Classifications

• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
  • A24D1/00—Cigars; Cigarettes
  • A24D1/008—Cigars; Cigarettes dividable
• • A—HUMAN NECESSITIES
  • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
  • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
  • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
  • A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
  • A24C5/471—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces by means of a connecting band

Definitions

• This invention relates to a breakable cigarette.
• the invention relates to a breakable cigarette and a method for its manufacture.
• a cigarette is broadly defined as a roll of tobacco capable of being smoked as it is and which is not a cigar or cigarillo; a roll of tobacco which, by simple non-industrial handling, is inserted into a cigarette-paper tube; or a roll of tobacco which, by simple non-industrial handling, is wrapped in smoking paper. Cigarettes and methods for their manufacture are widely known.
• TheJength of the most commonly available cigarette including its filter, if one is provided, is approximately 83 millimetres, although cigarettes of different lengths are available. In the remainder of this specification a cigarette having a length of approximately 83 millimetres, including its filter, will be referred to as a "conventional length cigarette”. Cigarettes that are longer than 83 millimetres are known, and are commonly referred to as king size cigarettes.
• Cigarette boxes containing 30 cigarettes are often sold in differently shaped boxes.
• An example of a box (60) containing 30 cigarettes is shown in Figure 1.
• the box (60) is also rectangular but has a larger top (62) and bottom (64) and is flatter than a standard cigarette box described above.
• the top (62) and bottom (64) of the box (60) are attached along one, long edge (66), allowing the box to open in a hinged fashion.
• a cigarette box as described here with reference to Figure 1 will be referred to as a "standard flat cigarette box".
• the dimensions of a standard flat cigarette box (I x d x w) are typically 122 x 20 x 87 millimetres.
• Wojcik The cigarette in Wojcik includes a tear line midway between its ends and possibly two additional tear lines, one at each filter attached at its ends.
• the cigarette in Wojcik can be broken at the tear line midway between its ends to provide two shorter cigarettes or may be smoked as a whole by breaking off one of the filters at the additional tear line.
• Nandram Nandram
• the applicant is further aware of United States patent publication number 2004/0237977 to Nandram (“Nandram”), which relates to cigarette-type articles having filters attached at both ends enabling them to be broken into two separate cigarettes that may be smoked individually.
• the cigarette articles may be broken at variable locations between the filters to produce cigarettes of varying length.
• the cigarettes in Nandram do not have a tear line as in Wojcik to facilitate the breaking thereof.
• Focke discloses, amongst others, a box for receiving a cigarette group, in particular dividable cigarettes.
• the box defines a cavity in its lid for storing a part-cigarette resulting from breaking a dividable cigarette into smaller, individually smokable cigarettes.
• the dividable cigarettes are preferably dividable at their centres and may include a weakened line in the smoking paper at which the cigarette may be divided.
• breakable cigarettes disclosed in each of the aforementioned patent and patent applications suffer one major disadvantage in that the breaking of the cigarettes cannot and do not result in clean breaks. This is as a result of tobacco strands that inevitably span across the breaking zone. When the disclosed breakable cigarettes are broken, loose strands of tobacco inevitably protrude and fall from the broken ends. These loose strands, apart from giving a messy appearance to the cigarette, make it difficult to light the broken cigarette and also cause a potential burn risk as the loose strands may light up quickly and then fall from the tip of the cigarette while still smouldering.
• a breakable cigarette (1 ) in accordance with the disclosed patent and patent applications is shown in Figure 2.
• the cigarette (1) includes a cigarette rod (2) which comprises a tobacco roll wrapped in smoking paper (3).
• the smoking paper (3) includes a weakened line (4) on the paper alone at which the cigarette (1) may be broken in two, thus providing two individually smokable cigarette portions (5) each having its own filter (6).
• loose strands of tobacco (7) protrude from the non-filtered ends (8) of the cigarette portions (5) after breaking the cigarette (1 ), thus resulting in the messy appearance.
• Cigarettes have, however, become an expensive commodity due to, amongst other factors, import duties that are imposed on them by the majority of countries around the word. These duties are normally levied on a per cigarette basis. As a result smokers cannot afford to waste cigarettes or to only smoke portions of cigarettes and discard the remainders thereof. If a cigarette is only partially smoked and then extinguished, the unsmoked tobacco remaining in the cigarette can develop an unpleasant taste when the cigarette is re-lit at a later stage and smoked further. The odour that a partially smoked cigarette gives off can also be very unpleasant to the smoker if carried on his or her person, not to mention to non-smokers with whom the smoker interacts.
• a knife cuts the double cigarette rods through the middle to form smaller, separate cigarette rods and, with the aid of a further drum, the two smaller cigarette rods associated with each double filter are swopped in position so as to lie at opposite ends of the double filter, displacement of one of the cigarette rod portions being achieved preferably by displacing the associated double filter which in turn pushes the cigarette rod portion.
• the double cigarette rods may be delivered axially into the flutes of the first drum from a cigarette making machine, preferably after delivery of the double filters which can then serve as resilient buffers for the incoming double cigarette rods.
• the machine disclosed in Molins has been used extensively in cigarette production and, to the applicant's knowledge, is still being used today.
• the machine produces filtered cigarettes from double cigarette rods so that, after the double cigarette rods have been cut into smaller cigarette rods and the filters attached, the cut ends are positioned at the non-filtered ends thus providing cigarettes with neatly cut ends.
• the machine also provides a way of swopping the positions of two separate filtered cigarettes that are positioned end-to-end.
• a breakable .cigarette comprising a paper body containing a tobacco roll, the cigarette being characterized in that the tobacco roll includes at least two separate tobacco sections positioned in end-to-end abutment in a breaking plane with essentially no tobacco strands spanning the breaking plane, and in that the paper body defines a line of weakness intermediate its ends and lying in the breaking plane, at which the cigarette may be split into two discrete cigarette portions.
• a further feature of the invention provides for the tobacco roll to include more than two tobacco sections positioned in end-to-end abutment within the paper body with abutting ends between at least two adjacent tobacco sections lying in a breaking plane, and for the paper body to define a line of weakness corresponding with each breaking plane.
• a still further feature of the invention provides for the breakable cigarette to include a filter attached co-axially with the body at an end thereof; alternatively, two filters attached co-axially with the body, one at either end thereof.
• the invention further provides a breakable cigarette comprising two cigarette rods in end-to-end abutment in a breaking plane, the cigarette being characterized in that the cigarette rods are joined end-to-end by means of a joining member, the joining member defining a breaking zone lying in the breaking plane.
• the joining member to be a strip of smoking paper having perforations defining a line of weakness, the perforated strip of smoking paper being wrapped around the abutting ends of the cigarette rods with the line of weakness in alignment with the abutting ends forming the breaking zone; for the body to have a length not exceeding 90 millimetres; and for the length of the cigarette, including the body and two filters, to be such as to allow it to fit inside a standard-flat cigarette box.
• the invention further provides a method of manufacturing a breakable cigarette comprising the steps of cutting a tobacco roll into at least two separate tobacco sections; co-axially aligning the tobacco sections and positioning them in end-to-end abutment in a breaking plane; and wrapping the tobacco sections in a piece of smoking paper defining a line of weakness across it so that the line of weakness lies in the breaking plane, thus enabling the cigarette to be split into separate cigarette portions.
• the invention still further provides a method of manufacturing a breakable cigarette, the method comprising the steps of co-axially aligning at least two cigarette rods in end-to-end abutment in a breaking plane and joining the aligned ends with a joining member defining a line of weakness such that the line of weakness lies in the breaking plane.
• Further features of the invention provide for the step of joining the aligned ends of the cigarette rods to include joining them by means of a strip of paper defining the line of weakness; and for the method to include the steps of perforating the strip of paper to form the line of weakness and wrapping the strip of paper around the aligned ends of the cigarette portions at least once, thereby joining them together with the line of weakness positioned between or aligned with the joined ends.
• the invention yet further provides a method of manufacturing a breakable cigarette, the method comprising the steps of cutting a double length cigarette rod into two cigarette rod sections; swopping the positions of the cigarette rod sections so that they are co-axially aligned with their cut ends directed away from each other; inserting a double length filter between the swopped cigarette rod sections; wrapping the double length filter and the ends of the cigarette rod sections adjacent the double length filter with tipping paper to create a.
• double filtered double cigarette and .cutting the- double filtered double cigarette midway along the double length filter to form two filtered cigarettes; the method being characterized in that it includes the steps of swopping the positions of the filtered cigarettes so that they are co-axially aligned with their non-filtered ends adjacent one another and joining the adjacent non-filtered ends of the filtered cigarettes with a strip of smoking paper.
• Further features of the invention provide for the method to include the step of perforating the strip of paper so that it provides a line of weakness across it; and for the step of joining the adjacent non-filtered ends of the filtered cigarettes with a strip of smoking paper to include wrapping the strip of paper around the non-filtered ends at least once so that the line of weakness is positioned between or aligned with the joined ends, and securing it back onto itself.
• the invention further provides a pack of cigarettes comprising a standard flat cigarette box having a long side and short side and containing breakable cigarettes according to the invention, orientated so that a longitudinal axis of each cigarette is parallel to the long side of the cigarette box.
• each breakable cigarette to include a paper body containing a tobacco roll, the tobacco roll including at least two separate tobacco sections positioned in end-to-end abutment in a breaking plane with essentially no tobacco strands spanning the breaking plane, and the paper body defining a line of weakness intermediate its ends and lying in the breaking plane, at which the cigarette may be split into two discrete cigarette portions.
• Figure 1 is a perspective view of a standard flat cigarette box in accordance with the prior art
• Figure 2 is a side view of a breakable cigarette in accordance with the prior art before and after it has been split into cigarette portions;
• Figure 3 is a side view of a breakable cigarette in accordance with the invention before and after it has been split into cigarette portions;
• Figure 4 illustrates the sequence of events occurring during the manufacture of a breakable cigarette according to Figure 3.
• Figure 5 is a breakable cigarette in accordance with an alternative embodiment of the invention including multiple tobacco sections and multiple breaking zones;
• Figure 6 is a sequence illustrating the manufacture of the breakable cigarette of Figure 5 in accordance with a method of the invention
• Figure 7 is a side view of a breakable cigarette in accordance with a still further embodiment of the invention.
• Figure 8 illustrates the sequence of events occurring during the manufacture of the breakable cigarette of Figure 7 in accordance with an alternative method of the invention
• Figure 9 illustrates a standard flat cigarette box containing breakable cigarettes in accordance with the invention.
• a breakable cigarette (80) that includes a generally cylindrical tobacco filled paper body (82) (also referred to as a cigarette rod) and two cigarette filters (84) connected co-axially with the body (82), one at either end (86) thereof.
• the cigarette rod includes two separate sections of tobacco (not shown), abutting midway between the ends (86) of the cigarette. The tobacco has been severed so that essentially no tobacco strands span from one section to the other.
• the body (82) has a line of weakness (88) midway between its ends (86) in alignment with the abutting ends of the tobacco sections, thus allowing the cigarette to be split in two at the line (88) thereby yielding two shorter cigarettes (90) (also referred to as cigarette portions), each having its own filter (84).
• the tobacco roll (not shown) inside the body (82) was cut in a plane (92) prior to being wrapped in the paper body (82) so that tobacco strands on either side of the plane (92) do not span across it.
• the line of weakness (88) also lies in the plane (92) so that, when the cigarette is split, a clean break is accomplished with no tobacco strands being pulled from the open ends of either of the shorter cigarettes (90).
• the external length of the body (82) is approximately 80 millimetres and the filters 20 millimetres each. This implies that the total length of the cigarette (80) is approximately 120 millimetres. It should be_appreciated_ that, this length enables the cigarette to fit into a standard flat cigarette box as shown in Figure 1 , parallel to the long edge (66) of the box.
• FIG. 4 A method of manufacturing a breakable cigarette as shown in Figure 3 is illustrated in Figure 4. It should be appreciated that, even thought the cigarette of Figure 4 is shown without filters; such filters may be added to the breakable cigarette shown by conventional methods at one or both ends of the cigarette.
• An unwrapped tobacco roll (100) is shown at a stage (A). At stage (B), the tobacco roll (100) is cut into two separate tobacco sections (102). After cutting, the tobacco sections (102) abut on a breaking plane (104) so that essentially no tobacco strands span the breaking plane.
• a piece of smoking paper (106) having a line of weakness (108) across its width is then wrapped around the tobacco sections (102) at stage (C) so that the line of weakness (108) lies in the breaking plane (104).
• the breakable cigarette (110) thus formed is shown at stage (D), and can be split at the breaking plane (104) coinciding with the line of weakness (108) into two separate cigarette portions (112).
• the cutting of the tobacco roll could be achieved by any standard means such as by means of a blade or laser. It is also foreseeable that the cut may be achieved by means of a pulsing laser after the tobacco roll has been wrapped in the paper body, in which case the line of weakness on the paper body may be formed simultaneously. In the latter case the tobacco would be at least partly cut and although some tobacco strands may still span the breaking plane, the majority of strands will have been severed. It should also be appreciated that the method described here with reference to Figure 4 could be part of a continuous process, where a continuous length of tobacco roll is fed through the machine, cut at the required places and wrapped with smoking paper around the tobacco sections.
• the breakable cigarette (120) includes a cigarette rod (122) (a cylindrical paper body containing a tobacco roll) and one cigarette filter (124) connected co-axially with the rod (122) at an end (126) thereof.
• the cigarette rod has three separate sections (130), abutting end-to-end in two breaking planes (128) between the ends (126) of the cigarette.
• a joining member (132) in the form of a strip of smoking paper, is wrapped around each pair of abutting ends of the cigarette rod sections (130) to join them together.
• Each joining member (132) also defines a line of weakness (134) which, after joining the cigarette rod sections together, lies in the breaking plane.
• the breakable cigarette (120) may therefore be selectively broken at each breaking plane, thus giving the smoker the choice of smoking one, two or all three sections of the cigarette.
• Steps involved in a method of manufacturing a breakable cigarette as shown in Figure 5 are illustrated in Figure 6.
• a cigarette rod (140) is shown at a stage (A).
• stage (B) the cigarette rod (140) is cut into three separate cigarette rod sections (142) at two cut lines (144).
• the cigarette rod sections (142) are positioned in end-to-end abutment, each pair of ends (146) abutting on a breaking plane as shown at stage (C).
• Two joining members (150) in the form of strips of smoking paper are then wrapped about the abutting ends (146) at stage (D), thereby joining the cut cigarette rod sections (142) together again.
• Each joining member (150) defines a line of weakness (152) across its length and is wrapped about the abutting ends (146) so that the line of weakness (152) lies in a breaking plane.
• the breakable cigarette (154) thus formed is shown at stage (Q).
• the cigarette (154) may be broken at any one.or both_of the.breaking planes, as the user prefers.
• the cutting of the cigarette rod could be achieved by any standard means such as by means of a blade or laser. It is also foreseeable that the cut may be achieved by means of a pulsing laser after the tobacco roll has been wrapped in the paper body, in which case the line of weakness on the paper body may be formed simultaneously. In the latter case the tobacco would be at least partly cut although some tobacco strands may still span the breaking plane. It is also foreseeable that the line of weakness in the joining members may be formed prior to wrapping by, for example, pulsed laser cutting, punching, pressing or the like. The line of weakness may also be in the form of a series of pressed indentations.
• FIG. 7 A still further embodiment of a breakable cigarette (160) in accordance with the invention is shown in Figure 7.
• a method of manufacturing a breakable cigarette in accordance with this embodiment will now be described with reference to Figure 8, which illustrates the sequence of events occurring during the manufacture of the breakable cigarette.
• stage (A) a double length cigarette rod (162) is cut into two separate cigarette rod sections (164) by means of a cutting mechanism (not shown) along a cutting line (166).
• the positions of the cigarette rod sections (164) are then swopped at a stage (B), so that they are again aligned co-axially with their cut ends-(168) directed away from each other.
• the tobacco rod portions are then separated at a stage (C) and a double length filter rod (170) is inserted between the cigarette rod sections (164).
• a double length filter rod (170) is inserted between the cigarette rod sections (164).
• the cigarette rod sections (164) and double filter rod (170) should be next to each other with little or no gaps between the various parts.
• the double filter rod (170) and the ends of the cigarette rod sections next to it are then wrapped with tipping paper (172) at a stage (D) so as to join the double filter and the ends of the cigarette rod sections together.
• glue is applied to at least one end region of the tipping paper before the tipping paper is wrapped around the double filter and ends of the cigarette rod sections and glued back onto itself.
• the cigarette rod section/double filter/cigarette rod section combination at this stage forms a double filtered double cigarette (174).
• the double filtered double cigarette (174) is then cut into two separate, filtered cigarettes (176) at a stage (E).
• the positions of the two separate, filtered cigarettes (176) are again swopped around so that they are again co-axially aligned but this time with their non-filtered ends (178) adjacent one another. This may be done by any of the conventional methods known for swapping ends.
• the filtered cigarettes (176) are then joined to one another at stage (G) by wrapping a narrow strip of smoking paper or any other joining member (180), perforated across its length, around the adjacent, non-filtered ends.
• the perforations (182) on the strip of paper are orientated to form a line of weakness (184) positioned between the joined ends (178) of the filtered cigarettes (176) after wrapping.
• the described method therefore produces a single breakable - cigarette (160) which may be broken into two, separately smokable, filtered cigarettes (176) at the line of weakness (184).
• the double length cigarette rod (162) may be approximately 90 millimetres long, thereby providing two shorter than normal length cigarette portions (164) of approximately 45 millimetres each, after being cut.
• the described method allows conventional cigarette making machines, as for example referred to in the background to the invention section, to be adapted by means of a few simple modifications and additions.
• the second swopping of the positions of the filtered cigarettes (176) at stage (F) may, for example, be achieved by the same means used to swop the positions of the cigarette rod sections (164) at stage (B), a function which is already performed in conventional prior art machines.
• the machine used in known machines for joining the double filter and separated tobacco rod portions with tipping paper at stage (D) could be adapted to also join the filtered cigarettes (176) at stage (G), but this time using perforated smoking paper.
• breakable cigarettes (202) are packed inside a standard flat cigarette box (204) having a long side (206) and short side (208).
• Each of the breakable cigarettes (202) comprises two separate sections of tobacco (not shown) in end-to-end abutment on a breaking plane so that no tobacco strands span the breaking plane.
• the cigarettes are orientated so that a longitudinal axis (210) of each cigarette is parallel to the long side (206) of the cigarette box (204).

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• Cigarettes, Filters, And Manufacturing Of Filters (AREA)
• Manufacturing Of Cigar And Cigarette Tobacco (AREA)

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Citations (8)

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• 2010
  • 2010-05-04 EP EP10785808A patent/EP2475271A1/en not_active Withdrawn
  • 2010-05-04 WO PCT/IB2010/001018 patent/WO2010143034A1/en active Application Filing
  • 2010-05-04 WO PCT/IB2010/001020 patent/WO2010143035A1/en active Application Filing

Patent Citations (8)

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