WO2011061414A1 - Support structure - Google Patents

Support structure Download PDF

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Publication number
WO2011061414A1
WO2011061414A1 PCT/FR2009/052258 FR2009052258W WO2011061414A1 WO 2011061414 A1 WO2011061414 A1 WO 2011061414A1 FR 2009052258 W FR2009052258 W FR 2009052258W WO 2011061414 A1 WO2011061414 A1 WO 2011061414A1
Authority
WO
WIPO (PCT)
Prior art keywords
panels
vertical
structure according
panel
floor
Prior art date
Application number
PCT/FR2009/052258
Other languages
French (fr)
Inventor
Joël AUBERT
Ignace Becquart
Original Assignee
Jimenez, Michel
Castelein, Jacques
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jimenez, Michel, Castelein, Jacques filed Critical Jimenez, Michel
Priority to PCT/FR2009/052258 priority Critical patent/WO2011061414A1/en
Publication of WO2011061414A1 publication Critical patent/WO2011061414A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/14Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements being composed of two or more materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B32B5/20Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/61Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6108Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
    • E04B1/6116Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by locking means on lateral surfaces
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/61Connections for building structures in general of slab-shaped building elements with each other
    • E04B1/6108Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
    • E04B1/612Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
    • E04B1/6179Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions and recesses on each frontal surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/61Connections for building structures in general of slab-shaped building elements with each other
    • E04B2001/6195Connections for building structures in general of slab-shaped building elements with each other the slabs being connected at an angle, e.g. forming a corner

Definitions

  • the present invention relates to a load-bearing structure that can be used in particular for the realization of residential houses or the like.
  • the present invention relates to such a carrier structure of modular type and achievable from standard elements.
  • Cladding panels consist of two external metal sheets between which is made a filling of plastic material and usually polystyrene, polyurethane or polyisocyanurate. Such panels are known in particular from European Patent Application EP 595 777, US Pat. No. 4,104,840 or PCT Patent Application WO 96/41925.
  • FIGs 1A and 1B there is shown the structure of one of these known panels.
  • This panel comprises two external metal sheets 10 and 12 between which is interposed a filling of plastic material 14.
  • the panel has two profiles of embedded forms conjugated on its longitudinal edges respectively referenced 16 for the male profile and 18 for the female profile.
  • the profiles 16 and 18 may be covered by profiles made in a sheet of the same nature as that used to make the sheets 10 and 12. However, these cover profiles may be omitted when the filling 14 is sufficiently rigid, to avoid thermal bridge phenomena.
  • the total thickness H of the panel is between 40 and 240 mm and preferably between 60 and 125 mm.
  • the density of the panel is generally between 10 kg / m 2 and 20 kg / m 2 .
  • the dimensions of the panel are generally between 200 and 1400 mm in width and between 800 and 6000 mm in length.
  • the thickness of the metal sheets 10 and 12 is preferably between 4/10 and e 16/10 6 millimeter.
  • the metal sheets may be made of galvanized steel and possibly protected by a protective film or lacquering.
  • the filling 14 is constituted by polyurethane foam or expanded polyisocyanurate high density between 28 kg / m 3 and 45 kg / m 3 .
  • panels were called panels “self-supporting”, that is to say, strong enough not to collapse under the effect of their own weight, but no panels called “carriers” is that is, robust enough to withstand the effect of their own weight with additional extrinsic constraints. It follows that these panels were hitherto only perceived, either as elements of approval of a supporting structure, in the form for example of filling or siding structures, or as integral elements of the supporting structure , but only if they are reinforced by means for example of an additional external and / or internal frame, in particular metal, of wood, concrete or the like.
  • An object of the present invention is to provide a support structure allowing the use of standard panels, particularly type described above, without the latter need to be reinforced by an additional frame to support the entirety of the vertical components of the loads applied to the supporting structure.
  • the invention proposes a method of assembling such panels which makes it possible to produce a carrier structure for the construction of a house, a building or any other similar structure.
  • a bearing structure which is characterized in that it comprises:
  • each panel having a thickness between
  • non-vertical interconnection means between at least some non-aligned panels, said interconnection means being fixed to said panels above their lower end;
  • the carrier structure according to the invention is made from panels previously mentioned and represented in Figures 1A and 1B, the panels used respecting the above parameters.
  • the foam expands progressively until all of the free space between the two metal sheets is completely filled by the expanded foam, and then solidifies for a certain time.
  • the expanded foam inherently provides a mechanical bonding connection with the two outer metal sheets and allows the relative maintenance of said sheets in parallel position.
  • This solution makes it possible to obtain a much better mechanical strength of the external metal sheets of the panel during tearing than in the case of panels manufactured by first obtaining an expanded layer of foam and then fixing on this layer the two metal sheets by by means of adhesive means, such as glues, especially polyurethane glues.
  • the heating of the two metal foils at a temperature of between 35 and 60 ° is carried out before the injection of the foam emulsion.
  • the contour defined by the panels is such that two adjacent panels form between them an angle of between 90 and 180 degrees. In other words, the closed polygonal contour defined by the panels of the structure does not have a re-entrant angle.
  • the lower connecting elements comprise U-shaped profiles, L or Z anchored in the ground, the lower edges of the panels being embedded and fixed in said profiles.
  • the panels have an outer and / or an internal face. This solution notably makes it possible to improve the acoustic, thermal and aesthetic properties of the supporting structure.
  • the longitudinal edges of the panels have throughout their length vertical recessed profiles embedding.
  • This solution improves the mechanical connection between the various panels forming the vertical part of the carrier structure.
  • these vertical profiles are not significantly carriers, which means that they do not participate in any significant way in the absorption of stresses applied to the carrier structure.
  • these conjugated longitudinal profiles are directly provided in the filling foam to avoid thermal bridge phenomena. They can be covered by profiles of the same shape. These covering profiles may be made of metal or, to avoid thermal bridging phenomena, in a material with low thermal conductivity, such as a plastic material.
  • said connecting elements are metallic, preferably of the same metal as that used for the two metal sheets of the panels. They can be interconnected to form a belt on the entire polygonal contour of the structure.
  • the interconnection means of the panels comprise at least one floor comprising:
  • the structure forming an intermediate floor not confused with the lower floor of the building carries means for interconnecting the panels of the vertical carrier structure to obtain the hull effect.
  • these means of interconnecting vertical panels cover, as is the case with a floor, the entire surface bounded by the vertical walls of the structure. It suffices that a sufficient number of vertical panels not aligned with each other are connected by these interconnection means to ensure the "hull" operation of the carrier structure.
  • this floor may cover only a portion of the total area limited by the vertical walls for example in the case of a mezzanine.
  • the floor fixing means form an intermediate continuous connection between at least some of the vertical panels.
  • the interconnection means comprise a roof, said roof comprising:
  • the non-vertical interconnection means between the vertical non-aligned panels forming the vertical part of the supporting structure are advantageously constituted either by the roof in the case of a building without floors, either by the roof and by an intermediate floor in the case of a multi-storey building and preferably the roof and / or the intermediate floor are made from similar panels, that is to say extremely similar to the panels forming the vertical part of the supporting structure.
  • similar panels are meant panels which also include two external metal sheets interconnected by a plastic filling. The similar term is used to indicate that the thickness of the metal sheets of the panels used for the roof or floor and the total thickness of these panels may be different from those chosen to achieve the vertical part of the supporting structure .
  • the connecting elements and / or the means for fixing the ends of the panels forming the floor and / or the fastening means of the panels forming the roof are metallic, preferably of the same metal as that used for both. sheet metal panels.
  • said foam being injected between said sheets so as to intrinsically achieve a mechanical bond by adhesion with said sheets and to ensure the relative maintenance of said sheets in parallel position; the total thickness of the panel being between 40 and 240 mm.
  • FIG. 2A is a simplified top view of the carrier structure according to the invention
  • FIG. 2B is a simplified elevational view of the right-hand side of the carrier structure according to the invention
  • FIG. 2C is a simplified view of principle in elevation on the left side of the carrier structure according to the invention.
  • FIG. 2D is a simplified view of principle in front elevation of the carrier structure according to the invention.
  • FIG. 3 is a simplified vertical sectional view of a carrier structure according to the invention.
  • FIG. 4 is a partial detail view, in vertical section, of an embodiment of the carrier structure
  • FIG. 5 is a detailed horizontal sectional view of the connection between two vertical panels forming an angle of the structure
  • FIG. 6 is a partial view in horizontal section of a vertical wall of the structure showing the connection between two adjacent panels.
  • Figure 7 is a detail view of Figure 4 showing the connection between the panels forming the vertical wall, the roof and the floor.
  • the carrying structure comprises a vertical portion referenced 20 which, in this example, consists of four right-angled walls 22, 24, 26 and 28.
  • This vertical bearing structure 20 could have a different shape since it constitutes a closed polygonal contour with no re-entrant angle.
  • Each wall 22, 24, 26 and 28 comprises standard vertical panels bearing the generic reference P ,.
  • Each Pi panel is the full height of the vertical wall.
  • the short side or pinion right side 22 of the structure consists of three panels P, substantially identical juxtaposed.
  • the panels P are connected to each other at their lower part carrying the generic reference 30 by connecting elements preferably constituted by sections 32 also anchored in the soil S on which is formed the carrier structure.
  • the lower connecting elements 32 make it possible to join together the lower ends 30 of the panels P 1.
  • the profiles 32 may have any suitable shape, in particular a shape of U, L or Z.
  • the profiles 32 may be continuous along the entire length of the lower end 30 of the panels P , or may be in the form of contiguous sections, advantageously arranged not to match the joints of the sections with the joining planes of panels P ,.
  • the upper ends 34 of the panels P are also interconnected by connecting elements preferably constituted by connecting plates, for example metal, such as 36 which are screwed, bolted, riveted or glued on the panels P ,.
  • These connecting plates 36 may have a U-shaped profile and may be continuous or not along the entire length of the upper end of the wall 22.
  • the profiles 32 and the connecting plates 36 are preferably metallic, advantageously of the same metal as that used for the two metal sheets 10 and 12 of the panels P 1.
  • these connecting elements 32 and 36 could equally well not be made of metal and be made from another material, for example a synthetic material such as polyurethane.
  • two panels Pi and P 2 of the wall forming the left pinion 26 of the structure are aligned and are not adjacent, so that the wall 26 has an opening 39.
  • Both Pi and P 2 panels are connected via an upper connecting panel 41.
  • the upper connecting panel 41 is preferably identical to a vertical panel that would have been interposed between the two panels Pi and P 2 in the absence of the opening 39, with the difference that its vertical dimension is shorter, so that the upper connecting panel 41 does not meet the ground S and that its lower end defines the upper end of the opening 39.
  • the upper end of the upper connecting panel 41 is joined to the upper end 34 of the panels Pi and P 2 so that the end upper wall 26 has no discontinuity.
  • the upper end of the upper connecting panel 41 is fixed to the upper end 34 of the panels Pi and P 2 by connecting plates 36 of the type previously described.
  • the lower end of the upper connecting panel 41 is fixed at an intermediate height of the panels Pi and P 2 by connecting plates such as 38, which are screwed, bolted, riveted or glued.
  • the connecting plates 38 are preferably metallic, preferably of the same metal as that used for the two metal sheets 10 and 12 of the panels. However, these connecting elements 38 could equally well not be metallic and be made from another material, for example a synthetic material such as polyurethane.
  • a lower connecting panel 43 whose lower end meets the ground S and the upper end defines the lower end of the opening 39.
  • the lower panel link 43 is preferably identical to a vertical panel which would have been interposed between the two panels Pi and P 2 in the absence of the opening 39, with the difference that its vertical dimension is provided shorter.
  • the lower end of the lower connecting panel 43 is anchored in the ground S by a profile 32 of the type previously described.
  • the upper end of the lower connecting panel 43 is fixed at an intermediate height of the panels Pi and P 2 by connecting plates 38 of the type previously described.
  • the width of an opening 39 corresponds to the width of two panels P 1.
  • the upper link panel 41 may be formed of a single panel of appropriate width or of several adjacent panels linked together.
  • the upper end of the opening 39 is not defined by the lower end of the upper binding panel 41 but by the lower end of a lintel panel 45.
  • the lintel 45 is preferably formed from a panel identical to a vertical panel and whose dimensions are chosen so that its upper end can be tipped at the lower end of the two upper connecting panels 41 and its lateral ends are respectively joined to the lateral ends of two panels P 3 and P 4 .
  • the two panels P 3 and P 4; the upper connecting panel 41 and the lintel 45 are fixed together by means of connecting elements 38 of the previously defined type.
  • the plurality of panels P, forming the carrier structure defines a closed polygonal contour, that is to say, that there is a horizontal level of the structure for which, at least over a certain height from this level, the contour does not present any interruption.
  • these wall elements are preferably identical to the vertical panels P 1.
  • identical wall elements are meant wall elements which also comprise two external metal sheets interconnected by a filling of plastic material. The identical term is used to indicate that the thickness of the metal sheets and the total thickness of these wall elements correspond to those of the vertical panels P, which are adjacent to them, so that a continuity, especially thermal, is provided at the junctions between these wall elements and panels P f which are adjacent to them.
  • the four walls 22 to 28 are made in the same manner and may or may not include an opening 39.
  • the vertical end panels of the various walls 22 to 28 are interconnected by vertical L-shaped angle systems such as 40 which are also screwed, bolted, riveted or glued to the vertical end panels of the two vertical walls. at right angles. These angles will be described in more detail later.
  • FIG. 2A shows the other constituent element of the supporting structure which is added to the vertical support structure described above and which consists of interconnecting means of the panels forming the vertical structure represented symbolically in this figure. by reference 42.
  • the function of these interconnection means is to connect together at least some of the panels P, non-aligned, that is to say belonging to walls 22 to 28 different so that the combination of the vertical supporting structure with these interconnection means 42 generally constitutes a structure working in shell.
  • the interconnection means are integral with the vertical panels at a level which is above their lower ends. In the description which follows, various embodiments of these interconnection means 42 will be specified.
  • the interconnection means of the vertical panels 42 to form the whole of the shell-shaped structure are preferably constituted by an intermediate floor disposed above the ground level. and / or by a roof connecting of course the upper ends of the panels forming the side walls 22 to 28.
  • interconnection means vertical panels, whether the floor or the roof
  • the interconnection means are preferably made using panels that are very similar to those that are used to achieve the vertical structure.
  • the constituent elements used to make the interconnection means were not made using panels of the same type as those used to make the vertical structures. Indeed, in this case again, one would achieve from the elements of vertical panels a supporting structure working as a shell.
  • FIG. 3 is a simplified representation of two possible embodiments of the interconnection means of the vertical panels, which may consist either in the realization of an intermediate floor referenced 46 or in the realization of a roof 48 or the most often in the realization of these two structures.
  • the roof 48 is shown with a slope. It goes without saying, however, that the roof could be horizontal.
  • the floor 46 or the roof 48 or both are preferably but not exclusively made from panels similar or identical to the vertical panels Pi shown in Figures 2A to 2D .
  • the PLj panels are arranged along their length parallel to the smallest side of the vertical structure, that is to say in the particular embodiment considered parallel to the walls 22 and 26 constituting the gables of the construction .
  • the ends 50 and 52 of the PU panels are supported by angles such as 54 and 56 fixed on the inner faces of the panels P, constituting the vertical walls at an intermediate level between the ground and the roof 48.
  • These angles 54 and 56 are of preferably metal, advantageously of the same metal as used for the two metal sheets 10 and 12 of the panels.
  • the fastening means whether formed by the brackets 54 and 56 or by other means, could equally well not be metallic and be made from another material, for example a synthetic material. such as polyurethane. A preferred embodiment of the floor 46 will be described later.
  • the roof 48 is also preferably made by panels T, similar to the vertical panels P, vertical walls.
  • the lower ends of the panels T t constituting the roof 48 and which are referenced 58 are supported on the upper end 34 of the vertical panels P, by profiles such as 62 and are fixed on this upper end 34 with fixing means preferably constituted by angles 60.
  • angles 54 and 56 supporting the ends of the panels forming the floor 46 or fixing means 60 of the lower ends of the panels constituting the roof 48 are connected to the panels by any suitable means, for example by riveting taking advantage of the fact that the outer faces of the panels P, are themselves constituted by metal sheets, by screwing, by bolting or possibly also by gluing.
  • FIGS. 4 to 7 certain parts of the carrier structure will be described in more detail.
  • Figure 4 is a vertical sectional view of a portion of the complete carrier structure. There is shown a panel P, which extends over the entire height of the facade of the vertical carrier structure. The lower end 30 of the panel is embedded and fixed in a profile 32 which is the entire outline of the structure. The profile 32 is anchored in the ground.
  • the upper end 34 of the panel P is connected to an inclined panel T, which is preferably a part of the roof 48.
  • the panel T, roof is fixed on the upper end of the panel P, by angles 60 via an expanded foam support profile 62.
  • These angles 60 are preferably metallic, advantageously of the same metal as that used for the two metal sheets 10 and 12 of the panels.
  • these attachment means 60 could equally well not be made of metal and be made from another material, for example a synthetic material such as polyurethane.
  • the roof 48 made from the panels T forms both fastening elements in the upper portion 34 of the vertical panels P, between them and means for interconnecting the vertical panels P 1. In this case, the interconnection means cover the entire floor surface of the structure.
  • This floor is preferably constituted by panels PLj whose ends are supported by brackets 54 screwed on the inner face of the panels j at an intermediate level.
  • the floor 46 is completed by plates 70, for example of wood or composite material. These plates 70 are fixed on extra thicknesses 72 provided on the upper face of the panels PLj forming the floor 46. The panels are the entire length of the portion between the two vertical walls. The plates 70 extend perpendicularly to the panels PL f to improve the mechanical strength of the floor.
  • the floor 46 forms part of the interconnection means of the non-aligned vertical panels.
  • these means are attached to the panels at an intermediate height 76 between their lower end 30 and their upper end 34.
  • the panels PLj of the floor 46 and / or the panels Tj of the roof 48 comprise external longitudinal ribs, advantageously three ribs, so that the panels thus ribbed have a better mechanical resistance to the stresses to which they are subjected.
  • FIG 6 there is shown an embodiment of the connection between two panels Pj and P i + 1 adjacent to a vertical wall.
  • the panels have embedding profiles 16 and 18, but this is not mandatory.
  • the panels may optionally be interconnected by platens 78, preferably metal, and by rivets 80, screws or bolts. These plates 78 do not participate in any way to the support of the vertical components of the charges applied to the structure.
  • Figure 5 illustrates the connection between two vertical panels of angle P, and P i + i.
  • a foam piece 82 preferably injected during assembly, ensures the continuity of the panels.
  • the panels are preferably interconnected by respectively inner and outer corner plates 84 and 86. These plates make it possible to ensure continuity in the corners of the belt formed by the connecting elements. They do not participate in any case in support of the vertical components of the loads applied to the structure. They are advantageously made of the same material as that of the connecting elements to form with them a continuous belt of the same material, especially metal. They may be continuous or not over the entire height of the panels.
  • the inner plate 84 is continuous over the entire height of the panels while the outer plate 86 is discontinuous, so that it is possible to inject the foam piece 82 after the fixing of the inner plate 84 and before the placing the outer plate 86. It follows that a seal is provided and a thermal bridge phenomenon is avoided at the junction between the two corner panels P, and P i + i.
  • the plates 84 and 86 are preferably fixed to the panels by rivets such as 90. It could of course use screws or bolts.
  • Figure 7 is a partial view of Figure 4 which shows in more detail the connection between the floor 46, the roof 48 and the vertical panels Pi.
  • the maximum voltage to be respected is N / mm 2 , which is satisfied by a panel (PL) with 3 longitudinal outer ribs and 60mm thick;

Abstract

The invention relates to a vertical support structure comprising: a plurality of substantially flat vertical panels (Pi), each panel having a thickness of between 40mm and 240mm and including (i) two parallel outer metal sheets (10, 12) having a thickness of between 4/10th and 16/10th mm and (ii) an expanded plastic foam filling (14) injected between said sheets (10, 12), whereby the panels (Pi) define a closed polygonal contour and each panel (Pi) forms the entire height of the structure for the part of the structure formed thereby; linking elements (32, 36, 38) attached at least to the lower part (30) and the upper part (34) of the panels (Pi); and non-vertical interconnection means (42) between at least some non-aligned panels (Pi), said interconnection means (42) being attached to the panels (Pi) above the lower end (30) thereof.

Description

STRUCTURE PORTEUSE  CARRIER STRUCTURE
Domaine de l'invention Field of the invention
La présente invention a pour objet une structure porteuse pouvant servir notamment à la réalisation de maisons d'habitation ou similaires. The present invention relates to a load-bearing structure that can be used in particular for the realization of residential houses or the like.
Plus précisément, la présente invention concerne une telle structure porteuse de type modulaire et réalisable à partir d'éléments standards.  More specifically, the present invention relates to such a carrier structure of modular type and achievable from standard elements.
Description de la technique antérieure On connaît des panneaux de bardage qui sont constitués par deux feuilles externes métalliques entre lesquelles est réalisé un remplissage en matériau plastique et le plus souvent en polystyrène, en polyuréthane ou en bien encore en polyisocyanurate. De tels panneaux sont connus notamment par la demande de brevet européen EP 595 777, le brevet américain US 4,104,840 ou la demande de brevet PCT WO 96/41925. Description of the prior art Cladding panels are known that consist of two external metal sheets between which is made a filling of plastic material and usually polystyrene, polyurethane or polyisocyanurate. Such panels are known in particular from European Patent Application EP 595 777, US Pat. No. 4,104,840 or PCT Patent Application WO 96/41925.
Sur les figures 1A et 1B, on a représenté la structure d'un de ces panneaux connus. Ce panneau comporte deux feuilles externes métalliques 10 et 12 entre lesquelles est interposé un remplissage de matériau plastique 14. Dans certains modes de réalisation tel que celui qui est représenté sur la figure 1B, le panneau présente deux profils d'encastrement de formes conjuguées sur ses bords longitudinaux respectivement référencés 16 pour le profil mâle et 18 pour le profil femelle. Les profils 16 et 18 peuvent être recouverts par des profilés réalisés dans une tôle de la même nature que celle qui sert à réaliser les feuilles 10 et 12. Toutefois, ces profilés de recouvrement peuvent être omis lorsque le remplissage 14 est suffisamment rigide, pour éviter les phénomènes de pont thermique.  In Figures 1A and 1B, there is shown the structure of one of these known panels. This panel comprises two external metal sheets 10 and 12 between which is interposed a filling of plastic material 14. In some embodiments such as that shown in Figure 1B, the panel has two profiles of embedded forms conjugated on its longitudinal edges respectively referenced 16 for the male profile and 18 for the female profile. The profiles 16 and 18 may be covered by profiles made in a sheet of the same nature as that used to make the sheets 10 and 12. However, these cover profiles may be omitted when the filling 14 is sufficiently rigid, to avoid thermal bridge phenomena.
L'épaisseur totale H du panneau est comprise entre 40 et 240 mm et de préférence entre 60 et 125 mm. La masse surfacique du panneau est généralement comprise entre 10 kg/m2 et 20 kg/m2. Les dimensions du panneau sont généralement comprises entre 200 et 1400 mm en largeur et entre 800 et 6000 mm en longueur. The total thickness H of the panel is between 40 and 240 mm and preferably between 60 and 125 mm. The density of the panel is generally between 10 kg / m 2 and 20 kg / m 2 . The dimensions of the panel are generally between 200 and 1400 mm in width and between 800 and 6000 mm in length.
L'épaisseur des feuilles métalliques 10 et 12 est de préférence comprise entre 4/ 10e et 16/106 de millimètre. Les feuilles métalliques peuvent être réalisées en acier galvanisé et éventuellement protégées par un film de protection ou bien un laquage. En outre, le remplissage 14 est constitué par de la mousse de polyuréthane ou de polyisocyanurate expansée haute densité comprise entre 28 kg/m3 et 45 kg/m3. The thickness of the metal sheets 10 and 12 is preferably between 4/10 and e 16/10 6 millimeter. The metal sheets may be made of galvanized steel and possibly protected by a protective film or lacquering. In addition, the filling 14 is constituted by polyurethane foam or expanded polyisocyanurate high density between 28 kg / m 3 and 45 kg / m 3 .
Jusqu'à un passé très récent, il était d'avis unanime que les panneaux multicouches, notamment ceux précédemment évoqués, étaient inaptes à assurer intrinsèquement le rôle d'éléments porteurs dans une structure porteuse servant à la réalisation d'une maison, d'un bâtiment ou de toutes autres structures analogues. Il était en effet estimé qu'une structure porteuse réalisée uniquement à partir d'un assemblage de ce type de panneaux n'était pas suffisamment résistante pour supporter l'intégralité des composantes verticales des charges appliquées à la structure porteuse. Until a very recent past, he was unanimous in his opinion that multilayer panels, especially those previously mentioned, were incapable of providing intrinsically the role of load-bearing elements in a supporting structure used for the construction of a house. a building or any other similar structure. It was indeed estimated that a bearing structure made solely from an assembly of this type of panel was not strong enough to support all the vertical components of the loads applied to the supporting structure.
Par conséquent, ces panneaux étaient qualifiés de panneaux dits « autoportants », c'est-à-dire suffisamment robustes pour ne pas s'effondrer sous l'effet de leur propre poids, mais pas de panneaux dits « porteurs », c'est-à-dire suffisamment robustes pour résister à l'effet de leur propre poids additionné de contraintes supplémentaires extrinsèques. Il s'ensuit que ces panneaux étaient jusqu'alors uniquement perçus, soit comme des éléments d'agréments d'une structure porteuse, sous forme par exemple de structures de remplissage ou de parement, soit comme des éléments faisant partie intégrante de la structure porteuse, mais uniquement à condition qu'ils soient renforcés au moyen par exemple d'une ossature additionnelle externe et/ou interne, notamment métallique, en bois, en béton ou analogues. Un objet de la présente invention est de fournir une structure porteuse permettant l'utilisation de panneaux standards, notamment du type décrit ci-dessus, sans que ces derniers n'aient besoin d'être renforcés par une ossature additionnelle pour supporter l'intégralité des composantes verticales des charges appliquées à la structure porteuse. Therefore, these panels were called panels "self-supporting", that is to say, strong enough not to collapse under the effect of their own weight, but no panels called "carriers" is that is, robust enough to withstand the effect of their own weight with additional extrinsic constraints. It follows that these panels were hitherto only perceived, either as elements of approval of a supporting structure, in the form for example of filling or siding structures, or as integral elements of the supporting structure , but only if they are reinforced by means for example of an additional external and / or internal frame, in particular metal, of wood, concrete or the like. An object of the present invention is to provide a support structure allowing the use of standard panels, particularly type described above, without the latter need to be reinforced by an additional frame to support the entirety of the vertical components of the loads applied to the supporting structure.
Plus précisément, l'invention propose un mode d'assemblage de tels panneaux qui permet de réaliser ainsi une structure porteuse servant à la réalisation d'une maison, d'un bâtiment ou de toutes autres structures analogues.  More precisely, the invention proposes a method of assembling such panels which makes it possible to produce a carrier structure for the construction of a house, a building or any other similar structure.
Bref sommaire de l'invention Brief summary of the invention
L'invention telle qu'elle va être définie ci-après est basée sur les conclusions de nombreux essais et simulations effectués par les inventeurs. Ces travaux ont permis de définir des plages de valeurs, pour un certain nombre de paramètres de résistance mécanique, auxquelles devait satisfaire un panneau du type précédemment décrit pour pouvoir être déclaré apte à constituer un élément porteur d'une structure porteuse. The invention as it will be defined below is based on the conclusions of numerous tests and simulations carried out by the inventors. This work made it possible to define ranges of values, for a certain number of mechanical strength parameters, which a panel of the type previously described had to satisfy in order to be able to constitute a carrier element of a bearing structure.
Les conclusions de ces simulations ont mis en évidence, que contre toute attente, certains panneaux du type précédemment décrit, une fois assemblés de manière particulière, permettaient la réalisation en eux-mêmes d'une structure porteuse d'une maison, d'un bâtiment ou analogue.  The conclusions of these simulations revealed that, against all odds, some panels of the type previously described, once assembled in a particular way, allowed the realization in themselves of a supporting structure of a house, a building or the like.
Aussi, l'objet de la présente invention est atteint par une structure porteuse qui se caractérise en ce qu'elle comprend :  Also, the object of the present invention is achieved by a bearing structure which is characterized in that it comprises:
- une pluralité de panneaux verticaux sensiblement plans, chaque panneau ayant une épaisseur comprise entre a plurality of substantially vertical vertical panels, each panel having a thickness between
40mm et 240mm et comportant : 40mm and 240mm and comprising:
- deux feuilles métalliques externes parallèles entre elles d'épaisseur comprise entre 4/10ème et 16/10eme de mm ; et - two parallel outer metal sheets between them a thickness of between 4/10 th and 16 tenths of a millimeter; and
- un remplissage en mousse d'un matériau plastique expansé injecté entre lesdites feuilles de façon à réaliser intrinsèquement une liaison mécanique par adhérence avec lesdites feuilles et à assurer le maintien relatif desdites feuilles en position parallèle, lesdits panneaux définissant un contour polygonal fermé, chaque panneau formant toute la hauteur de la structure pour la partie de la structure qu'il constitue ; a foam filling of an expanded plastic material injected between said sheets so as to inherently produce a mechanical bond by adhesion with said sheets and to ensure the relative maintenance of said sheets in parallel position, said panels defining a closed polygonal contour, each panel forming the entire height of the structure for the part of the structure that it constitutes;
- des éléments de liaison fixés au moins en partie inférieure et en partie supérieure des panneaux ; et connecting elements fixed at least in the lower part and in the upper part of the panels; and
- des moyens non verticaux d'interconnexion entre au moins certains panneaux non alignés, lesdits moyens d'interconnexion étant fixés auxdits panneaux au dessus de leur extrémité inférieure ; non-vertical interconnection means between at least some non-aligned panels, said interconnection means being fixed to said panels above their lower end;
par quoi la combinaison des panneaux verticaux liés entre eux et des moyens d'interconnexion forment un ensemble travaillant comme une coque, lesdits panneaux supportant intégralement les composantes verticales des charges appliquées à la structure. whereby the combination of interconnected vertical panels and interconnecting means form an assembly working as a shell, said panels integrally supporting the vertical components of the loads applied to the structure.
On comprend que, grâce à l'assemblage selon l'invention de panneaux connus pour servir de parement de remplissage pour une structure, il est possible de réaliser à partir de ces panneaux, une structure porteuse, notamment utilisable pour fabriquer un bâtiment, sans que les panneaux n'aient besoin d'être renforcés par une ossature additionnelle pour supporter l'intégralité des composantes verticales des charges appliquées à la structure porteuse .  It is understood that, thanks to the assembly according to the invention panels known to serve as filling face for a structure, it is possible to produce from these panels, a load-bearing structure, especially used to manufacture a building, without the panels need to be reinforced by an additional frame to support all the vertical components of the loads applied to the supporting structure.
En particulier, grâce à la coopération d'une structure verticale comprenant un assemblage de panneaux verticaux avec des moyens d'interconnexion d'au moins certains de ces panneaux verticaux non alignés, on observe une continuité dans la transmission des contraintes auxquelles est soumise la structure porteuse respectivement entre les panneaux verticaux et les moyens d'interconnexions. On obtient alors une structure porteuse qui travaille comme une « coque » et qui permet ainsi de satisfaire aux différentes normes en vigueur lors de la réalisation de maisons et notamment de maisons individuelles, aussi bien pour ce qui concerne les contraintes liées à la masse propre du bâtiment et de ses éléments de construction lors de son utilisation normale, que pour les contraintes externes qui peuvent être appliquées au bâtiment telles que les vents définis dans les normes ou une charge constituée par l'accumulation de neige sur le toit ou sur les structures.  In particular, thanks to the cooperation of a vertical structure comprising an assembly of vertical panels with means for interconnecting at least some of these non-aligned vertical panels, a continuity in the transmission of the stresses to which the structure is subjected is observed. carrier respectively between the vertical panels and the interconnection means. We then obtain a load-bearing structure that works like a "shell" and which thus makes it possible to meet the different standards in force when building houses and especially single-family houses, both as regards the constraints related to the clean mass of the building. building and its components during its normal use, only for external constraints that may be applied to the building such as the winds defined in the standards or a load constituted by the accumulation of snow on the roof or structures.
Par exemple, la structure porteuse selon l'invention est réalisée à partir des panneaux précédemment évoqués et représentés sur les figures 1A et 1B, les panneaux utilisés respectant les paramètres précités. For example, the carrier structure according to the invention is made from panels previously mentioned and represented in Figures 1A and 1B, the panels used respecting the above parameters.
De préférence, on choisira des panneaux obtenus selon un procédé dans lequel une injection en continu d'une émulsion de mousse est interposée entre les deux feuilles métalliques. Selon ce procédé, la mousse s'expand progressivement jusqu'à ce que l'intégralité de l'espace libre situé entre les deux feuilles métalliques soit entièrement comblé par la mousse expansée, puis se solidifie pendant un certain temps.  Preferably, panels obtained according to a method in which a continuous injection of a foam emulsion is interposed between the two metal sheets. According to this method, the foam expands progressively until all of the free space between the two metal sheets is completely filled by the expanded foam, and then solidifies for a certain time.
On comprend qu'en injectant de la mousse entre les deux feuilles, la mousse expansée assure intrinsèquement une liaison mécanique par adhérence avec les deux feuilles externes métalliques et permet le maintien relatif desdites feuilles en position parallèle. Cette solution permet d'obtenir une bien meilleure résistance mécanique des feuilles externes métalliques du panneau à l'arrachage que dans le cas de panneaux fabriqués en obtenant dans un premier temps une couche de mousse expansée puis en fixant sur cette couche les deux feuilles métalliques par l'intermédiaire de moyens adhésifs, tels que des colles, notamment des colles de polyuréthane.  It is understood that by injecting foam between the two sheets, the expanded foam inherently provides a mechanical bonding connection with the two outer metal sheets and allows the relative maintenance of said sheets in parallel position. This solution makes it possible to obtain a much better mechanical strength of the external metal sheets of the panel during tearing than in the case of panels manufactured by first obtaining an expanded layer of foam and then fixing on this layer the two metal sheets by by means of adhesive means, such as glues, especially polyurethane glues.
De préférence, on procédera avant l'injection de l'émulsion de mousse à la mise en chauffe des deux feuilles métalliques à une température comprise entre 35 et 60°.  Preferably, before the injection of the foam emulsion, the heating of the two metal foils at a temperature of between 35 and 60 ° is carried out.
On comprend que le fait de chauffer les deux feuilles métalliques avant l'injection de mousse permet une meilleure interaction entre les deux matériaux, ce qui améliore encore plus la résistance mécanique des feuilles externes métalliques du panneau à l'arrachage.  It is understood that the heating of the two metal sheets before the foam injection allows a better interaction between the two materials, which further improves the mechanical strength of the outer metal sheets of the panel pulling.
Il est très important d'obtenir la meilleure adhérence possible entre les deux feuilles métalliques et la mousse expansée car c'est notamment la qualité de cette adhérence, combinée à la fois à la densité de la mousse expansée et à une épaisseur des deux feuilles métalliques comprise entre 4/10eme et 16/10eme de mm, qui permet aux panneaux de supporter l'intégralité des composantes verticales des charges appliquées à la structure porteuse sans qu'aucune ossature de renfort en insert et/ou externe n'ait besoin d'être rajoutée. De préférence, le contour défini par les panneaux est tel que deux panneaux adjacents font entre eux un angle compris entre 90 et 180 degrés. En d'autres termes, le contour polygonal fermé défini par les panneaux de la structure ne comporte pas d'angle rentrant. It is very important to obtain the best possible adhesion between the two metal foils and the expanded foam because it is in particular the quality of this adhesion, combined at the same time with the density of the expanded foam and with a thickness of the two metal foils. between 4/10 th and th of 16/10 mm, which allows the panels to support the entirety of the vertical components of the loads applied to the supporting structure without any reinforcing frame insert and / or external she need to be added. Preferably, the contour defined by the panels is such that two adjacent panels form between them an angle of between 90 and 180 degrees. In other words, the closed polygonal contour defined by the panels of the structure does not have a re-entrant angle.
Selon une autre caractéristique préférentielle de l'invention, les éléments de liaison inférieurs comprennent des profilés en forme de U, de L ou de Z ancrés dans le sol, les bords inférieurs des panneaux étant encastrés et fixés dans lesdits profilés.  According to another preferred feature of the invention, the lower connecting elements comprise U-shaped profiles, L or Z anchored in the ground, the lower edges of the panels being embedded and fixed in said profiles.
Selon une variante de réalisation, les panneaux présentent un parement externe et/ou interne. Cette solution permet notamment d'améliorer les propriétés acoustiques, thermiques et esthétiques de la structure porteuse.  According to an alternative embodiment, the panels have an outer and / or an internal face. This solution notably makes it possible to improve the acoustic, thermal and aesthetic properties of the supporting structure.
Selon une variante de réalisation, les bords longitudinaux des panneaux présentent sur toute leur longueur des profils verticaux conjugués d'encastrement. Cette solution permet d'améliorer la liaison mécanique entre les différents panneaux formant la partie verticale de la structure porteuse. Cependant, ces profils verticaux sont non significativement porteurs, ce qui revient à dire qu'ils ne participent en aucun cas de façon significative à l'absorption des contraintes appliquées à la structure porteuse. De préférence, ces profils longitudinaux conjugués sont directement fournis dans la mousse de remplissage pour éviter les phénomènes de pont thermique. Ils peuvent être recouverts par des profilés de même forme. Ces profilés de recouvrement peuvent être en métal ou, pour éviter les phénomènes de pont thermique, dans un matériau faiblement conducteur thermiquement, tel qu'un matériau plastique.  According to an alternative embodiment, the longitudinal edges of the panels have throughout their length vertical recessed profiles embedding. This solution improves the mechanical connection between the various panels forming the vertical part of the carrier structure. However, these vertical profiles are not significantly carriers, which means that they do not participate in any significant way in the absorption of stresses applied to the carrier structure. Preferably, these conjugated longitudinal profiles are directly provided in the filling foam to avoid thermal bridge phenomena. They can be covered by profiles of the same shape. These covering profiles may be made of metal or, to avoid thermal bridging phenomena, in a material with low thermal conductivity, such as a plastic material.
Selon une variante de réalisation, lesdits éléments de liaison sont métalliques, de préférence du même métal que celui utilisé pour les deux feuilles métalliques des panneaux. Ils peuvent être reliés entre eux pour former une ceinture sur tout le contour polygonal de la structure.  According to an alternative embodiment, said connecting elements are metallic, preferably of the same metal as that used for the two metal sheets of the panels. They can be interconnected to form a belt on the entire polygonal contour of the structure.
Selon un premier mode de mise en œuvre préféré de l'invention, les moyens d'interconnexion des panneaux comportent au moins un plancher comprenant :  According to a first preferred embodiment of the invention, the interconnection means of the panels comprise at least one floor comprising:
- une pluralité de panneaux horizontaux similaires à ceux de la structure porteuse ; et - des moyens de fixation des extrémités des panneaux formant le plancher sur une partie intermédiaire d'au moins certains des panneaux formant la structure porteuse verticale. a plurality of horizontal panels similar to those of the supporting structure; and - Fixing means of the ends of the panels forming the floor on an intermediate portion of at least some of the panels forming the vertical supporting structure.
On comprend que dans ce mode de réalisation préféré, la structure formant un plancher intermédiaire non confondu avec le plancher inférieur du bâtiment réalise des moyens d'interconnexion des panneaux de la structure verticale porteuse pour obtenir l'effet de coque.  It is understood that in this preferred embodiment, the structure forming an intermediate floor not confused with the lower floor of the building carries means for interconnecting the panels of the vertical carrier structure to obtain the hull effect.
Cependant, il faut noter qu'il n'est pas nécessaire que ces moyens d'interconnexion des panneaux verticaux couvrent, comme c'est le cas avec un plancher, l'intégralité de la surface délimitée par les parois verticales de la structure. Il suffit qu'un nombre suffisant de panneaux verticaux non alignés entre eux soient reliés par ces moyens d'interconnexion pour assurer le fonctionnement en "coque" de la structure porteuse. En particulier, dans le cas d'un plancher, ce plancher pourra ne recouvrir qu'une partie de la surface totale limitée par les parois verticales par exemple dans le cas d'une mezzanine.  However, it should be noted that it is not necessary that these means of interconnecting vertical panels cover, as is the case with a floor, the entire surface bounded by the vertical walls of the structure. It suffices that a sufficient number of vertical panels not aligned with each other are connected by these interconnection means to ensure the "hull" operation of the carrier structure. In particular, in the case of a floor, this floor may cover only a portion of the total area limited by the vertical walls for example in the case of a mezzanine.
De préférence, les moyens de fixation du plancher forment une liaison continue intermédiaire entre au moins certains des panneaux verticaux.  Preferably, the floor fixing means form an intermediate continuous connection between at least some of the vertical panels.
Selon un autre mode préféré de mise en œuvre, les moyens d'interconnexion comprennent un toit, ledit toit comprenant :  According to another preferred mode of implementation, the interconnection means comprise a roof, said roof comprising:
- une pluralité de panneaux non verticaux similaires aux panneaux verticaux de la structure porteuse ; et  a plurality of non-vertical panels similar to the vertical panels of the supporting structure; and
- des moyens de fixation des panneaux formant le toit sur l'extrémité supérieure d'au moins certains des panneaux de ladite structure porteuse.  - Fastening means of the panels forming the roof on the upper end of at least some of the panels of said supporting structure.
On comprend que selon l'un ou l'autre de ces modes de mise en œuvre préférés de l'invention, les moyens d'interconnexion non verticaux entre les panneaux verticaux non alignés formant la partie verticale de la structure porteuse sont constitués avantageusement soit par le toit dans le cas d'une construction dépourvue d'étages, soit par le toit et par un plancher intermédiaire dans le cas d'une construction à plusieurs étages et que de préférence le toit et/ou le plancher intermédiaire sont réalisés à partir de panneaux similaires, c'est-à-dire extrêmement semblables aux panneaux formant la partie verticale de la structure porteuse. Par panneaux similaires, il faut entendre des panneaux qui comportent également deux feuilles métalliques externes reliées entre elles par un remplissage en matériau plastique. Le terme similaire est utilisé pour indiquer que l'épaisseur des feuilles métalliques des panneaux utilisés pour le toit ou pour le plancher et l'épaisseur totale de ces panneaux peuvent être différentes de celles qu'on choisit pour réaliser la partie verticale de la structure porteuse. It is understood that according to one or other of these preferred embodiments of the invention, the non-vertical interconnection means between the vertical non-aligned panels forming the vertical part of the supporting structure are advantageously constituted either by the roof in the case of a building without floors, either by the roof and by an intermediate floor in the case of a multi-storey building and preferably the roof and / or the intermediate floor are made from similar panels, that is to say extremely similar to the panels forming the vertical part of the supporting structure. By similar panels are meant panels which also include two external metal sheets interconnected by a plastic filling. The similar term is used to indicate that the thickness of the metal sheets of the panels used for the roof or floor and the total thickness of these panels may be different from those chosen to achieve the vertical part of the supporting structure .
Selon des variantes de réalisation, les éléments de liaison et/ou les moyens de fixation des extrémités des panneaux formant le plancher et/ou les moyens de fixation des panneaux formant le toit sont métalliques, de préférence du même métal que celui utilisé pour les deux feuilles métalliques des panneaux.  According to alternative embodiments, the connecting elements and / or the means for fixing the ends of the panels forming the floor and / or the fastening means of the panels forming the roof are metallic, preferably of the same metal as that used for both. sheet metal panels.
Un deuxième objet de l'invention est de fournir un panneau destiné à être monté dans une structure porteuse du type défini ci-dessus et qui se caractérise en ce qu'il comprend : A second object of the invention is to provide a panel intended to be mounted in a carrier structure of the type defined above and which is characterized in that it comprises:
- deux feuilles métalliques sensiblement planes d'épaisseur comprise entre 4/10ème et 16/10ème de mm ; et - two substantially planar metal sheets having a thickness of between 4/10 th and 16 tenths of a millimeter; and
- un remplissage de mousse expansée de polyuréthane ou de polyisocyanurate haute densité comprise entre 28 kg/m3 etan expanded foam filling of polyurethane or high-density polyisocyanurate of between 28 kg / m 3 and
45 kg/m3, ladite mousse étant injectée entre lesdites feuilles de façon à réaliser intrinsèquement une liaison mécanique par adhérence avec lesdites feuilles et à assurer le maintien relatif desdites feuilles en position parallèle; l'épaisseur totale du panneau étant comprise entre 40 et 240 mm. 45 kg / m 3 , said foam being injected between said sheets so as to intrinsically achieve a mechanical bond by adhesion with said sheets and to ensure the relative maintenance of said sheets in parallel position; the total thickness of the panel being between 40 and 240 mm.
Brève description des diverses vues des dessins Brief description of the various views of the drawings
D'autres caractéristiques et avantages de l'invention apparaîtront mieux à la lecture de la description qui suit de plusieurs modes de mise en œuvre de l'invention donnés à titre d'exemples non limitatifs. La description se réfère aux dessins annexés sur lesquels : Other characteristics and advantages of the invention will appear better on reading the following description of several embodiments of the invention given by way of non-limiting examples. The description refers to the accompanying drawings in which:
- les figures 1A et 1B, déjà décrites, représentent un panneau unitaire déjà connu.  - Figures 1A and 1B, already described, represent a unitary panel already known.
- la figure 2A est une vue simplifiée de principe de dessus de la structure porteuse conforme à l'invention ; - la figure 2B est une vue simplifiée de principe en élévation côté droit de la structure porteuse conforme à l'invention ; FIG. 2A is a simplified top view of the carrier structure according to the invention; FIG. 2B is a simplified elevational view of the right-hand side of the carrier structure according to the invention;
- la figure 2C est une vue simplifiée de principe en élévation côté gauche de la structure porteuse conforme à l'invention ;  - Figure 2C is a simplified view of principle in elevation on the left side of the carrier structure according to the invention;
- la figure 2D est une vue simplifiée de principe en élévation de face de la structure porteuse conforme à l'invention ;  - Figure 2D is a simplified view of principle in front elevation of the carrier structure according to the invention;
- la figure 3 est une vue simplifiée en coupe verticale d'une structure porteuse conforme à l'invention ;  - Figure 3 is a simplified vertical sectional view of a carrier structure according to the invention;
- la figure 4 est une vue plus détaillée partielle, en coupe verticale, d'un mode de réalisation de la structure porteuse ;  - Figure 4 is a partial detail view, in vertical section, of an embodiment of the carrier structure;
- la figure 5 est une vue détaillée en coupe horizontale de la liaison entre deux panneaux verticaux formant un angle de la structure ;  - Figure 5 is a detailed horizontal sectional view of the connection between two vertical panels forming an angle of the structure;
- la figure 6 est une vue partielle en coupe horizontale d'une paroi verticale de la structure montrant la liaison entre deux panneaux adjacents ; et  - Figure 6 is a partial view in horizontal section of a vertical wall of the structure showing the connection between two adjacent panels; and
- la figure 7 est une vue de détail de la figure 4 montrant la liaison entre les panneaux formant la paroi verticale, la toiture et le plancher.  - Figure 7 is a detail view of Figure 4 showing the connection between the panels forming the vertical wall, the roof and the floor.
Description détaillée de l'invention Detailed description of the invention
En se référant tout d'abord aux figures 2A à 2D, on va décrire l'organisation générale de la structure porteuse conforme à l'invention. La structure porteuse comporte une partie verticale référencée 20 qui, dans l'exemple considéré, est constituée par quatre parois à angle droit 22, 24, 26 et 28. Cette structure porteuse verticale 20 pourrait avoir une forme différente dès lors qu'elle constitue un contour polygonal fermé ne présentant pas d'angle rentrant. Chaque paroi 22, 24, 26 et 28 comporte des panneaux verticaux standards portant la référence générique P,. Chaque panneau Pi fait toute la hauteur de paroi verticale. Referring firstly to FIGS. 2A to 2D, the general organization of the carrier structure according to the invention will be described. The carrying structure comprises a vertical portion referenced 20 which, in this example, consists of four right-angled walls 22, 24, 26 and 28. This vertical bearing structure 20 could have a different shape since it constitutes a closed polygonal contour with no re-entrant angle. Each wall 22, 24, 26 and 28 comprises standard vertical panels bearing the generic reference P ,. Each Pi panel is the full height of the vertical wall.
Dans l'exemple considéré et illustré à la figure 2B, le petit côté ou pignon côté droit 22 de la structure est constitué de trois panneaux P, sensiblement identiques juxtaposés. Les panneaux P, sont reliés entre eux à leur partie inférieure portant la référence générique 30 par des éléments de liaison constitués de préférence par des profilés 32 par ailleurs ancrés dans le sol S sur lequel est réalisée la structure porteuse. Les éléments de liaison inférieurs 32 permettent d'assembler entre elles les extrémités inférieures 30 des panneaux P,. Les profilés 32 peuvent avoir toute forme appropriée, en particulier une forme de U, de L ou de Z. Les profilés 32 peuvent être continus sur toute la longueur de l'extrémité inférieure 30 des panneaux P,, ou bien se présenter sous forme de tronçons jointifs, avantageusement agencés pour ne pas faire correspondre les jointures des tronçons avec les plans de jointure des panneaux P,. Les extrémités supérieures 34 des panneaux P, sont également reliées entre elles par des éléments de liaison constitués de préférence par des platines de liaison, par exemple métalliques, telles que 36 qui sont vissées, boulonnées, rivetées ou collées sur les panneaux P,. Ces platines de liaison 36 peuvent présenter un profil en forme de U et peuvent être continues ou non sur toute la longueur de l'extrémité supérieure de la paroi 22. Ainsi, les panneaux verticaux P, sont solidarisés entre eux à leurs extrémités supérieures 34 et inférieures 30. Les profilés 32 et les platines de liaison 36 sont de préférence métalliques, avantageusement du même métal que celui utilisé pour les deux feuilles métalliques 10 et 12 des panneaux P,. Toutefois, ces éléments de liaison 32 et 36 pourraient tout aussi bien ne pas être métalliques et être fabriqués à partir d'un autre matériau, par exemple un matériau de synthèse tel que du polyuréthane. In the example considered and illustrated in Figure 2B, the short side or pinion right side 22 of the structure consists of three panels P, substantially identical juxtaposed. The panels P, are connected to each other at their lower part carrying the generic reference 30 by connecting elements preferably constituted by sections 32 also anchored in the soil S on which is formed the carrier structure. The lower connecting elements 32 make it possible to join together the lower ends 30 of the panels P 1. The profiles 32 may have any suitable shape, in particular a shape of U, L or Z. The profiles 32 may be continuous along the entire length of the lower end 30 of the panels P ,, or may be in the form of contiguous sections, advantageously arranged not to match the joints of the sections with the joining planes of panels P ,. The upper ends 34 of the panels P, are also interconnected by connecting elements preferably constituted by connecting plates, for example metal, such as 36 which are screwed, bolted, riveted or glued on the panels P ,. These connecting plates 36 may have a U-shaped profile and may be continuous or not along the entire length of the upper end of the wall 22. Thus, the vertical panels P, are secured together at their upper ends 34 and The profiles 32 and the connecting plates 36 are preferably metallic, advantageously of the same metal as that used for the two metal sheets 10 and 12 of the panels P 1. However, these connecting elements 32 and 36 could equally well not be made of metal and be made from another material, for example a synthetic material such as polyurethane.
Dans l'exemple considéré et illustré à la figure 2C, deux panneaux Pi et P2 de la paroi formant le pignon gauche 26 de la structure sont alignés et ne sont pas adjacents, de sorte que cette paroi 26 comporte une ouverture 39. Les deux panneaux Pi et P2 sont reliés par l'intermédiaire d'un panneau supérieur de liaison 41. Le panneau supérieur de liaison 41 est de préférence identique à un panneau vertical qui aurait été interposé entre les deux panneaux Pi et P2 en l'absence de l'ouverture 39, à la différence près que sa dimension verticale est prévue plus courte, de sorte que le panneau supérieur de liaison 41 ne rencontre pas le sol S et que son extrémité inférieure définisse l'extrémité supérieure de l'ouverture 39. L'extrémité supérieure du panneau supérieur de liaison 41 est raboutée à l'extrémité supérieure 34 des panneaux Pi et P2 afin que l'extrémité supérieure de la paroi 26 ne présente pas de discontinuité. L'extrémité supérieure du panneau supérieur de liaison 41 est fixée à l'extrémité supérieure 34 des panneaux Pi et P2 par des platines de liaison 36 du type précédemment décrit. L'extrémité inférieure du panneau supérieur de liaison 41 est fixée à une hauteur intermédiaire des panneaux Pi et P2 par des platines de liaison telles que 38, qui sont vissées, boulonnées, rivetées ou collées. Les platines de liaison 38 sont de préférence métalliques, avantageusement du même métal que celui utilisé pour les deux feuilles métalliques 10 et 12 des panneaux. Toutefois, ces éléments de liaison 38 pourraient tout aussi bien ne pas être métalliques et être fabriqués à partir d'un autre matériau, par exemple un matériau de synthèse tel que du polyuréthane. In the example considered and illustrated in Figure 2C, two panels Pi and P 2 of the wall forming the left pinion 26 of the structure are aligned and are not adjacent, so that the wall 26 has an opening 39. Both Pi and P 2 panels are connected via an upper connecting panel 41. The upper connecting panel 41 is preferably identical to a vertical panel that would have been interposed between the two panels Pi and P 2 in the absence of the opening 39, with the difference that its vertical dimension is shorter, so that the upper connecting panel 41 does not meet the ground S and that its lower end defines the upper end of the opening 39. The upper end of the upper connecting panel 41 is joined to the upper end 34 of the panels Pi and P 2 so that the end upper wall 26 has no discontinuity. The upper end of the upper connecting panel 41 is fixed to the upper end 34 of the panels Pi and P 2 by connecting plates 36 of the type previously described. The lower end of the upper connecting panel 41 is fixed at an intermediate height of the panels Pi and P 2 by connecting plates such as 38, which are screwed, bolted, riveted or glued. The connecting plates 38 are preferably metallic, preferably of the same metal as that used for the two metal sheets 10 and 12 of the panels. However, these connecting elements 38 could equally well not be metallic and be made from another material, for example a synthetic material such as polyurethane.
De façon facultative, il peut être interposé entre les deux panneaux Pi et P2 un panneau inférieur de liaison 43 dont l'extrémité inférieure rencontre le sol S et l'extrémité supérieure définit l'extrémité inférieure de l'ouverture 39. Le panneau inférieur de liaison 43 est de préférence identique à un panneau vertical qui aurait été interposé entre les deux panneaux Pi et P2 en l'absence de l'ouverture 39, à la différence près que sa dimension verticale est prévue plus courte. L'extrémité inférieure du panneau inférieur de liaison 43 est ancrée dans le sol S par un profilé 32 du type précédemment décrit. L'extrémité supérieure du panneau inférieur de liaison 43 est fixée à une hauteur intermédiaire des panneaux Pi et P2 par des platines de liaison 38 du type précédemment décrit. Optionally, it can be interposed between the two panels Pi and P 2 a lower connecting panel 43 whose lower end meets the ground S and the upper end defines the lower end of the opening 39. The lower panel link 43 is preferably identical to a vertical panel which would have been interposed between the two panels Pi and P 2 in the absence of the opening 39, with the difference that its vertical dimension is provided shorter. The lower end of the lower connecting panel 43 is anchored in the ground S by a profile 32 of the type previously described. The upper end of the lower connecting panel 43 is fixed at an intermediate height of the panels Pi and P 2 by connecting plates 38 of the type previously described.
Dans l'exemple considéré et illustré à la figure 2D, la largeur d'une ouverture 39 correspond à la largeur de deux panneaux P,. Dans ce cas, le panneau supérieur de liaison 41 peut être formé d'un seul panneau de largeur appropriée ou de plusieurs panneaux adjacents liés entre eux. Dans cet exemple, l'extrémité supérieure de l'ouverture 39 n'est pas définie par l'extrémité inférieure du panneau supérieur de liaison 41 mais par l'extrémité inférieure d'un panneau formant linteau 45. Le linteau 45 est de préférence formé à partir d'un panneau identique à un panneau vertical et dont les dimensions sont choisies pour que son extrémité supérieure puisse être a boutée à l'extrémité inférieure des deux panneaux supérieurs de liaison 41 et ses extrémités latérales soient respectivement raboutées aux extrémités latérales de deux panneaux P3 et P4. Les deux panneaux P3 et P4; le panneau supérieur de liaison 41 et le linteau 45 sont fixés entre eux au moyen d'éléments de liaison 38 du type précédemment défini. In the example considered and illustrated in FIG. 2D, the width of an opening 39 corresponds to the width of two panels P 1. In this case, the upper link panel 41 may be formed of a single panel of appropriate width or of several adjacent panels linked together. In this example, the upper end of the opening 39 is not defined by the lower end of the upper binding panel 41 but by the lower end of a lintel panel 45. The lintel 45 is preferably formed from a panel identical to a vertical panel and whose dimensions are chosen so that its upper end can be tipped at the lower end of the two upper connecting panels 41 and its lateral ends are respectively joined to the lateral ends of two panels P 3 and P 4 . The two panels P 3 and P 4; the upper connecting panel 41 and the lintel 45 are fixed together by means of connecting elements 38 of the previously defined type.
On comprend que pour obtenir une structure travaillant comme une coque, il n'est pas indispensable que tous les panneaux P, d'une même paroi 22 à 28 soient juxtaposés. L'effet de coque est pleinement obtenu même si deux panneaux P, et Pi+i d'une même paroi sont espacés et reliés entre eux uniquement par l'intermédiaire d'un panneau supérieur de liaison 41 et, de façon facultative, par l'intermédiaire d'un panneau inférieur de liaison 43 et/ou d'un linteau 45. Il suffit pour obtenir l'effet de coque que toutes les extrémités verticales de tous les panneaux formant une paroi 22 à 28, à l'exception des deux extrémités en regard des deux panneaux P, et Pi+1 espacés et des deux extrémités latérales distales de la paroi, soient juxtaposées et liées entre elles. On comprend que la pluralité de panneaux P, formant la structure porteuse définit un contour polygonal fermé, c'est-à-dire, qu'il existe un niveau horizontal de la structure pour lequel, au moins sur une certaine hauteur à partir de ce niveau, le contour ne présente aucune interruption. It is understood that to obtain a structure working as a shell, it is not essential that all the panels P, of the same wall 22 to 28 are juxtaposed. The hull effect is fully achieved even if two panels P 1 and P 1 + i of the same wall are spaced apart and connected to each other only by means of an upper connecting panel 41 and, optionally, by intermediate of a lower connecting panel 43 and / or a lintel 45. It is sufficient to obtain the shell effect that all the vertical ends of all the panels forming a wall 22 to 28, with the exception of the two ends opposite the two panels P, and P i + 1 spaced and two distal side ends of the wall, are juxtaposed and bonded together. It is understood that the plurality of panels P, forming the carrier structure defines a closed polygonal contour, that is to say, that there is a horizontal level of the structure for which, at least over a certain height from this level, the contour does not present any interruption.
Dans ces modes préférés de réalisation, qu'il s'agisse d'un panneau supérieur de liaison 41, d'un panneau inférieur de liaison 43 ou d'un linteau 45, ces éléments muraux sont de préférence identiques aux panneaux verticaux P,. Par éléments muraux identiques, il faut entendre des éléments muraux qui comportent également deux feuilles métalliques externes reliées entre elles par un remplissage en matériau plastique. Le terme identique est utilisé pour indiquer que l'épaisseur des feuilles métalliques et l'épaisseur totale de ces éléments muraux correspondent à celles des panneaux verticaux P, qui leur sont adjacents, de sorte qu'une continuité, notamment thermique, est assurée aux jonctions entre ces éléments muraux et les panneaux Pf qui leur sont adjacents. Cependant, il va de soi que l'on ne sortirait pas de l'invention si ces éléments muraux n'étaient pas identiques aux panneaux verticaux P, mais possédaient au contraire une structure et/ou des épaisseurs différentes de celles des panneaux verticaux Pi, notamment une structure en bois, en métal, en briques ou en béton. En effet, on réaliserait encore bien à partir des panneaux verticaux P, une structure porteuse travaillant comme une coque. In these preferred embodiments, whether it is an upper connecting panel 41, a lower connecting panel 43 or a lintel 45, these wall elements are preferably identical to the vertical panels P 1. By identical wall elements are meant wall elements which also comprise two external metal sheets interconnected by a filling of plastic material. The identical term is used to indicate that the thickness of the metal sheets and the total thickness of these wall elements correspond to those of the vertical panels P, which are adjacent to them, so that a continuity, especially thermal, is provided at the junctions between these wall elements and panels P f which are adjacent to them. However, it goes without saying that it would not go beyond the invention if these wall elements were not identical to the vertical panels P, but instead had a structure and / or thicknesses different from those of the vertical panels Pi, in particular a structure made of wood, metal, brick or concrete. In Indeed, it would still be possible to produce from vertical panels P a supporting structure working like a shell.
Il va de soi que dans la description du mode particulier de réalisation considéré, les quatre parois 22 à 28 sont réalisées de la même manière et peuvent ou non comporter une ouverture 39.  It goes without saying that in the description of the particular embodiment considered, the four walls 22 to 28 are made in the same manner and may or may not include an opening 39.
Les panneaux verticaux d'extrémité des différentes parois 22 à 28 sont reliés entre eux par des systèmes de cornières verticales en forme de L telles que 40 qui sont également vissées, boulonnées, rivetées ou collées sur les panneaux verticaux d'extrémité des deux parois verticales à angle droit. Ces cornières seront décrites plus en détail ultérieurement.  The vertical end panels of the various walls 22 to 28 are interconnected by vertical L-shaped angle systems such as 40 which are also screwed, bolted, riveted or glued to the vertical end panels of the two vertical walls. at right angles. These angles will be described in more detail later.
Sur la figure 2A, on a représenté l'autre élément constitutif de la structure porteuse qui vient s'ajouter à la structure porteuse verticale décrite précédemment et qui est constitué par des moyens d'interconnexion des panneaux formant la structure verticale représentés symboliquement sur cette figure par la référence 42. La fonction de ces moyens d'interconnexion est de relier entre eux au moins certains des panneaux P, non alignés, c'est-à-dire appartenant à des parois 22 à 28 différentes de telle manière que la combinaison de la structure porteuse verticale avec ces moyens d'interconnexion 42 constitue globalement une structure travaillant en coque. Les moyens d'interconnexion sont solidaires des panneaux verticaux à un niveau qui se situe au-dessus de leurs extrémités inférieures. Dans la description qui suit, on précisera différents modes de réalisation de ces moyens d'interconnexion 42.  FIG. 2A shows the other constituent element of the supporting structure which is added to the vertical support structure described above and which consists of interconnecting means of the panels forming the vertical structure represented symbolically in this figure. by reference 42. The function of these interconnection means is to connect together at least some of the panels P, non-aligned, that is to say belonging to walls 22 to 28 different so that the combination of the vertical supporting structure with these interconnection means 42 generally constitutes a structure working in shell. The interconnection means are integral with the vertical panels at a level which is above their lower ends. In the description which follows, various embodiments of these interconnection means 42 will be specified.
Ainsi qu'on l'a déjà indiqué précédemment, les moyens d'interconnexion des panneaux verticaux 42 pour constituer l'ensemble de la structure en forme de coque sont, de préférence, constitués par un plancher intermédiaire disposé au-dessus du niveau du sol et/ou par un toit reliant bien sûr les extrémités supérieures des panneaux formant les parois latérales 22 à 28.  As already indicated above, the interconnection means of the vertical panels 42 to form the whole of the shell-shaped structure are preferably constituted by an intermediate floor disposed above the ground level. and / or by a roof connecting of course the upper ends of the panels forming the side walls 22 to 28.
Dans ces deux modes préférés de réalisation des moyens d'interconnexion des panneaux verticaux, qu'il s'agisse du plancher ou du toit, les moyens d'interconnexion sont de préférence réalisés à l'aide de panneaux qui sont très similaires à ceux qui sont utilisés pour réaliser la structure verticale. Cependant, il va de soi que l'on ne sortirait pas de l'invention si les éléments constitutifs servant à réaliser les moyens d'interconnexion n'étaient pas réalisés à l'aide de panneaux du même type que ceux qui sont utilisés pour réaliser les structures verticales. En effet, dans ce cas encore, on réaliserait bien à partir des éléments de panneaux verticaux une structure porteuse travaillant comme une coque. In these two preferred embodiments of interconnection means vertical panels, whether the floor or the roof, the interconnection means are preferably made using panels that are very similar to those that are used to achieve the vertical structure. However, it goes without saying that we do not It would not depart from the invention if the constituent elements used to make the interconnection means were not made using panels of the same type as those used to make the vertical structures. Indeed, in this case again, one would achieve from the elements of vertical panels a supporting structure working as a shell.
Sur la figure 3, on a représenté de façon simplifiée deux possibilités de réalisation des moyens d'interconnexion des panneaux verticaux qui peuvent consister soit dans la réalisation d'un plancher intermédiaire référencé 46, soit dans la réalisation d'une toiture 48 ou le plus souvent dans la réalisation de ces deux structures. Sur la figure 3, le toit 48 est représenté avec une pente. Il va de soi cependant que le toit pourrait être horizontal.  FIG. 3 is a simplified representation of two possible embodiments of the interconnection means of the vertical panels, which may consist either in the realization of an intermediate floor referenced 46 or in the realization of a roof 48 or the most often in the realization of these two structures. In Figure 3, the roof 48 is shown with a slope. It goes without saying, however, that the roof could be horizontal.
Ainsi qu'on l'a indiqué schématiquement précédemment, de préférence, le plancher 46 ou le toit 48 ou bien les deux sont de préférence mais non exclusivement réalisés à partir de panneaux similaires ou identiques aux panneaux verticaux Pi représentés sur les figures 2A à 2D. Pour réaliser le plancher 46, les panneaux PLj sont disposés selon leur longueur parallèlement au plus petit côté de la structure verticale, c'est-à-dire dans le mode de réalisation particulier considéré parallèlement aux parois 22 et 26 constituant les pignons de la construction. Les extrémités 50 et 52 des panneaux PU sont supportées par des cornières telles que 54 et 56 fixées sur les faces internes des panneaux P, constituant les parois verticales à un niveau intermédiaire entre le sol et la toiture 48. Ces cornières 54 et 56 sont de préférence métalliques, avantageusement du même métal que celui utilisé pour les deux feuilles métalliques 10 et 12 des panneaux. Toutefois, les moyens de fixation, qu'ils soient formés par les cornières 54 et 56 ou par d'autres moyens, pourraient tout aussi bien ne pas être métalliques et être fabriqués à partir d'un autre matériau, par exemple un matériau de synthèse tel que du polyuréthane. On décrira ultérieurement un mode de réalisation préféré du plancher 46.  As indicated previously schematically, preferably, the floor 46 or the roof 48 or both are preferably but not exclusively made from panels similar or identical to the vertical panels Pi shown in Figures 2A to 2D . To achieve the floor 46, the PLj panels are arranged along their length parallel to the smallest side of the vertical structure, that is to say in the particular embodiment considered parallel to the walls 22 and 26 constituting the gables of the construction . The ends 50 and 52 of the PU panels are supported by angles such as 54 and 56 fixed on the inner faces of the panels P, constituting the vertical walls at an intermediate level between the ground and the roof 48. These angles 54 and 56 are of preferably metal, advantageously of the same metal as used for the two metal sheets 10 and 12 of the panels. However, the fastening means, whether formed by the brackets 54 and 56 or by other means, could equally well not be metallic and be made from another material, for example a synthetic material. such as polyurethane. A preferred embodiment of the floor 46 will be described later.
Pour ce qui concerne le toit 48, il est également de préférence réalisé par des panneaux T, similaires aux panneaux verticaux P, des parois verticales. Les extrémités inférieures des panneaux Tt constituant le toit 48 et qui sont référencées 58 sont supportées sur l'extrémité supérieure 34 des panneaux verticaux P, par des profilés tels que 62 et sont fixées sur cette extrémité supérieure 34 avec des moyens de fixation constitués de préférence par cornières 60. With regard to the roof 48, it is also preferably made by panels T, similar to the vertical panels P, vertical walls. The lower ends of the panels T t constituting the roof 48 and which are referenced 58 are supported on the upper end 34 of the vertical panels P, by profiles such as 62 and are fixed on this upper end 34 with fixing means preferably constituted by angles 60.
Qu'il s'agisse des cornières 54 et 56 supportant les extrémités des panneaux formant le plancher 46 ou des moyens de fixation 60 des extrémités inférieures des panneaux constituant le toit 48, les profilés ou ferrures qui permettent de les fixer sur les panneaux verticaux sont reliés aux panneaux par tout moyen convenable, par exemple par rivetage en profitant du fait que les faces externes des panneaux P, sont constituées elles-mêmes par des feuilles métalliques, par vissage, par boulonnage ou éventuellement également par collage.  Whether angles 54 and 56 supporting the ends of the panels forming the floor 46 or fixing means 60 of the lower ends of the panels constituting the roof 48, the profiles or fittings that allow to fix them on the vertical panels are connected to the panels by any suitable means, for example by riveting taking advantage of the fact that the outer faces of the panels P, are themselves constituted by metal sheets, by screwing, by bolting or possibly also by gluing.
En se référant maintenant aux figures 4 à 7, on va décrire plus en détails certaines parties de la structure porteuse.  Referring now to FIGS. 4 to 7, certain parts of the carrier structure will be described in more detail.
La figure 4 est une vue en coupe verticale d'une partie de la structure porteuse complète. On a représenté un panneau P, qui s'étend sur toute la hauteur de la façade de la structure verticale porteuse. L'extrémité inférieure 30 du panneau est encastrée et fixée dans un profilé 32 qui fait tout le contour de la structure. Le profilé 32 est ancré dans le sol.  Figure 4 is a vertical sectional view of a portion of the complete carrier structure. There is shown a panel P, which extends over the entire height of the facade of the vertical carrier structure. The lower end 30 of the panel is embedded and fixed in a profile 32 which is the entire outline of the structure. The profile 32 is anchored in the ground.
L'extrémité supérieure 34 du panneau P, est raccordée à un panneau incliné T, qui constitue, de préférence, une partie de la toiture 48. Le panneau T, de toiture est fixé sur l'extrémité supérieure du panneau P, par des cornières 60 par l'intermédiaire d'un profilé de support 62 en mousse expansée. Ces cornières 60 sont de préférence métalliques, avantageusement du même métal que celui utilisé pour les deux feuilles métalliques 10 et 12 des panneaux. Toutefois, ces moyens de fixation 60 pourraient tout aussi bien ne pas être métalliques et être fabriqués à partir d'un autre matériau, par exemple un matériau de synthèse tel que du polyuréthane. La toiture 48 réalisée à partir des panneaux T, forme à la fois des éléments de solidarisation en partie supérieure 34 des panneaux verticaux P, entre eux et des moyens d'interconnexion des panneaux verticaux P,. Dans ce cas, les moyens d'interconnexion recouvrent toute la surface au sol de la structure.  The upper end 34 of the panel P, is connected to an inclined panel T, which is preferably a part of the roof 48. The panel T, roof is fixed on the upper end of the panel P, by angles 60 via an expanded foam support profile 62. These angles 60 are preferably metallic, advantageously of the same metal as that used for the two metal sheets 10 and 12 of the panels. However, these attachment means 60 could equally well not be made of metal and be made from another material, for example a synthetic material such as polyurethane. The roof 48 made from the panels T, forms both fastening elements in the upper portion 34 of the vertical panels P, between them and means for interconnecting the vertical panels P 1. In this case, the interconnection means cover the entire floor surface of the structure.
Sur la figure 4, on a également montré le montage du plancher 46. Ce plancher est de préférence constitué par des panneaux PLj dont les extrémités sont supportées par des cornières 54 vissées sur la face interne des panneaux j à un niveau intermédiaire. In FIG. 4, the assembly of the floor 46 has also been shown. This floor is preferably constituted by panels PLj whose ends are supported by brackets 54 screwed on the inner face of the panels j at an intermediate level.
De préférence également, le plancher 46 est complété par des plaques 70, par exemple en bois ou en matériau composite. Ces plaques 70 sont fixées sur des surépaisseurs 72 prévues sur la face supérieure des panneaux PLj formant le plancher 46. Les panneaux font toute la longueur de la partie entre les deux parois verticales. Les plaques 70 s'étendent perpendiculairement aux panneaux PLf pour améliorer la résistance mécanique du plancher. Also preferably, the floor 46 is completed by plates 70, for example of wood or composite material. These plates 70 are fixed on extra thicknesses 72 provided on the upper face of the panels PLj forming the floor 46. The panels are the entire length of the portion between the two vertical walls. The plates 70 extend perpendicularly to the panels PL f to improve the mechanical strength of the floor.
Dans cet exemple, le plancher 46 constitue une partie des moyens d'interconnexion des panneaux verticaux non-alignés. Dans ce cas, ces moyens sont fixés aux panneaux à une hauteur intermédiaire 76 entre leur extrémité inférieure 30 et leur extrémité supérieure 34.  In this example, the floor 46 forms part of the interconnection means of the non-aligned vertical panels. In this case, these means are attached to the panels at an intermediate height 76 between their lower end 30 and their upper end 34.
De préférence, les panneaux PLj du plancher 46 et/ou les panneaux Tj du toit 48 comportent des nervures longitudinales extérieures, avantageusement trois nervures, de sorte que les panneaux ainsi nervurés possèdent une meilleure résistance mécanique aux contraintes auxquelles ils sont soumis.  Preferably, the panels PLj of the floor 46 and / or the panels Tj of the roof 48 comprise external longitudinal ribs, advantageously three ribs, so that the panels thus ribbed have a better mechanical resistance to the stresses to which they are subjected.
Sur la figure 6, on a représenté un exemple de réalisation de la liaison entre deux panneaux Pj et Pi+1 adjacents d'une paroi verticale. Dans ce mode de réalisation, les panneaux comportent des profils d'encastrement 16 et 18, mais cela n'est pas obligatoire. Les panneaux peuvent de façon facultative être liés entre eux par des platines 78, de préférence métalliques, et par des rivets 80, des vis ou des boulons. Ces platines 78 ne participent en aucun cas au support des composantes verticales des charges appliquées à la structure. In Figure 6, there is shown an embodiment of the connection between two panels Pj and P i + 1 adjacent to a vertical wall. In this embodiment, the panels have embedding profiles 16 and 18, but this is not mandatory. The panels may optionally be interconnected by platens 78, preferably metal, and by rivets 80, screws or bolts. These plates 78 do not participate in any way to the support of the vertical components of the charges applied to the structure.
La figure 5 illustre la liaison entre deux panneaux verticaux d'angle P, et Pi+i. Une pièce en mousse 82, de préférence injectée au montage, assure la continuité des panneaux. Les panneaux sont de préférence liés entre eux par des platines d'angle respectivement intérieure 84 et extérieure 86. Ces platines permettent d'assurer la continuité dans les angles de la ceinture formée par les éléments de liaison. Elles ne participent en aucun cas au support des composantes verticales des charges appliquées à la structure. Elles sont réalisées avantageusement dans le même matériau que celui des éléments de liaison pour former avec eux une ceinture continue de même matériau, en particulier de métal. Elles peuvent être continues ou non sur toute la hauteur des panneaux. De préférence, la platine intérieure 84 est continue sur toute la hauteur des panneaux alors que la platine extérieure 86 est discontinue, de sorte qu'il est possible d'injecter la pièce en mousse 82 après la fixation de la platine intérieure 84 et avant la mise en place de la platine extérieure 86. Il en résulte qu'une étanchéité est assurée et qu'un phénomène de pont thermique est évité à la jonction entre les deux panneaux d'angle P, et Pi+i. Figure 5 illustrates the connection between two vertical panels of angle P, and P i + i. A foam piece 82, preferably injected during assembly, ensures the continuity of the panels. The panels are preferably interconnected by respectively inner and outer corner plates 84 and 86. These plates make it possible to ensure continuity in the corners of the belt formed by the connecting elements. They do not participate in any case in support of the vertical components of the loads applied to the structure. They are advantageously made of the same material as that of the connecting elements to form with them a continuous belt of the same material, especially metal. They may be continuous or not over the entire height of the panels. Preferably, the inner plate 84 is continuous over the entire height of the panels while the outer plate 86 is discontinuous, so that it is possible to inject the foam piece 82 after the fixing of the inner plate 84 and before the placing the outer plate 86. It follows that a seal is provided and a thermal bridge phenomenon is avoided at the junction between the two corner panels P, and P i + i.
Les platines 84 et 86 sont de préférence fixées sur les panneaux par des rivets tels que 90. On pourrait bien sûr utiliser des vis ou des boulons.  The plates 84 and 86 are preferably fixed to the panels by rivets such as 90. It could of course use screws or bolts.
La figure 7 est une vue partielle de la figure 4 qui montre plus en détails la liaison entre le plancher 46, la toiture 48 et les panneaux verticaux Pi.  Figure 7 is a partial view of Figure 4 which shows in more detail the connection between the floor 46, the roof 48 and the vertical panels Pi.
A titre d'exemple, il est donné quelques configurations de panneaux pouvant former différents éléments d'une structure porteuse conforme à l'invention, des panneaux ainsi configurés présentant unitairement une résistance à une tension maximale omax supérieure à la résistance déterminée par les travaux des inventeurs ; By way of example, there are given a number of configurations of panels that can form different elements of a carrier structure according to the invention, panels thus configured having a resistance to a maximum voltage o ma x greater than the resistance determined by the work of the inventors;
- Toiture 48 en bâtière : la tension maximale à respecter est omax=7,0 N/mm2, ce qui est satisfait par un panneau (T,) à 3 nervures longitudinales extérieures et d'épaisseur 80mm ; - Roof 48 in saddle: the maximum tension to be respected is o m ax = 7.0 N / mm 2 , which is satisfied by a panel (T,) with 3 longitudinal outer ribs and 80mm thick;
- Toiture 48 horizontale : la tension maximale à respecter est amax=ll,3 N/mm2, ce qui est satisfait par un panneau (T) à 3 nervures longitudinales extérieures et d'épaisseur 80mm ; - Roof 48 horizontal: the maximum voltage to be respected is a max = 11, 3 N / mm 2 , which is satisfied by a panel (T) with 3 longitudinal outer ribs and 80mm thickness;
- Plancher intermédiaire 46 : la tension maximale à respecter est
Figure imgf000019_0001
N/mm2, ce qui est satisfait par un panneau (PL,) à 3 nervures longitudinales extérieures et d'épaisseur 60mm ;
- Intermediate floor 46: the maximum voltage to be respected is
Figure imgf000019_0001
N / mm 2 , which is satisfied by a panel (PL) with 3 longitudinal outer ribs and 60mm thick;
- Paroi verticale : la tension maximale à respecter est omax=7,8 N/mm2, ce qui est satisfait par un panneau (P,) d'épaisseur 60mm. - Vertical wall: the maximum tension to be respected is o max = 7.8 N / mm 2 , which is satisfied by a panel (P,) of thickness 60mm.

Claims

REVENDICATIONS
1. Structure porteuse verticale caractérisée en ce qu'elle comprend ; 1. Vertical support structure characterized in that it comprises;
- une pluralité de panneaux verticaux (P,) sensiblement plans, chaque panneau (Pi) ayant une épaisseur comprise entre 40mm et 240mm et comportant :  a plurality of substantially planar vertical panels (P), each panel (Pi) having a thickness of between 40mm and 240mm and comprising:
- deux feuilles métalliques externes (10, 12) parallèles entre elles d'épaisseur comprise entre 4/10eme et 16/10ème de mm ; et - two external metal sheets (10, 12) parallel to each other with a thickness between 4/10 th and 16 tenths of a millimeter; and
- un remplissage en mousse d'un matériau plastique expansé (14) injecté entre lesdites feuilles (10, 12) de façon à réaliser intrinsèquement une liaison mécanique par adhérence avec lesdites feuilles (10, 12) et à assurer le maintien relatif desdites feuilles (10, 12) en position parallèle,  - a foam filling of an expanded plastic material (14) injected between said sheets (10, 12) so as to intrinsically achieve a mechanical bond by adhesion with said sheets (10, 12) and to ensure the relative maintenance of said sheets ( 10, 12) in parallel position,
lesdits panneaux (P,) définissant un contour polygonal fermé, chaque panneau (P,) formant toute la hauteur de la structure pour la partie de la structure qu'il constitue ; said panels (P,) defining a closed polygonal contour, each panel (P) forming the entire height of the structure for the part of the structure that it constitutes;
- des éléments de liaison (32, 36, 38) fixés au moins en partie inférieure (30) et en partie supérieure (34) des panneaux (P,); et connecting elements (32, 36, 38) fixed at least in the lower part (30) and in the upper part (34) of the panels (P,); and
- des moyens non verticaux d'interconnexion (42) entre au moins certains panneaux (P,) non alignés, lesdits moyens d'interconnexion (42) étant fixés auxdits panneaux (P,) au dessus de leur extrémité inférieure (30) ;  non-vertical interconnection means (42) between at least some non-aligned panels (P,), said interconnection means (42) being fixed to said panels (P) above their lower end (30);
par quoi la combinaison des panneaux verticaux (P,) liés entre eux et des moyens d'interconnexion (42) forment un ensemble travaillant comme une coque, lesdits panneaux (P,) supportant intégralement les composantes verticales des charges appliquées à la structure. whereby the combination of interconnected vertical panels (P 1) and interconnecting means (42) form an assembly working as a shell, said panels (P) integrally supporting the vertical components of the charges applied to the structure.
2. Structure selon la revendication 1, caractérisée en ce que deux panneaux (Pi, Pi+ 1) adjacents font entre eux un angle compris entre 90 et 180 degrés. 2. Structure according to claim 1, characterized in that two adjacent panels (Pi, P i + 1 ) form between them an angle of between 90 and 180 degrees.
3. Structure selon l'une quelconque des revendications 1 et 2, caractérisée en ce que les éléments de liaison inférieurs (32) comprennent des profilés en forme de U, de L ou de Z ancrés dans le sol, les bords inférieurs des panneaux (30) étant encastrés et fixés dans lesdits profilés. 3. Structure according to any one of claims 1 and 2, characterized in that the lower connecting elements (32) comprise U-shaped sections, L or Z anchored in the floor, the lower edges of the panels (30) being recessed and fixed in said profiles.
4. Structure selon l'une quelconque des revendications 1 à 3, caractérisée en ce que lesdits panneaux (P,) présentent un parement externe et/ou interne.  4. Structure according to any one of claims 1 to 3, characterized in that said panels (P,) have an outer face and / or internal.
5. Structure selon l'une quelconque des revendications 1 à 4, caractérisée en ce que les bords longitudinaux des panneaux (Pi) présentent sur toute leur longueur des profils verticaux (16, 18) conjugués d'encastrement et non significativement porteurs.  5. Structure according to any one of claims 1 to 4, characterized in that the longitudinal edges of the panels (Pi) have throughout their length of the vertical profiles (16, 18) conjugate embedding and not significantly carriers.
6. Structure selon l'une quelconque des revendications 1 à 5, caractérisée en ce que lesdits éléments de liaison (32, 36, 38) sont métalliques et sont reliés entre eux pour former une ceinture sur tout le contour polygonal de la structure.  6. Structure according to any one of claims 1 to 5, characterized in that said connecting elements (32, 36, 38) are metallic and are interconnected to form a belt over the entire polygonal contour of the structure.
7. Structure selon l'une quelconque des revendications 1 à 6, caractérisée en ce que lesdits moyens d'interconnexion (42) comportent au moins un plancher (46) comprenant :  7. Structure according to any one of claims 1 to 6, characterized in that said interconnection means (42) comprise at least one floor (46) comprising:
- une pluralité de panneaux horizontaux (PL,) similaires à ceux de la structure porteuse ; et  a plurality of horizontal panels (PL) similar to those of the supporting structure; and
- des moyens de fixation (54, 56) des extrémités (50, 52) des panneaux formant le plancher (46) sur une partie intermédiaire d'au moins certains des panneaux (P,) formant la structure porteuse verticale.  - Fixing means (54, 56) of the ends (50, 52) of the panels forming the floor (46) on an intermediate portion of at least some of the panels (P,) forming the vertical supporting structure.
8. Structure selon la revendication 7, caractérisée en ce que ledit plancher (46) comprend en outre des plaques (70) fixées sur la face supérieure des panneaux (PLj) formant le plancher (46).  8. Structure according to claim 7, characterized in that said floor (46) further comprises plates (70) fixed on the upper face of the panels (PLj) forming the floor (46).
9. Structure selon l'une quelconque des revendications 7 et 8, caractérisée en ce que lesdits moyens de fixation (54, 56) du plancher (46) forment une liaison continue intermédiaire entre au moins certains desdits panneaux verticaux (P,).  9. Structure according to any one of claims 7 and 8, characterized in that said fixing means (54, 56) of the floor (46) form an intermediate continuous connection between at least some of said vertical panels (P,).
10. Structure selon l'une quelconque des revendications 7 à 10. Structure according to any one of claims 7 to
9, caractérisée en ce que les moyens de fixation (54, 56) des extrémités des panneaux (PL,) formant le plancher (46) sont métalliques. 9, characterized in that the fastening means (54, 56) of the ends of the panels (PL) forming the floor (46) are metallic.
11. Structure selon l'une quelconque des revendications 7 à 10, caractérisée en ce que les panneaux horizontaux (PL,) du plancher (46) comportent des nervures longitudinales extérieures. 11. Structure according to any one of claims 7 to 10, characterized in that the horizontal panels (PL) of the floor (46) comprise outer longitudinal ribs.
12. Structure selon l'une quelconque des revendications 1 à 11, caractérisée en ce que lesdits moyens d'interconnexion (42) comprennent un toit (48), ledit toit (48) comportant ; 12. Structure according to any one of claims 1 to 11, characterized in that said interconnection means (42) comprise a roof (48), said roof (48) comprising;
- une pluralité de panneaux non verticaux ( ) similaires aux panneaux verticaux (Pi) de la structure porteuse ; et a plurality of non-vertical panels () similar to the vertical panels (Pi) of the supporting structure; and
- des moyens de fixation (60) des panneaux formant le toit sur l'extrémité supérieure (34) d'au moins certains des panneaux (Pi) de ladite structure porteuse. - Fixing means (60) of the panels forming the roof on the upper end (34) of at least some of the panels (Pi) of said supporting structure.
13. Structure selon la revendication 12, caractérisée en ce que les panneaux non verticaux (Ti) du toit (48) comportent des nervures longitudinales extérieures.  13. Structure according to claim 12, characterized in that the non-vertical panels (Ti) of the roof (48) comprise outer longitudinal ribs.
14. Structure selon l'une quelconque des revendications 12 et 13, caractérisée en ce que les moyens de fixation (60) des panneaux (Tj) formant le toit (48) sont métalliques.  14. Structure according to any one of claims 12 and 13, characterized in that the fastening means (60) of the panels (Tj) forming the roof (48) are metallic.
15. Structure selon l'une quelconque des revendications 1 à 14, caractérisée en ce que les éléments de liaison (32, 36, 38) sont métalliques.  15. Structure according to any one of claims 1 to 14, characterized in that the connecting elements (32, 36, 38) are metallic.
16. Panneau destiné à être monté dans une structure porteuse selon l'une quelconque des revendications 1 à 15, caractérisé en ce qu'il comprend :  16. Panel intended to be mounted in a support structure according to any one of claims 1 to 15, characterized in that it comprises:
- deux feuilles métalliques (10, 12) sensiblement planes d'épaisseur comprise entre 4/10eme et 16/10ème de mm ; et - two metal sheets (10, 12) substantially planar thickness of between 4/10 th and 16 tenths of a millimeter; and
- un remplissage de mousse expansée (14) de polyuréthane ou de polyisocyanurate haute densité comprise entre 28 kg/m3 et 45 kg/m3, ladite mousse (14) étant injectée entre lesdites feuilles (10, 12) de façon à réaliser intrinsèquement une liaison mécanique par adhérence avec lesdites feuilles (10, 12) et à assurer le maintien relatif desdites feuilles (10, 12) en position parallèle ; l'épaisseur totale du panneau étant comprise entre 40 et 240 mm. an expanded foam filling (14) of polyurethane or of high density polyisocyanurate of between 28 kg / m 3 and 45 kg / m 3 , said foam (14) being injected between said sheets (10, 12) so as to intrinsically realize a mechanical connection by adhesion with said sheets (10, 12) and to ensure the relative maintenance of said sheets (10, 12) in parallel position; the total thickness of the panel being between 40 and 240 mm.
17. Panneau selon la revendication 16, caractérisé en ce qu'il comporte en outre sur les deux bords longitudinaux un profil s'étendant sur toute la longueur dudit bord, les profils (16, 18) d'un même panneau ayant des formes conjuguées d'encastrement.  17. Panel according to claim 16, characterized in that it further comprises on both longitudinal edges a profile extending over the entire length of said edge, the profiles (16, 18) of the same panel having conjugate shapes. Recessed.
PCT/FR2009/052258 2009-11-23 2009-11-23 Support structure WO2011061414A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3147418A4 (en) * 2014-05-23 2018-02-21 Fiark Internacional, SL Light-weight and modular construction system
IT201700084806A1 (en) * 2017-07-25 2019-01-25 Simone Pietro Giovanni Abbado STACKABLE PREFABRICATED HOUSE FOR EMERGENCIES

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FR2525662A1 (en) * 1982-04-26 1983-10-28 Fastre Rene Modular building panels of expanded polyurethane in steel casing - for structural assembly using bolted brackets
US4646494A (en) * 1981-03-19 1987-03-03 Olli Saarinen Building panel and system
WO1996041925A1 (en) * 1995-06-09 1996-12-27 E.P.S. Australia Pty. Ltd. Building system and components thereof
WO1999057387A1 (en) * 1998-05-01 1999-11-11 Tary Farnholtz Building structure and construction method
WO2006095266A1 (en) * 2005-03-11 2006-09-14 Sandwich Panel Construction Sdn. Bhd. Method of constructing structures using prefabricated materials

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Publication number Priority date Publication date Assignee Title
US4646494A (en) * 1981-03-19 1987-03-03 Olli Saarinen Building panel and system
FR2525662A1 (en) * 1982-04-26 1983-10-28 Fastre Rene Modular building panels of expanded polyurethane in steel casing - for structural assembly using bolted brackets
WO1996041925A1 (en) * 1995-06-09 1996-12-27 E.P.S. Australia Pty. Ltd. Building system and components thereof
WO1999057387A1 (en) * 1998-05-01 1999-11-11 Tary Farnholtz Building structure and construction method
WO2006095266A1 (en) * 2005-03-11 2006-09-14 Sandwich Panel Construction Sdn. Bhd. Method of constructing structures using prefabricated materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3147418A4 (en) * 2014-05-23 2018-02-21 Fiark Internacional, SL Light-weight and modular construction system
IT201700084806A1 (en) * 2017-07-25 2019-01-25 Simone Pietro Giovanni Abbado STACKABLE PREFABRICATED HOUSE FOR EMERGENCIES

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