环锭纺智能落纱机 技术领域 Ring spinning intelligent doffer
本发明涉及一种更换环锭细纱机上纱管的设备, 特别是涉及一种环锭纺智能落纱机。 背景技术 The invention relates to a device for replacing a bobbin on a ring spinning machine, in particular to a ring spinning intelligent doffer. Background technique
目前, 新型环锭细纱机开始采用整体落纱等自动落纱技术, 而我国纺纱厂中大量使用的 旧式环锭细纱机, 大多仍然采用人工落纱。 由于满纱管与锭子之间的配合十分紧密, 落纱时, 需用很大的力才能将满纱管拔下, 使人工落纱的工作强度很高, 劳动成本增加, 生产效率低 下。 因此, 对旧式环锭细纱机进行自动化改造的需求十分紧迫。 At present, the new ring spinning machine has adopted automatic doffing technology such as integral doffing, and most of the old ring spinning machines used in China's spinning mills still use artificial doffing. Since the fit between the full bobbin and the spindle is very tight, when the doffing is required, a large force is required to pull the full bobbin, so that the work intensity of the artificial doffing is high, the labor cost is increased, and the production efficiency is low. Therefore, the need for automated retrofitting of the old ring spinning machine is very urgent.
为了解决上述问题, 业界也做了很多尝试, 比如采用预拔二次拔纱和振动拔纱等方法, 而这些方法中采用的拔纱装置在拔纱过程中出现了对锭子产生径向力、 容易碰撞锭子、 不易 检测落纱漏纱和拔纱速度低等问题, 容易造成对设备的损坏, 降低生产效率。 In order to solve the above problems, the industry has also made many attempts, such as the use of pre-pulling secondary yarn drawing and vibration drawing, and the yarn drawing device used in these methods has a radial force on the spindle during the yarn drawing process. It is easy to collide with the spindle, it is not easy to detect the problem of the yarn drop and the low yarn pulling speed, and it is easy to cause damage to the equipment and reduce the production efficiency.
发明内容 Summary of the invention
本发明要解决的技术问题是提供一种拔纱效率高、 不易对设备造成损坏的环锭纺智能落 纱机。 The technical problem to be solved by the present invention is to provide a ring spinning intelligent doffing machine which has high yarn drawing efficiency and is not easy to cause damage to equipment.
本发明环锭纺智能落纱机, 包括落纱小车, 所述落纱小车通过滑动装置安装在环锭细纱 机的一侧, 所述滑动装置用于使落纱小车沿着环锭细纱机的长度方向平行运动, 落纱小车内 装有接纱筐, 其中所述落纱小车的上方安装有三维机器人, 所述三维机器人的活动臂上固定 安装有非同时拔管机构, 三维机器人用于带动非同时拔管机构在空间三维方向上运动, The ring spinning intelligent doffer of the present invention comprises a doffing trolley which is mounted on one side of a ring spinning machine by a sliding device for causing the doffing trolley to follow the ring spinning machine The lengthwise direction moves in parallel, and the doffing cart is equipped with a yarn receiving basket, wherein the doffing trolley is mounted with a three-dimensional robot, and the three-dimensional robot is fixedly mounted with a non-simultaneous extubating mechanism, and the three-dimensional robot is used to drive the non-simultaneous pulling mechanism. At the same time, the extubation mechanism moves in the three-dimensional direction of the space.
所述非同时拔管机构包括横梁, 所述横梁靠近环锭细纱机的一侧固定装有两个固定拔管 装置, 每个所述固定拔管装置包括一个连接块和一个机器手, 所述连接块固定连接在横梁上, 所述机器手固定连接在连接块上, 两个所述固定拔管装置之间还并排设置有至少一个活动拔 管装置, 所述活动拔管装置包括固定连接在横梁顶面的上限位板和固定连接在横梁底面的下 限位板, 所述上限位板和下限位板之间固定连接有纵向滑轨, 所述纵向滑轨上设置有可沿其 上下滑动的纵向滑块, 所述纵向滑块与下限位板之间设置有复位弹簧, 纵向滑块上固定连接 有机器手, 上述机器手用于抓放纱管, The non-simultaneous extubation mechanism comprises a cross beam, and the cross beam is fixedly mounted on one side of the ring spinning machine with two fixed extubation devices, each of the fixed extubation devices comprising a connecting block and a robot hand, The connecting block is fixedly connected to the beam, the robot hand is fixedly connected to the connecting block, and at least one movable extubating device is further arranged side by side between the two fixed pipe extruding devices, and the movable extubating device comprises a fixed connection An upper limit plate of the top surface of the beam and a lower limit plate fixedly connected to the bottom surface of the beam, wherein the upper limit plate and the lower limit plate are fixedly connected with a longitudinal sliding rail, and the longitudinal sliding rail is provided with a sliding manner along the upper and lower sides thereof a longitudinal slider, a return spring is disposed between the longitudinal slider and the lower limit plate, and the longitudinal hand slider is fixedly connected to the robot hand, and the robot hand is used for grasping the bobbin,
当所述活动拔管装置为一个时, 该活动拔管装置与两个固定拔管装置的中心距相等, 且 该中心距与环锭细纱机上相邻两个纱管的中心距相等; When the movable extubation device is one, the center distance between the movable extubation device and the two fixed extubation devices is equal, and the center distance is equal to the center distance of two adjacent bobbins on the ring spinning machine;
当所述活动拔管装置的数量大于一个时, 若干所述活动拔管装置均匀分布在两个固定拔 管装置之间, 固定拔管装置与紧邻的活动拔管装置的中心距与相邻两个活动拔管装置的中心
距相等, 且该中心距与环锭细纱机上相邻两个纱管的中心距相等, 若干所述活动拔管装置中 下限位板的上端面的高度从位于中间的一个或两个活动拔管装置开始向两侧依次等距升高或 降低。 When the number of the active extubation devices is greater than one, a plurality of the movable extubation devices are evenly distributed between the two fixed extubation devices, and the central distance between the fixed extubation device and the immediately adjacent active extubation device and the adjacent two Center of a live extubation device The distance is equal, and the center distance is equal to the center distance of two adjacent bobbins on the ring spinning machine, and the height of the upper end surface of the lower limit plate in the plurality of movable extubation devices is from one or two movable extubates in the middle The device begins to rise or fall equidistantly to both sides.
本发明环锭纺智能落纱机, 其中所述三维机器人包括一个 X轴机器杆臂、两个 Y轴机器 杆臂和一个 z轴机器杆臂, 两个所述 Y轴机器杆臂的两端分别固定连接在落纱小车的顶部, 两个 Y轴机器杆臂相平行且都垂直于落纱小车的运动方向,两个 Y轴机器杆臂上分别安装有 一个可沿着其滑动的 Y轴滑块, 所述 X轴机器杆臂的两端分别固定连接在两个 Y轴滑块上, X轴机器杆臂平行于落纱小车的运动方向, X轴机器杆臂上安装有可沿其滑动的 X轴滑块, 所述 X轴滑块上固定连接有 z轴滑块, 所述 Z轴机器杆臂竖直设置与 Z轴滑块相配合使 Z 轴滑块可相对其上下滑动, z 轴机器杆臂的一端与横梁固定连接, 所述三维机器人上设置有 驱动 X轴滑块、 Y轴滑块和 z轴机器杆臂运动的伺服电机。 The ring spinning intelligent doffer of the present invention, wherein the three-dimensional robot comprises an X-axis machine lever arm, two Y-axis machine lever arms and a z-axis machine lever arm, and two ends of the two Y-axis machine lever arms They are fixedly connected to the top of the doffing cart respectively. The two Y-axis machine arm arms are parallel and perpendicular to the direction of movement of the doffing cart. The two Y-axis machine arm arms are respectively mounted with a Y-axis along which they can slide. a slider, the two ends of the X-axis machine lever arm are fixedly connected to the two Y-axis sliders, the X-axis machine lever arm is parallel to the movement direction of the doffing trolley, and the X-axis machine lever arm is mounted along the same a sliding X-axis slider, the X-axis slider is fixedly connected with a z-axis slider, and the Z-axis machine lever arm is vertically arranged to cooperate with the Z-axis slider so that the Z-axis slider can slide up and down relative thereto One end of the z-axis machine lever arm is fixedly connected to the beam, and the three-dimensional robot is provided with a servo motor that drives the X-axis slider, the Y-axis slider, and the z-axis machine lever arm.
本发明环锭纺智能落纱机, 其中所述滑动装置包括上导轮、 上导轨、 行走驱动电机、 齿 轮和齿条, 所述上导轨通过轨道支座水平安装在环锭细纱机的一侧, 所述齿条固定安装在上 导轨的下部, 所述落纱小车靠近环锭细纱机的一侧安装有两块导轮固定板, 每块导轮固定板 上安装有两个所述上导轮, 所述上导轮位于上导轨的上方且与上导轨相配合, 其中一块导轮 固定板上开设有轴孔, 所述行走驱动电机安装在落纱小车内, 行走驱动电机的输出轴穿过轴 孔与齿轮相连接, 所述齿轮位于齿条的下方且与齿条相啮合。 The ring spinning intelligent doffer according to the present invention, wherein the sliding device comprises an upper guide wheel, an upper guide rail, a travel drive motor, a gear and a rack, and the upper guide rail is horizontally mounted on one side of the ring spinning machine through the rail support The rack is fixedly mounted on a lower portion of the upper rail, and the two sides of the doffing cart are mounted on one side of the ring spinning machine, and two guide wheels are mounted on each of the guide wheel fixing plates. The upper guide wheel is located above the upper rail and cooperates with the upper rail. One of the guide wheel fixing plates is provided with a shaft hole. The travel drive motor is installed in the doffing trolley, and the output shaft of the travel drive motor is worn. The through shaft hole is coupled to the gear, and the gear is located below the rack and meshes with the rack.
本发明环锭纺智能落纱机, 其中所述滑动装置还包括下导轮和下导轨, 所述下导轨通过 轨道支座水平安装在上导轨的下方, 每个所述导轮固定板上安装有两个可上下滑动的导轮滑 块, 所述导轮滑块的下端与导轮固定板之间安装有弹簧垫, 每个所述导轮滑块上安装有一个 下导轮, 所述下导轮位于下导轨的下方且与下导轨相配合。 The ring spinning intelligent doffer according to the present invention, wherein the sliding device further comprises a lower guide wheel and a lower rail, wherein the lower rail is horizontally mounted under the upper rail through the rail support, and each of the guide wheel fixing plates is mounted There are two guide wheel sliders that can slide up and down, a spring pad is mounted between the lower end of the guide wheel slider and the guide wheel fixing plate, and a lower guide wheel is mounted on each of the guide wheel sliders, The lower guide wheel is located below the lower rail and cooperates with the lower rail.
本发明环锭纺智能落纱机, 其中所述齿轮与行走驱动电机的输出轴之间装有离合器。 本发明环锭纺智能落纱机, 其中所述下限位板的底部装有调节螺栓, 所述调节螺栓的上 端与复位弹簧的下端相连接。 The ring spinning intelligent doffer according to the present invention, wherein a clutch is arranged between the gear and an output shaft of the travel drive motor. The ring spinning intelligent doffer according to the present invention, wherein the bottom of the lower limit plate is provided with an adjusting bolt, and the upper end of the adjusting bolt is connected to the lower end of the return spring.
本发明环锭纺智能落纱机, 其中所述机器手采用筒形充放气胶囊或张合式机械手。 The invention relates to a ring spinning intelligent doffer of the invention, wherein the robot hand adopts a cylindrical charging and discharging gas capsule or a tensioning robot.
本发明环锭纺智能落纱机,其中所述落纱小车靠近环锭细纱机的一侧还装有两个摩擦轮, 所述摩擦轮与安装在环锭细纱机下部的辅轨道相接触。 The ring spinning intelligent doffer according to the present invention, wherein the doffing cart is further provided with two friction wheels on a side close to the ring spinning machine, and the friction wheel is in contact with a secondary rail installed at a lower portion of the ring spinning machine.
本发明环锭纺智能落纱机, 其中所述接纱筐的底部与落纱小车之间设置有防震垫。 The ring spinning intelligent doffer according to the present invention, wherein a shockproof pad is disposed between the bottom of the yarn receiving basket and the doffing cart.
本发明环锭纺智能落纱机, 其中所述落纱小车底部远离环锭细纱机的一侧装有万向轮。 本发明环锭纺智能落纱机, 其中所述落纱小车内还装有控制系统、定位系统和检测系统, 所述定位系统包括设置在落纱小车上的光电传感器和设置在轨道支座上的定位器, 定位系统
用于将落纱小车的位置信号传送给控制系统, 所述检测系统包括分别设置在 X轴机器杆臂、 Y轴机器杆臂和 z轴机器杆臂上的限位开关, 所述检测系统将三维机器人的位置信号传送给 控制系统, 所述控制系统用于控制行走驱动电机和三维机器人上的伺服电机。 The ring spinning intelligent doffer according to the present invention, wherein the bottom of the doffing cart is equipped with a universal wheel on a side away from the ring spinning machine. The ring spinning intelligent doffer according to the present invention, wherein the doffing cart is further equipped with a control system, a positioning system and a detecting system, the positioning system comprising a photoelectric sensor disposed on the doffing cart and disposed on the track support Positioner For transmitting a position signal of the doffing cart to the control system, the detecting system includes a limit switch respectively disposed on the X-axis machine lever arm, the Y-axis machine lever arm and the z-axis machine lever arm, the detection system will The position signal of the three-dimensional robot is transmitted to a control system for controlling the travel drive motor and the servo motor on the three-dimensional robot.
本发明环锭纺智能落纱机, 其中还包括自动输管、 排管及插管装置, 所述自动输管、 排 管及插管装置包括推进小车, 所述推进小车设置在环锭细纱机的一侧, 推进小车的顶部安装 有与环锭细纱机长度方向垂直的水平滑轨, 所述水平滑轨上设置有水平滑块, 所述水平滑块 上端固定安装有可移动支架, 所述推进小车内安装有与水平滑轨相平行的电动气缸, 所述电 动气缸的活塞杆通过连杆与可移动支架相连接, 所述可移动支架的顶部安装有空纱管箱, 所 述空纱管箱的底部设有空纱管架, 所述空纱管架内设有纱管通道, 所述纱管通道的宽度大于 纱管的直径且小于纱管直径的两倍, 纱管通道的两侧分别设有一个滚动辊轴, 所述滚动辊轴 上分别套装有一个滚动辊, 纱管通道的一侧还设有第一电机, 所述第一电机的输出轴上装有 柱状轮, 所述柱状轮与滚动辊的轴线相平行, 所述滚动辊轴的两端分别连接有摆杆, 所述两 个相邻摆杆的外端通过第一连杆相连接, 所述第一连杆的一端与第二连杆的一端相连接, 所 述第二连杆的另一端铰接在柱状轮的端面上, 所述纱管通道的下端与弧形输排管通道的上端 相连通, 所述弧形输排管通道包括弧形支撑板和弧形支撑杆, 所述弧形支撑板用于支撑纱管 的底端, 所述弧形支撑杆用于支撑纱管的侧面, 所述弧形输排管通道的下端设有弧形拦位杆, 所述弧形拦位杆内设有用于压紧纱管的限位簧片, 所述弧形拦位杆和限位簧片构成了用于使 纱管保持竖直状态的预插管机构, 所述预插管机构的上方设置有电磁式打管器, 所述电磁式 打管器安装在可移动支架上, The ring spinning intelligent doffer according to the present invention further includes an automatic conveying pipe, a pipe and a pipe insertion device, wherein the automatic pipe, the pipe and the intubating device comprise a propulsion trolley, and the propulsion trolley is arranged in the ring spinning machine On one side of the propulsion trolley, a horizontal slide rail perpendicular to the longitudinal direction of the ring spinning machine is mounted, the horizontal slide rail is provided with a horizontal slider, and the upper end of the horizontal slider is fixedly mounted with a movable bracket, An electric cylinder parallel to the horizontal slide rail is mounted in the propulsion trolley, the piston rod of the electric cylinder is connected to the movable bracket through a connecting rod, and the top of the movable bracket is installed with an empty bobbin case, the empty yarn The bottom of the pipe box is provided with an empty bobbin pipe rack, and the hollow bobbin pipe frame is provided with a bobbin channel, the width of the bobbin channel is larger than the diameter of the bobbin and less than twice the diameter of the bobbin, and two of the bobbin channels One side of the rolling roller shaft is respectively provided with a rolling roller, and one side of the bobbin channel is further provided with a first motor, and the output shaft of the first motor is provided with a columnar wheel, The wheel is parallel to the axis of the rolling roller, and the two ends of the rolling roller are respectively connected with a swinging rod, and the outer ends of the two adjacent swinging rods are connected by a first connecting rod, and the first connecting rod is connected One end is connected to one end of the second connecting rod, the other end of the second connecting rod is hinged on the end surface of the cylindrical wheel, and the lower end of the bobbin passage communicates with the upper end of the arc-shaped connecting tube passage, the arc The shape of the tube passage includes an arc-shaped support plate for supporting a bottom end of the bobbin, and an arc-shaped support rod for supporting a side of the bobbin, the arc-shaped support The lower end of the pipe passage is provided with an arc-shaped intercepting rod, and the arc-shaped intercepting rod is provided with a limiting spring for pressing the bobbin, and the arc-shaped intercepting rod and the limiting reed are used for a pre-intubation mechanism for maintaining the bobbin in a vertical state, an electromagnetic tube-operator is disposed above the pre-intubation mechanism, and the electromagnetic tube-operator is mounted on the movable bracket
所述推进小车靠近环锭细纱机一侧还装有检测纱锭的光电传感器, 所述自动输管、 排管 及插管装置还包括插管控制系统, 所述光电传感器将检测到的纱锭的信号传送到插管控制系 统内, 所述插管控制系统用于控制电磁式打管器向下击打纱管和复位。 The pusher trolley is further equipped with a photoelectric sensor for detecting the spindle in the vicinity of the ring spinning machine, and the automatic pipe, the pipe and the intubation device further comprise a cannula control system, and the photoelectric sensor detects the signal of the spindle Transfered to the cannula control system, the cannula control system is used to control the electromagnetic tube puller to tap down the tube and reset.
本发明环锭纺智能落纱机, 其中所述可移动支架内还装有第二电机, 所述第二电机的输 出端装有输管轮, 所述输管轮的轮缘处设有若干弧形拨片, 输管轮位于弧形输排管通道的一 侧, 且输管轮靠近弧形输排管通道一侧的转动方向与纱管下落的方向相同。 The ring spinning intelligent doffer according to the present invention, wherein the movable bracket further comprises a second motor, the output end of the second motor is provided with a conveying wheel, and the rim of the conveying wheel is provided with a plurality of The arc-shaped paddle, the pipe wheel is located on one side of the arc-shaped pipe passage, and the direction of rotation of the pipe-wheel near the side of the arc-shaped pipe is the same as the direction in which the bobbin falls.
本发明环锭纺智能落纱机与现有技术不同之处在于本发明环锭纺智能落纱机采用三维机 器人操纵非同时拔管机构将环锭细纱机上的满纱管拔出, 而非同时拔管机构上的活动拔管装 置可以在较小作用力的情况下依次拔出若干个满纱管, 从而减小了拔纱时对环锭细纱机纱锭 产生的径向振动, 并且提高了拔纱效率。 The ring spinning intelligent doffer of the present invention is different from the prior art in that the ring spinning intelligent doffer of the present invention uses a three-dimensional robot to operate a non-simultaneous extubation mechanism to pull out the full bobbin on the ring spinning machine, instead of simultaneously The movable extubation device on the extubation mechanism can sequentially pull out a plurality of full bobbins under a small force, thereby reducing the radial vibration generated by the ring spinning machine spindle during the drawing, and improving the pulling Yarn efficiency.
本发明环锭纺智能落纱机中的自动输管、 排管及插管装置通过滚动辊和弧形输排管通道 将纱管从水平放置的空纱管箱内输送到竖直设置在纱锭上方的预插管机构内, 在电磁式打管
器的作用下将纱管插入环锭细纱机的纱锭上, 从而实现了自动化输管、 排管和插管的操作。 下面结合附图对本发明的环锭纺智能落纱机作进一步说明。 The automatic conveying pipe, the discharging pipe and the intubating device in the ring spinning intelligent doffer of the invention convey the bobbin from the horizontally placed empty bobbin case to the vertical setting in the ingot by the rolling roller and the arc conveying pipe passage In the upper pre-intubation mechanism, in the electromagnetic tube Under the action of the device, the bobbin is inserted into the spindle of the ring spinning machine, thereby realizing the operation of the automatic pipe, the pipe and the cannula. The ring spinning intelligent doffer of the present invention will be further described below with reference to the accompanying drawings.
附图说明 DRAWINGS
图 1为本发明环锭纺智能落纱机中落纱小车的侧视图; Figure 1 is a side view of a doffing trolley in a ring spinning intelligent doffer according to the present invention;
图 2为本发明环锭纺智能落纱机中非同时拔管机构的主视图; Figure 2 is a front view of the non-simultaneous extubation mechanism of the ring spinning intelligent doffer according to the present invention;
图 3为本发明环锭纺智能落纱机中活动拔管装置的主视图; Figure 3 is a front elevational view of the movable extubation device of the ring spinning intelligent doffer according to the present invention;
图 4为本发明环锭纺智能落纱机中活动拔管装置的侧视图; Figure 4 is a side view of the movable extubation device of the ring spinning intelligent doffer according to the present invention;
图 5为本发明环锭纺智能落纱机中固定拔管装置的俯视图; Figure 5 is a plan view of the fixed pipe extruding device in the ring spinning intelligent doffer according to the present invention;
图 6为本发明环锭纺智能落纱机中三维机器人的主视图; Figure 6 is a front view of the three-dimensional robot in the ring spinning intelligent doffer according to the present invention;
图 7为本发明环锭纺智能落纱机中三维机器人的俯视图; Figure 7 is a plan view of a three-dimensional robot in a ring spinning intelligent doffer according to the present invention;
图 8为本发明环锭纺智能落纱机中三维机器人的侧视图; Figure 8 is a side view of the three-dimensional robot in the ring spinning intelligent doffer according to the present invention;
图 9为本发明环锭纺智能落纱机中滑动装置的主视图; Figure 9 is a front elevational view of the sliding device of the ring spinning intelligent doffer according to the present invention;
图 10为本发明环锭纺智能落纱机中滑动装置的侧视图; Figure 10 is a side view of the sliding device of the ring spinning intelligent doffer according to the present invention;
图 11为本发明环锭纺智能落纱机中推进小车的侧视图; Figure 11 is a side view of the propulsion trolley in the ring spinning intelligent doffer of the present invention;
图 12为本发明环锭纺智能落纱机中推进小车的后视图; Figure 12 is a rear elevational view of the propulsion trolley in the ring spinning intelligent doffer of the present invention;
图 13为图 11中 A-A方向剖面图; Figure 13 is a cross-sectional view taken along the line A-A in Figure 11;
图 14为本发明环锭纺智能落纱机中滚动辊与柱状轮的联动结构示意图; Figure 14 is a schematic view showing the linkage structure of the rolling roller and the cylindrical wheel in the ring spinning intelligent doffer according to the present invention;
图 15为图 11中 B向局部视图; Figure 15 is a partial view of the B direction in Figure 11;
图 16为本发明环锭纺智能落纱机中输管轮的主视图。 Figure 16 is a front elevational view of the transfer wheel of the ring spinning intelligent doffer of the present invention.
具体实施方式 detailed description
如图 1所示, 本发明环锭纺智能落纱机包括落纱小车 1, 落纱小车 1内装有接纱筐 3, 接 纱筐 3的底部与落纱小车 1之间设置有防震垫 31, 用于缓冲纱管 10落下时对落纱小车 1产 生的冲击。 落纱小车 1通过滑动装置安装在环锭细纱机 2的一侧, 滑动装置用于使落纱小车 1沿着环锭细纱机 2的长度方向平行运动。 落纱小车 1靠近环锭细纱机 2的一侧还装有两个 摩擦轮 11, 摩擦轮 11与安装在环锭细纱机 2下部的辅轨道 21相接触。 落纱小车 1底部远离 环锭细纱机 2的一侧装有万向轮 12。 落纱小车 1的上方安装有三维机器人 4, 三维机器人 4 的活动臂上固定安装有非同时拔管机构 5, 三维机器人 4用于带动非同时拔管机构 5在空间 三维方向上运动。 As shown in FIG. 1, the ring spinning intelligent doffer of the present invention comprises a doffing trolley 1, a doffing basket 3 is arranged in the doffing trolley 1, and a shockproof pad 31 is arranged between the bottom of the yarn receiving basket 3 and the doffing trolley 1. It is used to buffer the impact on the doffing cart 1 when the bobbin 10 is dropped. The doffing cart 1 is mounted on one side of the ring spinning machine 2 by means of a slide device for moving the doffing cart 1 in parallel along the length direction of the ring spinning machine 2. The doffing cart 1 is also provided with two friction wheels 11 on the side close to the ring spinning machine 2, and the friction wheel 11 is in contact with the auxiliary rail 21 mounted on the lower portion of the ring spinning machine 2. The doffing cart 1 is far away from the bottom of the ring spinning machine 2 is equipped with a universal wheel 12. A three-dimensional robot 4 is mounted above the doffing cart 1, and a non-simultaneous extubation mechanism 5 is fixedly mounted on the movable arm of the three-dimensional robot 4, and the three-dimensional robot 4 is used to drive the non-simultaneous extubation mechanism 5 to move in three-dimensional directions in space.
如图 2和图 5所示, 非同时拔管机构 5包括横梁 51, 横梁 51靠近环锭细纱机 2的一侧 固定装有两个固定拔管装置 52, 每个固定拔管装置 52包括一个连接块 53和一个机器手 54, 连接块 53固定连接在横梁 51上, 机器手 54固定连接在连接块 53上, 两个固定拔管装置 52
之间还并排设置有至少一个活动拔管装置 55。 结合图 3和图 4所示, 活动拔管装置 55包括 固定连接在横梁 51顶面的上限位板 56和固定连接在横梁 51底面的下限位板 57, 上限位板 56和下限位板 57之间固定连接有纵向滑轨 58,纵向滑轨 58上设置有可沿其上下滑动的纵向 滑块 59, 纵向滑块 59与下限位板 57之间设置有复位弹簧 60, 纵向滑块 59上固定连接有机 器手 54, 机器手 54采用筒形充放气胶囊 54 ' 用于抓放纱管 10。 机器手 54还可以采用张合 式机械手。 下限位板 57的底部装有调节螺栓 13, 调节螺栓 13的上端与复位弹簧 60的下端 相连接, 通过旋转调节螺栓 13可以对复位弹簧 60的回复力进行调节。 As shown in FIG. 2 and FIG. 5, the non-simultaneous extubation mechanism 5 includes a beam 51, and the side of the beam 51 adjacent to the ring spinning machine 2 is fixedly equipped with two fixed extubation devices 52, and each of the fixed extubation devices 52 includes one. The connecting block 53 and a robot hand 54 are fixedly connected to the beam 51, and the robot hand 54 is fixedly connected to the connecting block 53, two fixed extubing devices 52. At least one movable extubation device 55 is also disposed side by side. 3 and 4, the movable extubation device 55 includes an upper limit plate 56 fixedly coupled to the top surface of the beam 51 and a lower limit plate 57 fixedly coupled to the bottom surface of the beam 51, the upper limit plate 56 and the lower limit plate 57. The longitudinal slide rail 58 is fixedly connected to the longitudinal slide rail 58. The longitudinal slide rail 58 is provided with a longitudinal slider 59 which is slidable up and down. The return spring 60 is disposed between the longitudinal slider 59 and the lower limit position plate 57, and is fixed on the longitudinal slider 59. The robot hand 54 is connected, and the robot hand 54 is provided with a cylindrical charging and discharging capsule 54' for gripping the bobbin 10. The robot hand 54 can also use a tensioning robot. The bottom of the lower limit plate 57 is provided with an adjusting bolt 13, and the upper end of the adjusting bolt 13 is connected to the lower end of the return spring 60, and the restoring force of the return spring 60 can be adjusted by rotating the adjusting bolt 13.
在本实施方式中, 活动拔管装置 55的数量为 8个, 8个活动拔管装置 55均匀分布在两 个固定拔管装置 52之间,固定拔管装置 52与紧邻的活动拔管装置 55的中心距与相邻两个活 动拔管装置 55的中心距相等,且该中心距与环锭细纱机 2上相邻两个纱管 10的中心距相等, 8个活动拔管装置 55中下限位板 57的上端面的高度从位于中间的两个活动拔管装置 55开始 向两侧依次等距降低。 In the present embodiment, the number of the movable extubation devices 55 is eight, and the eight movable extubation devices 55 are evenly distributed between the two fixed extubation devices 52, and the fixed extubation device 52 and the immediately adjacent active extubation device 55 The center distance is equal to the center distance of two adjacent movable tube extruding devices 55, and the center distance is equal to the center distance of two adjacent bobbins 10 on the ring spinning machine 2, and the lower limit of the eight movable extubation devices 55 The height of the upper end surface of the position plate 57 is equally reduced from the two movable tube extruding devices 55 located in the middle to the both sides.
如果活动拔管装置 55为一个时,该活动拔管装置 55与两个固定拔管装置 52的中心距相 等, 且该中心距与环锭细纱机 2上相邻两个纱管 10的中心距相等。 If the movable extubation device 55 is one, the center distance between the movable extubation device 55 and the two fixed extubation devices 52 is equal, and the center distance is the center distance from the adjacent two bobbins 10 on the ring spinning machine 2. equal.
结合图 6至图 8所示, 三维机器人 4包括一个 X轴机器杆臂 41、 两个 Y轴机器杆臂 42 和一个 Z轴机器杆臂 43, 两个 Y轴机器杆臂 42的两端分别固定连接在落纱小车 1的顶部, 两个 Y轴机器杆臂 42相平行且都垂直于落纱小车 1的运动方向,两个 Y轴机器杆臂 42上分 别安装有一个可沿着其滑动的 Y轴滑块 44, X轴机器杆臂 41的两端分别固定连接在两个 Y 轴滑块 44上, X轴机器杆臂 41平行于落纱小车 1的运动方向, X轴机器杆臂 41上安装有可 沿其滑动的 X轴滑块 45, X轴滑块 45上固定连接有 Z轴滑块 46, Z轴机器杆臂 43竖直设 置与 Z轴滑块 46相配合使 Z轴滑块 46可相对其上下滑动, Z轴机器杆臂 43的一端与横梁 51固定连接, 三维机器人 4上设置有驱动 X轴滑块 45、 Y轴滑块 44和 Z轴机器杆臂 43运 动的伺服电机。 6 to 8, the three-dimensional robot 4 includes an X-axis machine arm 41, two Y-axis machine arm 42 and a Z-axis machine arm 43. The two ends of the two Y-axis machine arm 42 are respectively Fixedly connected to the top of the doffing cart 1, the two Y-axis machine arm 42 are parallel and perpendicular to the direction of movement of the doffing cart 1, and one of the two Y-axis machine arm 42 is slidable along it The Y-axis slider 44, the two ends of the X-axis machine lever arm 41 are fixedly connected to the two Y-axis sliders 44, respectively, and the X-axis machine lever arm 41 is parallel to the moving direction of the doffing cart 1, the X-axis machine arm The X-axis slider 45 is slidably mounted on the 41, and the Z-axis slider 46 is fixedly connected to the X-axis slider 45. The Z-axis machine lever arm 43 is vertically disposed to cooperate with the Z-axis slider 46 to make the Z-axis. The slider 46 is slidable up and down, and one end of the Z-axis machine lever arm 43 is fixedly connected to the beam 51. The three-dimensional robot 4 is provided with a driving X-axis slider 45, a Y-axis slider 44 and a Z-axis machine lever arm 43. servo motor.
结合图 9和图 10所示, 滑动装置包括上导轮 61、 上导轨 62、 行走驱动电机 63、 齿轮 64 和齿条 65, 上导轨 62通过轨道支座 66水平安装在环锭细纱机 2的一侧, 齿条 65固定安装 在上导轨 62的下部, 落纱小车 1靠近环锭细纱机 2的一侧安装有两块导轮固定板 67, 每块 导轮固定板 67上安装有两个上导轮 61, 上导轮 61位于上导轨 62的上方且与上导轨 62相配 合, 其中一块导轮固定板 67上开设有轴孔 68, 行走驱动电机 63安装在落纱小车 1内, 行走 驱动电机 63的输出轴穿过轴孔 68与齿轮 64相连接,齿轮 64与行走驱动电机 63的输出轴之 间装有离合器, 齿轮 64位于齿条 65的下方且与齿条 65相啮合。 行走驱动电机 63可以带动 齿轮 64转动, 在齿轮 64和齿条 65的啮合作用下, 上导轮 61能够沿着上导轨 62滚动, 从而
实现落纱小车 1相对环锭细纱机 2平行运动。 9 and 10, the sliding device includes an upper guide pulley 61, an upper guide rail 62, a travel drive motor 63, a gear 64 and a rack 65. The upper rail 62 is horizontally mounted on the ring spinning machine 2 via the rail support 66. On one side, the rack 65 is fixedly mounted on the lower portion of the upper rail 62, and the side of the doffing cart 1 near the ring spinning machine 2 is mounted with two guide wheel fixing plates 67, and two mounting wheels 67 are mounted on each of the guide wheel fixing plates 67. The upper guide wheel 61 is located above the upper rail 62 and cooperates with the upper rail 62. One of the guide wheel fixing plates 67 is provided with a shaft hole 68. The travel drive motor 63 is installed in the doffing cart 1 and walks. The output shaft of the drive motor 63 is coupled to the gear 64 through a shaft bore 68. A clutch is disposed between the gear 64 and the output shaft of the travel drive motor 63. The gear 64 is located below the rack 65 and meshes with the rack 65. The travel drive motor 63 can drive the gear 64 to rotate. Under the meshing action of the gear 64 and the rack 65, the upper guide wheel 61 can roll along the upper guide rail 62, thereby The doffing cart 1 is moved in parallel with the ring spinning machine 2.
滑动装置除上述实施方式以外, 还可以附加下导轮和下导轨, 下导轨通过轨道支座 66水 平安装在上导轨 62的下方, 每个导轮固定板 67上安装有两个可上下滑动的导轮滑块, 导轮 滑块的下端与导轮固定板 67之间安装有弹簧垫, 每个导轮滑块上安装有一个下导轮, 下导轮 位于下导轨的下方且与下导轨相配合。 采用双导轨可以增加落纱小车 1运行的稳定性。 In addition to the above embodiments, the sliding device may further include a lower guide rail and a lower rail. The lower rail is horizontally mounted under the upper rail 62 through the rail support 66, and each of the guide wheel fixing plates 67 is mounted with two upper and lower sliding seats. a guide wheel slider, a spring pad is mounted between the lower end of the guide wheel slider and the guide wheel fixing plate 67, and a lower guide wheel is mounted on each of the guide wheel sliders, and the lower guide wheel is located below the lower rail and the lower rail Match. The use of double rails can increase the stability of the doffing trolley 1 operation.
落纱小车 1 内还装有控制系统、 定位系统和检测系统, 定位系统包括设置在落纱小车 1 上的光电传感器和设置在轨道支座 66上的定位器,定位系统用于将落纱小车 1的位置信号传 送给控制系统, 检测系统包括分别设置在 X轴机器杆臂 41、 Y轴机器杆臂 42和 Z轴机器杆 臂 43上的限位开关, 检测系统将三维机器人 4的位置信号传送给控制系统, 控制系统用于控 制行走驱动电机 63和三维机器人 4上的伺服电机。 The doffing cart 1 is also equipped with a control system, a positioning system and a detection system. The positioning system includes a photoelectric sensor disposed on the doffing cart 1 and a positioner disposed on the track support 66. The positioning system is used for the doffing trolley The position signal of 1 is transmitted to the control system, and the detection system includes limit switches respectively disposed on the X-axis machine lever arm 41, the Y-axis machine lever arm 42 and the Z-axis machine lever arm 43, and the detection system sets the position signal of the three-dimensional robot 4 It is transmitted to a control system for controlling the travel drive motor 63 and the servo motor on the three-dimensional robot 4.
如图 11和图 12所示, 自动输管、 排管及插管装置包括推进小车 7, 推进小车 7设置在 环锭细纱机 2的一侧,推进小车 7的顶部安装有与环锭细纱机 2长度方向垂直的水平滑轨 71, 水平滑轨 71上设置有水平滑块 72, 水平滑块 72上端固定安装有可移动支架 8, 推进小车 7 内安装有与水平滑轨 71相平行的电动气缸 73, 电动气缸 73的活塞杆 74通过连杆 75与可移 动支架 8相连接, 可移动支架 8的顶部安装有空纱管箱 9。 As shown in FIG. 11 and FIG. 12, the automatic pipe, the pipe and the intubation device include a push cart 7, the push cart 7 is disposed on one side of the ring spinning machine 2, and the top of the push cart 7 is mounted with a ring spinning machine. 2 horizontally sliding rail 71 in the longitudinal direction, horizontal sliding block 72 is arranged on the water smoothing rail 71, and the movable bracket 8 is fixedly mounted on the upper end of the horizontal sliding block 72, and the electric motor parallel to the horizontal sliding rail 71 is installed in the propulsion trolley 7 The cylinder 73, the piston rod 74 of the electric cylinder 73 is connected to the movable bracket 8 via a connecting rod 75, and the empty bobbin case 9 is mounted on the top of the movable bracket 8.
结合图 13和图 14所示, 空纱管箱 9的底部设有空纱管架 91, 空纱管架 91 内设有纱管 通道 92, 纱管通道 92的宽度大于纱管 10的直径且小于纱管 10直径的两倍, 纱管通道 92的 两侧分别设有一个滚动辊轴 93, 滚动辊轴 93上分别套装有一个滚动辊 94, 纱管通道 92的一 侧还设有第一电机 95, 第一电机 95的输出轴上装有柱状轮 96, 柱状轮 96与滚动辊 94的轴 线相平行, 滚动辊轴 93的两端分别连接有摆杆 97, 两个相邻摆杆 97的外端通过第一连杆 98 相连接, 第一连杆 98的一端与第二连杆 99的一端相连接, 第二连杆 99的另一端铰接在柱状 轮 96的端面上, 纱管通道 92的下端与弧形输排管通道 81 的上端相连通, 弧形输排管通道 81包括弧形支撑板 82和弧形支撑杆 83, 弧形支撑板 82用于支撑纱管 10的底端, 弧形支撑 杆 83用于支撑纱管 10的侧面。 可移动支架 8内还装有第二电机 88, 第二电机 88的输出端 装有输管轮 89, 结合图 16所示, 输管轮 89的轮缘处设有若干弧形拨片 90, 输管轮 89位于 弧形输排管通道 81的一侧, 且输管轮 89靠近弧形输排管通道 81—侧的转动方向与纱管 10 下落的方向相同。 As shown in FIG. 13 and FIG. 14, the bottom of the empty bobbin case 9 is provided with an empty bobbin holder 91, and the empty bobbin holder 91 is provided with a bobbin passage 92, the width of the bobbin passage 92 being larger than the diameter of the bobbin 10 and Less than twice the diameter of the bobbin 10, the two sides of the bobbin passage 92 are respectively provided with a rolling roller shaft 93, and the rolling roller shaft 93 is respectively provided with a rolling roller 94, and one side of the bobbin passage 92 is also provided with a first The output shaft of the first motor 95 is provided with a cylindrical wheel 96. The cylindrical wheel 96 is parallel to the axis of the rolling roller 94. The two ends of the rolling roller shaft 93 are respectively connected with a swinging rod 97, and two adjacent swinging rods 97 are connected. The outer end is connected by a first link 98, one end of which is connected to one end of the second link 99, and the other end of the second link 99 is hinged to the end face of the cylindrical wheel 96, the bobbin passage 92 The lower end is in communication with the upper end of the arc-shaped delivery tube passage 81. The arc-shaped delivery tube passage 81 includes an arc-shaped support plate 82 and an arc-shaped support rod 83 for supporting the bottom end of the bobbin 10, An arcuate support rod 83 is used to support the side of the bobbin 10. The movable bracket 8 is further provided with a second motor 88. The output end of the second motor 88 is provided with a delivery wheel 89. As shown in FIG. 16, a plurality of curved paddles 90 are arranged at the rim of the delivery tube 89. The delivery wheel 89 is located on one side of the arc-shaped delivery tube passage 81, and the direction of rotation of the delivery tube 89 near the side of the arc-shaped delivery tube passage 81 is the same as the direction in which the bobbin 10 is dropped.
结合图 15所示, 弧形输排管通道 81的下端设有弧形拦位杆 84, 弧形拦位杆 84内设有 用于压紧纱管 10的限位簧片 85, 弧形拦位杆 84和限位簧片 85构成了用于使纱管 10保持竖 直状态的预插管机构 86, 预插管机构 86的上方设置有电磁式打管器 87, 电磁式打管器 87安 装在可移动支架 8上。
推进小车 7靠近环锭细纱机 2—侧还装有检测纱锭 22的光电传感器 76, 自动输管、 排 管及插管装置还包括插管控制系统, 光电传感器 76将检测到的纱锭 22的信号传送到插管控 制系统内, 插管控制系统用于控制电磁式打管器 87向下击打纱管 10和复位。 As shown in FIG. 15, the lower end of the arc-shaped delivery pipe passage 81 is provided with an arc-shaped retaining rod 84, and the arc-shaped retaining rod 84 is provided with a limiting reed 85 for pressing the bobbin 10, and the arc-shaped blocking position is provided. The rod 84 and the limiting reed 85 constitute a pre-cannula mechanism 86 for maintaining the bobbin 10 in a vertical state, and an electromagnetic tube-operator 87 is disposed above the pre-intubation mechanism 86, and the electromagnetic tube-operator 87 is installed. On the movable stand 8. The push cart 7 is also adjacent to the ring spinning machine 2 - side is also equipped with a photoelectric sensor 76 for detecting the spindle 22, the automatic tube, the tube and the intubation device further comprise a cannula control system, and the photoelectric sensor 76 will detect the signal of the spindle 22 Transferred into the cannula control system, the intubation control system is used to control the electromagnetic tube puller 87 to strike the bobbin 10 and reset.
本发明环锭纺智能落纱机的工作过程如下: The working process of the ring spinning intelligent doffer of the invention is as follows:
将落纱小车 1从环锭细纱机 2—侧的平台推入上导轨 62, 通过上导轮 61和上导轨 62的 相互配合使落纱小车 1挂靠在环锭细纱机 2上。 此时, 落纱小车 1悬空, 以避免高低不平的 地面对落纱过程的影响。落纱小车 1上的光电传感器和设置在轨道支座 66上的定位器确认落 纱小车 1的初始位置后,控制系统启动行走驱动电机 63,行走驱动电机 63驱动齿轮 64运转, 齿轮 64沿齿条 65移动, 并带动上导轮 61沿着上导轨 62运转, 使落纱小车 1沿环锭细纱机 2的长度方向移动。 当定位系统检测到落纱小车 1处于工作位置时, 将检测到的信号传输至 控制系统, 控制系统发出指令, 行走驱动电机 63停止工作, 落纱小车 1停止前进, 此时, 控 制系统启动 Y轴机器杆臂 42上的伺服电机, 驱动 Y轴滑块 44向环锭细纱机 2靠近, 同时启 动 Z轴机器杆臂 43上的伺服电机, 驱动 Z轴机器杆臂 43下降, 到达非同时拔管机构 5可以 进行拔管的位置, 非同时拔管机构 5上的筒形充放气胶囊 54' 充气夹持住固定于纱锭 22上 的纱管 10, 然后, Z轴机器杆臂 43上升, 将筒形充放气胶囊 54' 夹持的纱管 10拔出, 当纱 管 10到达即将离开纱锭 22的位置时, 为了避免纱管 10碰到环锭细纱机 2的纺纱架, Y轴滑 块 44向远离环锭细纱机 2的方向移动,此时纱管 10做弧线上升运动, 当纱管 10完全离开纱 锭 22时, 控制系统启动行走驱动电机 63驱动落纱小车 1继续运行。 同时, 三维机器人 4向 远离环锭细纱机 2的方向移动, 当纱管 10到达接纱筐 3上方时, 筒形充放气胶囊 54' 放气 松开纱管 10, 使纱管 10落入接纱筐 3内, 完成落纱任务。 然后 X轴滑块 45沿 X轴机器杆 臂 41向落纱小车 1的运行方向移动, 同时 Y轴滑块 44靠近环锭细纱机 2, 为下一次拔管做 准备。 如此轮回工作, 直到环锭细纱机 2上所有的纱管 10拔完为止, 在环锭细纱机 2的另一 端平台上卸下落纱小车 1。 由于活动拔管装置 55上下限位板 57上端面的高度不同, 在横梁 51提升过程中, 靠近中间的活动拔管装置 55先将两个纱管 10拔出, 在横梁 51不断上升过 程中, 从中间向两侧的活动拔管装置 55依次拔出相应纱管 10, 非同时拔管机构 5的特殊结 构使三维机器人 4用较小的提升力在一个提升周期内拔出较多的纱管 10, 减小对纱锭 22的 径向振动的同时提高了拔纱效率。 The doffing cart 1 is pushed from the platform on the side of the ring spinning machine to the upper rail 62, and the doffing cart 1 is hooked on the ring spinning machine 2 by the mutual cooperation of the upper guide pulley 61 and the upper rail 62. At this time, the doffing cart 1 is suspended to avoid the influence of the uneven ground on the doffing process. After the photoelectric sensor on the doffing cart 1 and the positioner provided on the track support 66 confirm the initial position of the doffing cart 1, the control system activates the travel drive motor 63, the travel drive motor 63 drives the gear 64 to operate, and the gear 64 follows the teeth. The strip 65 moves and drives the upper guide wheel 61 to travel along the upper rail 62 to move the doffing cart 1 along the length of the ring spinning machine 2. When the positioning system detects that the doffing cart 1 is in the working position, the detected signal is transmitted to the control system, the control system issues a command, the travel drive motor 63 stops working, and the doffing cart 1 stops moving forward. At this time, the control system starts Y. The servo motor on the shaft machine lever arm 42 drives the Y-axis slider 44 to approach the ring spinning machine 2, and simultaneously activates the servo motor on the Z-axis machine lever arm 43 to drive the Z-axis machine lever arm 43 to descend, reaching the non-simultaneous pull-out. The tube mechanism 5 can perform the position of extubation, and the cylindrical charging and discharging gas capsule 54' on the non-simultaneous extubation mechanism 5 inflates and holds the bobbin 10 fixed to the spindle 22, and then the Z-axis robot arm 43 rises. The bobbin 10 clamped by the cylindrical charging and discharging capsule 54' is pulled out, and when the bobbin 10 reaches the position to leave the spindle 22, in order to prevent the bobbin 10 from hitting the spinning frame of the ring spinning machine 2, the Y-axis The slider 44 moves away from the ring spinning machine 2, and at this time, the bobbin 10 performs an arc-up motion. When the bobbin 10 completely leaves the spindle 22, the control system activates the travel drive motor 63 to drive the doffing cart 1 Run. At the same time, the three-dimensional robot 4 moves away from the ring spinning machine 2, and when the bobbin 10 reaches above the yarn receiving basket 3, the cylindrical charging and discharging capsule 54' releases the bobbin 10 to release the bobbin 10 In the yarn basket 3, the doffing task is completed. Then, the X-axis slider 45 moves along the X-axis machine lever arm 41 in the running direction of the doffing cart 1, and the Y-axis slider 44 is placed close to the ring spinning machine 2 to prepare for the next extubation. In this manner, the doffing cart 1 is removed from the other end of the ring spinning machine 2 until all the bobbins 10 on the ring spinning machine 2 have been removed. Since the height of the upper end surface of the upper limit plate 57 of the movable extubation device 55 is different, during the lifting process of the beam 51, the movable tube extruding device 55 near the middle first pulls out the two bobbins 10, and during the rising of the beam 51, The corresponding bobbin 10 is sequentially pulled out from the middle to the movable extubation device 55 on both sides, and the special structure of the non-simultaneous extubation mechanism 5 causes the three-dimensional robot 4 to pull out more bobbins in a lifting cycle with a small lifting force. 10. The radial vibration of the spindle 22 is reduced while the yarn drawing efficiency is improved.
自动输管、排管及插管装置的推进小车 7沿着环锭细纱机 2装有纱锭 22的一侧平行移动, 同时电动气缸 73通过活塞杆推动可移动支架 8沿水平导轨滑动进入到其插管工作位置,第一 电机 95启动后, 驱动两个滚动辊 94轴心的摆杆 97往复摆动, 阻挡有可能脱离滑落方向的空 纱管 10, 使空纱管 10从空纱管支架中的纱管通道 92滑落到弧形输排管通道 81中, 而不会
脱离滑落的方向造成卡管的问题, 并在该弧形输排管通道 81的限制下逐步倾斜下滑, 直到进 入弧形拦位杆 84和限位簧片 85构成的用于使纱管 10保持竖直状态的预插管机构 86中, 同 时, 第二电机 88驱动推进轮旋转使空纱管 10卡在预插管机构 86内防止空纱管 10掉落, 随 后当推进小车 7上的光电传感器检测到无空纱管的纱锭 22时,将该信号传送到插管控制系统, 插管控制系统操纵电磁式打管器 87在空纱管 10的中心线对准纱锭 22的中心线时将空纱管 10准确插入到纱锭 22上, 插入后插管控制系统的发出复位指令使电磁式打管器 87移回打管 前的位置。 由此实现了自动化完成空纱管的输管、 排管以及插管的操作, 避免了出现卡管和 掉管现象, 提高了生产效率, 并且减轻了过分依赖人工的劳动强度。 而且能达到 48 秒完成 240锭插管动作, 比目前每秒最多能够完成 1锭插管的落纱速度更快。 The propulsion cart 7 of the automatic duct, the tube and the intubation device moves in parallel along the side of the ring spinning machine 2 on which the spindle 22 is mounted, while the electric cylinder 73 pushes the movable bracket 8 through the piston rod to slide along the horizontal rail into it. In the intubation working position, after the first motor 95 is started, the swing lever 97 that drives the axial centers of the two rolling rollers 94 reciprocates to block the empty bobbin 10 which may be separated from the sliding direction, and the empty bobbin 10 is removed from the empty bobbin holder. The bobbin passage 92 slides into the arc-shaped discharge pipe passage 81 without The problem of the card tube is caused by the direction of the slippage, and gradually tilts down under the restriction of the arc-shaped discharge pipe passage 81 until the arc-shaped stop lever 84 and the limit reed 85 are formed to hold the bobbin 10 In the pre-intubation mechanism 86 in the vertical state, at the same time, the second motor 88 drives the rotation of the pusher wheel to cause the empty bobbin 10 to be caught in the pre-intubation mechanism 86 to prevent the empty bobbin 10 from falling, and then to advance the photoelectricity on the trolley 7. When the sensor detects the spindle 22 of the empty bobbin, the signal is transmitted to the cannula control system, and the intubation control system operates the electromagnetic hoser 87 when the centerline of the empty bobbin 10 is aligned with the centerline of the spindle 22. The empty bobbin 10 is accurately inserted into the spindle 22, and after the insertion, the cannula control system issues a reset command to move the electromagnetic hoser 87 back to the position before the tube. Thereby, the operation of the tube, the tube and the intubation of the empty bobbin is automatically completed, the phenomenon of the tube tube and the tube is avoided, the production efficiency is improved, and the labor intensity which is excessively labor-dependent is reduced. And it can achieve 240 spindle intubation in 48 seconds, which is faster than the current one-shot cannula.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述, 并非对本发明的范围进行 限定, 在不脱离本发明设计精神的前提下, 本领域普通技术人员对本发明的技术方案作出的 各种变形和改进, 均应落入本发明权利要求书确定的保护范围内。 The embodiments described above are only intended to describe the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various embodiments of the present invention may be made by those skilled in the art without departing from the spirit of the invention. Modifications and improvements are intended to fall within the scope of the invention as defined by the appended claims.
工业实用性 Industrial applicability
本发明环锭纺智能落纱机可以实现对环锭细纱机上满纱管的自动拔纱, 还可以将空纱管 自动输排管并且插装在环锭细纱机的空纱锭上, 大大提高了环锭细纱机的生产效率, 降低了 拔纱和插管过程中对设备的损坏, 而且其可以在现有的旧式环锭细纱机基础上进行改造, 因 此具有很大的市场前景和很强的工业实用性。
The ring spinning intelligent doffer of the invention can realize automatic drawing of the full bobbin on the ring spinning machine, and can also automatically discharge the empty bobbin and insert it into the empty spindle of the ring spinning machine, which greatly improves the The production efficiency of the ring spinning machine reduces the damage to the equipment during the drawing and intubation process, and it can be modified on the basis of the existing old ring spinning machine, so it has great market prospect and strong Industrial applicability.