WO2011038651A1 - 加筋聚苯板 - Google Patents

加筋聚苯板 Download PDF

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Publication number
WO2011038651A1
WO2011038651A1 PCT/CN2010/077179 CN2010077179W WO2011038651A1 WO 2011038651 A1 WO2011038651 A1 WO 2011038651A1 CN 2010077179 W CN2010077179 W CN 2010077179W WO 2011038651 A1 WO2011038651 A1 WO 2011038651A1
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WO
WIPO (PCT)
Prior art keywords
polystyrene board
protective layer
mesh
reinforcing rib
reinforcement
Prior art date
Application number
PCT/CN2010/077179
Other languages
English (en)
French (fr)
Inventor
周金烈
周玥
Original Assignee
上海一金节能科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN 201010154840 external-priority patent/CN101864812A/zh
Priority claimed from CN 201010186233 external-priority patent/CN101864813A/zh
Application filed by 上海一金节能科技有限公司 filed Critical 上海一金节能科技有限公司
Priority to EP10819880.5A priority Critical patent/EP2484840A4/en
Priority to US13/496,882 priority patent/US20120177865A1/en
Priority to CN201080040693.7A priority patent/CN102630266B/zh
Publication of WO2011038651A1 publication Critical patent/WO2011038651A1/zh

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/045—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/02—Layer formed of wires, e.g. mesh
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762—Exterior insulation of exterior walls
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/103—Metal fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/106—Carbon fibres, e.g. graphite fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0228—Aromatic vinyl resin, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54—Yield strength; Tensile strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546—Flexural strength; Flexion stiffness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23—Sheet including cover or casing

Definitions

  • the invention relates to a polystyrene board with a reinforcing rib in a surface layer, and is particularly suitable for an external thermal insulation wall of a mechanical fixing device for anchoring a polystyrene board.
  • the existing polystyrene board is molded and molded by a molding machine, which is characterized by an ideal density and thermal conductivity, but has low tensile strength and flexural strength, and is prone to cracking, deformation, and shrinkage.
  • a molding machine which is characterized by an ideal density and thermal conductivity, but has low tensile strength and flexural strength, and is prone to cracking, deformation, and shrinkage.
  • the invention provides a reinforced polystyrene board, which can improve the tensile strength and the bending strength of the board. Thereby enhancing the mechanical properties and overall stability of the polystyrene board external insulation system.
  • a layer of two-way mesh reinforcing ribs is arranged in the surface layer of the surface of the heat-insulating polystyrene board, and the grid reinforcing ribs are composed of a glass fiber mesh, a metal mesh or a chemical fiber mesh.
  • the characteristic is: the outer surface of the mesh reinforcing rib is provided with a protective layer of polystyrene board, so that the mesh reinforcing rib is isolated from the environment thin plaster layer mortar outside the board surface, thereby improving corrosion resistance and durability.
  • the fiberglass mesh ribs can be placed on both sides of the board as needed, or on one side of the board.
  • the glass fiber mesh rib is formed by the cross-section of the glass fiber warp and weft.
  • the mesh aperture spacing of the rib is 5 ⁇ 25 X 5 ⁇ 25mm, and the optimal spacing is 7 ⁇ 15 X 7 ⁇ 15mm;
  • the thickness of the polystyrene board protective layer is 5 ⁇ 15 mm from the outer edge of the board surface, and the optimum thickness is 8 ⁇ 12 mm.
  • the metal mesh reinforcing rib is formed by a vertical wire and a transverse wire cross electric entanglement.
  • the mesh aperture spacing of the reinforcing rib is 5 ⁇ 60 X 5 ⁇ 60mm, and the optimal spacing is 10 30 X 10 ⁇ 30mm;
  • the reinforcing rib is Hot-dip galvanized steel wire, cold drawn low carbon steel wire, stainless steel wire or alloy steel wire; wire diameter is 0.5 ⁇ 4.0mm, the best diameter is 0.9 ⁇ 2.5mm ; reinforced polystyrene board protective layer thickness is 5 ⁇ 50mm, the best The thickness is 8 ⁇ 30mm.
  • the chemical fiber mesh rib is made by chemical fiber warp and weft cross knitting; the rib mesh spacing is 5 X 5 20 X 20mm, the optimal spacing is 10 X 10 ⁇ 15 X 15mm; The thickness of the protective layer of the benzene board is 5 to 15 mm, and the optimum thickness is 8 to 12 mm.
  • the invention can use the method that the grid reinforcing ribs and the polystyrene board are completed at one time in the molding process, and the grid reinforcing ribs are clamped in the surface layer of the polystyrene board to ensure the inner and outer polystyrene board bodies of the grid reinforcing ribs. Integrity and airtightness.
  • the reinforced polystyrene board has an advantage that the tensile strength and the flexural strength are remarkably improved as compared with the existing polystyrene board. It is suitable for the external thermal insulation wall of the mechanical fixing device to anchor the polystyrene board, which can solve the inherent brittleness and easy fracture of the polystyrene board.
  • FIG. 1 is a schematic view showing the construction of the present invention
  • Figure 2 is a longitudinal sectional view of Figure 1.
  • the reinforced polystyrene board of the present invention is composed of a polystyrene core board 1, a mesh reinforcing rib 2 and a reinforcing rib polystyrene board protective layer 3 from the inside to the outside.
  • the polystyrene board may be an expanded polystyrene board (EPS) or an extruded polystyrene board (XPS);
  • the grid reinforcing rib 2 is formed by the cross stitching of the fiberglass or chemical fiber fabric warp and weft, or by the longitudinal steel wire and the transverse direction. Wire crosses are connected by electric cross.
  • the reinforced polystyrene board protective layer 3 is combined with the polyphenyl core board 1 to form a monolithic sheet, so that the grid ribs 2 are isolated from the external environment such as the thin plaster layer on the board surface to prevent the ribs from being alkalized and corroded.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Reinforced Plastic Materials (AREA)
  • Panels For Use In Building Construction (AREA)

Description

加筋聚苯板 技术领域
本发明涉及一种表层内夹有加强筋的聚苯板， 尤其适用于机械固定装置锚固 聚苯板的外保温墙体。 背景技术
目前， 现有的聚苯板板材是经发泡后由成型机模压定型， 其特点是密度和导 热系数较理想， 但抗拉强度和抗折强度较低， 易产生开裂、 变形、 收缩， 用于机 械锚固外保温板墙体时， 存在被锚固固定的保温聚苯板具有脆性、 易断裂的问题 和缺点， 因此需要改进。 发明内容
为了克服机械固定装置锚固现有的聚苯板保温层稳定性较差的缺陷， 本发明 提供一种加筋聚苯板， 该加筋聚苯板能提高板的抗拉强度和抗折强度， 从而增强 聚苯板外保温系统的力学性能和整体稳定性。
本发明解决其技术问题所采用的技术方案是： 在保温聚苯板的板面表层内， 设置一层双向网格加强筋， 网格加强筋是采用玻璃纤维网、 金属网或化学纤维网 组成， 其特征是： 网格加强筋的外表面附有一层聚苯板保护层， 使网格加强筋与 板面外的环境薄抹灰层砂浆等隔离， 提高抗腐蚀和耐久性。 根据需要， 玻璃纤维 网加强筋可以在板的双面设置， 也可以在板的单面设置。
上述玻璃纤维网加强筋是由玻璃纤维经线和纬线十字交叉编结而成， 加强筋 的网格孔径间距为 5~25 X 5~25mm， 最佳间距为 7~15 X 7~15mm; 加强筋的聚苯板 保护层厚度即离板面外边缘的距离为 5〜15 mm, 最佳厚度为 8〜12mm。
上述金属网加强筋是由纵向钢丝和横向钢丝十字交叉电悍连接而成， 加强筋 的网格孔径间距为 5~60 X 5~60mm， 最佳间距为 10 30 X 10~30mm; 加强筋是热镀 锌钢丝、 冷拔低碳钢丝、 不锈钢丝或合金钢丝； 钢丝直径为 0.5〜4.0mm， 最佳直径 为 0.9〜2.5mm; 加强筋的聚苯板保护层厚度为 5〜50mm， 最佳厚度为 8〜30mm。
上述化学纤维网加强筋是由化学纤维经线和纬线十字交叉编结而成； 加强筋 的网格孔径间距为 5 X 5 20 X 20mm， 最佳间距为 10 X 10~15 X 15mm; 加强筋的聚 苯板保护层厚度为 5〜15mm， 最佳厚度为 8〜12mm。
本发明可以用网格加强筋与聚苯板在模压成型过程中一次完成的方法， 将网 格加强筋夹附在聚苯板的表层内， 保证网格加强筋内、 外侧聚苯板体的整体性和 密闭性。
本发明的有益效果是： 与现有的聚苯板相比， 加筋聚苯板具有抗拉强度和抗 折强度明显提高的优点。 适用于机械固定装置锚固聚苯板的外保温墙体， 可以解 决聚苯板固有的脆性、 易断裂的缺点。 附图概述
本发明的具体特征、 性能由以下的实施例及其附图进一步给出。
图 1是本发明的构造示意图。
图 2是图 1的纵向剖面图。
图中： 1.聚苯芯板， 2.网格加强筋， 3.加强筋的聚苯板保护层。 本发明的最佳实施方式
在图 1、 图 2中， 本发明加筋聚苯板自内向外依次由聚苯芯板 1、 网格加强筋 2 和加强筋的聚苯板保护层 3组成。 聚苯板可以是膨胀聚苯板 （EPS) 、 挤塑聚苯板 (XPS ) ； 网格加强筋 2是由玻璃纤维或化学纤维织物经线和纬线十字交叉编结而 成， 或者由纵向钢丝和横向钢丝十字交叉电悍连接而成。 加强筋的聚苯板保护层 3 与聚苯芯板 1组合成一个整体板材， 使网格加强筋 2与板面上的薄抹灰层等外部环 境隔离， 防止加强筋被碱化、 腐蚀。

Claims

权利要求
1. 一种加筋聚苯板， 由聚苯板和其表层内夹有的双向网格布型加 强筋组成的保温聚苯板， 其特征是： 双向网格布型加强筋的外表面附有 一层聚苯板保护层。
2. 根据权利要求 1所述的加筋聚苯板， 其特征是： 所述的加强筋是 由化学纤维经线和纬线十字交叉编结而成的网格布， 网格孔径间距为 5 X 5-20 X 20mm, 最佳间距为 10 X 10~15 X 15mm。
3. 根据权利要求 1所述的加筋聚苯板， 其特征是： 保护层的厚度为 5~15mm, 最佳厚度为 8~12mm; 聚苯板保护层与聚苯芯板组合成一个整体 板材。
4. 一种金属网加筋聚苯板， 由聚苯板和其表层内夹有的双向金属网格 加强筋组成的保温聚苯板， 其特征是： 双向金属网格加强筋的外表面附有一 层聚苯板保护层。
5. 根据权利要求 4所述的金属网加筋聚苯板， 其特征是： 所述的加强 筋是由纵向钢丝和横向钢丝十字交叉电悍连接而成， 网格孔径间距为 5~60 X 5~60mm, 最佳间距为 10~30 X 10~30mm， 加强筋是热镀锌钢丝、 冷拔低碳钢 丝、 不锈钢丝或合金钢丝， 钢丝直径为 0. 5~4. 0mm， 最佳直径为 0. 9~2. 5mm。
6. 根据权利要求 4所述的金属网加筋聚苯板， 其特征是： 保护层的厚 度为 5~50mm， 最佳厚度为 8~30mm; 聚苯板保护层与聚苯芯板组合成一个整体 板材。
7. 一种玻璃纤维网加筋聚苯板， 由聚苯板和其表层内夹有的玻璃纤维 网格布加强筋组成的保温聚苯板， 其特征是： 玻璃纤维网格布加强筋的外表 面附有一层聚苯板保护层。
8. 根据权利要求 7所述的玻璃纤维网加筋聚苯板， 其特征是： 所述的 加强筋是由玻璃纤维经线和纬线十字交叉编结而成的网格布， 网格孔径间距 为 5~25 X 5~25讓， 最佳间距为 7~15 X 7~15讓； 加强筋是双面设置或单面设 置。
9. 根据权利要求 7所述的玻璃纤维网加筋聚苯板， 其特征是： 聚苯板 保护层的厚度为 5~15mm， 最佳厚度为 8~12mm; 聚苯板保护层与聚苯芯板组合 成一个整体板材。
PCT/CN2010/077179 2009-09-29 2010-09-21 加筋聚苯板 WO2011038651A1 (zh)

Priority Applications (3)

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EP10819880.5A EP2484840A4 (en) 2009-09-29 2010-09-21 REINFORCED POLYSTYRENE LAMINATE
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