WO2010111755A2 - Procédé amélioré de production de membranes de polyimide réticulé - Google Patents
Procédé amélioré de production de membranes de polyimide réticulé Download PDFInfo
- Publication number
- WO2010111755A2 WO2010111755A2 PCT/BE2010/000028 BE2010000028W WO2010111755A2 WO 2010111755 A2 WO2010111755 A2 WO 2010111755A2 BE 2010000028 W BE2010000028 W BE 2010000028W WO 2010111755 A2 WO2010111755 A2 WO 2010111755A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polyimide
- cross
- membrane
- process according
- polymer
- Prior art date
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- 239000012528 membrane Substances 0.000 title claims abstract description 207
- 239000004642 Polyimide Substances 0.000 title claims abstract description 157
- 229920001721 polyimide Polymers 0.000 title claims abstract description 157
- 238000000034 method Methods 0.000 title claims abstract description 114
- 229920000642 polymer Polymers 0.000 claims abstract description 90
- 238000005266 casting Methods 0.000 claims abstract description 81
- 230000008569 process Effects 0.000 claims abstract description 47
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 46
- 238000005345 coagulation Methods 0.000 claims abstract description 34
- 230000015271 coagulation Effects 0.000 claims abstract description 34
- 239000000758 substrate Substances 0.000 claims abstract description 14
- 239000000243 solution Substances 0.000 claims description 99
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 74
- 239000002904 solvent Substances 0.000 claims description 61
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 46
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 27
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 26
- -1 aliphatic aromatic amine Chemical class 0.000 claims description 25
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 claims description 24
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 23
- 239000012038 nucleophile Substances 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 19
- 229920002873 Polyethylenimine Polymers 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 18
- 150000001298 alcohols Chemical class 0.000 claims description 14
- 238000001704 evaporation Methods 0.000 claims description 14
- 238000007711 solidification Methods 0.000 claims description 14
- 230000008023 solidification Effects 0.000 claims description 14
- 230000008020 evaporation Effects 0.000 claims description 13
- 239000003960 organic solvent Substances 0.000 claims description 13
- 239000000126 substance Substances 0.000 claims description 12
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 claims description 12
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 10
- 150000002576 ketones Chemical class 0.000 claims description 10
- 150000003573 thiols Chemical class 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 9
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 9
- 239000000654 additive Substances 0.000 claims description 9
- 125000000524 functional group Chemical group 0.000 claims description 9
- 229920000768 polyamine Polymers 0.000 claims description 8
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 claims description 7
- 150000004985 diamines Chemical class 0.000 claims description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 6
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 5
- 150000003141 primary amines Chemical class 0.000 claims description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 4
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 claims description 4
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 4
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 claims description 4
- 150000004982 aromatic amines Chemical class 0.000 claims description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- GHWVXCQZPNWFRO-UHFFFAOYSA-N butane-2,3-diamine Chemical compound CC(N)C(C)N GHWVXCQZPNWFRO-UHFFFAOYSA-N 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 claims description 4
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine group Chemical group NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 4
- 150000003335 secondary amines Chemical class 0.000 claims description 4
- PWGJDPKCLMLPJW-UHFFFAOYSA-N 1,8-diaminooctane Chemical compound NCCCCCCCCN PWGJDPKCLMLPJW-UHFFFAOYSA-N 0.000 claims description 3
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 claims description 3
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims description 3
- 238000009833 condensation Methods 0.000 claims description 3
- OWEZJUPKTBEISC-UHFFFAOYSA-N decane-1,1-diamine Chemical compound CCCCCCCCCC(N)N OWEZJUPKTBEISC-UHFFFAOYSA-N 0.000 claims description 3
- IZKZIDXHCDIZKY-UHFFFAOYSA-N heptane-1,1-diamine Chemical compound CCCCCCC(N)N IZKZIDXHCDIZKY-UHFFFAOYSA-N 0.000 claims description 3
- DDLUSQPEQUJVOY-UHFFFAOYSA-N nonane-1,1-diamine Chemical compound CCCCCCCCC(N)N DDLUSQPEQUJVOY-UHFFFAOYSA-N 0.000 claims description 3
- GPCKFIWBUTWTDH-UHFFFAOYSA-N pentane-3,3-diamine Chemical compound CCC(N)(N)CC GPCKFIWBUTWTDH-UHFFFAOYSA-N 0.000 claims description 3
- 150000004986 phenylenediamines Chemical class 0.000 claims description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 2
- 229940083957 1,2-butanediol Drugs 0.000 claims description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 2
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 claims description 2
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 claims description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 2
- UITKHKNFVCYWNG-UHFFFAOYSA-N 4-(3,4-dicarboxybenzoyl)phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1C(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 UITKHKNFVCYWNG-UHFFFAOYSA-N 0.000 claims description 2
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 claims description 2
- CJKRXEBLWJVYJD-UHFFFAOYSA-N N,N'-diethylethylenediamine Chemical compound CCNCCNCC CJKRXEBLWJVYJD-UHFFFAOYSA-N 0.000 claims description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- 150000001448 anilines Chemical class 0.000 claims description 2
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 claims description 2
- 235000019437 butane-1,3-diol Nutrition 0.000 claims description 2
- INSRQEMEVAMETL-UHFFFAOYSA-N decane-1,1-diol Chemical compound CCCCCCCCCC(O)O INSRQEMEVAMETL-UHFFFAOYSA-N 0.000 claims description 2
- MHIBEGOZTWERHF-UHFFFAOYSA-N heptane-1,1-diol Chemical compound CCCCCCC(O)O MHIBEGOZTWERHF-UHFFFAOYSA-N 0.000 claims description 2
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 claims description 2
- LSHROXHEILXKHM-UHFFFAOYSA-N n'-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCN LSHROXHEILXKHM-UHFFFAOYSA-N 0.000 claims description 2
- KVKFRMCSXWQSNT-UHFFFAOYSA-N n,n'-dimethylethane-1,2-diamine Chemical compound CNCCNC KVKFRMCSXWQSNT-UHFFFAOYSA-N 0.000 claims description 2
- FVXBCDWMKCEPCL-UHFFFAOYSA-N nonane-1,1-diol Chemical compound CCCCCCCCC(O)O FVXBCDWMKCEPCL-UHFFFAOYSA-N 0.000 claims description 2
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 claims description 2
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 claims description 2
- 229920000083 poly(allylamine) Polymers 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 2
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 claims description 2
- MBYLVOKEDDQJDY-UHFFFAOYSA-N tris(2-aminoethyl)amine Chemical compound NCCN(CCN)CCN MBYLVOKEDDQJDY-UHFFFAOYSA-N 0.000 claims description 2
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 claims 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical group C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims 1
- 230000005494 condensation Effects 0.000 claims 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 claims 1
- 229920005862 polyol Polymers 0.000 claims 1
- 150000003077 polyols Chemical class 0.000 claims 1
- 229920006295 polythiol Polymers 0.000 claims 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 claims 1
- 238000004132 cross linking Methods 0.000 abstract description 81
- 238000002360 preparation method Methods 0.000 abstract description 11
- 239000004971 Cross linker Substances 0.000 description 35
- 238000006243 chemical reaction Methods 0.000 description 35
- 230000015572 biosynthetic process Effects 0.000 description 21
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- 150000001412 amines Chemical class 0.000 description 19
- 239000012071 phase Substances 0.000 description 19
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 18
- SYECJBOWSGTPLU-UHFFFAOYSA-N hexane-1,1-diamine Chemical compound CCCCCC(N)N SYECJBOWSGTPLU-UHFFFAOYSA-N 0.000 description 16
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- 230000003750 conditioning effect Effects 0.000 description 15
- 238000007654 immersion Methods 0.000 description 15
- 239000011159 matrix material Substances 0.000 description 13
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 12
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- 230000009257 reactivity Effects 0.000 description 12
- 229920003997 Torlon® Polymers 0.000 description 11
- 239000002609 medium Substances 0.000 description 11
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- 230000035484 reaction time Effects 0.000 description 11
- 239000004697 Polyetherimide Substances 0.000 description 10
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- 150000003949 imides Chemical class 0.000 description 9
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- 125000003277 amino group Chemical group 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
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- DVYVMJLSUSGYMH-UHFFFAOYSA-N n-methyl-3-trimethoxysilylpropan-1-amine Chemical compound CNCCC[Si](OC)(OC)OC DVYVMJLSUSGYMH-UHFFFAOYSA-N 0.000 description 2
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- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
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- CDTDIQLZIBORMV-UHFFFAOYSA-N 1-(4-aminophenyl)-1,3,3-trimethyl-2h-inden-5-amine;5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C12=CC=C(N)C=C2C(C)(C)CC1(C)C1=CC=C(N)C=C1.C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 CDTDIQLZIBORMV-UHFFFAOYSA-N 0.000 description 1
- CFKDJXPNRVRJBC-UHFFFAOYSA-N 1-phenyl-2,3-dihydroindene-1,2-diamine Chemical compound NC1CC2=CC=CC=C2C1(N)C1=CC=CC=C1 CFKDJXPNRVRJBC-UHFFFAOYSA-N 0.000 description 1
- AXMJGXMRGDCRND-UHFFFAOYSA-N 2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[4-(2,4,4-trimethylpentan-2-yl)cyclohexyl]oxyethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethanol Chemical compound CC(C)(C)CC(C)(C)C1CCC(OCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO)CC1 AXMJGXMRGDCRND-UHFFFAOYSA-N 0.000 description 1
- HXLAEGYMDGUSBD-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]propan-1-amine Chemical compound CCO[Si](C)(OCC)CCCN HXLAEGYMDGUSBD-UHFFFAOYSA-N 0.000 description 1
- GLISOBUNKGBQCL-UHFFFAOYSA-N 3-[ethoxy(dimethyl)silyl]propan-1-amine Chemical compound CCO[Si](C)(C)CCCN GLISOBUNKGBQCL-UHFFFAOYSA-N 0.000 description 1
- OKHIGGWUISQLMG-UHFFFAOYSA-N 3-diethoxysilylpropan-1-amine Chemical compound CCO[SiH](OCC)CCCN OKHIGGWUISQLMG-UHFFFAOYSA-N 0.000 description 1
- ZPLCXHWYPWVJDL-UHFFFAOYSA-N 4-[(4-hydroxyphenyl)methyl]-1,3-oxazolidin-2-one Chemical compound C1=CC(O)=CC=C1CC1NC(=O)OC1 ZPLCXHWYPWVJDL-UHFFFAOYSA-N 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- WSNMPAVSZJSIMT-UHFFFAOYSA-N COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 Chemical compound COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 WSNMPAVSZJSIMT-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 229920004890 Triton X-100 Polymers 0.000 description 1
- 239000013504 Triton X-100 Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- GKXVJHDEWHKBFH-UHFFFAOYSA-N [2-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC=C1CN GKXVJHDEWHKBFH-UHFFFAOYSA-N 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 150000004984 aromatic diamines Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000010692 aromatic oil Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- VYLFLJXGGIUQKT-UHFFFAOYSA-N benzene-1,3-diamine;5-[4-[2-[4-[(1,3-dioxo-2-benzofuran-5-yl)oxy]phenyl]propan-2-yl]phenoxy]-2-benzofuran-1,3-dione Chemical compound NC1=CC=CC(N)=C1.C1=C2C(=O)OC(=O)C2=CC(OC2=CC=C(C=C2)C(C)(C=2C=CC(OC=3C=C4C(=O)OC(=O)C4=CC=3)=CC=2)C)=C1 VYLFLJXGGIUQKT-UHFFFAOYSA-N 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000412 dendrimer Substances 0.000 description 1
- 229920000736 dendritic polymer Polymers 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 229940043279 diisopropylamine Drugs 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- WEHWNAOGRSTTBQ-UHFFFAOYSA-N dipropylamine Chemical compound CCCNCCC WEHWNAOGRSTTBQ-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010696 ester oil Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical group NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000005660 hydrophilic surface Effects 0.000 description 1
- 229920000587 hyperbranched polymer Polymers 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- JJWLVOIRVHMVIS-UHFFFAOYSA-N isopropylamine Chemical compound CC(C)N JJWLVOIRVHMVIS-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910003455 mixed metal oxide Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000012169 petroleum derived wax Substances 0.000 description 1
- 235000019381 petroleum wax Nutrition 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 238000011085 pressure filtration Methods 0.000 description 1
- LGHBCOPAKMBMKP-UHFFFAOYSA-N propane-1,2,3-triol;propan-2-ol Chemical compound CC(C)O.OCC(O)CO LGHBCOPAKMBMKP-UHFFFAOYSA-N 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
- B01D67/0016—Coagulation
- B01D67/00165—Composition of the coagulation baths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/58—Other polymers having nitrogen in the main chain, with or without oxygen or carbon only
- B01D71/62—Polycondensates having nitrogen-containing heterocyclic rings in the main chain
- B01D71/64—Polyimides; Polyamide-imides; Polyester-imides; Polyamide acids or similar polyimide precursors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
- B01D67/0013—Casting processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0002—Organic membrane manufacture
- B01D67/0009—Organic membrane manufacture by phase separation, sol-gel transition, evaporation or solvent quenching
- B01D67/0016—Coagulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/58—Other polymers having nitrogen in the main chain, with or without oxygen or carbon only
- B01D71/62—Polycondensates having nitrogen-containing heterocyclic rings in the main chain
- B01D71/64—Polyimides; Polyamide-imides; Polyester-imides; Polyamide acids or similar polyimide precursors
- B01D71/641—Polyamide-imides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/58—Other polymers having nitrogen in the main chain, with or without oxygen or carbon only
- B01D71/62—Polycondensates having nitrogen-containing heterocyclic rings in the main chain
- B01D71/64—Polyimides; Polyamide-imides; Polyester-imides; Polyamide acids or similar polyimide precursors
- B01D71/643—Polyether-imides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/30—Cross-linking
Definitions
- the present invention relates to improved methods for the preparation of cross-linked polyimide membranes.
- the present invention provides a modification of the generally applied process of contacting ready-made, solidified polyimide membranes with a solution of primary or secondary di-, tri- or polyamines. More specifically, the present invention relates to methods for the preparation of cross-linked polyimide membranes wherein a multifunctional nucleophile, such as multifunctional amines, diols or thiols, is contacted with the polyimide polymers prior to or during the membrane solidification process. More specifically, said multifunctional nucleophile is introduced in the polyimide casting solution or in the coagulation or phase inversion bath.
- a multifunctional nucleophile such as multifunctional amines, diols or thiols
- Membrane separation processes are an increasingly important field in the art of separation science. They can be applied in the separation of components in the gas phase or liquid phase. (Basic Principles of Membrane Technology, Second Edition, M. Mulder, Kluwer Academic Press, Dordrecht. 564p).
- Polyimides form a class of polymers characterized by the imide bond within the repeating unit. They are well known for their excellent thermal and oxidative stability as well as their excellent mechanical properties [1]. Polyimide membranes have thus been widely synthesized for use in gas separation [2], pervaporation [3-6] and liquid filtration [7-9].
- the polyimide membranes are usually prepared via solvent evaporation until a solid film is obtained (resulting in dense, symmetric membranes) or via a phase inversion process (resulting in integrally skinned asymmetric or porous symmetric or asymmetric membranes, the latter having a thin, dense toplayer with pores typically in the range below 5 nm diameter resting on a more porous support).
- Asymmetric polyimide membranes have been prepared as flat sheet membranes and hollow fibre membranes.
- polyimide membranes applied in gas separation are discussed in US patents 4,705,540; 4,838,900 and 4,474,858.
- a major problem with polyimide membranes used in gas separation, is their plasticization in complex and harsh environments, resulting in a loss of separation performance [10].
- polyimide membranes have been applied for the separation of aromatic from non-aromatic hydrocarbons (US patent 6,180,008), for the separation of lube oil from organic solvents such as toluene and hexane (US patents 5,264,166; 5,360,530; 5,494,566 and 5,651,877), for the recovery of organic solvents and valuable components [11] and so on.
- polyimide membranes become unstable, resulting in swelling or dissolution of the polymer.
- cross-linking prevents the material from swelling in the presence of plasticizing agents and promotes chemical and thermal stability [10]. It provides better long-term stability.
- Cross-linking of polyimide can be carried out in hot air (JP09324049) or ambient environment [12], by UV-irradiation [12] or by chemical reactions.
- 3,533,997 discloses aromatic polyimides which incorporate a pendant carboxylic acid function and the cross- linking of such materials through interaction of the pendant carboxylic acid functions and di- to tetra-amine radicals.
- US Pat. No. 4,734,464 discloses a solvent resistant composition comprising a siloxane-containing polyimide and an aromatic compound containing at least two reactive groups such as amino groups which are heated to at least 150 0 C.
- 4,981 ,497 discloses membranes consisting of aromatic polyimides that are cross-linked after their formation by chemical reaction with primary or secondary mono-, di-, tri- or polyamines, by immersing the already cast and solidified membrane for a certain time in a solution containing said amine-compound, in order to obtain improved gas separation characteristics and improved environmental resistance.
- WO 2007/125367 discloses asymmetric polyimide nanofiltration membranes that are cross-linked after their formation by chemical reaction with a mono-, di-, tri- and/or polyamine and are impregnated with a conditioning, aiming at improved stability in organic solvents.
- WO2008/138078 discloses a modification of ultra- and nanofiltration polyimide membranes after their formation by immersion in a solution of a mono-, di-, tri- or polyamine, this to enhance their solvent stability, more specifically their resistance to aprotic solvents.
- US Pat. No. 7,169,885 discloses a process to cross-link a polyimide membrane by exposing the membrane after its formation to a cross-linking agent selected from a group of dendrimers and hyperbranched polymers containing at least two primary amine groups.
- the amine-crosslinking method requires the swelling of the polymer chains in the membrane to make them more accessible for reaction with the amine and ensuring a complete crosslinking of the entire bulk of the membrane.
- Such membrane swelling requires that the crosslinking agent is dissolved in a suitable (organic) solvent, such as methanol.
- a suitable (organic) solvent such as methanol.
- the present invention provides improved and faster preparation methods to obtain cross- linked polyimide membranes without the need for pendant carboxylic acid functions or siloxane in the polyimide polymers or membranes and without the need of an extra solvent- based post-membrane solidification crosslinking step.
- a reactive compound with at least two nucleophile functional groups in its structure (“cross-linking agent"), preferably a multifunctional amine, is added before or during membrane solidification, such as by introducing said multifunctional nucleophile in the polyimide casting solution and/or the phase inversion or coagulation bath.
- the present invention relates to a process for obtaining a cross-linked polyimide membrane, wherein at least a fraction of the polyimide groups is cross-linked, said process comprising the steps of (i) preparing a polyimide casting solution comprising a polyimide polymer and a solvent system for said polymer; (ii) casting a film of said casting solution onto a supporting substrate; and (iii) solidifying the cast film; wherein the polyimide polymers are contacted with a multifunctional, nucleophile cross-linking reagent, preferably a multifunctional amine, in any of the steps (i), (ii) or (iii) before the polyimide membrane is formed or solidified.
- a multifunctional, nucleophile cross-linking reagent preferably a multifunctional amine
- a first preferred embodiment of the present invention comprises the addition of a suitable amount of a reactive compound with at least two nucleophile functional groups, such as amine groups, in its structure ("cross-linking agent") to the polyimide comprising casting solution.
- a reactive compound with at least two nucleophile functional groups such as amine groups
- cross-linking agent in its structure
- the solution is allowed to react for a certain period of time before casting the membrane.
- said method comprises the steps of: (a) Preparing a polyimide casting solution comprising a polyimide polymer, additives comprising at least one cross-linking agent, and a solvent system for said polymer and additives; (b) Casting a film of said casting solution onto a supporting substrate, which can optionally be followed by a short evaporation stap; (c) Solidifying the membrane Preferably, said membrane solidification occurs by a phase inversion step, either via contact with a vapour or a liquid non-solvent.
- said method further comprises the step of (d) treating the membrane with wash baths and/or conditioning baths.
- the membranes may be dried as a further step (e) following step (d).
- a second preferred embodiment of the invention is specific for the synthesis of polyimide membranes formed by phase inversion via immersion precipitation.
- Said method according to the second embodiment of the present invention comprises the addition of a suitable amount of a reactive compound with at least two nucleophile functional groups in its structure, such as a di-, tri- or polyamine, to the phase inversion coagulation bath.
- a suitable amount of a reactive compound with at least two nucleophile functional groups in its structure such as a di-, tri- or polyamine
- Any non- solvent for polyimide that is a solvent for the cross-linking agent, in particular an amine- compound, may be used in this process to induce the phase inversion.
- said method comprises the steps of:
- a) Preparing a polyimide casting solution comprising a polyimide polymer and a solvent system for said polymer;
- (b) Casting a film of said casting solution onto a supporting substrate, which can optionally be followed by a short evaporation step;
- (c) Immersing the film cast on the substrate into a coagulation medium comprising at least one cross-linking agent.
- said method further comprises the step of (d) treating the membrane with wash baths and/or conditioning baths.
- the membranes may be dried as a further step (e) following step (d).
- the resulting cross-linked membranes obtained by either embodiments of the invention may be applied in membrane processes such as gas separation, microfiltration, ultrafiltration, nanofiltration, pervaporation, fuel cells and so on. They are resistant to plasticisation and to organic solvents, more specifically to the aprotic solvents (dimethylformamide, dimethylacetamide, N-methylpyrrolidon, dimethylsulfoxide, tetrahydrofuran, ⁇ -butyrolacton) and chlorinated solvents.
- aprotic solvents dimethylformamide, dimethylacetamide, N-methylpyrrolidon, dimethylsulfoxide, tetrahydrofuran, ⁇ -butyrolacton
- Figure 1 shows the chemical structure of the commercial polyimide Matrimid® (Huntsman).
- Figure 2 shows the chemical structure of the commercially available polyetherimide (Sigma Aldrich 700193).
- Figure 3 shows the structural formula I representing a part of the imide linkages of Lenzing P84 polyimide.
- Figure 4 shows the structural formula Il representing a part of the imide linkages of Lenzing P84 polyimide.
- Figure 5 shows the chemical structure of the commercial polyimide Torlon ® (Solvay).
- Figure 6 represents the stability after 2 weeks soaking in DMF of crosslinked membranes prepared from casting solution L1 (see Table 5.1) and crosslinked during coagulation (SIM) with different crosslinking times and concentrations. Degree of stability of the membranes is indicated by letters 'C for cross-linked, 'S' for swollen or incompletely cross-linked and 'D' for dissolved or uncross-linked.
- Cross-linkers are p-xylylenediamine (XDA), ethylenediamine (EDA), hexanediamine (HDA), polyethyleneimine (PEI), diethyltriamine (DETA) and dimethylethyldiamine (DMEDA).
- Figure 7 represents the stability after 2 weeks soaking in DMF of membranes prepared from casting solution L1 (see Table 5.1) and crosslinked post-membrane-synthesis (POST) with different crosslinking times and concentrations. Degree of stability of the membranes is indicated by letters 'C for cross-linked, 'S' for swollen or incompletely cross-linked and 'D' for dissolved or uncross-linked.
- Cross-linkers are p-xylylenediamine (XDA), ethylenediamine (EDA), hexanediamine (HDA), polyethyleneimine (PEI), diethyltriamine (DETA) and dimethylethyldiamine (DMEDA).
- cross-linking is performed post-membrane synthesis, i.e. after formation of the membrane, in a separate, time-consuming, hard to upscale step wherein the formed membrane is incubated in a solution comprising said cross-linking agent (within the context of the present invention also referred to as the POST crosslinking method).
- the crosslinking reaction rate depends on a lot of parameters, including reactivity, hydrophobicity and steric hindrance of polyimide and crosslinker, making it hard to predict and control the reaction rate.
- cross-linked polyimide membranes can be successfully prepared when the polyimide polymer is contacted with a cross-linking agent, such as a multifunctional amine or another multifunctional nucleophile molecule, in an early stage of the membrane synthesis process, i.e. before the membrane is fully formed, such as before the casting process (e.g. by inclusion of the nucleophile in the polyimide solution) or during the immersion of the cast polyimide solution in the phase inversion bath.
- a cross-linking agent such as a multifunctional amine or another multifunctional nucleophile molecule
- phase inversion refers to the controlled transformation of a thermodynamically stable polyimide solution to a solid phase (membrane) by liquid-liquid- demixing. It can be carried out by immersion of the cast membrane solution in a bath ("coagulation bath") comprising a non-solvent for the polymer, possibly following a (short) solvent evaporation step during which a certain phase inversion can take place already or not (immersion precipitation); or by contacting the cast membrane with a vapour phase comprising a non-solvent for the polymer; or by thermal precipitation.
- coagulation bath comprising a non-solvent for the polymer, possibly following a (short) solvent evaporation step during which a certain phase inversion can take place already or not (immersion precipitation); or by contacting the cast membrane with a vapour phase comprising a non-solvent for the polymer; or by thermal precipitation.
- the present invention thus relates to improved methods for obtaining cross-linked polyimide membranes, wherein at least a fraction of the polyimide groups is cross-linked, wherein a multifunctional, nucleophile cross-linking agent is introduced early in the membrane preparation process, either before or during the formation of the membrane.
- said methods according to the present invention comprises the steps of: (a) preparing a polyimide casting solution comprising a polyimide polymer and a solvent system for said polymer; (b) casting a film of said casting solution onto a supporting substrate; (c) solidifying the cast film, such as by evaporating the solvent and/or by a phase inversion step, either via contact with a vapour or liquid non-solvent, and (d) treating the membrane with one or more wash baths and or conditioning baths, wherein said cross-linking agent is not included in said wash baths or conditioning baths.
- the polyimide is in contact, preferably allowed to react, with said multifunctional, nucleophile cross-linking agent in one or more of the steps (a), (b) or (c).
- the membranes may be dried as a further step (e) following step (el)-
- the invention provides methods for obtaining cross-linked polyimide membranes, comprising the synthesis of membranes wherein solidification occurs preferably via a phase inversion process (resulting in integrally skinned asymmetric or porous symmetric or asymmetric membranes), said solidification process known to one skilled in the art.
- the invention may thus be applied to obtain integrally skinned asymmetric polyimide membranes.
- Asymmetric membranes will be familiar to one of skill in this art and include an entity composed of a dense ultra-thin top "skin" layer over a thicker more porous substructure of the same material, i.e. as being integrally skinned.
- the asymmetric membrane is supported on a suitable porous backing or support material.
- the invention also relates to methods to obtain dense, symmetric polyimide membranes or to prepare porous, symmetric membranes. At least a fraction of the imide groups of the resulting membranes will be cross- linked.
- Method 1 involves adding one or more reactive compounds with at least two nucleophile functional groups in its structure, i.e. a cross-linking agent, to a polymer casting solution comprising a polyimide polymer and a solvent system for this polymer. This solution is mixed, and possibly also allowed to react already, for a certain period of time before casting the solution. Pre-cast gellification should be avoided. This method allows the synthesis of both dense and porous cross-linked polyimide membranes.
- a cross-linking agent i.e. a cross-linking agent
- this embodiment of the present invention relates to improved methods for obtaining cross-linked polyimide membranes characterized in that said method comprises the steps of (a) preparing a polyimide casting solution comprising a polyimide polymer, additives comprising at least one cross-linking agent, and a solvent system for said polymer; (b) casting a film of said casting solution onto a supporting substrate; and (c) solidifying the cast film, preferably by a phase inversion step either via contact with a vapour or a liquid non-solvent.
- said method further comprises (d) treating the membrane with wash baths and/or conditioning baths before drying. It may be advantageous to perform step (c) after a partial solvent evaporation step in order to obtain integrally skinned asymmetric cross-linked polyimide membranes.
- Method 2 within the context of the present invention also referred to as the SIM crosslinking method
- Method 2 involves adding a certain amount of a cross-linking agent to the phase inversion coagulation bath. This is specific for the synthesis of polyimide membranes formed by phase inversion via immersion precipitation. Any non-solvent for polyimide that is a solvent for the cross-linking agent may be used in this process.
- this embodiment of the present invention relates to improved methods for obtaining cross-linked polyimide membranes characterized in that said method comprises the steps of (a) preparing a polyimide casting solution comprising a polyimide polymer and a solvent system for said polymer that is preferably water miscible; (b) casting a film of said casting solution onto a supporting substrate; and (c) immersing the film cast on the substrate into a coagulation medium, preferably an aqueous medium, comprising at least one cross-linking agent.
- said method further comprises (d) treating the membrane with wash baths and/or conditioning baths before drying. It may be advantageous to perform step (c) after a partial solvent evaporation step in order to obtain integrally skinned asymmetric cross-linked polyimide membranes.
- crosslinking already takes place before and during the membrane solidification, rather than after, as in the post-synthesis crosslinking methods of the prior art. Without being bound by theory, it seems that at least some crosslinker will be in contact with the polymer chains before solidification and that membrane swelling is thus not required to allow contact between the polyimide chains and the crosslinker.
- cross-linking agent or “cross-linker” refers to a reactive compound with at least two nucleophile functional groups in its structure.
- the nucleophile functional groups in the chemical structure of the reactive cross-linking agent can be any nucleophile functional groups, preferably but not limited to amine, alcohol, or thiol groups.
- the cross-linking agents applied in the invention may be multifunctional amines, alcohols, thiols or other chemical compounds comprising at least two nucleophile functional groups.
- Amines will generally react faster with the imide functionalities than thiols or alcohols.
- the reaction of an imide group with an amine will result in an amide bond, the reaction with an alcohol or thiol will result respectively in an ester or thioester bond.
- a polyimide cross-linked by multifunctional alcohols or thiols will be unstable if the membrane is contacted with alcoholic solvents. It should however remain stable in contact with aliphatics, aromatics, ketones and aldehydes
- Suitable amino-cross-linkers or amino compounds which can modify the resulting polyimide membrane include primary and/or secondary di-, tri- or polyamines. More specifically, suitable compounds for polyimide crosslinking or modification include hydrazine, aliphatic amines, aliphatic-aromatic amines and aromatic amines.
- Aliphatic amines include 1 ,2- diaminoethane, 1 ,3-diaminopropane, diaminobutane, diaminopentane, diaminohexane, diaminoheptane, diamino-octane, diaminononane, diaminodecane, methylamine, ethylamine, propylamine, isopropylamine, butylamine, isobutylamine, pentaamine, cyclohexylamine, dimethylamine, diethylamine, dipropylamine, diisopropylamine, N.N'-dimethylethylene diamine, N,N'-diethylethylenediamine, diethylenetriamine, triethylenetetraamine, tetraethylene pentaamine, pentaethylenehexamine, tris(2-aminoethyl)amine, 3- aminopropylmethyldiethoxysilane, 3-amino
- aliphatic aromatic amines are m- xylylendiamine, p-xylylenediamine, and the like.
- the group of aromatic amines includes aniline, aniline derivatives, phenylene diamines, methylene dianiline, oxydianiline and the like. These should not be taken as a limitation. Virtually all multifunctional primary and secondary amino compositions are suitable for cross-linking.
- Suitable alcoholic cross-linking or modifying agents are ethylene glycol, propylene glycol, 1 ,3-propanediol, 1 ,4-butanediol, 1 ,2-butanediol, 1 ,3-butanediol, pentanediol, hexanediol, heptanediol, octanediol, nonanediol, decanediol, glycerol, glucose, and the like. These should not be taken as a limitation. Virtually all multifunctional alcohol compositions are suitable for cross-linking.
- the polyimides used in the present invention do not comprise pendant carboxylic acid functions or do not incorporate siloxane-comprising polyimides.
- Preferred polyimides are the commercially available Matrimid® 5218 (Huntsman Corporation, Germany), a commercially available polyetherimide (Sigma Aldrich) and Lenzing P84 polyimide.
- Matrimid® (CAS 62929-02-6) ( Figure 1) is also known as the polymer with 1(or 3)-(4- aminophenyl)-2,3-dihydro-1 ,3,3 (or 1 ,1 ,3)-trimethyl-1H-inden-5-amine and 5,5'-carbonylbis- 1 ,3-isobenzofurandione.
- the common name is the polymer with diaminophenylindane and benzophenone tetracorboxilic dianhydride.
- Polyetherimide available at Sigma Aldrich (700193, CAS 61128-46-9) ( Figure 2) is also known as poly(bisphenol A anhydride-co-1,3-phenylenediamine), Poly(bisphenol A-co-4- nitrophthalic anhydride-co-1 ,3-phenylenediamine) or Poly-[2,2'bis(4-(3,4- dicarboxyphenoxy)phenylpropane)-1 ,3-phenylene bisimide].
- the polymer Lenzing P84 is available from HP polymers Gmbh, Austria.
- This polyimide is a copolymer derived from the co-condensation of benzophenone 3,3',4,4'-tetracarboxylic acid dianhydride (BTDA) and a mixture of di(4-aminophenyl) methane and toluene diamine or the corresponding diisocyanates, 4,4'-methylenebis(phenyl isocyanate) and toluene diisocyanate.
- BTDA benzophenone 3,3',4,4'-tetracarboxylic acid dianhydride
- the resulting copolyimide has imide linkages that can be represented by two structural formulas I and Il (figures 3 and 4).
- the copolymer comprises 10-90% (preferably 20%) of structure I and 90-10% (preferably 80%) of structure II.
- Torlon ® such as Torlon ® 4000TF, is available from Solvay, Belgium ( Figure 5). Chemically, Torlon is a polyamide-imide (PAI), comprising amide linkages alternative with imide linkages, and is a reaction product of trimellitic anhydride and aromatic diamines.
- PAI polyamide-imide
- the rate of reaction between an amino-cross-linker and the imide-containing polymer depends on their chemical identity and the process conditions.
- polyimide reactivity towards the crosslinker should be taken into account.
- Lenzing P84® ( Figure 3 & 4) and Matrimid® ( Figure 1) are considered to have a high reactivity towards crosslinking as the imide rings in both of these polymers are highly electrophilic due to the electron withdrawing effect of the keton group at position C5 in the chain.
- Polyetherimide will correspondingly have a lower reactivity, due to the electron donating effect of the ether functions in the chain.
- the electron withdrawing effect of the amide function in the chain of Torlon® is lower than that of a keton function, so the reactivity of Torlon® might be lower compared to P84® and Matrimid® but should still be higher than the reactivity of polyetherimide.
- intramolecular hydrogen bonding between the amide groups might increase the reactivity of Torlon® for the crosslinking reaction, depending on the medium.
- steric effects will also have an influence on the crosslinking rate of the polymers. These steric effects will be specific for each polyimide, due to the difference in chemical structure and the different interchain space in the polymer matrix.
- the polyimide polymer casting solution may be prepared by dissolving a polyimide polymer in one or a mixture of organic solvents, including the following water-miscible solvents: N- methylpyrrolidone (NMP), tetrahydrofuran (THF), N,N-dimethylformarnide (DMF), N 1 N- dimethylacetamide (DMA), dimethylsulfoxide (DMSO), 1 ,4-dioxane, Ver-butyrolactone, water, alcohols, ketones and formamide.
- NMP N- methylpyrrolidone
- THF tetrahydrofuran
- DMF N,N-dimethylformarnide
- DMA N 1 N- dimethylacetamide
- DMSO dimethylsulfoxide
- the weight percent of the polyimide polymer in the casting solution may vary as a function of its molecular weight and additives and may range from 6% to 45%, preferably from about 10% to 40%, more preferably from 15% to 30% or from 16% to 28% range, most preferably from 18% to 26%.
- the casting temperature may vary from about -20 0 C to about 100 0 C, preferably about 0 0 C to 60 0 C, depending on the particular polymer, its molecular weight and the cosolvents and additives in the casting solution.
- the polyimide polymer or its derivatives may be dissolved in a suitable solvent or solvent mixture (e.g. NMP and THF), which may or may not include cosolvents, partial solvents, nonsolvents, salts, surfactants or electrolytes, for altering or modifying the membrane morphology and its flux and rejection properties.
- a suitable solvent or solvent mixture e.g. NMP and THF
- cosolvents e.g. NMP and THF
- the polyimide polymer casting solution may optionally comprise one or more of the following additives to influence the viscosity of the casting solution and/or the (separation) properties of the resulting membrane:
- viscosity enhancers preferably present in amounts less than 5 % or 10% by weight of said casting solution, such as e.g. polyvinyl pyrrolidones, polyethylene glycols and urethanes;
- void suppressors preferably present in amounts less than 5% or 10 % by weight of said casting solution, such as e.g. maleic acid;
- surfactants which influence the pore structure, preferably present in amounts less than 5% by weight of said casting solution for example Triton X-100 (available from Sigma-Aldrich UK Ltd. (octylphenoxy-polyethoxyethanol)); and/or
- discrete particles of an immiscible matrix such as organic or inorganic matrices in the form of powdered solids, preferably present in amounts less than 20% by weight of said casting solution.
- Carbon molecular sieve matrices can be prepared by pyrolysis of any suitable material as described in US Pat.No. 6,585,802. Zeolites as described in US Pat. No. 6,755,900 may also be used as an inorganic matrix.
- Metal oxides, such as titanium dioxide, zinc oxide and silicon dioxide may be used, for example the materials available from Degussa AG (Germany) under their Aerosol and AdNano trademarks.
- Mixed metal oxides such as mixtures of cerium, zirconium, and magnesium may be used.
- Preferred matrices will be particles less than 1.0 micron in diameter, preferably less than 0.1 microns in diameter, and preferably less than 0.01 microns in diameter.
- crystals or nanoparticles of an inorganic matrix for example zeolites or metal oxides, may be grown to a selected size in a separate solution from the casting solution, and this dispersion solution subsequently added to the casting solution comprising the polymer.
- This separate solution may comprise water or an organic solvent with nanoparticles dispersed in the continuous liquid phase.
- the solvent in which the matrix is dispersed may be volatile, and it may be removed from the casting solution prior to membrane casting by evaporation.
- the polyimide casting solution further comprises a suitable cross-linking agent.
- a suitable cross-linking agent it seems a slow reaction between an amino-cross-linker and the imide-containing polymer is preferred.
- amine crosslinkers a too fast cross-linking reaction will induce gellification in the polymer-amine solution before membrane casting is possible.
- a polyimide-amine combination should be chosen such that the reaction between both is sufficiently slow.
- Aliphatic amines with shorter chain lengths such as preferably but not limited to ethylenediamine (EDA), N,N'-dimethylethylene diamine, N 1 N'- diethylethylenediamine, diethylenetriamine, 1 ,3-diaminopropane, diaminobutane, are less nucleophile and thus react slowly.
- EDA ethylenediamine
- N,N'-dimethylethylene diamine N 1 N'- diethylethylenediamine
- diethylenetriamine diethylenetriamine
- 1 ,3-diaminopropane diaminobutane
- Amines with longer or branched chains or aromatic amines such as preferably but not limited to polyethyleneimine (PEI), polyetheramine, diaminohexane, diaminoheptane, diamino-octane, diaminononane, diaminodecane, m- xylylendiamine, p-xylylenediamine or phenylene diamine, may also be suitable as they are bulkier and steric hindrance may slow down the reaction.
- PEI polyethyleneimine
- polyetheramine diaminohexane, diaminoheptane, diamino-octane, diaminononane, diaminodecane
- m- xylylendiamine p-xylylenediamine or phenylene diamine
- Slow reaction polyimide polymers such as polyetherimide
- polyetherimide are preferred as polymer, as it is less reactive than Matrimid® and Lenzing P84 polyimide since the ketone function is replaced by ether functions, decreasing the electrophilicity of the imide-C.
- the choice of the amine compound is further restricted by its solubility in the solvent system chosen to prepare the polymer casting solution. It may further be necessary to apply certain additives to the polymer casting solution to decrease or increase the reaction rate. In the case of thiols and alcohols, reaction with the imide functionalities will in general be slower.
- the ratio alcohol/imide and the reaction time may be higher than for amines and pre-cast gellification is expected to be less of a problem.
- the molar ratio of polyimide to cross-linking agent in the polyimide polymer casting solution is between 200:1 and 0.5:1, more preferably between 100:1 and 1 :1 , most preferably between 50:1 and 1 :1.
- the casting solution comprising crosslinker may be cast immediately or may be allowed to react for a certain amount of time as long as no pre-cast gellification occurs, such as less than 60 min, preferably less than 30 min or 20 min, more preferably less than 15 or 10 min. It is understood that slower reacting polyimide/crosslinker combinations are allowed to have a longer reaction time, and that faster reacting polyimide/crosslinker combinations have only a short reaction time or are cast immediately after mixing or homogenisation of the casting solution.
- Casting of the membrane may be performed by any number of casting procedures cited in the literature, for example U.S. Patent Nos. 3,556,305, 3,567, 810, 3,615,024, 4,029,582 and 4,188,354; GB-A-2,000,720; Office of Saline Water R & D Progress Report No. 357, October 1967; Reverse Osmosis and Synthetic Membranes, Ed. Sourirajan; Murari et al, J. Membr. Sci. 16: 121-135 and 181-193 (1983).
- the desired polyimide polymer casting solution i.e. polyimide polymers are dissolved in a suitable solvent system, and optionally organic or inorganic matrices are added into the casting solution so that the matrices are well dispersed
- a suitable support or substrate such as glass, metal, paper, plastic, etc.
- a porous base support from which the membrane is not removed.
- Such porous support can take the form of an inert porous material which does not hinder the passage of permeate through the membrane and does not react with the membrane material, the casting solution, the gelation bath solvent, or the solvents which the membrane will be permeating in use.
- Such porous base supports may be non-woven, or woven, including cellulosics (paper), polyethylene, polypropylene, nylon, vinyl chloride homo-and co-polymers, polystyrene, polyesters such as polyethylene terephthalate, polyvinylidene fluoride, polytetrafluoroethylene, polysulfones, polyether sulfones, poly-ether ketones (PEEK), polyphenylene oxide, polyphenyline sulphide (PPS), Ethylene-(R) ChloroTriFluoroEthylene (Halar ® ECTFE), glass fibers, metal mesh, sintered metal, porous ceramic, sintered glass, porous carbon or carbon fibre material, graphite, inorganic membranes based on alumina and/or silica (possibly coated with zirconium and/or other oxides).
- paper paper
- polyethylene polypropylene
- nylon vinyl chloride homo-and co-polymers
- the membrane may otherwise be formed as a hollow fiber or tubelet, not requiring a support for practical use; or the support may be of such shape, and the membrane is cast internally thereon.
- a portion of the solvent may be evaporated under conditions sufficient to produce a dense, ultra-thin, top "skin" layer on the polyimide membrane.
- Typical evaporation conditions adequate for this purpose include exposure to air for a duration of less than 100 seconds, preferably less than 60 or 30 seconds.
- air is blown over the membrane surface at 15 0 C to 25 0 C for a duration of less than 30 seconds.
- the coagulation bath will comprise one or a mixture of solvents, including the following water-miscible solvents: N-methylpyrrolidone (NMP), tetrahydrofuran (THF), N 1 N- dimethylformamide (DMF), N,N-dimethylacetamide (DMA), dimethylsulfoxide (DMSO), 1 ,4- dioxane, Ver-butyrolactone, water, alcohols, ketones and formamide, as well as additives such as surfactants, e.g., Triton(R) X-100 (available from Sigma-Aldrich UK Ltd (octylphenoxy-polyethoxyethanol)).
- surfactants e.g., Triton(R) X-100 (available from Sigma-Aldrich UK Ltd (octylphenoxy-polyethoxyethanol)).
- Triton(R) X-100 available from Sigma-Aldrich UK Ltd (octylphenoxy-pol
- the coagulation bath further comprises a suitable cross-linking agent.
- a suitable cross-linking agent The rate of reaction between an amino-cross-linker and the imide-containing polymer will vary greatly dependent on their chemical identity and the process conditions. Without being bound by theory it seems that a fast reaction is preferred as well as a good diffusion of the cross-linker into the solidifying membrane matrix.
- the more reactive polyimides, Matrimid® and Lenzing P84 polyimide, are preferred in this method.
- nucleophile amines that still have a good diffusion rate into the polymer are preferred, such as preferably but not limited to 1 ,3-diaminopropane, diaminobutane, diaminopentane, diaminohexane, ethylene diamine, m-xylylendiamine, or p-xylylenediamine.
- More hydrophobic amines, such as xylylenediamine will have a high distribution coefficient in the apolar polymer matrix while leaving the aqueous phase, thus favouring a faster crosslinking reaction in aqueous coagulation media.
- the amine that has the highest reactivity at its lowest concentration in the coagulation bath is the preferred amine, including but not limited to ethylene diamine, p-xylylenediamine, or 1,3 diaminopropane.
- the reaction will take place so slowly that a long reaction time and/or an extra thermal treatment may be necessary to complete the cross-linking.
- the diffusion rate of the alcohol/thiol into the solidifying polymer matrix should then also be taken into account.
- the cross-linking agent is present in 0.1 to 20 wt% of the coagulation medium, more preferably from 0.5 - 10 wt%, even more preferably from 0.5 - 5 wt% of the coagulation medium.
- reaction times can vary, such as preferably less than 60 min, more preferably less than 30 min or 20 min, most preferably less than 15 or 10min. It is understood that reaction times and concentration ratios depend on the combination of polyimide and cross-linking agent.
- the reaction time may be shortened by increasing cross-linker concentration in the coagulation medium. Also, reactions may proceed faster at elevated temperatures.
- the reaction temperature should be less than the boiling point of the coagulation medium, such as between O 0 C and 100°C, for instance between about 10 0 C and about 70 0 C or between about 20°C and 50 or 60°C. WASHING/CONDITIONING
- the cross-linked polyimide membrane (after membrane solidification) is thoroughly rinsed or washed e.g. to remove all unreacted cross-linking agents and the coagulation medium from the membranes.
- the asymmetric polyimide membranes formed can be washed according to the following techniques.
- a water-soluble organic compound such as low molecular weight alcohols and ketones including but not limited to methanol, ethanol, isopropanol, acetone, methylethyl ketone or mixtures thereof and blends with water can be used for removing the residual casting solvent (e.g. DMF), crosslinking agent or coagulation solvent from the membrane.
- the membrane may be washed with water. Removal of the residual casting solvent may require successive wash blends in a sequential solvent exchange process. Both membrane efficiency (solute rejection) and permeate flow rate can be enhanced by the proper solvent exchange process.
- the membrane can be subjected to a conditioning step by contacting the membrane with a conditioning agent dissolved in a solvent to impregnate the membrane.
- the conditioning agent is typically a low volatility organic liquid.
- the conditioning agent may be chosen from synthetic oils (e.g., polyolefinic oils, silicone oils, polyalphaolefinic oils, polyisobutylene oils, synthetic wax isomerate oils, ester oils and alkyl aromatic oils), mineral oils (including solvent refined oils and hydroprocessed mineral oils and petroleum wax isomerate oils), vegetable fats and oils, higher alcohols (such as decanol, dodecanol, heptadecanol), glycerols, and glycols (such as polypropylene glycols, polyethylene glycols, polyalkylene glycols).
- synthetic oils e.g., polyolefinic oils, silicone oils, polyalphaolefinic oils, polyisobutylene oils, synthetic wax isomerate oils, ester oils and alkyl aromatic
- Suitable solvents for dissolving the conditioning agent include alcohols, ketones, aromatics, hydrocarbons, or mixtures thereof.
- the use of a conditioning agent in accordance with the invention allows a suitable pore structure to be maintained in a dry state, and produces a flat sheet membrane with improved flexibility and handling characteristics.
- the membrane can be subjected to a solvent-exchange procedure in a glycerol- containing isopropanol before drying, to prevent pores from collapsing, which may have a negative effect on permeability in pressure driven filtrations.
- the solvent exchange procedure comprises the immersion of the membrane in an isopropanol bath for at least two hours, followed by an immersion in an isopropanol-glycerol bath (typically 60-40) for at least three days.
- the membrane is typically dried in air at ambient conditions to remove residual solvent.
- the cross-linking procedure according to the method of the present invention results in ultra- and nanofiltration membranes with improved stability and high permeabilities in organic solvents (or mixtures thereof) and good rejection for low-molecular weight compounds between 200-2000 Da, for instance between 200 and 700 Da.
- the resulting cross-linked membranes obtained by the different embodiments of the invention may be applied in membrane processes such as gas separation, microfiltration, ultrafiltration, nanofiltration, pervaporation, fuel cells and so on and can be configured in accordance with any of the designs known to those skilled in the art, such as spiral wound, plate and frame, shell and tube, and derivative designs thereof.
- the improved stability of the polyimide membranes obtained according to the present invention is particularly useful when the membranes are used in separation processes in organic solvents and more particularly in aprotic solvents such as dimethylformamide (DMF), N-methylpyrrolidinone (NMP), dimethylacetamide (DMAC), tetrahydrofuran (THF), ⁇ -butyrolacton (GBL), dimethylsulphoxide (DMSO) and chlorinated solvents.
- aprotic solvents such as dimethylformamide (DMF), N-methylpyrrolidinone (NMP), dimethylacetamide (DMAC), tetrahydrofuran (THF), ⁇ -butyrolacton (GBL), dimethylsulphoxide (DMSO) and chlorinated solvents.
- a 15% P84 polyimide solution containing NMP and THF in a 3:1 weight ratio was prepared.
- the solution was cast onto a porous non-woven PP/PE support (Novatex 2471 , Freudenberg) and immersed in a solution of 10%w/v of hexanediamine in water.
- the resulting membrane slabs were insoluble in THF and DMF.
- a 22% P84 polyimide solution containing NMP and THF in a 5:3 weight ratio was prepared.
- the solution was dipcoated onto pieces of porous non-woven PP/PE support (Novatex 2471 , Freudenberg).
- the pieces were immersed in a solution of 0.5% p-xylenediamine in water for 3, 9 or 12 minutes. All of the resulting membrane slabs were insoluble in DMF.
- a 24% P84 polyimide solution containing NMP and THF in a 1 :1 ratio was prepared.
- the solution was cast onto three pieces of porous non-woven PP/PE support (Novatex 2471 , Freudenberg).
- Each of the three cast membranes was solidified in a coagulation bath containing 10% of EDA and were kept in the bath for respectively 3, 9 or 12 minutes. All membranes were shown to be insoluble in DMF. Filtrations with isopropanol and bromothymolblue are summarized in table 3.1.
- Polymer casting solutions were prepared in DMF with compositions as shown in table 4.1. The solutions were cast onto a porous non-woven PP/PE support (Novatex 2471 , Freudenberg). Each of the resulting membranes was insoluble in THF.
- Casting solutions containing a polyimide polymer, THF and NMP were prepared according to Table 5.1 and stirred until homogeneous.
- the solutions were deposited onto an NMP saturated polypropylene/polyethylene non-woven fabric (Novatex 2471) using an automated casting knife set at 250 ⁇ m (1.2 m/min, Braive Instruments, Belgium) to prepare filtration membranes.
- the films were immersed in a coagulation bath of deionized water containing 0.5-10 wt% crosslinker and were kept in the bath for 2h and in a subsequent experiment for different periods of time.
- the resulting solidified membranes were then rinsed with water to remove excess crosslinker.
- the membranes on the non-woven support were stored in isopropanol until further use.
- a lower concentration of the crosslinker in the coagulation bath can significantly decrease the total production costs of the crosslinked membrane in an upscaled process.
- Reduction of the crosslinker concentration in the coagulation baths from 10% to 5, 2.5, 1 and 0.5% (w/v) and crosslinking the membranes for 2 h resulted in membranes which had gel contents higher than 95% after two weeks soaking in DMF, indicating in stable, crosslinked membranes. In addition, this indicates that crosslinking time can be reduced as well.
- Casting solutions containing a polyimide polymer, THF and NMP were prepared according to Table 5.1 and stirred until homogeneous.
- the solutions were deposited onto an NMP saturated polypropylene/polyethylene non-woven fabric (Novatex 2471) using an automated casting knife set at 250 ⁇ m (1.2 m/min, Braive Instruments, Belgium) to prepare filtration membranes. After a short evaporation time, these polymer films were immersed for at least 1 h in a coagulation bath containing deionized water, resulting in a solid membrane.
- the membranes were then immersed in a solution of methanol containing 0.5-10 wt% of a crosslinker for different periods of time.
- the membranes were rinsed with methanol to remove excess crosslinker.
- the membranes on the non-woven support were stored in isopropanol until further use, which is a routine lab method.
- Cross-linkers are p-xylylenediamine (XDA), ethylenediamine (EDA), hexanediamine (HDA), polyethyleneimine (PEI), diethyltriamine (DETA) and dimethylethyldiamine (DMEDA).
- XDA p-xylylenediamine
- EDA ethylenediamine
- HDA hexanediamine
- PEI polyethyleneimine
- DETA diethyltriamine
- DMEDA dimethylethyldiamine
- Different crosslinkers were used (EDA, HAD, XDA, PEI, DETA, DMEDA) were used to account for the influence of different chemical properties of the crosslinker on concentration and time needed to obtain crosslinked polyimide membranes.
- the reaction medium was water - a strong non-solvent for the polyimide polymers, hence favourable for phase inversion - and the diamine was able to penetrate into the membrane matrix before or during its solidification rather than after as in the case of POST crosslinking.
- XDA was the most efficient crosslinker for SIM crosslinking.
- a marked improvement in crosslinking time for SIM compared to POST crosslinking was observed for XDA, where 12 min of crosslinking time at 0.5% XDA and 9 min at 1% were sufficient to create crosslinked membranes by SIM crosslinking compared to 30 min at 0.5% and 12 min at 1% for POST crosslinking. It is likely that the very hydrophobic XDA will have a high distribution coefficient in the apolar polymer matrix while leaving its aqueous environment.
- EDA and HAD are both slower crosslinkers. At 2.5-5 wt%, EDA yields stable membranes slightly faster than HDA. Since the contact in this case is made in the instant before the membrane solidifies, the faster penetration rate of the smaller EDA can explain these results. Indeed, unlike in the POST method, there is no solvent induced swelling of the polymer matrix, so the smaller EDA has an advantage over HDA. Similarly, as in POST crosslinking, PEI and DETA have a poorer reactivity. For DETA and PEI, longer crosslinking times and/or higher concentrations (>5%) are necessary to obtain crosslinked membranes.
- the alkyl groups render thesecondary amine groups more nucleophile than a primary amine group, they also increase the steric hindrance. In a reaction with sterically demanding imide groups, as in the case for polymeric imides, this steric hindrance effect thus induces a lower crosslinking rate.
- Membranes were prepared from the solutions of Table 5.1 by the SIM method according to Example 5 using different cross-linkers in the coagulation bath and reaction times. The minimum time for each polymer/cross-linker combination to reach stability in DMF is shown in table 6.1.
- the SIM crosslinking method is compared to the post-synthesis crosslinking method as described in above mentioned prior art documents.
- Preparation of membranes according to the POST crosslinking method included a short evaporation step after casting, with an evaporation time before immersion in water bath of 45s, and crosslinking was conducted post-synthesis by immersion in crosslinking bath (methanol + 5wt%HDA) for 15 min.
- Preparation of SIM crosslinked membranes included also a short evaporation step after casting, with an evaporation time before immersion in crosslinking bath (water + 5wt%HDA) of 45s, and membranes resided in the coagulation bath for 15 min.
- Filtrations were carried out in a high throughput filtration module, allowing for simultaneous filtrations of 16 membranes.
- Membrane discs were supported by a porous stainless steel disc and sealed with solvent resistant o-rings.
- the active membrane surface area was 0.000452m 2 .
- the feed reservoir was filled with approximately 30 ml of a feed solution (35 ⁇ M Rose Bengal, 1017 Da, in DMF or NMP) and was mechanically stirred at 600 rpm. A nitrogen pressure of 10 bar was applied. Filtrations were executed at room temperature. Permeate samples were collected as a function of time and weighed to determine permeances (P, l/nri2 bar h). Retentions (R, %) were defined as
- Table 7.1 Dimethylformamide (DMF) and N-Methylpyrrolidon (NMP) filtration results of crosslinked polyimide membranes prepared from 20% Lenzing P84 solutions with different ratios of NMP to Tetrahydrofuran (THF) content.
- DMF Dimethylformamide
- NMP N-Methylpyrrolidon
Abstract
L'invention concerne des procédés améliorés de préparation de membranes de polyimide réticulé. Le procédé consiste à préparer une solution de coulée polymère polyimide, à couler la solution polymère polyimide sur un support approprié et à faire solidifier ce film, la réticulation intervenant avant la solidification complète de la membrane. En particulier, des agents de réticulation sont ajoutés soit à la solution de coulée polymère polyimide, soit au milieu de coagulation par inversion de phase.
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GB0905624.3 | 2009-04-02 | ||
GB0905624A GB0905624D0 (en) | 2009-04-02 | 2009-04-02 | Improved method for making crosslinked polyimide membranes |
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WO2022026968A1 (fr) * | 2020-07-29 | 2022-02-03 | Aspen Products Group, Inc. | Membrane de séparation et procédés de préparation associés |
CN113967415A (zh) * | 2021-10-25 | 2022-01-25 | 湖南澳维膜科技有限公司 | 一种耐氯型反渗透膜及其制备方法 |
CN113967415B (zh) * | 2021-10-25 | 2023-11-28 | 湖南澳维膜科技有限公司 | 一种耐氯型反渗透膜及其制备方法 |
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