JP2011251263A - Vapor washing apparatus - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a vapor washing apparatus capable of easy washing in an optimal cleaning time according to the type and quantity of an object to be washed.SOLUTION: The vapor washing apparatus is provided with: a washing drying vessel 10 that accommodates a workpiece 40 airtightly; a steam supply means 20 that sends heating steam of a solvent to the washing drying vessel 10; a decompressing means 30 that decompresses the washing drying vessel 10; a temperature detection means 13 that detects a temperature in the washing drying vessel 10; a decompression control means 61 that controls the pressure reducing means 30 to execute the decompression of the washing drying vessel 10 intermittently after starting vapor washing; and a determination means 63 that determines the vapor washing completion when the range of temperature fluctuation in the washing drying vessel 10 caused by the intermittent decompression becomes the predetermined value or less.

Description

  The present invention relates to a steam cleaning apparatus that cleans an object to be cleaned such as a machine part or an electronic part using a solvent vapor.

  In the steam cleaning apparatus, a cleaning tank containing an object to be cleaned is brought into a depressurized state, and heated steam of a solvent is introduced therein to clean the surface of the object to be cleaned. Conventionally, in such a steam cleaning apparatus, operation control by a timer has been performed, and generally, cleaning is terminated when a predetermined time has elapsed from the start of cleaning (see, for example, Patent Document 1).

Japanese Unexamined Patent Publication No. 2006-051502 ([0035], [0049])

  The time required for steam cleaning varies depending on the type (material, size, shape, etc.) and quantity of the object to be cleaned and is not constant. However, it is difficult for the user to determine the optimum cleaning time according to the type and quantity of the object to be cleaned, and it is complicated to change the timer setting each time according to the object to be cleaned. Therefore, in the conventional steam cleaning apparatus, the operation control is performed with a uniform timer setting with a time margin so as to cope with various objects to be cleaned. However, in such a case, there is a problem that waste of time and energy occurs because a long-time cleaning is performed even if an object to be cleaned is sufficient in a short time.

  The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a steam cleaning apparatus that can easily perform cleaning in an optimal cleaning time according to the type and quantity of objects to be cleaned. It is to provide.

The steam cleaning apparatus according to the present invention, which has been made to solve the above problems,
In a steam cleaning apparatus that cleans an object to be cleaned by contacting the object to be cleaned with solvent vapor in a cleaning tank,
a) a cleaning tank for airtightly storing the object to be cleaned;
b) steam supply means for sending heated steam of the solvent into the cleaning tank;
c) temperature detecting means for detecting the temperature in the washing tank;
d) decompression means for decompressing the inside of the washing tank;
e) a decompression control means for intermittently executing decompression in the washing tank by the decompression means after the start of the steam cleaning;
f) a determination means for determining that the steam cleaning is completed when the width of the temperature fluctuation in the cleaning tank resulting from the intermittent decompression is equal to or less than a predetermined value;
It is characterized by having.

  Immediately after the start of the steam cleaning, the solvent vapor comes into contact with a low-temperature object to be cleaned and immediately condenses. Therefore, the introduction of the solvent vapor does not cause the tank pressure to rise rapidly. However, when the surface temperature of the object to be cleaned thereafter increases and approaches the temperature of the solvent vapor, the amount of condensation of the solvent decreases, so that the pressure in the tank increases. When the pressure in the washing tank rises, the boiling point of the solvent rises, and the solvent vapor is liquefied before coming into contact with the object to be washed, so that the efficiency of vapor washing is lowered. In order to prevent this, in the steam cleaning apparatus according to the present invention, the inside of the cleaning tank is intermittently decompressed after the start of steam cleaning. When the pressure in the cleaning tank is reduced, the temperature in the tank temporarily decreases, but when the pressure reduction is stopped thereafter, the temperature in the cleaning tank rises again due to the solvent vapor. Therefore, after starting the steam cleaning, the temperature in the cleaning tank rises while pulsating. When the object to be cleaned is heated to the vicinity of the center by heat exchange with the solvent vapor, the fluctuation range of the temperature in the tank due to such intermittent decompression gradually decreases. A point in time when the temperature fluctuation width becomes equal to or less than a predetermined value can be determined as a point in time when steam cleaning is completed.

  It is desirable to stop the supply of steam to the cleaning tank by the steam supply means while the pressure reduction by the pressure reducing means is being performed after the start of the steam cleaning, but the pressure is lower than the supply rate of the solvent vapor to the cleaning tank. When the discharge rate of the solvent vapor from the cleaning tank is sufficiently higher, the vapor supply is not necessarily stopped.

  The depressurization control means may execute depressurization over a certain period of time by using a timer or the like, for example, but the depressurization by the depressurization means is performed based on the pressure in the cleaning tank. It is desirable.

That is, the steam cleaning apparatus according to the present invention further includes:
g) pressure detecting means for detecting the pressure in the washing tank,
Have
It is desirable that the decompression control means execute intermittent decompression by the decompression means so that the pressure in the cleaning tank is within a predetermined pressure range after the start of steam cleaning.

Further, in the steam cleaning apparatus according to the present invention, the determination means includes
Steam cleaning is completed when the width of the temperature fluctuation in the cleaning tank resulting from the intermittent pressure reduction is equal to or less than a predetermined value and the temperature in the cleaning tank is equal to or higher than a predetermined threshold. It is desirable to determine that it has been done.

  According to the steam cleaning apparatus of the present invention configured as described above, the temperature in the cleaning tank is measured, and the completion of the steam cleaning is determined based on the fluctuation range of the temperature in the tank due to intermittent vacuuming. This makes it possible to easily perform cleaning with an optimal cleaning time corresponding to the type and quantity of the objects to be cleaned. Further, energy and time waste can be reduced as compared with the conventional one that performs operation control by timer setting.

1 is a schematic configuration diagram of a steam cleaning vacuum drying apparatus according to an embodiment of the present invention. The graph which shows the pressure change in the washing-drying tank during execution of the washing | cleaning process by the apparatus of the Example. The graph which shows the temperature change in the washing-drying tank during execution of the washing | cleaning process by the apparatus of the Example. The enlarged view of the graph of FIG. The flowchart which shows the determination procedure of the completion | finish of steam cleaning in the apparatus of the Example.

  FIG. 1 is a schematic configuration diagram of a steam cleaning vacuum drying apparatus according to an embodiment of the present invention. This apparatus mainly includes a washing / drying tank 10, a steam generator 20 for generating solvent vapor introduced into the washing / drying tank 10, and a decompression device 30 including a vacuum pump for decompressing the washing / drying tank 10. Consists of

  The cleaning / drying tank 10 is a tank for accommodating an object to be cleaned and dried (hereinafter referred to as a workpiece 40), in which steam cleaning and drying processing of the workpiece 40 is performed. The washing / drying tank 10 has an opening at the top, and the opening can be sealed with a lid 11. Connected to the lid 11 is an atmosphere opening 12 having a vacuum breaking valve V1. The decompression device 30 is connected to the washing / drying tank 10 by a pipe 51, and an exhaust valve V <b> 2 and a heater 31 that covers a part of the pipe 51 are disposed on the pipe 51. Since the fine droplets contained in the gas sucked from the washing / drying tank 10 to the decompression device 30 are heated and completely vaporized when passing through the section surrounded by the heater 31, the liquid to the decompression device 30 is thereby obtained. Can be prevented from entering. The steam generator 20 is provided with a heater 21. The steam generator 20 and the washing / drying tank 10 are connected as shown in FIG. 1 by a pipe 52 provided with a steam guide valve V3 and a pipe 53 provided with a liquid return valve V4.

  Furthermore, the cleaning / drying tank 10 is provided with a temperature sensor 13 and a pressure sensor 14 for measuring the temperature and pressure in the tank. As the pressure sensor 14, a Pirani vacuum gauge, which is an absolute vacuum gauge whose numerical value does not change depending on atmospheric pressure, can be suitably used.

  Furthermore, the steam cleaning vacuum drying apparatus according to the present embodiment is provided with a controller 60 composed of a microcomputer or the like. The controller 60 functionally includes a control unit 61 for controlling each part of the apparatus, a setting storage unit 62 for storing various settings, and a determination unit 63 for determining the end of a cleaning process described later. The controller 60 is connected to the vacuum breaker valve V1, the exhaust valve V2, the steam guide valve V3, the liquid return valve V4, the heaters 21 and 31, and the pressure reducing device 30 through control lines (not shown). The controller 60 is connected to an operation unit 70 for allowing a user to send processing-related commands to the control unit 61. When receiving a signal from the operation unit 70, the control unit 61 performs vacuum according to the signal. The operation of the destruction valve V1, the exhaust valve V2, the steam guide valve V3, the liquid return valve V4, the heaters 21 and 31, and the pressure reducing device 30 is controlled. Furthermore, the controller 60 is also connected to the temperature sensor 13 and the pressure sensor 14. The detection signals output from the temperature sensor 13 and the pressure sensor 14 are also used for controlling each part of the apparatus by the control unit 61.

  The cleaning and drying process by the steam cleaning vacuum drying apparatus according to the present embodiment is performed in the following procedure.

[Work set]
The user opens the lid 11, puts the work 40 into the cleaning / drying tank 10, and closes the lid 11.

[Steam generation]
When a solvent (for example, NS100, which is a general hydrocarbon solvent) is put into the steam generator 20 and a user issues a processing start command to the controller 60 through the operation unit 70, the controller 60 causes the steam guide valve V3 and the liquid to flow. The return valve V4 is closed and energization of the heater 21 is started. This heats the solvent and generates solvent vapor.

[Decompression of washing tank]
Following the generation of the steam or in parallel with the generation of the steam, the controller 60 closes the vacuum breaker valve V1 and opens the exhaust valve V2, and operates the pressure reducing device 30 to evacuate the cleaning / drying tank 10. Do. Thus, by making the inside of the washing / drying tank 10 in a reduced pressure state, diffusion of the solvent vapor in the washing / drying tank 10 at the time of vapor washing is promoted, and efficient washing becomes possible. Further, when the pressure in the washing / drying tank 10 is reduced, the boiling point of the solvent becomes lower than the boiling point in the standard state. Therefore, even if the solvent has a high boiling point, the gas state can be maintained at a relatively low temperature. The controller 60 monitors the output signal of the pressure sensor 14, cleaning and drying bath 10 within the pressure P _A in which pressure is preset _(e.g., 7300Pa) evacuated by vacuum device 30 to close the exhaust valve V2 at the time when lowered to Stop.

[Washing process]
Subsequently, the controller 60 opens the steam guide valve V <b> 3 and supplies the solvent vapor in the steam generator 20 to the cleaning / drying tank 10 through the pipe 52 at a constant speed. At this time, since the temperature of the solvent vapor is higher than the temperature of the workpiece 40, the solvent vapor supplied to the cleaning / drying tank 10 is condensed on the surface of the workpiece 40 to clean the surface, and at the same time, heat exchange is performed to remove the workpiece 40. Warm up.

  Immediately after the start of the cleaning process, the solvent vapor comes into contact with the low-temperature workpiece 40 and condenses immediately. Therefore, the introduction of the solvent vapor does not cause the tank pressure to rise rapidly. However, when the surface temperature of the workpiece 40 increases thereafter and approaches the temperature of the solvent vapor, the amount of condensation of the solvent decreases, so that the pressure in the tank increases.

When the pressure in the cleaning / drying tank 10 is increased (that is, the degree of vacuum is decreased), the boiling point of the solvent is increased, and the solvent vapor is liquefied before coming into contact with the workpiece 40, so that the efficiency of the vapor cleaning is decreased. In order to prevent this, it is necessary to maintain the pressure in the cleaning / drying tank 10 within a certain range during the execution of the cleaning process. Therefore, the controller 60 continuously monitors the output signal of the pressure sensor 14 and, as shown in FIG. 2, the pressure in the cleaning / drying tank 10 is set to a pressure P _B (P _B > P _A , If, for example, P _B = 11300 Pa) is exceeded, the steam guide valve V3 is closed at that time to stop supplying steam, and the exhaust valve V2 is opened to start evacuation by the decompression device 30. Then, stop the vacuum pressure in the vessel closes the V2 exhaust valve at the time when lowered to the pressure P _A of the resumes steam introduced by opening the steam guide valve V3.

  Due to such vacuuming, the temperature in the cleaning / drying tank 10 is temporarily lowered, and the temperature in the cleaning / drying tank 10 is increased again by stopping the subsequent vacuuming and restarting the introduction of steam. Since the evacuation is intermittently performed during the cleaning process (that is, the evacuation is repeatedly performed and paused), the temperature in the cleaning / drying tank 10 is as shown in FIGS. 3 and 4. It will rise while pulsating.

After that, when the workpiece 40 is heated to the vicinity of the center by heat exchange with the solvent vapor, the temperature in the tank is not easily lowered even if evacuation is performed. Therefore, the width Δt of the vertical fluctuation of the temperature inside the tank accompanying the intermittent evacuation as described above gradually decreases. Therefore, the controller 60 continuously monitors the output signal of the temperature sensor 13, and when the fluctuation range Δt becomes equal to or smaller than a predetermined value Δt _A and the tank temperature becomes equal to or higher than a predetermined threshold value t _B , steam cleaning is performed. Is determined to have ended. Note that the predetermined value Δt _A and the threshold value t _B can be obtained as appropriate values through experiments. These values may be stored in the setting storage unit 62 at the time of product shipment, or the user may set arbitrary values via the operation unit 70 and be stored in the setting storage unit 62. .

  An example of a specific determination procedure is shown in FIG. Here, first, the determination unit 63 acquires information on the current tank temperature t from the temperature sensor 13 (step S11), and for example, whether or not the tank temperature has decreased due to a comparison with the tank temperature acquired immediately before. Determination is made (step S12). Steps S11 and S12 are repeatedly executed every predetermined time until it is determined Yes in step S12.

  Then, when the temperature in the cleaning / drying tank 10 is lowered due to the start of the evacuation as described above and it is determined Yes in step S12, the determination unit 63 acquires the current tank temperature t again after a predetermined time ( Step S13), for example, it is determined whether or not the bath temperature has increased by comparing with the previous bath temperature (step S14). Steps S13 and S14 are repeatedly executed every predetermined time until it is determined Yes in step S14.

Then, when the evacuation is stopped and the steam introduction is restarted as described above, the temperature in the tank rises again, and when it is determined Yes in step S14, the determination unit 63 determines the minimum value of the temperature in the tank immediately before that time. Information on t _min and maximum value t _max is acquired. Then, the difference between the minimum value t _min and the maximum value t _max is calculated as the fluctuation range Δt of the temperature in the tank (step S15), and the fluctuation range Δt is equal to or less than a predetermined value Δt _A (for example, 4 ° C.). Is determined (step S16). Here, when the fluctuation range Δt exceeds the predetermined value Δt _A (No in step S16), the process returns to step S11 and repeatedly executes steps S11 to S16.

On the other hand, when the fluctuation range Δt is equal to or less than the predetermined value Δt _A (Yes in step S16), the in-tank temperature t (or the maximum value t _max or the minimum value t _min ) at that time is subsequently set to the threshold value t. It is determined whether or not _B (for example, 95 ° C.) or higher (step S17). If less than the threshold value _{t B} (No in step S17), the process returns to step S11, and repeatedly executes the steps S11 to S17.

On the other hand, if a threshold value _{t B} above (Yes in step S17), the determination unit 63 determines that the vapor washing was completed (step S18), and the control unit 61 steam guide valve V3 and the exhaust response to this The cleaning process is terminated by closing the valve V2.

[Drying process]
When the cleaning process is completed as described above, the controller 60 opens the vacuum breaker valve V1 to break the vacuum in the cleaning / drying tank 10 and liquefy the solvent vapor filled in the tank as much as possible. Then, the liquid return valve V4 is opened to recover the liquefied solvent into the steam generator 20 through the pipe 53. Thereafter, the liquid return valve V4 and the vacuum breaker valve V1 are closed, the exhaust valve V2 is opened, the decompression device 30 is operated, and the cleaning / drying tank 10 is rapidly decompressed to a pressure at which the solvent adhering to the workpiece 40 is vaporized. . Then, since the boiling point of the solvent rapidly decreases, the solvent adhering to the surface of the workpiece 40 is bumped and vaporized, and the surface of the workpiece 40 is dried.

[Removing the workpiece]
When the drying process is completed, the decompression device 30 is stopped, the power supply to the heater 21 is also stopped, and the liquid return valve V4 and the exhaust valve V2 are closed. Then, the vacuum break valve V1 is opened to return the pressure of the cleaning / drying tank 10 to atmospheric pressure. When the temperature inside the washing / drying tank 10 is sufficiently lowered, the lid 11 is opened and the workpiece 40 is taken out.

  As described above, according to the steam cleaning vacuum drying apparatus according to the present embodiment, the temperature in the tank during the execution of the cleaning process is detected, and the steam cleaning is performed based on the fluctuation range of the temperature in the tank accompanying the execution and pause of the vacuuming. With the configuration for determining the completion of the cleaning, it is possible to easily perform cleaning with an optimal cleaning time corresponding to the type of workpiece. For this reason, waste of time and energy can be suppressed as compared with a conventional operation control by timer setting.

  The embodiment for carrying out the present invention has been described in detail with reference to the embodiments. However, the present invention is not limited to the above-described embodiments, and appropriate modifications are permitted within the scope of the gist of the present invention. The For example, in the apparatus of the above embodiment, a hydrocarbon solvent is used as a cleaning solvent. However, the present invention is not limited to this, and the present invention is a chlorinated solvent, a brominated solvent, a fluorinated solvent, water, or an aqueous solvent. It is applicable also to the apparatus using a solvent. Moreover, in the said Example, although the inside of the washing tank was depressurized and vacuum-dried after a washing | cleaning process, it is good also as what performs drying (for example, warm air drying) by another means. Alternatively, the steam cleaning apparatus of the present invention may not be provided with a mechanism for drying, and the drying process may be performed by another apparatus.

DESCRIPTION OF SYMBOLS 10 ... Cleaning tank 13 ... Temperature sensor 14 ... Pressure sensor 20 ... Steam generator 21 ... Heater 30 ... Depressurizing device 40 ... Workpiece 60 ... Controller 61 ... Control part 62 ... Setting memory | storage part 63 ... Determination part 70 ... Operation part

Claims (3)

In a steam cleaning apparatus that cleans an object to be cleaned by contacting the object to be cleaned with solvent vapor in a cleaning tank,
a) a cleaning tank for airtightly storing the object to be cleaned;
b) steam supply means for sending heated steam of the solvent into the cleaning tank;
c) temperature detecting means for detecting the temperature in the washing tank;
d) decompression means for decompressing the inside of the washing tank;
e) a decompression control means for intermittently executing decompression in the washing tank by the decompression means after the start of the steam cleaning;
f) a determination means for determining that the steam cleaning is completed when the width of the temperature fluctuation in the cleaning tank resulting from the intermittent decompression is equal to or less than a predetermined value;
A steam cleaning apparatus comprising: Furthermore,
g) pressure detecting means for detecting the pressure in the washing tank,
Have
The pressure reduction control means causes the pressure reduction means to perform intermittent pressure reduction so that the pressure in the cleaning tank is within a predetermined pressure range after the start of steam cleaning. The steam cleaning apparatus as described.   When the determination means has a range of temperature fluctuations in the cleaning tank resulting from the intermittent pressure reduction equal to or less than a predetermined value, and the temperature in the cleaning tank is equal to or higher than a predetermined threshold. The steam cleaning apparatus according to claim 1, wherein the steam cleaning apparatus determines that the steam cleaning is completed.

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