WO2011053126A1 - Procédé de fabrication d'un profilé porteur en plastique, profilé porteur en plastique et construction munie d'un tel profilé porteur - Google Patents

Procédé de fabrication d'un profilé porteur en plastique, profilé porteur en plastique et construction munie d'un tel profilé porteur Download PDF

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Publication number
WO2011053126A1
WO2011053126A1 PCT/NL2010/050629 NL2010050629W WO2011053126A1 WO 2011053126 A1 WO2011053126 A1 WO 2011053126A1 NL 2010050629 W NL2010050629 W NL 2010050629W WO 2011053126 A1 WO2011053126 A1 WO 2011053126A1
Authority
WO
WIPO (PCT)
Prior art keywords
flange
web plate
support profile
glass fibre
reinforced plastic
Prior art date
Application number
PCT/NL2010/050629
Other languages
English (en)
Inventor
Piet Bijl
Raymundus Herman Gerardus Maria Leemreijze
Original Assignee
W.B. Bijl Beheer B.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by W.B. Bijl Beheer B.V. filed Critical W.B. Bijl Beheer B.V.
Priority to EP10763058A priority Critical patent/EP2483493A1/fr
Publication of WO2011053126A1 publication Critical patent/WO2011053126A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00—Structural elongated elements designed for load-supporting
    • E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/28—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of materials not covered by groups E04C3/04 - E04C3/20
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1244—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/434—Joining substantially flat articles for forming corner connections, fork connections or cross connections
    • B29C66/4344—Joining substantially flat articles for forming fork connections, e.g. for making Y-shaped pieces
    • B29C66/43441—Joining substantially flat articles for forming fork connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces, H-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0003—Producing profiled members, e.g. beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/001—Profiled members, e.g. beams, sections
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams

Definitions

  • the present invention relates to a method for manufacturing a plastic support profile, plastic support profile and construction provided with such a support profile.
  • the invention proposes for this purpose a method for manufacturing a plastic support profile, comprising of providing a first flange formed by a substantially flat glass fibre- reinforced plastic sheet, a second flange formed by a substantially flat glass fibre- reinforced plastic sheet, and connecting the first and the second flange to each other by means of at least a web plate formed by a substantially flat glass fibre-reinforced plastic sheet such that, at least in a cross-section of the thus created support profile, the first and second flange run substantially parallel in a cross-section and that in width direction the web plate extends substantially perpendicularly of the first and second flange between the first and second flange.
  • a plurality of support profiles can be manufactured on the basis of standardized parts and, making use of extrusion or pultrusion technique, flanges having in principle unlimited length can even be manufactured in this way with a determined mould.
  • Different support profiles can particularly be manufactured using one determined type of flange by selecting the width of the web plate in accordance with the intended height and/or loadability or load-bearing capacity (strength and/or stiffness) of the support profile to be manufactured.
  • use can be made of a plurality of web plates placed at a mutual distance, preferably placed parallel to each other, or such that the cross-section of the thus resulting support profile is substantially trapezoidal.
  • the web plate can be welded onto the flanges or be fused thereto, the web plate and the flanges can be connected to each other by means of screws or bolts, or these parts can be connected to the first and the second flange by means of glueing.
  • This latter method has produced particularly good results using structural adhesives commercially available under the brand names Araldite 2011 , Araldite 2015 or Plexus MA425.
  • the method according to the present invention also comprises of providing on the first and the second flange at least one, and preferably at least a pair of protrusions placed at a mutual distance the thickness of the web plate (plus in fact twice the glue thickness) from each other for fixing the web plate respectively thereagainst and therebetween.
  • protrusions also contribute toward a correct positioning and form retention of the support profiles obtained on the basis of the flanges.
  • a further advantage of the present invention is obtained in that the flanges are flexible in a longitudinal direction as long as they are not connected to a web plate, whereby they can be placed against web plates with curved edges and can then be connected thereto. It is hereby possible to manufacture support profiles with shapes which would not be possible according to prior art methods without developing a specific mould for this purpose.
  • shaping possibilities are in principle unlimited, an arcuate shape, a curved part, a half-moon shape, a trapezium shape and a wedge shape are specifically mentioned here as suitable shapes.
  • the upper side and the underside as well as combinations of upper sides and undersides can be curved.
  • Recesses can also be made in the web plates for the purpose of weight-saving, mounting of parts connected to the support profile or for other needs such as aesthetic requirements.
  • the method according to the present claim can comprise of providing at least a cavity in at least the first or second flange. Further material can be subsequently arranged in this cavity if necessary for strengthening, reinforcing and/or stiffening purposes.
  • the flange preferably comprises a glass fibre-reinforced core or a carbon fibre- reinforced core, such as an ultra-high modulus carbon fibre core.
  • Figure lc shows a detail cross-section of a flange for manufacturing the profile of figures 1 and 2;
  • FIG. 2a and 2b show a perspective view of a support profile according to the present invention
  • FIG. 3 a and 3b show a perspective view of a construction manufactured with a support profile according to the present invention.
  • FIG. 4a shows a table with widths of the web plate and thereby heights of the profile for given span lengths
  • figures 4b and 4c show these data in graph form.
  • Figure la shows a cross-section of a support profile 1 manufactured by means of the method according to the present invention.
  • the support profile consists of a first flange 2 formed by a substantially flat glass fibre-reinforced plastic sheet; and a second flange 3 formed by a substantially flat glass fibre-reinforced plastic sheet, as well as a web plate 4 formed by a substantially flat glass fibre-reinforced plastic sheet.
  • first and second flange 2, 3 are mutually connected such that the first and second flange 2, 3 run substantially parallel in a cross-section and that in width direction 5 web plate 4 extends substantially perpendicularly of the first and second flange 2, 3.
  • the width 5 of web plate 4 can be varied in order to obtain a support profile 1 with a varying load-bearing capacity.
  • the first and second flange 2, 3 each have a pair of protrusions 6, 7 placed at a mutual distance the thickness of the web plate from each other for fixing web plate 4 respectively thereagainst and therebetween.
  • Both first flange 2 and second flange 3 are each provided with cavities 8, 9, which in the shown embodiment are empty.
  • Figure lb shows a cross-section of a support profile which is similar to support profile 1 of figure 1 but wherein a filling is arranged in cavities 8, 9 of flanges 2, 3 for further strengthening of flanges 2, 3, and thus of profile 1.
  • Figure lc shows flange 2 of figures la and lb in further detail, wherein non-limitative exemplary dimensions are included in the figure.
  • Figure 2a shows a perspective view of a support profile 1 ' according to present invention, wherein a first flange 2' and a second flange 3' are connected to an arcuate web plate 4', thus forming an arcuate support profile.
  • Figure 2b shows a perspective view of a support profile 1" according to the present invention, wherein a first flange 2" and a second flange 3" are connected to a web plate 4" curved for a specific purpose, thus forming a specific support profile 1".
  • Web plate 4" is provided with recesses 10 in order to save weight.
  • Figures 3a and 3b show perspective views of constructions 11 and 12, both bridges, manufactured with support profiles according to the present invention.
  • Figure 4 shows a table with heights of support profiles substantially corresponding with the width 5 of the web plate used, with the thus obtained cross-sectional areas, the weight per length, the stiffness and the bending strength.
  • Three types of flange are mentioned in the table, wherein Flange type A designates a flange with hollow spaces 8, 9, Flange type B a flange in which the cavity comprises a glass fibre-reinforced filling and Flange type C a flange with for instance an ultra-high modulus carbon fibre core.
  • Figures 4a and 4b likewise show the stiffness and bending strength in graph form.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Laminated Bodies (AREA)

Abstract

Procédé de fabrication d'un profilé porteur en plastique, comportant les étapes consistant à : mettre en place une première aile formée d'une feuille sensiblement plate en plastique renforcé de fibre de verre; mettre en place une deuxième aile formée d'une feuille sensiblement plate en plastique renforcé de fibre de verre; relier la première et la deuxième aile l'une à l'autre au moyen d'au moins une plaque d'âme formée d'une feuille sensiblement plate en plastique renforcé de fibre de verre de telle sorte qu'au moins dans une section transversale du profilé porteur ainsi créé, la première et la deuxième aile s'étendent sensiblement parallèlement en section transversale et que, dans le sens de la largeur, la plaque d'âme s'étende sensiblement perpendiculairement à la première et à la deuxième aile entre celles-ci. L'invention concerne également un profilé porteur ainsi fabriqué et une construction munie d'un tel profilé.
PCT/NL2010/050629 2009-10-01 2010-09-28 Procédé de fabrication d'un profilé porteur en plastique, profilé porteur en plastique et construction munie d'un tel profilé porteur WO2011053126A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP10763058A EP2483493A1 (fr) 2009-10-01 2010-09-28 Procédé de fabrication d'un profilé porteur en plastique, profilé porteur en plastique et construction munie d'un tel profilé porteur

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL2003586 2009-10-01
NL2003586A NL2003586C2 (nl) 2009-10-01 2009-10-01 Werkwijze voor het vervaardigen van een kunststoffen draagprofiel, kunststof draagprofiel en constructie voorzien van dergelijk draagprofiel.

Publications (1)

Publication Number Publication Date
WO2011053126A1 true WO2011053126A1 (fr) 2011-05-05

Family

ID=42144724

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/NL2010/050629 WO2011053126A1 (fr) 2009-10-01 2010-09-28 Procédé de fabrication d'un profilé porteur en plastique, profilé porteur en plastique et construction munie d'un tel profilé porteur

Country Status (3)

Country Link
EP (1) EP2483493A1 (fr)
NL (1) NL2003586C2 (fr)
WO (1) WO2011053126A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10208438B2 (en) 2015-02-23 2019-02-19 Fibercore Ip B.V. Composite bridge deck and bridge construction

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3974165B1 (fr) * 2020-09-23 2023-07-05 Colin Eric Mason Dispositif de formation d'arc

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1994001271A1 (fr) * 1992-07-01 1994-01-20 Hoac - Austria Flugzeugwerk Wr. Neustadt Gesellschaft M.B.H. Profile composite en matiere plastique, en particulier longeron d'aile pour la construction aeronautique et les rotors d'eolienne
US6094881A (en) * 1998-04-30 2000-08-01 Con/Span Bridge Systems Inc. Box shaped structural member with pultruded flanges and connecting webs
WO2002016197A1 (fr) * 2000-08-25 2002-02-28 Lockheed Martin Corporation Structures de support en materiau composite avec toiles sinusoidales et leur procede de fabrication
GB2420606A (en) * 2004-11-30 2006-05-31 Boeing Co Joint assembly with self locating feature
WO2007134790A1 (fr) * 2006-05-23 2007-11-29 Airbus France Plancher pressurise d'aeronef

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1994001271A1 (fr) * 1992-07-01 1994-01-20 Hoac - Austria Flugzeugwerk Wr. Neustadt Gesellschaft M.B.H. Profile composite en matiere plastique, en particulier longeron d'aile pour la construction aeronautique et les rotors d'eolienne
US6094881A (en) * 1998-04-30 2000-08-01 Con/Span Bridge Systems Inc. Box shaped structural member with pultruded flanges and connecting webs
WO2002016197A1 (fr) * 2000-08-25 2002-02-28 Lockheed Martin Corporation Structures de support en materiau composite avec toiles sinusoidales et leur procede de fabrication
GB2420606A (en) * 2004-11-30 2006-05-31 Boeing Co Joint assembly with self locating feature
WO2007134790A1 (fr) * 2006-05-23 2007-11-29 Airbus France Plancher pressurise d'aeronef

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10208438B2 (en) 2015-02-23 2019-02-19 Fibercore Ip B.V. Composite bridge deck and bridge construction

Also Published As

Publication number Publication date
EP2483493A1 (fr) 2012-08-08
NL2003586C2 (nl) 2011-04-04

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