WO2010137212A1 - Cleaning device and cleaning method - Google Patents

Cleaning device and cleaning method Download PDF

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Publication number
WO2010137212A1
WO2010137212A1 PCT/JP2010/001596 JP2010001596W WO2010137212A1 WO 2010137212 A1 WO2010137212 A1 WO 2010137212A1 JP 2010001596 W JP2010001596 W JP 2010001596W WO 2010137212 A1 WO2010137212 A1 WO 2010137212A1
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WO
WIPO (PCT)
Prior art keywords
cleaning
cleaning liquid
pressure
cleaning tank
tank
Prior art date
Application number
PCT/JP2010/001596
Other languages
French (fr)
Japanese (ja)
Inventor
藤井慎二
Original Assignee
三浦工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三浦工業株式会社 filed Critical 三浦工業株式会社
Priority to KR1020117025927A priority Critical patent/KR101369848B1/en
Priority to CN201080018760.5A priority patent/CN102413952B/en
Publication of WO2010137212A1 publication Critical patent/WO2010137212A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/70Cleaning devices specially adapted for surgical instruments

Definitions

  • the present invention relates to a cleaning apparatus and a cleaning method for cleaning electronic parts, machine parts and the like in addition to medical instruments.
  • This application claims priority based on Japanese Patent Application No. 2009-128369 filed in Japan on May 28, 2009 and Japanese Patent Application No. 2010-043688 filed in Japan on March 1, 2010, and the contents thereof. Is hereby incorporated by reference.
  • Patent Document 1 a chamber that contains an object to be cleaned is filled with cleaning water, and the chamber is depressurized to boil the cleaning water.
  • a cleaning method for cleaning an object to be cleaned by a rocking motion using bubbles is known.
  • the lower layer of the cleaning water is less likely to boil than the upper layer due to the difference in water pressure between the upper and lower positions of the cleaning water, and the amount of bubbles generated is reduced. Therefore, the lower layer of the cleaning water is heated by the heater.
  • Patent Document 2 a gas solution containing a supersaturated concentration and a large amount of bubbles in which one or more kinds of gas are dissolved is used as a cleaning liquid, and the inside of the cleaning tank is at atmospheric pressure.
  • a circulating cleaning process for performing cleaning by circulating cleaning liquid for a predetermined time, and an ultrasonic cleaning process for performing ultrasonic cleaning for a predetermined time by applying ultrasonic vibration to the cleaning liquid in a state where the inside of the cleaning tank is at atmospheric pressure or reduced pressure There is known a cleaning method including:
  • JP-A-61-109567 JP 2008-119642 A (paragraph number 0061)
  • the object to be cleaned is supplied by supplying bubbles into the cleaning liquid, but the cleaning is performed at atmospheric pressure, and the cleaning liquid is boiled. Absent.
  • the problem to be solved by the present invention is to achieve effective cleaning of an object to be cleaned by causing boiling with a simple configuration and control and causing boiling to occur vigorously.
  • the present invention has been made to solve the above-mentioned problems, and the first invention thereof is a cleaning tank in which a cleaning liquid is stored and an object to be cleaned is immersed in the cleaning liquid, and a gas in the cleaning tank is externally provided.
  • the cleaning apparatus includes an air supply unit that introduces gas into the cleaning liquid in the cleaning tank from below the object to be cleaned.
  • the cleaning liquid in the state where the object to be cleaned is immersed in the cleaning liquid in the cleaning tank, the cleaning liquid is boiled by reducing the pressure in the cleaning tank, and the object to be cleaned is cleaned by the oscillation of the cleaning liquid. it can.
  • boiling the cleaning liquid based on the difference in water pressure at the upper and lower positions of the cleaning liquid and the difference in liquid temperature depending on the location, boiling does not occur overall, boiling is slow and explosive and intense boiling does not occur, There is a risk that even if such intense boiling occurs, it may occur locally and sporadically.
  • by introducing gas into the cleaning liquid by the air supply means Can be prevented.
  • the second invention further includes heating means for heating the cleaning liquid in the cleaning tank, and after heating the cleaning liquid to a set temperature by the heating means, the pressure reducing means causes the cleaning tank to be used.
  • the cleaning apparatus is characterized in that the inside is decompressed to boil the cleaning liquid, and the gas is introduced into the cleaning liquid by the air supply means during the boiling.
  • the cleaning liquid is heated up to the set temperature by the heating means in advance, so that boiling can be stably and surely generated, and the cleaning effect can be stabilized. Moreover, by introducing a gas into the cleaning liquid during the boiling of at least a part of the cleaning liquid, the gas supplied into the cleaning liquid is used as a “boiling core” to surely cause boiling and explosive boiling. be able to.
  • the third invention stops the introduction of gas into the cleaning liquid by the air supply means, and re-boils the cleaning liquid without reheating the cleaning liquid to the set temperature or without reheating.
  • the cleaning apparatus is characterized by repeating the pressure reduction in the cleaning tank until and the introduction of gas into the cleaning liquid by the air supply means during boiling.
  • the object to be cleaned can be reliably cleaned by repeating the decompression in the cleaning tank, the introduction of the gas into the boiling cleaning liquid, and the stop of the introduction of the gas. .
  • the cleaning liquid Before the pressure in the cleaning tank is reduced, the cleaning liquid may be heated to a set temperature or may not be heated. If heated to the set temperature, the cleaning effect can be stabilized, and if not heated to the set temperature, the cleaning time can be shortened accordingly.
  • a fourth aspect of the present invention in addition to the constituent elements of the second aspect or the third aspect, introduces a gas into the gas phase portion in the cleaning tank that has been decompressed by the decompression means, and restores the pressure in the cleaning tank.
  • the pressure inside the tank is repeatedly temporarily restored until boiling of the cleaning liquid stops, and while the cleaning liquid is maintained at the set temperature, the pressure in the cleaning tank is reduced by the pressure reducing means, and the boiling of the cleaning liquid is thereby caused.
  • the cleaning apparatus is characterized by performing gas introduction by an air supply means.
  • the fourth aspect of the invention in addition to the means for supplying air to the liquid phase part of the cleaning tank, and the means for returning pressure to the gas phase part of the cleaning tank, it is possible to use in combination with the following cleaning method. That is, the pressure in the cleaning tank is reduced by the pressure reducing means to boil the cleaning liquid, and during this boiling, the pressure in the cleaning tank is instantaneously restored by the pressure recovery means to stop the boiling of the cleaning liquid at once. At the time of this pressure recovery, water vapor bubbles generated in the cleaning liquid due to boiling until then are condensed instantly. Therefore, the cleaning liquid is stirred and transferred by the pressure wave and pressure difference during the condensation, and the object to be cleaned is cleaned.
  • the pressure in the cleaning tank causes a vapor pool in the pipe or hole of the object to be cleaned, such a vapor pool disappears instantaneously due to the return pressure in the cleaning tank. Accordingly, the cleaning liquid can be vigorously moved into and out of the pipe or hole of the object to be cleaned, thereby cleaning the object to be cleaned. Before such a process, it is preferable to heat and maintain the cleaning liquid at a set temperature. During that time, the object to be cleaned is removed by reducing the pressure in the cleaning tank and introducing gas into the boiling cleaning liquid. If cleaning is performed, the heating and holding time of the cleaning liquid is not wasted.
  • the air supply means includes a pipe disposed sideways at the bottom of the cleaning tank,
  • the cleaning apparatus is characterized in that the gas outlet holes are opened downward at set intervals.
  • the pipe is arranged horizontally at the bottom of the cleaning tank, and the gas is led out from the holes opened at the set intervals on the peripheral side wall of the pipe, so that the cleaning liquid in the cleaning tank is uniformly distributed.
  • a gas can be introduced into the liquid to cause boiling of the entire cleaning liquid.
  • the hole formed in the pipe opens only downward, it is possible to uniformly introduce gas into the cleaning liquid and cause boiling of the entire cleaning liquid.
  • a sixth invention is a cleaning method for immersing an object to be cleaned in a cleaning liquid stored in a cleaning tank and cleaning the object, wherein the pressure in the gas phase portion in the cleaning tank is reduced by reducing the pressure in the cleaning tank.
  • gas is introduced into the cleaning liquid in the cleaning tank from below the object to be cleaned in a state where the pressure is equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank.
  • the cleaning liquid in the state where the object to be cleaned is immersed in the cleaning liquid in the cleaning tank, the cleaning liquid is boiled by reducing the pressure in the cleaning tank, and the object to be cleaned is cleaned by the oscillation of the cleaning liquid. it can.
  • boiling the cleaning liquid based on the difference in water pressure at the upper and lower positions of the cleaning liquid and the difference in liquid temperature depending on the location, boiling does not occur overall, boiling is slow and explosive and intense boiling does not occur, Even if such a violent boiling occurs, there is a possibility that it may occur locally and sporadically.
  • by introducing a gas into the cleaning liquid such inconvenience is prevented. can do.
  • the seventh invention heats the cleaning liquid in the cleaning tank to a set temperature, and then depressurizes the cleaning tank to boil the cleaning liquid.
  • a cleaning method is characterized by introducing a gas into the gas.
  • the seventh invention by heating the cleaning liquid to the set temperature in advance, it is possible to stably and surely boil and stabilize the cleaning effect. Moreover, by introducing a gas into the cleaning liquid during the boiling of at least a part of the cleaning liquid, the gas supplied into the cleaning liquid is used as a “boiling core” to surely cause boiling and explosive boiling. be able to.
  • FIG. 1 is a schematic configuration diagram showing a first embodiment of the cleaning apparatus of the present invention, and a part thereof is shown in cross section.
  • FIG. 2 is a schematic cross-sectional view of the cleaning tank of this cleaning apparatus.
  • FIG. 3 is a schematic longitudinal sectional view of a part of FIG. 2 and shows a state of introducing gas into the cleaning liquid.
  • the cleaning apparatus 1 includes a cleaning tank 3 in which a cleaning liquid is stored and an object to be cleaned 2 is immersed, a water supply means 4 that supplies the cleaning liquid into the cleaning tank 3, and a gas in the cleaning tank 3 is externally supplied.
  • Pressure reducing means 5 that sucks and discharges to the inside of the cleaning tank 3, an air supply means 6 that introduces gas into the cleaning liquid in the cleaning tank 3, a heating means 7 that heats the cleaning liquid in the cleaning tank 3, and a cleaning
  • the drain means 8 for discharging the cleaning liquid in the tank 3, the pressure sensor 9 for detecting the pressure of the gas phase part in the cleaning tank 3, and the temperature of the liquid phase part in the cleaning tank 3 (that is, the temperature of the cleaning liquid) are detected.
  • a liquid temperature sensor 10 and control means 11 for controlling the means 4 to 8 based on detection signals of these sensors 9 and 10 are provided.
  • a temperature sensor (not shown) for detecting the temperature of the gas phase part in the cleaning tank 3 may be provided instead of or in addition to the pressure sensor 9 for detecting the pressure of the gas phase part in the cleaning tank 3. Good.
  • the cleaning liquid is not particularly limited as long as it can be boiled by the pressure reduction in the cleaning tank 3 by the pressure reducing means 5, but is water, for example.
  • the cleaning liquid is water containing about 0.5% of detergent.
  • the cleaning liquid may be water that does not contain detergent as well as water that contains detergent.
  • the cleaning liquid may be other liquid that can be used for cleaning, such as soft water, pure water, and a solvent.
  • the object to be cleaned 2 is an article to be cleaned, for example, a medical instrument, an electronic component, or a mechanical component.
  • the cleaning device 1 of the present embodiment uses the boiling of the cleaning liquid to clean the object to be cleaned 2, but the object to be cleaned 2 may or may not have a portion where vapor due to boiling accumulates. . That is, the object to be cleaned 2 may have a place where steam accumulates, such as a tubular article or an article with a hole, or may not have a place where steam accumulates, like a forceps.
  • the washing tank 3 is a hollow container that can withstand the decompression of the internal space.
  • the cleaning tank 3 of the present embodiment includes a main body 12 that opens upward and has a hollow portion, and a lid 13 that opens and closes the opening of the main body 12. In a state where the main body 12 is covered with the lid 13, the gap between the main body 12 and the lid 13 is sealed with the packing 14. Thereby, the hollow part of the main body 12 is sealed, and a sealed space is formed in the cleaning tank 3.
  • a water supply means 4 for supplying a cleaning liquid into the cleaning tank 3 is connected to the cleaning tank 3.
  • the water supply means 4 of the present embodiment supplies the cleaning liquid into the cleaning tank 3 through the water supply path 15.
  • a water supply valve 16 is provided in the water supply path 15, and the water supply valve 16 is opened when supplying water into the cleaning tank 3.
  • the cleaning tank 3 is connected to a decompression means 5 that sucks and discharges the gas in the cleaning tank 3 to reduce the pressure in the cleaning tank 3.
  • the decompression means 5 of the present embodiment is a vacuum generator 18 that sucks and discharges the gas in the cleaning tank 3 through the exhaust passage 17.
  • the vacuum generator 18 is not particularly limited, but typically includes a water-sealed vacuum pump, and further includes an indirect heat exchanger that condenses the vapor in the exhaust passage 17 upstream of the vacuum pump. Good.
  • a check valve 19 between the cleaning tank 3 and the vacuum generator 18 in the exhaust passage 17.
  • a vacuum valve may be provided instead of the check valve 19.
  • the opening and closing of the vacuum valve is linked with the presence or absence of the operation of the vacuum generator 18. That is, when the vacuum generator 18 is activated, the vacuum valve is opened.
  • the cleaning tank 3 is provided with an air supply means 6 for introducing a gas into the cleaning liquid in the cleaning tank 3.
  • the air supply means 6 of the present embodiment introduces outside air into the cleaning liquid in the cleaning tank 3 under reduced pressure via the air supply path 20.
  • An air supply valve 21 is provided in the air supply path 20. When the air supply valve 21 is opened in a state in which the inside of the cleaning tank 3 is decompressed, outside air can be introduced into the cleaning tank 3 by a differential pressure.
  • a filter 22 is provided in the air supply path 20 at an end upstream of the air supply valve 21. In this case, air through the filter 22 is introduced into the cleaning liquid in the cleaning tank 3.
  • the gas from the air supply path 20 is introduced into the cleaning liquid via the air supply pipe 23 provided at the bottom of the cleaning tank 3.
  • the air supply pipe 23 is disposed sideways at the bottom of the cleaning tank 3. Specifically, the air supply pipe 23 is a bottom portion in the cleaning tank 3 but is spaced apart from the bottom surface and is held horizontally.
  • an air supply pipe 23 is provided so as to meander the bottom of the cleaning tank 3.
  • the structure of the air supply pipe 23 is not limited to FIG. 2 and can be changed as appropriate.
  • a plurality of straight tubular air supply pipes 23, 23,... May be arranged in parallel at equal intervals. In that case, it is preferable that one end portion of each straight tubular air supply pipe 23 is gathered as one air supply path 20.
  • One end of the air supply pipe 23 is connected to the air supply path 20, while the other end is closed or connected to the one end to form a loop, and the gas is led out at set intervals along the extending direction.
  • a hole (nozzle) 24 is formed.
  • the gas outlet hole 24 is formed to open only downward. By opening the gas outlet hole 24 downward, the gas can be uniformly introduced into the cleaning liquid. If the gas outlet hole 24 is opened upward, the amount of gas discharged decreases toward the downstream of the air supply pipe 23 and affects the cleaning effect. However, as in this embodiment, the gas outlet hole 24 is Such an inconvenience can be avoided by opening downward.
  • the gas outlet holes 24 are evenly arranged on the bottom surface in the cleaning tank 3. Specifically, when it is assumed that the bottom surface in the cleaning tank 3 is partitioned into a grid having a side of 100 mm, at least one gas outlet hole 24 is formed in each grid. At this time, the larger the number of gas outlet holes 24, the better. And it is preferable that all of those gas outlet holes 24 open downward as described above. Further, the air supply pipe 23 with the gas outlet hole 24 is disposed below the object to be cleaned 2.
  • the diameter of the gas outlet hole 24 is not particularly limited. For example, in this embodiment, it is 1 mm.
  • the air supply means 6 is configured to introduce air into the cleaning liquid in the cleaning tank 3, but may be configured to introduce a gas other than air. That is, the gas introduced into the cleaning liquid by the air supply means 6 may be nitrogen, carbon dioxide, steam, or the like, in addition to air.
  • the gas introduced into the cleaning liquid is preferably a gas that is difficult to dissolve in the cleaning liquid in order to make the cleaning liquid a boiling nucleus. Even when a gas other than air is used, the gas is introduced into the cleaning liquid from the gas outlet hole 24 via the air supply valve 21 and the air supply pipe 23.
  • the cleaning tank 3 is provided with a heating means 7 for heating the cleaning liquid in the cleaning tank 3.
  • the heating means 7 of the present embodiment heats the cleaning liquid by blowing steam into the cleaning liquid in the cleaning tank 3.
  • steam can be supplied to the cleaning tank 3 through a steam supply path 25 from a steam supply source such as a boiler.
  • a steam supply source such as a boiler.
  • the heating means 7 is provided with an electric heater in the cleaning tank 3, or a container equipped with an electric heater is provided separately.
  • the cleaning liquid or the heat medium is circulated with a circulation pump between them, or the cleaning tank 3 is made into a jacket structure (internal / external double structure), and a heat medium such as steam is put into the hollow portion to indirectly supply the cleaning liquid in the cleaning tank 3 It may be heated.
  • a heat medium such as steam is put into the hollow portion to indirectly supply the cleaning liquid in the cleaning tank 3 It may be heated.
  • a drainage means 8 for discharging the cleaning liquid in the cleaning tank 3 is connected to the cleaning tank 3.
  • the drainage means 8 of this embodiment discharges the cleaning liquid in the cleaning tank 3 from the bottom of the cleaning tank 3 through the drainage channel 27.
  • the drainage passage 27 is provided with a drainage valve 28. When the drainage valve 28 is opened in a state where the cleaning liquid is stored in the cleaning tank 3, the cleaning liquid can be naturally led out of the cleaning tank 3.
  • the cleaning tank 3 is provided with a pressure sensor 9 that detects the pressure of the gas phase in the cleaning tank 3 and a liquid temperature sensor 10 that detects the temperature of the cleaning liquid in the cleaning tank 3. If desired, a temperature sensor can be used instead of the pressure sensor 9 by converting the pressure and the temperature.
  • the water supply means 4, the decompression means 5, the air supply means 6, the heating means 7 and the drainage means 8 are controlled by the control means 11.
  • the control means 11 is a controller 29 that controls the means 4 to 8 based on the detection signals of the sensors 9 and 10. Specifically, in addition to the water supply valve 16, the vacuum generator 18, the air supply valve 21, the steam supply valve 26, the drain valve 28, the pressure sensor 9 and the liquid temperature sensor 10 are connected to the controller 29. The controller 29 then cleans the article 2 to be cleaned in the cleaning tank 3 according to a predetermined procedure (program) as described below.
  • the water injection process is a process in which the cleaning liquid is put into the cleaning tank 3 by the water supply means 4. Specifically, the water supply valve 16 is opened to put the cleaning liquid into the cleaning tank 3, and when a desired amount of cleaning liquid is stored in the cleaning tank 3, the water supply valve 16 is closed. In the water injection process, the cleaning liquid is not filled in the cleaning tank 3 with the cleaning liquid, but the cleaning liquid is put in the middle of the cleaning tank 3. Thereby, the inside of the washing tank 3 is divided into a lower liquid phase part and an upper gas phase part.
  • the object to be cleaned 2 may be put in the cleaning tank 3 before putting the cleaning liquid in the cleaning tank 3 or may be put in the cleaning tank 3 after putting the cleaning liquid in the cleaning tank 3.
  • the article to be cleaned 2 is immersed in the cleaning liquid in the cleaning tank 3.
  • the object to be cleaned 2 is held in a net-like basket or the like above the air supply pipe 23. In this way, the cleaning liquid is stored in the cleaning tank 3, and the cleaning object 2 is immersed in the cleaning liquid. Further, the lid 13 of the cleaning tank 3 is closed.
  • the temperature raising step is a step of heating the cleaning liquid in the cleaning tank 3 to a set temperature (for example, 50 ° C.). Specifically, the cleaning liquid is heated by the heating means 7 until the cleaning liquid reaches the set temperature.
  • the steam supply valve 26 is opened, and steam is blown into the cleaning liquid in the cleaning tank 3 to heat the cleaning liquid. During this steaming, the temperature of the cleaning liquid is monitored by the liquid temperature sensor 10, and when the cleaning liquid reaches the set temperature, the steam supply valve 26 is closed and the process proceeds to the next step.
  • the opening / closing of the steam supply valve 26 is controlled (holding step) based on the detection signal of the liquid temperature sensor 10 so that the temperature is maintained for a set time, and then the steam supply valve 26 is closed. You may make it transfer to the next process.
  • the temperature of the cleaning liquid can be made constant.
  • the decompression step is a step of decompressing the inside of the cleaning tank 3 by the decompression means 5. Specifically, the vacuum generator 18 is operated to suck and discharge the gas in the cleaning tank 3 to the outside. During this decompression, the temperature of the cleaning liquid detected by the liquid temperature sensor 10 decreases to a predetermined temperature (for example, 49.5 ° C.), the pressure in the cleaning tank 3 detected by the pressure sensor 9 decreases to a predetermined pressure, or When the predetermined time has elapsed, the air supply process is started.
  • a predetermined temperature for example, 49.5 ° C.
  • any one of the predetermined temperature, the predetermined pressure, and the predetermined time is adopted and used for the control as described above, but is set so that the cleaning liquid in the cleaning tank 3 can be boiled.
  • the cleaning liquid in the cleaning tank 3 is brought into a boilable state by reducing the pressure to the predetermined temperature, the predetermined pressure, or the predetermined time. That is, the pressure in the gas phase portion in the cleaning tank 3 is set to a state where the pressure is equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank 3 or just before that. In this state, boiling usually occurs in at least a part of the cleaning liquid in the cleaning tank 3.
  • the pressure in the gas phase portion in the cleaning tank 3 needs to be equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank 3.
  • the pressure in the gas phase portion in the cleaning tank 3 is slightly higher than the vapor pressure of the cleaning liquid in the cleaning tank 3, a part of the cleaning liquid is overheated, so that gas is introduced into the cleaning liquid in the air supply process described below. In some cases, boiling may occur. Therefore, the air supply process is started with the pressure in the gas phase portion in the cleaning tank 3 being lowered to the vapor pressure of the cleaning liquid in the cleaning tank 3 or in some cases just before that.
  • the pressure in the gas phase portion in the cleaning tank 3 is reduced to a pressure equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank 3 (or immediately before) by the decompression means 5 and the object is cleaned from below.
  • gas is introduced into the cleaning liquid in the tank 3.
  • the cleaning liquid can be boiled and violently boiled, and the object to be cleaned 2 can be cleaned.
  • the air supply process is terminated when a predetermined time or a predetermined pressure is reached. This end is measured by, for example, a timer of the controller 29 or detected by the pressure sensor 9 and grasped.
  • the operation of the decompression means 5 started in the decompression process may be completed simultaneously with the end of the air supply process, or may be continued. That is, as will be described below, when the above steps are repeated, the operation of the decompression means 5 may be continued.
  • the temperature raising process, the pressure reducing process and the air supply process described above are repeated as desired.
  • the cleaning liquid is reheated to a set temperature (for example, 50 ° C.)
  • the pressure in the cleaning tank 3 is reduced to a predetermined level as a pressure reduction step, and then a gas is introduced into the cleaning liquid as an air supply step. That's fine.
  • the temperature raising step may be omitted and the decompression step and the air supply step may be repeated. In this case, the pressure in the cleaning tank 3 is gradually reduced at each decompression step.
  • the pressure of the cleaning liquid is reduced to a first predetermined temperature (for example, 49.5 ° C.)
  • a second predetermined temperature for example, 49 ° C.
  • the subsequent draining step is a step of returning the pressure in the cleaning tank 3 to atmospheric pressure and discharging the cleaning liquid in the cleaning tank 3.
  • outside air may be introduced into the cleaning tank 3 by the air supply means 6, but a return pressure means (in the drawing) for introducing outside air into the gas phase portion in the cleaning tank 3. (Omitted) may be further provided, and the pressure inside the cleaning tank 3 may be restored to atmospheric pressure by this decompression means.
  • the drain valve 28 is opened to drain the cleaning liquid. Thereafter, the object to be cleaned 2 may be rinsed or the object to be cleaned 2 may be further dried if desired.
  • the rinsing means that the cleaning liquid remaining on the object to be cleaned 2 is cleaned using another cleaning liquid. Even in this rinsing step, in the state where the cleaning liquid in the cleaning tank 3 is reduced in pressure until it can be boiled, gas is introduced into the cleaning liquid in the cleaning tank 3, and the cleaning liquid is boiled vigorously to clean the object to be cleaned 2. You may plan.
  • FIG. 5 is a schematic configuration diagram showing a second embodiment of the cleaning apparatus 1 of the present invention, and a part thereof is shown in cross section.
  • the cleaning device 1 of the second embodiment is basically the same as that of the first embodiment. Therefore, in the following description, differences between the two will be mainly described, and corresponding portions will be described with the same reference numerals.
  • the cleaning apparatus 1 of the second embodiment includes a cleaning tank 3 in which cleaning liquid is stored and an object to be cleaned 2 is immersed, water supply means 4 for supplying the cleaning liquid into the cleaning tank 3, and gas in the cleaning tank 3.
  • Depressurization means 5 that sucks and discharges to the outside and depressurizes the inside of the cleaning tank 3
  • decompression means 30 that introduces outside air into the gas phase portion of the depressurized cleaning tank 3 and restores the pressure in the cleaning tank 3, and decompression
  • An air supply means 6 for introducing gas into the liquid phase portion (that is, in the cleaning liquid) in the cleaning tank 3, a heating means 7 for heating the cleaning liquid in the cleaning tank 3, and a drain means for discharging the cleaning liquid in the cleaning tank 3.
  • a pressure sensor 9 for detecting the pressure of the gas phase part in the cleaning tank 3
  • a liquid temperature sensor 10 for detecting the temperature of the liquid phase part in the cleaning tank 3 (that is, the temperature of the cleaning liquid)
  • a control means 11 for controlling the means 4 to 8, 30 based on 10 detection signals.
  • a temperature sensor (not shown) for detecting the temperature of the gas phase part in the cleaning tank 3 may be provided instead of or in addition to the pressure sensor 9 for detecting the pressure of the gas phase part in the cleaning tank 3. Good.
  • the washing tank 3 Since the washing tank 3, the water supply means 4, the air supply means 6, the heating means 7, the drainage means 8, the pressure sensor 9 and the liquid temperature sensor 10 are the same as those in the first embodiment, description thereof will be omitted.
  • the depressurization means 5 will be described.
  • the specific configuration of the depressurization means 5 is not particularly limited as in the first embodiment, but in the second embodiment, the exhaust path 17 is provided in order from the cleaning tank 3 side.
  • a check valve 19, a heat exchanger 31, a check valve 32, and a water-sealed vacuum pump 33 are provided.
  • the heat exchanger 31 cools and condenses the steam in the exhaust passage 17.
  • water is supplied to the heat exchanger 31 via the heat exchange water supply valve 34 and discharged.
  • the water-sealed vacuum pump 33 is operated by supplying water called sealed water. Therefore, water is supplied to the vacuum pump 33 through the sealed water supply valve 35 and discharged. When the vacuum pump 33 is operated, the sealed water supply valve 35 is opened in conjunction with the vacuum pump 33.
  • the decompression means 30 for introducing external air into the gas phase portion in the washing tank 3 under reduced pressure and restoring the pressure in the washing tank 3 is provided in the cleaning tank 3.
  • the decompression means 30 introduces outside air into the cleaning tank 3 under reduced pressure via the vacuum release path 36.
  • the vacuum release path 36 is provided with a vacuum release valve 37. When the vacuum release valve 37 is opened in a state where the inside of the cleaning tank 3 is decompressed, outside air is introduced into the cleaning tank 3 by the differential pressure, and the cleaning tank The pressure inside 3 can be restored.
  • the water supply means 4, the decompression means 5, the decompression means 30, the air supply means 6, the heating means 7 and the drainage means 8 are controlled by the control means 11.
  • the control means 11 is a controller 29 that controls the means 4 to 8, 30 based on the detection signals of the sensors 9, 10 and the like. Specifically, in addition to the water supply valve 16, the heat exchange water supply valve 34, the sealed water supply water valve 35, the vacuum pump 33, the vacuum release valve 37, the air supply valve 21, the steam supply valve 26, the drain valve 28, the pressure sensor 9 and The liquid temperature sensor 10 is connected to the controller 29.
  • the controller 29 then cleans the article 2 to be cleaned in the cleaning tank 3 according to a predetermined procedure (program) as described below.
  • FIG. 6 is a diagram illustrating the cleaning method of the second embodiment.
  • Line P indicates the relationship between the elapsed time from the start of cleaning and the pressure in the cleaning tank 3
  • line T indicates the elapsed time from the start of cleaning and the cleaning liquid. The relationship with the temperature is shown.
  • FIG. 7 is a flowchart showing the cleaning method of the second embodiment.
  • the valves 16, 19, 34, 35, 21, 26, 28 other than the vacuum release valve 37 are closed, and the vacuum pump 33 stops operating. From this initial state, the water pouring step S1, the temperature raising step S2, the holding step S3, the depressurizing pressure pulse step S4 and the draining step S5 are sequentially performed.
  • Water injection step S ⁇ b> 1 is a step in which the cleaning liquid is put into the cleaning tank 3 by the water supply means 4. Specifically, the water supply valve 16 is opened, the cleaning liquid is put into the cleaning tank 3, and when a desired amount of cleaning liquid is stored in the cleaning tank 3, the water supply valve 16 is closed.
  • the water injection step S ⁇ b> 1 when the lid 13 of the cleaning tank 3 is closed, the air in the cleaning tank 3 is discharged from the vacuum release path 36 with water injection into the cleaning tank 3.
  • the pressure reducing means 5 may be operated instead of closing the vacuum release valve 37. In that case, air can be reliably removed from the cleaning tank 3 while the cleaning liquid is supplied to the cleaning tank 3.
  • the object to be cleaned 2 Prior to the water injection step S1, the object to be cleaned 2 is placed in the cleaning tank 3, and the lid 13 of the cleaning tank 3 is closed.
  • the object to be cleaned 2 may be placed in the cleaning tank 3 immediately after the water injection step S1, and in this case, the lid 13 of the cleaning tank 3 is closed after the object 2 to be cleaned is placed in the cleaning tank 3. It is done. In any case, the article to be cleaned 2 is immersed in the cleaning liquid in the cleaning tank 3.
  • Temperature raising step S2 is a step of heating the cleaning liquid in the cleaning tank 3 to a set temperature (for example, 50 ° C., hereinafter referred to as a depressurization pressure start temperature). Specifically, the cleaning liquid is heated by the heating means 7 until the cleaning liquid reaches the depressurization pressure start temperature.
  • the steam supply valve 26 is opened, steam is blown into the cleaning liquid in the cleaning tank 3, and the cleaning liquid is heated (S21).
  • the temperature of the cleaning liquid is monitored by the liquid temperature sensor 10, and when the cleaning liquid reaches the depressurization pressure start temperature, the process proceeds to the next step (S22).
  • the pressure reduction in the cleaning tank 3 and the return pressure thereof may be performed once or a plurality of times. That is, during the heating of the cleaning liquid by the heating means 7, after the pressure inside the cleaning tank 3 is reduced to a desired level by the pressure reducing means 5, the pressure inside the cleaning tank 3 is returned to near atmospheric pressure once or a plurality of times. You may go.
  • Depressurization in the washing tank 3 by the decompression means 5 may be performed by operating the vacuum pump 33 with the vacuum release valve 37 closed and the heat exchange water supply valve 34 and the sealed water supply valve 35 open. This depressurization can be stopped up to a pressure at which the cleaning liquid does not boil. Unless the cleaning liquid is boiled, it is preferable that the pressure reduction target pressure is low. Since the cleaning liquid is not boiled, the cleaning liquid is prevented from being cooled. On the other hand, the return pressure by the return pressure means 30 may be achieved by opening the vacuum release valve 37. At the time of the return pressure, the pressure reducing means 5 may be kept operating or may be stopped.
  • the object 2 to be cleaned can be easily cleaned by changing the pressure in the cleaning tank 3 in the temperature raising step S2.
  • the air remaining inside these can be expanded or compressed to eliminate air or perform cleaning by entering and exiting the cleaning liquid.
  • the holding step S3 is a step of holding the cleaning liquid in the cleaning tank 3 at the reduced pressure pulse start temperature for a set time. Specifically, the opening / closing of the steam supply valve 26 is controlled based on the temperature detected by the liquid temperature sensor 10 so that the cleaning liquid in the cleaning tank 3 maintains the depressurization pressure start temperature. Then, after controlling the cleaning liquid at the decompression pressure start temperature for the set time in this way, the steam supply valve 26 is closed and the process proceeds to the next step.
  • the temperature of the cleaning liquid can be made constant regardless of the location.
  • the pressure reducing step and the air supplying step in the cleaning method of the first embodiment are executed. That is, first, the inside of the cleaning tank 3 is decompressed by the decompression means 5. Specifically, the vacuum pump 33 may be operated with the vacuum release valve 37 closed and the heat exchange water supply valve 34 and the sealed water supply valve 35 open. During this decompression, is the temperature of the cleaning liquid detected by the liquid temperature sensor 10 lowered to a predetermined temperature (for example, 49.5 ° C.), or is the pressure in the cleaning tank 3 detected by the pressure sensor 9 reduced to a predetermined pressure? Alternatively, when a predetermined time has elapsed, gas is introduced into the cleaning liquid by the air supply means 6. The predetermined temperature, the predetermined pressure, or the predetermined time is the same as that of the first embodiment in that the cleaning liquid in the cleaning tank 3 is set to be in a boilable state.
  • a predetermined temperature for example, 49.5 ° C.
  • gas is introduced into the cleaning liquid by the air supply means 6.
  • the object to be cleaned is supplied by the air supply means 6 in a state where the pressure of the gas phase in the cleaning tank 3 is lowered to the vapor pressure of the cleaning liquid in the cleaning tank 3 (or immediately before) by the decompression means 5.
  • a gas is introduced into the cleaning liquid in the cleaning tank 3 from below below 2.
  • the cleaning liquid can be boiled and violently boiled, and the object to be cleaned 2 can be cleaned.
  • the pressure reduction to a predetermined value and the induction of bumping by the introduction of gas into the cleaning liquid that can be boiled by the pressure reduction are repeated a plurality of times ( Typically) until the holding step S3 is completed. And if such holding
  • the pressure in the cleaning tank 3 is reduced so that the cleaning liquid continues to boil until the cleaning liquid in the cleaning tank 3 reaches the temperature at which the pressure reduction pulse ends (for example, 30 ° C.). (S41, S42).
  • the operation of instantaneously restoring the pressure in the cleaning tank 3 at a predetermined timing and temporarily interrupting the boiling of the cleaning liquid is repeated (S43, S44). In this way, the pressure reduction and the instantaneous return pressure are repeated.
  • the operation of the decompression means 5 is continued to gradually reduce the pressure in the cleaning tank 3, thereby continuing the boiling of the cleaning liquid (S41, S41). S42).
  • the temperature of the cleaning liquid is monitored by the liquid temperature sensor 10, and each time the temperature of the cleaning liquid decreases by a predetermined amount, the pressure in the cleaning tank 3 is temporarily restored by the pressure-reducing means 30 (S43, S44).
  • the decompression means 5 may be decompressed by operating the vacuum pump 33 with the vacuum release valve 37 closed and the heat exchange water supply valve 34 and the sealed water supply valve 35 open.
  • the vacuum release valve 37 made of an electromagnetic valve may be opened.
  • the decompression means 5 may remain operated even during the return pressure. After opening the vacuum release valve 37 and restoring the pressure in the cleaning tank 3 to interrupt the boiling of the cleaning liquid, the vacuum release valve 37 is closed again to reduce the pressure in the cleaning tank 3 and the boiling of the cleaning liquid. It is illustrated (S41).
  • the timing of the pressure recovery is not particularly limited as long as the pressure recovery is performed while the cleaning liquid is boiling.
  • the temperature of the cleaning liquid is monitored based on the liquid temperature sensor 10, and the pressure is restored whenever the temperature decreases by a predetermined temperature.
  • the pressure in the cleaning tank 3 is monitored based on the pressure sensor 9, Each time the pressure decreases by a predetermined pressure, the pressure may be restored.
  • a temperature sensor may be provided in the gas phase part in the cleaning tank 3, and the temperature of the gas phase part in the cleaning tank 3 may be monitored based on the temperature sensor, and the pressure may be restored each time the temperature decreases by a predetermined temperature. .
  • the predetermined temperature (the predetermined pressure is similarly determined similarly) as the pressure recovery timing in the pressure reducing pulse step S4 is appropriately set.
  • 2 ° C. is adopted. . Therefore, when the cleaning liquid is heated to 50 ° C. in the temperature raising step S2, the first return pressure is executed when the cleaning liquid reaches 48 ° C.
  • the instantaneous return pressure is made up to a pressure at which the boiling of the cleaning liquid stops. As long as the boiling of the cleaning liquid stops, the pressure may be less than atmospheric pressure, and this is preferable from the viewpoint of shortening the processing time.
  • the return pressure in the cleaning tank 3 can be obtained by introducing gas into the liquid phase part by the air supply means 6, but by introducing gas into the gas phase part by the return pressure means 30, Instantaneous pressure recovery is realized.
  • the inside of the cleaning tank 3 is decompressed to boil the cleaning liquid, and during this boiling, the inside of the cleaning tank 3 is instantaneously restored to the set pressure to stop boiling of the cleaning liquid all at once. It will be. Therefore, when the pressure is restored, the bubbles of water vapor generated in the cleaning liquid due to boiling until then are condensed instantly.
  • the cleaning liquid is stirred and transferred by the pressure wave and pressure difference during the condensation, and the object to be cleaned 2 is cleaned.
  • the object to be cleaned 2 has a pipe or a hole, a vapor accumulation occurs in the pipe or the hole of the object to be cleaned 2 due to the decompression in the cleaning tank 3.
  • the vapor pool disappears instantly. Therefore, the cleaning liquid can be vigorously moved in and out of the pipe or hole of the object to be cleaned 2, thereby cleaning the object 2 to be cleaned.
  • Such a depressurizing pressure step S4 is performed until the cleaning liquid reaches the depressurizing pressure end temperature (S42).
  • the operation of the decompression means 5 is stopped. Thereafter, the vacuum release valve 37 may be opened to return the pressure in the cleaning tank 3 to atmospheric pressure and the cleaning may be terminated.
  • the set from the temperature raising step S2 to the depressurizing pressure pulse step S4 may be repeated a plurality of times. Good (S45).
  • the cleaning liquid when the cleaning liquid reaches the depressurizing pressure pulse end temperature, it is reheated until the cleaning liquid reaches the depressurizing pressure pulse starting temperature, and the pressure reduction and the repressurizing are repeated until the cleaning liquid reaches the depressurizing pressure pulse end temperature again. Also good. Then, a cycle including heating of the cleaning liquid until the cleaning liquid reaches the depressurizing pressure pulse start temperature and repetition of the depressurizing pressure in the cleaning tank 3 until the cleaning liquid reaches the depressurizing pressure pulse end temperature is performed a set number of times. It is good. In one cycle, the cleaning liquid temperature gradually decreases due to repeated depressurization pressure. For example, fat content hardens and the cleaning effect may be diminished. However, after the cleaning liquid temperature is raised again, the depressurization pressure is repeated. Thus, more reliable and stable cleaning can be performed.
  • the depressurization and return pressure in the cleaning tank 3 were repeated until the cleaning liquid reached the depressurization pressure pulse end temperature. However, the cleaning tank 3 reached the depressurization pressure pulse end pressure or the cleaning tank 3 decreased. The depressurization and return pressure in the cleaning tank 3 may be repeated until the return pressure pulse end temperature is reached.
  • the subsequent draining step S5 is a step of returning the pressure in the cleaning tank 3 to atmospheric pressure and discharging the cleaning liquid in the cleaning tank 3. Specifically, after opening the vacuum release valve 37 and returning the pressure in the cleaning tank 3 to atmospheric pressure, the drainage valve 28 is opened to drain the cleaning liquid. Thereafter, the object to be cleaned 2 is rinsed or dried as desired.
  • the cleaning apparatus and the cleaning method of the present invention are not limited to the configuration of each of the embodiments described above, and can be changed as appropriate.
  • outside air air
  • a gas other than air may be introduced in some cases.
  • the heating of the cleaning liquid by the heating unit 7 is stopped.
  • the heating unit 7 may continue to heat the cleaning liquid.
  • the cleaning method of the present invention can be carried out while maintaining the cleaning liquid at a set temperature or while raising the temperature of the cleaning liquid.
  • the temperature raising step can be omitted.
  • the object to be cleaned 2 can be cleaned by the depressurization process or the air supply process by grasping the vapor pressure of the cleaning liquid based on the temperature detected by the liquid temperature sensor 10.
  • the air supply means 6 is provided with the air supply pipe 23 at the bottom of the cleaning tank 3 and gas is introduced into the cleaning liquid from the gas outlet hole 24 of the air supply pipe 23.
  • the method for introducing the gas into the cleaning liquid can be changed as appropriate.
  • the bottom of the cleaning tank 3 may be partitioned by a plate material having a large number of small holes such as a punching plate so that the bottom surface in the cleaning tank 3 has a double structure, and gas may be introduced therein. In this case, gas can be introduced upward from a number of holes formed in the plate.
  • the heating means 7 is configured to heat the cleaning liquid by directly blowing steam into the cleaning liquid.
  • an indirect heat exchanger 38 is provided in the cleaning tank 3. It is good also as a structure which arrange
  • steam condensate supplied from the steam supply path 25 to the indirect heat exchanger 38 is discharged via the steam trap 39.
  • the object to be cleaned 2 can be dried with the same apparatus by supplying the steam to the indirect heat exchanger 38 after discharging the cleaning liquid from the cleaning tank 3.
  • FIG. 8 only the cleaning tank 3 and the heating means 7 are shown, and other configurations are omitted.
  • the cleaning method including the water injection step S1, the temperature raising step S2, the holding step S3, the depressurizing pressure pulse step S4 and the draining step S5 has been described.
  • the cleaning method of the present invention is limited to this. It is not something.
  • the holding step S3 is included, the contents of each step can be changed as appropriate in addition to the presence or absence of other steps, addition and deletion of other steps.
  • a step of introducing a gas into the cleaning liquid in the cleaning tank 3 and boiling the cleaning liquid vigorously in a state where the pressure of the cleaning liquid in the cleaning tank 3 is reduced to a boiling possible state may be included.
  • the cleaning methods of the above embodiments may be combined. That is, after the cleaning method of the first embodiment is performed, the cleaning method of the second embodiment may be performed to clean the article 2 to be cleaned. In that case, in holding process S3, you may abbreviate
  • the cleaning liquid can be applied to all the objects to be cleaned 2 and cleaned by boiling the cleaning liquid (particularly, bumping by introducing air into the liquid phase part).
  • the object to be cleaned 2 is not immersed in the cleaning liquid before the cleaning liquid in the cleaning tank 3 is boiled, but the cleaning liquid in the cleaning tank 3 is boiled, or the cleaning liquid is spouted by introducing gas into the cleaning liquid.
  • the cleaning liquid When doing so, it can also be placed at a position soaked in the cleaning liquid. In this case, the installation space for the objects to be cleaned 2 can be increased, and more objects to be cleaned 2 can be cleaned in one operation. Further, since the liquid level can be lowered and the operation can be performed, the amount of the cleaning liquid used is suppressed.

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Abstract

A cleaning liquid is contained in a cleaning tank (3), and an object (2) to be cleaned is immersed in the cleaning liquid. A pressure reducing means (5) reduces the pressure in the cleaning tank (3) by sucking gas in the cleaning tank (3) and discharging the gas to the outside. A heating means (7) heats the cleaning liquid within the cleaning tank (3). A gas supply means (6) introduces gas into the cleaning liquid within the cleaning tank (3) from a position below the object (2) to be cleaned. After the cleaning liquid is heated to a preset temperature by the heating means (7), the pressure within the cleaning tank (3) is reduced by the pressure reducing means (5) to boil the cleaning liquid, and the gas is introduced into the cleaning liquid by the gas supply means (6) during the boiling. By this, the cleaning liquid is fiercely boiled to increase the effect of cleaning of the object (2) to be cleaned.

Description

洗浄装置および洗浄方法Cleaning apparatus and cleaning method
 本発明は、医療器具の他、電子部品や機械部品などを洗浄する洗浄装置と洗浄方法とに関するものである。本願は、2009年5月28日に日本に出願された特願2009-128369号および2010年3月1日に日本に出願された特願2010-043688号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a cleaning apparatus and a cleaning method for cleaning electronic parts, machine parts and the like in addition to medical instruments. This application claims priority based on Japanese Patent Application No. 2009-128369 filed in Japan on May 28, 2009 and Japanese Patent Application No. 2010-043688 filed in Japan on March 1, 2010, and the contents thereof. Is hereby incorporated by reference.
 従来、下記特許文献1に開示されるように、被洗浄物を密閉的に収納するチャンバー内に洗浄水を満たし、チャンバー内を減圧することにより洗浄水を沸騰させ、このとき発生する気泡とこの気泡による揺動運動とで被洗浄物を洗浄する洗浄方法が知られている。この場合、洗浄水の上下の位置での水圧の差により、洗浄水の下層は上層よりも沸騰しにくく、気泡の発生量が少なくなるので、洗浄水の下層をヒータで加熱している。 Conventionally, as disclosed in Patent Document 1 below, a chamber that contains an object to be cleaned is filled with cleaning water, and the chamber is depressurized to boil the cleaning water. A cleaning method for cleaning an object to be cleaned by a rocking motion using bubbles is known. In this case, the lower layer of the cleaning water is less likely to boil than the upper layer due to the difference in water pressure between the upper and lower positions of the cleaning water, and the amount of bubbles generated is reduced. Therefore, the lower layer of the cleaning water is heated by the heater.
 また、従来、下記特許文献2に開示されるように、一種類以上のガスを溶存させた過飽和濃度かつ多量の気泡を含んだガス溶解液を洗浄液とし、洗浄槽内部を大気圧にした状態で、洗浄液の循環による洗浄を所定時間行う循環洗浄工程と、洗浄槽内部を大気圧下または減圧下とした状態で、洗浄液に超音波振動を付与して超音波洗浄を所定時間行う超音波洗浄工程とを含む洗浄方法が知られている。 Conventionally, as disclosed in Patent Document 2 below, a gas solution containing a supersaturated concentration and a large amount of bubbles in which one or more kinds of gas are dissolved is used as a cleaning liquid, and the inside of the cleaning tank is at atmospheric pressure. , A circulating cleaning process for performing cleaning by circulating cleaning liquid for a predetermined time, and an ultrasonic cleaning process for performing ultrasonic cleaning for a predetermined time by applying ultrasonic vibration to the cleaning liquid in a state where the inside of the cleaning tank is at atmospheric pressure or reduced pressure There is known a cleaning method including:
特開昭61-109567号公報JP-A-61-109567 特開2008-119642号公報(段落番号0061)JP 2008-119642 A (paragraph number 0061)
 しかしながら、前記特許文献1に記載の発明の場合、洗浄水の上下の位置での水圧の影響を解消するためにヒータが必要である。また、「沸騰の核」を生じさせて沸騰を誘発させたり、沸騰を爆発的に激しくしたりするものでもない。洗浄槽底部から、ヒータ等で加熱しながら減圧すると、洗浄水下方から発生した気泡は、上昇とともに周囲の洗浄液に溶け込み細かく収縮分裂していくが、このような気泡の上昇では洗浄液を噴き上げるほどの効果が得られない。 However, in the case of the invention described in Patent Document 1, a heater is necessary to eliminate the influence of water pressure at the upper and lower positions of the cleaning water. Nor does it create "boiling nuclei" to induce boiling, nor does it explodely intensify boiling. When the pressure is reduced from the bottom of the cleaning tank while heating with a heater or the like, the bubbles generated from below the cleaning water dissolve into the surrounding cleaning liquid as it rises, and finely shrink and break up. The effect is not obtained.
 また、前記特許文献2に記載の発明の場合、洗浄液中に気泡を供給して被洗浄物の洗浄を図るものではあるが、大気圧状態で洗浄を図るものであり、洗浄液を沸騰させるものでもない。 Further, in the case of the invention described in Patent Document 2, the object to be cleaned is supplied by supplying bubbles into the cleaning liquid, but the cleaning is performed at atmospheric pressure, and the cleaning liquid is boiled. Absent.
 本発明が解決しようとする課題は、簡易な構成および制御で沸騰を生じさせると共に、沸騰を激しく起こさせることで、被洗浄物の効果的な洗浄を図ることにある。 The problem to be solved by the present invention is to achieve effective cleaning of an object to be cleaned by causing boiling with a simple configuration and control and causing boiling to occur vigorously.
 本発明は、前記課題を解決するためになされたもので、その第1発明は、洗浄液が貯留され、その洗浄液に被洗浄物が浸漬される洗浄槽と、この洗浄槽内の気体を外部へ吸引排出して、前記洗浄槽内を減圧する減圧手段と、この減圧手段により前記洗浄槽内の気相部の圧力を前記洗浄槽内の洗浄液の蒸気圧以下またはその直前まで下げた状態で、前記被洗浄物よりも下方から前記洗浄槽内の洗浄液中に気体を導入する給気手段とを備えることを特徴とする洗浄装置である。 The present invention has been made to solve the above-mentioned problems, and the first invention thereof is a cleaning tank in which a cleaning liquid is stored and an object to be cleaned is immersed in the cleaning liquid, and a gas in the cleaning tank is externally provided. In a state in which the pressure of the gas phase portion in the cleaning tank is lowered to a pressure equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank by the pressure reducing means for reducing the pressure in the cleaning tank by sucking and discharging, The cleaning apparatus includes an air supply unit that introduces gas into the cleaning liquid in the cleaning tank from below the object to be cleaned.
 第1発明によれば、洗浄槽内の洗浄液に被洗浄物を浸漬した状態で、洗浄槽内を減圧して洗浄液を沸騰させ、これによる洗浄液の揺動により被洗浄物の洗浄を図ることができる。洗浄液を沸騰させる際、洗浄液の上下の位置での水圧の相違や場所による液温の相違などに基づき、沸騰が全体的に生じなかったり、沸騰が緩やかで爆発的な激しい沸騰が生じなかったり、そのような激しい沸騰が生じても局所的かつ散発的に生じる程度であったりするおそれがあるが、本第1発明によれば、給気手段により洗浄液中へ気体を導入することで、そのような不都合を防止することができる。つまり、沸騰している最中に、洗浄槽底部から気体を一時的に導入すると、導入された気体が沸騰の核となり、導入した気体と洗浄液の境界層、特にその下層で激しい沸騰が起こり、大きな気泡が形成される。この大きく形成される気泡が上昇することで、洗浄液が大きく噴き上げられる。その直後に、噴き上げられた洗浄液が落下する。この爆発的な洗浄液の噴上げとそれに続く落下とによって、洗浄槽内の洗浄液を大きく揺動させることができ、被洗浄物の洗浄を効果的に図ることができる。 According to the first invention, in the state where the object to be cleaned is immersed in the cleaning liquid in the cleaning tank, the cleaning liquid is boiled by reducing the pressure in the cleaning tank, and the object to be cleaned is cleaned by the oscillation of the cleaning liquid. it can. When boiling the cleaning liquid, based on the difference in water pressure at the upper and lower positions of the cleaning liquid and the difference in liquid temperature depending on the location, boiling does not occur overall, boiling is slow and explosive and intense boiling does not occur, There is a risk that even if such intense boiling occurs, it may occur locally and sporadically. However, according to the first invention, by introducing gas into the cleaning liquid by the air supply means, Can be prevented. In other words, when the gas is temporarily introduced from the bottom of the washing tank while boiling, the introduced gas becomes the core of the boiling, and a violent boiling occurs in the boundary layer between the introduced gas and the cleaning liquid, particularly in the lower layer, Large bubbles are formed. As the large bubbles are raised, the cleaning liquid is greatly blown up. Immediately after that, the sprayed cleaning liquid falls. The explosive cleaning liquid spraying and the subsequent dropping can greatly oscillate the cleaning liquid in the cleaning tank and can effectively clean the object to be cleaned.
 第2発明は、第1発明の構成要件に加えて、前記洗浄槽内の洗浄液を加熱する加熱手段をさらに備え、この加熱手段により洗浄液を設定温度まで加熱した後、前記減圧手段により前記洗浄槽内を減圧して洗浄液を沸騰させ、この沸騰中に前記給気手段により洗浄液中に気体を導入することを特徴とする洗浄装置である。 In addition to the constituent features of the first invention, the second invention further includes heating means for heating the cleaning liquid in the cleaning tank, and after heating the cleaning liquid to a set temperature by the heating means, the pressure reducing means causes the cleaning tank to be used. The cleaning apparatus is characterized in that the inside is decompressed to boil the cleaning liquid, and the gas is introduced into the cleaning liquid by the air supply means during the boiling.
 第2発明によれば、予め加熱手段により洗浄液を設定温度まで加熱しておくことで、安定して確実に沸騰を生じさせ、洗浄効果を安定させることができる。しかも、洗浄液の少なくとも一部における沸騰中に、洗浄液中に気体を導入することで、洗浄液中に供給された気体を「沸騰の核」として、沸騰、しかも爆発的な激しい沸騰を確実に生じさせることができる。 According to the second aspect of the present invention, the cleaning liquid is heated up to the set temperature by the heating means in advance, so that boiling can be stably and surely generated, and the cleaning effect can be stabilized. Moreover, by introducing a gas into the cleaning liquid during the boiling of at least a part of the cleaning liquid, the gas supplied into the cleaning liquid is used as a “boiling core” to surely cause boiling and explosive boiling. be able to.
 第3発明は、第2発明の構成要件に加えて、前記給気手段による洗浄液中への気体導入の停止と、洗浄液を前記設定温度まで再加熱するか再加熱しないで、洗浄液を再沸騰させるまでの前記洗浄槽内の減圧と、この沸騰中の前記給気手段による洗浄液中への気体導入とを繰り返すことを特徴とする洗浄装置である。 In addition to the constituent features of the second invention, the third invention stops the introduction of gas into the cleaning liquid by the air supply means, and re-boils the cleaning liquid without reheating the cleaning liquid to the set temperature or without reheating. The cleaning apparatus is characterized by repeating the pressure reduction in the cleaning tank until and the introduction of gas into the cleaning liquid by the air supply means during boiling.
 第3発明によれば、洗浄槽内の減圧と、それによる沸騰中の洗浄液中への気体導入と、その気体導入の停止とを繰り返すことで、被洗浄物の洗浄を確実に図ることができる。洗浄槽内の減圧前には、洗浄液を設定温度まで加熱してもよいし、加熱しなくてもよい。設定温度まで加熱しておけば、洗浄効果を安定させることができるし、設定温度まで加熱しなければ、その分だけ洗浄時間の短縮を図ることができる。 According to the third invention, the object to be cleaned can be reliably cleaned by repeating the decompression in the cleaning tank, the introduction of the gas into the boiling cleaning liquid, and the stop of the introduction of the gas. . Before the pressure in the cleaning tank is reduced, the cleaning liquid may be heated to a set temperature or may not be heated. If heated to the set temperature, the cleaning effect can be stabilized, and if not heated to the set temperature, the cleaning time can be shortened accordingly.
 第4発明は、第2発明または第3発明の構成要件に加えて、前記減圧手段により減圧された前記洗浄槽内の気相部へ気体を導入して、前記洗浄槽内を復圧する復圧手段をさらに備え、前記加熱手段により洗浄液を前記設定温度まで加熱して保持した後、洗浄液が沸騰し続けるように、前記減圧手段により前記洗浄槽内の減圧を継続し、この減圧中に前記洗浄槽内を洗浄液の沸騰が止むまで瞬時に一時的に復圧することを繰り返し、洗浄液を前記設定温度に保持する間、前記減圧手段による前記洗浄槽内の減圧と、それによる洗浄液の沸騰中の前記給気手段による気体導入とを行うことを特徴とする洗浄装置である。 A fourth aspect of the present invention, in addition to the constituent elements of the second aspect or the third aspect, introduces a gas into the gas phase portion in the cleaning tank that has been decompressed by the decompression means, and restores the pressure in the cleaning tank. Means for further heating, holding the cleaning liquid up to the set temperature by the heating means, and continuing the pressure reduction in the cleaning tank by the pressure reducing means so that the cleaning liquid continues to boil, and during the pressure reduction, the cleaning The pressure inside the tank is repeatedly temporarily restored until boiling of the cleaning liquid stops, and while the cleaning liquid is maintained at the set temperature, the pressure in the cleaning tank is reduced by the pressure reducing means, and the boiling of the cleaning liquid is thereby caused. The cleaning apparatus is characterized by performing gas introduction by an air supply means.
 第4発明によれば、洗浄槽の液相部への給気手段の他、洗浄槽の気相部への復圧手段も備えるため、次のような洗浄方法との併用が可能となる。すなわち、減圧手段により洗浄槽内を減圧して洗浄液を沸騰させ、この沸騰中に復圧手段により洗浄槽内を瞬時に復圧して、洗浄液の沸騰を一気に止めるのである。この復圧時、それまでの沸騰により洗浄液中に生じていた水蒸気の気泡は、瞬時に凝縮する。従って、この凝縮時の圧力波や圧力差で、洗浄液が攪拌および移送され、被洗浄物の洗浄が図られる。また、洗浄槽内の減圧により、被洗浄物の管内や穴内には蒸気溜まりが生じるが、洗浄槽内の復圧により、そのような蒸気溜まりが瞬時に消滅する。従って、被洗浄物の管内や穴内に洗浄液を激しく出入りさせることができ、それにより被洗浄物の洗浄が図られる。このような工程前には、洗浄液を設定温度に加熱保持するのがよいが、その間に、洗浄槽内の減圧と、それによる沸騰中の洗浄液中への気体の導入とにより、被洗浄物の洗浄を図れば、洗浄液の加熱保持時間を無駄にすることがない。 According to the fourth aspect of the invention, in addition to the means for supplying air to the liquid phase part of the cleaning tank, and the means for returning pressure to the gas phase part of the cleaning tank, it is possible to use in combination with the following cleaning method. That is, the pressure in the cleaning tank is reduced by the pressure reducing means to boil the cleaning liquid, and during this boiling, the pressure in the cleaning tank is instantaneously restored by the pressure recovery means to stop the boiling of the cleaning liquid at once. At the time of this pressure recovery, water vapor bubbles generated in the cleaning liquid due to boiling until then are condensed instantly. Therefore, the cleaning liquid is stirred and transferred by the pressure wave and pressure difference during the condensation, and the object to be cleaned is cleaned. In addition, although the pressure in the cleaning tank causes a vapor pool in the pipe or hole of the object to be cleaned, such a vapor pool disappears instantaneously due to the return pressure in the cleaning tank. Accordingly, the cleaning liquid can be vigorously moved into and out of the pipe or hole of the object to be cleaned, thereby cleaning the object to be cleaned. Before such a process, it is preferable to heat and maintain the cleaning liquid at a set temperature. During that time, the object to be cleaned is removed by reducing the pressure in the cleaning tank and introducing gas into the boiling cleaning liquid. If cleaning is performed, the heating and holding time of the cleaning liquid is not wasted.
 第5発明は、第1発明から第4発明までのいずれかの構成要件に加えて、前記給気手段は、横向きに配置されるパイプを前記洗浄槽内の底部に備え、このパイプには、設定間隔で気体導出孔が下方へ開口して形成されていることを特徴とする洗浄装置である。 According to a fifth aspect of the invention, in addition to any of the constituent features of the first to fourth aspects of the invention, the air supply means includes a pipe disposed sideways at the bottom of the cleaning tank, The cleaning apparatus is characterized in that the gas outlet holes are opened downward at set intervals.
 第5発明によれば、洗浄槽内の底部に横向きにパイプを配置し、そのパイプの周側壁に設定間隔で開けられた孔から気体を導出することで、洗浄槽内の洗浄液にむらなく均質に気体を導入して、洗浄液の全体に沸騰を生じさせることができる。しかも、パイプに形成される孔は、下方へのみ開口するので、洗浄液中にむらなく均質に気体を導入して、洗浄液の全体に沸騰を生じさせることができる。 According to the fifth aspect of the present invention, the pipe is arranged horizontally at the bottom of the cleaning tank, and the gas is led out from the holes opened at the set intervals on the peripheral side wall of the pipe, so that the cleaning liquid in the cleaning tank is uniformly distributed. A gas can be introduced into the liquid to cause boiling of the entire cleaning liquid. In addition, since the hole formed in the pipe opens only downward, it is possible to uniformly introduce gas into the cleaning liquid and cause boiling of the entire cleaning liquid.
 第6発明は、洗浄槽内に貯留した洗浄液に被洗浄物を浸漬して洗浄を図る洗浄方法であって、前記洗浄槽内を減圧して、前記洗浄槽内の気相部の圧力を前記洗浄槽内の洗浄液の蒸気圧以下またはその直前まで下げた状態で、前記被洗浄物よりも下方から前記洗浄槽内の洗浄液中に気体を導入することを特徴とする洗浄方法である。 A sixth invention is a cleaning method for immersing an object to be cleaned in a cleaning liquid stored in a cleaning tank and cleaning the object, wherein the pressure in the gas phase portion in the cleaning tank is reduced by reducing the pressure in the cleaning tank. In the cleaning method, gas is introduced into the cleaning liquid in the cleaning tank from below the object to be cleaned in a state where the pressure is equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank.
 第6発明によれば、洗浄槽内の洗浄液に被洗浄物を浸漬した状態で、洗浄槽内を減圧して洗浄液を沸騰させ、これによる洗浄液の揺動により被洗浄物の洗浄を図ることができる。洗浄液を沸騰させる際、洗浄液の上下の位置での水圧の相違や場所による液温の相違などに基づき、沸騰が全体的に生じなかったり、沸騰が緩やかで爆発的な激しい沸騰が生じなかったり、そのような激しい沸騰が生じても局所的かつ散発的に生じる程度であったりするおそれがあるが、本第6発明によれば、洗浄液中へ気体を導入することで、そのような不都合を防止することができる。つまり、沸騰している最中に、洗浄槽底部から気体を一時的に導入すると、導入された気体が沸騰の核となり、導入した気体と洗浄液の境界層、特にその下層で激しい沸騰が起こり、大きな気泡が形成される。この大きく形成される気泡が上昇することで、洗浄液が大きく噴き上げられる。その直後に、噴き上げられた洗浄液が落下する。この爆発的な洗浄液の噴上げとそれに続く落下とによって、洗浄槽内の洗浄液を大きく揺動させることができ、被洗浄物の洗浄を効果的に図ることができる。 According to the sixth aspect of the invention, in the state where the object to be cleaned is immersed in the cleaning liquid in the cleaning tank, the cleaning liquid is boiled by reducing the pressure in the cleaning tank, and the object to be cleaned is cleaned by the oscillation of the cleaning liquid. it can. When boiling the cleaning liquid, based on the difference in water pressure at the upper and lower positions of the cleaning liquid and the difference in liquid temperature depending on the location, boiling does not occur overall, boiling is slow and explosive and intense boiling does not occur, Even if such a violent boiling occurs, there is a possibility that it may occur locally and sporadically. However, according to the sixth invention, by introducing a gas into the cleaning liquid, such inconvenience is prevented. can do. In other words, when the gas is temporarily introduced from the bottom of the washing tank while boiling, the introduced gas becomes the core of the boiling, and a violent boiling occurs in the boundary layer between the introduced gas and the cleaning liquid, particularly in the lower layer, Large bubbles are formed. As the large bubbles are raised, the cleaning liquid is greatly blown up. Immediately after that, the sprayed cleaning liquid falls. The explosive cleaning liquid spraying and the subsequent dropping can greatly oscillate the cleaning liquid in the cleaning tank and can effectively clean the object to be cleaned.
 さらに、第7発明は、第6発明の構成要件に加えて、前記洗浄槽内の洗浄液を設定温度まで加熱した後、前記洗浄槽内を減圧して洗浄液を沸騰させ、この沸騰中に洗浄液中に気体を導入することを特徴とする洗浄方法である。 Furthermore, in addition to the constituent features of the sixth invention, the seventh invention heats the cleaning liquid in the cleaning tank to a set temperature, and then depressurizes the cleaning tank to boil the cleaning liquid. A cleaning method is characterized by introducing a gas into the gas.
 第7発明によれば、予め洗浄液を設定温度まで加熱しておくことで、安定して確実に沸騰を生じさせ、洗浄効果を安定させることができる。しかも、洗浄液の少なくとも一部における沸騰中に、洗浄液中に気体を導入することで、洗浄液中に供給された気体を「沸騰の核」として、沸騰、しかも爆発的な激しい沸騰を確実に生じさせることができる。 According to the seventh invention, by heating the cleaning liquid to the set temperature in advance, it is possible to stably and surely boil and stabilize the cleaning effect. Moreover, by introducing a gas into the cleaning liquid during the boiling of at least a part of the cleaning liquid, the gas supplied into the cleaning liquid is used as a “boiling core” to surely cause boiling and explosive boiling. be able to.
 本発明によれば、簡易な構成および制御で沸騰を生じさせると共に、沸騰を激しく起こさせることで、被洗浄物の効果的な洗浄を図ることができる。 According to the present invention, it is possible to achieve effective cleaning of an object to be cleaned by causing boiling with a simple configuration and control and causing boiling to occur vigorously.
本発明の洗浄装置の実施例1を示す概略構成図であり、一部を断面にして示している。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic block diagram which shows Example 1 of the washing | cleaning apparatus of this invention, and shows a part in cross section. 図1の洗浄装置の洗浄槽の概略横断面図である。It is a schematic cross-sectional view of the cleaning tank of the cleaning apparatus of FIG. 図2の一部における概略縦断面図である。It is a schematic longitudinal cross-sectional view in a part of FIG. 図2の変形例を示す図である。It is a figure which shows the modification of FIG. 本発明の洗浄装置の実施例2を示す概略構成図であり、一部を断面にして示している。It is a schematic block diagram which shows Example 2 of the washing | cleaning apparatus of this invention, and shows a part in cross section. 図5の洗浄装置を用いた洗浄方法の一例を示す図であり、洗浄開始からの経過時間と洗浄槽内の圧力との関係と、洗浄開始からの経過時間と洗浄液の温度との関係を示している。It is a figure which shows an example of the cleaning method using the cleaning apparatus of FIG. 5, and shows the relationship between the elapsed time from the start of cleaning and the pressure in the cleaning tank, and the relationship between the elapsed time from the start of cleaning and the temperature of the cleaning liquid. ing. 図5の洗浄装置を用いた洗浄方法の一例を示すフローチャートである。It is a flowchart which shows an example of the washing | cleaning method using the washing | cleaning apparatus of FIG. 図1および図5の洗浄装置における加熱手段の変形例を示す図であり、加熱手段以外の構成を省略して示している。It is a figure which shows the modification of the heating means in the washing | cleaning apparatus of FIG. 1 and FIG. 5, and has abbreviate | omitted and shown structures other than a heating means.
 以下、本発明の具体的実施例を図面に基づいて詳細に説明する。 Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings.
 図1は、本発明の洗浄装置の実施例1を示す概略構成図であり、一部を断面にして示している。また、図2は、この洗浄装置の洗浄槽の概略横断面図である。さらに、図3は、図2の一部における概略縦断面図であり、洗浄液中への気体導入状態を示している。 FIG. 1 is a schematic configuration diagram showing a first embodiment of the cleaning apparatus of the present invention, and a part thereof is shown in cross section. FIG. 2 is a schematic cross-sectional view of the cleaning tank of this cleaning apparatus. Further, FIG. 3 is a schematic longitudinal sectional view of a part of FIG. 2 and shows a state of introducing gas into the cleaning liquid.
 本実施例の洗浄装置1は、洗浄液を貯留して被洗浄物2が浸漬される洗浄槽3と、この洗浄槽3内に洗浄液を供給する給水手段4と、洗浄槽3内の気体を外部へ吸引排出して洗浄槽3内を減圧する減圧手段5と、洗浄槽3内の洗浄液中に気体を導入する給気手段6と、洗浄槽3内の洗浄液を加熱する加熱手段7と、洗浄槽3内の洗浄液を排出する排水手段8と、洗浄槽3内の気相部の圧力を検出する圧力センサ9と、洗浄槽3内の液相部の温度(つまり洗浄液の温度)を検出する液温センサ10と、これらセンサ9,10の検出信号などに基づき前記各手段4~8を制御する制御手段11とを備える。なお、洗浄槽3内の気相部の圧力を検出する圧力センサ9に代えてまたはこれに加えて、洗浄槽3内の気相部の温度を検出する温度センサ(図示省略)を備えてもよい。 The cleaning apparatus 1 according to the present embodiment includes a cleaning tank 3 in which a cleaning liquid is stored and an object to be cleaned 2 is immersed, a water supply means 4 that supplies the cleaning liquid into the cleaning tank 3, and a gas in the cleaning tank 3 is externally supplied. Pressure reducing means 5 that sucks and discharges to the inside of the cleaning tank 3, an air supply means 6 that introduces gas into the cleaning liquid in the cleaning tank 3, a heating means 7 that heats the cleaning liquid in the cleaning tank 3, and a cleaning The drain means 8 for discharging the cleaning liquid in the tank 3, the pressure sensor 9 for detecting the pressure of the gas phase part in the cleaning tank 3, and the temperature of the liquid phase part in the cleaning tank 3 (that is, the temperature of the cleaning liquid) are detected. A liquid temperature sensor 10 and control means 11 for controlling the means 4 to 8 based on detection signals of these sensors 9 and 10 are provided. A temperature sensor (not shown) for detecting the temperature of the gas phase part in the cleaning tank 3 may be provided instead of or in addition to the pressure sensor 9 for detecting the pressure of the gas phase part in the cleaning tank 3. Good.
 洗浄液は、減圧手段5による洗浄槽3内の減圧により沸騰可能であれば特に問わないが、たとえば水である。本実施例では、洗浄液は、洗剤を0.5%前後含んだ水である。但し、洗浄液は、洗剤を含む水の他、洗剤を含まない水でもよい。また、洗浄液は、軟水、純水、溶剤など、洗浄に使用できるその他の液体でもよい。 The cleaning liquid is not particularly limited as long as it can be boiled by the pressure reduction in the cleaning tank 3 by the pressure reducing means 5, but is water, for example. In this embodiment, the cleaning liquid is water containing about 0.5% of detergent. However, the cleaning liquid may be water that does not contain detergent as well as water that contains detergent. The cleaning liquid may be other liquid that can be used for cleaning, such as soft water, pure water, and a solvent.
 被洗浄物2は、洗浄を図りたい物品であり、たとえば、医療器具、電子部品または機械部品である。本実施例の洗浄装置1は、洗浄液の沸騰を利用して被洗浄物2の洗浄を図るが、被洗浄物2には、沸騰による蒸気が溜まる箇所があってもよいし、なくてもよい。つまり、被洗浄物2は、管状の物品や、穴付きの物品のように、蒸気が溜まる箇所があってもよいし、鉗子のように、蒸気の溜まる箇所がなくてもよい。 The object to be cleaned 2 is an article to be cleaned, for example, a medical instrument, an electronic component, or a mechanical component. The cleaning device 1 of the present embodiment uses the boiling of the cleaning liquid to clean the object to be cleaned 2, but the object to be cleaned 2 may or may not have a portion where vapor due to boiling accumulates. . That is, the object to be cleaned 2 may have a place where steam accumulates, such as a tubular article or an article with a hole, or may not have a place where steam accumulates, like a forceps.
 洗浄槽3は、内部空間の減圧に耐える中空容器である。本実施例の洗浄槽3は、上方へ開口して中空部を有する本体12と、この本体12の開口部を開閉する蓋13とを備える。本体12に蓋13をした状態では、本体12と蓋13との隙間はパッキン14で封止される。これにより、本体12の中空部は密閉され、洗浄槽3内に密閉空間が形成される。 The washing tank 3 is a hollow container that can withstand the decompression of the internal space. The cleaning tank 3 of the present embodiment includes a main body 12 that opens upward and has a hollow portion, and a lid 13 that opens and closes the opening of the main body 12. In a state where the main body 12 is covered with the lid 13, the gap between the main body 12 and the lid 13 is sealed with the packing 14. Thereby, the hollow part of the main body 12 is sealed, and a sealed space is formed in the cleaning tank 3.
 洗浄槽3には、洗浄槽3内に洗浄液を供給する給水手段4が接続される。本実施例の給水手段4は、給水路15を介して、洗浄槽3内に洗浄液を供給する。給水路15には給水弁16が設けられており、洗浄槽3内への給水時、給水弁16が開かれる。 A water supply means 4 for supplying a cleaning liquid into the cleaning tank 3 is connected to the cleaning tank 3. The water supply means 4 of the present embodiment supplies the cleaning liquid into the cleaning tank 3 through the water supply path 15. A water supply valve 16 is provided in the water supply path 15, and the water supply valve 16 is opened when supplying water into the cleaning tank 3.
 洗浄槽3には、洗浄槽3内の気体を外部へ吸引排出して洗浄槽3内を減圧する減圧手段5が接続される。本実施例の減圧手段5は、排気路17を介して洗浄槽3内の気体を吸引排出する真空発生装置18である。真空発生装置18は、特に問わないが、典型的には水封式の真空ポンプを備え、この真空ポンプより上流側に、排気路17内の蒸気を凝縮させる間接熱交換器をさらに備えてもよい。 The cleaning tank 3 is connected to a decompression means 5 that sucks and discharges the gas in the cleaning tank 3 to reduce the pressure in the cleaning tank 3. The decompression means 5 of the present embodiment is a vacuum generator 18 that sucks and discharges the gas in the cleaning tank 3 through the exhaust passage 17. The vacuum generator 18 is not particularly limited, but typically includes a water-sealed vacuum pump, and further includes an indirect heat exchanger that condenses the vapor in the exhaust passage 17 upstream of the vacuum pump. Good.
 排気路17には、洗浄槽3と真空発生装置18との間に、逆止弁19を設けるのが好ましい。但し、逆止弁19の代わりに、真空弁を設けてもよい。この場合、真空弁の開閉は、真空発生装置18の作動の有無と連動する。つまり、真空発生装置18の作動時、真空弁が開かれる。 It is preferable to provide a check valve 19 between the cleaning tank 3 and the vacuum generator 18 in the exhaust passage 17. However, a vacuum valve may be provided instead of the check valve 19. In this case, the opening and closing of the vacuum valve is linked with the presence or absence of the operation of the vacuum generator 18. That is, when the vacuum generator 18 is activated, the vacuum valve is opened.
 洗浄槽3には、洗浄槽3内の洗浄液中に気体を導入する給気手段6が設けられる。本実施例の給気手段6は、減圧下の洗浄槽3内の洗浄液中に、給気路20を介して外気を導入する。給気路20には給気弁21が設けられており、洗浄槽3内が減圧された状態で給気弁21を開くと、差圧により外気を洗浄槽3内へ導入することができる。給気路20には、給気弁21より上流側の端部に、フィルター22を設けるのが好ましい。この場合、フィルター22を介した空気が、洗浄槽3内の洗浄液中に導入される。 The cleaning tank 3 is provided with an air supply means 6 for introducing a gas into the cleaning liquid in the cleaning tank 3. The air supply means 6 of the present embodiment introduces outside air into the cleaning liquid in the cleaning tank 3 under reduced pressure via the air supply path 20. An air supply valve 21 is provided in the air supply path 20. When the air supply valve 21 is opened in a state in which the inside of the cleaning tank 3 is decompressed, outside air can be introduced into the cleaning tank 3 by a differential pressure. It is preferable that a filter 22 is provided in the air supply path 20 at an end upstream of the air supply valve 21. In this case, air through the filter 22 is introduced into the cleaning liquid in the cleaning tank 3.
 本実施例では、給気路20からの気体は、洗浄槽3内の底部に設けた給気パイプ23を介して、洗浄液中に導入される。この給気パイプ23は、洗浄槽3内の底部に、横向きに配置されている。具体的には、給気パイプ23は、洗浄槽3内の底部ではあるが底面から離隔して、水平に保持されている。本実施例では、図2に示すように、洗浄槽3内の底部を蛇行するように、給気パイプ23が設けられている。但し、給気パイプ23の構成は、図2に限定されることなく、適宜に変更可能である。たとえば、図4に示すように、複数本の直管状の給気パイプ23,23,…を等間隔に並行に配置してもよい。その場合、各直管状の給気パイプ23の一端部は、給気路20として一つにまとめられるのが好ましい。 In this embodiment, the gas from the air supply path 20 is introduced into the cleaning liquid via the air supply pipe 23 provided at the bottom of the cleaning tank 3. The air supply pipe 23 is disposed sideways at the bottom of the cleaning tank 3. Specifically, the air supply pipe 23 is a bottom portion in the cleaning tank 3 but is spaced apart from the bottom surface and is held horizontally. In this embodiment, as shown in FIG. 2, an air supply pipe 23 is provided so as to meander the bottom of the cleaning tank 3. However, the structure of the air supply pipe 23 is not limited to FIG. 2 and can be changed as appropriate. For example, as shown in FIG. 4, a plurality of straight tubular air supply pipes 23, 23,... May be arranged in parallel at equal intervals. In that case, it is preferable that one end portion of each straight tubular air supply pipe 23 is gathered as one air supply path 20.
 給気パイプ23は、一端部が給気路20に接続される一方、他端部が閉塞または前記一端部に接続されてループ状となっており、延出方向へ沿って設定間隔で気体導出孔(ノズル)24が形成されている。この際、図3に示すように、気体導出孔24は、下方へのみ開口して形成される。気体導出孔24を下方へ向けて開口することで、洗浄液中にむらなく均質に気体を導入することができる。仮に、気体導出孔24を上方へ向けて開口すると、給気パイプ23の下流へ行くほど気体の吐出量が減少し、洗浄効果に影響を与えるが、本実施例のように気体導出孔24を下方へ向けて開口することで、そのような不都合を回避することができる。 One end of the air supply pipe 23 is connected to the air supply path 20, while the other end is closed or connected to the one end to form a loop, and the gas is led out at set intervals along the extending direction. A hole (nozzle) 24 is formed. At this time, as shown in FIG. 3, the gas outlet hole 24 is formed to open only downward. By opening the gas outlet hole 24 downward, the gas can be uniformly introduced into the cleaning liquid. If the gas outlet hole 24 is opened upward, the amount of gas discharged decreases toward the downstream of the air supply pipe 23 and affects the cleaning effect. However, as in this embodiment, the gas outlet hole 24 is Such an inconvenience can be avoided by opening downward.
 気体導出孔24は、洗浄槽3内の底面に満遍なく配置される。具体的には、洗浄槽3内の底面を一辺100mmの格子状に区切ったと仮定した場合に、各格子内に少なくとも一つの気体導出孔24が形成される。この際、気体導出孔24の数は、多いほど好ましい。そして、それらの気体導出孔24のすべてが、前述したように、下方へ向けて開口するのが好ましい。また、気体導出孔24付きの給気パイプ23は、被洗浄物2よりも下方に配置される。なお、気体導出孔24の直径は、特に問わないが、たとえば本実施例では1mmとされている。 The gas outlet holes 24 are evenly arranged on the bottom surface in the cleaning tank 3. Specifically, when it is assumed that the bottom surface in the cleaning tank 3 is partitioned into a grid having a side of 100 mm, at least one gas outlet hole 24 is formed in each grid. At this time, the larger the number of gas outlet holes 24, the better. And it is preferable that all of those gas outlet holes 24 open downward as described above. Further, the air supply pipe 23 with the gas outlet hole 24 is disposed below the object to be cleaned 2. The diameter of the gas outlet hole 24 is not particularly limited. For example, in this embodiment, it is 1 mm.
 ところで、本実施例では、給気手段6は、洗浄槽3内の洗浄液中に空気を導入する構成としたが、空気以外の気体を導入する構成としてもよい。つまり、給気手段6により洗浄液中に導入される気体は、空気の他、たとえば窒素、二酸化炭素、蒸気などでもよい。洗浄液中に導入される気体は、洗浄液を沸騰させる核とするために、洗浄液に溶け込みにくい気体ほど好ましい。空気以外の気体を用いる場合も、その気体は、給気弁21および給気パイプ23を介して、気体導出孔24から洗浄液中に導入される。 In the present embodiment, the air supply means 6 is configured to introduce air into the cleaning liquid in the cleaning tank 3, but may be configured to introduce a gas other than air. That is, the gas introduced into the cleaning liquid by the air supply means 6 may be nitrogen, carbon dioxide, steam, or the like, in addition to air. The gas introduced into the cleaning liquid is preferably a gas that is difficult to dissolve in the cleaning liquid in order to make the cleaning liquid a boiling nucleus. Even when a gas other than air is used, the gas is introduced into the cleaning liquid from the gas outlet hole 24 via the air supply valve 21 and the air supply pipe 23.
 洗浄槽3には、洗浄槽3内の洗浄液を加熱する加熱手段7が設けられる。本実施例の加熱手段7は、洗浄槽3内の洗浄液中に蒸気を吹き込んで、洗浄液を加熱する。具体的には、洗浄槽3には、ボイラなどの蒸気供給源から給蒸路25を介して蒸気が供給可能とされる。給蒸路25に設けた給蒸弁26を開閉することで、洗浄槽3内への蒸気供給の有無を切り替えることができる。 The cleaning tank 3 is provided with a heating means 7 for heating the cleaning liquid in the cleaning tank 3. The heating means 7 of the present embodiment heats the cleaning liquid by blowing steam into the cleaning liquid in the cleaning tank 3. Specifically, steam can be supplied to the cleaning tank 3 through a steam supply path 25 from a steam supply source such as a boiler. By opening and closing the steam supply valve 26 provided in the steam supply path 25, it is possible to switch the presence or absence of steam supply into the cleaning tank 3.
 但し、加熱手段7は、洗浄槽3内の洗浄液に直接に蒸気を吹き込む以外に、洗浄槽3内に電気ヒータを設けたり、電気ヒータを装備した容器を別途設けてその容器と洗浄槽3との間を循環ポンプで洗浄液または熱媒を循環させたり、洗浄槽3をジャケット構造(内外二重構造)としてその中空部に蒸気などの熱媒を入れて洗浄槽3内の洗浄液を間接的に加熱したりしてもよい。但し、エネルギー効率および洗浄槽3の構成の簡素化の観点から、本実施例のように洗浄液中に蒸気を吹き込んで洗浄液を加熱するのが好ましい。 However, in addition to directly blowing steam into the cleaning liquid in the cleaning tank 3, the heating means 7 is provided with an electric heater in the cleaning tank 3, or a container equipped with an electric heater is provided separately. The cleaning liquid or the heat medium is circulated with a circulation pump between them, or the cleaning tank 3 is made into a jacket structure (internal / external double structure), and a heat medium such as steam is put into the hollow portion to indirectly supply the cleaning liquid in the cleaning tank 3 It may be heated. However, from the viewpoint of energy efficiency and simplification of the configuration of the cleaning tank 3, it is preferable to heat the cleaning liquid by blowing steam into the cleaning liquid as in this embodiment.
 洗浄槽3には、洗浄槽3内の洗浄液を排出する排水手段8が接続される。本実施例の排水手段8は、洗浄槽3内の洗浄液を、洗浄槽3の底部から排水路27を介して排出する。排水路27には、排水弁28が設けられており、洗浄槽3内に洗浄液が貯留された状態で排水弁28を開くと、洗浄液を洗浄槽3外へ自然に導出することができる。 A drainage means 8 for discharging the cleaning liquid in the cleaning tank 3 is connected to the cleaning tank 3. The drainage means 8 of this embodiment discharges the cleaning liquid in the cleaning tank 3 from the bottom of the cleaning tank 3 through the drainage channel 27. The drainage passage 27 is provided with a drainage valve 28. When the drainage valve 28 is opened in a state where the cleaning liquid is stored in the cleaning tank 3, the cleaning liquid can be naturally led out of the cleaning tank 3.
 洗浄槽3には、洗浄槽3内の気相部の圧力を検出する圧力センサ9と、洗浄槽3内の洗浄液の温度を検出する液温センサ10とが設けられる。また、所望により、圧力と温度とを換算することで、圧力センサ9に代えて温度センサを用いることもできる。 The cleaning tank 3 is provided with a pressure sensor 9 that detects the pressure of the gas phase in the cleaning tank 3 and a liquid temperature sensor 10 that detects the temperature of the cleaning liquid in the cleaning tank 3. If desired, a temperature sensor can be used instead of the pressure sensor 9 by converting the pressure and the temperature.
 給水手段4、減圧手段5、給気手段6、加熱手段7および排水手段8は、制御手段11により制御される。この制御手段11は、前記各センサ9,10の検出信号などに基づき、前記各手段4~8を制御する制御器29である。具体的には、給水弁16、真空発生装置18、給気弁21、給蒸弁26、排水弁28の他、圧力センサ9および液温センサ10は、制御器29に接続されている。そして、制御器29は、以下に述べるように、所定の手順(プログラム)に従い、洗浄槽3内の被洗浄物2の洗浄を図る。 The water supply means 4, the decompression means 5, the air supply means 6, the heating means 7 and the drainage means 8 are controlled by the control means 11. The control means 11 is a controller 29 that controls the means 4 to 8 based on the detection signals of the sensors 9 and 10. Specifically, in addition to the water supply valve 16, the vacuum generator 18, the air supply valve 21, the steam supply valve 26, the drain valve 28, the pressure sensor 9 and the liquid temperature sensor 10 are connected to the controller 29. The controller 29 then cleans the article 2 to be cleaned in the cleaning tank 3 according to a predetermined procedure (program) as described below.
 以下、本実施例の洗浄装置1を用いた洗浄方法について説明する。ここでは、注水工程の後、昇温工程、減圧工程、給気工程、および排水工程が順次に実行される。 Hereinafter, a cleaning method using the cleaning apparatus 1 of the present embodiment will be described. Here, after the water injection step, the temperature raising step, the pressure reduction step, the air supply step, and the drainage step are sequentially executed.
 注水工程は、給水手段4により洗浄槽3内に洗浄液を入れる工程である。具体的には、給水弁16を開けて洗浄槽3内に洗浄液を入れ、洗浄槽3内に所望量の洗浄液が貯留されると給水弁16を閉じる。注水工程では、洗浄槽3内の全部を洗浄液で満たすのではなく、洗浄槽3内の中途まで洗浄液が入れられる。これにより、洗浄槽3内は、下方の液相部と、上方の気相部とに分けられる。 The water injection process is a process in which the cleaning liquid is put into the cleaning tank 3 by the water supply means 4. Specifically, the water supply valve 16 is opened to put the cleaning liquid into the cleaning tank 3, and when a desired amount of cleaning liquid is stored in the cleaning tank 3, the water supply valve 16 is closed. In the water injection process, the cleaning liquid is not filled in the cleaning tank 3 with the cleaning liquid, but the cleaning liquid is put in the middle of the cleaning tank 3. Thereby, the inside of the washing tank 3 is divided into a lower liquid phase part and an upper gas phase part.
 被洗浄物2は、洗浄槽3内に洗浄液を入れる前に予め洗浄槽3内に入れておいてもよいし、洗浄槽3内に洗浄液を入れた後に洗浄槽3内に入れてもよい。いずれにしても、被洗浄物2は、洗浄槽3内の洗浄液内に浸漬される。この際、被洗浄物2は、給気パイプ23より上方に、網状のバスケットなどに入れられて保持される。このようにして、洗浄槽3内には洗浄液が貯留されると共に、その洗浄液には被洗浄物2が浸漬される。また、洗浄槽3の蓋13は閉じられた状態とされる。 The object to be cleaned 2 may be put in the cleaning tank 3 before putting the cleaning liquid in the cleaning tank 3 or may be put in the cleaning tank 3 after putting the cleaning liquid in the cleaning tank 3. In any case, the article to be cleaned 2 is immersed in the cleaning liquid in the cleaning tank 3. At this time, the object to be cleaned 2 is held in a net-like basket or the like above the air supply pipe 23. In this way, the cleaning liquid is stored in the cleaning tank 3, and the cleaning object 2 is immersed in the cleaning liquid. Further, the lid 13 of the cleaning tank 3 is closed.
 昇温工程は、洗浄槽3内の洗浄液を設定温度(たとえば50℃)まで加熱する工程である。具体的には、洗浄液が設定温度になるまで、加熱手段7により洗浄液を加熱する。本実施例では、給蒸弁26を開いて、洗浄槽3内の洗浄液中に蒸気を吹き込んで、洗浄液を加熱する。この給蒸中、液温センサ10により洗浄液の温度を監視し、洗浄液が設定温度になると、給蒸弁26を閉じて次工程へ移行する。 The temperature raising step is a step of heating the cleaning liquid in the cleaning tank 3 to a set temperature (for example, 50 ° C.). Specifically, the cleaning liquid is heated by the heating means 7 until the cleaning liquid reaches the set temperature. In this embodiment, the steam supply valve 26 is opened, and steam is blown into the cleaning liquid in the cleaning tank 3 to heat the cleaning liquid. During this steaming, the temperature of the cleaning liquid is monitored by the liquid temperature sensor 10, and when the cleaning liquid reaches the set temperature, the steam supply valve 26 is closed and the process proceeds to the next step.
 なお、洗浄液が設定温度になると、その温度を設定時間保持するように、液温センサ10の検出信号に基づき給蒸弁26の開閉を制御(保持工程)した後、給蒸弁26を閉じて次工程へ移行するようにしてもよい。洗浄液を設定温度で設定時間保持することで、洗浄液の温度を一定にすることができる。 When the cleaning liquid reaches the set temperature, the opening / closing of the steam supply valve 26 is controlled (holding step) based on the detection signal of the liquid temperature sensor 10 so that the temperature is maintained for a set time, and then the steam supply valve 26 is closed. You may make it transfer to the next process. By holding the cleaning liquid at the set temperature for a set time, the temperature of the cleaning liquid can be made constant.
 減圧工程は、減圧手段5により洗浄槽3内を減圧する工程である。具体的には、真空発生装置18を作動させて、洗浄槽3内の気体を外部へ吸引排出する。この減圧中、液温センサ10により検出される洗浄液の温度が所定温度(たとえば49.5℃)まで下がるか、圧力センサ9により検出される洗浄槽3内の圧力が所定圧力まで下がるか、あるいは所定時間が経過すると、給気工程が開始される。 The decompression step is a step of decompressing the inside of the cleaning tank 3 by the decompression means 5. Specifically, the vacuum generator 18 is operated to suck and discharge the gas in the cleaning tank 3 to the outside. During this decompression, the temperature of the cleaning liquid detected by the liquid temperature sensor 10 decreases to a predetermined temperature (for example, 49.5 ° C.), the pressure in the cleaning tank 3 detected by the pressure sensor 9 decreases to a predetermined pressure, or When the predetermined time has elapsed, the air supply process is started.
 この所定温度、所定圧力または所定時間は、いずれかが採用されて上述のように制御に用いられるが、洗浄槽3内の洗浄液を沸騰可能状態とするよう設定される。言い換えれば、この所定温度、所定圧力または所定時間まで減圧することで、洗浄槽3内の洗浄液は沸騰可能状態とされる。つまり、洗浄槽3内の気相部の圧力は、洗浄槽3内の洗浄液の蒸気圧以下またはその直前まで下げた状態とされる。この状態では、通常、洗浄槽3内の洗浄液の少なくとも一部において沸騰が生じる。 Any one of the predetermined temperature, the predetermined pressure, and the predetermined time is adopted and used for the control as described above, but is set so that the cleaning liquid in the cleaning tank 3 can be boiled. In other words, the cleaning liquid in the cleaning tank 3 is brought into a boilable state by reducing the pressure to the predetermined temperature, the predetermined pressure, or the predetermined time. That is, the pressure in the gas phase portion in the cleaning tank 3 is set to a state where the pressure is equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank 3 or just before that. In this state, boiling usually occurs in at least a part of the cleaning liquid in the cleaning tank 3.
 なお、洗浄槽3内の洗浄液を沸騰可能状態とするには、基本的には、洗浄槽3内の気相部の圧力を洗浄槽3内の洗浄液の蒸気圧以下とする必要がある。但し、実際には、洗浄槽3内の洗浄液の蒸気圧よりわずかに高い圧力でも、洗浄液の一部に過熱した部分が存在することで、次に述べる給気工程において洗浄液中に気体を導入することによって沸騰が起こる場合がある。そこで、洗浄槽3内の気相部の圧力を洗浄槽3内の洗浄液の蒸気圧以下または場合によりその直前まで下げた状態として、給気工程が開始される。 In order to bring the cleaning liquid in the cleaning tank 3 into a boilable state, basically, the pressure in the gas phase portion in the cleaning tank 3 needs to be equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank 3. However, in reality, even if the pressure is slightly higher than the vapor pressure of the cleaning liquid in the cleaning tank 3, a part of the cleaning liquid is overheated, so that gas is introduced into the cleaning liquid in the air supply process described below. In some cases, boiling may occur. Therefore, the air supply process is started with the pressure in the gas phase portion in the cleaning tank 3 being lowered to the vapor pressure of the cleaning liquid in the cleaning tank 3 or in some cases just before that.
 給気工程は、減圧手段5により洗浄槽3内の気相部の圧力を洗浄槽3内の洗浄液の蒸気圧以下(またはその直前)まで下げた状態で、被洗浄物2よりも下方から洗浄槽3内の洗浄液中に気体を導入する工程である。これにより、洗浄液を沸騰、しかも激しく沸騰させることができ、被洗浄物2の洗浄を図ることができる。 In the air supply process, the pressure in the gas phase portion in the cleaning tank 3 is reduced to a pressure equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank 3 (or immediately before) by the decompression means 5 and the object is cleaned from below. In this step, gas is introduced into the cleaning liquid in the tank 3. As a result, the cleaning liquid can be boiled and violently boiled, and the object to be cleaned 2 can be cleaned.
 洗浄液を沸騰させる際、洗浄液の上下の位置での水圧の相違や場所による液温の相違などに基づき、沸騰が全体的に生じなかったり、沸騰が緩やかで爆発的な激しい沸騰が生じなかったり、そのような激しい沸騰が生じても局所的かつ散発的に生じる程度であったりするおそれがあるが、給気手段6により洗浄液中へ気体を導入することで、そのような不都合を防止することができる。つまり、沸騰している最中に、洗浄槽3底部から気体を一時的に導入すると、導入された気体が沸騰の核となり、導入した気体と洗浄液の境界層、特にその下層で激しい沸騰が起こり、大きな気泡が形成される。この大きく形成される気泡が上昇することで、洗浄液が大きく噴き上げられる。その直後に、噴き上げられた洗浄液が落下する。この爆発的な洗浄液の噴上げとそれに続く落下とによって、洗浄槽3内の洗浄液を大きく揺動させることができ、被洗浄物2の洗浄を効果的に図ることができる。 When boiling the cleaning liquid, based on the difference in water pressure at the upper and lower positions of the cleaning liquid and the difference in liquid temperature depending on the location, boiling does not occur overall, boiling is slow and explosive and intense boiling does not occur, Even if such a violent boiling occurs, there is a possibility that it may occur locally and sporadically. However, by introducing a gas into the cleaning liquid by the air supply means 6, such inconvenience can be prevented. it can. In other words, when gas is temporarily introduced from the bottom of the washing tank 3 while boiling, the introduced gas becomes the core of boiling, and intense boiling occurs in the boundary layer between the introduced gas and the cleaning liquid, particularly in the lower layer. Large bubbles are formed. As the large bubbles are raised, the cleaning liquid is greatly blown up. Immediately after that, the sprayed cleaning liquid falls. The explosive cleaning liquid spraying and the subsequent drop can cause the cleaning liquid in the cleaning tank 3 to be greatly swung, and the object to be cleaned 2 can be effectively cleaned.
 給気工程は、所定時間または所定圧力に達すると終了する。この終了は、たとえば制御器29のタイマで計測するか、または、圧力センサ9で検出して把握する。 The air supply process is terminated when a predetermined time or a predetermined pressure is reached. This end is measured by, for example, a timer of the controller 29 or detected by the pressure sensor 9 and grasped.
 ところで、減圧工程で開始された減圧手段5の作動は、給気工程の終了と同時に終了してもよいし、まだ継続させてもよい。つまり、次に述べるように、上記各工程を繰り返す場合には、減圧手段5の作動は継続したままとしてもよい。 Incidentally, the operation of the decompression means 5 started in the decompression process may be completed simultaneously with the end of the air supply process, or may be continued. That is, as will be described below, when the above steps are repeated, the operation of the decompression means 5 may be continued.
 給気工程の終了後には、所望に応じて、以上に述べた昇温工程、減圧工程および給気工程が繰り返される。たとえば、昇温工程へ戻って、洗浄液を設定温度(たとえば50℃)まで再加熱し、減圧工程として、洗浄槽3内を所定まで減圧した後、給気工程として、洗浄液中に気体を導入すればよい。但し、昇温工程を省略して、減圧工程および給気工程を繰り返してもよい。この場合、減圧工程の度に、洗浄槽3内の圧力は徐々に下げられることになる。たとえば、初回の減圧工程では、洗浄液を第一所定温度(たとえば49.5℃)とするまで減圧された場合、次の減圧工程では、洗浄液を第二所定温度(たとえば49℃)とするまで減圧される。 After completion of the air supply process, the temperature raising process, the pressure reducing process and the air supply process described above are repeated as desired. For example, after returning to the temperature raising step, the cleaning liquid is reheated to a set temperature (for example, 50 ° C.), the pressure in the cleaning tank 3 is reduced to a predetermined level as a pressure reduction step, and then a gas is introduced into the cleaning liquid as an air supply step. That's fine. However, the temperature raising step may be omitted and the decompression step and the air supply step may be repeated. In this case, the pressure in the cleaning tank 3 is gradually reduced at each decompression step. For example, in the first depressurization step, when the pressure of the cleaning liquid is reduced to a first predetermined temperature (for example, 49.5 ° C.), in the next depressurization step, the pressure of the cleaning liquid is decreased to a second predetermined temperature (for example, 49 ° C.). Is done.
 その後の排水工程は、洗浄槽3内を大気圧まで復圧して、洗浄槽3内の洗浄液を排出する工程である。洗浄槽3内を大気圧まで復圧するために、給気手段6により洗浄槽3内へ外気を導入してもよいが、洗浄槽3内の気相部へ外気を導入する復圧手段(図示省略)をさらに設けて、この復圧手段により洗浄槽3内を大気圧まで復圧してもよい。このようにして、洗浄槽3内を大気圧まで復圧した後、排水弁28を開けて洗浄液を排水すればよい。その後は、所望により、被洗浄物2のすすぎをしたり、その後さらに被洗浄物2の乾燥を図ったりしてもよい。なお、すすぎとは、被洗浄物2に残留した洗浄液等を、別の洗浄液を用いて洗浄することをいう。このすすぎ工程でも、洗浄槽3内の洗浄液を沸騰可能状態とするまで減圧した状態で、洗浄槽3内の洗浄液中に気体を導入して、洗浄液を激しく沸騰させて被洗浄物2の洗浄を図ってもよい。 The subsequent draining step is a step of returning the pressure in the cleaning tank 3 to atmospheric pressure and discharging the cleaning liquid in the cleaning tank 3. In order to return the pressure in the cleaning tank 3 to atmospheric pressure, outside air may be introduced into the cleaning tank 3 by the air supply means 6, but a return pressure means (in the drawing) for introducing outside air into the gas phase portion in the cleaning tank 3. (Omitted) may be further provided, and the pressure inside the cleaning tank 3 may be restored to atmospheric pressure by this decompression means. In this way, after the pressure in the cleaning tank 3 is restored to atmospheric pressure, the drain valve 28 is opened to drain the cleaning liquid. Thereafter, the object to be cleaned 2 may be rinsed or the object to be cleaned 2 may be further dried if desired. The rinsing means that the cleaning liquid remaining on the object to be cleaned 2 is cleaned using another cleaning liquid. Even in this rinsing step, in the state where the cleaning liquid in the cleaning tank 3 is reduced in pressure until it can be boiled, gas is introduced into the cleaning liquid in the cleaning tank 3, and the cleaning liquid is boiled vigorously to clean the object to be cleaned 2. You may plan.
 図5は、本発明の洗浄装置1の実施例2を示す概略構成図であり、一部を断面にして示している。本実施例2の洗浄装置1も、基本的には前記実施例1と同様である。そこで、以下においては、両者の異なる点を中心に説明し、対応する箇所には同一の符号を付して説明する。 FIG. 5 is a schematic configuration diagram showing a second embodiment of the cleaning apparatus 1 of the present invention, and a part thereof is shown in cross section. The cleaning device 1 of the second embodiment is basically the same as that of the first embodiment. Therefore, in the following description, differences between the two will be mainly described, and corresponding portions will be described with the same reference numerals.
 本実施例2の洗浄装置1は、洗浄液を貯留して被洗浄物2が浸漬される洗浄槽3と、この洗浄槽3内に洗浄液を供給する給水手段4と、洗浄槽3内の気体を外部へ吸引排出して洗浄槽3内を減圧する減圧手段5と、減圧された洗浄槽3内の気相部へ外気を導入して洗浄槽3内を復圧する復圧手段30と、減圧された洗浄槽3内の液相部(つまり洗浄液中)へ気体を導入する給気手段6と、洗浄槽3内の洗浄液を加熱する加熱手段7と、洗浄槽3内の洗浄液を排出する排水手段8と、洗浄槽3内の気相部の圧力を検出する圧力センサ9と、洗浄槽3内の液相部の温度(つまり洗浄液の温度)を検出する液温センサ10と、これらセンサ9,10の検出信号などに基づき前記各手段4~8,30を制御する制御手段11とを備える。なお、洗浄槽3内の気相部の圧力を検出する圧力センサ9に代えてまたはこれに加えて、洗浄槽3内の気相部の温度を検出する温度センサ(図示省略)を備えてもよい。 The cleaning apparatus 1 of the second embodiment includes a cleaning tank 3 in which cleaning liquid is stored and an object to be cleaned 2 is immersed, water supply means 4 for supplying the cleaning liquid into the cleaning tank 3, and gas in the cleaning tank 3. Depressurization means 5 that sucks and discharges to the outside and depressurizes the inside of the cleaning tank 3, decompression means 30 that introduces outside air into the gas phase portion of the depressurized cleaning tank 3 and restores the pressure in the cleaning tank 3, and decompression An air supply means 6 for introducing gas into the liquid phase portion (that is, in the cleaning liquid) in the cleaning tank 3, a heating means 7 for heating the cleaning liquid in the cleaning tank 3, and a drain means for discharging the cleaning liquid in the cleaning tank 3. 8, a pressure sensor 9 for detecting the pressure of the gas phase part in the cleaning tank 3, a liquid temperature sensor 10 for detecting the temperature of the liquid phase part in the cleaning tank 3 (that is, the temperature of the cleaning liquid), And a control means 11 for controlling the means 4 to 8, 30 based on 10 detection signals. A temperature sensor (not shown) for detecting the temperature of the gas phase part in the cleaning tank 3 may be provided instead of or in addition to the pressure sensor 9 for detecting the pressure of the gas phase part in the cleaning tank 3. Good.
 洗浄槽3、給水手段4、給気手段6、加熱手段7、排水手段8の他、圧力センサ9および液温センサ10は、前記実施例1と同様であるため、説明は省略する。 Since the washing tank 3, the water supply means 4, the air supply means 6, the heating means 7, the drainage means 8, the pressure sensor 9 and the liquid temperature sensor 10 are the same as those in the first embodiment, description thereof will be omitted.
 減圧手段5について説明すると、減圧手段5の具体的構成は前記実施例1と同様に特に限定されるものではないが、本実施例2では、排気路17には、洗浄槽3の側から順に、逆止弁19、熱交換器31、逆止弁32、および水封式の真空ポンプ33が設けられる。熱交換器31は、排気路17内の蒸気を冷却し凝縮させる。そのために、熱交換器31には、熱交給水弁34を介して水が供給され排出される。排気路17内の蒸気を予め凝縮させることで、その後の真空ポンプ33の負荷を軽減して、洗浄槽3内の減圧を有効に図ることができる。 The depressurization means 5 will be described. The specific configuration of the depressurization means 5 is not particularly limited as in the first embodiment, but in the second embodiment, the exhaust path 17 is provided in order from the cleaning tank 3 side. A check valve 19, a heat exchanger 31, a check valve 32, and a water-sealed vacuum pump 33 are provided. The heat exchanger 31 cools and condenses the steam in the exhaust passage 17. For this purpose, water is supplied to the heat exchanger 31 via the heat exchange water supply valve 34 and discharged. By condensing the vapor in the exhaust passage 17 in advance, the subsequent load on the vacuum pump 33 can be reduced, and the pressure in the cleaning tank 3 can be effectively reduced.
 水封式の真空ポンプ33は、周知のとおり、封水と呼ばれる水が供給されて作動される。そのために、真空ポンプ33には、封水給水弁35を介して水が供給され排出される。真空ポンプ33を作動させる際、封水給水弁35は、真空ポンプ33に連動して開かれる。 As is well known, the water-sealed vacuum pump 33 is operated by supplying water called sealed water. Therefore, water is supplied to the vacuum pump 33 through the sealed water supply valve 35 and discharged. When the vacuum pump 33 is operated, the sealed water supply valve 35 is opened in conjunction with the vacuum pump 33.
 復圧手段30について説明すると、本実施例2では、洗浄槽3には、減圧下の洗浄槽3内の気相部へ外気を導入して、洗浄槽3内を復圧する復圧手段30が設けられる。つまり、復圧手段30は、減圧下の洗浄槽3内に、真空解除路36を介して外気を導入する。真空解除路36には真空解除弁37が設けられており、洗浄槽3内が減圧された状態で真空解除弁37を開くと、差圧により外気を洗浄槽3内へ導入して、洗浄槽3内を復圧することができる。 The decompression means 30 will be described. In the second embodiment, the decompression means 30 for introducing external air into the gas phase portion in the washing tank 3 under reduced pressure and restoring the pressure in the washing tank 3 is provided in the cleaning tank 3. Provided. That is, the decompression means 30 introduces outside air into the cleaning tank 3 under reduced pressure via the vacuum release path 36. The vacuum release path 36 is provided with a vacuum release valve 37. When the vacuum release valve 37 is opened in a state where the inside of the cleaning tank 3 is decompressed, outside air is introduced into the cleaning tank 3 by the differential pressure, and the cleaning tank The pressure inside 3 can be restored.
 給水手段4、減圧手段5、復圧手段30、給気手段6、加熱手段7および排水手段8は、制御手段11により制御される。この制御手段11は、前記各センサ9,10の検出信号などに基づき、前記各手段4~8,30を制御する制御器29である。具体的には、給水弁16、熱交給水弁34、封水給水弁35、真空ポンプ33、真空解除弁37、給気弁21、給蒸弁26、排水弁28の他、圧力センサ9および液温センサ10は、制御器29に接続されている。そして、制御器29は、以下に述べるように、所定の手順(プログラム)に従い、洗浄槽3内の被洗浄物2の洗浄を図る。 The water supply means 4, the decompression means 5, the decompression means 30, the air supply means 6, the heating means 7 and the drainage means 8 are controlled by the control means 11. The control means 11 is a controller 29 that controls the means 4 to 8, 30 based on the detection signals of the sensors 9, 10 and the like. Specifically, in addition to the water supply valve 16, the heat exchange water supply valve 34, the sealed water supply water valve 35, the vacuum pump 33, the vacuum release valve 37, the air supply valve 21, the steam supply valve 26, the drain valve 28, the pressure sensor 9 and The liquid temperature sensor 10 is connected to the controller 29. The controller 29 then cleans the article 2 to be cleaned in the cleaning tank 3 according to a predetermined procedure (program) as described below.
 以下、本実施例2の洗浄装置1を用いた洗浄方法について具体的に説明する。図6は、本実施例2の洗浄方法を示す図であり、線Pは洗浄開始からの経過時間と洗浄槽3内の圧力との関係を示し、線Tは洗浄開始からの経過時間と洗浄液の温度との関係を示している。また、図7は、本実施例2の洗浄方法を示すフローチャートである。 Hereinafter, a cleaning method using the cleaning apparatus 1 of the second embodiment will be specifically described. FIG. 6 is a diagram illustrating the cleaning method of the second embodiment. Line P indicates the relationship between the elapsed time from the start of cleaning and the pressure in the cleaning tank 3, and line T indicates the elapsed time from the start of cleaning and the cleaning liquid. The relationship with the temperature is shown. FIG. 7 is a flowchart showing the cleaning method of the second embodiment.
 初期状態において、洗浄槽3内に洗浄液はなく、真空解除弁37以外の各弁16,19,34,35,21,26,28は閉じられ、真空ポンプ33は作動を停止している。この初期状態から、注水工程S1、昇温工程S2、保持工程S3、減復圧パルス工程S4および排水工程S5が順次になされる。 In the initial state, there is no cleaning liquid in the cleaning tank 3, the valves 16, 19, 34, 35, 21, 26, 28 other than the vacuum release valve 37 are closed, and the vacuum pump 33 stops operating. From this initial state, the water pouring step S1, the temperature raising step S2, the holding step S3, the depressurizing pressure pulse step S4 and the draining step S5 are sequentially performed.
 注水工程S1は、給水手段4により洗浄槽3内に洗浄液を入れる工程である。具体的には、給水弁16が開けられて洗浄槽3内に洗浄液が入れられ、洗浄槽3内に所望量の洗浄液が貯留されると、給水弁16が閉じられる。注水工程S1において、洗浄槽3の蓋13が閉じられている場合、洗浄槽3内への注水に伴い、洗浄槽3内の空気は真空解除路36から排出される。但し、真空解除弁37を閉じる代わりに減圧手段5を作動させてもよい。その場合、洗浄槽3内への洗浄液の供給中、洗浄槽3内からの空気排除を確実に図ることができる。 Water injection step S <b> 1 is a step in which the cleaning liquid is put into the cleaning tank 3 by the water supply means 4. Specifically, the water supply valve 16 is opened, the cleaning liquid is put into the cleaning tank 3, and when a desired amount of cleaning liquid is stored in the cleaning tank 3, the water supply valve 16 is closed. In the water injection step S <b> 1, when the lid 13 of the cleaning tank 3 is closed, the air in the cleaning tank 3 is discharged from the vacuum release path 36 with water injection into the cleaning tank 3. However, the pressure reducing means 5 may be operated instead of closing the vacuum release valve 37. In that case, air can be reliably removed from the cleaning tank 3 while the cleaning liquid is supplied to the cleaning tank 3.
 注水工程S1に先立って、洗浄槽3内には被洗浄物2が入れられ、洗浄槽3の蓋13は閉じられる。但し、被洗浄物2は、注水工程S1の直後に洗浄槽3内に入れてもよく、その場合も、洗浄槽3内に被洗浄物2を入れた後、洗浄槽3の蓋13は閉じられる。いずれにしても、被洗浄物2は、洗浄槽3内の洗浄液内に浸漬される。 Prior to the water injection step S1, the object to be cleaned 2 is placed in the cleaning tank 3, and the lid 13 of the cleaning tank 3 is closed. However, the object to be cleaned 2 may be placed in the cleaning tank 3 immediately after the water injection step S1, and in this case, the lid 13 of the cleaning tank 3 is closed after the object 2 to be cleaned is placed in the cleaning tank 3. It is done. In any case, the article to be cleaned 2 is immersed in the cleaning liquid in the cleaning tank 3.
 昇温工程S2(S21,S22)は、洗浄槽3内の洗浄液を設定温度(たとえば50℃であり、以下、減復圧パルス開始温度という)まで加熱する工程である。具体的には、洗浄液が減復圧パルス開始温度になるまで、加熱手段7により洗浄液を加熱する。本実施例では、給蒸弁26を開いて、洗浄槽3内の洗浄液中に蒸気を吹き込んで、洗浄液を加熱する(S21)。この給蒸中、液温センサ10により洗浄液の温度を監視し、洗浄液が減復圧パルス開始温度になると、次工程へ移行する(S22)。 Temperature raising step S2 (S21, S22) is a step of heating the cleaning liquid in the cleaning tank 3 to a set temperature (for example, 50 ° C., hereinafter referred to as a depressurization pressure start temperature). Specifically, the cleaning liquid is heated by the heating means 7 until the cleaning liquid reaches the depressurization pressure start temperature. In this embodiment, the steam supply valve 26 is opened, steam is blown into the cleaning liquid in the cleaning tank 3, and the cleaning liquid is heated (S21). During this steaming, the temperature of the cleaning liquid is monitored by the liquid temperature sensor 10, and when the cleaning liquid reaches the depressurization pressure start temperature, the process proceeds to the next step (S22).
 ところで、昇温工程S2では、図6に示すように、洗浄槽3内の減圧とその復圧とを、一回または複数回行ってもよい。すなわち、加熱手段7による洗浄液の加熱中、減圧手段5により洗浄槽3内を所望まで減圧した後、復圧手段30により洗浄槽3内を大気圧近くまで復圧することを、一回または複数回行ってもよい。 Incidentally, in the temperature raising step S2, as shown in FIG. 6, the pressure reduction in the cleaning tank 3 and the return pressure thereof may be performed once or a plurality of times. That is, during the heating of the cleaning liquid by the heating means 7, after the pressure inside the cleaning tank 3 is reduced to a desired level by the pressure reducing means 5, the pressure inside the cleaning tank 3 is returned to near atmospheric pressure once or a plurality of times. You may go.
 減圧手段5による洗浄槽3内の減圧は、真空解除弁37を閉じて、熱交給水弁34および封水給水弁35を開いた状態で真空ポンプ33を作動させればよい。この減圧は、洗浄液を沸騰させない圧力までで止められる。洗浄液を沸騰させない限り、減圧目標圧力は低い方が好ましい。洗浄液を沸騰させないので、洗浄液が冷却されてしまうのが防止される。一方、復圧手段30による復圧は、真空解除弁37を開けばよい。この復圧時、減圧手段5は、作動させたままでもよいし、停止させてもよい。 Depressurization in the washing tank 3 by the decompression means 5 may be performed by operating the vacuum pump 33 with the vacuum release valve 37 closed and the heat exchange water supply valve 34 and the sealed water supply valve 35 open. This depressurization can be stopped up to a pressure at which the cleaning liquid does not boil. Unless the cleaning liquid is boiled, it is preferable that the pressure reduction target pressure is low. Since the cleaning liquid is not boiled, the cleaning liquid is prevented from being cooled. On the other hand, the return pressure by the return pressure means 30 may be achieved by opening the vacuum release valve 37. At the time of the return pressure, the pressure reducing means 5 may be kept operating or may be stopped.
 このようにして、昇温工程S2で洗浄槽3内の圧力を変動させることで、被洗浄物2の簡易な洗浄を図ることができる。特に、被洗浄物2が管や穴を有する場合、これらの内側に残る空気を膨張させたり、圧縮させたりして、空気排除や、洗浄液の出入りによる洗浄を図ることができる。 Thus, the object 2 to be cleaned can be easily cleaned by changing the pressure in the cleaning tank 3 in the temperature raising step S2. In particular, when the object to be cleaned 2 has a tube or a hole, the air remaining inside these can be expanded or compressed to eliminate air or perform cleaning by entering and exiting the cleaning liquid.
 保持工程S3は、洗浄槽3内の洗浄液を減復圧パルス開始温度に、設定時間保持する工程である。具体的には、洗浄槽3内の洗浄液が減復圧パルス開始温度を保つように、液温センサ10による検出温度に基づき給蒸弁26の開閉を制御する。そして、このようにして、洗浄液を減復圧パルス開始温度に設定時間だけ保持するように制御した後、給蒸弁26を閉じて次工程へ移行する。洗浄液を減復圧パルス開始温度で設定時間保持することで、洗浄液の温度を場所によらず一定にすることができる。 The holding step S3 is a step of holding the cleaning liquid in the cleaning tank 3 at the reduced pressure pulse start temperature for a set time. Specifically, the opening / closing of the steam supply valve 26 is controlled based on the temperature detected by the liquid temperature sensor 10 so that the cleaning liquid in the cleaning tank 3 maintains the depressurization pressure start temperature. Then, after controlling the cleaning liquid at the decompression pressure start temperature for the set time in this way, the steam supply valve 26 is closed and the process proceeds to the next step. By holding the cleaning liquid at the pressure reduction pulse start temperature for a set time, the temperature of the cleaning liquid can be made constant regardless of the location.
 ところで、保持工程S3では、図6に示すように、前記実施例1の洗浄方法における減圧工程と給気工程とが実行される。つまり、まず、減圧手段5により洗浄槽3内が減圧される。具体的には、真空解除弁37を閉じて、熱交給水弁34および封水給水弁35を開いた状態で真空ポンプ33を作動させればよい。そして、この減圧中、液温センサ10により検出される洗浄液の温度が所定温度(たとえば49.5℃)まで下がるか、圧力センサ9により検出される洗浄槽3内の圧力が所定圧力まで下がるか、あるいは所定時間が経過すると、給気手段6により洗浄液中に気体が導入される。この所定温度、所定圧力または所定時間は、洗浄槽3内の洗浄液を沸騰可能状態とするよう設定される点は、前記実施例1と同様である。 Incidentally, in the holding step S3, as shown in FIG. 6, the pressure reducing step and the air supplying step in the cleaning method of the first embodiment are executed. That is, first, the inside of the cleaning tank 3 is decompressed by the decompression means 5. Specifically, the vacuum pump 33 may be operated with the vacuum release valve 37 closed and the heat exchange water supply valve 34 and the sealed water supply valve 35 open. During this decompression, is the temperature of the cleaning liquid detected by the liquid temperature sensor 10 lowered to a predetermined temperature (for example, 49.5 ° C.), or is the pressure in the cleaning tank 3 detected by the pressure sensor 9 reduced to a predetermined pressure? Alternatively, when a predetermined time has elapsed, gas is introduced into the cleaning liquid by the air supply means 6. The predetermined temperature, the predetermined pressure, or the predetermined time is the same as that of the first embodiment in that the cleaning liquid in the cleaning tank 3 is set to be in a boilable state.
 このようにして、減圧手段5により洗浄槽3内の気相部の圧力を洗浄槽3内の洗浄液の蒸気圧以下(またはその直前)まで下げた状態で、給気手段6により、被洗浄物2よりも下方から洗浄槽3内の洗浄液中に気体を導入する。これにより、洗浄液を沸騰、しかも激しく沸騰させることができ、被洗浄物2の洗浄を図ることができる。その後、所望により、洗浄液を減復圧パルス開始温度まで再加熱した後、再び、所定までの減圧と、その減圧により沸騰可能状態の洗浄液中への気体導入による突沸の誘発とが、複数回(典型的には保持工程S3が終了するまで)行われる。そして、このような保持工程S3を設定時間行うと、次工程へ移行する。 In this way, the object to be cleaned is supplied by the air supply means 6 in a state where the pressure of the gas phase in the cleaning tank 3 is lowered to the vapor pressure of the cleaning liquid in the cleaning tank 3 (or immediately before) by the decompression means 5. A gas is introduced into the cleaning liquid in the cleaning tank 3 from below below 2. As a result, the cleaning liquid can be boiled and violently boiled, and the object to be cleaned 2 can be cleaned. Thereafter, if desired, after the cleaning liquid is reheated to the depressurization pressure start temperature, the pressure reduction to a predetermined value and the induction of bumping by the introduction of gas into the cleaning liquid that can be boiled by the pressure reduction are repeated a plurality of times ( Typically) until the holding step S3 is completed. And if such holding | maintenance process S3 is performed for setting time, it will transfer to the following process.
 減復圧パルス工程S4(S41~S45)では、洗浄槽3内の洗浄液が減復圧パルス終了温度(たとえば30℃)になるまで、洗浄液を沸騰させ続けるように洗浄槽3内の減圧が図られる(S41,S42)。この間、洗浄液の沸騰中には、所定タイミングで洗浄槽3内を瞬時に復圧して、洗浄液の沸騰を一時的に中断させる操作が繰り返される(S43,S44)。このようにして、減圧と瞬時の復圧とが繰り返される。 In the pressure reducing pulse step S4 (S41 to S45), the pressure in the cleaning tank 3 is reduced so that the cleaning liquid continues to boil until the cleaning liquid in the cleaning tank 3 reaches the temperature at which the pressure reduction pulse ends (for example, 30 ° C.). (S41, S42). During this time, during the boiling of the cleaning liquid, the operation of instantaneously restoring the pressure in the cleaning tank 3 at a predetermined timing and temporarily interrupting the boiling of the cleaning liquid is repeated (S43, S44). In this way, the pressure reduction and the instantaneous return pressure are repeated.
 より具体的に説明すると、減復圧パルス工程S4では、減圧手段5の作動を継続して、洗浄槽3内の圧力を徐々に低下させ、それにより洗浄液の沸騰の継続が図られる(S41,S42)。但し、この間、液温センサ10により洗浄液の温度を監視し、洗浄液の温度が所定ずつ下がるたびに、復圧手段30により洗浄槽3内を一時的に復圧する(S43,S44)。減圧手段5による洗浄槽3内の減圧は、真空解除弁37を閉じて、熱交給水弁34および封水給水弁35を開いた状態で真空ポンプ33を作動させればよい。また、復圧手段30による設定圧力までの瞬時の復圧は、電磁弁からなる真空解除弁37を開けばよい。この復圧時にも、減圧手段5は作動させたままでよい。そして、真空解除弁37を開けて洗浄槽3内を復圧して、洗浄液の沸騰を中断させた後は、真空解除弁37を再び閉じて、洗浄槽3内の減圧とそれによる洗浄液の沸騰が図られる(S41)。 More specifically, in the depressurization pressure pulse step S4, the operation of the decompression means 5 is continued to gradually reduce the pressure in the cleaning tank 3, thereby continuing the boiling of the cleaning liquid (S41, S41). S42). However, during this time, the temperature of the cleaning liquid is monitored by the liquid temperature sensor 10, and each time the temperature of the cleaning liquid decreases by a predetermined amount, the pressure in the cleaning tank 3 is temporarily restored by the pressure-reducing means 30 (S43, S44). The decompression means 5 may be decompressed by operating the vacuum pump 33 with the vacuum release valve 37 closed and the heat exchange water supply valve 34 and the sealed water supply valve 35 open. In addition, for the instantaneous return pressure to the set pressure by the return pressure means 30, the vacuum release valve 37 made of an electromagnetic valve may be opened. The decompression means 5 may remain operated even during the return pressure. After opening the vacuum release valve 37 and restoring the pressure in the cleaning tank 3 to interrupt the boiling of the cleaning liquid, the vacuum release valve 37 is closed again to reduce the pressure in the cleaning tank 3 and the boiling of the cleaning liquid. It is illustrated (S41).
 減復圧パルス工程S4では、洗浄液の沸騰中に復圧がなされる限り、復圧のタイミングは特に問わない。本実施例では、液温センサ10に基づき洗浄液の温度を監視して、その温度が所定温度ずつ下がるたびに復圧しているが、圧力センサ9に基づき洗浄槽3内の圧力を監視して、その圧力が所定圧力ずつ下がるたびに復圧してもよい。あるいは、洗浄槽3内の気相部に温度センサを設け、この温度センサに基づき洗浄槽3内の気相部の温度を監視して、その温度が所定温度ずつ下がるたびに復圧してもよい。 In the pressure reduction pulse step S4, the timing of the pressure recovery is not particularly limited as long as the pressure recovery is performed while the cleaning liquid is boiling. In this embodiment, the temperature of the cleaning liquid is monitored based on the liquid temperature sensor 10, and the pressure is restored whenever the temperature decreases by a predetermined temperature. However, the pressure in the cleaning tank 3 is monitored based on the pressure sensor 9, Each time the pressure decreases by a predetermined pressure, the pressure may be restored. Alternatively, a temperature sensor may be provided in the gas phase part in the cleaning tank 3, and the temperature of the gas phase part in the cleaning tank 3 may be monitored based on the temperature sensor, and the pressure may be restored each time the temperature decreases by a predetermined temperature. .
 減復圧パルス工程S4における復圧タイミングとしての前記所定温度(前記所定圧力もこれに準じて同様に決められる)は、適宜に設定されるが、本実施例では、たとえば2℃が採用される。従って、昇温工程S2で50℃まで洗浄液を加熱した場合、初回の復圧は洗浄液が48℃になると実行される。一方、瞬時の復圧は、洗浄液の沸騰が止む圧力までなされる。洗浄液の沸騰が止む圧力であれば、大気圧未満の圧力でよく、処理時間の短縮などの観点から、むしろその方が好ましい。なお、洗浄槽3内の復圧は、給気手段6により液相部に気体を導入することによっても可能であるが、復圧手段30により気相部に気体を導入して行うことで、瞬時の復圧が実現される。 The predetermined temperature (the predetermined pressure is similarly determined similarly) as the pressure recovery timing in the pressure reducing pulse step S4 is appropriately set. In this embodiment, for example, 2 ° C. is adopted. . Therefore, when the cleaning liquid is heated to 50 ° C. in the temperature raising step S2, the first return pressure is executed when the cleaning liquid reaches 48 ° C. On the other hand, the instantaneous return pressure is made up to a pressure at which the boiling of the cleaning liquid stops. As long as the boiling of the cleaning liquid stops, the pressure may be less than atmospheric pressure, and this is preferable from the viewpoint of shortening the processing time. The return pressure in the cleaning tank 3 can be obtained by introducing gas into the liquid phase part by the air supply means 6, but by introducing gas into the gas phase part by the return pressure means 30, Instantaneous pressure recovery is realized.
 このように、減復圧パルス工程S4では、洗浄槽3内を減圧して洗浄液を沸騰させ、この沸騰中に、洗浄槽3内を設定圧力まで瞬時に復圧して、洗浄液の沸騰を一気に止めることになる。従って、復圧時、それまでの沸騰により洗浄液中に生じていた水蒸気の気泡は、瞬時に凝縮することになる。この凝縮時の圧力波や圧力差で、洗浄液が攪拌および移送され、被洗浄物2の洗浄が図られる。また、被洗浄物2が管や穴を有する場合、洗浄槽3内の減圧により、被洗浄物2の管内や穴内には蒸気溜まりが生じるが、洗浄槽3内の復圧により、そのような蒸気溜まりが瞬時に消滅する。従って、被洗浄物2の管内や穴内に洗浄液を激しく出入りさせることができ、それにより被洗浄物2の洗浄が図られる。 In this way, in the depressurization pressure pulse step S4, the inside of the cleaning tank 3 is decompressed to boil the cleaning liquid, and during this boiling, the inside of the cleaning tank 3 is instantaneously restored to the set pressure to stop boiling of the cleaning liquid all at once. It will be. Therefore, when the pressure is restored, the bubbles of water vapor generated in the cleaning liquid due to boiling until then are condensed instantly. The cleaning liquid is stirred and transferred by the pressure wave and pressure difference during the condensation, and the object to be cleaned 2 is cleaned. In addition, when the object to be cleaned 2 has a pipe or a hole, a vapor accumulation occurs in the pipe or the hole of the object to be cleaned 2 due to the decompression in the cleaning tank 3. The vapor pool disappears instantly. Therefore, the cleaning liquid can be vigorously moved in and out of the pipe or hole of the object to be cleaned 2, thereby cleaning the object 2 to be cleaned.
 このような減復圧パルス工程S4は、洗浄液が減復圧パルス終了温度になるまで行われる(S42)。洗浄液が減復圧パルス終了温度になると、減圧手段5の作動を停止する。その後、真空解除弁37を開けて洗浄槽3内を大気圧まで復圧して、洗浄を終了してもよいが、昇温工程S2から減復圧パルス工程S4までのセットを複数回繰り返してもよい(S45)。 Such a depressurizing pressure step S4 is performed until the cleaning liquid reaches the depressurizing pressure end temperature (S42). When the cleaning liquid reaches the depressurization pressure end temperature, the operation of the decompression means 5 is stopped. Thereafter, the vacuum release valve 37 may be opened to return the pressure in the cleaning tank 3 to atmospheric pressure and the cleaning may be terminated. However, the set from the temperature raising step S2 to the depressurizing pressure pulse step S4 may be repeated a plurality of times. Good (S45).
 すなわち、洗浄液が減復圧パルス終了温度になると、洗浄液が減復圧パルス開始温度になるまで再加熱して、再び洗浄液が減復圧パルス終了温度になるまで、減圧と復圧とを繰り返してもよい。そして、洗浄液が減復圧パルス開始温度になるまでの洗浄液の加熱と、洗浄液が減復圧パルス終了温度になるまでの洗浄槽3内の減復圧の繰り返しとからなるサイクルを、設定回数行うのがよい。一回のサイクルでは、減復圧の繰り返しにより洗浄液温度が次第に低下して、たとえば脂肪分が固まって洗浄効果が薄れる場合があるが、再度洗浄液温度を上昇させてから減復圧の繰り返しを行うことで、より確実で安定した洗浄を行うことができる。 That is, when the cleaning liquid reaches the depressurizing pressure pulse end temperature, it is reheated until the cleaning liquid reaches the depressurizing pressure pulse starting temperature, and the pressure reduction and the repressurizing are repeated until the cleaning liquid reaches the depressurizing pressure pulse end temperature again. Also good. Then, a cycle including heating of the cleaning liquid until the cleaning liquid reaches the depressurizing pressure pulse start temperature and repetition of the depressurizing pressure in the cleaning tank 3 until the cleaning liquid reaches the depressurizing pressure pulse end temperature is performed a set number of times. It is good. In one cycle, the cleaning liquid temperature gradually decreases due to repeated depressurization pressure. For example, fat content hardens and the cleaning effect may be diminished. However, after the cleaning liquid temperature is raised again, the depressurization pressure is repeated. Thus, more reliable and stable cleaning can be performed.
 なお、洗浄液が減復圧パルス終了温度になるまで、洗浄槽3内の減圧と復圧とを繰り返したが、洗浄槽3内が減復圧パルス終了圧力になるか、洗浄槽3内が減復圧パルス終了温度になるまで、洗浄槽3内の減圧と復圧とを繰り返してもよい。 It should be noted that the depressurization and return pressure in the cleaning tank 3 were repeated until the cleaning liquid reached the depressurization pressure pulse end temperature. However, the cleaning tank 3 reached the depressurization pressure pulse end pressure or the cleaning tank 3 decreased. The depressurization and return pressure in the cleaning tank 3 may be repeated until the return pressure pulse end temperature is reached.
 その後の排水工程S5は、洗浄槽3内を大気圧まで復圧して、洗浄槽3内の洗浄液を排出する工程である。具体的には、真空解除弁37を開いて洗浄槽3内を大気圧まで復圧した後、排水弁28を開けて洗浄液を排水すればよい。その後は、所望により、被洗浄物2のすすぎや乾燥工程が行われる。 The subsequent draining step S5 is a step of returning the pressure in the cleaning tank 3 to atmospheric pressure and discharging the cleaning liquid in the cleaning tank 3. Specifically, after opening the vacuum release valve 37 and returning the pressure in the cleaning tank 3 to atmospheric pressure, the drainage valve 28 is opened to drain the cleaning liquid. Thereafter, the object to be cleaned 2 is rinsed or dried as desired.
 本発明の洗浄装置および洗浄方法は、前記各実施例の構成に限らず適宜変更可能である。たとえば、前記給気手段6および/または復圧手段30では、外気(空気)を導入したが、前述したように、場合により、空気以外の気体を導入してもよい。 The cleaning apparatus and the cleaning method of the present invention are not limited to the configuration of each of the embodiments described above, and can be changed as appropriate. For example, in the air supply means 6 and / or the return pressure means 30, outside air (air) is introduced, but as described above, a gas other than air may be introduced in some cases.
 また、前記実施例1における減圧工程および給気工程では、加熱手段7による洗浄液の加熱を停止したが、加熱手段7により洗浄液の加熱を継続してもよい。その場合、洗浄液を設定温度に維持しながら、または洗浄液を昇温しながら、本発明の洗浄方法を実施することもできる。 In the decompression step and the air supply step in the first embodiment, the heating of the cleaning liquid by the heating unit 7 is stopped. However, the heating unit 7 may continue to heat the cleaning liquid. In that case, the cleaning method of the present invention can be carried out while maintaining the cleaning liquid at a set temperature or while raising the temperature of the cleaning liquid.
 また、前記実施例1において、昇温工程を省略することもできる。その場合、液温センサ10の検出温度に基づき、洗浄液の蒸気圧を把握することで、減圧工程や給気工程により、被洗浄物2の洗浄を図ることができる。 In the first embodiment, the temperature raising step can be omitted. In that case, the object to be cleaned 2 can be cleaned by the depressurization process or the air supply process by grasping the vapor pressure of the cleaning liquid based on the temperature detected by the liquid temperature sensor 10.
 また、前記各実施例では、給気手段6として、洗浄槽3内の底部に給気パイプ23を設け、その給気パイプ23の気体導出孔24から気体を洗浄液中に導入する構成としたが、洗浄液中への気体導入方法は適宜に変更可能である。たとえば、洗浄槽3の底部をパンチングプレートのような小穴を多数開けた板材で仕切りことで、洗浄槽3内の底面を二重構造とし、その中に気体を導入してもよい。この場合、前記プレートに形成された多数の穴から上方へ気体を導入することができる。 In each of the above embodiments, the air supply means 6 is provided with the air supply pipe 23 at the bottom of the cleaning tank 3 and gas is introduced into the cleaning liquid from the gas outlet hole 24 of the air supply pipe 23. The method for introducing the gas into the cleaning liquid can be changed as appropriate. For example, the bottom of the cleaning tank 3 may be partitioned by a plate material having a large number of small holes such as a punching plate so that the bottom surface in the cleaning tank 3 has a double structure, and gas may be introduced therein. In this case, gas can be introduced upward from a number of holes formed in the plate.
 また、前記各実施例では、加熱手段7は、洗浄液中に蒸気を直接に吹き込んで、洗浄液を加熱する構成としたが、図8に示すように、洗浄槽3内に間接熱交換器38を配置して、洗浄液と蒸気とを間接熱交換させて、洗浄液を加熱する構成としてもよい。この場合、給蒸路25から間接熱交換器38へ供給される蒸気の凝縮水は、スチームトラップ39を介して排出される。このような構成の場合、洗浄槽3内から洗浄液を排出後、間接熱交換器38に蒸気を供給することで、同じ装置で、被洗浄物2の乾燥も図ることができる。なお、図8では、洗浄槽3と加熱手段7のみを示しており、その他の構成は省略して示している。 Further, in each of the above embodiments, the heating means 7 is configured to heat the cleaning liquid by directly blowing steam into the cleaning liquid. However, as shown in FIG. 8, an indirect heat exchanger 38 is provided in the cleaning tank 3. It is good also as a structure which arrange | positions and carries out indirect heat exchange of a washing | cleaning liquid and a vapor | steam, and heats a washing | cleaning liquid. In this case, steam condensate supplied from the steam supply path 25 to the indirect heat exchanger 38 is discharged via the steam trap 39. In the case of such a configuration, the object to be cleaned 2 can be dried with the same apparatus by supplying the steam to the indirect heat exchanger 38 after discharging the cleaning liquid from the cleaning tank 3. In FIG. 8, only the cleaning tank 3 and the heating means 7 are shown, and other configurations are omitted.
 また、前記実施例2では、注水工程S1、昇温工程S2、保持工程S3、減復圧パルス工程S4および排水工程S5からなる洗浄方法を説明したが、本発明の洗浄方法はこれに限定されるものではない。特に、この内の保持工程S3を有すれば、その他の工程の有無や、さらに別の工程の付加削除の他、それら各工程の内容は、適宜に変更可能である。要は、洗浄槽3内の洗浄液を沸騰可能状態とするまで減圧した状態で、洗浄槽3内の洗浄液中に気体を導入して、洗浄液を激しく沸騰させる工程を含めばよい。 In the second embodiment, the cleaning method including the water injection step S1, the temperature raising step S2, the holding step S3, the depressurizing pressure pulse step S4 and the draining step S5 has been described. However, the cleaning method of the present invention is limited to this. It is not something. In particular, if the holding step S3 is included, the contents of each step can be changed as appropriate in addition to the presence or absence of other steps, addition and deletion of other steps. In short, a step of introducing a gas into the cleaning liquid in the cleaning tank 3 and boiling the cleaning liquid vigorously in a state where the pressure of the cleaning liquid in the cleaning tank 3 is reduced to a boiling possible state may be included.
 さらに、前記各実施例の洗浄方法を組み合わせてもよい。すなわち、前記実施例1の洗浄方法を実施した後、前記実施例2の洗浄方法を実施して、被洗浄物2の洗浄を図ってもよい。その場合、保持工程S3において、前記実施例1の洗浄方法における減圧工程と給気工程との実行の併用を省略してもよい。 Furthermore, the cleaning methods of the above embodiments may be combined. That is, after the cleaning method of the first embodiment is performed, the cleaning method of the second embodiment may be performed to clean the article 2 to be cleaned. In that case, in holding process S3, you may abbreviate | omit execution of the decompression process and the air supply process in the cleaning method of the first embodiment.
 最後に、前記各実施例において、洗浄槽3内へ被洗浄物2を収容した直後の状態では、全ての被洗浄物2が必ずしも洗浄液に浸漬されている必要はない。たとえば、被洗浄物2を入れたラックを、洗浄槽3内に上下に複数段にして収容する場合、最上段のラックは浸漬されていなくてもよい。その場合でも、洗浄液の沸騰(特に液相部への空気導入による突沸)によって、すべての被洗浄物2に洗浄液を当てて洗浄することができる。このように、被洗浄物2は、洗浄槽3内の洗浄液の沸騰前には洗浄液に浸漬されないが、洗浄槽3内の洗浄液を沸騰させたり、その洗浄液中への気体導入により洗浄液を噴き上げたりする際には洗浄液に浸かる位置にも配置できる。この場合、被洗浄物2の設置スペースを増すことができ、一度の運転でより多くの被洗浄物2の洗浄が可能となる。また、液位を下げて運転できるので、洗浄液の使用量の抑制になる。 Finally, in each of the above embodiments, in the state immediately after the objects to be cleaned 2 are accommodated in the cleaning tank 3, not all the objects to be cleaned 2 need be immersed in the cleaning liquid. For example, in the case where the rack containing the article to be cleaned 2 is accommodated in the cleaning tank 3 in a plurality of stages, the uppermost rack may not be immersed. Even in that case, the cleaning liquid can be applied to all the objects to be cleaned 2 and cleaned by boiling the cleaning liquid (particularly, bumping by introducing air into the liquid phase part). As described above, the object to be cleaned 2 is not immersed in the cleaning liquid before the cleaning liquid in the cleaning tank 3 is boiled, but the cleaning liquid in the cleaning tank 3 is boiled, or the cleaning liquid is spouted by introducing gas into the cleaning liquid. When doing so, it can also be placed at a position soaked in the cleaning liquid. In this case, the installation space for the objects to be cleaned 2 can be increased, and more objects to be cleaned 2 can be cleaned in one operation. Further, since the liquid level can be lowered and the operation can be performed, the amount of the cleaning liquid used is suppressed.
  1 洗浄装置
  2 被洗浄物
  3 洗浄槽
  4 給水手段
  5 減圧手段
  6 給気手段
  7 加熱手段
  8 排水手段
  9 圧力センサ
 10 液温センサ
 11 制御手段
 20 給気路
 21 給気弁
 22 フィルター
 23 給気パイプ
 24 気体導出孔
 30 復圧手段
DESCRIPTION OF SYMBOLS 1 Cleaning apparatus 2 Object to be cleaned 3 Cleaning tank 4 Water supply means 5 Pressure reducing means 6 Air supply means 7 Heating means 8 Drainage means 9 Pressure sensor 10 Liquid temperature sensor 11 Control means 20 Air supply path 21 Air supply valve 22 Filter 23 Air supply pipe 24 Gas outlet hole 30 Pressure recovery means

Claims (7)

  1.  洗浄液が貯留され、その洗浄液に被洗浄物が浸漬される洗浄槽と、
     この洗浄槽内の気体を外部へ吸引排出して、前記洗浄槽内を減圧する減圧手段と、
     この減圧手段により前記洗浄槽内の気相部の圧力を前記洗浄槽内の洗浄液の蒸気圧以下またはその直前まで下げた状態で、前記被洗浄物よりも下方から前記洗浄槽内の洗浄液中に気体を導入する給気手段と
     を備えることを特徴とする洗浄装置。
    A cleaning tank in which the cleaning liquid is stored, and an object to be cleaned is immersed in the cleaning liquid;
    Vacuuming means for sucking and discharging the gas in the cleaning tank to the outside, and reducing the pressure in the cleaning tank;
    With this pressure reducing means, the pressure in the gas phase portion in the cleaning tank is lowered below the vapor pressure of the cleaning liquid in the cleaning tank or just before it, and enters the cleaning liquid in the cleaning tank from below the object to be cleaned. An air supply means for introducing a gas.
  2.  前記洗浄槽内の洗浄液を加熱する加熱手段をさらに備え、
     この加熱手段により洗浄液を設定温度まで加熱した後、前記減圧手段により前記洗浄槽内を減圧して洗浄液を沸騰させ、この沸騰中に前記給気手段により洗浄液中に気体を導入する
     ことを特徴とする請求項1に記載の洗浄装置。
    A heating means for heating the cleaning liquid in the cleaning tank;
    The heating liquid is heated to a set temperature by the heating means, and then the cleaning tank is depressurized by the pressure reducing means to boil the cleaning liquid, and a gas is introduced into the cleaning liquid by the air supply means during the boiling. The cleaning apparatus according to claim 1.
  3.  前記給気手段による洗浄液中への気体導入の停止と、洗浄液を前記設定温度まで再加熱するか再加熱しないで、洗浄液を再沸騰させるまでの前記洗浄槽内の減圧と、この沸騰中の前記給気手段による洗浄液中への気体導入とを繰り返す
     ことを特徴とする請求項2に記載の洗浄装置。
    Stopping the introduction of gas into the cleaning liquid by the air supply means, reducing the pressure in the cleaning tank until the cleaning liquid is boiled again without reheating the cleaning liquid to the set temperature, and the boiling during the boiling The cleaning apparatus according to claim 2, wherein gas introduction into the cleaning liquid by the air supply unit is repeated.
  4.  前記減圧手段により減圧された前記洗浄槽内の気相部へ気体を導入して、前記洗浄槽内を復圧する復圧手段をさらに備え、
     前記加熱手段により洗浄液を前記設定温度まで加熱して保持した後、洗浄液が沸騰し続けるように、前記減圧手段により前記洗浄槽内の減圧を継続し、この減圧中に前記洗浄槽内を洗浄液の沸騰が止むまで瞬時に一時的に復圧することを繰り返し、
     洗浄液を前記設定温度に保持する間、前記減圧手段による前記洗浄槽内の減圧と、それによる洗浄液の沸騰中の前記給気手段による気体導入とを行う
     ことを特徴とする請求項2または請求項3に記載の洗浄装置。
    Introducing a gas into the gas phase portion in the cleaning tank decompressed by the decompression means, further comprising a decompression means for returning the pressure in the cleaning tank,
    After the cleaning liquid is heated to the set temperature and held by the heating means, the pressure in the cleaning tank is continuously reduced by the pressure reducing means so that the cleaning liquid continues to boil. Repeatedly re-pressure instantaneously until boiling stops,
    The pressure in the cleaning tank by the pressure reducing means and the gas introduction by the air supply means during boiling of the cleaning liquid are performed while the cleaning liquid is maintained at the set temperature. 3. The cleaning apparatus according to 3.
  5.  前記給気手段は、横向きに配置されるパイプを前記洗浄槽内の底部に備え、
     このパイプには、設定間隔で気体導出孔が下方へ開口して形成されている
     ことを特徴とする請求項1~4のいずれか1項に記載の洗浄装置。
    The air supply means includes a pipe arranged in a horizontal direction at the bottom of the cleaning tank,
    The cleaning apparatus according to any one of claims 1 to 4, wherein the pipe is formed with gas outlet holes opened downward at set intervals.
  6.  洗浄槽内に貯留した洗浄液に被洗浄物を浸漬して洗浄を図る洗浄方法であって、
     前記洗浄槽内を減圧して、前記洗浄槽内の気相部の圧力を前記洗浄槽内の洗浄液の蒸気圧以下またはその直前まで下げた状態で、前記被洗浄物よりも下方から前記洗浄槽内の洗浄液中に気体を導入する
     ことを特徴とする洗浄方法。
    A cleaning method for cleaning by immersing an object to be cleaned in a cleaning liquid stored in a cleaning tank,
    The pressure in the cleaning tank is reduced, and the pressure in the gas phase portion in the cleaning tank is reduced to a value equal to or lower than the vapor pressure of the cleaning liquid in the cleaning tank or just before the cleaning tank. A cleaning method characterized by introducing a gas into the cleaning liquid inside.
  7.  前記洗浄槽内の洗浄液を設定温度まで加熱した後、前記洗浄槽内を減圧して洗浄液を沸騰させ、この沸騰中に洗浄液中に気体を導入する
     ことを特徴とする請求項6に記載の洗浄方法。
    The cleaning liquid according to claim 6, wherein after the cleaning liquid in the cleaning tank is heated to a set temperature, the pressure in the cleaning tank is reduced to boil the cleaning liquid, and a gas is introduced into the cleaning liquid during the boiling. Method.
PCT/JP2010/001596 2009-05-28 2010-03-08 Cleaning device and cleaning method WO2010137212A1 (en)

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