WO2011021740A1 - Weight body conveying device - Google Patents

Weight body conveying device Download PDF

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Publication number
WO2011021740A1
WO2011021740A1 PCT/KR2009/005206 KR2009005206W WO2011021740A1 WO 2011021740 A1 WO2011021740 A1 WO 2011021740A1 KR 2009005206 W KR2009005206 W KR 2009005206W WO 2011021740 A1 WO2011021740 A1 WO 2011021740A1
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WO
WIPO (PCT)
Prior art keywords
sliding block
downward
upper sliding
block
girder
Prior art date
Application number
PCT/KR2009/005206
Other languages
French (fr)
Korean (ko)
Inventor
박정일
김형오
Original Assignee
주식회사 제일엔지니어링
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Application filed by 주식회사 제일엔지니어링 filed Critical 주식회사 제일엔지니어링
Publication of WO2011021740A1 publication Critical patent/WO2011021740A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • E01D21/06Methods or apparatus specially adapted for erecting or assembling bridges by translational movement of the bridge or bridge sections
    • E01D21/065Incremental launching
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/04Bearings; Hinges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/04Bearings; Hinges
    • E01D19/048Bearings being adjustable once installed; Bearings used in incremental launching

Definitions

  • the present invention relates to a conveying apparatus that can be used to convey a heavy body such as a ship block or a bridge girder of a bridge.
  • FIG 1 is a schematic conceptual diagram for explaining the continuous extrusion method.
  • the production site 4 is installed at the land portion behind one of the shifts 2 or the height of the girder temporary behind the bridge.
  • the girder 10 constituting the bridge upper structure such as a concrete box girder or a steel box girder is manufactured for each segment.
  • the girder parts produced for each section continue to be connected to the rear of the already made parts, and the girder parts already fabricated in the bonded state are extruded (pushed out) in the direction of the axial direction, that is, the pier 6 or the crosslinking angle. ).
  • the girder is a very heavy object, and in particular, such as a bridge, there is no ground on which the vehicle is to be driven, so it cannot be carried on the vehicle.
  • the girder is transported, and an extrusion device is installed on each pier or bridge angle (hereinafter referred to as both bridges and bridges), and an upper end of the bridge, and the girder is used by this extrusion device.
  • an extrusion method that is pushed up (pressing) at a time and moved forward (forwarding) and then lowered.
  • the fixed block 50 is installed on the pier 6 and the alternating upper portion
  • the sliding block 60 is installed on the upper inclined surface of the fixed block 50 so as to be slidable.
  • the extrusion jack device 70 for advancing and retracting the sliding block 60 and the jack-like jack device 80 for lifting the girder 10 are also provided in the extrusion device.
  • This extrusion method is a method in which the girder is advanced while pushing the girder along the inclined surface by the advancement jack device, and a slide pad made of a TEFLON layer is installed on the piers and the alternating bridge.
  • This is an improvement over the traditional extrusion method in which the girder is extruded solely by sliding. That is, compared with the conventional extrusion method, the extrusion method as shown in FIG. 2 can solve problems such as pier conduction by friction, and has the advantage of being able to extrude more stably.
  • the jack jack device 80 is only supported by lifting the girder (10) already lifted, the role of pushing forward while pushing up the girder (10) all the jack device for the advance 70 and the sliding block (60) Is performed by
  • a slight level of vertical component assigned by the inclined surface is used to lift the girder 10 through the advancement jack device 70. Therefore, the waste of the force of the advancement jack device 70 is severe, and as a result, the large-capacity jack device must be used, so that the whole extrusion device becomes too large, and the cost also increases.
  • the present invention developed to solve the above-mentioned problems of the prior art is an object of the present invention to provide a transfer device capable of efficiently transporting a heavy body such as a girder of a bridge or a block of a ship.
  • the present invention is to provide a weight transfer apparatus that can reduce the overall installation space by reducing the required capacity of the elements, such as jacks constituting the transportation device, and reduce the production and use costs It is done.
  • an object of the present invention is to provide a weight conveying device that can reduce the problem that the force used inefficiently damages the components in the device, thereby increasing the operating cost and working time.
  • the weight conveying device of the present invention for achieving the above object
  • a lower fixing block 100 fixed to the base part and having a downward sliding surface 101 that forms a downward slope in which the level is lowered toward the front surface;
  • An upper sliding block having a downward inclined surface 210 that forms a downward slope in which the level is lowered toward the front so as to correspond to the downward slope of the downward sliding surface 101 on the lower surface so as to be movable along the downward sliding surface by external force ( 200);
  • a jack jack device 300 capable of lifting or lowering the weight on the base by stretching in the vertical direction
  • the return mechanism in the present invention is fixed to the upper sliding block and the other side of the upper sliding block, one side is directly or indirectly connected to the upper sliding block, the other side is fixed relative to the base portion, the upper sliding block is in the upper position of the lower fixed block It becomes an elastic return mechanism having an elastic body that deforms according to the distance traveled with respect to the base when there is.
  • At least one surface of the downward sliding surface 101 of the lower fixing block 100 and the downward inclined surface 210 of the upper sliding block 200, the sliding plate to facilitate the sliding motion of the upper sliding block ( 250 may be installed, and the cloud member 700 may be installed on one of these two surfaces.
  • the lower sliding block 100, the front end of the downward sliding surface has a projection corresponding to the anti-skid jaw, the projection is provided with a buffer port 800 for mitigating the impact when the front of the upper sliding block collides Can be.
  • the weight conveying apparatus of the present invention can be used for girder conveyance for the bridge continuous extrusion method.
  • the foundation may be the upper end of the bridge pier and / or the bridge rear ground at the same level as the upper end, and the lower fixing block and the upper sliding block are paired and have a constant distance in the required number depending on the weight of the entire girder. A plurality may be installed for each.
  • the weight body when the jack jack device 300 installed in the base unit lowers the weight body, the weight body may be placed on the upper surface of the upper sliding block, but the support unit is installed to support the weight body (girder) separately It can also be placed on the bridge support at the top of the bridge.
  • the weight of the weight is placed on the upper sliding block located at the high point of the downward sliding surface of the lower fixed block by first lifting the weight upright and vertically by using the jack jack device. Due to the downward inclination angle of the sliding surface and the weight body and the upper sliding block is moved forward naturally, the operation is efficient.
  • the upper sliding block can be automatically returned to the initial position of extrusion by the return device (return structure) using an elastic body, it is possible to operate without a separate jack jack for advancing. Since it is used only to lift the weight, it is possible to reduce the overall capacity of the jack device as compared to the conventional jacking device that had to push up the upper sliding block against the slope while carrying the weight of the weight. Can be reduced.
  • the durability of the device may be increased by reducing the risk that the device element itself may be damaged by the force used inefficiently, and the cost and weight required for installation and operation of the device are required. Cost and time to be reduced.
  • 1 is a schematic view showing a bridge configuration in order to explain the continuous extrusion method.
  • FIG. 2 is a configuration diagram showing a configuration of an example of a conventional synchronous extrusion apparatus.
  • Figure 3 is a block diagram showing the configuration of an extrusion apparatus according to a first embodiment of the present invention.
  • 4 and 5 are longitudinal cross-sectional views in side view showing in detail two states of the return means used in the first embodiment of the present invention.
  • Fig. 6 is a cross sectional plan view showing an example of the return means used in the first embodiment of the present invention.
  • 7 to 10 are operation conceptual diagrams showing in sequence the steps of the operation of the extrusion apparatus according to the first embodiment of the present invention.
  • FIG. 11 is a configuration diagram showing the configuration of an extrusion apparatus according to a second embodiment of the present invention.
  • the "entry direction” means the direction in which the weight moves.
  • the term 'forward' and 'forward' means the direction in which the weight moves (extrusion direction), and 'forward' means the motion in which the weight moves, and the term 'rear', 'back' and 'retreat' Respectively means its opposite direction and its operation in that direction.
  • Figure 3 shows the girder extrusion device for bridge production as an embodiment for the weight conveying apparatus of the present invention.
  • the girder extrusion apparatus for the continuous extrusion method of the bridge, for pushing the girder 10 forward in the axial direction (entry direction) on the lower structure of the bridge, such as the bridge (6)
  • the lower fixed block 100 is installed on the upper, the upper sliding block 200 and the girder 10 which is seated in a state capable of sliding by the sliding surface forward and downward on the upper surface of the lower fixed block 100,
  • the girder 10 lifted up through the pressing jack device 300 is placed on the upper surface of the upper sliding block 200.
  • the upper sliding block 200 under the weight of the girder 10 automatically slides down and down along the inclined surface of the lower fixing block 100 so that the girder 10 is extruded (transferred) forward.
  • the force of the jack jack device 300 for raising the girder 10 is used only to push up the girder 10 completely. Therefore, the capacity of the output or power that the jack device has to pay for normal operation can be reduced compared to the prior art.
  • the upper sliding block 200 on the lower fixing block 100 has a structure that is moved by the sliding surface forward downwards by the weight of the girder 10, the upper sliding block 200 is automatically transferred or with a small force It was made possible.
  • the lower fixing block 100 is installed on the upper surface of the lower structure, such as the piers (6). 'Fixed' means that the upper sliding block is not moving compared to the movement during the extruder operation. It is not necessary to be fixed to the lower structure by bolts or the like, but it is preferable to be detachably fixed for stability during operation.
  • the upper surface thereof is formed with a downward sliding surface 101 whose height is lowered toward the front.
  • the upper sliding block 200 has a downward inclined surface 210 corresponding to the downward sliding surface 101 of the lower fixed block 100 on the lower surface, so that the downward inclined surface 210 is a downward sliding surface of the lower fixed block 100 ( 101) is seated in a state capable of sliding.
  • the girder By having a slope and a friction coefficient to allow the sliding down, the girder can be transported forward without any external help (force action) such as a conventional jacking device.
  • the downward slope allows the girder to move forward with a small force.
  • Being transported with a small force means adding a device as part of the extrusion device, such as the entry jack device of Figure 2, which can add a minimum of pushing force to actually move the natural sliding force. .
  • the added force is so small that the output capacity or installation volume of the advancing jack device is reduced by that much.
  • the jack jack device 300 may be installed on the upper surface of the pier 6, which is a lower structure, and operated by various driving sources such as hydraulic pressure (or pneumatic pressure). It is stretched up and down by operating only by the hydraulic pressure by way of example) and lifts the girder 10 from the upper sliding block 200 or lowers it to the upper sliding block 200.
  • the fixed end 310 of the pin jack jack 300 is fixed to the lower structure and the movable end 320 is stretchable in the vertical direction.
  • the sliding plate 250 may be provided on at least one surface of the surface 210, that is, on one surface or both surfaces.
  • the sliding plate 250 serves to protect the sliding surface of the blocks as well as the sliding movement of the lower fixing block 100 and the upper sliding block 200 is made smoothly.
  • the sliding plate 250 may be formed by coating the sliding surface, but in consideration of durability and replaceability, a plate manufactured separately from the block is usually attached to the sliding surface by using a bonding means such as an adhesive or a bolt. In this case, when the sliding surface is damaged, only the sliding plate 250 needs to be replaced.
  • the sliding plate 250 may be made of various materials, such as metal and plastic, and preferably uses 'TEFLON'.
  • the return mechanism extends from the rear end of the upper sliding block 200 to form a connecting line 600, the connecting line 600, the upper sliding block 200 to the lower sliding surface of the lower fixed block 100 It is made by connecting one end of the tension coil spring 500 having an elastic force that can be drawn back (101).
  • the tension coil spring 910 is installed in this space to provide a space for installation and extension in the lower sliding surface lower portion of the lower fixing block 100 in order to save the mounting space.
  • the connecting line 600 is here connected to the rear end of the tension coil spring 910.
  • Two fixed pulleys 610 or rollers are used for the transfer and direction of the force through the connecting line. That is, the connecting line connected to the rear end of the upper sliding block enters the space installed in the lower fixing block through the pulley formed at the rear and the upper end of the lower fixing block and the lower fixing block, and is connected to the rear end of the tension coil spring 910.
  • the front end of the tension coil spring 910 is fixed to the front end plate surface provided at the front end of the lower fixed block (100).
  • the rear end of the tension coil spring to which the connecting line 600 is connected is fixed to a separate moving plate surface 920 that is movable in the elongation space formed in the lower fixing block.
  • the moving plate surface 920 is moved within a limited distance (extension space) by the front and rear jaw portions defining the upper and lower widths of the extension space serving as a passage.
  • Guide bar 930 is installed to pass through the tension coil spring and the moving plate surface serves to guide their movement.
  • the front end of the guide bar 930 is fixed to the front plate surface is fixed to the front end of the tension coil spring, the rear end may be fixed to a portion of the rear wall of the lower fixing block, or may not be fixed separately.
  • connection line 600 is suitable to be coupled to the moving plate surface 920 rather than directly connected to the tension coil spring 910, it can be installed in plurality in order to distribute the force, according to the pulley 610 or roller It can be installed in the plurality in the width direction corresponding to it, or installed to increase the width to handle a plurality of connecting lines together.
  • the tension coil spring is mainly embedded in the space of the lower fixing block, but in the embodiment shown in FIG. 3, instead of the connecting line, an elastic means such as a tension coil spring is connected to the rear end of the upper sliding block.
  • the other end of the tension coil spring fixed to the bridge support 8 can also be considered sufficiently.
  • the tension spring 910 when the upper sliding block is advanced downward by the weight of the girder, and the jack jack device lifts the girder, the tension spring 910 'extended as the upper sliding block moves.
  • the restoring force acts to return the upper sliding block to the high point of the downward sliding surface.
  • the tension spring 910 may also act as a shock absorber in the process of the upper sliding block is down-charged.
  • the upper sliding block 200 When the girder 10 is lifted from the upper sliding block 200 by the jack jack device and the upper sliding block 200 becomes free without receiving the weight of the girder, the upper sliding block is slid by the elastic restoring force of the tension coil spring 910. The block 200 moves up to the high point by going up the downward sliding surface 101 of the lower fixed block 100.
  • the front end of the downward sliding surface is provided with a protrusion 102 corresponding to the non-slip jaw
  • the buffer hole 800 is installed on the surface in which the protrusion and the upper sliding block.
  • the buffer port 800 serves to stop the upper sliding block 200 is buffered at the end of the sliding process of the sliding process.
  • the shock absorber 800 may be formed in various forms, such as a known rubber, felt, or pneumatic cylindrical shock absorber.
  • the rear portion of the lower fixing block 100 may further include a locking step 103 for restricting movement to the rear side of the upper sliding block 200, although not shown, the cushioning material is also installed in the locking step 103 Can be.
  • a bridge or bridge bearing 8 (hereinafter all of which are referred to as bridge bearings), in which the extrusion device of the present embodiment has a bridge bearing 8 at the beginning of the bridge construction. It can be installed anywhere or with or without bridge feet (8).
  • the extrusion apparatus of the present embodiment if there is a bridge support (8), the lower fixing block 100 and the upper sliding block 200 set on the lower structure adjacent to the bridge support (8) and jack jack device 300 It is made of a convenient structure that simply sticks on top of it. If the top plate needs to be replaced to reinforce the existing bridge, the existing bridge is naturally provided with the lower structure and the bridge support (8), this embodiment is to dismantle the existing bridge (6) and bridge support (8) It can be used as it is without changing.
  • the girder is placed on the upper sliding block 200. (10) is placed on the state, that is, the upper sliding block 200 and the lower fixed block 100 is a state supporting the girder 10. At this time, the movable end 320 of the jack jack device 300 is spaced apart from the girder 10 in a contracted state.
  • the tension coil spring 910 is pulled the upper sliding block 200 through the connecting line 600 while the length is reduced by the elastic restoring force in the elongated state as shown in Figure 5, the upper sliding block 200 is fixed lower
  • the downward sliding surface 101 of the block 100 is slid in the direction of movement up to the high point of the downward sliding surface 101 so that the extrusion apparatus is in a state as shown in FIG. 8, and the tension coil spring 910 'is shown in FIG. It is in the same state as 4.
  • the movable end 320 of the jack jack device 300 is contracted and placed on the upper sliding block 200.
  • the upper sliding block 200 is seated on the downward sliding surface 101 whose downward inclined surface 210 is inclined forward and downward, so that the girder 10
  • the vertical load acting on the upper sliding block 200 by the weight of) is a component of the force in two directions, vertical and horizontal, with respect to the downward sliding surface 101 by the downward sliding surface 101 and the downwardly inclined surface 210.
  • the component of the horizontal force moves the upper sliding block 200.
  • the upper sliding block 200 is easily and naturally moved forward and downward of the lower fixing block 100 while supporting the girder 10.
  • the tension coil spring 910 is pulled again by the movement of the upper sliding block 200 is changed to the elongated state as shown in FIG.
  • the cycle from FIGS. 7 to 10 is repeated again.
  • the jack jack device 300 only needs to lift the girder 10 in the vertical direction, and the girder 10 slides forward by itself by its own weight and thus the girder 10 It does not require a separate device to push the front forward.
  • excessive force does not act on the downward sliding surface 101 and the downwardly inclined surface 210, or the sliding plate 250 which are in sliding contact with each other, it is not easily damaged, thereby further extending the service life of the extrusion apparatus. The burden of maintenance is also reduced.
  • Extrusion apparatus is a rolling member 700 in place of the sliding plate 250 on the downward sliding surface 101 of the lower fixed block 100 and the downward inclined surface 210 of the upper sliding block 200 in the previous embodiments. ) Is different and the rest of the configuration is the same.
  • the extrusion apparatus according to the present embodiment, the rolling member 700 on any one of the downward sliding surface 101 of the lower fixed block 100 and the downward inclined surface 210 of the upper sliding block 200. It is a configuration installed.
  • the rolling member 700 is to make the sliding of the upper sliding block 200 more smoothly.
  • the cloud member 700 is shown in the form provided only in the downward sliding surface 101 of the lower fixed block 100, but may be provided in the upper sliding block 200 without being limited thereto.
  • the rolling member 700 may employ various forms such as a roller, a needle roller, a ball, a tire wheel, and the like.
  • Such a rolling member 700 is typically installed in a state coupled to the support device 710, as shown in FIG.
  • a structure such as a known bearing retainer may be used.
  • the support device 710 holds and supports the rolling member 700 so as not to escape while maintaining and protecting the rolling member 700 in a rollable state.
  • the sliding plate 250 may be installed in the upper sliding block 200.
  • the sliding plate 250 serves to prevent damage to the downward inclined surface 210 and the cloud member 500 of the upper sliding block 200, so that only the sliding plate 250 needs to be replaced even during the replacement.
  • the girder extrusion device for the continuous extrusion method, except for the conventional way of pushing out the girder by pushing the girder by the advance jack device, and first lift the girder vertically by the jack jack device. When put down, it is automatically transferred forward by the weight of the girder, and by the restoring force of the elastic body, the upper sliding block returns to the rear high point of the lower fixing block, thus providing a very effective and easy extrusion method.
  • the extrusion apparatus when the extrusion apparatus is applied to a method of continuously extruding the upper structure (girder) during the road or bridge construction as in the above embodiments, the extrusion of the girder is very easy, and the process can also be made stably. Has an advantage.
  • the present invention can be applied to all types of civil engineering and construction work to advance the structure while connecting continuously.
  • the present invention can be used to convey a flat and even weight throughout the heavy and lower surface in the conveying direction, such as bridges or road girders.
  • the foundation on which the block or jack device is installed may be the ground or the road itself in addition to the substructure of the bridge, such as a bridge or alternator. If the weight is long and heavy, or the transport distance is long, the lower fixed block, the upper sliding block set and the jack jack device of the present invention should be installed in a large number along the direction of travel. Will be installed every time.
  • an upper structure such as a girder of a bridge, a block of a ship, a pedestal on which a small ship itself is placed, and a submerged ship (tunnel structure) of an immersion method tunnel can be considered. It can be applied to slopes that are suitable but have a weak slope.
  • the linear direction is most suitable for the conveying direction, for example, the lower fixing block, the upper sliding block, and the jack jack device are installed in two rows on the left and right sides based on the traveling direction, and only the left and right middle center rows are driven.
  • the left column may be a direction change within a small range, such as turning the weight to the left in a way that does not drive.
  • the present invention can be used to transport a flat, even weight throughout the heavy and lower surface in the conveying direction, such as bridges or road girders. In particular, it can be applied with many advantages in the civil engineering and construction work in the form of advancing the structure in succession.

Abstract

Disclosed is a weight body conveying device, which includes: a lower fixing block (100) fixed to a base part and having a downward sliding surface (101) on a top surface with a downward slant to be lowered towards a front portion; an upper sliding block (200) having a downward sliding surface (210) on a bottom surface with a downward slant to be lowered towards a front portion correspondingly to the downward slant of the downward sliding surface (101) so as to be movably mounted along the downward sliding surface by an external force; an upholding jack device (300) mounted to the base part for extending in the vertical direction so as to lift or lower a weight body from or to the base; and an elastic restoring member acting on the upper sliding block to lift the upper sliding block along the downward sliding surface to be located at an upper position of the lower fixing block when the upper sliding block is not applied with the external force. According to the present invention, the operation in the device becomes efficient, and operation may be managed by the restoring member in the simple principle and structure without any additional advancing jack device. Furthermore, it is possible to reduce installation space or cost since the required capacity of the jack device may be reduced on the whole, increase the durability of the device since the concerns of damage to the device element itself, and reduce the cost and time required for conveying the weight body.

Description

중량체 이송장치Heavy weight conveying device
본 발명은 선박 블럭이나 교량의 상판 거더(girder)와 같은 중량체를 이송시키는 데 사용할 수 있는 이송장치에 관한 것이다. The present invention relates to a conveying apparatus that can be used to convey a heavy body such as a ship block or a bridge girder of a bridge.
교량 제작에 사용되는 교량 시공 방법으로 연속압출공법 (Incremental Launching Method)이 사용될 수 있다. 도1에는 연속압출공법을 설명하기 위한 개략적 개념도가 나타나 있다. 도시된 바와 같이, 연속압출공법에서는 한쪽 교대(2) 후방의 육상부나 교량 후방의 거더(girder) 가설 높이에 제작장(4)을 설치한다. 제작장(4)에서 콘크리트 박스 거더 또는 강상자형(鋼箱子形) 박스 거더와 같은 교량 상부 구조물을 이루는 거더(10)를 구간(segment) 별로 제작한다. 구간별로 제작된 거더 부분은 이미 제작이 이루어진 부분의 뒤쪽에 계속하여 잇대어 지며, 잇대어진 상태로 이미 제작된 거더 부분은 교축방향으로 즉, 교각(6) 또는 가교각 쪽으로 차례로 압출된다(밀어내어진다). As the bridge construction method used in the fabrication of bridges, an incremental launching method may be used. Figure 1 is a schematic conceptual diagram for explaining the continuous extrusion method. As shown, in the continuous extrusion method, the production site 4 is installed at the land portion behind one of the shifts 2 or the height of the girder temporary behind the bridge. In the fabrication site 4, the girder 10 constituting the bridge upper structure such as a concrete box girder or a steel box girder is manufactured for each segment. The girder parts produced for each section continue to be connected to the rear of the already made parts, and the girder parts already fabricated in the bonded state are extruded (pushed out) in the direction of the axial direction, that is, the pier 6 or the crosslinking angle. ).
그런데, 거더는 매우 무거운 물체이며, 특히 교량과 같은 곳에서는 차량이 운행될 지반이 없으므로 차량에 이를 싣고 옮길 수도 없다. 따라서, 거더를 교각으로 이송시키는 수단이 필요하다. 이러한 연속압출공법에서 거더를 이송시키는 방법으로, 각 교각 또는 가교각(이하, 이 교각과 가교각을 모두 교각으로 통칭한다)과 교대의 상단에 압출장치를 설치하고 이 압출장치를 이용하여 거더를 일시에 밀어 올려(압상) 앞쪽으로 이동시킨(전진) 후 내려놓는 압출 방식이 있다. However, the girder is a very heavy object, and in particular, such as a bridge, there is no ground on which the vehicle is to be driven, so it cannot be carried on the vehicle. Thus, there is a need for means to transfer girders to piers. In this continuous extrusion method, the girder is transported, and an extrusion device is installed on each pier or bridge angle (hereinafter referred to as both bridges and bridges), and an upper end of the bridge, and the girder is used by this extrusion device. There is an extrusion method that is pushed up (pressing) at a time and moved forward (forwarding) and then lowered.
도 2에는 연속압출공법을 위한 종래의 압출장치가 도시된다. 종래의 압출장치의 요소로서, 교각(6) 과 교대의 상부에 고정블록(50)이 설치되고, 고정블록(50)의 상부 경사면에 미끄럼블록(60)이 미끄럼운동 가능하게 설치된다. 또한, 미끄럼블록(60)을 전진 후퇴시키기 위한 진출용 잭장치(70)와 거더(10)를 들어올리기 위한 압상용(押上用) 잭장치(80)도 압출장치에 구비된다. 2 shows a conventional extrusion apparatus for a continuous extrusion method. As an element of the conventional extrusion apparatus, the fixed block 50 is installed on the pier 6 and the alternating upper portion, and the sliding block 60 is installed on the upper inclined surface of the fixed block 50 so as to be slidable. In addition, the extrusion jack device 70 for advancing and retracting the sliding block 60 and the jack-like jack device 80 for lifting the girder 10 are also provided in the extrusion device.
이러한 종래의 압출장치에서는, 진출용 잭장치(70)를 신장(전진)시켜 미끄럼블록(60)을 전방으로 밀면 미끄럼블록(60)이 고정블록(50)의 상부 경사면을 거슬러 올라간다. 그에 따라 미끄럼블록(60)의 편편한 상면에 놓이게 되는 거더(10)도 미끄럼블록(60)과 함께 점진적으로 상승하면서 전진한다. 상승하면서 전진한 거더(10)를 압상용 잭장치(80)를 신장(상승)시켜 압상용 잭장치(80)로 받친다. 이어서, 진출용 잭장치(70)를 축소시켜 여기에 연결된 미끄럼블록(60)을 후퇴시키고 압상용 잭장치(80)를 축소(하강)시켜서 거더(10)를 교각(6)의 받침대(6a) 상면에 올려놓는다. 이와 같은 동작들을 주기적, 반복적으로 수행함으로써 교량 또는 도로의 전 길이에 걸쳐 거더(10)가 가설된다. In such a conventional extrusion apparatus, when the advancement jack apparatus 70 is extended (advanced) and the sliding block 60 is pushed forward, the sliding block 60 goes up the upper inclined surface of the fixed block 50. Accordingly, the girder 10, which is placed on the flat upper surface of the sliding block 60, moves forward with the sliding block 60 gradually. The girder 10, which is advanced while being raised, is stretched (raised) to support the jack jack device 80 for support. Subsequently, the advancing jack device 70 is reduced to retreat the sliding block 60 connected thereto, and the girder 10 is reduced to the lowering (falling) of the jack jack 80 for the pedestal 6a of the piers 6. Place it on the top. By performing these operations periodically and repeatedly, the girders 10 are hypothesized over the entire length of the bridge or road.
이와 같은 압출 방식은, 진출용 잭장치에 의해 거더를 경사면을 따라 밀어올리면서 전진시키는 방식으로서, 그 이전의 기술 즉, 교각과 교대에 테프론(TEFLON)층으로 이루어진 미끄럼판(slide pad)을 설치하여 거더를 순전히 미끄럼에만 의존하여 압출하던 전통적인 압출 방식에 비해 개선된 방식이다. 즉, 전통적인 압출 방식에 비해 도2와 같은 압출 방식은 마찰에 의해 교각이 전도하는 등의 문제를 해소할 수 있고, 좀 더 안정적으로 압출할 수 있다는 장점을 가진다.This extrusion method is a method in which the girder is advanced while pushing the girder along the inclined surface by the advancement jack device, and a slide pad made of a TEFLON layer is installed on the piers and the alternating bridge. This is an improvement over the traditional extrusion method in which the girder is extruded solely by sliding. That is, compared with the conventional extrusion method, the extrusion method as shown in FIG. 2 can solve problems such as pier conduction by friction, and has the advantage of being able to extrude more stably.
그러나, 도2의 압출 방식은 고정블록(50)과 미끄럼블록(60)이 전방으로 갈수록 높이(레벨)가 높아지는 경사면으로 결합되어 있기 때문에 거더(10)를 이송시키기 위해서는 거더(10)를 경사면을 따라 들어올려야 한다. 따라서, 단순히 수평으로 압출할 때에 비해서도 지나치게 힘이 많이 들고 미끄럼 동작도 원활히 이루어지지 못한다는 단점도 있다. 예컨대, 압상용 잭장치(80)는 이미 들어 올려진 거더(10)를 받쳐서 내리기만 할 뿐, 거더(10)를 밀어 올리면서 앞으로 미는 역할은 모두 진출용 잭장치(70)와 미끄럼블록(60)에 의해 수행된다. 그러나 진출용 잭장치(70)를 통해 거더(10)를 들어올리는 데에는 경사면에 의해 할당되는 미미한 수준의 수직분력(垂直分力)만이 사용된다. 따라서, 진출용 잭장치(70)의 힘의 낭비가 심하고, 그로 인해 대용량의 잭장치를 사용할 수밖에 없어 압출장치 전체가 지나치게 커지고, 비용 또한 증가하게 된다.However, in the extrusion method of FIG. 2, since the fixed block 50 and the sliding block 60 are coupled to an inclined surface whose height (level) increases as it goes forward, the inclined surface of the girder 10 is transferred to the girder 10. You have to lift it up. Therefore, there is a disadvantage that too much force and sliding operation is not smoothly performed even when simply extruding horizontally. For example, the jack jack device 80 is only supported by lifting the girder (10) already lifted, the role of pushing forward while pushing up the girder (10) all the jack device for the advance 70 and the sliding block (60) Is performed by However, only a slight level of vertical component assigned by the inclined surface is used to lift the girder 10 through the advancement jack device 70. Therefore, the waste of the force of the advancement jack device 70 is severe, and as a result, the large-capacity jack device must be used, so that the whole extrusion device becomes too large, and the cost also increases.
또한, 거더(10)의 무게를 극복하기 위한 힘의 대부분이 경사면에 수평 방향의 힘으로 작용하게 됨으로써, 미끄럼블록(60)에 의해 고정블록(50)의 경사면에 부착된 미끄럼판(테프론층)이 벗겨지거나 손상되기 쉽다. 이러한 문제가 발생하면, 가설중인 거더(10)뿐만 아니라 미끄럼블록(60)과 진출용 잭장치(70)까지 모두 해체하여 고정블럭의 미끄럼판을 교체하여야 함으로써 시공비용이 상승하고 시공이 지연되는 원인이 된다. In addition, since most of the force for overcoming the weight of the girder 10 acts as a horizontal force on the inclined surface, the sliding plate (Teflon layer) attached to the inclined surface of the fixed block 50 by the sliding block 60 This is easy to peel off or damage. If this problem occurs, as well as the girder 10 in the hypothesis, as well as the sliding block 60 and the advancement jack device 70 must be dismantled to replace the sliding plate of the fixed block cause the construction cost increases and delays in construction Becomes
상술한 종래 기술의 제반 문제들을 해결하기 위하여 개발된 본 발명은 교량의 거더나 선박의 블럭과 같은 중량체를 효율적으로 이송할 수 있는 이송장치를 제공하는 것을 목적으로 한다.The present invention developed to solve the above-mentioned problems of the prior art is an object of the present invention to provide a transfer device capable of efficiently transporting a heavy body such as a girder of a bridge or a block of a ship.
본 발명의 일 측면에 따르면, 본 발명은 운송장치를 구성하는 잭과 같은 요소의 필요 용량을 줄여 전체적으로 설치 공간을 줄일 수 있고, 제작 및 사용 비용을 줄일 수 있는 중량체 이송장치를 제공하는 것을 목적으로 한다. According to an aspect of the present invention, the present invention is to provide a weight transfer apparatus that can reduce the overall installation space by reducing the required capacity of the elements, such as jacks constituting the transportation device, and reduce the production and use costs It is done.
본 발명의 일 측면에 따르면, 본 발명은 비효율적으로 사용되는 힘이 장치 내의 구성요소를 훼손하여 작업 비용과 작업 시간을 증가시키는 문제를 줄일 수 있는 중량체 이송장치를 제공하는 것을 목적으로 한다. According to one aspect of the present invention, an object of the present invention is to provide a weight conveying device that can reduce the problem that the force used inefficiently damages the components in the device, thereby increasing the operating cost and working time.
상기 목적을 달성하기 위한 본 발명의 중량체 이송장치는,The weight conveying device of the present invention for achieving the above object,
기반부에 고정되며, 상면에 전방으로 갈수록 레벨이 낮아지는 하향경사를 이루는 하향미끄럼면(101)을 가지는 하부고정블록(100); A lower fixing block 100 fixed to the base part and having a downward sliding surface 101 that forms a downward slope in which the level is lowered toward the front surface;
하면에 하향미끄럼면(101)의 하향경사에 대응되도록 전방으로 갈수록 레벨이 낮아지는 하향경사를 이루는 하향경사면(210)을 가져 외력에 의해 하향미끄럼면을 따라 이동이 가능하게 설치되는 상부미끄럼블록(200);An upper sliding block having a downward inclined surface 210 that forms a downward slope in which the level is lowered toward the front so as to correspond to the downward slope of the downward sliding surface 101 on the lower surface so as to be movable along the downward sliding surface by external force ( 200);
상하방향으로 신축함으로써 기반부 위에서 중량체를 들어올리거나 내릴 수 있는 압상용 잭장치(300); 및 A jack jack device 300 capable of lifting or lowering the weight on the base by stretching in the vertical direction; And
상부미끄럼블록에 작용하여 상부미끄럼블럭 자체에 의한 중력에도 불구하고 상부미끄럼블록을 하향미끄럼면을 따라 올라 하부고정블록의 상부 위치에 가도록 하는 복귀기구를 포함하여 이루어진다.And a return mechanism that acts on the upper sliding block and raises the upper sliding block along the downward sliding surface to reach the upper position of the lower fixed block in spite of the gravity caused by the upper sliding block itself.
이때, 본 발명에서 복귀기구는 상부미끄럼블록에 일측이 직접 혹은 간접으로 연결되고 타측이 기반부를 기준으로 고정된, 상부미끄럼블록과 다른 부분에 고정되며, 상부미끄럼블록이 하부고정블록의 상부 위치에 있을 때를 기준으로 이동한 거리에 따라 변형되면서 탄성력을 축적하는 탄성체를 구비하는 탄성식 복귀기구가 된다.At this time, the return mechanism in the present invention is fixed to the upper sliding block and the other side of the upper sliding block, one side is directly or indirectly connected to the upper sliding block, the other side is fixed relative to the base portion, the upper sliding block is in the upper position of the lower fixed block It becomes an elastic return mechanism having an elastic body that deforms according to the distance traveled with respect to the base when there is.
본 발명에서, 하부고정블록(100)의 하향미끄럼면(101)과 상부미끄럼블록(200)의 하향경사면(210) 가운데 적어도 어느 한 쪽 면에는 상부미끄럼블록의 미끄럼 운동을 원활하게 하도록 미끄럼판(250)이 설치될 수 있고, 이들 두 면 가운데 한 면에 구름부재(700)가 설치될 수 있다.In the present invention, at least one surface of the downward sliding surface 101 of the lower fixing block 100 and the downward inclined surface 210 of the upper sliding block 200, the sliding plate to facilitate the sliding motion of the upper sliding block ( 250 may be installed, and the cloud member 700 may be installed on one of these two surfaces.
본 발명에서, 하부고정블록(100)의 하향미끄럼면 전단에는 미끄럼방지턱에 해당하는 돌출부가 있고, 이 돌출부에는 상부미끄럼블록의 전방부가 충돌할 때의 충격을 완화하기 위한 완충구(800)가 설치될 수 있다.In the present invention, the lower sliding block 100, the front end of the downward sliding surface has a projection corresponding to the anti-skid jaw, the projection is provided with a buffer port 800 for mitigating the impact when the front of the upper sliding block collides Can be.
본 발명의 중량체 이송장치는 교량 연속압출공법을 위한 거더 이송에 이용될 수 있다. 이런 경우, 기반부는 교량의 교각의 상단부 및/또는 상기 상단부와 동등한 레벨에 있는 교량 후방 지면이 될 수 있고, 하부고정블럭과 상부미끄럼블럭은 쌍을 이루어 전체 거더의 중량에 따라 필요한 갯수로 일정한 거리마다 복수 개가 설치될 수 있다.The weight conveying apparatus of the present invention can be used for girder conveyance for the bridge continuous extrusion method. In this case, the foundation may be the upper end of the bridge pier and / or the bridge rear ground at the same level as the upper end, and the lower fixing block and the upper sliding block are paired and have a constant distance in the required number depending on the weight of the entire girder. A plurality may be installed for each.
본 발명에서 기반부에 설치되는 압상용 잭장치(300)가 중량체를 내릴 때에는 중량체는 상부미끄럼블럭의 상면에 놓인 상태가 될 수도 있지만 별도로 중량체(거더)를 지탱하기 위해 설치되는 받침부(교각 상단의 교량 받침)에 놓일 수도 있다. In the present invention, when the jack jack device 300 installed in the base unit lowers the weight body, the weight body may be placed on the upper surface of the upper sliding block, but the support unit is installed to support the weight body (girder) separately It can also be placed on the bridge support at the top of the bridge.
본 발명에 따르면, 중량체를 압상용 잭장치를 사용하여 먼저 연직상방으로 들어올렸다가 압상용 잭창치를 축소시켜 하부고정블록의 하향미끄럼면의 고점에 위치하고 있는 상부미끄럼블록에 올려놓으면 중량체의 무게와 미끄럼면의 하향 경사 각도에 의해 중량체와 상부미끄럼블록이 자연적으로 앞으로 이동되어 작용이 효율적이 된다. According to the present invention, the weight of the weight is placed on the upper sliding block located at the high point of the downward sliding surface of the lower fixed block by first lifting the weight upright and vertically by using the jack jack device. Due to the downward inclination angle of the sliding surface and the weight body and the upper sliding block is moved forward naturally, the operation is efficient.
또한, 탄성체를 이용한 복귀장치(복귀구조)에 의해 상부미끄럼블록이 자동으로 압출 초기 위치로 복귀할 수 있는 구성을 가짐으로써 별도의 진출용 잭창치 없이도 운용이 가능하며, 압상용 잭장치의 힘은 오로지 중량체를 들어올리는 데에만 사용되므로, 중량체의 무게를 감당하면서 상부미끄럼블록을 경사면을 거슬러서 밀어 올려야 했던 종래의 진출용 잭장치에 비해 전체적으로 잭장치의 필요 용량을 줄일 수 있으므로 설치 공간이나 비용을 줄일 수 있다.In addition, since the upper sliding block can be automatically returned to the initial position of extrusion by the return device (return structure) using an elastic body, it is possible to operate without a separate jack jack for advancing. Since it is used only to lift the weight, it is possible to reduce the overall capacity of the jack device as compared to the conventional jacking device that had to push up the upper sliding block against the slope while carrying the weight of the weight. Can be reduced.
그리고, 효율이 증가함에 따라 비효율적으로 사용되던 힘에 의해 장치 요소 자체가 손상을 받을 염려가 줄어듦으로써 장치의 내구연한이 증가될 수 있고, 장치의 설치 및 운용에 소요되는 비용 및 중량체 이송에 요구되는 비용, 시간이 줄어들게 된다.In addition, as the efficiency increases, the durability of the device may be increased by reducing the risk that the device element itself may be damaged by the force used inefficiently, and the cost and weight required for installation and operation of the device are required. Cost and time to be reduced.
도1은 연속압출공법을 설명하기 위해 교량구성을 개략적으로 보여주는 구성도이다. 1 is a schematic view showing a bridge configuration in order to explain the continuous extrusion method.
도2는 종래의 동기식 압출장치의 일례의 구성을 나타내는 구성도이다. 2 is a configuration diagram showing a configuration of an example of a conventional synchronous extrusion apparatus.
도3은 본 발명의 제1실시예에 따른 압출장치 구성을 보여주는 구성도이다. Figure 3 is a block diagram showing the configuration of an extrusion apparatus according to a first embodiment of the present invention.
도4 및 도5는 본 발명의 제1실시예에 사용되는 복귀수단의 두 가지 상태를 구체적으로 보여주는 측면에서 본 종단면도이다. 4 and 5 are longitudinal cross-sectional views in side view showing in detail two states of the return means used in the first embodiment of the present invention.
도6은 본 발명의 제1 실시예에 사용되는 복귀수단 예를 평면에서 본 횡단면도이다.Fig. 6 is a cross sectional plan view showing an example of the return means used in the first embodiment of the present invention.
도7 내지 도10은 본 발명의 제1실시예에 따른 압출장치의 동작의 각 단계를 순서에 따라 나타낸 동작 개념도이다. 7 to 10 are operation conceptual diagrams showing in sequence the steps of the operation of the extrusion apparatus according to the first embodiment of the present invention.
도11은 본 발명의 제2실시예에 따른 압출장치 구성을 나타내기 위한 구성도이다. 11 is a configuration diagram showing the configuration of an extrusion apparatus according to a second embodiment of the present invention.
이하, 첨부도면을 참조하여 본 발명의 실시예들을 통해 본 발명을 더욱 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.
이하에 설명되는 실시예들에 있어서, '진출방향'이라 함은, 중량체를 움직이는 방향을 의미한다. 그리고 '전방', '앞'이라 함은 중량체가 나아가는 방향(압출되는 방향)을, '전진'이라 함은 중량체가 나아가는 동작을 의미하고, '후방', '뒤', '후퇴'라 함은 각각 그의 반대 방향 및 그 방향으로의 동작을 의미한다. In the embodiments described below, the "entry direction" means the direction in which the weight moves. The term 'forward' and 'forward' means the direction in which the weight moves (extrusion direction), and 'forward' means the motion in which the weight moves, and the term 'rear', 'back' and 'retreat' Respectively means its opposite direction and its operation in that direction.
도 3에는 본 발명의 중량체 이송장치에 대한 실시예로 교량 제작용 거더 압출장치가 도시되어 있다.Figure 3 shows the girder extrusion device for bridge production as an embodiment for the weight conveying apparatus of the present invention.
도시된 바와 같이, 교량의 연속압출공법을 위한 거더 압출장치는, 교각(6) 등과 같은 교량의 하부 구조물 상에서 거더(10)를 교축방향(진출방향) 전방으로 밀어내기 위한 것으로서, 교량 하부 구조물의 상부에 설치되는 하부고정블록(100)과, 이 하부고정블록(100)의 상면에 전방하향의 미끄럼면에 의해 미끄럼이동 가능한 상태로 안착되는 상부미끄럼블록(200)과, 거더(10)를 들어올리거나 내려놓기 위한 압상용 잭장치(300)와, 상부미끄럼블록(200)을 복귀시키기 위한 복귀기구를 포함한다. As shown, the girder extrusion apparatus for the continuous extrusion method of the bridge, for pushing the girder 10 forward in the axial direction (entry direction) on the lower structure of the bridge, such as the bridge (6), The lower fixed block 100 is installed on the upper, the upper sliding block 200 and the girder 10 which is seated in a state capable of sliding by the sliding surface forward and downward on the upper surface of the lower fixed block 100, A jack jack device 300 for lifting or lowering, and a return mechanism for returning the upper sliding block 200.
본 실시예에서, 상부미끄럼블록(200)이 하부고정블록(100)의 고점에 위치한 상태로 압상용 잭장치(300)를 통해 들어올린 거더(10)를 상부미끄럼블록(200) 상면에 내려놓으면 거더(10)의 무게를 받는 상부미끄럼블록(200)이 하부고정블록(100)의 경사면을 따라 전방 하방으로 자동으로 미끄러져 내려감으로써 거더(10)가 전방으로 압출(이송)된다.In the present embodiment, when the upper sliding block 200 is placed at the high point of the lower fixing block 100, the girder 10 lifted up through the pressing jack device 300 is placed on the upper surface of the upper sliding block 200. The upper sliding block 200 under the weight of the girder 10 automatically slides down and down along the inclined surface of the lower fixing block 100 so that the girder 10 is extruded (transferred) forward.
이러한 본 실시예에서, 거더(10) 상승시 압상용 잭장치(300)의 힘은 온전히 거더(10)를 밀어 올리는 데에만 쓰이게 된다. 따라서, 잭장치가 정상적으로 작동하기 위해 내야하는 출력이나 파워(power)의 용량을 종래 기술 대비 줄일 수 있다. 하부고정블록(100) 상에서 상부미끄럼블록(200)이 전방하향하는 미끄럼면에 의해 미끄럼 이동하는 구조를 가져 거더(10)의 무게에 의해 상부미끄럼블록(200)이 자동으로 또는 적은 힘으로도 이송되도록 한 것이다.In this embodiment, the force of the jack jack device 300 for raising the girder 10 is used only to push up the girder 10 completely. Therefore, the capacity of the output or power that the jack device has to pay for normal operation can be reduced compared to the prior art. The upper sliding block 200 on the lower fixing block 100 has a structure that is moved by the sliding surface forward downwards by the weight of the girder 10, the upper sliding block 200 is automatically transferred or with a small force It was made possible.
이와 같은 본 실시예의 압출장치의 구성을 더 자세히 설명하면 다음과 같다. Referring to the configuration of the extrusion apparatus of this embodiment in more detail as follows.
하부고정블록(100)은, 교각(6)과 같은 하부 구조물의 상면에 설치된다. '고정'의 의미는 압출장치 작동 중에 상부미끄럼블록이 움직임에 비해 움직이지 않는 부분이라는 의미이다. 반드시 하부 구조물에 볼트 등으로 고정될 필요는 없지만 작동시의 안정성을 위해 착탈가능하게 고정되는 것이 바람직하다.The lower fixing block 100 is installed on the upper surface of the lower structure, such as the piers (6). 'Fixed' means that the upper sliding block is not moving compared to the movement during the extruder operation. It is not necessary to be fixed to the lower structure by bolts or the like, but it is preferable to be detachably fixed for stability during operation.
그의 상면에는 전방으로 갈수록 높이(revel)가 낮아지는 하향미끄럼면(101)이 형성된다. 상부미끄럼블록(200)은 하면에 하부고정블록(100)의 하향미끄럼면(101)에 대응한 하향경사면(210)을 가져, 하향경사면(210)이 하부고정블록(100)의 하향미끄럼면(101)에 미끄럼운동 가능한 상태로 안착 된다.The upper surface thereof is formed with a downward sliding surface 101 whose height is lowered toward the front. The upper sliding block 200 has a downward inclined surface 210 corresponding to the downward sliding surface 101 of the lower fixed block 100 on the lower surface, so that the downward inclined surface 210 is a downward sliding surface of the lower fixed block 100 ( 101) is seated in a state capable of sliding.
여기서, 상기 하부고정블록(100)의 하향미끄럼면(101)과 상부미끄럼블록(200)의 하향경사면(210)은, 거더(10)의 무게에 의해 상부미끄럼블록(200)이 저절로(자동으로) 미끄러져 내려갈 수 있도록 하는 기울기와 마찰계수를 가지도록 하면 종래의 진출용 잭장치와 같은 별도의 외부적 도움(힘의 작용) 없이도 거더가 전방으로 이송되도록 할 수 있다. Here, the downward sliding surface 101 of the lower fixing block 100 and the downward inclined surface 210 of the upper sliding block 200, by the weight of the girder 10, the upper sliding block 200 by itself (automatically) By having a slope and a friction coefficient to allow the sliding down, the girder can be transported forward without any external help (force action) such as a conventional jacking device.
비록 자동으로 미끄러지지 않는 경우라도 하향경사면에 의해 거더는 작은 힘만으로도 전방으로 움직일 수 있게 된다. 작은 힘으로 이송되도록 한다는 것은 자연적인 미끌어지려는 힘에 실제로 움직임이 이루어지도록 최소한의 미는 힘을 더해줄 수 있는 도2의 진출용 잭장치와 같은 장치를 압출 장치의 한 구성요소로 부가함을 의미한다. 이런 경우, 더해지는 힘은 매우 작게되므로 부가되는 진출용 잭장치의 출력 용량이나 설치 용적은 그만큼 줄어들게 된다.Even if it does not slide automatically, the downward slope allows the girder to move forward with a small force. Being transported with a small force means adding a device as part of the extrusion device, such as the entry jack device of Figure 2, which can add a minimum of pushing force to actually move the natural sliding force. . In this case, the added force is so small that the output capacity or installation volume of the advancing jack device is reduced by that much.
압상용 잭장치(300)는, 하부 구조물인 교각(6)의 상면에 설치되어 유압(또는 공압 등, 다양한 구동원에 의해 작동하는 것을 사용할 수 있다. 그러나 본 실시예에 및 이하의 실시예에서는 '유압'에 의해 작동하는 것만을 예로 들어 설명한다)에 의해 상하방향으로 신축하여 거더(10)를 상부미끄럼블록(200)으로부터 들어올리거나 상부미끄럼블록(200)에 내려놓는다. 이러한 압상용 잭장치(300)의 고정단(310)은 하부 구조물에 정착되고 가동단(320)은 상하 방향으로 신축가능하다. The jack jack device 300 may be installed on the upper surface of the pier 6, which is a lower structure, and operated by various driving sources such as hydraulic pressure (or pneumatic pressure). It is stretched up and down by operating only by the hydraulic pressure by way of example) and lifts the girder 10 from the upper sliding block 200 or lowers it to the upper sliding block 200. The fixed end 310 of the pin jack jack 300 is fixed to the lower structure and the movable end 320 is stretchable in the vertical direction.
하부고정블록(100)에 대한 상부미끄럼블록(200)의 미끄럼 동작이 원활하게 이루어지도록 하기 위해, 하부고정블록(100)의 하향미끄럼면(101)과 상기 상부미끄럼블록(200)의 하향경사면(210) 중 어느 하나의 면 이상에, 즉 어느 한쪽의 면이나 양쪽 면에 모두 미끄럼판(250)을 구비할 수 있다. 미끄럼판(250)은 하부고정블록(100)과 상부미끄럼블록(200)의 미끄럼 운동이 원활히 이루어지도록 함과 더불어 블럭들의 미끄럼면을 보호하는 역할을 한다. 미끄럼판(250)은 미끄럼면에 코팅을 하여 형성할 수도 있지만, 내구성 및 교체가능성을 고려하여 대개 블럭과 별도로 제작한 판재를 접착재나 볼트등 결합수단을 이용하여 미끄럼면에 부착시켜 만든다. 이런 경우, 미끄럼면이 손상될 시에는 미끄럼판(250)만을 교체하면 된다. 미끄럼판(250)은 금속, 플라스틱 등, 다양한 재질로 이루어질 수 있으며, 바람직하게는 '테프론(TEFLON)'을 사용한다.In order to facilitate the sliding operation of the upper sliding block 200 with respect to the lower fixing block 100, the downward sliding surface 101 of the lower fixing block 100 and the downward inclined surface of the upper sliding block 200 ( The sliding plate 250 may be provided on at least one surface of the surface 210, that is, on one surface or both surfaces. The sliding plate 250 serves to protect the sliding surface of the blocks as well as the sliding movement of the lower fixing block 100 and the upper sliding block 200 is made smoothly. The sliding plate 250 may be formed by coating the sliding surface, but in consideration of durability and replaceability, a plate manufactured separately from the block is usually attached to the sliding surface by using a bonding means such as an adhesive or a bolt. In this case, when the sliding surface is damaged, only the sliding plate 250 needs to be replaced. The sliding plate 250 may be made of various materials, such as metal and plastic, and preferably uses 'TEFLON'.
본 실시예에서 복귀기구는, 상부미끄럼블록(200)의 후단으로부터 연결부를 이루는 연결줄(600)를 연장하고, 연결줄(600)에는 상부미끄럼블록(200)을 하부고정블록(100)의 하향미끄럼면(101)을 거슬러 끌어올릴 수 있는 탄성력을 가지는 인장코일스프링(500)의 일단을 연결하여 이루어진다. In the present embodiment, the return mechanism extends from the rear end of the upper sliding block 200 to form a connecting line 600, the connecting line 600, the upper sliding block 200 to the lower sliding surface of the lower fixed block 100 It is made by connecting one end of the tension coil spring 500 having an elastic force that can be drawn back (101).
도4 및 도5를 참조하면, 인장코일스프링(910)은 장착 공간을 절약하기 위해 하부고정블록(100)의 하향미끄럼면 하부에 설치 및 신장을 위한 공간을 마련하고 이 공간에 설치된다. 연결줄(600)은 여기서 인장코일스프링(910)의 후단부에 연결되어 있다. 연결줄을 통한 힘의 전달과 방향전환을 위해 두 개의 고정 도르레(610) 혹은 롤러가 사용된다. 즉, 상부미끄럼블록의 후단에 연결된 연결줄은 하부고정블럭의 후상단에 형성된 도르레 및 그 아래쪽에 형성된 도르레를 거쳐 하부고정블럭에 설치된 공간으로 들어가고, 인장코일스프링(910)의 후단부에 연결된다. 인장코일스프링(910)의 전단은 하부고정블럭(100)의 전단에 설치된 전단판면에 고정된다. 4 and 5, the tension coil spring 910 is installed in this space to provide a space for installation and extension in the lower sliding surface lower portion of the lower fixing block 100 in order to save the mounting space. The connecting line 600 is here connected to the rear end of the tension coil spring 910. Two fixed pulleys 610 or rollers are used for the transfer and direction of the force through the connecting line. That is, the connecting line connected to the rear end of the upper sliding block enters the space installed in the lower fixing block through the pulley formed at the rear and the upper end of the lower fixing block and the lower fixing block, and is connected to the rear end of the tension coil spring 910. The front end of the tension coil spring 910 is fixed to the front end plate surface provided at the front end of the lower fixed block (100).
좀 더 구체적으로, 연결줄(600)이 연결된 인장코일스프링 후단은 하부고정블록에 형성된 신장용 공간 내에서 이동가능한 별도의 이동판면(920)에 고정된다. 이동판면(920)은 통로의 역할을 하는 신장용 공간의 상하 폭을 한정하는 전, 후방의 턱진 부분에 의해 제한된 거리(신장용 공간) 내에서 이동하게 된다. 이동판면(920)의 가운데에는 구멍이 있고, 이 구멍을 통과하는 가이드바(930)에 의해 안내된다. More specifically, the rear end of the tension coil spring to which the connecting line 600 is connected is fixed to a separate moving plate surface 920 that is movable in the elongation space formed in the lower fixing block. The moving plate surface 920 is moved within a limited distance (extension space) by the front and rear jaw portions defining the upper and lower widths of the extension space serving as a passage. There is a hole in the center of the moving plate surface 920, guided by a guide bar 930 passing through the hole.
가이드바(930)는 인장코일스프링과 이동판면을 통과하도록 설치되어 이들의 움직임을 가이드하는 역할을 한다. 가이드바(930)의 전단은 인장코일스프링의 전단이 고정된 전단판면에 고정되고, 후단은 하부고정블록의 후단 벽체 일부에 고정되거나, 혹은 별도로 고정되지 않을 수도 있다. Guide bar 930 is installed to pass through the tension coil spring and the moving plate surface serves to guide their movement. The front end of the guide bar 930 is fixed to the front plate surface is fixed to the front end of the tension coil spring, the rear end may be fixed to a portion of the rear wall of the lower fixing block, or may not be fixed separately.
인장코일스프링에 의한 탄력을 증가시키기 위해 하부고정블록의 공간 내에 설치되는 인장코일스프링은 도6에서 나타나듯이 횡으로 설치 갯수를 늘리거나 혹은 종으로 설치 갯수를 늘릴 수 있다. 이런 경우, 복수의 인장코일스프링이 서로 병렬로 작용하여 개개의 인장코일스프링의 탄성력에 비해 갯수만큼 배가된 탄성력을 작용시킬 수 있다. 여기서, 연결줄(600)은 직접 인장코일스프링(910)에 연결되기 보다는 이동판면(920)에 결합되는 것이 적합하고, 힘을 분산할 수 있도록 복수 개로 설치할 수 있으며, 이에 따라 도르레(610) 혹은 롤러도 폭방향으로 그에 대응한 복수개로 설치하거나, 여러 개의 연결줄을 함께 처리할 수 있도록 폭을 늘려 설치할 수 있다.Tensile coil springs installed in the space of the lower fixing block in order to increase the elastic coil spring elasticity can be increased in the horizontal installation number or vertically installed number as shown in FIG. In this case, the plurality of tension coil springs may act in parallel with each other to exert an elastic force doubled by the number of elastic coil springs. Here, the connection line 600 is suitable to be coupled to the moving plate surface 920 rather than directly connected to the tension coil spring 910, it can be installed in plurality in order to distribute the force, according to the pulley 610 or roller It can be installed in the plurality in the width direction corresponding to it, or installed to increase the width to handle a plurality of connecting lines together.
이상 실시예에서는 인장코일스프링이 하부고정블럭의 공간내에 매설된 경우를 위주로 설명하였으나, 도3과 같은 실시예에서 연결줄 대신에 상부미끄럼블럭의 후단에 연결줄로 인장코일스프링과 같은 탄성 수단을 연결하고, 인장코일스프링의 다른 단부는 교량 받침(8)에 고정하는 다른 형태도 충분히 생각할 수 있다.In the above embodiment, the tension coil spring is mainly embedded in the space of the lower fixing block, but in the embodiment shown in FIG. 3, instead of the connecting line, an elastic means such as a tension coil spring is connected to the rear end of the upper sliding block. The other end of the tension coil spring fixed to the bridge support 8 can also be considered sufficiently.
이러한 탄성식 복귀수단을 가지는 실시예에서는, 거더의 중량에 의해 상부미끄럼블럭이 하향전진한 뒤에 압상용 잭장치가 거더를 들어올리면 상부미끄럼블럭의 이동에 따라 신장된 인장스프링(910')에는 탄성에 의한 복원력이 작용하여 상부미끄럼블럭을 하향미끄럼면의 고점까지 복귀시킬 수 있다. 이 경우, 인장스프링(910)은 상부미끄럼블록이 하향전지하는 과정에서 완충장치의 역할도 할 수 있다.In an embodiment having such an elastic return means, when the upper sliding block is advanced downward by the weight of the girder, and the jack jack device lifts the girder, the tension spring 910 'extended as the upper sliding block moves. The restoring force acts to return the upper sliding block to the high point of the downward sliding surface. In this case, the tension spring 910 may also act as a shock absorber in the process of the upper sliding block is down-charged.
다시, 본 실시예의 압출 장치 전반에서 이루어지는 작용을 설명하면,Again, a description will be given of the action performed throughout the extrusion apparatus of this embodiment.
압상용 잭장치에 의해 상부미끄럼블록(200)으로부터 거더(10)가 들어올려져 상부미끄럼블록(200)이 거더의 중량을 받지않는 자유로운 상태가 되면 인장코일스프링(910)의 탄성 복원력에 의해 상부미끄럼블록(200)이 하부고정블록(100)의 하향미끄럼면(101)을 거슬러 올라 고점까지 이동하게 된다. When the girder 10 is lifted from the upper sliding block 200 by the jack jack device and the upper sliding block 200 becomes free without receiving the weight of the girder, the upper sliding block is slid by the elastic restoring force of the tension coil spring 910. The block 200 moves up to the high point by going up the downward sliding surface 101 of the lower fixed block 100.
하부고정블록(100)에서 하향미끄럼면의 전단에는 미끄럼방지턱에 해당하는 돌출부(102)가 설치되고, 돌출부와 상부미끄럼블록이 닿는 면에는 완충구(800)가 설치된다. 완충구(800)는 상부미끄럼블록(200)이 미끄러져 내려오는 이동과정 마지막에서 완충적으로 부딪혀 멈춰서도록 하는 역할을 한다. 완충구(800)는 공지의 고무(rubber), 펠트(felt), 또는 공압 실린더형 쇼크 업소버(shock absorber) 등, 다양한 형태로 이루어질 수 있다. 하부고정블록(100)의 후방 부분에는 상부미끄럼블록(200)의 후방 측으로의 이동을 제한하기 위한 걸림턱(103)을 더 형성할 수도 있고, 도시되지 않지만 걸림턱(103)에도 완충재가 설치될 수 있다. In the lower fixing block 100, the front end of the downward sliding surface is provided with a protrusion 102 corresponding to the non-slip jaw, the buffer hole 800 is installed on the surface in which the protrusion and the upper sliding block. The buffer port 800 serves to stop the upper sliding block 200 is buffered at the end of the sliding process of the sliding process. The shock absorber 800 may be formed in various forms, such as a known rubber, felt, or pneumatic cylindrical shock absorber. The rear portion of the lower fixing block 100 may further include a locking step 103 for restricting movement to the rear side of the upper sliding block 200, although not shown, the cushioning material is also installed in the locking step 103 Can be.
교각(6) 즉, 하부 구조물 위에는 교좌 또는 교량 받침(8)(이하, 이들을 모두 교량받침이라고 한다)이 도시되어 있는바, 이는 본 실시예의 압출장치가 교량 제작 초기에는 교량받침(8)이 있는 곳에도 또는 교량 받침(8)의 존재 여부에 관계없이 설치할 수 있다는 것을 보여준다. 가령, 본 실시예의 압출 장치는 교량 받침(8)이 있는 경우, 교량 받침(8)에 인접하여 하부 구조물 위에 하부고정블록(100)과 상부미끄럼블록(200) 세트 및 압상용 잭장치(300)를 단순히 얹어 고착하기만 하면 되는 편리한 구조로 이루어져 있다. 기존 교량의 보수 보강을 위해 상판을 교체하여야 하는 경우, 기존 교량에는 당연히 하부 구조물과 교량 받침(8)이 설치되어 있는데, 본 실시예는 기존의 교각(6)과 교량받침(8)을 해체하거나 변경하지 않고 그대로 이용할 수 있다. On the bridge 6, i.e. on the substructure, there is shown a bridge or bridge bearing 8 (hereinafter all of which are referred to as bridge bearings), in which the extrusion device of the present embodiment has a bridge bearing 8 at the beginning of the bridge construction. It can be installed anywhere or with or without bridge feet (8). For example, the extrusion apparatus of the present embodiment, if there is a bridge support (8), the lower fixing block 100 and the upper sliding block 200 set on the lower structure adjacent to the bridge support (8) and jack jack device 300 It is made of a convenient structure that simply sticks on top of it. If the top plate needs to be replaced to reinforce the existing bridge, the existing bridge is naturally provided with the lower structure and the bridge support (8), this embodiment is to dismantle the existing bridge (6) and bridge support (8) It can be used as it is without changing.
이하, 본 실시예의 압출장치를 사용한 압출과정을 도 7 내지 도 10을 통해 설명한다. Hereinafter, the extrusion process using the extrusion apparatus of the present embodiment will be described with reference to FIGS. 7 to 10.
우선, 도 3에 도시된 바와 같이, 상부미끄럼블록(200)이 하부고정블록(100)의 하향미끄럼면(101)의 저점 즉, 전방 하단 부분에 놓여 있을 때에는, 상부미끄럼블록(200) 위에 거더(10)가 얹혀진 상태 즉, 상부미끄럼블록(200)과 하부고정블록(100)이 거더(10)를 지탱하고 있는 상태이다. 이때, 압상용 잭장치(300)의 가동단(320)은 수축된 상태로 거더(10)로부터 이격되어 있다. First, as shown in FIG. 3, when the upper sliding block 200 is placed at the bottom of the downward sliding surface 101 of the lower fixing block 100, that is, the front lower portion, the girder is placed on the upper sliding block 200. (10) is placed on the state, that is, the upper sliding block 200 and the lower fixed block 100 is a state supporting the girder 10. At this time, the movable end 320 of the jack jack device 300 is spaced apart from the girder 10 in a contracted state.
이와 같은 상태에서, 도 7에 도시된 바와 같이, 압상용 잭장치(300)의 가동단(320)을 신장시켜 거더(10)를 들어올리면, 거더(10)는 상부미끄럼블록(200)으로부터 이격되고 상부미끄럼블록(200)은 거더(10)의 하중으로부터 자유로운 상태가 된다. In this state, as shown in FIG. 7, when the movable end 320 of the jack jack device 300 is extended to lift the girder 10, the girder 10 is spaced apart from the upper sliding block 200. The upper sliding block 200 is free from the load of the girder 10.
그러면, 인장코일스프링(910)은 도5와 같은 신장된 상태에서 탄성 복원력에 의해 길이가 축소되면서 연결줄(600)을 통해 상부미끄럼블록(200)을 당기게 되고, 상부미끄럼블록(200)은 하부고정블록(100)의 하향미끄럼면(101)을 거슬러 오르는 방향으로 미끄럼 이동하여 하향미끄럼면(101)의 고점까지 이동하여 압출 장치는 도8과 같은 상태가 되고, 인장코일스프링(910')은 도4와 같은 상태가 된다. Then, the tension coil spring 910 is pulled the upper sliding block 200 through the connecting line 600 while the length is reduced by the elastic restoring force in the elongated state as shown in Figure 5, the upper sliding block 200 is fixed lower The downward sliding surface 101 of the block 100 is slid in the direction of movement up to the high point of the downward sliding surface 101 so that the extrusion apparatus is in a state as shown in FIG. 8, and the tension coil spring 910 'is shown in FIG. It is in the same state as 4.
이어서, 도 9에 도시된 바와 같이, 압상용 잭장치(300)의 가동단(320)을 수축 작동시켜 거더(10)를 상부미끄럼블록(200)에 얹어 놓는다. 거더(10)의 하중이 상부미끄럼블록(200)에 작용하면, 상부미끄럼블록(200)은 그의 하향경사면(210)이 전방 하방으로 기울어진 하향미끄럼면(101)에 안착 되어 있으므로, 거더(10)의 무게에 의해 상부미끄럼블록(200)에 작용하는 수직하중은, 하향미끄럼면(101)과 하향경사면(210)에 의해 하향미끄럼면(101)에 대해 수직 및 수평의 2방향의 힘의 성분으로 나누어질 수 있다. 그 중 수평 방향의 힘의 성분은 상부미끄럼블록(200)을 이동시키게 된다.Subsequently, as illustrated in FIG. 9, the movable end 320 of the jack jack device 300 is contracted and placed on the upper sliding block 200. When the load of the girder 10 acts on the upper sliding block 200, the upper sliding block 200 is seated on the downward sliding surface 101 whose downward inclined surface 210 is inclined forward and downward, so that the girder 10 The vertical load acting on the upper sliding block 200 by the weight of) is a component of the force in two directions, vertical and horizontal, with respect to the downward sliding surface 101 by the downward sliding surface 101 and the downwardly inclined surface 210. Can be divided into Among them, the component of the horizontal force moves the upper sliding block 200.
따라서 도 10에 도시된 바와 같이, 상부미끄럼블록(200)은 거더(10)를 받친 채 하부고정블록(100)의 전방 하방으로 쉽고 자연스럽게 이동되는 것이다. 이때 인장코일스프링(910)은 다시 상부미끄럼블록(200)의 이동에 의해 당겨져 도5와 같은 신장된 상태로 바뀌게 된다. 거더(10)의 이송(압출)이 한 사이클 완료된 후에는 다시 도 7부터 도 10에 이르는 사이클을 반복 수행한다. Therefore, as shown in FIG. 10, the upper sliding block 200 is easily and naturally moved forward and downward of the lower fixing block 100 while supporting the girder 10. At this time, the tension coil spring 910 is pulled again by the movement of the upper sliding block 200 is changed to the elongated state as shown in FIG. After the transfer (extrusion) of the girder 10 is completed by one cycle, the cycle from FIGS. 7 to 10 is repeated again.
이와 같이 본 실시예의 압출장치는, 압상용 잭장치(300)가 거더(10)를 상하방향으로만 들어올리면 되고, 거더(10)는 그의 자중에 의해 저절로 전방으로 미끄러져 내려감으로써 거더(10)를 전방으로 밀기 위한 별도의 장치를 필요로 하지 않게 된다. 또한, 서로 미끄럼 접촉하는 하향미끄럼면(101)과 하향경사면(210), 또는 미끄럼판(250)에는 과도한 힘이 작용하지 않으므로 쉽게 손상이 되지도 않아 압출장치의 사용연한을 한층 더 연장할 수 있고 유지보수의 부담도 줄어든다. As described above, in the extrusion apparatus of the present embodiment, the jack jack device 300 only needs to lift the girder 10 in the vertical direction, and the girder 10 slides forward by itself by its own weight and thus the girder 10 It does not require a separate device to push the front forward. In addition, since excessive force does not act on the downward sliding surface 101 and the downwardly inclined surface 210, or the sliding plate 250 which are in sliding contact with each other, it is not easily damaged, thereby further extending the service life of the extrusion apparatus. The burden of maintenance is also reduced.
(실시예 2) (Example 2)
도 11에는 본 발명의 제2실시예에 따른 압출장치가 도시되어 있다. 본 실시예에 따른 압출장치는 이전 실시예들에서 하부고정블록(100)의 하향미끄럼면(101)과 상부미끄럼블록(200)의 하향경사면(210)에 미끄럼판(250) 대신 구름부재(700)를 설치한 것이 다르고 나머지의 구성은 동일하다. 11 shows an extrusion apparatus according to a second embodiment of the present invention. Extrusion apparatus according to this embodiment is a rolling member 700 in place of the sliding plate 250 on the downward sliding surface 101 of the lower fixed block 100 and the downward inclined surface 210 of the upper sliding block 200 in the previous embodiments. ) Is different and the rest of the configuration is the same.
즉, 본 실시예에 따른 압출장치는, 하부고정블록(100)의 하향미끄럼면(101)과 상부미끄럼블록(200)의 하향경사면(210) 중 어느 한쪽에 구름부재(rolling member)(700)를 설치한 구성이다. 구름부재(700)에 의해 상부미끄럼블록(200)의 미끄럼이 더욱 원활히 일어나도록 한 것이다. That is, the extrusion apparatus according to the present embodiment, the rolling member 700 on any one of the downward sliding surface 101 of the lower fixed block 100 and the downward inclined surface 210 of the upper sliding block 200. It is a configuration installed. The rolling member 700 is to make the sliding of the upper sliding block 200 more smoothly.
본 실시예에서는, 구체적으로 구름부재(700)를 하부고정블록(100)의 하향미끄럼면(101)에만 구비한 형태를 보여주고 있으나, 이에 한정하지 않고 상부미끄럼블록(200)에 구비할 수도 있다. 상기 구름부재(700)는 롤러(roller), 니들 롤러(needle roller), 볼(ball), 타이어 바퀴 등, 다양한 형태의 것을 채용할 수 있다. 이러한 구름부재(700)는 통상적으로 도 6에 도시된 바와 같이, 지지장치(710)에 결합된 상태로 설치된다. 지지장치(710)로서는 공지의 베어링 리테이너(bearing retainer)와 같은 구조가 사용될 수 있다. 이러한 지지장치(710)는 구름부재(700)를 구를 수 있는 상태로 유지 및 보호해 주면서 빠져나가지 못하게 잡아주고 지탱해 준다. In this embodiment, the cloud member 700 is shown in the form provided only in the downward sliding surface 101 of the lower fixed block 100, but may be provided in the upper sliding block 200 without being limited thereto. . The rolling member 700 may employ various forms such as a roller, a needle roller, a ball, a tire wheel, and the like. Such a rolling member 700 is typically installed in a state coupled to the support device 710, as shown in FIG. As the support device 710, a structure such as a known bearing retainer may be used. The support device 710 holds and supports the rolling member 700 so as not to escape while maintaining and protecting the rolling member 700 in a rollable state.
하부고정블록(100)에 구름부재(700)를 설치한 경우에는, 도시된 바와 같이, 상부미끄럼블록(200)에 미끄럼판(250)을 설치할 수 있다. 미끄럼판(250)은, 상부미끄럼블록(200)의 하향경사면(210) 및 구름부재(500)의 손상을 방지하는 역할을 하고, 교체 시에도 미끄럼판(250)만을 교체하면 되도록 한다.When the cloud member 700 is installed in the lower fixing block 100, as illustrated, the sliding plate 250 may be installed in the upper sliding block 200. The sliding plate 250 serves to prevent damage to the downward inclined surface 210 and the cloud member 500 of the upper sliding block 200, so that only the sliding plate 250 needs to be replaced even during the replacement.
이상 실시예들에서 연속압출공법을 위한 거더 압출장치는, 거더를 진출용 잭장치에 의해 밀어 올리면서 진출시키는 종래의 방식을 배제하고, 거더를 먼저 압상용 잭장치에 의해 연직상방으로 들어올렸다가 내려놓으면 거더의 자중에 의해 자동으로 전방으로 이송되며 탄성체의 복원력에 의해 상부미끄럼블록이 하부고정블록의 후방 고점으로 되돌아오는 매우 효과적이고 용이한 압출 방식을 제시한다. In the above embodiments, the girder extrusion device for the continuous extrusion method, except for the conventional way of pushing out the girder by pushing the girder by the advance jack device, and first lift the girder vertically by the jack jack device. When put down, it is automatically transferred forward by the weight of the girder, and by the restoring force of the elastic body, the upper sliding block returns to the rear high point of the lower fixing block, thus providing a very effective and easy extrusion method.
따라서, 본 발명은 이상 실시예들과 같이 압출 장치를 도로나 교량 시공시 상부 구조물(거더)을 연속적으로 압출하는 공법에 적용하는 경우, 거더의 압출이 매우 쉽고, 그 과정 또한 안정적으로 이루어질 수 있다는 장점을 가진다. Therefore, when the extrusion apparatus is applied to a method of continuously extruding the upper structure (girder) during the road or bridge construction as in the above embodiments, the extrusion of the girder is very easy, and the process can also be made stably. Has an advantage.
이상에서는 본 발명의 압출 장치를 도로나 교량의 연속압출공법에 적용하는 것을 위주로 설명하였으나, 본 발명은 구조물을 연속적으로 잇대어 가면서 진출시키는 모든 형태의 토목 및 건설 공사에 적용할 수 있다. 예를 들어, 대한민국 등록특허 제0797795호, 제0797796호 및 대한민국 특허출원 제2007-0108891호 등에 개시된 '수중 교량' 또는 '부유 교량'을 연속압출방식에 의해 건설하는 공사에서 교량 본체를 압출하는 데에도 쉽게 적용할 수 있다. In the above described the application mainly to the extrusion method of the road or bridge in the extrusion method of the present invention, the present invention can be applied to all types of civil engineering and construction work to advance the structure while connecting continuously. For example, in the construction of the 'underwater bridge' or 'floating bridge' disclosed in the Republic of Korea Patent Registration No. 0797795, 0797796 and Republic of Korea Patent Application No. 2007-0108891 by the continuous extrusion method to extrude the bridge body Easy to apply
아울러, 본 발명은 교량이나 도로의 거더와 같이 무거우면서도 하면이 이송방향으로 평편하고 고른 중량체 전반을 이송하는 데 사용될 수 있다. 따라서, 본 발명과 관련되어 블럭이나 잭장치가 설치되는 기반부는 교각이나 교대와 같은 교량의 하부구조 외에 지반이나 도로 자체가 될 수도 있다. 중량체가 길고 무겁거나, 이송거리가 긴 경우에는 그만큼 본 발명의 하부고정블럭과 상부미끄럼블럭 세트 및 압상용 잭장치는 진행방향을 따라 많이 설치되어야 하며, 중량체 전체 중량에 따라 필요한 갯수로 일정한 거리마다 설치될 것이다.In addition, the present invention can be used to convey a flat and even weight throughout the heavy and lower surface in the conveying direction, such as bridges or road girders. Thus, in the context of the present invention, the foundation on which the block or jack device is installed may be the ground or the road itself in addition to the substructure of the bridge, such as a bridge or alternator. If the weight is long and heavy, or the transport distance is long, the lower fixed block, the upper sliding block set and the jack jack device of the present invention should be installed in a large number along the direction of travel. Will be installed every time.
본 발명과 관련된 중량체로는 교량의 거더와 같은 상부구조물, 선박의 블럭, 소형 선박 자체가 놓인 받침대, 침매공법 터널의 침매함(터널 구조체) 등을 생각할 수 있으며, 이송의 방향은 수평방향이 가장 적합하지만 기울기가 약한 경사면에도 적용될 수 있다. 또한, 이송 방향으로는 직선방향이 가장 적합하지만, 가령, 하부고정블록, 상부미끄럼블록, 압상용 잭장치를 진행방향을 기준으로 좌우측에 두 개의 열로 설치하고 그 가운데 좌, 우측 가운데 우측 열만을 구동하고 좌측 열은 구동하지 않는 방법으로 중량체를 좌측으로 방향전환을 하는 등, 적은 범위 내에서의 방향 전환도 가능할 수 있다.As a weight related to the present invention, an upper structure such as a girder of a bridge, a block of a ship, a pedestal on which a small ship itself is placed, and a submerged ship (tunnel structure) of an immersion method tunnel can be considered. It can be applied to slopes that are suitable but have a weak slope. In addition, although the linear direction is most suitable for the conveying direction, for example, the lower fixing block, the upper sliding block, and the jack jack device are installed in two rows on the left and right sides based on the traveling direction, and only the left and right middle center rows are driven. And the left column may be a direction change within a small range, such as turning the weight to the left in a way that does not drive.
한편, 복수 개의 하부고정블록, 상부미끄럼블록, 압상용 잭장치 세트를 운용할 때에는 이들이 한꺼번에 움직일 수 있도록 통신선으로 연결되고 조정되는 것이 필요하며, 이런 조작은 복수의 실행단을 가진 건설장비, 중장비를 실행하는 기존이 조작용 컴퓨터 프로그램과 통신 수단을 이용하여 진행될 수 있으므로 구체적인 언급은 생략하기로 한다.On the other hand, when operating a plurality of lower fixing block, upper sliding block, a jack jack set, it is necessary to be connected and adjusted by a communication line so that they can be moved at once, such operation is a construction equipment, heavy equipment having a plurality of execution stages Since the existing execution can proceed using a computer program for operation and communication means, a detailed description will be omitted.
이상에서는 첨부 도면에 도시된 본 발명의 구체적인 실시예를 상세하게 설명하였으나, 이는 본 발명의 바람직한 형태에 대한 예시에 불과한 것이며, 본 발명의 보호 범위가 이들에 한정되는 것은 아니다. 또한, 이상과 같은 본 발명의 실시예는 본 발명의 기술적 사상 내에서 당해 분야에 통상의 지식을 가진 자에 의해 다양한 변형 및 균등한 다른 실시가 가능한 것이며, 이러한 변형 및 균등한 다른 실시예들은 당연히 본 발명의 첨부된 특허청구범위에 속한다.In the above, specific embodiments of the present invention shown in the accompanying drawings have been described in detail, but these are merely illustrative of the preferred embodiments of the present invention, and the scope of protection of the present invention is not limited thereto. In addition, the embodiments of the present invention as described above can be variously modified and equivalent other embodiments by those of ordinary skill in the art within the technical spirit of the present invention, such modifications and equivalent other embodiments are naturally It belongs to the appended claims of the present invention.
본 발명은 교량이나 도로의 거더와 같이 무거우면서도 하면이 이송방향으로 평편하고 고른 중량체 전반을 이송하는 데 사용될 수 있다. 특히, 구조물을 연속적으로 잇대어 가면서 진출시키는 형태의 토목 및 건설 공사에서 많은 이점을 가지면서 적용할 수 있다. The present invention can be used to transport a flat, even weight throughout the heavy and lower surface in the conveying direction, such as bridges or road girders. In particular, it can be applied with many advantages in the civil engineering and construction work in the form of advancing the structure in succession.

Claims (5)

  1. 기반부에 고정되며, 상면에 전방으로 갈수록 레벨이 낮아지는 하향경사를 이루는 하향미끄럼면(101)을 가지는 하부고정블록(100);A lower fixing block 100 fixed to the base part and having a downward sliding surface 101 that forms a downward slope in which the level is lowered toward the front surface;
    하면에 상기 하향미끄럼면(101)의 하향경사에 대응되도록 전방으로 갈수록 레벨이 낮아지는 하향경사를 이루는 하향경사면(210)을 가져 외력에 의해 상기 하향미끄럼면을 따라 이동이 가능하게 설치되는 상부미끄럼블록(200);An upper sliding surface having a downward inclined surface 210 which forms a downward inclined surface which is lowered toward the front so as to correspond to the downward slope of the downward sliding surface 101 to move downward along the downward sliding surface by external force. Block 200;
    상하방향으로 신축함으로써 상기 기반부 위에서 중량체를 들어올리거나 내릴 수 있는 압상용 잭장치(300); 및A jack jack device 300 capable of lifting or lowering the weight on the base by stretching in the vertical direction; And
    상기 상부미끄럼블록에 작용하여 상기 상부미끄럼블럭 자체의 중력에 불구하고 상기 상부미끄럼블록을 상기 하향미끄럼면을 따라 올라 상기 하부고정블록의 상부 위치에 가도록 하는 복귀기구를 포함하며,And a return mechanism that acts on the upper sliding block and raises the upper sliding block along the downward sliding surface in spite of the gravity of the upper sliding block itself to reach an upper position of the lower fixed block.
    상기 복귀기구(400)는 상기 상부미끄럼블록에 일측이 직접 혹은 간접으로 연결되고 타측이 상기 기반부를 기준으로 고정되는, 상기 상부미끄럼블록과 다른 부분에 고정되며, 상기 상부미끄럼블록이 상기 하부고정블록의 고점 위치에 있을 때를 기준으로 이동한 거리에 따라 변형되면서 탄성력을 축적하는 탄성체로 이루어진 탄성식 복귀기구인 것을 특징으로 하는 중량체 이송장치.The return mechanism 400 is fixed to a portion different from the upper sliding block, one side is directly or indirectly connected to the upper sliding block and the other side is fixed relative to the base portion, the upper sliding block is the lower fixing block Weight transfer device, characterized in that the elastic return mechanism made of an elastic body that deforms according to the distance traveled relative to the high point position of the.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 하부고정블록(100)의 하향미끄럼면(101)과 상기 상부미끄럼블록(200)의 하향경사면(210) 가운데 하나 이상의 면에는 상기 상부미끄럼블록의 미끄럼 운동을 원활하게 하도록 미끄럼판(250)이 설치되는 것을 특징으로 하는 중량체 이송장치.A sliding plate 250 is provided on at least one surface of the downward sliding surface 101 of the lower fixing block 100 and the downward inclined surface 210 of the upper sliding block 200 to smoothly slide the upper sliding block. Weight transfer device, characterized in that installed.
  3. 제 1 항에 있어서,The method of claim 1,
    상기 하부고정블록(100)의 하향미끄럼면(101)과 상기 상부미끄럼블록(200)의 하향경사면(210) 가운데 하나의 면에는 구름부재(700)가 설치되는 것을 특징으로 하는 중량체 이송장치.Heavyweight conveying device, characterized in that the rolling member 700 is installed on one surface of the downward sliding surface 101 of the lower fixing block 100 and the downward inclined surface 210 of the upper sliding block 200.
  4. 제 1 항에 있어서,The method of claim 1,
    상기 하부고정블록(100)의 상기 하향미끄럼면 전단에는 미끄럼방지턱이 구비되고, 상기 미끄럼방지턱에는 상기 상부미끄럼블록의 전방부가 충돌할 때의 충격을 완화하기 위한 완충구(800)가 설치되는 것을 특징으로 하는 중량체 이송장치.An anti-slip jaw is provided at the front end of the lower sliding block 100 of the lower fixing block 100, and the anti-slip jaw is provided with a buffer port 800 for mitigating an impact when the front part of the upper sliding block collides. Weight transfer device.
  5. 제 1 항에 있어서,The method of claim 1,
    상기 기반부는 교량의 교각의 상단부 및/또는 상기 상단부와 동등한 레벨의 교량 후방 지면이며,The base is the upper end of the bridge pier and / or bridge rear ground at the same level as the upper end,
    상기 중량체는 교량의 거더(girder)가 되고, The weight becomes a girder of the bridge,
    교량 연속압출공법을 위한 거더 이송에 이용되는 것을 특징으로 하는 중량체 이송장치.Weight transfer device, characterized in that used for the girder transfer for the bridge continuous extrusion method.
PCT/KR2009/005206 2009-08-19 2009-09-14 Weight body conveying device WO2011021740A1 (en)

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KR1020090076464A KR101114022B1 (en) 2009-08-19 2009-08-19 equipment for transporting massive body

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WO2022262197A1 (en) * 2021-06-17 2022-12-22 浙江金港重工科技有限公司 Steel box girder provided with anti-skid hoisting structure

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