WO2011018056A1 - Module de construction pour bâtiments préfabriqués démontables - Google Patents

Module de construction pour bâtiments préfabriqués démontables Download PDF

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Publication number
WO2011018056A1
WO2011018056A1 PCT/CZ2009/000143 CZ2009000143W WO2011018056A1 WO 2011018056 A1 WO2011018056 A1 WO 2011018056A1 CZ 2009000143 W CZ2009000143 W CZ 2009000143W WO 2011018056 A1 WO2011018056 A1 WO 2011018056A1
Authority
WO
WIPO (PCT)
Prior art keywords
lateral
module
girders
roof
trapezoidal sheet
Prior art date
Application number
PCT/CZ2009/000143
Other languages
English (en)
Inventor
Máslo MIROSLAV
Antonín FRYČ
Original Assignee
Warex Spol. S R.O
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Warex Spol. S R.O filed Critical Warex Spol. S R.O
Publication of WO2011018056A1 publication Critical patent/WO2011018056A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E04B1/3483—Elements not integrated in a skeleton the supporting structure consisting of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H2001/1283—Small buildings of the ISO containers type

Definitions

  • the invention relates to a construction module for light demountable prefabricated buildings, in particular for building site facilities, temporary buildings and temporary habitable containers.
  • Modules with a higher degree of demountability are also known, however, their use is problematic due to a high number of components and assembly units to be used, the construction after the assembly has a number of thermal bridges, the roof structure or covering is exposed to wind uplift, leaking occurs in heavy rains, and, last but not least, their unsightly appearance is yet another
  • the aim of the present invention is to develop a module construction for prefabricated buildings meeting a number of requirements.
  • the possibility of storage and transportation in a dismounted state is required, with small dimensions not complicating transportation, so that the modules might be transported, for instance, in sea containers or in railway carriages or on tracks making maximum use of space.
  • Another fundamental requirement is the demountability into elementary system components not exceeding the weight of 50 kg, thus enabling manual handling. Assembly at the place of destination must be simple enough, so that it is ensured that even workers with no special technical skills are capable of performing it using a concise manual and common elementary tools and devices.
  • the solution should also have good insulation properties, i.e.
  • the construction should have a minimum number of thermal bridges, so that it can be used both in the territories with extremely hot climate and territories with frosty winters.
  • the modules must be mobile, i.e. all parts must be demountable in a simple way, without impairing the construction, and reusable, while preserving all properties of the originally assembled building. Possible economical extension of the building with a minimum number of constructional elements is also required, at least on two opposite sides of the basic module.
  • the construction module for demountable, in particular multi-module, prefabricated buildings comprising at least a steel frame with cladding and a roof structure, where the frame comprises a pair of shorter face profiles and a pair of longer lateral profiles in the floor section of the frame and corresponding pairs of face and lateral girders in the roof section, the floor section and roof section being joined by corner posts, which is designed according to this invention, a nature of which is characterised in that:
  • the lateral girders are fitted with partially screwed in bearing bolts, to which the roof girders are mounted, where the bearing bolts are situated along the inner vertical side of the lateral girders in different height in such manner that their distance from the top edge of the lateral girder in the direction towards one of the face girders increases gradually to ensure a pitch of the roof.
  • the roof girders support the trapezoidal sheet with the slope lines running parallel with the lateral girders.
  • the joint of the trapezoidal sheet and the lateral girder is covered by the means of a drip moulding mounted to the lateral girders above the edge of the trapezoidal sheet and following the moderate pitch of the roof achieved by the means of the cascade positioning of the roof girders.
  • the loose side of the drip moulding follows the slope of the lateral side of the first sheet trapeze and it is treated by a sealing compound along the joint.
  • Bolts are welded to the drip moulding on the top side perpendicular to the lateral girder.
  • a number of pressure bars are installed on the trapezoidal sheet which are perpendicular to the slope line, i.e. also to the drip moulding, and have assembly fixtures with holes for the welded bolts at the end.
  • a support angle is attached to the face girder below the trapezoidal sheet edge, and above the trapezoidal sheet edge a pressure angle with flexible seal is fitted to the face girder, where the sealing profile
  • the face girder corresponds with the profile of the trapezoidal sheet.
  • the face girder At the joint of the trapezoidal sheet and the face girder with a water drain, i.e. on the lower slope side, the face girder has an opening for a rainwater pipe and a gutter on its inner side, the waterway of which is situated just below the trapezoidal sheet lower edge.
  • the lower edge of the trapezoidal sheet overreaches the edge of the gutter waterway approximately up to the half of its width.
  • the edge of the trapezoidal sheet sloping surface can be formed as a drip lip above the gutter waterway.
  • the lateral girders may be equipped on the bottom surface with flat clamps in axial direction, to which a bearing angle for the installation of roof panels is fitted on the inside, while on the side of the building cladding, which is the insulation panel, a bearing board is mounted with free space for a insulation block.
  • the roof panels may be fitted with spacing filled in by the insulation block on the marginal bearing angle, i.e. at the lateral side in case of a multi-module building.
  • the pressure bars may be treated with an elastic contact layer in their end parts in contact with the trapezoidal sheet.
  • extension modules may be attached on one or both lateral sides, where the outer contact posts, lateral profile and lateral rafter of the basic construction module make also parts of the adjacent extension module.
  • the invention has a number of advantages.
  • the fundamental requirement concerning the low transportation volume of the construction is met, as it can be dismantled, stored and transported in compact packaging without unsuitable dimensions and with the weight below 50 kg.
  • Fig. 1 is a schematic drawing of the steel frame with floor and roof girders
  • Fig. 2 is a drawing of the joint of two lateral girder parts with the roof girder fitted
  • Fig. 3 shows bedding of floor girders on the lateral profile
  • Fig. 4 is a detail drawing of the lateral girder with clamps, the bearing board for the lateral insulation panel and the bearing angle for the roof panel.
  • Fig. 5 is a detail section drawing of the floor and lateral wall - frontal view
  • Fig. 6 shows the joint of the two parts of the lateral profile with the anchoring of the floor girders and the joint of the floor panels
  • Fig. 1 is a schematic drawing of the steel frame with floor and roof girders
  • Fig. 2 is a drawing of the joint of two lateral girder parts with the roof girder fitted
  • Fig. 3 shows bedding of floor girders on the lateral profile
  • Fig. 4 is a detail drawing of the lateral
  • Fig. 7 is a detail section drawing of the joint of the roof and the face wall - lateral view
  • Fig. 8 is a detail section drawing of the joint of the roof and the lateral wall in the upper part of the roof- frontal view
  • Fig. 9 is a detail section view of the joint of the roof and the lateral wall in the lower part of the roof with the water drain - frontal view
  • Fig. 10 is a detail drawing of the water drain solution - frontal section view
  • Fig. 11 is a detail drawing of the connection of two modules showing the corner post shared by the two modules and Fig. 12 shows the lateral girder shared by two modules and the interior partition.
  • the basic construction module has the dimensions of approx. 4 m in width, 7 m in depth and nearly 3 m in height.
  • the dimensions given here are only used as an example and they are not the subject of the patent right, as their reasonable modification does not affect the patent rights.
  • the wall with the dimensions of 4x3 m is the face wall and the wall with the dimensions of 7x3 m is the lateral wall.
  • the basic construction module is designed in such manner so that the extension modules can be mounted on both its lateral sides, where the outer contact bearing elements of the basic construction module make also parts of the extension module.
  • the following section describes the structure of the basic construction module and the
  • the basic construction module has a steel frame 1 in the for of a prism, as shown in Fig. 1, which is made of front and rear face profiles H, a pair of lateral profiles J3 and four corner posts J/2.
  • a roof frame structure is anchored comprising front and rear face girders 14 and a pair of lateral girders 15.
  • the lateral profiles JJ . and lateral girders 15 are made of two parts each. These are hollow construction elements, blinded with mounting holes. They are connected at the point of the blinding by connection bolts. The connection is shown in Fig. 2 as the joint of two parts of the lateral girder 15.
  • the lateral girders 15 are fitted with partially screwed in bearing bolts J/7, to which roof girders 5J_ are mounted.
  • the bearing bolts 17 are situated along the inner vertical side of the lateral girders 1_5 in different height so that their distance from the tope edge of the lateral girder j_5 in the direction towards one of the face girders 1_4 increases, the roof girders 5_1 thus creating the pitch of the roof. With respect to the entire roof structure, the minimum pitch of the roof is sufficient.
  • the lateral girders 15 are also fitted with clamps 1(5, to which bearing angles 22 for the installation of the roof panels 23 made of insulation material are mounted. This is shown in Fig. 4 and Fig. 7.
  • the roof panels 23 on the marginal bearing angle 22, i.e. by the lateral side in case of a multi-module building, may be fitted with a spacing filled in by the insulation block 24.
  • the bearing board 25 is fitted to the clamps 16 towards the exterior building cladding where there is also space for the insulation block 24.
  • the building cladding is made of the insulation panel 4, which is, in its upper part, secured by the lateral board 4J .
  • the roof structure is depicted in Fig. 7 showing the connection of the roof and the lateral girder 15, Fig. 8 representing the sectional view perpendicular to the previous figure showing the connection of the roof and one of the face girders 14, and Fig. 9 showing the connection of the roof and the face girder 1_4 on the opposite side, where there is the rain water drain.
  • the roof girders 5J support the trapezoidal sheet 53 . with the slope lines running parallel with the lateral girders j_5.
  • the drip moulding 52 is mounted to the lateral girders 15 above the edge of the trapezoidal sheet following the moderate pitch of the roof achieved by the means of the cascade positioning of the roof girders 5L
  • the loose side of the drip moulding 52 follows the shape of the lateral side of the sheet trapeze 53_and it is treated with a sealing compound 54 along the joint.
  • Bolts 55 are welded to the drip moulding 52 on the top side perpendicular to the lateral girder 15.
  • a number of pressure bars 56 are installed on the trapezoidal sheet 53 which are perpendicular to the slope line, i.e.
  • the joint of the trapezoidal sheet 53_ and the face girder ⁇ A without the water drain is depicted in Fig. 8.
  • the support angle 59 is attached to the face girder 14 below the trapezoidal sheet edge 53_, and above the trapezoidal sheet edge 53 a pressure angle 58 with elastic seal 581 is fitted to the face girder 14, where the sealing profile corresponds with the profile of the trapezoidal sheet 53.
  • the joint of the trapezoidal sheet 53 and the face girder 14 with the water drain, i.e. in the lower side of the slope, is depicted in Fig. 9 and, in detail, in Fig 11.
  • the face girder 1_4 has an opening 61 for a rainwater pipe 62 and a gutter 63 on its inner side, the waterway 64 of which is situated just below the trapezoidal sheet 53 lower edge.
  • the lower edge of the trapezoidal sheet 51 overreaches the gutter waterway 64 approximately up to the half of its width.
  • the sloping surface edges of the trapezoidal sheet 53 are formed as drip lips 531.
  • the detail is shown in Fig. 12.
  • Fig. 11 and Fig. 12 show the attachment of the extension module to the basic construction module. As it is apparent, the connection is carried out without doubling the corner posts 12, lateral floor profiles, and lateral roof girders 15.
  • Fig. 11 shows the corner post 12 shared by the two modules and
  • Fig. 12 shows the lateral girder 1_5 shared by two modules, as well as the interior partition 43, which is optional as the indoor area may be enlarged by the extension modules.
  • All external walls are made of insulation panels 4, the face panels usually being fitted with doors and windows, while the lateral walls make the side walls of the building comprising an arbitrary number of mounted modules.
  • the walls cover the entire frame structure, of which only the base frame is visible, therefore the building has a certain aesthetic quality and does not look like a merely provisional utility building.
  • the roof has a sufficient load capacity; therefore it can be walked on and used for the installation of additional equipment, such as solar panels.
  • the construction provides for the installation of concealed utilities; Fig. 8 shows the cable line installation.
  • the module can house sanitary facilities, partitions for changing rooms, separate workplaces, etc.
  • the module assembly is so simple, considering the construction design, that it does not have to be described specifically.
  • the construction module for demountable, mainly multi-module, prefabricated buildings designed according to this invention can be produced industrially and used as an isolated building or as a basic construction unit of system buildings. Due to its simple assembly and disassembly it can be used particularly as a temporary building in areas affected by natural disasters or wars, as well as temporary accommodation or office building on building sites, for instance.

Abstract

L'invention porte sur un module de construction pour des bâtiments préfabriqués démontables, en particulier à modules multiples, lequel module comprend au moins un bâti en acier (1) sous la forme d'un prisme avec un gainage et une structure de toit, laquelle structure de toit comprend une feuille trapézoïdale (53).
PCT/CZ2009/000143 2009-08-13 2009-12-01 Module de construction pour bâtiments préfabriqués démontables WO2011018056A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CZPV2009-545 2009-08-13
CZ20090545A CZ2009545A3 (cs) 2009-08-13 2009-08-13 Stavební modul pro demontovatelné prefabrikované stavby

Publications (1)

Publication Number Publication Date
WO2011018056A1 true WO2011018056A1 (fr) 2011-02-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CZ2009/000143 WO2011018056A1 (fr) 2009-08-13 2009-12-01 Module de construction pour bâtiments préfabriqués démontables

Country Status (2)

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CZ (1) CZ2009545A3 (fr)
WO (1) WO2011018056A1 (fr)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014008548A1 (fr) * 2012-07-11 2014-01-16 1 Space Pty Ltd Construction modulaire
CN104074268A (zh) * 2014-07-23 2014-10-01 苏州天地彩钢制造有限公司 便于拆卸的活动板房
CN104999557A (zh) * 2015-08-19 2015-10-28 中交第一公路工程局有限公司 一种用于预制箱梁钢筋绑扎的支架
CN106638970A (zh) * 2017-01-17 2017-05-10 浙江安之捷轻钢房屋有限公司 一种拼装式移动房
CN107100274A (zh) * 2017-05-22 2017-08-29 浙江安之捷轻钢房屋有限公司 一种组装式移动房
CN109113184A (zh) * 2018-10-16 2019-01-01 浙江云木新材股份有限公司 一种可拆卸移动展厅
FR3079250A1 (fr) * 2018-03-26 2019-09-27 Pic 92 Publicite Impression Creation Structure modulable d’un bungalow transportable et empilement de telles structures
RU2800657C2 (ru) * 2012-07-11 2023-07-25 1 Спэйс Пти Лтд Модульное здание

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL7210853A (fr) * 1971-09-06 1973-03-08
US3971172A (en) * 1974-05-08 1976-07-27 Industrielle De Constructions Mobiles Prefabricated construction
USRE30280E (en) * 1973-09-21 1980-05-20 Westinghouse Electric Corp. Modular operating centers and methods of building same for use in electric power generating plants and other industrial and commercial plants, processes and systems
DE3725544A1 (de) * 1987-08-01 1989-02-09 Btm Bedachungstechnik Ges Fuer Raumzelle, insbesondere aus vorgefertigten elementen, wie boden-, wand- oder dachelementen im baukastensystem zusammensetzbare raumzelle

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL7210853A (fr) * 1971-09-06 1973-03-08
USRE30280E (en) * 1973-09-21 1980-05-20 Westinghouse Electric Corp. Modular operating centers and methods of building same for use in electric power generating plants and other industrial and commercial plants, processes and systems
US3971172A (en) * 1974-05-08 1976-07-27 Industrielle De Constructions Mobiles Prefabricated construction
DE3725544A1 (de) * 1987-08-01 1989-02-09 Btm Bedachungstechnik Ges Fuer Raumzelle, insbesondere aus vorgefertigten elementen, wie boden-, wand- oder dachelementen im baukastensystem zusammensetzbare raumzelle

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014008548A1 (fr) * 2012-07-11 2014-01-16 1 Space Pty Ltd Construction modulaire
RU2678341C2 (ru) * 2012-07-11 2019-01-28 1 Спэйс Пти Лтд Модульное здание
US10480176B2 (en) 2012-07-11 2019-11-19 1 Space Pty Ltd Modular building
US10947718B2 (en) 2012-07-11 2021-03-16 1 Space Pty Ltd Modular building
RU2800657C2 (ru) * 2012-07-11 2023-07-25 1 Спэйс Пти Лтд Модульное здание
CN104074268A (zh) * 2014-07-23 2014-10-01 苏州天地彩钢制造有限公司 便于拆卸的活动板房
CN104999557A (zh) * 2015-08-19 2015-10-28 中交第一公路工程局有限公司 一种用于预制箱梁钢筋绑扎的支架
CN106638970A (zh) * 2017-01-17 2017-05-10 浙江安之捷轻钢房屋有限公司 一种拼装式移动房
CN107100274A (zh) * 2017-05-22 2017-08-29 浙江安之捷轻钢房屋有限公司 一种组装式移动房
FR3079250A1 (fr) * 2018-03-26 2019-09-27 Pic 92 Publicite Impression Creation Structure modulable d’un bungalow transportable et empilement de telles structures
CN109113184A (zh) * 2018-10-16 2019-01-01 浙江云木新材股份有限公司 一种可拆卸移动展厅

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