can break through the limitation of the Tab-up structure, and can place enough magnetic components in the limited chamber space inside the socket to support Gigabit Ethernet applications and also to make it bulky. Greatly reduced, increasing the integration of the product.
  • FIG. 1 is a schematic cross-sectional view of a ferrule using a Tab-down structure
  • FIG. 2 is a schematic cross-sectional view of a ferrule using a Tab-up structure
  • Figure 3 is a perspective view of the present invention
  • FIG. 4 is a schematic view showing the overall installation structure of the ferrule of the present invention.
  • Figure 5 is a schematic cross-sectional structural view of the ferrule of the present invention after installation
  • Figure 6 is a schematic view showing the split structure of the viewing angle of the present invention.
  • a compact RJ45 socket supporting a Gigabit Ethernet application includes a housing 1, a ferrule 2 mounted in the housing 1, and a PCB board 3, the ferrule 2 having a flat, flat surface at the bottom
  • a chamber 4 is provided with a magnetic element 5
  • the ferrule 2 is also provided with a spring pin 6 and a pin 7, the end of the pin 6 is connected to the RJ45 plug, and the other end is higher than the portion of the chamber 4 as a front lead Foot 8, the end of the pin 7 is taken out from the bottom of the ferrule 2 and connected to the circuit board, the other end is higher than the portion of the chamber 4 as the rear pin 9, the magnetic ring coil lead in the magnetic element 5 and the front lead 8 and the rear lead
  • the foot 9 is connected without passing through the PCB board 3.
  • the RJ45 socket ferrule 2 capable of supporting Gigabit Ethernet applications has more magnetic elements 5 built therein, in order to allow the leads of all the magnetic elements 5 to be directly wound onto the pins without connecting through the PCB board 3,
  • the ferrule 2 is additionally provided with the auxiliary pin 10, and the number of the auxiliary pin 10 is set according to actual needs, and the magnetic ring lead (for example, the twisted tap line of the magnetic ring) having signal connection with the PCB board 3 is fixed on the auxiliary pin.
  • the corresponding signal of the PCB board 3 can be connected to the auxiliary pin 10 to realize the complete electrical function.
  • the PCB board 3 In order to enable the PCB board 3 to be compactly mounted on the auxiliary pin 10, the PCB board 3 is provided with a through hole 11 that cooperates with the auxiliary pin 10, and the auxiliary pin 10 is inserted into the through hole 11 to fix the PCB board 3, and the PCB board is fixed.
  • the circuit of the upper resistor and the capacitor is connected to the auxiliary pin 10 through a printed circuit.
  • the magnetic component 5 is first wound onto the corresponding pin, and then the PCB board 3 is assembled to the chamber 4, and then immersed and fixed in one time. The entire assembly process is simple and reliable, which increases the production efficiency and reduces the cost.
  • the auxiliary pin 10 since the auxiliary pin 10 only functions as a signal switching and fixing PCB board 3, its position can be set as needed, and can be disposed on the side in the same direction as the front pin 8 or the rear pin 9, or distributed in the chamber. 4 upper end.
  • the front pin 8 and the rear pin 9 are disposed on opposite sides 41 and 42 of the chamber 4, and the auxiliary pin 10 is disposed on the other side 43.
  • the front pin 8, the rear pin 9 and the auxiliary pin 10 do not affect each other, and the disorder of the lead of the magnetic component 5 is avoided, and the position of the board 3 can be simply matched with the auxiliary pin 10 on the board side.
  • the through hole 11 is not affected by the front pin 8 and the rear pin 9.
  • the chamber 4 is provided as a bottom surface and a non-closed structure surrounded by the above three faces 41, 42, 43.
  • the magnetic elements 5 are divided into a horizontally aligned array, each set comprising a plurality of magnetic loop coils, the magnetic loop coils being mounted parallel to the side 43 of the chamber On a flat surface.
  • the RJ45 sockets supporting Gigabit Ethernet applications can have up to 12 coils. According to the circuit, they can be divided into four independent groups of four, each with three magnetic coils. The magnetic coils are placed on the same plane parallel to the side 43 of the chamber to form a "pin" shape, as shown in FIG. After the above-mentioned methods are used, the plurality of group coils are arranged in close lateral direction, and the space capacity of the chamber 4 can be effectively utilized, and the coils are arranged neatly and conveniently, and the installation is convenient.
  • the LED indicator 12 is also disposed on the RJ45 socket, and the pin of the LED indicator 12 is drawn from the bottom surface of the ferrule 2, parallel to the pin 6.
  • the bottom surface of the ferrule 2 is further provided with a slope type card holder 13, and the outer casing 1 is provided with an opening 14, which cooperates to fix the ferrule 2 and the outer casing 1, which is simple in installation and high in reliability. Sex.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Mechanical Coupling Of Light Guides (AREA)

Description

一种支持千兆以太网应用的紧凑型RJ45插座
技术领域
本实用新型涉及一种RJ45插座，特别是一种支持千兆以太网应用的紧凑型RJ45插座。
背景技术
　　RJ45连接是目前以太网连接的标准方式，通常的内置磁性元件的RJ45插座主要采用Tab-down和Tab-up两种结构，二者主要的差别是RJ45的连接插头的卡扣的位置不同，Tab-down的结构是水晶头的卡扣朝下,Tab-up的结构是水晶头的卡扣朝上。上述差别使得二者内部结构存在很大的不同，如图1，采用Tab-down结构的RJ45插座，其连接RJ45插头的弹针和连接线路板的针脚分别从插芯腔室的上端和下端引出；如图2，采用Tab-up结构的RJ45插座其连接RJ45插头的弹针和连接线路板的针脚都从插芯腔室的底部引出。上述结构差异决定了二者内部元件放置方式的不同，前者PCB板能够竖直放置，后者只能横向放置，PCB板的横向宽度限制了整个腔室的宽度，因此在同样的技术条件下，采用Tab-up结构的RJ45插座的体积长度一般比采用Tab-down结构的大。
　　为了使采用Tab-up结构的RJ45插座达到更高的集成度，需要对其进行结构的优化。本申请人在其所有的公开号为CN201243141Y，公开日为2009.5.20的实用新型专利中公开了一种RJ45插座结构，在其插芯的底部平面上设置腔室，磁性元件安装于腔室内，磁性元件引线连接到弹针和针脚引脚上而不用直接连接到PCB板，PCB板通过板上与引脚配合的通孔安装于引脚上，这种结构改变了传统磁性元件的连线方式和PCB板的安装方式，产品的集成度得到一定程度提高，能够适用于采用Tab-up结构的RJ45插座。但由于能够支持千兆以太网应用的RJ45插座内置更多的磁性元件，为了使所有磁性元件引线都不用直接连接到PCB板，从而能够避免引线混乱装配困难，插芯上需要设置更多的引脚，上述所公开的RJ45插座结构并不满足这一要求；此外，上述结构的RJ45插座PCB上的通孔为与针脚引脚配合的一排，此分布方式增加了PCB的宽度，并且其所开通孔并非全部都与引脚有信号连接，某些没有信号连接的通孔浪费了PCB板的面积，使得PCB板所需尺寸较大，RJ45插座的体积长度也因此受到限制。
　　总之，现在的RJ45插座在采用Tab-up结构并且支持千兆以太网应用的技术基础上还未能达到足够高的产品集成度。
实用新型内容
为解决上述问题，本实用新型提供一种结构改良、能够支持千兆以太网应用、结构紧凑的RJ45插座。
　　本实用新型为解决其问题所采用的技术方案是：
　　一种支持千兆以太网应用的紧凑型RJ45插座，包括外壳、安装于外壳内的插芯和PCB板，所述插芯底部为一平面，平面上设有腔室，腔室内置磁性元件，所述插芯还设置有弹针和针脚，弹针一端连接RJ45插头，另一端高出腔室的部分作为前引脚，针脚一端从插芯底部引出并与线路板连接，另一端高出腔室的部分作为后引脚，磁性元件中的磁环线圈引线与前引脚和后引脚连接，所述插芯还设有辅助引脚，与PCB板有信号连接的磁环引线固定在所述辅助引脚上。
　　本实用新型的有益效果是：
　　RJ45插座在其插芯底部平面所设置的腔室上增加辅助引脚，一方面满足了支持千兆以太网应用所需要的磁性元件引线数量的要求，所有的磁性元件引线都不需与PCB板直接连接，因而磁性元件能够不受PCB板限制并以最优的方式放置于腔室内；另一方面辅助引脚能够把与PCB板有信号连接的磁性元件引线独立出来，避免了组装时引线的混乱，同时方便了与PCB板连接。采用上述结构的RJ45插座能够突破Tab-up结构的限制，在插座内部有限的腔室空间内能够放置下足够多的磁性元件，使其能够支持千兆以太网的应用，也能够使其体积长度大大减小，提高了产品的集成度。
附图说明
　　下面结合附图和实施例对本实用新型作进一步说明：
　　图1为采用Tab-down结构的插芯剖面示意图；
　　图2为采用Tab-up结构的插芯剖面示意图；
　　图3为本实用新型的立体拆分图；
　　图4为本实用新型的插芯整体安装结构示意图；
　　图5为本实用新型的插芯安装后的剖面结构示意图；
　　图6为本实用新型仰视角度的拆分结构示意图。
具体实施方式
　　参照图3-图6，一种支持千兆以太网应用的紧凑型RJ45插座，包括外壳1、安装于外壳1内的插芯2和PCB板3，所述插芯2底部为一平面，平面上设有腔室4，腔室4内置磁性元件5，所述插芯2还设置有弹针6和针脚7，弹针6一端连接RJ45插头，另一端高出腔室4的部分作为前引脚8，针脚7一端从插芯2底部引出并与线路板连接，另一端高出腔室4的部分作为后引脚9，磁性元件5中的磁环线圈引线与前引脚8和后引脚9连接而不需要经过PCB板3。由于能够支持千兆以太网应用的RJ45插座插芯2内置有更多的磁性元件5，为了使所有磁性元件5的引线都能直接缠绕到引脚上而不需要经过PCB板3连接，所述插芯2增加设置了辅助引脚10，辅助引脚10的数量根据实际的需要设定，与PCB板3有信号连接的磁环引线（例如磁环的绞合抽头线）固定在辅助引脚10上，PCB板3的对应信号只要连接于辅助引脚10上便能实现完整的电气功能。
　　为了使PCB板3能够紧凑地安装于辅助引脚10上，PCB板3上设置有与辅助引脚10相配合的通孔11，辅助引脚10插入通孔11将PCB板3固定，PCB板3上排阻、电容组成的电路通过印刷电路与辅助引脚10连接。装配时先将磁性元件5引线绕到对应引脚上，再将PCB板3装配到腔室4上，然后一次浸锡固定成型，整个装配过程简单可靠，增加了生产效率降低了成本。
　　由于辅助引脚10只起信号转接和固定PCB板3的作用，其位置可以根据需要设置，可以设于与前引脚8或后引脚9同一方向的侧面上，或者分散分布于腔室4上端。作为优选方式，前引脚8和后引脚9设置在腔室4相对的两面41和42上，辅助引脚10设置在另外的一个侧面43上。此时，前引脚8、后引脚9和辅助引脚10互不影响，避免了磁性元件5引线的混乱，PCB板3上能够简单地在板侧的位置设置与辅助引脚10相配合的通孔11，并且不受前引脚8和后引脚9的影响，此种排列方式只占用了PCB板3侧边的小部分面积，另外由于通孔11都是信号连接所必需的，并不会造成PCB板3面积的浪费，因此与原来相比PCB板3所需的宽度尺寸更小，RJ45插座的整体排布也能相应地更加紧凑。同时，为了安装磁性元件5时更加方便，腔室4设为底面和上述三面41、42、43围成的非封闭结构。
　　为了能够在腔室4有限的空间内放置足够多的磁性元件5，磁性元件5分为横向排列的数组，每组包括多个磁环线圈，磁环线圈安装于与腔室侧面43平行的同一个平面上。参照图4，支持千兆以太网应用的RJ45插座所需要的线圈可达到12个，按照电路可将它们分为独立的相似的四个组别，每个组别有三个磁性线圈，安装时三个磁性线圈都放置于与腔室侧面43平行的同一个平面上，成“品”字形，如图5所示。多个组别线圈采用上述方法后依次紧密横向排列，腔室4的空间容量能够得到有效利用，而且线圈排布整齐规律，安装方便。
　　为了实现更完整的功能，RJ45插座上还设置有LED指示灯12，LED指示灯12的引脚从插芯2底面引出，与针脚6平行。
　　参照图6，插芯2底面还设置有一个斜坡型卡座13，外壳1上设有开口14，两者配合把插芯2和外壳1固定，这种安装方式简单，而且具有很高的可靠性。

Claims (5)

  1. 一种支持千兆以太网应用的紧凑型RJ45插座，包括外壳（1）、安装于外壳（1）内的插芯（2）和PCB板（3），所述插芯（2）底部为一平面，平面上设有腔室（4），腔室（4）内置磁性元件（5），所述插芯（2）还设置有弹针（6）和针脚（7），弹针（6）一端连接RJ45插头，另一端高出腔室（4）的部分作为前引脚（8），针脚（7）一端从插芯（2）底部引出并与线路板连接，另一端高出腔室（4）的部分作为后引脚（9），磁性元件（5）中的磁环线圈引线与前引脚（8）和后引脚（9）连接，其特征在于所述插芯（2）还设有辅助引脚（10），与PCB板（3）有信号连接的磁环引线固定在所述辅助引脚（10）上。
  2. 根据权利要求1所述的一种支持千兆以太网应用的紧凑型RJ45插座，其特征在于所述PCB板（3）上设置有与辅助引脚（10）相配合的通孔（11），辅助引脚（10）插入通孔（11）将PCB板（3）固定，PCB板（3）上的电子元件通过印刷电路与辅助引脚（10）连接。
  3. 根据权利要求1所述的一种支持千兆以太网应用的紧凑型RJ45插座，其特征在于所述前引脚（8）和后引脚（9）设置在腔室（4）相对的两面（41、42）上，辅助引脚（10）设置在另外一个侧面（43）上。
  4. 根据权利要求3所述的一种支持千兆以太网应用的紧凑型RJ45插座，其特征在于所述腔室（4）为底面和三个侧面（41、42、43）围成的非封闭结构。
  5. 据权利要求1所述的一种支持千兆以太网应用的紧凑型RJ45插座，其特征在于所述腔室（4）内的磁性元件（5）分为横向排列的数组，每组包括多个磁环线圈，磁环线圈安装于与腔室侧面（43）平行的同一个平面上。
PCT/CN2010/070130 2010-01-12 2010-01-12 一种支持千兆以太网应用的紧凑型rj45插座 WO2011085537A1 (zh)

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CN117728220A (zh) * 2023-12-15 2024-03-19 惠州方向电子有限公司 一种磁性连接器的稳定底盖结构

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CN2802786Y (zh) * 2005-05-13 2006-08-02 连康电子股份有限公司 电连接器
CN201450192U (zh) * 2009-06-17 2010-05-05 中山市汉仁电子有限公司 一种支持千兆以太网应用的紧凑型rj45插座

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CN117728220A (zh) * 2023-12-15 2024-03-19 惠州方向电子有限公司 一种磁性连接器的稳定底盖结构

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