WO2011074388A1 - Optical component, and method for producing same - Google Patents
Optical component, and method for producing same Download PDFInfo
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- WO2011074388A1 WO2011074388A1 PCT/JP2010/070982 JP2010070982W WO2011074388A1 WO 2011074388 A1 WO2011074388 A1 WO 2011074388A1 JP 2010070982 W JP2010070982 W JP 2010070982W WO 2011074388 A1 WO2011074388 A1 WO 2011074388A1
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- Prior art keywords
- multilayer film
- optical component
- film
- refractive index
- layer
- Prior art date
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- 230000003287 optical effect Effects 0.000 title claims abstract description 118
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 239000012790 adhesive layer Substances 0.000 claims abstract description 48
- 239000010410 layer Substances 0.000 claims description 113
- 238000000926 separation method Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 7
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 5
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 claims description 4
- 229910001635 magnesium fluoride Inorganic materials 0.000 claims description 4
- 239000000463 material Substances 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 10
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 238000005259 measurement Methods 0.000 description 6
- 238000002834 transmittance Methods 0.000 description 6
- 239000011521 glass Substances 0.000 description 5
- 229910004298 SiO 2 Inorganic materials 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000005083 Zinc sulfide Substances 0.000 description 2
- 229910001618 alkaline earth metal fluoride Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 229910000464 lead oxide Inorganic materials 0.000 description 2
- 229910000484 niobium oxide Inorganic materials 0.000 description 2
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 description 2
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 2
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 2
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 2
- 229910001936 tantalum oxide Inorganic materials 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 229910001930 tungsten oxide Inorganic materials 0.000 description 2
- 229910052984 zinc sulfide Inorganic materials 0.000 description 2
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 2
- 229910052845 zircon Inorganic materials 0.000 description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000008033 biological extinction Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
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- 239000003822 epoxy resin Substances 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
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- 238000005498 polishing Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
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- 238000007740 vapor deposition Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/28—Interference filters
- G02B5/281—Interference filters designed for the infrared light
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/10—Beam splitting or combining systems
- G02B27/1006—Beam splitting or combining systems for splitting or combining different wavelengths
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/10—Beam splitting or combining systems
- G02B27/1073—Beam splitting or combining systems characterized by manufacturing or alignment methods
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/10—Beam splitting or combining systems
- G02B27/14—Beam splitting or combining systems operating by reflection only
- G02B27/142—Coating structures, e.g. thin films multilayers
Definitions
- the present invention relates to an optical component and a manufacturing method thereof.
- wavelength separation elements for separating light in a predetermined wavelength region have been widely used in optical communication systems and the like.
- Specific examples of the wavelength separation element include those disclosed in Patent Documents 1 to 3 below.
- Patent Document 1 discloses a dichroic mirror 100 shown in FIG. 10 as a wavelength separation element.
- the dichroic mirror 100 includes first and second prisms 101 and 102 each having a triangular prism shape.
- a mirror coat layer 103 made of a multilayer film is formed.
- a SiO 2 coat layer 104 is formed on the slope 102 a of the second prism 102.
- the SiO 2 coat layer 104 and the mirror coat layer 103 are bonded by the adhesive layer 105.
- the mirror coat layer 103 realizes the wavelength separation function.
- the SiO 2 coat layer 104 is provided to improve the adhesion between the mirror coat layer 103 and the second prism 102.
- the wavelength difference between the wavelength regions separated in the wavelength separation element has become smaller.
- the wavelength separation characteristic required for the wavelength separation element is also increasing.
- the dichroic mirror 100 in order to satisfy such a demand, it is necessary to increase the number of multilayer films constituting the mirror coat layer 103.
- the multilayer film layer It is necessary to increase the number. Therefore, it is difficult to achieve both high optical function and low cost and to realize higher optical function.
- the present invention has been made in view of such a point, and an object thereof is to provide an optical component that can be manufactured at a low cost and can realize a high optical function.
- the optical component according to the present invention includes a first light transmissive member, a second light transmissive member, and an optical functional film.
- the optical functional film is provided between the first translucent member and the second translucent member.
- the optical functional film has a first multilayer film, a second multilayer film, and an adhesive layer.
- the first multilayer film is formed on the first light transmissive member.
- the second multilayer film is formed on the second light transmissive member.
- the adhesive layer bonds the first multilayer film and the second multilayer film.
- “multilayer film” refers to a film composed of a plurality of laminated layers.
- the method for manufacturing an optical component according to the present invention also relates to a method for manufacturing the optical component according to the present invention.
- the method for manufacturing an optical component according to the present invention includes first and second multilayer film forming steps and an adhesion step.
- the first multilayer film forming step is a step of forming the first multilayer film on the first light transmissive member.
- the second multilayer film forming step is a step of forming the second multilayer film on the second light transmissive member.
- the bonding step is a step of bonding the first multilayer film and the second multilayer film with an adhesive layer.
- the optical functional film is formed on the first multilayer film formed on the first light transmissive member and the second light transmissive member. 2 multilayer films. For this reason, an optical functional film having the number of layers exceeding the limit of the number of layers that can be formed by the film forming apparatus can be manufactured.
- the maximum number of layers that can be deposited by the deposition apparatus is n
- the first multilayer film having n layers and the second multilayer film having n layers are formed by an adhesive layer.
- a multilayer film having substantially 2n layers can be produced, and as a result, a high optical function can be realized.
- the optical functional film is a wavelength separation film that transmits light in the first wavelength region and reflects light in the second wavelength region different from the first wavelength region. Can realize an optical component having high steep filter characteristics.
- the optical functional film since the optical functional film includes the first multilayer film and the second multilayer film, the multilayer film is formed only on one of the first and second translucent members.
- the time required for forming the multilayer film can be reduced as compared with the case of forming the film. For example, when the optical functional film has a multilayer film of about 40 layers, at present, it takes about 6 hours to form the multilayer film. On the other hand, if each of the first and second multilayer films has about 20 layers and these are formed simultaneously, the time required to form the first and second multilayer films is about 3 hours. In this way, the time required for producing the optical functional film can be shortened, so that the time and production cost required for producing the optical component can also be reduced.
- the first multilayer film has the same film configuration as the second multilayer film.
- a part of the first multilayer film and the second multilayer film can be formed in the same process.
- the first multilayer film and the second multilayer film have the same film configuration. In this case, if the first multilayer film forming step for forming the first multilayer film and the second multilayer film forming step are performed in the same process, the time and manufacturing cost required for manufacturing the multilayer film can be further reduced. Can do.
- performing the first multilayer film forming step and the second multilayer film forming step in the same process means that the first and second light-transmitting members or the first light-transmitting member or the first light-transmitting member are included in one film forming apparatus. And the base material of the second translucent member is disposed, and the first multilayer film and the second multilayer film are simultaneously formed in the one film forming apparatus.
- each of the first and second multilayer films has a smaller number of layers than the optical functional film. For this reason, an optical component can be manufactured at a high yield rate compared with the case where optical functional films having a large number of layers are manufactured in a lump. In general, as the number of layers in the multilayer film increases, the yield rate of the multilayer film significantly decreases.
- the film stress of the multilayer film increases as the number of layers in the multilayer film increases.
- the first and second multilayer films are formed on the first and second light transmissive members, respectively, only the first or second light transmissive member is formed.
- stress hardly remains in the first and second translucent members.
- the joining accuracy of the first and second translucent members is improved, and further, when the base materials of the first and second translucent members are divided, the deformation of the base material is suppressed. Can do. Therefore, an optical component can be manufactured with high shape accuracy.
- the optical component according to the present invention has a multilayer film formed on both the surface of the first light transmissive member and the surface of the second light transmissive member. As described above, it is not necessary to separately form a SiO 2 coating layer in order to improve adhesion.
- each of the first and second translucent members is a member that transmits at least part of light incident on the optical component. That is, each of the 1st and 2nd translucent member is a member which permeate
- the use wavelength range of the optical component is not limited to the visible wavelength range.
- the use wavelength range of the optical component may be, for example, an ultraviolet wavelength range, a near ultraviolet wavelength range, a near infrared wavelength range, or an infrared wavelength range. That is, each of the first and second translucent members may not transmit visible light.
- “transmitting” means transmitting with a transmittance of 85% or more for the purpose of wavelength separation, and transmitting with an arbitrary transmittance for the purpose of light quantity branching. Say.
- each of the first and second translucent members is not particularly limited.
- Each of the first and second translucent members may be made of glass, resin, or ceramic, for example.
- the first and second translucent members are preferably made of glass. Glass has good reliability such as temperature dependency of optical properties and moisture resistance, and a high-precision base material can be produced by stretch molding and polishing. For this reason, high productivity is realizable by forming the 1st and 2nd translucent member with glass.
- each of the first and second translucent members are not particularly limited.
- Each of the first and second translucent members may be, for example, a prism, a plate, or a lens.
- each of the first and second light-transmissive members may be an optical element such as a prism whose light input / output surface has optical power, for example.
- the “prism” refers to a substantially triangular prism-shaped translucent member having a pair of triangular end faces and three side faces. Each end face of the prism may not be a right triangle. Further, the pair of end faces of the prism may not be parallel. The corners and ridges of the prism may be chamfered or rounded.
- the optical functional film is a film that bears at least part of the functions of the optical component.
- the configuration of the optical functional film can be appropriately designed according to the function required for the optical component.
- the optical functional film can be a wavelength separation film.
- the optical functional film includes the first and second multilayer films bonded by the adhesive layer.
- the adhesive layer does not bear an optical function, the optical function of the optical functional film is substantially provided by the first and second multilayer films.
- the layer structure of the multilayer film can be appropriately designed according to the function of the optical functional film to be realized.
- the optical functional film is a wavelength separation film
- each of the first and second multilayer films has a low refractive index layer having a relatively low refractive index and a relatively high refractive index.
- a multilayer film in which high refractive index layers are alternately stacked can be obtained.
- the low refractive index layer and the high refractive index layer are relatively defined layers. That is, the low refractive index layer is a layer having a lower refractive index than the high refractive index layer, and conversely, the high refractive index layer is a layer having a higher refractive index than the low refractive index layer.
- the low refractive index layer can be formed of, for example, silicon oxide, aluminum oxide, alkaline earth metal fluoride, or the like.
- the high refractive index layer can be formed of, for example, titanium oxide, niobium oxide, tungsten oxide, lead oxide, lanthanum oxide, tantalum oxide, zircon oxide, zinc sulfide or the like.
- the plurality of low refractive index layers constituting the first or second multilayer film may include layers made of materials having different refractive indexes.
- the plurality of high refractive index layers constituting the first or second multilayer film may include layers made of materials having different refractive indexes.
- At least one of the first outermost layer located on the most adhesive layer side of the first multilayer film and the second outermost layer located on the most adhesive layer side of the second multilayer film It preferably has substantially the same refractive index as the adhesive layer. More preferably, both the first outermost layer and the second outermost layer have substantially the same refractive index as the adhesive layer. In this case, since unnecessary refraction and reflection at the interface of the adhesive layer can be suppressed, high optical performance can be realized. In the present invention, “having substantially the same refractive index” means that the refractive index difference is within ⁇ 5%.
- the adhesive layer usually has a refractive index as low as about 1.5. For this reason, it is preferable that at least one of the first outermost layer and the second outermost layer is a low refractive index layer. Furthermore, it is more preferable that both the first outermost layer and the second outermost layer are low refractive index layers.
- the low refractive index layer is preferably formed of magnesium fluoride, silicon oxide, or aluminum oxide. This is because the adhesiveness with the adhesive layer is good and it has high mechanical strength.
- the adhesive layer is not particularly limited.
- an acrylic resin or an epoxy resin can be used.
- the adhesive layer may be made of an energy ray curable resin.
- the “energy ray curable resin” is a resin that is cured by irradiation with energy rays.
- Specific examples of the energy ray curable resin include a photocurable resin and a thermosetting resin.
- the thickness of the adhesive layer is not particularly limited, but is preferably in the range of 5 ⁇ m to 10 ⁇ m. If the thickness of the adhesive layer is too thick, light absorption in the adhesive layer tends to increase or weather resistance tends to deteriorate. Moreover, when the thickness of an adhesive bond layer is too thin, it exists in the tendency for adhesiveness to fall.
- the refractive index of the adhesive layer and the refractive index of at least one of the first and second multilayer films are substantially the same, even if the layer thickness of the adhesive layer changes, The optical properties of the optical component are not substantially changed. That is, even when an adhesive layer is interposed between the first multilayer film and the second multilayer film, the first multilayer film and the second multilayer film are optical function films. It can function integrally.
- an optical component that can be manufactured at a low cost and can realize a high optical function.
- FIG. 1 is a schematic side view of an optical component according to the first embodiment.
- FIG. 2 is a schematic cross-sectional view in which a portion II in FIG. 1 is enlarged.
- FIG. 3 is a schematic perspective view of the base material.
- FIG. 4 is a schematic side view for explaining a multilayer film forming process.
- FIG. 5 is a schematic perspective view for explaining the bonding process.
- FIG. 6 is a schematic perspective view for explaining the dividing step.
- FIG. 7 is a schematic side view of an optical component according to the second embodiment.
- FIG. 8 is a graph showing the light transmittance of the optical component according to the example and the light transmittance of the optical component according to the comparative example.
- FIG. 9 is a graph illustrating the reflection characteristics of the optical component according to the example and the reflection characteristics of the optical component according to the comparative example.
- FIG. 10 is a schematic side view of the wavelength separation element described in Patent Document 1.
- optical component 1 shown in FIG. 1 and the optical component 2 shown in FIG. 7 are merely examples. Therefore, the optical component according to the present invention is not limited to the optical components 1 and 2.
- FIG. 1 is a schematic side view of an optical component according to the first embodiment.
- FIG. 2 is a schematic cross-sectional view in which a portion II in FIG. 1 is enlarged.
- the optical component 1 shown in FIG. 1 transmits a light 21 in a first wavelength range of incident light 20 while reflecting a light 22 in a second wavelength range different from the first wavelength range. It is.
- the optical component 1 includes a first translucent member 11 and a second translucent member 12.
- Each of the 1st and 2nd translucent members 11 and 12 consists of translucent materials, such as glass.
- each of the 1st and 2nd translucent members 11 and 12 is substantially triangular prism shape.
- the 1st translucent member 11 and the 2nd translucent member 12 consist of the same material, and have the same shape.
- An optical functional film 13 is provided between the slope 11a of the first light transmissive member 11 and the slope 12a of the second light transmissive member 12.
- the slope 11 a of the first light transmissive member 11 and the slope 12 a of the second light transmissive member 12 are joined via an optical functional film 13.
- the optical functional film 13 is a wavelength separation film that transmits the light 21 in the first wavelength band of the incident light 20 and reflects the light 22 in the second wavelength band different from the first wavelength band. .
- the optical functional film 13 includes a first multilayer film 13a and a second multilayer film 13b.
- the first multilayer film 13 a is formed on the slope 11 a of the first light transmissive member 11.
- the second multilayer film 13 b is formed on the slope 12 a of the second light transmissive member 12.
- the first multilayer film 13a and the second multilayer film 13b are bonded by an adhesive layer 13c.
- the adhesive layer 13c is not particularly limited as long as it can bond the first multilayer film 13a and the second multilayer film 13b.
- the adhesive layer 13c is formed of an acrylic ultraviolet curable resin.
- the thickness t13c (see FIG. 2) of the adhesive layer 13c is in the range of 5 ⁇ m to 10 ⁇ m in this embodiment.
- the thickness t13c of the adhesive layer 13c is not particularly limited. This is because the thickness t13c of the adhesive layer 13c does not substantially affect the optical characteristics of the optical functional film 13.
- each of the first and second multilayer films 13a and 13b includes a low refractive index layer 15 having a relatively low refractive index and a high refractive index layer 16 having a relatively high refractive index.
- a low refractive index layer 15 having a relatively low refractive index
- a high refractive index layer 16 having a relatively high refractive index.
- the first multilayer film 13a and the second multilayer film 13b have the same film configuration.
- the high refractive index layer 16 can be formed of, for example, titanium oxide, niobium oxide, tungsten oxide, lead oxide, lanthanum oxide, tantalum oxide, zircon oxide, zinc sulfide, or the like.
- the low refractive index layer 15 can be formed of, for example, silicon oxide, aluminum oxide, alkaline earth metal fluoride, or the like.
- the low refractive index layer 15 is more preferably made of silicon oxide or magnesium fluoride.
- the first outermost layer located on the most adhesive layer 13c side of the first multilayer film 13a is composed of a low refractive index layer 15a.
- the second outermost layer located on the most adhesive layer 13c side of the second multilayer film 13b is composed of a low refractive index layer 15b.
- each of the low refractive index layers 15a and 15b constituting the first and second outermost layers has substantially the same refractive index as that of the adhesive layer 13c.
- the outermost layer formed on the inclined surface 11a of the first multilayer film 13a is constituted by the low refractive index layer 15c.
- the outermost layer formed on the inclined surface 12a of the second multilayer film 13b is also composed of the low refractive index layer 15d.
- the outermost layer formed on the first or second translucent member 11 or 12 is a low refractive index layer, the first or second translucent film of the first and second multilayer films 13a and 13b is used. Adhesiveness to the adhesive members 11 and 12 can be enhanced. From the viewpoint of improving the adhesion, each of the low refractive index layers 15c and 15d is preferably silicon oxide.
- a plurality of substantially triangular prism-shaped base materials 30 shown in FIG. 3 are prepared.
- This base material 30 becomes the 1st and 2nd translucent members 11 and 12 through the parting process etc. which are mentioned later.
- a plurality of base materials 30 are installed in a film forming apparatus (not shown), and the slope 30a of the base material 30 has the same configuration as the first and second multilayer films 13a and 13b.
- the multilayer film 31 (see FIG. 5) is formed (first and second multilayer film forming steps).
- the method for forming the multilayer film 31 is not particularly limited.
- the multilayer film 31 can be formed by sputtering or vapor deposition.
- the pair of base materials 30 on which the multilayer film 31 is formed are bonded together with an adhesive (not shown). Thereafter, as shown in FIG. 6, the base material 30 is divided into a plurality of pieces in the length direction (a dividing step).
- the optical component 1 can be manufactured by the above process.
- the optical functional film 13 is constituted by the first multilayer film 13a and the second multilayer film 13b that are bonded to each other by the adhesive layer 13c.
- the number of layers of the optical functional film 13 can be increased up to twice the maximum number of layers that can be formed by the film forming apparatus. Therefore, the optical function of the optical component 1 can be enhanced. Specifically, an optical component with high steep filter characteristics can be manufactured.
- the yield rate of the multilayer film 31 is much higher than the yield rate of the multilayer film having the number of layers twice that of the multilayer film 31. Therefore, the optical component 1 can be manufactured at a high yield rate.
- the film stress of the multilayer film 31 is much smaller than the film stress of the multilayer film having twice the number of layers as the multilayer film 31, the first and second translucent members 11, 12 or the first and second Unduly stress is unlikely to remain in the base material of the second translucent member. For this reason, while joining precision of the 1st and 2nd translucent members 11 and 12 improves, when dividing a base material of the 1st and 2nd translucent members, modification of a base material is controlled. can do. Therefore, the optical component 1 can be manufactured with high shape accuracy.
- the manufacturing cost and the time required for manufacturing the optical functional film 13 can be reduced. it can. As a result, the time and manufacturing cost required for manufacturing the optical component 1 can be reduced.
- the outermost layers located on the most adhesive layer sides of the first and second multilayer films 13a and 13b are constituted by the low refractive index layers 15a and 15b.
- the refractive index of the low-refractive-index layers 15a and 15b and the refractive index of the adhesive bond layer 13c are substantially the same.
- the first and second multilayer films 13a and 13b can function integrally as an optical functional film.
- unnecessary refraction and reflection at the interface of the adhesive layer 13c can be suppressed, so that a decrease in optical function can be suppressed.
- the low refractive index layers 15a and 15b are formed of silicon oxide, aluminum oxide, and magnesium fluoride. These have good adhesiveness with the adhesive layer 13c and have high mechanical strength. Therefore, the mechanical durability of the optical component 1 can be increased.
- each of the first and second translucent members 11 and 12 is constituted by a prism.
- the first and second translucent members are used.
- the shape of each member is not particularly limited.
- one of the first and second translucent members may be a prism and the other may be plate-shaped.
- each of the 1st and 2nd translucent members 11 and 12 may be plate-shaped.
- Example 1 The optical component 1 shown in FIG. 1 was manufactured by the design shown below, and the light transmittance (the intensity of the light 21 / the intensity of the light 20) at a light incident angle of 45 ° was measured using a spectrophotometer. Further, as a comparative example, an optical component was produced in the same manner as in the example except that the second multilayer film was not formed, and the light transmittance (P-polarized light) was measured. The measurement results are shown in FIG. In FIG. 8, the solid line indicates the data of Example 1, and the broken line indicates the data of Comparative Example 1.
- the steepness of the filter characteristics can be enhanced by providing the second multilayer film 13b having 22 layers in addition to the first multilayer film 13a having 22 layers.
- the measurement result this time is the same as the measurement result when the multilayer film described in Table 1 is formed twice only on the surface of the first translucent member 11, and the first multilayer film 13a
- the film formation time can be reduced to about half.
- Example 1 BK-7 or its equivalent (refractive index: 1.52) was used as the first and second light transmissive members 11 and 12.
- Example 1 the film configurations of the first and second multilayer films are as shown in Table 1.
- Example 2 The optical component 1 shown in FIG. 1 was produced according to the design shown below, and the reflection characteristics at a light incident angle of 49 ° were evaluated.
- an optical component was produced in the same manner as in the example except that the second multilayer film was not formed, and the reflection characteristics were evaluated.
- the measurement results are shown in FIG. In FIG. 9, the solid line indicates the data of Example 2, and the broken line indicates the data of Comparative Example 2.
- the extinction ratio of reflected light (the amount of S-polarized light and P-polarized light) Difference) can be increased.
- the measurement result this time is the same as the measurement result when the multilayer film described in Table 2 is formed twice only on the surface of the first translucent member 11, or the first multilayer film.
- Example 2 BK-7 or its equivalent (refractive index of 1.52) was used as the first and second light transmissive members 11 and 12.
- the film configurations of the first and second multilayer films in Example 2 and Comparative Example 2 are as shown in Table 2.
Abstract
Description
図1は、第1の実施形態に係る光学部品の略図的側面図である。図2は、図1におけるII部分を拡大した略図的断面図である。 (First embodiment)
FIG. 1 is a schematic side view of an optical component according to the first embodiment. FIG. 2 is a schematic cross-sectional view in which a portion II in FIG. 1 is enlarged.
下記に示す設計により、図1に示す光学部品1を作製し、光入射角度45°における光透過率(光21の強度/光20の強度)を、分光光度計を用いて測定した。また、比較例として、第2の多層膜を形成しないこと以外は、実施例と同様にして光学部品を作製し、光透過率(P偏光)を測定した。測定結果を図8に示す。なお、図8において、実線が実施例1のデータを示し、破線が比較例1のデータを示している。 Example 1
The
下記に示す設計により、図1に示す光学部品1を作製し、光入射角度49°における反射特性を評価した。また、比較例として、第2の多層膜を形成しないこと以外は、実施例と同様にして光学部品を作製し、反射特性を評価した。測定結果を図9に示す。なお、図9において、実線が実施例2のデータを示し、破線が比較例2のデータを示している。 (Example 2)
The
11…第1の透光性部材
11a…第1の透光性部材の斜面
12…第2の透光性部材
12a…第2の透光性部材の斜面
13…光学的機能膜
13a…第1の多層膜
13b…第2の多層膜
13c…接着剤層
15…低屈折率層
15a…第1の多層膜の最も接着剤層側の第1の最外層を構成する低屈折率層
15b…第2の多層膜の最も接着剤層側の第2の最外層を構成する低屈折率層
15c…第1の多層膜の最も第1の透光性部材側の低屈折率層
15d…第2の多層膜の最も第2の透光性部材側の低屈折率層
16…高屈折率層
20…入射光
21…透過光
22…反射光
30…母材
30a…母材の斜面
31…多層膜 DESCRIPTION OF
Claims (13)
- 第1の透光性部材と、
第2の透光性部材と、
前記第1の透光性部材と前記第2の透光性部材との間に設けられている光学的機能膜とを備え、
前記光学的機能膜が、前記第1の透光性部材の上に形成されている第1の多層膜と、前記第2の透光性部材の上に形成されている第2の多層膜と、前記第1の多層膜と前記第2の多層膜とを接着している接着剤層とを有する光学部品。 A first translucent member;
A second translucent member;
An optical functional film provided between the first translucent member and the second translucent member;
The optical functional film includes a first multilayer film formed on the first light transmissive member, and a second multilayer film formed on the second light transmissive member. An optical component having an adhesive layer that bonds the first multilayer film and the second multilayer film. - 前記第1の多層膜の最も前記接着剤層側に位置する第1の最外層と、前記第2の多層膜の最も前記接着剤層側に位置する第2の最外層との少なくとも一方が、前記接着剤層と実質的に同じ屈折率を有する請求項1に記載の光学部品。 At least one of the first outermost layer located on the most adhesive layer side of the first multilayer film and the second outermost layer located on the most adhesive layer side of the second multilayer film, The optical component according to claim 1, wherein the optical component has substantially the same refractive index as the adhesive layer.
- 前記第1の最外層と前記第2の最外層との両方が、前記接着剤層と実質的に同じ屈折率を有する請求項2に記載の光学部品。 3. The optical component according to claim 2, wherein both the first outermost layer and the second outermost layer have substantially the same refractive index as that of the adhesive layer.
- 前記第1の多層膜と前記第2の多層膜との両方が、相対的に低い屈折率を有する低屈折率層と、相対的に高い屈折率を有する高屈折率層とが交互に積層された多層膜であり、
前記第1の最外層と前記第2の最外層との少なくとも一方が前記低屈折率層である請求項2または3に記載の光学部品。 Both the first multilayer film and the second multilayer film are alternately laminated with a low refractive index layer having a relatively low refractive index and a high refractive index layer having a relatively high refractive index. Multilayer film,
The optical component according to claim 2, wherein at least one of the first outermost layer and the second outermost layer is the low refractive index layer. - 前記第1の最外層と前記第2の最外層との少なくとも一方を構成している低屈折率層が、フッ化マグネシウム、酸化ケイ素、酸化アルミニウムからなる請求項4に記載の光学部品。 5. The optical component according to claim 4, wherein the low refractive index layer constituting at least one of the first outermost layer and the second outermost layer is made of magnesium fluoride, silicon oxide, or aluminum oxide.
- 前記第1の多層膜の少なくとも一部が、前記第2の多層膜と同一の膜構成を有する請求項1~5のいずれか一項に記載の光学部品。 The optical component according to any one of claims 1 to 5, wherein at least a part of the first multilayer film has the same film configuration as the second multilayer film.
- 前記第1の多層膜と前記第2の多層膜とが、同一の膜構成を有する請求項6に記載の光学部品。 The optical component according to claim 6, wherein the first multilayer film and the second multilayer film have the same film configuration.
- 前記接着剤層の厚みが、1~25μmの範囲内にある請求項1~7のいずれか一項に記載の光学部品。 The optical component according to any one of claims 1 to 7, wherein a thickness of the adhesive layer is in a range of 1 to 25 µm.
- 前記光学的機能膜が、第1の波長領域の光を透過させる一方、第1の波長領域とは異なる第2の波長領域の光を反射させる波長分離膜である請求項1~8のいずれか一項に記載の光学部品。 9. The wavelength separation film according to claim 1, wherein the optical functional film is a wavelength separation film that transmits light in the first wavelength region and reflects light in a second wavelength region different from the first wavelength region. The optical component according to one item.
- 前記第1の透光性部材と前記第2の透光性部材との少なくとも一方は、プリズムまたは板である請求項1~9のいずれか一項に記載の光学部品。 The optical component according to any one of claims 1 to 9, wherein at least one of the first light-transmissive member and the second light-transmissive member is a prism or a plate.
- 請求項1~10のいずれか一項に記載の光学部品の製造方法であって、
前記第1の透光性部材の上に前記第1の多層膜を形成する第1の多層膜形成工程と、
前記第2の透光性部材の上に前記第2の多層膜を形成する第2の多層膜形成工程と、
前記第1の多層膜と前記第2の多層膜とを前記接着剤層により接着する接着工程とを備える光学部品の製造方法。 A method for manufacturing an optical component according to any one of claims 1 to 10,
A first multilayer film forming step of forming the first multilayer film on the first translucent member;
A second multilayer film forming step of forming the second multilayer film on the second translucent member;
An optical component manufacturing method comprising: an adhesion step of adhering the first multilayer film and the second multilayer film with the adhesive layer. - 前記第1の多層膜形成工程と前記第2の多層膜形成工程とを同一工程で行う請求項11に記載の光学部品の製造方法。 The method for manufacturing an optical component according to claim 11, wherein the first multilayer film forming step and the second multilayer film forming step are performed in the same step.
- 前記第1の多層膜と前記第2の多層膜とが同一の膜構成を有する請求項11に記載の光学部品の製造方法。 The method for manufacturing an optical component according to claim 11, wherein the first multilayer film and the second multilayer film have the same film configuration.
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