WO2011078165A1 - High-strength spring steel - Google Patents
High-strength spring steel Download PDFInfo
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- WO2011078165A1 WO2011078165A1 PCT/JP2010/073003 JP2010073003W WO2011078165A1 WO 2011078165 A1 WO2011078165 A1 WO 2011078165A1 JP 2010073003 W JP2010073003 W JP 2010073003W WO 2011078165 A1 WO2011078165 A1 WO 2011078165A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/02—Hardening articles or materials formed by forging or rolling, with no further heating beyond that required for the formation
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/065—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/02—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for springs
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
- C21D7/04—Modifying the physical properties of iron or steel by deformation by cold working of the surface
- C21D7/06—Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
Definitions
- the present invention relates to a spring steel (spring steel) useful as a material for a coil spring, and more particularly to a spring steel used when manufacturing a coil spring, which has a tensile strength as it is quenched.
- the present invention relates to a steel for springs of 1900 MPa class.
- Such a coil spring is generally manufactured by drawing spring steel (wire), polishing, heating, coiling hot, quenching and tempering, and setting.
- the quenching and tempering treatment after hot coiling is performed to adjust the strength of the spring.
- heat treatment such as quenching and tempering, a large amount of CO 2 is exhausted.
- CO 2 reduction has been strongly demanded as one of the measures for preventing global warming for the purpose of reducing the burden on the global environment. Therefore, it is required to reduce the CO 2 emission amount even in the manufacturing process of the coil spring.
- Patent Document 1 proposes a steel for a stabilizer that is water-quenched immediately after hot forming and has improved normal temperature toughness and low temperature toughness while still being water-quenched without tempering.
- the component composition is adjusted to a low C-high Mn-Cr system or a low C-high Mn-B-Cr system with one or more of Ti, V, and Nb added.
- the stabilizer that is the subject of this Patent Document 1 is different from the coiling spring in the technical field.
- the strength level is an 800 MPa class in which corrosion fatigue characteristics do not become a problem, and a high strength region where compatibility with the corrosion fatigue characteristics is required. (For example, a 1900 MPa class) spring is not related.
- the strength of steel materials increases with increasing hardness, and toughness decreases with increasing hardness.
- the toughness decreases when the strength of the steel material increases, but the spring material is required to have fracture characteristics that can withstand the severe use environment of the spring, and even in springs such as suspension springs with increased strength, In particular, it is necessary to ensure low temperature toughness, which is important for use in cold regions.
- Patent Document 2 discloses that ductility and toughness have been improved in high-strength spring steel by adjusting various components
- Patent Document 3 has improved hardness and toughness by adjusting various components. It is disclosed that a combined spring steel is obtained.
- both Patent Documents 2 and 3 focus only on toughness at room temperature, and do not consider low-temperature toughness.
- the toughness at low temperature is usually inferior to the toughness at normal temperature, and considering the normal temperature toughness disclosed in Patent Documents 2 and 3, the low-temperature toughness in the techniques of Patent Documents 2 and 3 is insufficient.
- the present invention has been made paying attention to the above circumstances, and its purpose is to provide high strength and good corrosion fatigue characteristics even when tempering after quenching is omitted when processing into a coil spring.
- An object of the present invention is to provide a spring steel that can produce a coil spring that is compatible and has excellent low-temperature toughness.
- Another object of the present invention is to provide a spring obtained from this spring steel.
- the high-strength spring steel according to the present invention that can solve the above-mentioned problems is C: 0.15 to 0.40% (meaning mass%, the same applies hereinafter), Si: 1 to 3.5%, Selected from the group consisting of Mn: 0.20 to 2.0%, Ti: 0.005 to 0.10%, Nb: 0.005 to 0.05%, and V: 0.25% or less At least one selected from the group consisting of Cr: 0.05 to 1.20%, P: 0.030% or less, S: 0.02% or less, the balance being iron and inevitable impurities, ), The carbon equivalent Ceq 1 is 0.55 or less.
- the spring steel according to the present invention includes (a) Ni: 0.05 to 2% and Cu: 0.05 to 0.50%, (b) Ni: 0.15 to 2% and Cu: 0 as necessary. 0.05 to 0.50%, (c) B: 0.005% or less and / or Mo: 0.60% or less may be contained.
- the spring steel of the present invention is selected from the group consisting of Ti: 0.035 to 0.10%, Nb: 0.005 to 0.05%, and V: 0.05 to 0.25%. It is also preferable that at least one kind is contained and the crystal grain size after quenching is 7.5 or more.
- the spring steel is hot-coiled, quenched and quenched, and then set with the temper omitted, a spring that can achieve both of the above characteristics can be manufactured.
- the spring steel of the present invention appropriately controls the element amount and blending balance of a specific alloy element, the tempering process after quenching is omitted when a coil spring is manufactured using this spring steel. Thus, it is possible to manufacture a spring having both high strength and good corrosion fatigue properties while still being quenched, and further having good low temperature toughness.
- FIG. 1 is a graph showing the relationship between the carbon equivalent (Ceq 1 ) of the test piece obtained in Example 1 and the hydrogen embrittlement crack life.
- FIG. 2 is a graph showing the relationship between the tensile strength and the low temperature toughness (vE- 50 ) of the test piece obtained in Example 2.
- the present inventors When producing springs by coiling spring steel, the present inventors omit the tempering after quenching performed after coiling to achieve both high strength and good corrosion fatigue properties, and are excellent in low temperature toughness.
- the types of basic alloy elements to be contained in the spring steel are limited to at least one of C, Si, Mn, Cr and Ti, Nb and V, or (i) Ni and Cu are further added to these element groups.
- the spring steel of the present invention is particularly characterized in that the amount of C is lower than the amount of C used in ordinary spring steel.
- the amount of C is lower than the amount of C used in ordinary spring steel.
- the amount of carbide precipitated in the steel can be reduced, so that tempering after quenching that is performed in a normal spring manufacturing process can be omitted. That is, as described above, the spring is usually manufactured by drawing and polishing spring steel (wire rod), heating, hot coiling, quenching and tempering, and setting. After the setting, if necessary, coating is performed after shot peening.
- the spring steel of the present invention has a reduced amount of C, the strength of the spring can be secured even if setting is performed without the tempering after quenching.
- Si and Mn are positively added.
- Si and Mn are easily available elements, and stable supply can be maintained even if the amount of Si and Mn is increased.
- Si and Mn have the effect
- the component composition of the spring steel is designed as follows, and the carbon equivalent Ceq 1 represented by the following formula (1) is set to 0.55 or less.
- [] represents the content (% by mass) of each element in the steel.
- the reason for setting the addition amount of each element and the reason for defining the carbon equivalent Ceq 1 are as follows.
- the reason why C is 0.15% or more is to improve the hardenability and ensure the strength.
- the reason why C is set to 0.40% or less is to prevent deterioration of toughness and corrosion fatigue characteristics.
- the lower limit of the C amount is preferably 0.2% or more, more preferably 0.25% or more, and the upper limit of the C amount is preferably 0.35% or less, more preferably 0.34% or less, particularly preferably. It is 0.33% or less.
- Si is 1% or more
- Si is preferably 1.5% or more and 3.0% or less, more preferably 1.80% or more and 2.5% or less.
- Mn is 0.20% or more
- the hardenability is improved and the strength can be secured.
- the formation of sulfide inclusions can suppress grain boundary embrittlement due to S and improve toughness and corrosion fatigue characteristics.
- Mn is 2.0% or less, it is possible to prevent a supercooled structure from being generated and deteriorate toughness and corrosion fatigue characteristics.
- production and coarsening of an excessive sulfide type inclusion can be suppressed, and it can prevent that toughness and a corrosion fatigue characteristic deteriorate.
- the lower limit of the Mn amount is preferably 0.5% or more, more preferably 0.80% or more
- the upper limit of the Mn amount is preferably 1.8% or less, particularly preferably 1.5% or less.
- Ti is made 0.005% or more is to refine the prior austenite crystal grains after quenching, improve the strength and yield ratio, and improve the toughness and corrosion fatigue characteristics. By improving toughness, sag resistance can be improved.
- the reason why Ti is made 0.10% or less is to prevent coarse inclusions (for example, Ti nitride) from precipitating and to suppress deterioration of corrosion fatigue characteristics.
- the lower limit of the Ti amount is preferably 0.01% or more (particularly preferably 0.05% or more), and the upper limit of the Ti amount is preferably 0.080% or less, more preferably 0.07% or less. .
- V is an element that effectively acts to further enhance the hardenability and increase the strength. In addition to enhancing toughness and improving sag resistance, it is an element that refines crystal grains to improve strength and proof stress ratio. In order to exert such an action, V is preferably contained in an amount of 0.05% or more, more preferably 0.08% or more, and further preferably 0.1% or more. However, when V is excessive, coarse carbonitrides are formed, and toughness and corrosion fatigue properties are deteriorated. Therefore, V is 0.25% or less, preferably 0.22% or less, more preferably 0.2% or less.
- Nb is an element that contributes to improvement in sag resistance by increasing toughness, and is an element that refines crystal grains to improve strength and proof stress ratio.
- the Nb amount is set to 0.005% or more.
- the amount of Nb is preferably 0.008% or more, and more preferably 0.01% or more.
- the Nb content is 0.05% or less.
- the Nb amount is preferably 0.04% or less, more preferably 0.03% or less.
- Ti, V and Nb may be added alone or in combination of two or more.
- the contents of Ti, V, and Nb are Ti: 0.035 to 0.10%, Nb: 0.005 to 0.05%, and V: 0.05 to 0.25%, respectively. It is preferable to contain. Further, by containing Ti, V and Nb in such a range, the effect of crystal grain refinement can be effectively exhibited, and the crystal grain size after quenching can be set to 7.5 or more, Good low temperature toughness can be exhibited.
- the grain size after quenching is more preferably 8.0 or more, and even more preferably 9.0 or more.
- the low temperature toughness of the spring steel of the present invention is, for example, that Charpy absorbed energy at ⁇ 50 ° C. is 50 J / cm 2 or more, preferably 70 J / cm 2 or more, more preferably 80 J / cm 2 or more.
- Cr When Cr is 0.05% or more, the steel matrix is strengthened by solid solution strengthening, and the hardenability is improved and the strength can be secured. Further, it is an element that contributes to the improvement of corrosion resistance by making the rust generated in the surface layer portion under the corrosive condition amorphous and dense.
- Cr when Cr is 1.20% or less, the Ms point is lowered to prevent formation of a supercooled structure, and toughness and corrosion fatigue characteristics can be secured, and strength due to insufficient penetration of Cr carbide during quenching. And a decrease in hardness can be prevented.
- Cr is preferably 0.1% or more and 1.10% or less, more preferably 0.5% or more and 1.05% or less.
- the balance of the spring steel of the present invention is substantially iron.
- steel contains unavoidable impurities brought in depending on the situation of materials such as iron raw materials (including scrap) and auxiliary materials, manufacturing equipment, and the like.
- unavoidable impurities P is defined as 0.030% or less and S is defined as 0.02% or less. The reason for setting such a range is as follows.
- P is set to 0.030% or less. The reason why P is set to 0.030% or less is to prevent segregation at the prior austenite grain boundaries and embrittle the grain boundaries, and to prevent deterioration of toughness and corrosion fatigue characteristics.
- P is preferably 0.02% or less, more preferably 0.01% or less. The smaller the amount of P, the better. However, it is usually contained in an amount of about 0.001%.
- S is set to 0.02% or less.
- S is preferably 0.015% or less, particularly 0.01% or less.
- P is preferably as small as P, but is usually contained in an amount of about 0.001%.
- the total amount of P and S is preferably 0.015% or less, more preferably 0.010% or less.
- the reason why the carbon equivalent Ceq 1 is 0.55 or less is that, when coiled spring steel is manufactured to produce a coil spring, the strength and corrosion fatigue characteristics of the spring are compatible even if the tempering treatment after quenching is omitted. Because. That is, the carbon equivalent Ceq 1 indicates the contribution of the alloy element that affects the hardness after quenching. By reducing this numerical value and omitting the tempering treatment after quenching, the core portion of the spring is obtained. Hardness can be secured and high strength can be achieved. In addition, by suppressing the carbon equivalent Ceq 1 to 0.55 or less, the dependence of the alloy elements can be reduced, and the stable supply ability can be improved.
- the carbon equivalent Ceq 1 is preferably 0.53 or less, more preferably 0.50 or less.
- the carbon equivalent Ceq 1 can be reduced in cost by designing the component so as to be as small as possible. However, in order to achieve both high strength and corrosion fatigue characteristics, it is necessary to add an alloy element to some extent. Therefore, the lower limit value of the carbon equivalent Ceq 1 is 0.30. In addition, in calculating the following formula (1), when there is an element that is not contained, the content of the element is assumed to be 0% by mass.
- the spring steel of the present invention satisfies the above chemical composition and the carbon equivalent Ceq 1 , but contains Ni and Cu, or contains B and / or Mo with the aim of further improving the characteristics. It may be contained.
- Ni and Cu When Ni and Cu are contained (that is, when Ni and Cu are used in combination), the Ni content is 0.05 to 2% and the Cu content is 0.05 to 0.50%.
- the reason why Ni is set to 0.05% or more is to increase toughness, reduce defect sensitivity, and improve corrosion fatigue characteristics. Further, Ni has an effect of improving corrosion resistance by forming amorphous rust that is amorphous and dense, and also has an effect of improving the sag characteristic important as a spring characteristic.
- Ni is preferably 0.15% or more and 2% or less, more preferably 0.18% or more and 1.5% or less, further preferably 0.20% or more and 1% or less, particularly 0.5%. It is as follows.
- Cu is an element that is electrochemically noble than iron (noble) and therefore has the effect of densifying rust and improving corrosion resistance. Therefore, when Cu is contained, the amount of Cu is set to 0.05% or more. However, even if added excessively, the effect is saturated, and there is a possibility of causing embrittlement of the material due to hot rolling. Therefore, the upper limit of Cu content is 0.50% or less. Cu is preferably 0.1% or more and 0.4% or less, more preferably 0.15% or more (particularly 0.18% or more) and 0.3% or less.
- B is an element that further enhances hardenability to increase grain boundary strength, enhance toughness and improve sag resistance, and further densify rust generated on the surface to improve corrosion resistance.
- B is preferably contained in an amount of 0.0005% or more, more preferably 0.001% or more, and further preferably 0.0015% or more.
- B is 0.005% or less, preferably 0.004% or less, more preferably 0.003% or less.
- Mo is an element that increases toughness and contributes to improvement in sag resistance, and also ensures hardenability and increases the strength and toughness of steel.
- the Mo amount is preferably 0.05% or more, more preferably 0.08% or more, and further preferably 0.10% or more.
- the Mo content is preferably 0.60% or less, more preferably 0.50% or less, and still more preferably 0.35% or less.
- B and Mo may be contained alone or in combination.
- the spring steel according to the present invention is characterized in that the amount of each alloying element is strictly defined and the relationship between them is specified. If this spring steel is used, it is performed after coiling. A tempering treatment after quenching can be omitted, and a spring having both high strength with a tensile strength of 1900 MPa or more and good corrosion fatigue characteristics can be produced even when quenched. Moreover, low temperature toughness can be improved by controlling the content of elements (Ti, Nb and V) having a grain refinement action more strictly.
- elements Ti, Nb and V
- tempering means that the material is not heated to a temperature exceeding 350 ° C. after quenching.
- the above setting may be performed cold or warm.
- the temperature at the time of cold setting may be normal temperature, and the temperature at the time of cold setting may be about 200 to 250 ° C.
- the conditions for shot peening and painting are not particularly limited, and conventional conditions can be adopted.
- the spring thus obtained can achieve both high strength and good corrosion fatigue properties, and is also excellent in low temperature toughness.
- the production conditions of the spring steel according to the present invention are not particularly limited, but in order to make the crystal grain size 7.5 or more which is a preferred embodiment of the present invention, for example, the heating temperature at the time of quenching is set to 925 ° C. or less, and the heating is performed. It is recommended that the time be 15 minutes or less.
- the lower limit of the heating temperature and the heating time at the time of quenching is not particularly limited, the lower limit of the heating temperature is usually about 850 ° C., and the lower limit of the heating time is about 10 minutes.
- Example 1 The steel of the chemical composition shown in Table 1 below (the balance is iron and inevitable impurities) was melted in a 150 kg vacuum melting furnace and held at 1200 ° C., then hot forged into a 155 mm square billet, This billet was hot-rolled to produce a spring steel (spring wire) having a diameter of 13.5 mm. The spring wire was subjected to a polishing rod process so that the diameter was 12.5 mm, and was then quenched after being cut to a length of 70 mm. Quenching was performed by heating at a temperature of 925 ° C. for 10 minutes and then placing in an oil bath at a temperature of 50 ° C. After quenching, a test piece having a width of 10 mm, a thickness of 1.5 mm and a length of 65 mm was cut out by machining.
- Table 1 The steel of the chemical composition shown in Table 1 below (the balance is iron and inevitable impurities) was melted in a 150 kg vacuum melting furnace and held at 1200 ° C., then hot
- Table 1 shows the results of calculating the amount of chemical components in the steel and the carbon equivalent (Ceq 1 ) calculated from the above formula (1).
- the strength and corrosion fatigue properties of the test specimens were measured by simulating the setting performed cold or warm. That is, when simulating cold setting, the test piece was used for each test as it was, and when simulating warm setting, the test piece heated at 200 ° C. for 60 minutes was used for each test. Table 2 below shows which of the cold setting and the warm setting is simulated.
- the corrosion fatigue characteristics were evaluated by conducting a hydrogen embrittlement cracking test.
- a stress of 1400 MPa was applied to the above test piece by four-point bending, and this test piece was treated with sulfuric acid (0.5 mol / L) and potassium thiocyanate (KSCN; 0.01 mol / L).
- the sample was immersed in a mixed aqueous solution, and a voltage of ⁇ 700 mV, which is lower than the SCE electrode, was applied using a potentiostat, and the time until cracking occurred (hereinafter referred to as hydrogen embrittlement crack life) was measured. did.
- the measurement results of the hydrogen embrittlement cracking test are shown in Table 2 below. In the present invention, a case where the time until occurrence of cracking is 600 seconds or more is regarded as acceptable.
- FIG. 1 shows the relationship between the carbon equivalent (Ceq 1 ) and the hydrogen embrittlement crack life (seconds).
- the results of 1 to 15, 31, and 33 are indicated by ⁇ and No.
- the results of 16 to 29, 32 are indicated by ⁇ and No.
- the result of 30 (with tempering) is indicated by ⁇ .
- No. 30 is an example of tempering after quenching.
- the core hardness can be secured, the strength is high, the hydrogen embrittlement crack life is good, and the corrosion fatigue characteristics can be improved.
- tempering is performed after quenching, CO 2 emissions cannot be reduced.
- No. The component composition of No. 29 is the above No. This is an example similar to 30, but without tempering after quenching. In this example, the tempering process is omitted, so that the CO 2 emission can be reduced. However, since the carbon equivalent exceeds 0.55 and the alloy element amount is large, the tempering is omitted. The partial hardness becomes too hard, the toughness is lowered, the hydrogen embrittlement crack life is shortened, and the corrosion fatigue characteristics are deteriorated.
- No. Nos. 16 to 28 and 32 are examples that do not satisfy the requirements defined in the present invention, and cannot achieve both high strength and good corrosion fatigue characteristics. That is, the carbon equivalent (Ceq 1 ) of the spring steel exceeds the range specified in the present invention, and the tempering after quenching is omitted, so that the CO 2 emission can be reduced, but the core hardness is hard. As a result, the toughness is lowered, the hydrogen embrittlement crack life is shortened, and the corrosion fatigue characteristics are deteriorated.
- No. Nos. 1 to 15 and 33 are examples that satisfy the requirements defined in the present invention, and both high strength and good corrosion fatigue characteristics can be achieved. That is, after suppressing the carbon equivalent (Ceq 1 ) to 0.55 or less, and tempering after quenching is omitted, CO 2 emission can be reduced, and the core hardness can be appropriately secured. High strength can be achieved. In addition, the hydrogen embrittlement crack life is long, and the corrosion fatigue characteristics can be improved. Moreover, since the carbon equivalent (Ceq 1 ) of the spring steel is suppressed to 0.55 or less, the dependence of the alloy elements can be reduced, and stable supply can be realized. Therefore, when the spring steel of the present invention is used, the above No. 1 simulating the “UHS1900”. It can be seen that a spring exhibiting characteristics comparable to or higher than 30 can be provided.
- Example 2 Steel materials having the chemical composition shown in Table 3 (the balance being iron and inevitable impurities) were melted in a 150 kg vacuum melting furnace, then cast by the ingot-making method or continuous casting method, and then 155 mm square by split rolling.
- the billet was prepared, further hot-rolled, and processed into a wire having a diameter of 13.5 mm to obtain a test material.
- These specimens were heated at a temperature of 925 ° C. for 10 minutes and then quenched in an oil bath at 50 ° C. No. Only 2-24 was tempered at 400 ° C. for 1 hour after the quenching.
- No. in Table 4 2-1. No. 2-14 satisfies the requirements of the present invention, and in particular, the Ti, Nb, and V contents are appropriately adjusted, so that a steel having high strength and excellent low-temperature toughness could be realized.
- No. 2-15 ⁇ No. No. 2-24 did not satisfy at least one of the requirements of the present invention, and thus toughness was insufficient.
- No. 2-15 ⁇ No. No. 2-19 was an example in which the amount of C was excessive, and the low temperature toughness decreased due to the excessive increase in strength.
- No. 2-23 and no. No. 2-24 is a steel grade corresponding to standard steel 9254.
- No. 2-24 has been tempered after quenching.
- No. No. 2-23 had a large amount of C and an excessively high strength, and did not contain any of Ti, Nb and V, so that the low temperature toughness decreased.
- FIG. FIG. 2 is a graph showing the relationship between strength and low temperature toughness (Charpy absorbed energy at ⁇ 50 ° C.) for 2-1 to 2-24.
- the results of 2-1 to 2-14 and 2-25 are indicated by ⁇ and No. 2-15 ⁇ No.
- the results of Nos. 2-23 and 2-26 are indicated by ⁇ ,
- the result of 2-24 was indicated by ⁇ .
- all the steels satisfying the requirements of the present invention (indicated by ⁇ in FIG. 2) have a Charpy absorbed energy of 50 J / cm 2 or more and steels that do not satisfy any of the requirements of the present invention ( In FIG. 2, it can be seen that high toughness is achieved when compared at the same strength as indicated by ⁇ and ⁇ .
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Abstract
Description
Ceq1=[C]+0.108×[Si]-0.067×[Mn]+0.024×[Cr]-0.05×[Ni]+0.074×[V] ・・・(1)
(上記式(1)中、[ ]は各元素の含有量(質量%)を表す。) The high-strength spring steel according to the present invention that can solve the above-mentioned problems is C: 0.15 to 0.40% (meaning mass%, the same applies hereinafter), Si: 1 to 3.5%, Selected from the group consisting of Mn: 0.20 to 2.0%, Ti: 0.005 to 0.10%, Nb: 0.005 to 0.05%, and V: 0.25% or less At least one selected from the group consisting of Cr: 0.05 to 1.20%, P: 0.030% or less, S: 0.02% or less, the balance being iron and inevitable impurities, ), The carbon equivalent Ceq 1 is 0.55 or less.
Ceq 1 = [C] + 0.108 × [Si] −0.067 × [Mn] + 0.024 × [Cr] −0.05 × [Ni] + 0.074 × [V] (1)
(In the above formula (1), [] represents the content (mass%) of each element.)
C:0.15~0.40%、Si:1~3.5%、Mn:0.20~2.0%を含有するとともに、Ti:0.005~0.10%、Nb:0.005~0.05%、およびV:0.25%以下よりなる群から選択される少なくとも1種、Cr:0.05~1.20%
Ceq1=[C]+0.108×[Si]-0.067×[Mn]+0.024×[Cr]-0.05×[Ni]+0.074×[V] ・・・(1)
各元素の添加量設定理由と、炭素当量Ceq1の規定理由は以下の通りである。 <Composition composition of spring steel>
C: 0.15 to 0.40%, Si: 1 to 3.5%, Mn: 0.20 to 2.0%, Ti: 0.005 to 0.10%, Nb: 0.0. 005 to 0.05%, and V: at least one selected from the group consisting of 0.25% or less, Cr: 0.05 to 1.20%
Ceq 1 = [C] + 0.108 × [Si] −0.067 × [Mn] + 0.024 × [Cr] −0.05 × [Ni] + 0.074 × [V] (1)
The reason for setting the addition amount of each element and the reason for defining the carbon equivalent Ceq 1 are as follows.
下記表1に示す化学成分組成の鋼(残部は、鉄および不可避不純物)を150kgの真空溶解炉にて溶製してから1200℃で保持した後、熱間鍛造して155mm角のビレットにし、このビレットを熱間圧延して直径13.5mmのばね用鋼(ばね用線材)を作製した。このばね用線材に、直径が12.5mmとなるように磨棒加工を施した後、長さ70mmに切断してから焼入れを行った。焼入れは、温度925℃で10分間加熱した後、温度50℃の油浴に入れて行った。焼入れ後、機械加工して幅10mm×厚さ1.5mm×長さ65mmの試験片を切り出した。 Example 1
The steel of the chemical composition shown in Table 1 below (the balance is iron and inevitable impurities) was melted in a 150 kg vacuum melting furnace and held at 1200 ° C., then hot forged into a 155 mm square billet, This billet was hot-rolled to produce a spring steel (spring wire) having a diameter of 13.5 mm. The spring wire was subjected to a polishing rod process so that the diameter was 12.5 mm, and was then quenched after being cut to a length of 70 mm. Quenching was performed by heating at a temperature of 925 ° C. for 10 minutes and then placing in an oil bath at a temperature of 50 ° C. After quenching, a test piece having a width of 10 mm, a thickness of 1.5 mm and a length of 65 mm was cut out by machining.
試験片の強度は、試験片の硬さをロックウェル硬さ試験機で、Cスケールで測定して評価した。C硬さの測定結果を下記表2に示す。本発明では、HRCが51以上を合格とする。 <Strength>
The strength of the test piece was evaluated by measuring the hardness of the test piece with a Rockwell hardness tester on a C scale. The measurement results of C hardness are shown in Table 2 below. In the present invention, an HRC of 51 or more is considered acceptable.
腐食疲労特性は、水素脆化割れ試験を行って評価した。水素脆化割れ試験は、上記試験片に対して4点曲げによって1400MPaの応力を作用させながら、この試験片を硫酸(0.5mol/L)とチオシアン酸カリウム(KSCN;0.01mol/L)の混合水溶液に浸漬し、ポテンショスタットを用いてSCE電極よりも卑(Lower)である-700mVの電圧をかけ、割れが発生するまでの時間(以下、水素脆化割れ寿命と呼ぶ。)を測定した。水素脆化割れ試験の測定結果を下記表2に示す。本発明では、割れ発生までの時間が600秒以上の場合を合格とする。 <Corrosion fatigue characteristics>
The corrosion fatigue characteristics were evaluated by conducting a hydrogen embrittlement cracking test. In the hydrogen embrittlement cracking test, a stress of 1400 MPa was applied to the above test piece by four-point bending, and this test piece was treated with sulfuric acid (0.5 mol / L) and potassium thiocyanate (KSCN; 0.01 mol / L). The sample was immersed in a mixed aqueous solution, and a voltage of −700 mV, which is lower than the SCE electrode, was applied using a potentiostat, and the time until cracking occurred (hereinafter referred to as hydrogen embrittlement crack life) was measured. did. The measurement results of the hydrogen embrittlement cracking test are shown in Table 2 below. In the present invention, a case where the time until occurrence of cracking is 600 seconds or more is regarded as acceptable.
表3に示す化学成分組成の鋼材(残部は、鉄および不可避不純物)を150kgの真空溶解炉にて溶製した後、造塊法または連続鋳造法によって鋳造し、その後、分塊圧延によって155mm角のビレットを作成し、さらに熱間圧延して直径13.5mmの線材に加工して供試材とした。これら供試材を、温度925℃で10分間加熱した後、50℃の油浴に入れて焼入れを行った。No.2-24のみ、前記焼入れ後に400℃で1時間の焼戻し処理を行った。 Example 2
Steel materials having the chemical composition shown in Table 3 (the balance being iron and inevitable impurities) were melted in a 150 kg vacuum melting furnace, then cast by the ingot-making method or continuous casting method, and then 155 mm square by split rolling. The billet was prepared, further hot-rolled, and processed into a wire having a diameter of 13.5 mm to obtain a test material. These specimens were heated at a temperature of 925 ° C. for 10 minutes and then quenched in an oil bath at 50 ° C. No. Only 2-24 was tempered at 400 ° C. for 1 hour after the quenching.
上記焼入れ後の供試材から、2mmUノッチ付衝撃試験片を採取し、JIS Z2242に従って、-50℃でのシャルピー吸収エネルギー(vE-50)を求めた。試験は各鋼種につき2本ずつ行い、平均値を各鋼種のシャルピー吸収エネルギーとした。 <Low temperature toughness>
An impact test piece with a 2 mm U notch was taken from the specimen after quenching, and Charpy absorbed energy (vE -50 ) at -50 ° C was determined according to JIS Z2242. Two tests were performed for each steel type, and the average value was defined as the Charpy absorbed energy of each steel type.
上記焼入れ後の供試材の、D/4位置(Dは線材の直径)において、任意の15mm2の領域を光学顕微鏡で観察し(倍率:400倍)、JIS G0551に従って結晶粒度番号を測定した。測定は2視野について行い、これらの平均値をオーステナイト結晶粒度とした。 <Grain size number>
At the D / 4 position (D is the diameter of the wire) of the specimen after quenching, an arbitrary 15 mm 2 region was observed with an optical microscope (magnification: 400 times), and the crystal grain size number was measured according to JIS G0551. . The measurement was performed for two fields of view, and the average of these values was defined as the austenite grain size.
Claims (6)
- C:0.15~0.40%(質量%の意味。以下、同じ。)、
Si:1~3.5%、
Mn:0.20~2.0%を含有するとともに、
Ti:0.005~0.10%、Nb:0.005~0.05%、およびV:0.25%以下よりなる群から選択される少なくとも1種、
Cr:0.05~1.20%、
P:0.030%以下、
S:0.02%以下を含有し、残部が鉄および不可避的不純物であり、
下記式(1)で示される炭素等量Ceq1が0.55以下であることを特徴とする焼戻しを省略した高強度ばね用鋼。
Ceq1=[C]+0.108×[Si]-0.067×[Mn]+0.024×[Cr]-0.05×[Ni]+0.074×[V] ・・・(1)
(上記式(1)中、[ ]は各元素の含有量(質量%)を表す。) C: 0.15 to 0.40% (meaning mass%, hereinafter the same)
Si: 1 to 3.5%,
Containing Mn: 0.20 to 2.0%,
At least one selected from the group consisting of Ti: 0.005 to 0.10%, Nb: 0.005 to 0.05%, and V: 0.25% or less,
Cr: 0.05 to 1.20%,
P: 0.030% or less,
S: 0.02% or less, the balance is iron and inevitable impurities,
A high strength spring steel without tempering, characterized in that the carbon equivalent Ceq 1 represented by the following formula (1) is 0.55 or less.
Ceq 1 = [C] + 0.108 × [Si] −0.067 × [Mn] + 0.024 × [Cr] −0.05 × [Ni] + 0.074 × [V] (1)
(In the above formula (1), [] represents the content (mass%) of each element.) - 更に、
Ni:0.05~2%およびCu:0.05~0.50%を含有する請求項1に記載の高強度ばね用鋼。 Furthermore,
The high-strength spring steel according to claim 1, containing Ni: 0.05-2% and Cu: 0.05-0.50%. - Ni:0.15~2%を含有する請求項2に記載の高強度ばね用鋼。 The steel for high strength springs according to claim 2, containing Ni: 0.15 to 2%.
- Ti:0.035~0.10%、Nb:0.005~0.05%、およびV:0.05~0.25%よりなる群から選択される少なくとも1種を含有し、
焼入れ後の結晶粒度が7.5番以上である請求項1に記載の高強度ばね用鋼。 Containing at least one selected from the group consisting of Ti: 0.035 to 0.10%, Nb: 0.005 to 0.05%, and V: 0.05 to 0.25%,
The steel for high strength springs according to claim 1, wherein the grain size after quenching is 7.5 or more. - 更に、
B:0.005%以下および/またはMo:0.60%以下を含有する請求項1に記載の高強度ばね用鋼。 Furthermore,
The steel for high-strength springs according to claim 1, containing B: 0.005% or less and / or Mo: 0.60% or less. - 請求項1~5のいずれかに記載のばね用鋼を熱間でコイリングし、焼入れした後、焼戻しを省略したままセッチングすることを特徴とする腐食疲労特性に優れた高強度ばねの製造方法。 A method for producing a high-strength spring excellent in corrosion fatigue characteristics, characterized in that the spring steel according to any one of claims 1 to 5 is hot-coiled, quenched, and then set while omitting tempering.
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EP10839395.0A EP2518175B1 (en) | 2009-12-22 | 2010-12-21 | High-strength spring steel |
BR112012014178A BR112012014178A2 (en) | 2009-12-22 | 2010-12-21 | high strength spring steel |
US13/511,541 US20120285585A1 (en) | 2009-12-22 | 2010-12-21 | High-strength spring steel |
CN201080039360.2A CN102482743B (en) | 2009-12-22 | 2010-12-21 | High-strength spring steel |
ES10839395T ES2709515T3 (en) | 2009-12-22 | 2010-12-21 | Steel for high strength springs |
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EP2811198A4 (en) * | 2012-01-31 | 2016-01-06 | Nhk Spring Co Ltd | Ring-shaped spring and method for manufacturing same |
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KR101795277B1 (en) * | 2016-06-21 | 2017-11-08 | 현대자동차주식회사 | High strength spring steel having excellent corrosion resistance |
KR101795278B1 (en) * | 2016-06-21 | 2017-11-08 | 현대자동차주식회사 | Ultra high strength spring steel |
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CN107354388B (en) * | 2017-07-25 | 2019-03-01 | 西华大学 | A kind of high-strength and high ductility bainite spring steel and its manufacturing method |
JP2020076154A (en) * | 2020-01-07 | 2020-05-21 | 日本発條株式会社 | Method for producing spring for suspension |
CN114134411B (en) * | 2021-10-12 | 2022-07-29 | 江阴兴澄特种钢铁有限公司 | Spheroidized annealed steel for low-temperature-resistant high-strength ball screw and manufacturing method thereof |
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