WO2010092531A1 - Packaging machine designed for the compression and packing of blocks of expanded material - Google Patents
Packaging machine designed for the compression and packing of blocks of expanded material Download PDFInfo
- Publication number
- WO2010092531A1 WO2010092531A1 PCT/IB2010/050605 IB2010050605W WO2010092531A1 WO 2010092531 A1 WO2010092531 A1 WO 2010092531A1 IB 2010050605 W IB2010050605 W IB 2010050605W WO 2010092531 A1 WO2010092531 A1 WO 2010092531A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- blocks
- block
- compression
- packing
- conveyor belt
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/026—Enclosing successive articles, or quantities of material between opposed webs the webs forming a curtain
Definitions
- the present invention relates to a packaging machine designed and equipped for the compression and packing of blocks of expanded material and in particular expanded polyurethane .
- the present invention relates to a machine comprising means for compressing blocks of expanded polyurethane in such a way that the pressed blocks are wrapped in a flat plastic barrier film (that is, one which does not allow air to pass) which in turn is sealed on its four sides by sealing bars.
- the machine according to the present invention comprises a block compression unit and a vacuum packaging unit equipped with sealing bars with a cold sealing system.
- the present invention relates to the packaging industry and in particular to the sector for packing expanded material such as expanded polyurethane or similar products.
- the present invention provides a packaging machine for the compression and packaging of blocks of expanded material which eliminates, or at least reduces, the shortcomings outlined above.
- the present invention also provides a packaging machine for the compression and packaging of blocks of expanded material which is simple to make and has a high production capacity.
- the machine is also able to compress with the maximum efficacy blocks of expanded polyurethane and products which need to be reduced to their minimum dimensions ready for transport.
- the pressed block is wrapped in a flat- sheet plastic barrier film, that is one film which prevents the passage of air, which is then sealed on its four sides by means of suitable sealing bars .
- the machine forms a vacuum-packed package which prevents the re-expansion of the material until opening of the package and at the same time keeps the product perfectly clean and protected from external agents .
- the machine according to the present invention substantially comprises: an infeed block comprising an infeed conveyor belt on wheels and an upper conveyor belt which is fitted with a first hydraulic press; a central block carrying a crossways sealing bar with our patented cold sealing system and a powered lower reel holder and a powered upper reel holder; a rear block comprising a second conveyor belt and an upper conveyor belt which is fitted with the second hydraulic press and the two side sealing bars with our patented cold sealing system;
- the machine is also fitted with an electric hoist for loading the upper reel, a ladder and a gangway for reaching the upper part of the machine easily, a control panel and a personal computer which can be loaded with programs for the individual types of block.
- Figure 1 shows a side view of the machine according to the present invention in its entirety
- Figure 2 shows a plan view of the machine according to the present invention.
- the machine substantially comprises a steel load bearing structure 10 which is substantially divided into the three blocks shown in Figure 2 as follows: • an infeed block "A” comprising an infeed unit 11, mounted on wheels, which has a first lower infeed conveyor belt 12 and a second upper infeed conveyor belt 13 which is fitted with a first hydraulic press 14; • a central block "B” containing a crossways sealing bar 15 (shown in Figure 2) operating with a cold sealing system and a powered lower reel holder 16 and a powered upper reel holder 17;
- a rear block "C” comprising a second outfeed conveyor which in turn comprises an upper conveyor belt 18 fitted with a central hydraulic press 19 counter opposing a further lower conveyor belt 20, and two side sealing bars 21 employing a cold sealing system.
- the first hydraulic press 14 which moves the upper conveyor 13 in a vertical direction, and the second central hydraulic press 19 which moves the second upper conveyor 18 in the vertical direction are actuated in the vertical direction by the hydraulic cylinders 22 and 23 respectively.
- the machine according to the present invention also comprises an electric hoist 24, fitted to a support 25, for loading the upper reel and a ladder 26 and a gangway 27 for reaching the upper part of the machine easily.
- the entire equipment is controlled from a control panel and a personal computer which can be loaded with programs for the individual types of block.
- the machine 10 enables pressing of the block by two hydraulic presses 14 and 19 thereby eliminating the air contained in the block.
- the pressed block is then wrapped in a plastic barrier film 28, that is, a film which does not allow air to pass, which in turn is sealed on its four sides by sealing bars 15 and 21.
- a plastic barrier film 28 that is, a film which does not allow air to pass
- the reduction in volume of between 70 to 80%, depending on the density and capacity of the polyurethane has a two-fold advantage: firstly, it enables a sizeable saving in transport costs because a presser truck is no longer required and approximately twice the number of blocks can now be loaded onto standard pallets and secondly, because it enables savings in storage space .
- the press is installed on a conveyor belt in such a way as to ensure that compression takes place uniformly without deforming the product thereby ensuring perfect re-expansion when the packaging is removed.
- the infeed press also acts as a mangle using a continuous series of pressing and raising movements which facilitate the opening of the product cells.
- the block is fed into the machine using a forklift truck, a lifter infeed conveyor, a lifter platform or other known devices which enable the positioning of the block on the lower infeed conveyor belt 12.
- the infeed press 14 travels downwards automatically so that the upper conveyor belt 13 presses the product to a percentage setting previously entered by the operator in the special management program.
- this cycle step it is possible to activate the
- the block passes into the "curtain" of film 28 formed by sealing of the upper reel 17 with the lower reel 16.
- the block is conveyed into the film curtain 28 and continues forward until it reaches the second conveyor belt 18.
- two pneumatic blowers actuated by solenoid valves
- the film 28 suitably tensioned.
- the movement of the conveyor belt is accompanied by a horizontal movement of the entire infeed block so that the head of the block passes from the infeed conveyor belt 12 to the central conveyor belt 20 without the risk of re-expanding in the narrow gap between one belt and the other where the crossways sealing bar 15 is located.
- the crossways sealing bar 15 travels downwards and makes the seal at the tail of the package.
- the second press 19 travels downwards and compresses the product to the final percentage previously set in special management program.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2010213456A AU2010213456A1 (en) | 2009-02-13 | 2010-02-10 | Packaging machine designed for the compression and packing of blocks of expanded material |
US13/148,279 US20110289892A1 (en) | 2009-02-13 | 2010-02-10 | Packaging machine designed for the compression and packing of blocks of expanded material |
PL10708592T PL2396225T3 (en) | 2009-02-13 | 2010-02-10 | Packaging machine designed for the compression and packing of blocks of expanded material |
ES10708592T ES2432027T3 (en) | 2009-02-13 | 2010-02-10 | Packing machine designed for compression and packaging of expanded material blocks |
EP10708592.0A EP2396225B1 (en) | 2009-02-13 | 2010-02-10 | Packaging machine designed for the compression and packing of blocks of expanded material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITVR2009A000013 | 2009-02-13 | ||
ITVR2009A000013A IT1393004B1 (en) | 2009-02-13 | 2009-02-13 | PACKAGING MACHINE DESIGNED FOR THE COMPRESSION AND PACKAGING OF EXPANDED MATERIAL BLOCKS |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2010092531A1 true WO2010092531A1 (en) | 2010-08-19 |
Family
ID=41319905
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2010/050605 WO2010092531A1 (en) | 2009-02-13 | 2010-02-10 | Packaging machine designed for the compression and packing of blocks of expanded material |
Country Status (8)
Country | Link |
---|---|
US (1) | US20110289892A1 (en) |
EP (1) | EP2396225B1 (en) |
AU (1) | AU2010213456A1 (en) |
ES (1) | ES2432027T3 (en) |
IT (1) | IT1393004B1 (en) |
PL (1) | PL2396225T3 (en) |
PT (1) | PT2396225E (en) |
WO (1) | WO2010092531A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140041339A1 (en) * | 2012-08-08 | 2014-02-13 | Enviro Bale Pty Ltd | Method and arrangement for handling compressible material |
CN107539529A (en) * | 2017-09-29 | 2018-01-05 | 安徽沙丰新材料有限公司 | A kind of shaping equipment after pallet stacking |
CN111699135B (en) * | 2018-02-14 | 2021-06-22 | 易希提卫生与保健公司 | Method and apparatus for compressing stacks of elongated folded tissue paper |
CN113697213A (en) * | 2021-10-28 | 2021-11-26 | 如皋恒田机械有限公司 | Sponge product compression packaging equipment |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3117513A (en) * | 1961-08-14 | 1964-01-14 | Nat Gypsum Co | Insulation batt packaging |
BE708916A (en) * | 1968-01-03 | 1968-05-16 | ||
EP0120251A1 (en) * | 1983-03-22 | 1984-10-03 | Ferag AG | Method and device for enveloping preferably quadrangular objects with a tape-like enveloping material |
NL8401630A (en) | 1984-05-22 | 1985-12-16 | Boral Ind En Handelsondernemin | Packing machinery for glass fibre matting - compresses bundles of mats and seals them in plastics material wrapping |
DE4118556A1 (en) * | 1991-06-06 | 1992-12-10 | Packautomatic Gmbh & Co Kg | Equipment for producing compression packing - includes two closely located compression stations with product stack moved from second station to first and back again for enveloping in packing medium |
FR2771375A1 (en) * | 1997-11-25 | 1999-05-28 | Saint Gobain Isover | Continuous packaging procedure for volumes of compressible material |
EP0968919A1 (en) * | 1998-06-30 | 2000-01-05 | Ferag AG | Method and device for enveloping quadrangular objects with a tape-like enveloping material |
EP1216923A1 (en) * | 2000-12-20 | 2002-06-26 | Gianluigi Gamberini | Method and apparatus for packaging stacks of paper or the like into a wrapping foil |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4711067A (en) * | 1984-02-03 | 1987-12-08 | Giuliano Magni | Method of packaging a single mattress to a small size to be conveniently carried |
US4711066A (en) * | 1986-09-09 | 1987-12-08 | The Surgimach Corporation | Method and apparatus for packaging medical gauze sponges |
IT1245996B (en) * | 1991-05-24 | 1994-11-07 | Wrapmatic Spa | METHOD FOR THE WRAPPING OF STACKS OF PAPER AND EQUIPMENT THAT REALIZES IT. |
US5794406A (en) * | 1996-10-02 | 1998-08-18 | Sealed Air Corporation | Foam cushioning panels for packaging purposes |
US6098378A (en) * | 1998-10-02 | 2000-08-08 | Wyatt; Curtis | Method of packaging a single mattress to a small size to be conveniently carried |
US6305146B1 (en) * | 1999-03-09 | 2001-10-23 | Jensen Ag Burgdorf | Process for the final folding and subsequent storage of a piece of linen and final folding means |
US6820397B2 (en) * | 2002-07-26 | 2004-11-23 | Fpna Acquisition Corporation | Continuous banding system for wrapping an elongated article such as a stack of interfolded paper towels |
EP1566337A1 (en) * | 2004-02-20 | 2005-08-24 | Rockwool International A/S | Apparatus and method for packaging mineral wool products and a mineral wool package |
-
2009
- 2009-02-13 IT ITVR2009A000013A patent/IT1393004B1/en active
-
2010
- 2010-02-10 WO PCT/IB2010/050605 patent/WO2010092531A1/en active Application Filing
- 2010-02-10 PT PT107085920T patent/PT2396225E/en unknown
- 2010-02-10 PL PL10708592T patent/PL2396225T3/en unknown
- 2010-02-10 EP EP10708592.0A patent/EP2396225B1/en active Active
- 2010-02-10 US US13/148,279 patent/US20110289892A1/en not_active Abandoned
- 2010-02-10 ES ES10708592T patent/ES2432027T3/en active Active
- 2010-02-10 AU AU2010213456A patent/AU2010213456A1/en not_active Abandoned
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3117513A (en) * | 1961-08-14 | 1964-01-14 | Nat Gypsum Co | Insulation batt packaging |
BE708916A (en) * | 1968-01-03 | 1968-05-16 | ||
EP0120251A1 (en) * | 1983-03-22 | 1984-10-03 | Ferag AG | Method and device for enveloping preferably quadrangular objects with a tape-like enveloping material |
NL8401630A (en) | 1984-05-22 | 1985-12-16 | Boral Ind En Handelsondernemin | Packing machinery for glass fibre matting - compresses bundles of mats and seals them in plastics material wrapping |
DE4118556A1 (en) * | 1991-06-06 | 1992-12-10 | Packautomatic Gmbh & Co Kg | Equipment for producing compression packing - includes two closely located compression stations with product stack moved from second station to first and back again for enveloping in packing medium |
FR2771375A1 (en) * | 1997-11-25 | 1999-05-28 | Saint Gobain Isover | Continuous packaging procedure for volumes of compressible material |
EP0968919A1 (en) * | 1998-06-30 | 2000-01-05 | Ferag AG | Method and device for enveloping quadrangular objects with a tape-like enveloping material |
EP1216923A1 (en) * | 2000-12-20 | 2002-06-26 | Gianluigi Gamberini | Method and apparatus for packaging stacks of paper or the like into a wrapping foil |
EP1216923B1 (en) | 2000-12-20 | 2006-03-15 | Tissue Machinery Company S.p.A. | Method and apparatus for packaging stacks of paper or the like into a wrapping foil |
Also Published As
Publication number | Publication date |
---|---|
US20110289892A1 (en) | 2011-12-01 |
ES2432027T3 (en) | 2013-11-29 |
EP2396225B1 (en) | 2013-07-24 |
AU2010213456A1 (en) | 2011-09-22 |
ITVR20090013A1 (en) | 2010-08-14 |
PT2396225E (en) | 2013-10-22 |
PL2396225T3 (en) | 2013-12-31 |
IT1393004B1 (en) | 2012-04-02 |
EP2396225A1 (en) | 2011-12-21 |
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