WO2011070353A2 - Systèmes et procédés de fabrication de tube et procédé de montage du tube dans canalisation - Google Patents

Systèmes et procédés de fabrication de tube et procédé de montage du tube dans canalisation Download PDF

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Publication number
WO2011070353A2
WO2011070353A2 PCT/GB2010/052041 GB2010052041W WO2011070353A2 WO 2011070353 A2 WO2011070353 A2 WO 2011070353A2 GB 2010052041 W GB2010052041 W GB 2010052041W WO 2011070353 A2 WO2011070353 A2 WO 2011070353A2
Authority
WO
WIPO (PCT)
Prior art keywords
pipe
layer
wrapping
fabric
pipeline
Prior art date
Application number
PCT/GB2010/052041
Other languages
English (en)
Other versions
WO2011070353A3 (fr
Inventor
Robert Kyle Bethel
Aron Robert Ekelund
Stephen Crockett Catha
Kenneth Ray Charboneau
Justin Michael Reed
Original Assignee
Smart Pipe Company, Lp
Lucas, Brian Ronald
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Smart Pipe Company, Lp, Lucas, Brian Ronald filed Critical Smart Pipe Company, Lp
Priority to US13/261,312 priority Critical patent/US9310014B2/en
Publication of WO2011070353A2 publication Critical patent/WO2011070353A2/fr
Publication of WO2011070353A3 publication Critical patent/WO2011070353A3/fr

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/162—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
    • F16L55/165—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section
    • F16L55/1657—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section lengths of rigid pipe being inserted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80—Component parts, details or accessories; Auxiliary operations
    • B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
    • B29C53/805—Applying axial reinforcements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
    • B29C63/08—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically
    • B29C63/10—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00—Rigid pipes
    • F16L9/16—Rigid pipes wound from sheets or strips, with or without reinforcement
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00—Investigating fluid-tightness of structures
    • G01M3/002—Investigating fluid-tightness of structures by using thermal means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56—Winding and joining, e.g. winding spirally
    • B29C53/58—Winding and joining, e.g. winding spirally helically
    • B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
    • B29C53/62—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis
    • B29C53/66—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis with axially movable winding feed member, e.g. lathe type winding

Definitions

  • Metal pipes and tubes have the potential for internal and external corrosion (which may contaminate the transported liquid or gas) , the low threshold of earth-shifting resistance which could cause a break within the pipeline, and the difficulty in replacing worn out metal pipes in sections, again due to the metal pipe weight, metal pipe length, and connection welds.
  • the wrap is a fabric of high strength synthetic fibers (in one aspect, unidirectional fibers) .
  • a wrap is connected to a pipe or to a previously- installed wrap layer by taping an end of a wrap to a pipe (or to a wrap layer) with any suitable tape.
  • a wrap layer is wrapped onto a pipe or onto an already-applied wrap layer using a gantry wrap system according to the present invention.
  • wrapping is done first as the gantry wrap system moves forward over a pipe.
  • the system is reoriented, wrap is connected to the wrap layer on the pipe (e.g. with duct tape) , and the gantry wrap system moves in an opposite direction toward a second end of the pipe wrapping another layer onto the already-applied layer; or the gantry wrap system is moved back to the initial starting point at the second end of the pipe and another wrap layer is applied.
  • Fig. 2 is a side view of components of the liner of Fig. 1.
  • Fig. 3 is a side view of components of the liner of
  • Fig. 7 is a cross-section view of components of a liner as in Fig. 5.
  • Fig. 8 is a cross-section view of components of a liner as in Fig. 5.
  • Fig. 16D is a top view of the system of Fig. 16A.
  • Two layers of a high strength braided fabric material is co-helical wrapped around the pipe and controlled by a control systems, e.g., a system with one or more computers and/or PLC's.
  • a control systems e.g., a system with one or more computers and/or PLC's.
  • Any desirable wind angle may be used for Wraps 1 and 2; and, in one particular aspect, positive and negative wind angles (in one aspect, plus- or-minus 65 degrees) are used.
  • Wraps 1 and 2 may be of known fabric material; e.g. of VECTRAN (TRADEMARK) material which has no creep or very low creep) is made from liquid crystal polymer material run through a known fiber spinning process and supplied by Kuraray USA and braided by A&P Technology which provides a commercially available basket woven fabric made of this material .
  • VECTRAN TRADEMARK
  • the present invention therefore, provides, in at least certain embodiments, a core pipe wrapped with one or a plurality of layers with wrapping material applied from a wrapping system according to the present invention.
  • a core pipe may have one or some, in any possible combination, of the following: the pipe is of a continuous length produced in-situ at a site of a degraded pipeline; the wrapping material is one of high strength material, fabric and tape; the wrapping material includes multiple layers of fabric and at least one layer of tape; the wrapping material includes at least one layer of fabric and an outer protective layer; the outer protective layer is adhesive backed thermoplastic tape; axial strength members on a layer on the core pipe; the axial strength members are unidirectional tapes made of synthetic fibers ; the wrapping material is fabric material made of high strength synthetic fibers; a protective outer wrap on the core pipe for protection during installation of the pipe in a degraded pipeline.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Cleaning In General (AREA)

Abstract

L'invention porte sur un procédé pour réparer une canalisation dégradée, le procédé comportant : l'enlèvement d'une partie dégradée d'un tube à écoulement interne d'une canalisation, en laissant un espace entre deux sections espacées du tube à écoulement interne ; le positionnement d'un tube neuf dans l'espace ; le raccordement du tube neuf aux deux sections espacées du tube à écoulement interne, permettant ainsi de rétablir un canal d'écoulement à travers le tube à écoulement interne ; le tube neuf ayant un tube principal qui porte sur lui un premier enveloppement de renforcement, un second enveloppement de renforcement autour du premier enveloppement de renforcement, et un enveloppement externe protecteur sur le second enveloppement de renforcement.
PCT/GB2010/052041 2009-12-07 2010-12-07 Systèmes et procédés de fabrication de tube et procédé de montage du tube dans canalisation WO2011070353A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US13/261,312 US9310014B2 (en) 2009-12-07 2010-12-07 Systems and methods for making pipe, and method of installing the pipe in a pipeline

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US28365109P 2009-12-07 2009-12-07
US61/283,651 2009-12-07

Publications (2)

Publication Number Publication Date
WO2011070353A2 true WO2011070353A2 (fr) 2011-06-16
WO2011070353A3 WO2011070353A3 (fr) 2011-08-04

Family

ID=43618874

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2010/052041 WO2011070353A2 (fr) 2009-12-07 2010-12-07 Systèmes et procédés de fabrication de tube et procédé de montage du tube dans canalisation

Country Status (2)

Country Link
US (1) US9310014B2 (fr)
WO (1) WO2011070353A2 (fr)

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US8596917B2 (en) * 2010-05-13 2013-12-03 Structural Group, Inc. System for repairing and strengthening pipe with internal helically wound tensile reinforcement
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US10036488B2 (en) 2012-04-19 2018-07-31 Composite Fluid Transfer LLC Method for manufacturing a reinforced composite pipe
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US20150300539A1 (en) * 2014-04-21 2015-10-22 Smart Pipe Company, Inc. Inventive system and methods for making composite reinforced pipe by eccentric application with the portable and movable factory, and installing the pipe in a pipeline
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WO2022104134A1 (fr) 2020-11-12 2022-05-19 Brain Drip LLC Procédés et matériaux pour un système de renouvellement composite intelligent pour des pipelines autonomes, de stockage et renouvelés, notamment pour réduire les émissions de carbone et pour convertir les pipelines en place pour le transport d'hydrogène et d'autres carburants propres
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