WO2010114002A1 - アルミニウム酸化物蛍光体及びその製造方法 - Google Patents
アルミニウム酸化物蛍光体及びその製造方法 Download PDFInfo
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- WO2010114002A1 WO2010114002A1 PCT/JP2010/055807 JP2010055807W WO2010114002A1 WO 2010114002 A1 WO2010114002 A1 WO 2010114002A1 JP 2010055807 W JP2010055807 W JP 2010055807W WO 2010114002 A1 WO2010114002 A1 WO 2010114002A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/65—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing carbon
- C09K11/655—Aluminates; Silicates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/64—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing aluminium
Definitions
- the present invention relates to an aluminum oxide phosphor useful as an electronic material and a fluorescent material, and a method for producing the same.
- Fluorescent substances are used in fluorescent tubes, fluorescent display tubes, luminous display panels, etc., and their use is expanding. Recently, attempts have been made to use TV monitors and various display devices in combination with LEDs, and research and development of white phosphors that are expected to be widely applied are also progressing.
- Patent Document 1 reports a ⁇ -type sialon phosphor having Mn, Ce, Pr, Nd, Sm, Eu, Tb, Dy, Ho, Er, Tm, Yb, or the like as an emission central element. ing.
- Patent Document 2 discloses that the phosphor layer has the following general formula A (Zn 1 -xy Mg x M y y ) Al 10 O 17 (A is selected from Ca, Ba and Sr). , X represents a number satisfying 0.01 ⁇ x ⁇ 0.3, and y represents a number satisfying 0.02 ⁇ x ⁇ 0.14).
- Patent Document 3 reports an alkaline earth metal aluminate phosphor that is at least partially crystallized in the form of ⁇ -type alumina. That is, a composition corresponding to the following formula: a (M 1 O). b (MgO).
- M 1 represents at least one alkaline earth metal, a, b and c are in the following relationship: 0.25 ⁇ a ⁇ 4; 0 ⁇ b ⁇ 2 and 0.5 ⁇ c ⁇ 9), and M 1 is a group of rare earth elements having europium and an ionic radius less than that of Eu 3+
- a compound phosphor has been reported that is partially substituted with at least one other element to which it belongs and that the compound has an average size of 6 ⁇ m or less and is in the form of substantially complete particles.
- Patent Documents 1 and 3 conventional phosphors are phosphors that require rare metals such as rare earth elements as luminescent center elements, and in view of the recent rise in natural resources or the protection of resources. Is not preferable.
- the phosphors reported in Patent Documents 1 and 2 require high-temperature heat treatment in order to produce them, and a special reactor must be used, and the phosphor has a complicated composition. There is also a problem that it is difficult to adjust the emission wavelength.
- the present invention is a phosphor composed of an element that does not use heavy metals or rare metals, has high environmental compatibility, and is excellent in economic efficiency, and constitutes a phosphor.
- An object of the present invention is to provide a phosphor capable of changing the wavelength of the emission spectrum without changing the composition.
- the aluminum oxide phosphor according to the present invention and the manufacturing method thereof are as follows.
- [1] Aluminum oxide phosphors made of aluminum (Al), carbon (C), and oxygen (O), each having 30 mol% ⁇ Al ⁇ 60 mol%, 0 mol% ⁇ C ⁇ 10 mol%, An aluminum oxide phosphor comprising 30 mol% ⁇ O ⁇ 70 mol%.
- [2] The aluminum oxide phosphor according to [1], wherein the aluminum oxide phosphor contains a ⁇ -Al 2 O 3 structure.
- [3] A method for producing an aluminum oxide phosphor according to [1] or [2], wherein an aluminum-containing compound is mixed with a coordinating oxygen-containing organic compound and calcined in the presence of oxygen. .
- a phosphor composed of an element that does not use heavy metals or rare metals has high environmental compatibility and is excellent in economy, and can be used in the ultraviolet region without changing the basic composition of the phosphor.
- An aluminum oxide phosphor capable of changing the wavelength of the emission spectrum from a certain 350 nm to 480 nm which is green can be obtained.
- the aluminum oxide phosphor according to the present invention is made of aluminum (Al), carbon (C), and oxygen (O), and 30 mol% ⁇ Al ⁇ 60 mol%, 0 mol% ⁇ C ⁇ 10 mol%, It is contained in an amount of 30 mol% ⁇ O ⁇ 70 mol%.
- “consisting of aluminum (Al), carbon (C), and oxygen (O)” means that the constituents of the phosphor of the present invention are aluminum, carbon, and oxygen. It also means that other components that are not affected, for example, impurities mixed in in the manufacturing process and trace amounts of components that are normally acceptable in the art may be included.
- the composition of the phosphor is preferably composed of 34 to 53 mol% of aluminum, 0.5 to 7 mol% of carbon, and 45 to 65 mol% of oxygen in view of the stability of the compound.
- the aluminum oxide phosphor according to the present invention can be obtained by mixing an aluminum-containing compound and a coordinating oxygen-containing organic compound and firing the mixture.
- the aluminum-containing compound used in the present invention is not particularly limited, and various salts can be used.
- salts that can be used include mineral salts such as aluminum sulfate, aluminum nitrate, and aluminum phosphate, halides such as aluminum chloride, aluminum bromide, and aluminum iodide, and organic acid salts such as aluminum acetate and aluminum butyrate. it can.
- Aluminum sulfate, aluminum nitrate, aluminum chloride and the like are preferably used in consideration of the production efficiency of aluminum oxide phosphor, raw material availability, and raw material stability. These may be either anhydrides or hydrates, but considering that it is preferable to use water as the solvent as described below, it is possible to use hydrates with excellent stability. preferable.
- the coordinating oxygen-containing organic compound used in the present invention is not particularly limited. It is considered that the coordinating oxygen-containing organic compound contributes to the formation of oxygen defects in the phosphor. When the coordinating oxygen-containing organic compound reacts with the aluminum compound, it becomes an oxygen source for supplying oxygen and a carbon source for introducing carbon. In addition, the coordinating oxygen-containing organic compound increases the dispersibility of the solute when using a solvent, suppresses the preferential precipitation of only the aluminum compound when the solvent is volatilized, and the aluminum-containing compound It can function as a dispersant that facilitates the reaction with the coordinating oxygen-containing organic compound.
- the coordinating oxygen-containing organic compound used is not particularly limited, but is preferably a compound capable of coordinating with aluminum.
- Such compounds include, for example, polymer compounds such as polyether glycols such as polyethylene glycol (PEG), polyethylene glycol dimethyl ether and polyethylene oxide, hydroxyl group-containing polymers such as polyvinyl glycerin and polyvinyl alcohol, ethylene glycol, 1,2- Propanediol, 1,3-propanediol, 1,2-butanediol, 1,4-butanediol, glycerin, diethylene glycol, triethylene glycol, tetraethylene glycol and other polyhydric alcohols, dimethoxyethane, 1,2-propane Diol dimethyl ether, 1,3-propanediol dimethyl ether, 1,2-butanediol dimethyl ether, 1,4-butanediol dimethyl ether, glycerin trimethyl Ether, diethylene glycol di
- a polymer compound such as polyethylene glycol and a polyhydric alcohol such as ethylene glycol or glycerin.
- a dispersant can be present in the reaction system.
- the dispersant when used with a coordinating oxygen-containing organic compound, helps the function of the coordinating oxygen-containing organic compound as a dispersant. It is considered that the organic compound increases the possibility of forming oxygen defects in the phosphor.
- the dispersant include urea derivatives such as urea and melamine, polyamides such as polyvinylpyrrolidone, carbonates such as dimethyl carbonate, dibutyl carbonate, diphenyl carbonate, and polycarbonate, ethylene glycol diacetate, ethylene glycol dipropionate, and butanediol.
- esters such as diacetate and butanediol dipropionate, polyesters such as polyethylene terephthalate and polybutylene terephthalate, and lactams such as N-methylpyrrolidone.
- the mixture of the aluminum-containing compound and the coordinating oxygen-containing organic compound can be dissolved or suspended in a solvent, and the resulting solution or suspension can be heated and fired.
- the solvent is not particularly limited as long as it can dissolve an aluminum-containing compound and a coordinating oxygen-containing organic compound and can maintain dispersibility. That is, water, alcohols such as methanol and ethanol, and ethers such as tetrahydrofuran, tetrahydropyran, and 1,4-dioxane can be used. In particular, it is preferable to use water in consideration of safety in use, explosiveness, and the like.
- the solvent used does not contain impurities.
- the inclusion of alkali metal or alkaline earth metal may react with the aluminum-containing compound, change the structure, and affect light emission.
- the inclusion of heavy metals is likely to affect the structure formation of the aluminum oxide phosphor.
- Inclusion of halogen or the like is not preferable because it accelerates decomposition of the oxygen-containing organic compound and prevents carbon from being introduced into the aluminum oxide phosphor. Therefore, the total content of these impurity elements is preferably 5000 ppm or less, more preferably 1000 ppm or less.
- the amount of the aluminum-containing compound and the coordinating oxygen-containing organic compound used is influenced by the type of compound used, the firing temperature, the time, etc., and thus cannot be determined in general.
- the coordinating oxygen-containing organic compound is usually used in an amount of 10 to 1500 parts by weight, more preferably 50 to 1200 parts by weight, based on 100 parts by weight of the aluminum-containing compound.
- the amount of the solvent used is not particularly limited and cannot be determined in general because it is affected by the type of compound used, the firing temperature, the time, and the like. Usually, it is used in the range of 1 to 50000 parts by weight, more preferably in the range of 1 to 10000 parts by weight with respect to 100 parts by weight of the aluminum-containing compound. If the amount used is too large, it takes more time to remove the solvent and the amount of heat used becomes uneconomical, so it is more preferable to carry out in the range of 1 to 5000 parts by weight.
- the following mixing method can be used for the mixture comprising the above-mentioned aluminum-containing compound and the coordinating oxygen-containing organic compound, as well as the solution or suspension added with the solvent.
- a mixing method using a ball mill, a turbo mill, a jet mill, or the like can be used, and mixing may be performed using a mortar or the like.
- a mixing method using a hot stirrer, a magnetic stirrer, or an ultrasonic stirrer can be used.
- the solvent can be once distilled off from the solution or suspension by a method such as spray drying, and then mixed.
- the mixture thus obtained is fired.
- various methods can be adopted as long as the method can cause thermal decomposition of the coordinating oxygen-containing organic compound in the above mixture or a solution containing the mixture.
- spraying and spraying methods in heating and firing furnaces such as moving beds such as rotary kiln furnaces and conical kiln furnaces, continuous fixed beds such as roller hearth furnaces and pusher furnaces, and batch fixed beds such as atmosphere control furnaces
- heating and firing furnaces such as moving beds such as rotary kiln furnaces and conical kiln furnaces, continuous fixed beds such as roller hearth furnaces and pusher furnaces, and batch fixed beds such as atmosphere control furnaces
- the one using a pyrolysis furnace may be used.
- the firing temperature is affected by the amount of the aluminum-containing compound, the coordinating oxygen-containing organic compound, the dispersant, etc., and thus cannot be specified unconditionally, but is usually in the range of 150 ° C. to 1000 ° C.
- the firing temperature is preferably in the range of 200 ° C. to 900 ° C., more preferably in the range of 200 ° C. to 850 ° C.
- the speed of temperature rise is not particularly limited, but if it is too fast, a special firing furnace must be used, so that the equipment load is large. Therefore, the temperature is usually raised in the range of 1 ° C. to 80 ° C. per minute, more preferably in the range of 2 ° C. to 50 ° C.
- the holding time at the calcination temperature is affected by the amount of the oxygen-containing organic compound used, the amount of the dispersant, etc., and thus cannot be specified unconditionally, but is usually set in the range of 0 to 180 minutes. If the holding time is too short, heat transfer is not sufficient and the homogeneity is uneasy, which is not preferable, and if it is too long, carbon content is lost. Therefore, the holding time is in the range of 1 minute to 150 minutes, more preferably in the range of 5 minutes to 120 minutes.
- Heating and baking are performed in the presence of oxygen (for example, in the air). When the temperature is lowered, it may be switched to an inert gas atmosphere in order to suppress excessive oxidation. These operations may be performed in a gas stream or in a sealed atmosphere.
- the rate of temperature reduction is not particularly limited, but if it is too fast, a special firing furnace must be used, so that the equipment load is large. Therefore, the temperature is usually lowered in the range of 1 ° C. to 80 ° C. per minute, more preferably in the range of 2 ° C. to 50 ° C.
- the atmosphere at the time of temperature reduction is not particularly limited, and the temperature may be lowered in the presence of oxygen in an inert gas atmosphere such as nitrogen or argon. In consideration of safety and the like, it is preferable to lower the temperature under an inert gas. Further, at 300 ° C. or lower, moisture adheres to the target phosphor surface, so it is preferable to lower the temperature under a dry gas.
- the fired product obtained by the firing process described above is pulverized and mixed in order to avoid aggregation and suppress uneven distribution of each component.
- a dispersant may be added again.
- the pulverization and mixing method is not particularly limited. When mixing solids, a method such as a ball mill, a turbo mill, or a jet mill may be used, or a mortar or the like may be used. .
- the pulverized product obtained by the above pulverization and mixing can be subjected to multiple firings. That is, not only one firing but also firing, cooling and crushing can be repeated several times. When firing, cooling, and crushing are repeated several times, there is an advantage that it is easy to obtain an aluminum oxide phosphor having uniform characteristics with less uneven distribution of each component.
- the firing temperature when firing multiple times cannot be defined unconditionally because it is influenced by the amount of aluminum-containing compound, coordinating oxygen-containing organic compound, dispersant used, etc. It is set in the range of 1000 ° C. If the calcination temperature is too low, the carbon content is insufficiently burned and the remaining amount increases, resulting in a decrease in light emission efficiency. This is not preferable, and if it is too high, the carbon content is completely burned and lost, and the luminescent color changes. It is not preferable. Therefore, the firing temperature is preferably in the range of 300 ° C. to 900 ° C., more preferably in the range of 500 ° C. to 900 ° C.
- the aluminum oxide phosphor thus obtained can be obtained as a dried product after the temperature is lowered, and can be used with the particle size as it is.
- the obtained aluminum oxide phosphor can be used by adjusting the particle size to a desired level by further adding measures such as crushing and classification.
- Each example produces aluminum oxide phosphors of various compositions, X-ray diffraction (XRD) test of the produced aluminum oxide phosphor, measurement test of emission spectrum by UV excitation at a wavelength of 365 nm, external quantum efficiency A measurement test, observation with a transmission electron microscope, and analysis test with an EFTEM method were performed.
- XRD test is Rint 2200V X-ray diffraction test equipment manufactured by Rigaku Corporation
- emission spectrum measurement test by UV excitation with wavelength 365nm is RF-5300PC measurement equipment manufactured by Shimadzu Corporation
- external quantum efficiency measurement test is Hamamatsu Photonics Co., Ltd.
- FIG. 1 shows a measurement test result of an emission spectrum by excitation with ultraviolet light having a wavelength of 365 nm.
- Table 1 shows the external quantum efficiency measurement test results.
- the XRD test results are shown in FIG. Table 2 shows the results of component analysis by the EFTEM method.
- Example 1 was carried out in the same manner as in Example 1 except that 1.0 g of PEG (molecular weight 20,000) was used.
- FIG. 1 shows a measurement test result of an emission spectrum by excitation with ultraviolet light having a wavelength of 365 nm.
- Table 1 shows the external quantum efficiency measurement test results.
- Table 2 shows the results of component analysis by the EFTEM method.
- Example 1 was carried out in the same manner as in Example 1 except that 2.0 g of PEG (molecular weight 20,000) was used.
- FIG. 1 shows a measurement test result of an emission spectrum by excitation with ultraviolet light having a wavelength of 365 nm.
- Table 1 shows the external quantum efficiency measurement test results.
- Table 2 shows the results of component analysis by the EFTEM method.
- Example 1 was carried out in the same manner as in Example 1 except that 3.0 g of PEG (molecular weight 20,000) was used.
- FIG. 1 shows a measurement test result of an emission spectrum by excitation with ultraviolet light having a wavelength of 365 nm.
- Table 1 shows the external quantum efficiency measurement test results.
- Table 2 shows the results of component analysis by the EFTEM method.
- Example 1 was carried out in the same manner as in Example 1 except that 5.0 g of PEG (molecular weight 20,000) was used.
- FIG. 1 shows a measurement test result of an emission spectrum by excitation with ultraviolet light having a wavelength of 365 nm.
- Table 1 shows the external quantum efficiency measurement test results.
- Table 2 shows the results of component analysis by the EFTEM method.
- FIG. 3 shows the measurement test results of the emission spectrum by excitation with ultraviolet light having a wavelength of 365 nm.
- Table 1 shows the external quantum efficiency measurement test results.
- Table 2 shows the results of component analysis by the EFTEM method.
- Example 6 was carried out in the same manner as Example 6 except that PEG was changed to 1.0 g of tetraethylene glycol.
- FIG. 4 shows a measurement test result of an emission spectrum by excitation with ultraviolet light having a wavelength of 365 nm.
- Table 1 shows the external quantum efficiency measurement test results.
- Table 2 shows the results of component analysis by the EFTEM method.
- Example 6 The same procedure as in Example 6 was performed except that urea was not added.
- FIG. 5 shows the measurement test results of the emission spectrum by excitation with ultraviolet light having a wavelength of 365 nm.
- Table 1 shows the external quantum efficiency measurement test results.
- Table 2 shows the results of component analysis by the EFTEM method.
- the peak PL intensity increases as the amount of PEG added increases.
- the external quantum efficiency increases as the amount of PEG added increases.
- the carbon content contained in the present aluminum oxide phosphor increases as the amount of PEG added increases. You can see that it is increasing.
- the present aluminum oxide phosphor is an Al—C—O based compound having a ⁇ -Al 2 O 3 structure. 1 and 3 to 5, it can be seen that the wavelength indicating the peak PL intensity differs depending on the composition of the Al—C—O-based compound.
- an aluminum oxide phosphor capable of changing the wavelength of the emission spectrum from 350 nm in the ultraviolet region to 480 nm in green can be obtained, which is industrially useful.
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Abstract
Description
[1] アルミニウム(Al)、炭素(C)、酸素(O)からなるアルミニウム酸化物蛍光体であって、それぞれ、30モル%<Al<60モル%、0モル%<C<10モル%、30モル%<O<70モル%含むことを特徴とするアルミニウム酸化物蛍光体。
[2] 前記アルミニウム酸化物蛍光体はγ-Al2O3構造を含有する、[1]に記載のアルミニウム酸化物蛍光体。
[3]アルミニウム含有化合物を配位性含酸素有機化合物と混合し、酸素存在下に焼成することを特徴とする、[1]または[2]に記載のアルミニウム酸化物蛍光体を製造する製造方法。
Claims (3)
- アルミニウム(Al)、炭素(C)、酸素(O)からなるアルミニウム酸化物蛍光体であって、それぞれ、30モル%<Al<60モル%、0モル%<C<10モル%、30モル%<O<70モル%含むことを特徴とするアルミニウム酸化物蛍光体。
- 前記アルミニウム酸化物蛍光体はγ-Al2O3構造を含有する、請求項1に記載のアルミニウム酸化物蛍光体。
- アルミニウム含有化合物を配位性含酸素有機化合物と混合し、酸素存在下に焼成することを特徴とする請求項1または2に記載のアルミニウム酸化物蛍光体を製造する製造方法。
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JP2011507248A JP5413858B2 (ja) | 2009-04-01 | 2010-03-31 | アルミニウム酸化物蛍光体及びその製造方法 |
EP10758773.5A EP2415847B1 (en) | 2009-04-01 | 2010-03-31 | Method for producing aluminium oxide phosphor |
CN201080014835.2A CN102378800B (zh) | 2009-04-01 | 2010-03-31 | 铝氧化物荧光体及其制造方法 |
US13/262,388 US8652358B2 (en) | 2009-04-01 | 2010-03-31 | Aluminum oxide phosphor and method for producing the same |
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JP2009088608 | 2009-04-01 | ||
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EP (1) | EP2415847B1 (ja) |
JP (1) | JP5413858B2 (ja) |
KR (1) | KR101608558B1 (ja) |
CN (1) | CN102378800B (ja) |
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- 2010-03-31 JP JP2011507248A patent/JP5413858B2/ja not_active Expired - Fee Related
- 2010-03-31 CN CN201080014835.2A patent/CN102378800B/zh not_active Expired - Fee Related
- 2010-03-31 EP EP10758773.5A patent/EP2415847B1/en not_active Not-in-force
- 2010-03-31 KR KR1020117025882A patent/KR101608558B1/ko not_active IP Right Cessation
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Cited By (4)
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JP2012201714A (ja) * | 2011-03-24 | 2012-10-22 | Utsunomiya Univ | 酸化アルミニウム蛍光体の製造方法 |
JP2013245292A (ja) * | 2012-05-25 | 2013-12-09 | Futaba Corp | 紫外線発光材料及び紫外線光源 |
JP2014019803A (ja) * | 2012-07-19 | 2014-02-03 | Kawamura Institute Of Chemical Research | 硫黄原子ドーピング酸素欠陥アルミナ結晶粉体、その製造方法及びこれを用いる発光体 |
JP2016508294A (ja) * | 2013-01-16 | 2016-03-17 | コーニンクレッカ フィリップス エヌ ヴェKoninklijke Philips N.V. | 発光サファイアをダウンコンバータとして使用するled |
Also Published As
Publication number | Publication date |
---|---|
EP2415847B1 (en) | 2014-12-31 |
US20120018675A1 (en) | 2012-01-26 |
CN102378800A (zh) | 2012-03-14 |
KR20110133499A (ko) | 2011-12-12 |
TWI471408B (zh) | 2015-02-01 |
EP2415847A1 (en) | 2012-02-08 |
EP2415847A4 (en) | 2012-09-12 |
KR101608558B1 (ko) | 2016-04-01 |
JPWO2010114002A1 (ja) | 2012-10-11 |
US8652358B2 (en) | 2014-02-18 |
TW201042004A (en) | 2010-12-01 |
CN102378800B (zh) | 2014-11-12 |
JP5413858B2 (ja) | 2014-02-12 |
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