WO2010113953A1 - Method for producing seamless steel pipe - Google Patents

Method for producing seamless steel pipe Download PDF

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Publication number
WO2010113953A1
WO2010113953A1 PCT/JP2010/055713 JP2010055713W WO2010113953A1 WO 2010113953 A1 WO2010113953 A1 WO 2010113953A1 JP 2010055713 W JP2010055713 W JP 2010055713W WO 2010113953 A1 WO2010113953 A1 WO 2010113953A1
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Prior art keywords
less
quenching
heat treatment
temperature
steel pipe
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PCT/JP2010/055713
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French (fr)
Japanese (ja)
Inventor
桂一 近藤
俊治 阿部
邦夫 近藤
雄一 矢野
勇次 荒井
Original Assignee
住友金属工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority to ES10758724T priority Critical patent/ES2721473T3/en
Priority to BRPI1012228A priority patent/BRPI1012228A2/en
Priority to UAA201112688A priority patent/UA101743C2/en
Priority to AU2010231626A priority patent/AU2010231626B2/en
Priority to JP2010512458A priority patent/JP4632000B2/en
Priority to EP10758724.8A priority patent/EP2415884B1/en
Application filed by 住友金属工業株式会社 filed Critical 住友金属工業株式会社
Priority to EA201171189A priority patent/EA019610B1/en
Priority to MX2011010385A priority patent/MX2011010385A/en
Priority to CA2752741A priority patent/CA2752741C/en
Priority to CN201080014213XA priority patent/CN102365376B/en
Publication of WO2010113953A1 publication Critical patent/WO2010113953A1/en
Priority to US13/236,702 priority patent/US8696834B2/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
    • C21D8/105Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • C21D9/085Cooling or quenching
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/11Making amorphous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/28Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron

Definitions

  • the present invention relates to a method for producing a low alloy steel seamless steel pipe, and more particularly to a method for producing a low alloy steel seamless steel pipe having excellent toughness in direct quenching or in-line heat treatment, and preventing the occurrence of delayed fracture in the production process. It relates to a manufacturing method that can be used.
  • in-line heat treatment means a method in which quenching is performed after soaking the steel pipe after hot rolling at a temperature equal to or higher than the Ar 3 point in a furnace or the like without cooling.
  • in-line heat treatment step the step of heating the steel pipe in a furnace or the like and performing post-quenching
  • the method is referred to as “in-line heat treatment method”.
  • Seamless steel pipes are widely used mainly in application fields such as OCTG (Oil Country Tubular Goods) and line pipes that require high performance for corrosion resistance and toughness due to their reliability. Seamless steel pipes made from these materials are also used in these fields of application.
  • heat treatment such as quenching and tempering is often performed after hot pipe making.
  • a steel pipe once cooled after completion of hot pipe making is reheated to an Ac 3 transformation point or higher in an off-line heat treatment furnace, quenched, and further below an Ac 1 transformation point. It was common to temper at a temperature of (reheat quenching method).
  • the steel pipe immediately after hot pipe making is directly quenched from the Ar 3 transformation point or higher using the retained heat of the steel pipe after hot pipe making, and then tempered.
  • the process (direct quenching) has also been studied and improved.
  • Patent Document 1 a continuously cast billet of a low alloy steel having a specific composition is processed into a seamless steel pipe at a temperature equal to or higher than the Ac 3 transformation point, and after direct quenching, the steel pipe is converted from the Ac 3 transformation temperature to the Ac 3 transformation temperature.
  • a method for producing a high-strength steel pipe excellent in resistance to sulfide stress corrosion cracking comprising a step of reheating to a temperature range of + 100 ° C. and quenching again from that temperature, followed by a step of tempering at a temperature below the Ac 1 transformation point.
  • reheat quenching is introduced before tempering in the simple direct quenching method, and compared to the simple direct quenching method, the resistance to sulfide stress corrosion It is said that the sex will be improved.
  • Patent Document 2 is a method for producing a high-strength steel pipe comprising a step of performing reheating and quenching after direct quenching, as in Patent Document 1, and after direct quenching, tempering and precipitation under specific conditions. What controls carbides is disclosed.
  • Patent Document 3 a billet of a low alloy steel having a specific composition is hot-drilled and rolled to produce a seamless steel pipe. Performed at a finish temperature of 800-1050 ° C, then “re-heated” under specific conditions in the temperature range of 850-1100 ° C., immediately followed by “direct quenching”, then tempered at a temperature below the Ac 1 transformation point.
  • SSC resistance sulfide stress cracking resistance
  • Patent Document 3 reheating in claim 1 of Patent Document 3 is not reheating from room temperature, but is performed between the steps of finish rolling and direct quenching, and is referred to as “ It is equivalent to “supplement heat”. This “reheating” is said to contribute to the refinement of crystal grains as a recrystallization process.
  • the term “direct quenching” is used, but the process up to “Direct quenching” in Patent Document 3 corresponds to the in-line heat treatment referred to in this specification. That is, Patent Document 3 relates to a technique for improving an in-line heat treatment method, or a technique combining reheating and quenching with an in-line heat treatment process.
  • Patent Document 4 after piercing and rolling at a specific strain rate, a specific average strain rate and a workability of 40% or more, and a finish are obtained by a rolling mill group in which a continuous stretch rolling mill and a finish rolling mill are arranged close to each other. After rolling at a temperature of 800 to 1050 ° C., quenching is performed at a cooling rate of 80 ° C./min or more to a temperature below the Ar 3 transformation point, and the cooled steel pipe is reheated to 850 to 1000 ° C. and then quenched. And the manufacturing method of the seamless steel pipe which implements the tempering process successively sequentially is indicated.
  • the process is performed in a series of continuous lines. After completion of hot finish rolling, the steel pipe is once cooled to the Ar 3 transformation point or less (however, the cooling is stopped in the middle), and thereafter Reheating is characterized in that a reverse transformation from a ferrite phase having a body-centered cubic structure (BCC) to an austenite phase having a face-centered cubic structure (FCC) is caused.
  • BCC body-centered cubic structure
  • FCC face-centered cubic structure
  • direct quenching or in-line heat treatment combined with heat treatment that combines reheat quenching (or further tempering) and direct quenching or in-line heat treatment (hereinafter referred to as “direct quenching”).
  • direct quenching Many improved techniques have been disclosed.
  • Patent Document 4 it is efficient to manufacture seamless steel pipes in a series of continuous lines.
  • the invention of Patent Document 4 is to be implemented, a large amount of capital investment is required, and at the same time, there is a problem that constraints such as treatment time in each process unit occur due to the continuous line.
  • Patent Documents 1 to 3 are not necessarily production methods performed in a continuous line, so if there is a quenching facility for quenching on the exit side of the finishing mill of hot pipe making, or finishing If there is equipment for heating before the first quenching on the exit side of the rolling mill and there is a quenching equipment on the exit side, the heating furnace for quenching offline, the quenching equipment for quenching, and the tempering furnace It can be implemented by using together. That is, the methods disclosed in Patent Documents 1 to 3 can be easily implemented by partially remodeling or diverting existing facilities as compared with the method disclosed in Patent Document 4.
  • the object of the present invention is to produce a low alloy steel seamless steel pipe that is heat-treated by off-line re-quenching and tempering a steel pipe that has been quenched by direct quenching, etc., without adversely affecting product performance.
  • Another object of the present invention is to provide a method for producing a seamless steel pipe capable of suppressing the occurrence of delayed fracture such as cracks and cracks.
  • the inventors of the present invention obtained the knowledge shown in the following (a) to (f) as a result of intensive studies and experiments regarding means for suppressing impact cracking.
  • the direct quenching is completed after the completion of the hot pipe production.
  • the hardness of a seamless steel pipe should just be 42 or less by HRC, Preferably it is 41 or less, Most preferably, it is 40 or less.
  • the present invention has been completed on the basis of the above-mentioned knowledge, and the gist thereof is a method for producing a seamless steel pipe as shown in the following (1) to (7).
  • these may be simply referred to as “present invention (1)” to “present invention (7)”, respectively.
  • the present invention (1) to the present invention (7) may be collectively referred to as “the present invention”.
  • a method for producing a seamless steel pipe comprising quenching from a temperature equal to or higher than the point and tempering at a temperature equal to or lower than the Ac 1 transformation point.
  • the heat treatment temperature in the heat treatment facility installed in direct connection with the quenching apparatus for direct quenching is 450 ° C. or more and the Ac 1 transformation point or less.
  • a PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
  • T the heat treatment temperature (° C.) and t is the heat treatment time (hr).
  • the heat treatment temperature in the heat treatment equipment installed in direct connection with the quenching apparatus for direct quenching is over 500 ° C. and below the Ac 1 transformation point.
  • a PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
  • T the heat treatment temperature (° C.) and t is the heat treatment time (hr).
  • a method for producing a seamless steel pipe characterized in that the steel pipe subjected to the heat treatment is further reheated and quenched from a temperature not lower than the Ac 3 transformation point and tempered at a temperature not higher than the Ac 1 transformation point.
  • the heat treatment temperature in the heat treatment equipment installed in a manner connected to the quenching apparatus performing in-line quenching is 450 ° C. or more and the Ac 1 transformation point or less.
  • a PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
  • T the heat treatment temperature (° C.) and t is the heat treatment time (hr).
  • the heat treatment temperature in the heat treatment equipment connected to the quenching apparatus for performing in-line quenching is over 500 ° C. and below the Ac 1 transformation point.
  • a PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
  • T the heat treatment temperature (° C.) and t is the heat treatment time (hr).
  • composition of the billet contains at least one component selected from at least one of the following element groups (I) to (III) instead of a part of Fe: A method for producing a seamless steel pipe according to any one of the above (1) to (6).
  • the present invention improves the product performance when manufacturing a low-alloy steel seamless steel pipe by heat-treating a directly quenched steel pipe or a steel pipe quenched by an in-line heat treatment method by offline reheating quenching and tempering. It is possible to suppress the occurrence of delayed fracture such as impact cracking and placement cracking without adverse effects.
  • A. Chemical Composition of Low Alloy Steel The method for producing a seamless steel pipe according to the present invention is a process in which a billet having a specific low alloy steel composition is subjected to hot piercing and hot rolling, and further subjected to heat treatment. First, the chemical composition of the low alloy steel specified in the manufacturing method of the low alloy steel seamless steel pipe concerning this invention is demonstrated. In the following, “%” means “mass%”.
  • C 0.15-0.35%
  • C is an element necessary for improving the hardenability of the steel and improving the strength.
  • the quenching effect is poor and sufficient strength cannot be obtained.
  • the content exceeds 0.35%, the impact cracking resistance is remarkably lowered, and the effects of the present invention may not be sufficiently exhibited, and there is a possibility that the steel pipe is cracked only by the quenching operation. Therefore, the C content is set to 0.15% to 0.35%. Preferably it is 0.20 to 0.30%.
  • Si 0.05 to 0.5% Si is an element that is necessary for deoxidation of steel and is effective in increasing the temper softening resistance and improving the SSC resistance. However, when it is excessively contained, it has the effect of embrittlement of the steel. For the purpose of deoxidation and SSC resistance improvement, it is necessary to contain 0.05% or more, but if it exceeds 0.5%, the toughness and SSC resistance are adversely affected. ⁇ 0.5%. Preferably, the content is 0.10 to 0.35%.
  • Mn 0.1 to 1.5% Mn is contained for deoxidation and desulfurization of steel. However, if the content is less than 0.1%, the effect is poor. On the other hand, if the content exceeds 1.5%, the toughness and SSC resistance of the steel decrease. Therefore, the Mn content is set to 0.1 to 1.5%. Preferably it is 0.20 to 0.70%.
  • Cr 0.2 to 1.5% Cr is an element that ensures the hardenability of the steel, improves the strength, and improves the SSC resistance. However, if the content is less than 0.2%, a sufficient effect cannot be obtained, and if it exceeds 1.5%, the toughness and the SSC resistance are reduced. Therefore, the content is made 0.2 to 1.5%. A preferable content of Cr is 0.3 to 1.0%.
  • Mo 0.1 to 1.5% Mo increases the hardenability of the steel to ensure high strength and improves the temper softening resistance. As a result, high temperature tempering is possible, and it is effective in improving the SSC resistance. However, if the content is less than 0.1%, these effects are poor. On the other hand, if the content exceeds 1.5%, these effects are not only saturated, but also SSC resistance is deteriorated by segregation. Will be. Therefore, the content is 0.1 to 1.5%. A preferable content of Mo is 0.3 to 0.8%.
  • Ti 0.005 to 0.50%
  • Ti precipitates as fine carbonitride during the reheating temperature rise process for off-line quenching, and has the effect of preventing coarsening of crystal grains and abnormal grain growth during reheating and quenching.
  • N which is an impurity in steel
  • the hardenability of the steel is improved by allowing B to exist in the solid solution during quenching.
  • the Ti content is set to 0.005 to 0.50%.
  • the preferable content of Ti is 0.01 to 0.10%.
  • Al 0.001 to 0.50%
  • Al is an element effective for deoxidation of steel. However, if the content is less than 0.001%, the desired effect cannot be obtained. If the content exceeds 0.50%, inclusions increase and the toughness of the steel deteriorates. to degrade. Therefore, the content is made 0.001 to 0.50%.
  • the chemical composition of the seamless steel pipe according to the present invention is such that the balance is Fe and impurities in addition to the above components.
  • impurities are components that are mixed due to various factors in the manufacturing process, including raw materials such as ore and scrap, when industrially manufacturing seamless steel pipes, and have an adverse effect on the present invention. It means what is allowed in the range not given.
  • Ni 0.1% or less Ni deteriorates the SSC resistance of the steel, and when its content exceeds 0.1%, the SSC resistance deteriorates remarkably. Therefore, the content of Ni as an impurity element is set to 0.1% or less.
  • the upper limit of the content of P as an impurity element is set to 0.04%. Preferably it is 0.025% or less.
  • the upper limit of the content of S as the impurity element is set to 0.01%. Preferably it is 0.005% or less.
  • N 0.01% or less If N is present in excess, it tends to produce coarse inclusions together with Al, Ti, Nb, etc. to deteriorate the toughness and SSC resistance of the steel, and its content is 0.01 If it exceeds 50%, the toughness and SSC resistance deteriorate significantly, so the upper limit of the content of N as an impurity element is set to 0.01%. Further, if N is present excessively, the effect of improving the hardenability of B is hindered. Therefore, when adding B to the steel, it is desirable to fix N with Ti so as not to hinder the effect of adding B.
  • O 0.01% or less O generates inclusions together with Al, Si, etc., and deteriorates the toughness and SSC resistance of the steel due to its coarsening.
  • the content exceeds 0.01%, the deterioration of toughness and SSC resistance becomes significant. Therefore, the upper limit of the content of O as the impurity element is set to 0.01%.
  • the chemical composition of the seamless steel pipe according to the present invention includes at least one selected from B, V, Nb, Ca, Mg, and REM (rare earth elements) as necessary in addition to the above components.
  • B hydrogen
  • Nb calcium
  • Ca magnesium
  • Mg magnesium
  • REM rare earth elements
  • B 0.01% or less B can be contained if necessary.
  • B is an element that improves the hardenability of steel and improves the SSC resistance with a small amount of content. However, if the content exceeds 0.01%, the toughness and SSC resistance of the steel deteriorate. Therefore, the B content is 0.01% or less.
  • the effect of B can be obtained even at 0.0001% or more, but in order to stably obtain the effect of B, it is preferable to contain 0.0005% or more.
  • when there is little content of Ti and fixation of N by Ti is inadequate, since solid solution N couple
  • V 0.5% or less
  • V can be contained as necessary. If it is contained, it precipitates as fine carbide (VC) during tempering, increases the temper softening resistance, enables high-temperature tempering, and has the effect of improving SSC resistance.
  • the combined addition with Nb has the effect of imparting greater sulfide stress cracking resistance to the steel, so it can be incorporated as required.
  • the V content is 0.5% or less.
  • the V content is 0.2% or less. In order to stably obtain the V content effect, it is preferable to set the content of V to 0.05% or more.
  • Nb 0.4% or less Nb can be contained as necessary. If it is contained and processed after finish rolling, it precipitates as fine carbonitrides to prevent coarsening of crystal grains and abnormal grain growth during reheating and quenching. In addition, solute Nb precipitates finely as carbonitride during tempering after direct quenching, and has the effect of refining the prior austenite grain size and improving SSC resistance. Can do. However, if it exceeds 0.4%, the toughness of the steel deteriorates, so the Nb content is made 0.4% or less. Preferably, it is 0.1% or less. In order to stably obtain the Nb content effect, the Nb content is preferably 0.005% or more. The Nb content is more preferably 0.01% or more.
  • Ca 0.005% or less
  • Mg 0.005% or less
  • REM 0.005% or less
  • These elements can be contained as necessary. If any of them is contained, it reacts with S present as an impurity in steel to form a sulfide to improve the shape of inclusions, and has an effect of improving SSC resistance. At least one of these elements can be contained. However, when any element is contained in excess of 0.005%, not only the toughness and the SSC resistance are lowered, but also defects on the steel surface tend to occur frequently. For this reason, the content of these elements is 0.005% or less. Preferably, both are 0.003% or less. The upper limit of the total amount when two or more of these elements are contained is 0.005% or less, preferably 0.003% or less. In order to stably obtain the effects of containing these elements, it is preferable to contain 0.0001% or more of all of them.
  • REM is a general term for 17 elements in which Y and Sc are combined with 15 elements of lanthanoid, and one or more of these elements can be contained. Note that the content of REM means the total content of these elements.
  • the billet made of the above-mentioned low alloy steel is heated to a temperature range in which piercing can be performed and used for hot piercing.
  • the billet has only to have the above-described chemical composition, and the history is not particularly limited, such as an ingot material, a bloom continuous cast material, and a round CC (Round Billet Continuous Casting) material.
  • the billet heating temperature before drilling is usually in the range of 1100-1300 ° C.
  • the means for hot drilling is not necessarily limited, but a hollow shell can be obtained by, for example, Mannesmann drilling.
  • the obtained hollow shell is subjected to stretching and finishing.
  • the drawing process is a step of producing a seamless steel pipe having a desired shape and size by drawing and adjusting the size of a hollow shell pipe punched by a punching machine, and can be performed by, for example, a mandrel mill or a plug mill.
  • the finish rolling can be performed by a sizer or the like.
  • the overall processing degree of the stretching process and the finishing process is not necessarily limited.
  • the rolling finish temperature is preferably in the range of 1100 ° C. or lower. However, if the rolling finish temperature exceeds 1050 ° C., the crystal grain tends to be coarsened, so that the more preferable rolling finish temperature is 1050 ° C. or less. If the rolling temperature is 900 ° C. or lower, the processing may be somewhat difficult due to an increase in deformation resistance.
  • quenching is performed immediately after completion of hot working.
  • the quenching temperature must be at least the Ar 3 transformation point or higher. This is because at a temperature lower than the Ar 3 transformation point, the structure after direct quenching cannot be a martensite-based structure, and a predetermined strength cannot be obtained after another quenching.
  • a quenching method general water quenching is economical, but a quenching method in which martensite transformation occurs is sufficient, and for example, mist quenching may be used.
  • the steel pipe is heated in the furnace in the range of not less than the Ar 3 transformation point and not more than 1000 ° C.
  • the heating is performed in the above range immediately before in-line quenching, a quenching temperature not lower than the Ar 3 transformation point can be sufficiently ensured by quenching immediately after the heat treatment in the furnace. .
  • the quenching method is the same as in the case of the present invention (1) to (3).
  • Heat treatment is performed at
  • the heat treatment may be performed at a temperature equal to or lower than the Ac 1 transformation point in a heat treatment facility installed in connection with a quenching apparatus that performs the direct quenching or the like. It is a feature.
  • this heat treatment step it is possible to reduce the hardness of the steel and prevent the occurrence of delayed fracture in the transport stage and storage state until the subsequent offline heat treatment (offline quenching) is performed. Therefore, for this purpose, not only the heat treatment is performed at a temperature below the Ac 1 transformation point, but the heat treatment is performed in a heat treatment facility installed in connection with a quenching apparatus that directly performs quenching or the like. It is necessary to be Therefore, performing the heat treatment at a temperature below the Ac 1 transformation point off-line requires transporting the quenched steel pipe for the heat treatment, and impact cracking in the transport stage. This is completely meaningless.
  • the purpose of the heat treatment at a temperature below the Ac 1 transformation point is to adjust the hardness of the steel to 42 or less by HRC. It is preferably adjusted to 41 or less, more preferably adjusted to 40 or less. As a result, the occurrence of delayed fracture such as impact cracking and laying crack of the steel pipe is suppressed. Although the mechanism is not necessarily clear, this heat treatment also greatly improves the toughness of the steel pipe. Therefore, the improvement of toughness may contribute to the suppression of impact cracking.
  • the heat treatment temperature of the heat treatment is less than 450 ° C.
  • the heat treatment temperature of the heat treatment is more than 500 ° C.
  • softening treatment in order to distinguish the heat treatment performed for the purpose of softening the steel pipe after the direct quenching or after the in-line quenching and before the reheating quenching from the tempering performed after the reheating quenching.
  • the appropriate time for the heat treatment is a short time because of the nature of the heating device connected to the quenching device in the process of direct quenching or the like, which is performed continuously with the previous step. It is desirable that the heat treatment. From the viewpoint of preventing delayed fracture, long-time softening treatment is not excluded, but if it is short-time softening treatment, the equipment scale for that is small.
  • the softening treatment time is preferably 1 to 300 minutes, more preferably 2 to 60 minutes.
  • Softening treatment depends on the temperature of the softening treatment.
  • the following equation (1) can be used as a Larson-Miller type parameter.
  • T is a heat treatment (softening treatment) temperature (° C.)
  • t is a heat treatment (softening treatment) time (hr)
  • log I is a common logarithm.
  • the softening treatment is preferably performed so that the PL value satisfies the range of 14000 to 18600.
  • the PL value is 14000 or more, the hardness of the steel can be adjusted to 42 or less by HRC, and the impact cracking resistance can be further improved.
  • the PL value is 18600 or less, the ⁇ grain size No. Of 8.5 (according to ASTM E-112-96; the same shall apply hereinafter) or more, the tendency to improve the SSC resistance becomes even more remarkable.
  • the softening treatment is performed so that the PL value satisfies the range of 14000 to 18300.
  • the ⁇ particle size No. Can be made 8.7 or more fine particles.
  • the softening treatment is performed so that the PL value satisfies the range of 17000 to 18000.
  • the ⁇ particle size No. Can be made fine particles of 8.8 or more, and the hardness of the steel can be adjusted to 40 or less by HRC.
  • the prior austenite grain size after reheating and quenching tends to be larger than when the softening process is not performed.
  • Ti or Nb carbonitride precipitates finely as the heat treatment temperature of the softening treatment increases and the heat treatment time increases. Since this carbonitride is partially agglomerated and coarsened during the reheating and quenching process, the pinning effect becomes incomplete at the soaking stage above the Ac 3 transformation point of reheating and quenching, and direct quenching. Later, it is considered that the prior austenite grain size after the final quenching becomes slightly larger than when no softening treatment is performed.
  • the softening treatment is performed under the heating conditions necessary to make the steel hardness 42 or less, preferably 41 or less, and particularly preferably 40 or less in terms of HRC.
  • Cooling after the softening treatment is preferably air cooling.
  • the cooled steel pipe is reheated offline and quenched and then tempered.
  • the reheating for off-line quenching needs to be at a temperature equal to or higher than the Ac 3 transformation point. Since the quenching process must be performed from the austenite state, the quenching temperature is ensured to be at least the Ar 3 transformation point. When the reheating temperature exceeds the Ac 3 transformation point + 100 ° C., the austenite grains become coarse, and therefore, it is desirable to set the heating temperature to the Ac 3 transformation point + 100 ° C. or less.
  • Water quenching is generally used as the quenching method, but mist quenching may be used as long as it is a quenching method that causes martensitic transformation.
  • the upper limit of the final tempering temperature is Ac 1 temperature as an upper limit in order not to precipitate austenite, but the lower limit of the tempering temperature may be changed according to the strength of the target steel pipe. When the strength is lowered, the temperature is increased, and when the strength is increased, the temperature is tempered at a lower temperature.
  • ⁇ Cooling after the final tempering is preferably air cooling.
  • Steel types A to C having the chemical composition shown in Table 1 were cast with a continuous casting machine to produce a billet having a diameter of 310 mm.
  • the billet was heated to 1250 ° C. and then perforated by Mannesmann Piercer. Then, it was finished to a pipe making size of outer diameter 273.05 mm ⁇ thickness 19.05 mm ⁇ length 12 m by drawing rolling with a mandrel mill and reducing diameter rolling with a reducer.
  • the hot rolling finish rolling temperature was 950 ° C.
  • the steel pipe that has finished after hot rolling is (a) direct quenching by water quenching as it is, (b) in-line heat treatment in which after the hot rolling is completed, heat supplementation is immediately performed at 950 ° C. ⁇ 10 min, and quenching is performed by water cooling. Did either.
  • Table 2 shows the conditions for the softening treatment. In Table 2, DQ indicates that (a) direct quenching was performed, and ILQ indicates that (b) inline heat treatment was performed.
  • the water-cooled and quenched steel pipe was divided and heat-treated in various conditions in an experimental furnace. Further, quenching and tempering were performed in an experimental furnace simulating offline quenching and tempering. The heating conditions for quenching were 920 ° C., soaking time was 20 min, and quenching was water quenching. Final tempering is performed at a temperature of 680 ° C or more and Ac 1 point or less, soaking time is 30 to 60 min, and YS is adjusted to 90 ksi grade for steels A and B, and YS is adjusted to 110 ksi grade for steel C. I went.
  • Survey items include hardness measurement and Charpy test at the stage after direct quenching and after softening treatment (compared to direct quenching after direct quenching and direct quenching). Went. That is, a part of the steel pipe that had been subjected to softening treatment after direct quenching or the like was taken as a test piece.
  • the hardness was measured by using a Rockwell hardness meter, measuring the C scale hardness (HRC) at three points for each of the vicinity of the inner surface, the center of the wall thickness, and the vicinity of the outer surface, and the average value of nine points was calculated.
  • HRC C scale hardness
  • the Charpy test was cut in the L direction (the direction in which the longitudinal direction was parallel to the rolling direction), and a 10 mm wide V-notch test piece based on ASTM E-23 was prepared.
  • the test was performed at room temperature, and the ductile fracture surface rate and the absorbed energy were evaluated.
  • the remaining steel pipe from which the above test specimens were separated was further subjected to the above-described reheating quenching and tempering.
  • the final austenite grain size and SSC resistance were investigated in the final steel pipe.
  • the prior austenite grain size was investigated in accordance with ASTM E-112-96 by embedding a sample with a cross-section perpendicular to the rolling direction in a resin and corroding with a saturated aqueous solution of picric acid (Bechet-Beaujard method).
  • No. 20 steel type A
  • No. 27 is obtained by performing quenching and tempering by reheating after in-line heat treatment without performing softening treatment (shown as conventional method II in Table 2).
  • no. 21 (steel type A) and 29 (Steel Type C) is listed to show the prior austenite grain size in the as-quenched state after in-line heat treatment (shown as a reference example in Table 2), and is quenched immediately after in-line heat treatment. And the prior austenite grain size obtained by the process of performing only tempering later is shown.
  • FIG. 1 summarizes the relationship between the PL value and hardness for the results in Table 2. If the PL value is 14000 or more, it is considered that a hardness of HRC42 or less can be secured.
  • the austenite grain size after reheating and quenching when quenching and tempering by reheating without performing softening treatment after direct quenching, for example, No. No. 12, former austenite grain size no. Is 9.3, after hot rolling, cooling without direct quenching and reheating quenching and tempering (No. 11, conventional method I) particle size No. The austenite grain size becomes finer than that of 8.4. However, as the softening temperature after direct quenching increases or the heat treatment time increases, the prior austenite grain size No. 1 after obtaining the final quenching is obtained. A tendency to decrease is observed.
  • FIG. 2 summarizes the relationship between the PL value and the austenite ( ⁇ ) particle size after reheating and quenching (before final tempering) for the results in Table 2.
  • the particle size no. I is 8.5 or more, preferably 8.7 or more.
  • the PL value is 18600 or less, preferably 18300 or less.
  • Steels D to H having the chemical compositions shown in Table 4 were cast with a continuous casting machine to produce billets with a diameter of 310 mm.
  • the billet is heated to 1250 ° C, then drilled with Mannesmann Piercer, finished at a finishing rolling temperature of 950 ° C and finished with hot working, and has a outer diameter of 273.05 mm x wall thickness of 19.05 mm x length of 12 m. Finished to dimensions.
  • Steel D was directly quenched by water cooling after finish rolling.
  • the heat treatment apparatus installed after being connected to the quenching apparatus of the in-line heat treatment process is performed by performing heat treatment at 950 ° C. ⁇ 10 min and quenching with water cooling. The softening treatment was performed. Separately, some steel (steel F) was allowed to cool after the finish rolling for comparison.
  • test materials were reheated in an offline heat treatment furnace, quenched (water-cooled), and further tempered. Tempering was performed in a temperature range of 680 ° C. or more and below the Ac 1 transformation point, adjusting YS to 95 ksi class for steels D to G and YS to 110 ksi class for steel H. In addition, about all the test materials, the austenite particle size of steel was measured by the same method as Example 1 in the stage before the said tempering.
  • a round bar tensile test piece having a parallel part diameter of 6.36 mm and a distance between marked lines of 25.4 mm was taken in the rolling direction from the steel pipe manufactured in the above-described process, and subjected to a tensile test at room temperature, and SSC resistance.
  • a DCB test piece having a thickness of 10 mm, a width of 25 mm, and a length of 100 mm was taken from each test material, and a DCB test was conducted according to NACE (National Association of Corrosion Engineers) TM0177-2005 method D.
  • No. 52-53 and no. 56-61 is an example of the present invention, in which a softening treatment is performed in a heat treatment facility installed in line with the quenching apparatus after in-line heat treatment.
  • ⁇ particle size No. Is at 8.7 or more K ISSC is, YS is in the test material of less than 110ksi 30.7ksi ⁇ in 1/2 or more, in the above test material 110ksi, was 24.8 ksi ⁇ in 1/2 or more.
  • YS95ksi grade at K ISSC is 30 or more as SSC resistance, in the 110ksi class is required 24 or more, the SSC resistance required according to the present invention examples it is clear that is secured.
  • No. No. 51 is obtained by performing quenching and tempering offline after direct quenching as a comparative material. If there is no problem of delayed fracture, the SSC resistance is excellent.
  • No. 54-55 which is one of the prior arts, was subjected to reheating and quenching from as-rolled (as-rolled) after the end of hot rolling, but the SSC resistance of the example of the present invention is higher than these. It is clear that it is excellent.

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Abstract

Disclosed is a method for producing a seamless steel pipe, comprising subjecting a billet having a component composition of, in terms of mass%, C (0.15 to 0.35%), Si (0.05 to 0.5%), Mn (0.1 to 1.5%), Cr (0.2 to 1.5%), Mo (0.1 to 1.5%), Ti (0.005 to 0.50%), Al (0.001 to 0.50%), and as the remainder, Fe and impurities in which the content of Ni is 0.1% or less, the content of P is 0.04% or less, the content of S is 0.01% or less, the content of N is 0.01% or less, and the content of O is 0.01% or less to hot-piercing and hot-rolling, and further performing a heating treatment, wherein direct quenching is performed from when the temperature of a steel pipe after hot-rolling is not lower than an Ar3 transformation point and thereafter the heating treatment is performed at a temperature of 450˚C or higher but not higher than an Ac1 transformation point in heating treatment equipment provided in connection with a quenching device which performs the direct quenching, further the steel pipe having been subjected to the heating treatment is heated again, and quenching is performed from a temperature not lower than an Ac3 transformation point, and then tempering is performed at a temperature not higher than the Ac1 transformation point. The method does not have a bad effect on the performance of the product and can prevent the occurrence of delayed fracture such as shock cracking or season cracking.

Description

継目無鋼管の製造方法Seamless steel pipe manufacturing method
 本発明は、低合金鋼継目無鋼管の製造方法に関し、特に直接焼入またはインライン熱処理において靭性の優れた低合金鋼継目無鋼管を製造する方法であり、その製造過程で遅れ破壊の発生を防止できる製造法に関する。なお、「インライン熱処理」とは、熱間圧延後の鋼管を冷却することなく炉等でAr3点以上の温度で均熱した後焼入を行う方法を意味する。以下、熱間圧延後、鋼管を炉等で加熱して後焼入を行う工程を「インライン熱処理工程」といい、そして、その方法を「インライン熱処理法」という。 The present invention relates to a method for producing a low alloy steel seamless steel pipe, and more particularly to a method for producing a low alloy steel seamless steel pipe having excellent toughness in direct quenching or in-line heat treatment, and preventing the occurrence of delayed fracture in the production process. It relates to a manufacturing method that can be used. Note that “in-line heat treatment” means a method in which quenching is performed after soaking the steel pipe after hot rolling at a temperature equal to or higher than the Ar 3 point in a furnace or the like without cooling. Hereinafter, after hot rolling, the step of heating the steel pipe in a furnace or the like and performing post-quenching is referred to as “in-line heat treatment step”, and the method is referred to as “in-line heat treatment method”.
 継目無鋼管はその信頼性から、耐食性や靭性に対して高度の性能が要求されるOCTG(Oil Country Tubular Goods)やラインパイプ等の用途分野を中心に広く用いられており、各種の低合金鋼を素材とする継目無鋼管もこれらの用途分野において用いられている。継目無鋼管の製造においては、強度特性や靭性を確保する目的で、熱間製管後、焼入・焼戻の熱処理が行われる場合が多い。焼入・焼戻の熱処理の手法としては、従来、熱間製管完了後一旦冷却された鋼管をオフラインの熱処理炉でAc変態点以上に再加熱して、焼入れ、更にAc変態点以下の温度で焼戻すこと(再加熱焼入法)が一般的であった。しかしながら、同時に、省プロセス、省エネルギーの観点から、熱間製管後の鋼管が有する保有熱を利用して、熱間製管直後の鋼管をAr変態点以上から直接焼入れ、その後焼戻を行うプロセス(直接焼入法)も研究され、かつ改良が加えられてきた。 Seamless steel pipes are widely used mainly in application fields such as OCTG (Oil Country Tubular Goods) and line pipes that require high performance for corrosion resistance and toughness due to their reliability. Seamless steel pipes made from these materials are also used in these fields of application. In the production of seamless steel pipes, in order to ensure strength characteristics and toughness, heat treatment such as quenching and tempering is often performed after hot pipe making. As a method of heat treatment for quenching and tempering, conventionally, a steel pipe once cooled after completion of hot pipe making is reheated to an Ac 3 transformation point or higher in an off-line heat treatment furnace, quenched, and further below an Ac 1 transformation point. It was common to temper at a temperature of (reheat quenching method). However, at the same time, from the viewpoint of process saving and energy saving, the steel pipe immediately after hot pipe making is directly quenched from the Ar 3 transformation point or higher using the retained heat of the steel pipe after hot pipe making, and then tempered. The process (direct quenching) has also been studied and improved.
 特許文献1には、特定組成の低合金鋼の連続鋳造ビレットをAc変態点以上の温度で継目無鋼管に加工し、直接焼入した後、前記鋼管をAc変態温度からAc変態温度+100℃の温度範囲に再加熱し、その温度から再度焼入れる工程と、その後Ac変態点以下の温度で焼戻す工程を備えた耐硫化物応力腐食割れ性に優れた高強度鋼管の製造方法が開示されている。これは、単純な直接焼入法の焼戻前に、再加熱焼入を導入したものであって、単純な直接焼入法と比較して、細粒化により大幅に耐硫化物応力腐食割れ性が改善されるとしている。 In Patent Document 1, a continuously cast billet of a low alloy steel having a specific composition is processed into a seamless steel pipe at a temperature equal to or higher than the Ac 3 transformation point, and after direct quenching, the steel pipe is converted from the Ac 3 transformation temperature to the Ac 3 transformation temperature. A method for producing a high-strength steel pipe excellent in resistance to sulfide stress corrosion cracking, comprising a step of reheating to a temperature range of + 100 ° C. and quenching again from that temperature, followed by a step of tempering at a temperature below the Ac 1 transformation point. Is disclosed. This is because reheat quenching is introduced before tempering in the simple direct quenching method, and compared to the simple direct quenching method, the resistance to sulfide stress corrosion It is said that the sex will be improved.
 また、特許文献2には、特許文献1と同様に、直接焼入後、再加熱焼入を行う工程を備える高強度鋼管の製造方法であって、直接焼入後、特定条件で焼戻し、析出炭化物の制御を行うものが開示されている。 Patent Document 2 is a method for producing a high-strength steel pipe comprising a step of performing reheating and quenching after direct quenching, as in Patent Document 1, and after direct quenching, tempering and precipitation under specific conditions. What controls carbides is disclosed.
 特許文献3には、特定組成の低合金鋼のビレットを、熱間で穿孔し、圧延して継目無鋼管を製造するに際し、穿孔に続いて、断面圧縮率にして40%以上の仕上げ圧延を仕上がり温度800~1050℃で行い、その後850~1100℃の温度域の特定条件で「再加熱」を行った後、直ちに「直接焼入」を行い、次いでAc変態点以下の温度で焼戻することからなる耐硫化物応力割れ性(以下、「耐SSC性」という。)に優れた高強度継目無鋼管の製造方法が開示されている。なお、「直接焼入」後、1~2回の再加熱焼入を行う方法も記載されている。 In Patent Document 3, a billet of a low alloy steel having a specific composition is hot-drilled and rolled to produce a seamless steel pipe. Performed at a finish temperature of 800-1050 ° C, then “re-heated” under specific conditions in the temperature range of 850-1100 ° C., immediately followed by “direct quenching”, then tempered at a temperature below the Ac 1 transformation point A method for producing a high-strength seamless steel pipe excellent in sulfide stress cracking resistance (hereinafter referred to as “SSC resistance”) is disclosed. In addition, a method of performing reheating and quenching once or twice after “direct quenching” is also described.
 ここで、特許文献3の請求項1に言う「再加熱」とは、常温からの再加熱ではなく、仕上げ圧延と直接焼入の工程の中間で行うものであって、本明細書でいう「補熱」に当たる。この「再加熱」は、再結晶処理として、結晶粒の微細化に寄与するとされている。また、特許文献3では、「直接焼入」という言葉が用いられているが、特許文献3の「直接焼入」までの工程は、本明細書で言うインライン熱処理に相当する。即ち、特許文献3は、インライン熱処理法の改良技術、もしくはインライン熱処理工程に再加熱焼入を組み合わせた技術に関するものである。 Here, “reheating” in claim 1 of Patent Document 3 is not reheating from room temperature, but is performed between the steps of finish rolling and direct quenching, and is referred to as “ It is equivalent to “supplement heat”. This “reheating” is said to contribute to the refinement of crystal grains as a recrystallization process. In Patent Document 3, the term “direct quenching” is used, but the process up to “Direct quenching” in Patent Document 3 corresponds to the in-line heat treatment referred to in this specification. That is, Patent Document 3 relates to a technique for improving an in-line heat treatment method, or a technique combining reheating and quenching with an in-line heat treatment process.
 さらに、特許文献4には、特定歪速度で穿孔圧延後、連続延伸圧延機と仕上げ圧延機とが近接して配置された圧延機群によって特定の平均歪速度および40%以上の加工度、仕上がり温度を800~1050℃として圧延した後、80℃/分以上の冷却速度でAr変態点以下の温度に焼入れ、更に、冷却された鋼管を850~1000℃に再加熱した後、焼入し、次いで焼戻す工程を順次連続して実施する継目無鋼管の製造方法が開示されている。 Further, in Patent Document 4, after piercing and rolling at a specific strain rate, a specific average strain rate and a workability of 40% or more, and a finish are obtained by a rolling mill group in which a continuous stretch rolling mill and a finish rolling mill are arranged close to each other. After rolling at a temperature of 800 to 1050 ° C., quenching is performed at a cooling rate of 80 ° C./min or more to a temperature below the Ar 3 transformation point, and the cooled steel pipe is reheated to 850 to 1000 ° C. and then quenched. And the manufacturing method of the seamless steel pipe which implements the tempering process successively sequentially is indicated.
 この継目無鋼管の製造方法は、その工程を一連の連続ラインで行うものであり、熱間の仕上げ圧延完了後、一旦Ar変態点以下に冷却し(但し、冷却は途中で停止)、その後再加熱することにより、体心立方構造(BCC)のフェライト相から面心立方構造(FCC)のオーステナイト相への逆変態を起こさせる点に特徴がある。 In this seamless steel pipe manufacturing method, the process is performed in a series of continuous lines. After completion of hot finish rolling, the steel pipe is once cooled to the Ar 3 transformation point or less (however, the cooling is stopped in the middle), and thereafter Reheating is characterized in that a reverse transformation from a ferrite phase having a body-centered cubic structure (BCC) to an austenite phase having a face-centered cubic structure (FCC) is caused.
特開平6-220536号公報JP-A-6-220536 特開2000-297344号公報JP 2000-297344 A 特開平8-311551号公報JP-A-8-311551 特開平9-287028号公報JP-A-9-287028
 このように、直接焼入法やインライン熱処理法に再加熱焼入(あるいはさらにその後の焼戻)を組み合わせた熱処理を組み合わせた、直接焼入やインライン熱処理(以下、合わせて「直接焼入等」と言うことがある。)の改良技術は多数開示されている。 In this way, direct quenching or in-line heat treatment combined with heat treatment that combines reheat quenching (or further tempering) and direct quenching or in-line heat treatment (hereinafter referred to as “direct quenching”). Many improved techniques have been disclosed.
 そして、特許文献4に開示されているように、継目無鋼管は一連の連続ラインにおいて製造することが能率的ではある。しかしながら、特許文献4の発明を実機化しようとすると、多額の設備投資が必要となると同時に、連続ラインであるが故に、各工程単位における処置時間等の制約が発生する問題がある。 And, as disclosed in Patent Document 4, it is efficient to manufacture seamless steel pipes in a series of continuous lines. However, if the invention of Patent Document 4 is to be implemented, a large amount of capital investment is required, and at the same time, there is a problem that constraints such as treatment time in each process unit occur due to the continuous line.
 他方、特許文献1~3で開示された方法は、必ずしも連続ラインで行う製造方法ではないので、熱間製管の仕上圧延機出側に焼入のための急冷設備があれば、または、仕上圧延機出側に第1回目の焼入前の加熱を行うための設備があり、その出側に急冷設備があれば、オフラインの焼入用加熱炉、焼入用の急冷設備、焼戻炉を併用することで実施が可能である。即ち、特許文献1~3で開示された方法は特許文献4で開示された方法と比較すると、既存設備の一部改造や、流用で容易に実施が可能である。 On the other hand, the methods disclosed in Patent Documents 1 to 3 are not necessarily production methods performed in a continuous line, so if there is a quenching facility for quenching on the exit side of the finishing mill of hot pipe making, or finishing If there is equipment for heating before the first quenching on the exit side of the rolling mill and there is a quenching equipment on the exit side, the heating furnace for quenching offline, the quenching equipment for quenching, and the tempering furnace It can be implemented by using together. That is, the methods disclosed in Patent Documents 1 to 3 can be easily implemented by partially remodeling or diverting existing facilities as compared with the method disclosed in Patent Document 4.
 しかしながら、2回目の焼入(再加熱焼入)のための再加熱以降の工程をオフラインで行う場合、1回目の焼入(直接焼入等)の終了後、これをオフライン焼入炉の入側に搬送する必要があるし、場合によっては再加熱焼入を行うまで保管する必要がある。この場合、鋼管の搬送時の衝撃割れや保管時の置き割れの問題が生じる。これら衝撃割れや置き割れは、遅れ破壊の一種と考えられるが、焼入まま状態の鋼管において発生しやすい。 However, when the process after reheating for the second quenching (reheating quenching) is performed off-line, after the first quenching (direct quenching, etc.) is completed, this is performed in the offline quenching furnace. It is necessary to convey to the side, and depending on the case, it is necessary to store until reheating and quenching. In this case, there arises a problem of impact cracking at the time of transporting the steel pipe and placement cracking at the time of storage. These impact cracks and set cracks are considered to be a kind of delayed fracture, but are likely to occur in as-quenched steel pipes.
 すなわち、直接焼入あるいはインライン熱処理とオフラインの再加熱焼入・焼戻を組み合わせることで、旧オーステナイト粒径の粗大化が抑制され、靭性が向上する。しかしながら、低合金鋼の場合、直接焼入で焼入の効果を得るには、急冷、通常、水冷が必要となり、このような状態の低合金鋼の鋼管は衝撃割れ等の遅れ破壊が発生しやすく、よってライン外の焼入設備への搬送過程でトラブルを生じやすい。 That is, by combining direct quenching or in-line heat treatment with offline reheating quenching / tempering, coarsening of the prior austenite grain size is suppressed and toughness is improved. However, in the case of low alloy steel, rapid quenching, usually water cooling, is required to obtain the quenching effect by direct quenching, and the low alloy steel tube in such a state is subject to delayed fracture such as impact cracking. It is easy to cause trouble in the process of transporting to the quenching equipment outside the line.
 本発明の目的は、直接焼入等で焼入れされた鋼管を、オフラインで再加熱焼入、焼戻で熱処理する低合金鋼継目無鋼管の製造において、製品性能に悪影響を及ぼすことなく、衝撃割れや置き割れ等、遅れ破壊の発生を抑制することができる、継目無鋼管の製造方法を提供することである。 The object of the present invention is to produce a low alloy steel seamless steel pipe that is heat-treated by off-line re-quenching and tempering a steel pipe that has been quenched by direct quenching, etc., without adversely affecting product performance. Another object of the present invention is to provide a method for producing a seamless steel pipe capable of suppressing the occurrence of delayed fracture such as cracks and cracks.
 本発明者らは、衝撃割れを抑制する手段に関して、鋭意検討と実験を重ねた結果、次の(a)~(f)に示す知見を得た。 The inventors of the present invention obtained the knowledge shown in the following (a) to (f) as a result of intensive studies and experiments regarding means for suppressing impact cracking.
 (a) 工場における操業の経験も考慮すると、再加熱焼入前の段階における鋼の硬度がHRCで42以下であれば、好ましくは41以下であれば、搬送段階での通常の衝撃に対してほとんど問題はない。特に好ましくは40以下である。 (a) Considering the experience of operation at the Sakai Factory, if the hardness of the steel in the stage before reheating and quenching is 42 or less in HRC, preferably 41 or less, it is against the normal impact in the conveying stage. There is almost no problem. Especially preferably, it is 40 or less.
 (b) そして、再加熱焼入前の段階における鋼の硬度をHRCで42以下、好ましくは41以下、特に好ましくは40以下とするためには、熱間製管完了後、直接焼入が終了し、当該工程を実施したラインから搬送する前に、継目無鋼管の硬度をHRCで42以下、好ましくは41以下、特に好ましくは40以下とすればよい。 (b) And, in order to set the hardness of the steel in the stage before reheating and quenching to 42 or less, preferably 41 or less, particularly preferably 40 or less in HRC, the direct quenching is completed after the completion of the hot pipe production. And before conveying from the line which implemented the said process, the hardness of a seamless steel pipe should just be 42 or less by HRC, Preferably it is 41 or less, Most preferably, it is 40 or less.
 (c) 通常、焼入ままの鋼の硬度は高く、焼戻により硬度が低下することは広く知られている。したがって、直接焼入後、ライン外に搬送する前に、焼戻工程を組み入れれば、搬送の前に鋼の硬度が低下するため、搬送時の衝撃割れ等の遅れ破壊を抑制することができる。 (C) It is well known that the hardness of as-quenched steel is usually high and the hardness is reduced by tempering. Therefore, if a tempering step is incorporated after direct quenching and before transporting out of the line, the hardness of the steel decreases before transporting, so that delayed fracture such as impact cracking during transport can be suppressed. .
 (d) しかしながら、直接焼入の後、通常の焼戻を行った場合には、オフラインで再加熱焼入焼戻を行うと、場合によって、旧オーステナイト粒径が粗大化する傾向が認められ、直接焼入にオフライン焼入焼戻を組み合わせる意義が損なわれることが判明した。なお、ここで言う、「旧オーステナイト粒度」とは、工程中に複数の焼入工程が存在する場合においては、最終の焼入段階終了後の段階で観察されるものを指す。 (d) However, when direct tempering and normal tempering are performed, when reheat quenching and tempering is performed off-line, in some cases, the tendency of the prior austenite grain size to become coarse is recognized, It has been found that the significance of combining direct quenching with offline quenching and tempering is impaired. Here, “old austenite grain size” refers to what is observed at the stage after the final quenching stage when a plurality of quenching processes exist in the process.
 (e) そして、直接焼入後、特定の条件範囲で加熱処理を行うことで、本来の目的である、旧オーステナイト粒の微細化と、耐衝撃割れ性の改善が両立することを知見した。
 なお、この加熱処理は、加熱処理の温度に依存する。そして、Larson-Miller型のパラメータとして、次の(1)式を用いて、PL値を所定の範囲に調整するのが好ましい。これによって、鋼の硬度を満足できる範囲に調整することができる。
   PL=[T+273]×[19.78+log(t)]   ・・・(1)式
 但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)、logは常用対数である。
(e) Then, after direct quenching, it was found that heat treatment in a specific range of conditions achieves both the original purpose of refinement of prior austenite grains and improvement of impact cracking resistance.
Note that this heat treatment depends on the temperature of the heat treatment. Then, it is preferable to adjust the PL value to a predetermined range using the following equation (1) as a Larson-Miller type parameter. Thereby, the hardness of the steel can be adjusted to a satisfactory range.
PL = [T + 273] × [19.78 + log (t)] (1) where T is a heat treatment temperature (° C.), t is a heat treatment time (hr), and log is a common logarithm.
 (f) なお、上記は、熱間仕上圧延後、直接焼入を行うケースにおいて説明したが、熱間仕上げ圧延後、炉で加熱して、焼入を行う場合(インライン熱処理法の場合)も、効果は全く同様である。 (f) In the above, the case of direct quenching after hot finish rolling was explained, but there are also cases where quenching is performed by heating in a furnace after hot finish rolling (in the case of in-line heat treatment method). The effect is exactly the same.
 本発明は、上記の知見を基礎として完成したものであって、その要旨は下記の(1)~(7)に示す継目無鋼管の製造方法にある。以下、それぞれ、単に「本発明(1)」~「本発明(7)」ということがある。また、本発明(1)~本発明(7)を総称して、「本発明」ということがある。 The present invention has been completed on the basis of the above-mentioned knowledge, and the gist thereof is a method for producing a seamless steel pipe as shown in the following (1) to (7). Hereinafter, these may be simply referred to as “present invention (1)” to “present invention (7)”, respectively. Further, the present invention (1) to the present invention (7) may be collectively referred to as “the present invention”.
 (1) 質量%で、C:0.15~0.35%、Si:0.05~0.5%、Mn:0.1~1.5%、Cr:0.2~1.5%、Mo:0.1~1.5%、Ti:0.005~0.50%、Al:0.001~0.50%、残部Fe及び不純物からなり、不純物中のNiは0.1%以下、Pは0.04%以下、Sは0.01%以下、Nは0.01%以下、Oは0.01%以下の成分組成からなるビレットを熱間穿孔及び熱間圧延し更に熱処理を行う継目無鋼管の製造において、熱間圧延後の鋼管の温度がAr変態点以上の温度から直接焼入を行い、その後、前記直接焼入を行う焼入装置に連接して設置された熱処理設備において450℃以上Ac変態点以下の温度で加熱処理し、更に、前記加熱処理が施された鋼管を再加熱してAc変態点以上の温度から焼入れ、Ac変態点以下の温度で焼戻すことを特徴とする継目無鋼管の製造方法。 (1) By mass%, C: 0.15-0.35%, Si: 0.05-0.5%, Mn: 0.1-1.5%, Cr: 0.2-1.5% Mo: 0.1 to 1.5%, Ti: 0.005 to 0.50%, Al: 0.001 to 0.50%, balance Fe and impurities, Ni in impurities is 0.1% P is 0.04% or less, S is 0.01% or less, N is 0.01% or less, and O is 0.01% or less. In the manufacture of seamless steel pipe, the temperature of the steel pipe after hot rolling is directly quenched from a temperature equal to or higher than the Ar 3 transformation point, and then connected to the quenching apparatus for performing the direct quenching. Heat treatment is performed at a temperature of 450 ° C. or higher and below the Ac 1 transformation point in a heat treatment facility, and the steel pipe subjected to the heat treatment is reheated to obtain an Ac 3 transformation. A method for producing a seamless steel pipe, comprising quenching from a temperature equal to or higher than the point and tempering at a temperature equal to or lower than the Ac 1 transformation point.
 (2) 上記(1)の継目無鋼管の製造方法において、直接焼入を行う焼入装置に連接して設置された熱処理設備における加熱処理温度は、450℃以上Ac変態点以下であって、かつ、下記(1)式で定義されるPL値が14000以上18600以下の範囲を満足するものであることを特徴とする製造方法。 (2) In the method for producing a seamless steel pipe according to (1) above, the heat treatment temperature in the heat treatment facility installed in direct connection with the quenching apparatus for direct quenching is 450 ° C. or more and the Ac 1 transformation point or less. And a PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
   PL=(T+273)×[19.78+log(t)]    ・・・(1)式
 但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)である。
PL = (T + 273) × [19.78 + log (t)] (1) where T is the heat treatment temperature (° C.) and t is the heat treatment time (hr).
 (3) 上記(2)の継目無鋼管の製造方法において、直接焼入を行う焼入装置に連接して設置された熱処理設備における加熱処理温度は、500℃を超えAc変態点以下であって、かつ、下記(1)式で定義されるPL値が14000以上18600以下の範囲を満足するものであることを特徴とする製造方法。 (3) In the method for producing a seamless steel pipe of (2) above, the heat treatment temperature in the heat treatment equipment installed in direct connection with the quenching apparatus for direct quenching is over 500 ° C. and below the Ac 1 transformation point. And a PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
   PL=(T+273)×[19.78+log(t)]    ・・・(1)式
 但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)である。
PL = (T + 273) × [19.78 + log (t)] (1) where T is the heat treatment temperature (° C.) and t is the heat treatment time (hr).
 (4) 質量%で、C:0.15~0.35%、Si:0.05~0.5%、Mn:0.1~1.5%、Cr:0.2~1.5%、Mo:0.1~1.5%、Ti:0.005~0.50%、Al:0.001~0.50%、残部Fe及び不純物からなり、不純物中のNiは0.1%以下、Pは0.04%以下、Sは0.01%以下、Nは0.01%以下、Oは0.01%以下の成分組成からなるビレットを熱間穿孔及び熱間圧延し更に熱処理を行う継目無鋼管の製造において、熱間圧延後の鋼管をインラインでAr変態点以上1000℃までの温度で補熱し、Ar変態点以上の温度からインライン焼入を行い、その後、前記インライン焼入を行う焼入装置に連接して設置された熱処理設備において450℃以上Ac変態点以下の温度で加熱処理し、更に、前記加熱処理が施された鋼管を再加熱してAc変態点以上の温度から焼入れ、Ac変態点以下の温度で焼戻すことを特徴とする継目無鋼管の製造方法。 (4) By mass%, C: 0.15-0.35%, Si: 0.05-0.5%, Mn: 0.1-1.5%, Cr: 0.2-1.5% Mo: 0.1 to 1.5%, Ti: 0.005 to 0.50%, Al: 0.001 to 0.50%, balance Fe and impurities, Ni in impurities is 0.1% P is 0.04% or less, S is 0.01% or less, N is 0.01% or less, and O is 0.01% or less. in the manufacture of seamless steel pipe to perform, heated complement at a temperature of the steel pipe after hot rolling to inline Ar 3 transformation point or higher 1000 ° C., subjected to in-line quenching from Ar 3 transformation point or more of the temperature, then, the line In a heat treatment facility connected to a quenching apparatus that performs quenching, heat treatment is performed at a temperature of 450 ° C. or more and Ac 1 transformation point or less. A method for producing a seamless steel pipe, characterized in that the steel pipe subjected to the heat treatment is further reheated and quenched from a temperature not lower than the Ac 3 transformation point and tempered at a temperature not higher than the Ac 1 transformation point.
 (5) 上記(4)の継目無鋼管の製造方法において、インライン焼入を行う焼入装置に連接して設置された熱処理設備における加熱処理温度は、450℃以上Ac変態点以下であって、かつ、下記(1)式で定義されるPL値が14000以上18600以下の範囲を満足するものであることを特徴とする製造方法。 (5) In the method for producing a seamless steel pipe according to (4) above, the heat treatment temperature in the heat treatment equipment installed in a manner connected to the quenching apparatus performing in-line quenching is 450 ° C. or more and the Ac 1 transformation point or less. And a PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
   PL=(T+273)×[19.78+log(t)]    ・・・(1)式
 但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)である。
PL = (T + 273) × [19.78 + log (t)] (1) where T is the heat treatment temperature (° C.) and t is the heat treatment time (hr).
 (6) 上記(5)の継目無鋼管の製造方法において、インライン焼入れを行う焼入装置に連接して設置された熱処理設備における加熱処理温度は、500℃を超えAc変態点以下であって、かつ、下記(1)式で定義されるPL値が14000以上18600以下の範囲を満足するものであることを特徴とする製造方法。 (6) In the method for producing a seamless steel pipe according to (5) above, the heat treatment temperature in the heat treatment equipment connected to the quenching apparatus for performing in-line quenching is over 500 ° C. and below the Ac 1 transformation point. And a PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
   PL=(T+273)×[19.78+log(t)]    ・・・(1)式
 但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)である。
PL = (T + 273) × [19.78 + log (t)] (1) where T is the heat treatment temperature (° C.) and t is the heat treatment time (hr).
 (7) ビレットの成分組成が、Feの一部に代えて、下記の(I)から(III)までの元素群のうちの少なくとも1群から選ばれた、少なくとも1種の成分を含有することを特徴とする上記(1)~(6)のいずれかの継目無鋼管の製造方法。 (7) The composition of the billet contains at least one component selected from at least one of the following element groups (I) to (III) instead of a part of Fe: A method for producing a seamless steel pipe according to any one of the above (1) to (6).
  (I) B:0.01%以下。 (I) B: 0.01% or less.
  (II) V:0.5%以下、Nb:0.4%以下。 (II) V: 0.5% or less, Nb: 0.4% or less.
  (III) Ca:0.005%以下、Mg:0.005%以下、REM:0.005%以下。 (III) Ca: 0.005% or less, Mg: 0.005% or less, REM: 0.005% or less.
 本発明は、直接焼入された鋼管またはインライン熱処理法で焼入された鋼管を、オフラインで再加熱焼入、焼戻で熱処理して低合金鋼継目無鋼管を製造する際に、製品性能に悪影響を及ぼすことなく、衝撃割れや置き割れ等、遅れ破壊の発生を抑制することができる。 The present invention improves the product performance when manufacturing a low-alloy steel seamless steel pipe by heat-treating a directly quenched steel pipe or a steel pipe quenched by an in-line heat treatment method by offline reheating quenching and tempering. It is possible to suppress the occurrence of delayed fracture such as impact cracking and placement cracking without adverse effects.
PL値と加熱処理後の硬度の関係を整理したものである。This is a summary of the relationship between the PL value and the hardness after heat treatment. PL値と再加熱焼入後のオーステナイト(γ)粒度の関係を整理したものである。This is a summary of the relationship between the PL value and the austenite (γ) particle size after reheating and quenching.
 以下、本発明の低合金継目無鋼管の製造方法について、詳細に説明する。 Hereinafter, the production method of the low alloy seamless steel pipe of the present invention will be described in detail.
 A.低合金鋼の化学組成
 本願発明にかかる継目無鋼管の製造方法は、特定の低合金鋼組成からなるビレットを熱間穿孔及び熱間圧延し更に熱処理を行う工程を経るものである。まず、本発明にかかる低合金鋼継目無鋼管の製造方法において特定される低合金鋼の化学組成について説明する。以下において、「%」は「質量%」を意味する。
A. Chemical Composition of Low Alloy Steel The method for producing a seamless steel pipe according to the present invention is a process in which a billet having a specific low alloy steel composition is subjected to hot piercing and hot rolling, and further subjected to heat treatment. First, the chemical composition of the low alloy steel specified in the manufacturing method of the low alloy steel seamless steel pipe concerning this invention is demonstrated. In the following, “%” means “mass%”.
 C:0.15~0.35%
 Cは鋼の焼入性を高めて強度を向上するために必要な元素であるが、その含有量が0.15%以下では焼入効果が乏しく十分な強度が得られない。一方、0.35%を超えて含有すると耐衝撃割れ性が著しく低下し、本発明の効果が十分発現できない場合があり、また焼入操作のみで鋼管に焼き割れが生じるおそれが生じる。従って、Cの含有量を0.15%~0.35%とする。好ましくは0.20~0.30%である。
C: 0.15-0.35%
C is an element necessary for improving the hardenability of the steel and improving the strength. However, if its content is 0.15% or less, the quenching effect is poor and sufficient strength cannot be obtained. On the other hand, if the content exceeds 0.35%, the impact cracking resistance is remarkably lowered, and the effects of the present invention may not be sufficiently exhibited, and there is a possibility that the steel pipe is cracked only by the quenching operation. Therefore, the C content is set to 0.15% to 0.35%. Preferably it is 0.20 to 0.30%.
 Si:0.05~0.5%
 Siは鋼の脱酸に必要であり、焼戻軟化抵抗を高めて耐SSC性を向上するのに有効な元素であるが、過剰に含有させると鋼を脆化する作用を有する。脱酸と耐SSC性向上の目的からは0.05%以上含有させることが必要であるが、0.5%を超えると靱性と耐SSC性に悪影響を与えるので、その含有量を0.05~0.5%とする。好ましくは0.10~0.35%である。
Si: 0.05 to 0.5%
Si is an element that is necessary for deoxidation of steel and is effective in increasing the temper softening resistance and improving the SSC resistance. However, when it is excessively contained, it has the effect of embrittlement of the steel. For the purpose of deoxidation and SSC resistance improvement, it is necessary to contain 0.05% or more, but if it exceeds 0.5%, the toughness and SSC resistance are adversely affected. ~ 0.5%. Preferably, the content is 0.10 to 0.35%.
 Mn:0.1~1.5%
 Mnは鋼の脱酸と脱硫のために含有させる。しかし、その含有量が0.1%未満ではその効果に乏しく、一方、1.5%を超えて含有させると鋼の靱性と耐SSC性が低下する。したがって、Mnの含有量を0.1~1.5%とする。好ましくは0.20~0.70%である。
Mn: 0.1 to 1.5%
Mn is contained for deoxidation and desulfurization of steel. However, if the content is less than 0.1%, the effect is poor. On the other hand, if the content exceeds 1.5%, the toughness and SSC resistance of the steel decrease. Therefore, the Mn content is set to 0.1 to 1.5%. Preferably it is 0.20 to 0.70%.
 Cr:0.2~1.5%
 Crは鋼の焼入性を確保し、強度を向上するとともに耐SSC性を向上する元素である。しかし、その含有量が0.2%未満では充分な効果が得られず、1.5%を超えると靱性と耐SSC性がかえって低下することとなる。したがって、その含有量を0.2~1.5%とする。なお、Crの好ましい含有量は0.3~1.0%である。
Cr: 0.2 to 1.5%
Cr is an element that ensures the hardenability of the steel, improves the strength, and improves the SSC resistance. However, if the content is less than 0.2%, a sufficient effect cannot be obtained, and if it exceeds 1.5%, the toughness and the SSC resistance are reduced. Therefore, the content is made 0.2 to 1.5%. A preferable content of Cr is 0.3 to 1.0%.
 Mo:0.1~1.5%
 Moは鋼の焼入性を高めて高強度を確保すると共に、焼戻軟化抵抗を向上させる結果、高温焼戻が可能となり、耐SSC性を向上するのに有効である。しかし、その含有量が0.1%未満ではこれらの効果に乏しく、一方、1.5%を超えて含有するとこれらの効果が飽和するだけでなく、偏析することによって逆に耐SSC性を劣化することとなる。したがって、その含有量を0.1~1.5%とする。なお、Moの好ましい含有量は0.3~0.8%である。
Mo: 0.1 to 1.5%
Mo increases the hardenability of the steel to ensure high strength and improves the temper softening resistance. As a result, high temperature tempering is possible, and it is effective in improving the SSC resistance. However, if the content is less than 0.1%, these effects are poor. On the other hand, if the content exceeds 1.5%, these effects are not only saturated, but also SSC resistance is deteriorated by segregation. Will be. Therefore, the content is 0.1 to 1.5%. A preferable content of Mo is 0.3 to 0.8%.
 Ti:0.005~0.50%
 Tiは、オフライン焼入のための再加熱の昇温過程で微細な炭窒化物として析出して、結晶粒の粗大化並びに再加熱焼入れ時の異常粒成長を防止する効果がある。また、鋼中の不純物であるNを固定する作用があるので、鋼中にBを添加する場合には、焼入時にBを鋼中に固溶状態で存在させて鋼の焼入性を向上する作用がある。しかし、その含有量が0.005%未満ではこれらの効果が小さく、一方、0.50%を超えて含有すると鋼の靱性劣化を招くこととなる。従って、Tiの含有量を0.005~0.50%とする。なお、Tiの好ましい含有量は0.01~0.10%である。
Ti: 0.005 to 0.50%
Ti precipitates as fine carbonitride during the reheating temperature rise process for off-line quenching, and has the effect of preventing coarsening of crystal grains and abnormal grain growth during reheating and quenching. Also, since it has the effect of fixing N, which is an impurity in steel, when adding B to the steel, the hardenability of the steel is improved by allowing B to exist in the solid solution during quenching. Has the effect of However, if the content is less than 0.005%, these effects are small. On the other hand, if the content exceeds 0.50%, the toughness of the steel is deteriorated. Therefore, the Ti content is set to 0.005 to 0.50%. The preferable content of Ti is 0.01 to 0.10%.
 Al:0.001~0.50%
 Alは鋼の脱酸に有効な元素である。しかし、その含有量が0.001%未満では所望の効果が得られず、0.50%を超えると介在物が多くなって鋼の靱性が劣化し、介在物の粗大化により耐SSC性が劣化する。したがって、その含有量を0.001~0.50%とする。
Al: 0.001 to 0.50%
Al is an element effective for deoxidation of steel. However, if the content is less than 0.001%, the desired effect cannot be obtained. If the content exceeds 0.50%, inclusions increase and the toughness of the steel deteriorates. to degrade. Therefore, the content is made 0.001 to 0.50%.
 本発明にかかる継目無鋼管の化学組成は、上記の成分のほか、残部がFeと不純物からなるものである。ここで、不純物とは、継目無鋼管を工業的に製造する際に、鉱石やスクラップ等のような原料を始めとして、製造工程の種々の要因によって混入する成分であって、本発明に悪影響を与えない範囲で許容されるものを意味する。 The chemical composition of the seamless steel pipe according to the present invention is such that the balance is Fe and impurities in addition to the above components. Here, impurities are components that are mixed due to various factors in the manufacturing process, including raw materials such as ore and scrap, when industrially manufacturing seamless steel pipes, and have an adverse effect on the present invention. It means what is allowed in the range not given.
 本発明は、次に述べるように、この不純物中のNi、P、S、NおよびO(酸素)の含有量を抑制する必要がある。 In the present invention, it is necessary to suppress the contents of Ni, P, S, N and O (oxygen) in this impurity as described below.
 Ni:0.1%以下
 Niは鋼の耐SSC性を劣化させ、その含有量が0.1%を超えると耐SSC性の劣化が著しくなる。したがって、不純物元素としてのNiの含有量を0.1%以下とする。
Ni: 0.1% or less Ni deteriorates the SSC resistance of the steel, and when its content exceeds 0.1%, the SSC resistance deteriorates remarkably. Therefore, the content of Ni as an impurity element is set to 0.1% or less.
 P:0.04%以下
 Pは粒界に偏析して鋼の靱性と耐SSC性を劣化させ、その含有量が0.04%を超えると靱性と耐SSC性の劣化が著しくなる。したがって、不純物元素としてのPの含有量の上限を0.04%とする。好ましくは0.025%以下である。
P: 0.04% or less P segregates at the grain boundaries to deteriorate the toughness and SSC resistance of the steel. When the content exceeds 0.04%, the toughness and SSC resistance deteriorate significantly. Therefore, the upper limit of the content of P as an impurity element is set to 0.04%. Preferably it is 0.025% or less.
 S:0.01%以下
 Sは粗大な介在物を生成して鋼の靱性と耐SSC性を劣化させる。その含有量が0.01%を超えると靱性と耐SSC性の劣化が著しくなる。したがって、不純物元素としてのSの含有量の上限を0.01%とする。 好ましくは0.005%以下である。
S: 0.01% or less S generates coarse inclusions and deteriorates the toughness and SSC resistance of steel. When the content exceeds 0.01%, the deterioration of toughness and SSC resistance becomes significant. Therefore, the upper limit of the content of S as the impurity element is set to 0.01%. Preferably it is 0.005% or less.
 N:0.01%以下
 Nは過剰に存在すると、Al、Ti、Nb等とともに粗大な介在物を生成して鋼の靱性と耐SSC性を劣化させる傾向があり、その含有量が0.01%を超えると靱性と耐SSC性の劣化が著しくなるので、不純物元素としてのNの含有量の上限を0.01%とする。また、Nが過剰に存在すると、Bの焼入れ性向上効果を妨げるので、鋼中にBを添加する場合には、B添加の効果を妨げないように、TiによってNを固定することが望ましい。
N: 0.01% or less If N is present in excess, it tends to produce coarse inclusions together with Al, Ti, Nb, etc. to deteriorate the toughness and SSC resistance of the steel, and its content is 0.01 If it exceeds 50%, the toughness and SSC resistance deteriorate significantly, so the upper limit of the content of N as an impurity element is set to 0.01%. Further, if N is present excessively, the effect of improving the hardenability of B is hindered. Therefore, when adding B to the steel, it is desirable to fix N with Ti so as not to hinder the effect of adding B.
 O:0.01%以下
 OはAl、Si等とともに介在物を生成し、その粗大化により、鋼の靱性と耐SSC性を劣化させる。その含有量が0.01%を超えると靱性と耐SSC性の劣化が著しくなる。したがって、不純物元素としてのOの含有量の上限を0.01%とする。
O: 0.01% or less O generates inclusions together with Al, Si, etc., and deteriorates the toughness and SSC resistance of the steel due to its coarsening. When the content exceeds 0.01%, the deterioration of toughness and SSC resistance becomes significant. Therefore, the upper limit of the content of O as the impurity element is set to 0.01%.
 なお、本発明にかかる継目無鋼管の化学組成としては、上記の成分のほか、必要に応じて、B、V、Nb、Ca、MgおよびREM(希土類元素)の中から選んだ1種以上を、Feの一部に代えて、任意成分としてさらに含有させることができる。 The chemical composition of the seamless steel pipe according to the present invention includes at least one selected from B, V, Nb, Ca, Mg, and REM (rare earth elements) as necessary in addition to the above components. Instead of a part of Fe, it can be further contained as an optional component.
 B:0.01%以下
 Bは必要に応じて含有させることができる。Bは微量の含有量で鋼の焼入性を向上し、耐SSC性を改善する元素である。しかし、0.01%を超えて含有させると、鋼の靱性と耐SSC性が劣化する。従って、Bの含有量を0.01%以下とする。なお、Bの効果は、0.0001%以上でも得られるが、Bの効果を安定的に得るためには、0.0005%以上含有させるのが好ましい。なお、Tiの含有量が少なく、TiによるNの固定が不十分な場合は、固溶NがBと結合してBNを形成するため、有効なB濃度が減少する。Bの添加量はTi及びNの含有量を考慮する必要がある。
B: 0.01% or less B can be contained if necessary. B is an element that improves the hardenability of steel and improves the SSC resistance with a small amount of content. However, if the content exceeds 0.01%, the toughness and SSC resistance of the steel deteriorate. Therefore, the B content is 0.01% or less. The effect of B can be obtained even at 0.0001% or more, but in order to stably obtain the effect of B, it is preferable to contain 0.0005% or more. In addition, when there is little content of Ti and fixation of N by Ti is inadequate, since solid solution N couple | bonds with B and forms BN, effective B density | concentration reduces. The addition amount of B needs to consider the contents of Ti and N.
 V:0.5%以下
 Vは必要に応じて含有させることができる。含有させれば、焼戻時に微細な炭化物(VC)として析出して、焼戻軟化抵抗を高め、高温焼戻を可能とし、その結果、耐SSC性を向上する効果がある。特に、Nbとの複合添加で鋼に一層大きな硫化物応力割れ抵抗性を付与する作用があるので、必要に応じて含有させることができる。しかし、その含有量が0.5%を超えると鋼の靱性が劣化する。したがって、Vの含有量を0.5%以下とする。好ましくは、Vの含有量は0.2%以下である。なお、Vの含有効果を安定的に得るには、Vは0.05%以上の含有量とすることが好ましい。
V: 0.5% or less V can be contained as necessary. If it is contained, it precipitates as fine carbide (VC) during tempering, increases the temper softening resistance, enables high-temperature tempering, and has the effect of improving SSC resistance. In particular, the combined addition with Nb has the effect of imparting greater sulfide stress cracking resistance to the steel, so it can be incorporated as required. However, if its content exceeds 0.5%, the toughness of the steel deteriorates. Therefore, the V content is 0.5% or less. Preferably, the V content is 0.2% or less. In order to stably obtain the V content effect, it is preferable to set the content of V to 0.05% or more.
 Nb:0.4%以下
 Nbを必要に応じて含有させることができる。含有させて仕上げ圧延後に処理を行えば、微細な炭窒化物として析出して結晶粒の粗大化並びに再加熱焼入時の異常粒成長を防止する。加えて、固溶Nbは直接焼入後の焼戻時に炭窒化物として微細に析出し、旧オーステナイト粒径を微細化し、耐SSC性を向上する効果があるので、必要に応じて含有させることができる。しかし、0.4%を超えると鋼の靱性が劣化するので、Nbの含有量を0.4%以下とする。好ましくは、0.1%以下である。なお、Nbの含有効果を安定的に得るには、Nb含有量を0.005%以上とするのが好ましい。Nb含有量を0.01%以上とすることがより好ましい。
Nb: 0.4% or less Nb can be contained as necessary. If it is contained and processed after finish rolling, it precipitates as fine carbonitrides to prevent coarsening of crystal grains and abnormal grain growth during reheating and quenching. In addition, solute Nb precipitates finely as carbonitride during tempering after direct quenching, and has the effect of refining the prior austenite grain size and improving SSC resistance. Can do. However, if it exceeds 0.4%, the toughness of the steel deteriorates, so the Nb content is made 0.4% or less. Preferably, it is 0.1% or less. In order to stably obtain the Nb content effect, the Nb content is preferably 0.005% or more. The Nb content is more preferably 0.01% or more.
 Ca:0.005%以下、Mg:0.005%以下、REM:0.005%以下
 これらの元素は、必要に応じて含有させることができる。いずれも、含有させれば、鋼中に不純物として存在するSと反応して硫化物を形成して介在物の形状を改善し、耐SSC性を向上させる作用があるので、必要に応じて、これらの元素のうちの少なくとも一種を含有させることができる。しかし、いずれの元素も0.005%を超えて含有させると、靱性および耐SSC性が低下するだけでなく、鋼表面に欠陥が多発しやすくなる。このため、これら元素の含有量は、いずれも0.005%以下とする。好ましくは、いずれも0.003%以下である。これらの元素を2種類以上含有させる場合の合計量の上限は0.005%以下であり、好ましくは0.003%以下である。なお、これらの元素の含有効果を安定的に得るには、いずれも0.0001%以上含有させるのが好ましい。
Ca: 0.005% or less, Mg: 0.005% or less, REM: 0.005% or less These elements can be contained as necessary. If any of them is contained, it reacts with S present as an impurity in steel to form a sulfide to improve the shape of inclusions, and has an effect of improving SSC resistance. At least one of these elements can be contained. However, when any element is contained in excess of 0.005%, not only the toughness and the SSC resistance are lowered, but also defects on the steel surface tend to occur frequently. For this reason, the content of these elements is 0.005% or less. Preferably, both are 0.003% or less. The upper limit of the total amount when two or more of these elements are contained is 0.005% or less, preferably 0.003% or less. In order to stably obtain the effects of containing these elements, it is preferable to contain 0.0001% or more of all of them.
 ここで、REMとは、ランタノイドの15元素にYおよびScを合わせた17元素の総称であり、これらの元素のうちの1種または2種以上を含有させることができる。なお、REMの含有量はこれらの元素の合計含有量を意味する。 Here, REM is a general term for 17 elements in which Y and Sc are combined with 15 elements of lanthanoid, and one or more of these elements can be contained. Note that the content of REM means the total content of these elements.
 B.熱間穿孔及び熱間圧延並びに熱処理について
 本発明において、上記の低合金鋼からなるビレットは、穿孔可能な温度範囲に加熱され、熱間穿孔に供される。ビレットは上記の化学組成を有すればよく、インゴット材、ブルーム連続鋳造材、ラウンドCC(Round Billet Continuous Casting)材等、特に履歴は問われない。穿孔前のビレット加熱温度は、通常、1100~1300℃の範囲である。熱間穿孔の手段は必ずしも限定されるものではないが、例えば、マンネスマン穿孔等により中空素管を得ることができる。
B. About hot piercing, hot rolling, and heat treatment In the present invention, the billet made of the above-mentioned low alloy steel is heated to a temperature range in which piercing can be performed and used for hot piercing. The billet has only to have the above-described chemical composition, and the history is not particularly limited, such as an ingot material, a bloom continuous cast material, and a round CC (Round Billet Continuous Casting) material. The billet heating temperature before drilling is usually in the range of 1100-1300 ° C. The means for hot drilling is not necessarily limited, but a hollow shell can be obtained by, for example, Mannesmann drilling.
 得られた中空素管には、延伸加工と仕上げ加工が施される。延伸加工は、穿孔機で穿孔された中空素管を延伸および寸法調整して所望の形状・寸法の継目無鋼管を製造する工程であって、例えばマンドレルミルやプラグミル等により行うことができる。また仕上げ圧延は、サイザー等により行うことができる。延伸加工及び仕上げ加工の全体の加工度は、必ずしも限定されない。また、圧延仕上がり温度は1100℃以下の範囲が望ましい。ただし、圧延の仕上がり温度が1050℃を超えると結晶粒の粗大化傾向が生じるので、より好ましい圧延仕上がり温度は1050℃以下である。なお、圧延温度が900℃以下では、変形抵抗の増大により、加工が幾分困難になる場合がある。 The obtained hollow shell is subjected to stretching and finishing. The drawing process is a step of producing a seamless steel pipe having a desired shape and size by drawing and adjusting the size of a hollow shell pipe punched by a punching machine, and can be performed by, for example, a mandrel mill or a plug mill. The finish rolling can be performed by a sizer or the like. The overall processing degree of the stretching process and the finishing process is not necessarily limited. The rolling finish temperature is preferably in the range of 1100 ° C. or lower. However, if the rolling finish temperature exceeds 1050 ° C., the crystal grain tends to be coarsened, so that the more preferable rolling finish temperature is 1050 ° C. or less. If the rolling temperature is 900 ° C. or lower, the processing may be somewhat difficult due to an increase in deformation resistance.
 本発明(1)~(3)においては、熱間加工完了後速やかに焼入を行う。焼入温度は少なくともAr変態点以上であることが必要である。Ar変態点未満の温度では直接焼入後の組織をマルテンサイト主体の組織とすることができず、再度の焼入後後に所定の強度が得られないためである。焼入法として、一般的な水焼入が経済的であるが、マルテンサイト変態が生ずる焼入法であれば足り、例えばミスト焼入でもあってもよい。 In the present inventions (1) to (3), quenching is performed immediately after completion of hot working. The quenching temperature must be at least the Ar 3 transformation point or higher. This is because at a temperature lower than the Ar 3 transformation point, the structure after direct quenching cannot be a martensite-based structure, and a predetermined strength cannot be obtained after another quenching. As a quenching method, general water quenching is economical, but a quenching method in which martensite transformation occurs is sufficient, and for example, mist quenching may be used.
 本発明(4)~(6)においては、熱間加工完了後、鋼管は炉でAr変態点以上1000℃以下の範囲で加熱される。1000℃を超える加熱を行うと、オーステナイトの粗粒化が顕著になり、後工程の再加熱焼入を行っても、旧オーステナイト粒径の微細化が困難となる。本発明(4)~(6)の方法においては、インライン焼入の直前に前記範囲に加熱するため、炉による加熱処理後直ちに焼入すればAr変態点以上の焼入温度は充分確保できる。焼入方法は、本発明(1)~(3)の場合と同様である。 In the present inventions (4) to (6), after the hot working is completed, the steel pipe is heated in the furnace in the range of not less than the Ar 3 transformation point and not more than 1000 ° C. When heating at a temperature exceeding 1000 ° C., coarsening of austenite becomes remarkable, and it becomes difficult to refine the prior austenite grain size even if reheating and quenching is performed in a later step. In the methods (4) to (6) of the present invention, since the heating is performed in the above range immediately before in-line quenching, a quenching temperature not lower than the Ar 3 transformation point can be sufficiently ensured by quenching immediately after the heat treatment in the furnace. . The quenching method is the same as in the case of the present invention (1) to (3).
 本発明においては、前記の直接焼入またはインライン熱処理法による焼入の後、前記直接焼入等を行う焼入装置に連接して設置された熱処理設備において450℃以上Ac変態点以下の温度で加熱処理を行う。 In the present invention, after quenching by the above direct quenching or in-line heat treatment method, a temperature of 450 ° C. or more and an Ac 1 transformation point or less in a heat treatment facility connected to a quenching apparatus for performing the direct quenching or the like. Heat treatment is performed at
 本発明の製造方法においては、前記直接焼入等の後、前記直接焼入等を行う焼入装置に連接して設置された熱処理設備においてAc変態点以下の温度で加熱処理を行うことが特徴である。この加熱処理工程によって、鋼の硬度を低下させ、後続のオフライン熱処理(オフライン焼入)を行うまでの搬送段階や保管状態における遅れ破壊の発生を防止することができる。したがって、この目的のためには、前記Ac変態点以下の温度で加熱処理をするだけでなく、この加熱処理を直接焼入等を行う焼入装置に連接して設置された熱処理設備において行われることが必要である。したがって、前記Ac変態点以下の温度での加熱処理をオフラインで行うことは、前記加熱処理のために、焼入後の鋼管を搬送する必要が生じることになり、その搬送段階での衝撃割れの問題が生じることから、全く無意味なのである。 In the production method of the present invention, after the direct quenching or the like, the heat treatment may be performed at a temperature equal to or lower than the Ac 1 transformation point in a heat treatment facility installed in connection with a quenching apparatus that performs the direct quenching or the like. It is a feature. By this heat treatment step, it is possible to reduce the hardness of the steel and prevent the occurrence of delayed fracture in the transport stage and storage state until the subsequent offline heat treatment (offline quenching) is performed. Therefore, for this purpose, not only the heat treatment is performed at a temperature below the Ac 1 transformation point, but the heat treatment is performed in a heat treatment facility installed in connection with a quenching apparatus that directly performs quenching or the like. It is necessary to be Therefore, performing the heat treatment at a temperature below the Ac 1 transformation point off-line requires transporting the quenched steel pipe for the heat treatment, and impact cracking in the transport stage. This is completely meaningless.
 上記のAc変態点以下の温度での加熱処理の目的は、鋼の硬度をHRCで42以下に調整することである。好ましくは41以下に調整することであり、さらに好ましくは40以下に調整することである。これによって、鋼管の、衝撃割れや置き割れ等の遅れ破壊の発生が抑制される。その機構は必ずしも明確ではないが、この熱処理により、鋼管の靭性も大幅に向上するため、衝撃割れの抑制には靭性の向上が寄与しているかも知れない。 The purpose of the heat treatment at a temperature below the Ac 1 transformation point is to adjust the hardness of the steel to 42 or less by HRC. It is preferably adjusted to 41 or less, more preferably adjusted to 40 or less. As a result, the occurrence of delayed fracture such as impact cracking and laying crack of the steel pipe is suppressed. Although the mechanism is not necessarily clear, this heat treatment also greatly improves the toughness of the steel pipe. Therefore, the improvement of toughness may contribute to the suppression of impact cracking.
 前記加熱処理の熱処理温度が450℃未満では、通常の熱処理時間で鋼の硬度をHRCで42以下に調整することが困難であり、耐衝撃割れ性の改善には極めて長時間の熱処理時間を要する。したがって、450℃未満の加熱処理では、通常の熱処理時間では、鋼を十分に軟化させる効果は得られない。他方、Ac変態点を超えればフェライトとオーステナイトの2相域になってしまうので、次工程で体心立方構造(BCC)のフェライト相から面心立方構造(FCC)のオーステナイト相への逆変態を完全に行うことはできず、この逆変態を完全に行うためにオフライン焼入を介在させることが無意味となる。好ましくは、前記加熱処理の熱処理温度は500℃超である。以下、本明細書においては、直接焼入後、もしくはインライン焼れ後、かつ再加熱焼入前に、鋼管の軟化を目的として行う熱処理を、再加熱焼入後に行う焼戻と区別するために、「軟化処理」と言う場合がある。 When the heat treatment temperature of the heat treatment is less than 450 ° C., it is difficult to adjust the hardness of the steel to 42 or less by HRC in a normal heat treatment time, and an extremely long heat treatment time is required to improve the impact cracking resistance. . Therefore, in the heat treatment at less than 450 ° C., the effect of sufficiently softening the steel cannot be obtained in a normal heat treatment time. On the other hand, if it exceeds the Ac 1 transformation point, it becomes a two-phase region of ferrite and austenite, so in the next step, the reverse transformation from the ferrite phase of the body-centered cubic structure (BCC) to the austenite phase of the face-centered cubic structure (FCC) Can not be performed completely, and it becomes meaningless to intervene off-line quenching in order to perform this reverse transformation completely. Preferably, the heat treatment temperature of the heat treatment is more than 500 ° C. Hereinafter, in this specification, in order to distinguish the heat treatment performed for the purpose of softening the steel pipe after the direct quenching or after the in-line quenching and before the reheating quenching from the tempering performed after the reheating quenching. , Sometimes referred to as “softening treatment”.
 前記加熱処理(軟化処理)の適正時間は、直接焼入等の工程の焼入装置に連接された加熱装置において、前段の工程と連続して行われるものであるから、その性格上、短時間の熱処理であることが望ましい。遅れ破壊防止の観点からは、長時間の軟化処理を排除するものではないが、短時間の軟化処理であればそのための設備規模は小規模で済む。軟化処理時間としては、好ましくは1~300min、さらに好ましくは2~60minである。 The appropriate time for the heat treatment (softening treatment) is a short time because of the nature of the heating device connected to the quenching device in the process of direct quenching or the like, which is performed continuously with the previous step. It is desirable that the heat treatment. From the viewpoint of preventing delayed fracture, long-time softening treatment is not excluded, but if it is short-time softening treatment, the equipment scale for that is small. The softening treatment time is preferably 1 to 300 minutes, more preferably 2 to 60 minutes.
 軟化処理は、軟化処理の温度に依存する。本発明では、Larson-Miller型のパラメータとして、次の(1)式を用いることができる。 Softening treatment depends on the temperature of the softening treatment. In the present invention, the following equation (1) can be used as a Larson-Miller type parameter.
   PL=[T+273]×[19.78+log(t)]   ・・・(1)式
 但し、Tは加熱処理(軟化処理)温度(℃)、tは加熱処理(軟化処理)時間(hr)、logは常用対数である。
PL = [T + 273] × [19.78 + log (t)] (1) where T is a heat treatment (softening treatment) temperature (° C.), t is a heat treatment (softening treatment) time (hr), log Is a common logarithm.
 この場合に、PL値が14000~18600の範囲を満足するように軟化処理することが好ましい。PL値が14000以上のときは、鋼の硬度をHRCで42以下に調整することが可能となり、耐衝撃割れ性をさらに改善することができる。そして、PL値が18600以下のときは、再加熱焼入後のγ粒度No.を8.5(ASTM  E-112-96に依る。以下同じ。)以上の細粒とすることができるので、耐SSC性を改善傾向がさらに顕著になる。 In this case, the softening treatment is preferably performed so that the PL value satisfies the range of 14000 to 18600. When the PL value is 14000 or more, the hardness of the steel can be adjusted to 42 or less by HRC, and the impact cracking resistance can be further improved. When the PL value is 18600 or less, the γ grain size No. Of 8.5 (according to ASTM E-112-96; the same shall apply hereinafter) or more, the tendency to improve the SSC resistance becomes even more remarkable.
 より好ましくは、PL値が14000~18300の範囲を満足するように軟化処理することであり、この場合、再加熱焼入後のγ粒度No.を8.7以上の細粒とすることができる。 More preferably, the softening treatment is performed so that the PL value satisfies the range of 14000 to 18300. In this case, the γ particle size No. Can be made 8.7 or more fine particles.
 さらに好ましくは、PL値が17000~18000の範囲を満足するように軟化処理することであり、この場合、再加熱焼入後のγ粒度No.を8.8以上の細粒とすることができ、かつ鋼の硬度をHRCで40以下に調整することが可能となる。 More preferably, the softening treatment is performed so that the PL value satisfies the range of 17000 to 18000. In this case, the γ particle size No. Can be made fine particles of 8.8 or more, and the hardness of the steel can be adjusted to 40 or less by HRC.
 このように、Ac変態点以下の温度での軟化処理を行うと、この軟化処理行わない場合と比較して、再加熱焼入後の旧オーステナイト粒径は大きくなる傾向が認められる。詳細な機構は、必ずしも明確ではないが、前記軟化処理の熱処理温度の上昇や、熱処理時間の長時間化に伴い、TiやNbの炭窒化物が微細に析出することが想定される。この炭窒化物が、再加熱焼入の過程で一部凝集、粗大化するために、再加熱焼入のAc変態点以上での均熱段階でピンニンング効果が不完全になり、直接焼入後、軟化処理が無い場合に比較すると、最終焼入後の旧オーステナイト粒径がやや大きくなると考えられる。直接焼入のみで、軟化処理が無い場合は、炭窒化物がほとんどないまま、焼入のための均熱に供されるため、この段階で炭窒化物が微細析出し、ピンニング効果が十分発現すると考えられる。したがって、上記軟化処理は、鋼の硬度をHRCで42以下、好ましくは41以下、特に好ましくは40以下とするのに必要限度の加熱条件で行うことがのぞましい。 Thus, when the softening process at the temperature below the Ac 1 transformation point is performed, the prior austenite grain size after reheating and quenching tends to be larger than when the softening process is not performed. Although the detailed mechanism is not necessarily clear, it is assumed that Ti or Nb carbonitride precipitates finely as the heat treatment temperature of the softening treatment increases and the heat treatment time increases. Since this carbonitride is partially agglomerated and coarsened during the reheating and quenching process, the pinning effect becomes incomplete at the soaking stage above the Ac 3 transformation point of reheating and quenching, and direct quenching. Later, it is considered that the prior austenite grain size after the final quenching becomes slightly larger than when no softening treatment is performed. If there is only soft quenching and no softening treatment, carbonitride is used for soaking with almost no carbonitride, so the carbonitride precipitates finely at this stage and the pinning effect is fully manifested. I think that. Therefore, it is preferable that the softening treatment is performed under the heating conditions necessary to make the steel hardness 42 or less, preferably 41 or less, and particularly preferably 40 or less in terms of HRC.
 軟化処理後の冷却は、空冷とすることが望ましい。 Cooling after the softening treatment is preferably air cooling.
 軟化処理後、冷却された鋼管は、オフラインで再加熱され焼入、その後に焼戻が行われる。オフライン焼入のための再加熱は、Ac変態点以上の温度であることが必要である。焼入処理はオ-ステナイト状態から行う必要があるため、焼入温度はAr変態点以上を確保する。再加熱の温度が、Ac変態点+100℃を超えると、オーステナイト粒が粗大化するため、Ac変態点+100℃以下の加熱温度とすることが望ましい。焼入法として、水焼入が一般的であるが、マルテンサイト変態が生ずる焼入法であれば、ミスト焼入でもあってもよい。 After the softening treatment, the cooled steel pipe is reheated offline and quenched and then tempered. The reheating for off-line quenching needs to be at a temperature equal to or higher than the Ac 3 transformation point. Since the quenching process must be performed from the austenite state, the quenching temperature is ensured to be at least the Ar 3 transformation point. When the reheating temperature exceeds the Ac 3 transformation point + 100 ° C., the austenite grains become coarse, and therefore, it is desirable to set the heating temperature to the Ac 3 transformation point + 100 ° C. or less. Water quenching is generally used as the quenching method, but mist quenching may be used as long as it is a quenching method that causes martensitic transformation.
 最終の焼戻温度の上限は、オーステナイトを析出させないため上限としてAc温度であるが、焼戻温度の下限は目的とする鋼管の強度により変化させればよい。強度を低くする場合はこの温度を高くし、強度を高くする場合は低い温度で焼戻す。 The upper limit of the final tempering temperature is Ac 1 temperature as an upper limit in order not to precipitate austenite, but the lower limit of the tempering temperature may be changed according to the strength of the target steel pipe. When the strength is lowered, the temperature is increased, and when the strength is increased, the temperature is tempered at a lower temperature.
 最終の焼戻を行った後の冷却は、空冷とすることが望ましい。 ¡Cooling after the final tempering is preferably air cooling.
 表1に示す化学組成の鋼種A~Cを連続鋳造機で鋳込み、直径310mmのビレットを作成した。このビレットを1250℃まで加熱した後、マンネスマン・ピアサーにより穿孔を行った。その後、マンドレルミルによる延伸圧延及びレデューサーによる縮径圧延により、外径273.05mm×肉厚19.05mm×長さ12mの製管寸法に仕上げた。熱間加工の仕上げ圧延温度は、950℃であった。 Steel types A to C having the chemical composition shown in Table 1 were cast with a continuous casting machine to produce a billet having a diameter of 310 mm. The billet was heated to 1250 ° C. and then perforated by Mannesmann Piercer. Then, it was finished to a pipe making size of outer diameter 273.05 mm × thickness 19.05 mm × length 12 m by drawing rolling with a mandrel mill and reducing diameter rolling with a reducer. The hot rolling finish rolling temperature was 950 ° C.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 熱間圧延後を終了した鋼管は、(a)そのまま水焼入による直接焼入、(b)熱間圧延終了後、直ぐに950℃×10minの補熱を行い、水冷で焼入するインライン熱処理、のいずれかを行った。軟化処理の条件は、表2に示すとおりである。なお、表2において、DQは前記(a)の直接焼入を行ったことを示し、ILQは前記(b)のインライン熱処理を行ったことを示す。 The steel pipe that has finished after hot rolling is (a) direct quenching by water quenching as it is, (b) in-line heat treatment in which after the hot rolling is completed, heat supplementation is immediately performed at 950 ° C. × 10 min, and quenching is performed by water cooling. Did either. Table 2 shows the conditions for the softening treatment. In Table 2, DQ indicates that (a) direct quenching was performed, and ILQ indicates that (b) inline heat treatment was performed.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 直接焼入後またはインライン熱処理による焼入後の軟化処理の効果をシミュレートするため、水冷焼入された鋼管を分断し、実験炉にて各種条件で熱処理した。そして、更に実験炉にてオフライン焼入焼戻をシミュレートした焼入、焼戻を行った。焼入のための加熱条件は920℃で均熱時間20minとし、焼入は水焼入とした。最終の焼戻は、680℃以上Ac点以下の温度で均熱時間30~60minとし、鋼A、BについてはYSが90ksi級に、鋼CについてはYSが110ksi級となるように調整して行った。 In order to simulate the effect of softening after direct quenching or after quenching by in-line heat treatment, the water-cooled and quenched steel pipe was divided and heat-treated in various conditions in an experimental furnace. Further, quenching and tempering were performed in an experimental furnace simulating offline quenching and tempering. The heating conditions for quenching were 920 ° C., soaking time was 20 min, and quenching was water quenching. Final tempering is performed at a temperature of 680 ° C or more and Ac 1 point or less, soaking time is 30 to 60 min, and YS is adjusted to 90 ksi grade for steels A and B, and YS is adjusted to 110 ksi grade for steel C. I went.
 調査項目としては、直接焼入等の後、軟化処理を経た段階(比較材として、直接焼入後、軟化処理を実施しないものについては直接焼入ままの段階)で、硬度の測定、シャルピー試験を行った。即ち、直接焼入等まま及び直接焼入等の後、軟化処理を経た鋼管から一部を試験片として分取した。 Survey items include hardness measurement and Charpy test at the stage after direct quenching and after softening treatment (compared to direct quenching after direct quenching and direct quenching). Went. That is, a part of the steel pipe that had been subjected to softening treatment after direct quenching or the like was taken as a test piece.
 硬度の測定は、ロックウエル硬度計を用い、内面近傍、肉厚中央、外面近傍について、各3点でCスケール硬度(HRC)を測定し、9点の平均値を算定した。 The hardness was measured by using a Rockwell hardness meter, measuring the C scale hardness (HRC) at three points for each of the vicinity of the inner surface, the center of the wall thickness, and the vicinity of the outer surface, and the average value of nine points was calculated.
 シャルピー試験は、L方向(長手方向が圧延方向と平行となる方向)について切断し、ASTM E-23に準拠した10mm幅のVノッチ試験片を準備した。 The Charpy test was cut in the L direction (the direction in which the longitudinal direction was parallel to the rolling direction), and a 10 mm wide V-notch test piece based on ASTM E-23 was prepared.
 試験は室温で行い、延性破面率、吸収エネルギーを評価した。 The test was performed at room temperature, and the ductile fracture surface rate and the absorbed energy were evaluated.
 上記調査用の試験片を分取した残部の鋼管は、更に前述の再加熱焼入、焼戻を施したが、この最終状態の鋼管において、旧オーステナイト粒径および、耐SSC性を調査した。 The remaining steel pipe from which the above test specimens were separated was further subjected to the above-described reheating quenching and tempering. The final austenite grain size and SSC resistance were investigated in the final steel pipe.
 旧オーステナイト粒度は、圧延方向に直交する断面の試料を樹脂に埋め込み、ピクリン酸飽和水溶液で腐食し(Bechet-Beaujard法)により粒界を現出させASTM E-112-96に準じて調査した。 The prior austenite grain size was investigated in accordance with ASTM E-112-96 by embedding a sample with a cross-section perpendicular to the rolling direction in a resin and corroding with a saturated aqueous solution of picric acid (Bechet-Beaujard method).
 これらの結果についても、表2に示す。なお、表2において、No.12は従来例として、鋼種Aについて、直接焼入等の後、軟化処理を行わず、再加熱による焼入と焼戻を行ったものである(表2では従来法IIとして示されている。)。また、No.13は、直接焼入ままの状態における旧オーステナイト粒度を示すために掲げたものであって、直接焼入後焼戻のみを行う工程で得られる旧オーステナイト粒度を示す(表2では参考例として示されている。)。また、No.11は、同じく鋼種Aを熱間製管後、一旦室温まで放冷した後、さらに920℃で20min均熱して水焼入し、695℃で60min焼戻した場合(即ち、従来技術の「再加熱焼入、焼戻」による場合であって、表2では従来法Iとして示されている。)であり、旧オーステナイト粒度は、焼入加熱後のものである。 These results are also shown in Table 2. In Table 2, no. No. 12 is a conventional example in which the steel type A was subjected to quenching and tempering by reheating after direct quenching and the like without performing a softening treatment (shown as conventional method II in Table 2). ). No. No. 13 is listed to show the prior austenite grain size in the state of direct quenching, and shows the prior austenite grain size obtained in the step of performing only tempering after direct quenching (shown as a reference example in Table 2). Has been). No. No. 11 is the same as in the case of steel tube A, after the steel pipe is hot-cooled, once allowed to cool to room temperature, further soaked in water at 920 ° C. for 20 minutes and water-quenched, and then tempered at 695 ° C. for 60 minutes (that is, “reheating of the prior art” This is the case of “quenching and tempering” and is shown in Table 2 as Conventional Method I.), and the prior austenite grain size is that after quenching and heating.
 また、No.20(鋼種A)及びNo.27(鋼種C)は比較例として、インライン熱処理後に、軟化処理を行わずに、再加熱による焼入と焼戻を行ったものである(表2では従来法IIとして示されている。)。さらに、No.21(鋼種A)及びNo.29(鋼種C)は、インライン熱処理後の焼入ままの状態における旧オーステナイト粒度を示すために掲げたものであって(表2では参考例として示されている。)、インライン熱処理直後に焼入して、後に焼戻のみを行う工程で得られる旧オーステナイト粒度を示す。 Also, No. 20 (steel type A) and No. As a comparative example, No. 27 (steel type C) is obtained by performing quenching and tempering by reheating after in-line heat treatment without performing softening treatment (shown as conventional method II in Table 2). Furthermore, no. 21 (steel type A) and 29 (Steel Type C) is listed to show the prior austenite grain size in the as-quenched state after in-line heat treatment (shown as a reference example in Table 2), and is quenched immediately after in-line heat treatment. And the prior austenite grain size obtained by the process of performing only tempering later is shown.
 また、No.19(鋼種A)及びNo.28(鋼種C)は、熱間製管後、一旦室温まで放冷した後、さらに工業設備のオフライン熱処理炉で900℃で69min均熱して水焼入し、695℃で60min焼戻した場合(即ち、従来技術の「再加熱焼入、焼戻」による場合であって、表2では従来法Iとして示されている。)であり、旧オーステナイト粒度は、再加熱焼入後のものである。 Also, No. 19 (steel type A) and No. 28 (steel type C), after hot pipe making, once allowed to cool to room temperature, then further soaked in water at 900 ° C. for 69 minutes in an off-line heat treatment furnace of an industrial facility, water quenched, and tempered at 695 ° C. for 60 minutes (ie In the case of “Reheating quenching and tempering” in the prior art and shown in Table 2 as Conventional Method I), the prior austenite grain size is that after reheating and quenching.
 表2から明らかなように、例えば、No.12の直接焼入ままのHRCで48程度の硬度が、No.7に示されるように、直接焼入等の後の軟化処理として500℃×5minの熱処理により、HRCでほぼ40近くにまで低下することから、500℃であるいは500℃超の温度でより長時間の加熱を行えば、HRCで41以下となることが想定される。 As is clear from Table 2, for example, No. No. 12 hardness of about 48 with HRC as directly quenched. As shown in FIG. 7, since the heat treatment at 500 ° C. × 5 min as a softening treatment after direct quenching or the like is reduced to almost 40 by HRC, it is longer at a temperature of 500 ° C. or over 500 ° C. If heating is performed, it is assumed that the HRC is 41 or less.
 図1は、表2の結果について、PL値と硬度の関係を整理したものである。PL値が14000以上であれば、HRC42以下の硬度が確保できるものと考えられる。
 再加熱焼入後のオーステナイト粒度に関しては、直接焼入後軟化処理を行わずに、再加熱による焼入焼戻を行った場合、例えば、No.12では、旧オ-ステナイト粒度No.は9.3であり、熱間圧延後、直接焼入れを行わずに冷却し、再加熱焼入焼戻を行った場合(No.11、従来法I)の粒度No.の8.4と比較して、オーステナイト粒度が微細化する。しかし、直接焼入れ後の軟化処理温度の上昇または熱処理時間の長時間化に伴い、最終の焼入れを得た後の旧オーステナイト粒度No.が小さくなる傾向が認められる。
FIG. 1 summarizes the relationship between the PL value and hardness for the results in Table 2. If the PL value is 14000 or more, it is considered that a hardness of HRC42 or less can be secured.
Regarding the austenite grain size after reheating and quenching, when quenching and tempering by reheating without performing softening treatment after direct quenching, for example, No. No. 12, former austenite grain size no. Is 9.3, after hot rolling, cooling without direct quenching and reheating quenching and tempering (No. 11, conventional method I) particle size No. The austenite grain size becomes finer than that of 8.4. However, as the softening temperature after direct quenching increases or the heat treatment time increases, the prior austenite grain size No. 1 after obtaining the final quenching is obtained. A tendency to decrease is observed.
 同様の傾向はインライン熱処理後に焼入を行った場合にも認められる。図2は、表2の結果について、PL値と再加熱焼入後(最終の焼戻前)のオーステナイト(γ)粒度の関係を整理したものである。PL値が19000を超えると粒度No.の低下が顕著になることが明らかである。 The same tendency is observed when quenching is performed after in-line heat treatment. FIG. 2 summarizes the relationship between the PL value and the austenite (γ) particle size after reheating and quenching (before final tempering) for the results in Table 2. When the PL value exceeds 19000, the particle size No. It is clear that the decrease in the value becomes significant.
 したがってNo.11、No.19、No.28等、従来法I(再加熱焼入法)に対する性能上の優位性を確保するためには、粒度No.を8.5以上、好ましくは8.7以上とするのがよく、このためには、PL値を18600以下に、好ましくは18300以下にすればよい。 Therefore, no. 11, no. 19, no. In order to ensure superiority in performance over the conventional method I (reheating quenching method) such as 28, the particle size no. Is 8.5 or more, preferably 8.7 or more. For this purpose, the PL value is 18600 or less, preferably 18300 or less.
 また、耐SSC性の確認のため、表2中のNo.1、No.7およびNo.15について、最終の焼戻を終えた鋼材から、長手方向が圧延方向(L方向)で、平行部の寸法が長さ6.35m、外径25.4mmのNACE TM0177 Method A に規定される丸棒引張試験片及び試験条件で定荷重試験を行った。試験溶液は0.5%酢酸+5%食塩(NaCl)水溶液を用い、この溶液に0.1MPaの硫化水素ガスを通気しながら、公称最小耐力の90%の応力(今回の試験では試作鋼管の公称耐力が95ksiとなるように調整したので、85.5ksiの応力)を負荷して行った。結果を表3に示す。 Also, in order to confirm SSC resistance, No. in Table 2 1, no. 7 and no. No. 15, a round specified by NACE TM0177 Method A with the longitudinal direction in the rolling direction (L direction) and the parallel part length 6.35m and outer diameter 25.4mm A constant load test was performed using a bar tensile test piece and test conditions. The test solution was 0.5% acetic acid + 5% sodium chloride (NaCl) aqueous solution, and a stress of 90% of the nominal minimum proof stress (in this test, the nominal value of the prototype steel pipe was passed through 0.1 MPa of hydrogen sulfide gas. Since the proof stress was adjusted to be 95 ksi, a stress of 85.5 ksi) was applied. The results are shown in Table 3.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 いずれも、720hrの定荷重試験では破断を生じず、耐SSC性においても問題の無いことが確認された。 In either case, it was confirmed that no breakage occurred in the constant load test of 720 hr, and there was no problem in SSC resistance.
 表4に示す化学組成の鋼D~Hを連続鋳造機で鋳込み、直径310mmのビレットを作成した。このビレットを1250℃まで加熱した後、マンネスマン・ピアサーにより穿孔を行い、仕上げ圧延温度を950℃して熱間加工を終了、外径273.05mm×肉厚19.05mm×長さ12mの製管寸法に仕上げた。鋼Dについては、仕上げ圧延終了後水冷により直接焼入を行った。鋼E~Hに関しては、前記仕上げ圧延終了後、950℃×10minの補熱を経て、水冷で焼入れるインライン熱処理を行い、更にインライン熱処理工程の焼入装置に連接して設置された加熱処理装置で軟化処理を行った。別途、一部の鋼(鋼F)に関しては、比較のために前記仕上げ圧延終了後放冷した。 Steels D to H having the chemical compositions shown in Table 4 were cast with a continuous casting machine to produce billets with a diameter of 310 mm. The billet is heated to 1250 ° C, then drilled with Mannesmann Piercer, finished at a finishing rolling temperature of 950 ° C and finished with hot working, and has a outer diameter of 273.05 mm x wall thickness of 19.05 mm x length of 12 m. Finished to dimensions. Steel D was directly quenched by water cooling after finish rolling. Regarding the steels E to H, after finishing the finish rolling, the heat treatment apparatus installed after being connected to the quenching apparatus of the in-line heat treatment process is performed by performing heat treatment at 950 ° C. × 10 min and quenching with water cooling. The softening treatment was performed. Separately, some steel (steel F) was allowed to cool after the finish rolling for comparison.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 その後すべての試験材に関しては、オフライン熱処理炉で再加熱して焼入(水冷)を行い、さらに、焼戻を行った。焼戻は、680℃以上Ac変態点以下の温度範囲で、鋼D~Gに関してはYSが95ksi級に、鋼Hに関してはYSが110ksi級の値になるように調整して行った。なお、すべての試験材について、前記焼戻前の段階で、鋼のオーステナイト粒度を実施例1と同じ方法で測定した。 Thereafter, all the test materials were reheated in an offline heat treatment furnace, quenched (water-cooled), and further tempered. Tempering was performed in a temperature range of 680 ° C. or more and below the Ac 1 transformation point, adjusting YS to 95 ksi class for steels D to G and YS to 110 ksi class for steel H. In addition, about all the test materials, the austenite particle size of steel was measured by the same method as Example 1 in the stage before the said tempering.
 以上のような工程で製造された鋼管から、平行部径6.36mm、標線間距離25.4mmの丸棒引張試験片を圧延方向に採取し、常温で引張試験を行うとともに、耐SSC性をDCB(Double Cantilever Beam)試験により評価した。各供試材から厚さ10 mm、幅25mm、長さ100 mmのDCB試験片を採取し、NACE(National Association of Corrosion Engineers)TM0177-2005 method Dに準じてDCB試験を行った。試験浴としては、1 atmの硫化水素ガスを飽和させた、常温(24℃)の5wt%食塩+0.5wt%酢酸水溶液を用い、この試験浴に336h浸漬し、前記method Dに規定される方法で応力拡大係数KISSC値(ksi・in0.5)を求めた。熱処理条件と共に、その結果を表5に示す。 A round bar tensile test piece having a parallel part diameter of 6.36 mm and a distance between marked lines of 25.4 mm was taken in the rolling direction from the steel pipe manufactured in the above-described process, and subjected to a tensile test at room temperature, and SSC resistance. Was evaluated by a DCB (Double Cantilever Beam) test. A DCB test piece having a thickness of 10 mm, a width of 25 mm, and a length of 100 mm was taken from each test material, and a DCB test was conducted according to NACE (National Association of Corrosion Engineers) TM0177-2005 method D. As a test bath, a 5 wt% sodium chloride +0.5 wt% acetic acid aqueous solution saturated with 1 atm hydrogen sulfide gas and immersed in this test bath for 336 h is used. The stress intensity factor K ISSC value (ksi · in 0.5 ) was determined. The results are shown in Table 5 together with the heat treatment conditions.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 No.52-53及びNo.56-61は本発明例である、インライン熱処理後にその焼入装置に連接して設置された熱処理設備において、軟化処理を行ったものである。発明例の再加熱焼入後のγ粒度No.は8.7以上であり、KISSCは、YSが110ksi未満の試験材では30.7ksi・in1/2以上、110ksi以上の試験材では、24.8 ksi・in1/2以上であった。一般に、耐SSC性としてYS95ksi級ではKISSCが30以上、110ksi級では24以上が要求されるが、本発明例によれば必要な耐SSC性は確保されていることが明らかである。 No. 52-53 and no. 56-61 is an example of the present invention, in which a softening treatment is performed in a heat treatment facility installed in line with the quenching apparatus after in-line heat treatment. Γ particle size No. Is at 8.7 or more, K ISSC is, YS is in the test material of less than 110ksi 30.7ksi · in 1/2 or more, in the above test material 110ksi, was 24.8 ksi · in 1/2 or more. Generally, YS95ksi grade at K ISSC is 30 or more as SSC resistance, in the 110ksi class is required 24 or more, the SSC resistance required according to the present invention examples it is clear that is secured.
 なお、No.51は、比較材として直接焼入後オフラインで焼入、焼戻を行ったものであり、遅れ破壊の問題がなければ、耐SSC性は優れている。No.54-55は、従来技術の一つである熱間圧延終了後、as-rolled(圧延まま)から再加熱焼入を行ったものであるが、本発明例の耐SSC性がこれらに比べて優れることが明らかである。 No. No. 51 is obtained by performing quenching and tempering offline after direct quenching as a comparative material. If there is no problem of delayed fracture, the SSC resistance is excellent. No. 54-55, which is one of the prior arts, was subjected to reheating and quenching from as-rolled (as-rolled) after the end of hot rolling, but the SSC resistance of the example of the present invention is higher than these. It is clear that it is excellent.
 本発明によれば、直接焼入された鋼管またはインライン熱処理で焼入された鋼管を、オフラインで再加熱焼入、焼戻で熱処理して低合金鋼継目無鋼管を製造する際に、製品性能に悪影響を及ぼすことなく、衝撃割れや置き割れ等、遅れ破壊の発生を抑制することができる低合金鋼継目無鋼管の製造方法を提供することができる。 According to the present invention, when producing a low-alloy steel seamless steel pipe by directly heat-quenching a steel pipe or a steel pipe quenched by in-line heat treatment, heat treatment by off-line re-quenching and tempering, It is possible to provide a method for producing a low alloy steel seamless steel pipe that can suppress the occurrence of delayed fracture such as impact cracking and laying cracking without adversely affecting the crack.

Claims (7)

  1.  質量%で、C:0.15~0.35%、Si:0.05~0.5%、Mn:0.1~1.5%、Cr:0.2~1.5%、Mo:0.1~1.5%、Ti:0.005~0.50%、Al:0.001~0.50%、残部Fe及び不純物からなり、不純物中のNiは0.1%以下、Pは0.04%以下、Sは0.01%以下、Nは0.01%以下、Oは0.01%以下の成分組成からなるビレットを熱間穿孔及び熱間圧延し更に熱処理を行う継目無鋼管の製造において、熱間圧延後の鋼管の温度がAr変態点以上の温度から直接焼入を行い、その後、前記直接焼入を行う焼入装置に連接して設置された熱処理設備において450℃以上Ac変態点以下の温度で加熱処理し、更に、前記加熱処理が施された鋼管を再加熱してAc変態点以上の温度から焼入れ、Ac変態点以下の温度で焼戻すことを特徴とする継目無鋼管の製造方法。 In mass%, C: 0.15 to 0.35%, Si: 0.05 to 0.5%, Mn: 0.1 to 1.5%, Cr: 0.2 to 1.5%, Mo: 0.1 to 1.5%, Ti: 0.005 to 0.50%, Al: 0.001 to 0.50%, balance Fe and impurities, Ni in impurities is 0.1% or less, P Is 0.04% or less, S is 0.01% or less, N is 0.01% or less, and O is 0.01% or less. In the manufacture of steelless pipes, in the heat treatment equipment installed directly connected to the quenching apparatus that performs quenching directly after the temperature of the steel pipe after hot rolling is higher than the Ar 3 transformation point. was heated at 450 ° C. or higher Ac 1 transformation point of the temperature, further, the heat treatment by reheating performed steel pipe Ac 3 transformation point Seamless steel pipe production method, characterized in that tempering from a temperature above quenching at Ac 1 transformation point or lower.
  2.  請求項1に記載の継目無鋼管の製造方法において、直接焼入を行う焼入装置に連接して設置された熱処理設備における加熱処理温度は、450℃以上Ac変態点以下であって、かつ、下記(1)式で定義されるPL値が14000以上18600以下の範囲を満足するものであることを特徴とする製造方法。
       PL=(T+273)X[19.78+log(t)]    ・・・(1)式
     但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)である。
    The method of manufacturing a seamless steel pipe according to claim 1, the heat treatment temperature in the heat treatment equipment installed by connecting to a quenching apparatus for performing direct quenching is not more than Ac 1 transformation point 450 ° C. or higher, and A production method characterized in that the PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
    PL = (T + 273) X [19.78 + log (t)] (1) where T is the heat treatment temperature (° C.) and t is the heat treatment time (hr).
  3.  請求項2に記載の継目無鋼管の製造方法において、直接焼入を行う焼入装置に連接して設置された熱処理設備における加熱処理温度は、500℃を超えAc変態点以下であって、かつ、下記(1)式で定義されるPL値が14000以上18600以下の範囲を満足するものであることを特徴とする製造方法。
       PL=(T+273)×[19.78+log(t)]    ・・・(1)式
     但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)である。
    In the method for producing a seamless steel pipe according to claim 2, the heat treatment temperature in the heat treatment equipment installed in connection with the quenching apparatus for performing direct quenching is over 500 ° C and below the Ac 1 transformation point, And the manufacturing method characterized by satisfy | filling the range whose PL value defined by following (1) Formula is 14000 or more and 18600 or less.
    PL = (T + 273) × [19.78 + log (t)] (1) where T is the heat treatment temperature (° C.) and t is the heat treatment time (hr).
  4.  質量%で、C:0.15~0.35%、Si:0.05~0.5%、Mn:0.1~1.5%、Cr:0.2~1.5%、Mo:0.1~1.5%、Ti:0.005~0.50%、Al:0.001~0.50%、残部Fe及び不純物からなり、不純物中のNiは0.1%以下、Pは0.04%以下、Sは0.01%以下、Nは0.01%以下、Oは0.01%以下の成分組成からなるビレットを熱間穿孔及び熱間圧延し更に熱処理を行う継目無鋼管の製造において、熱間圧延後の鋼管をインラインでAr変態点以上1000℃までの温度で補熱し、Ar変態点以上の温度からインライン焼入を行い、その後、前記インライン焼入を行う焼入装置に連接して設置された熱処理設備において450℃以上Ac変態点以下の温度で加熱処理し、更に、前記加熱処理が施された鋼管を再加熱してAc変態点以上の温度から焼入れ、Ac変態点以下の温度で焼戻すことを特徴とする継目無鋼管の製造方法。 In mass%, C: 0.15 to 0.35%, Si: 0.05 to 0.5%, Mn: 0.1 to 1.5%, Cr: 0.2 to 1.5%, Mo: 0.1 to 1.5%, Ti: 0.005 to 0.50%, Al: 0.001 to 0.50%, balance Fe and impurities, Ni in impurities is 0.1% or less, P Is 0.04% or less, S is 0.01% or less, N is 0.01% or less, and O is 0.01% or less. in the production of steel pipe, heating complement at a temperature of the steel pipe after hot rolling to Ar 3 transformation point or higher 1000 ° C. inline performs inline quenching from Ar 3 transformation point or more of the temperature, then, the in-line quenching performing heating at a temperature of 450 ° C. or higher Ac 1 or less transformation point in the quenching apparatus the installed heat treatment equipment by concatenating Management, and further, the heat treatment by reheating performed steel pipe quenching from Ac 3 transformation point or above the temperature, seamless steel pipe production method, characterized by tempering at a temperature below the Ac 1 transformation point.
  5.  請求項4に記載の継目無鋼管の製造方法において、インライン焼入を行う焼入装置に連接して設置された熱処理設備における加熱処理温度は、450℃以上Ac変態点以下であって、かつ、下記(1)式で定義されるPL値が14000以上18600以下の範囲を満足するものであることを特徴とする製造方法。
       PL=(T+273)×[19.78+log(t)]    ・・・(1)式
     但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)である。
    The method of manufacturing a seamless steel pipe according to claim 4, the heat treatment temperature in the heat treatment equipment installed by connecting to a quenching apparatus for performing in-line quenching is not more than Ac 1 transformation point 450 ° C. or higher, and A production method characterized in that the PL value defined by the following formula (1) satisfies a range of 14000 or more and 18600 or less.
    PL = (T + 273) × [19.78 + log (t)] (1) where T is the heat treatment temperature (° C.) and t is the heat treatment time (hr).
  6.  請求項5に記載の継目無鋼管の製造方法において、インライン焼入を行う焼入装置に連接して設置された熱処理設備における加熱処理温度は、500℃を超えAc変態点以下であって、かつ、下記(1)式で定義されるPL値が14000以上18600以下の範囲を満足するものであることを特徴とする製造方法。
       PL=(T+273)×[19.78+log(t)]    ・・・(1)式
     但し、Tは加熱処理温度(℃)、tは加熱処理時間(hr)である。
    In the method for producing a seamless steel pipe according to claim 5, the heat treatment temperature in the heat treatment equipment installed in connection with the quenching apparatus for performing in-line quenching is more than 500 ° C and not more than the Ac 1 transformation point, And the manufacturing method characterized by satisfy | filling the range whose PL value defined by following (1) Formula is 14000 or more and 18600 or less.
    PL = (T + 273) × [19.78 + log (t)] (1) where T is the heat treatment temperature (° C.) and t is the heat treatment time (hr).
  7.  ビレットの成分組成が、Feの一部に代えて、下記の(I)から(III)までの元素群のうちの少なくとも1群から選ばれた、少なくとも1種の成分を含有することを特徴とする、請求項1から6までのいずれかに記載の継目無鋼管の製造方法。
      (I) B:0.01%以下。
      (II) V:0.5%以下、Nb:0.4%以下。
      (III) Ca:0.005%以下、Mg:0.005%以下、REM:0.005%以下。
    The billet component composition contains at least one component selected from at least one of the following element groups (I) to (III) instead of a part of Fe: The method for producing a seamless steel pipe according to any one of claims 1 to 6.
    (I) B: 0.01% or less.
    (II) V: 0.5% or less, Nb: 0.4% or less.
    (III) Ca: 0.005% or less, Mg: 0.005% or less, REM: 0.005% or less.
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