WO2010090151A1 - 高マンガン球状黒鉛鋳鉄 - Google Patents
高マンガン球状黒鉛鋳鉄 Download PDFInfo
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- WO2010090151A1 WO2010090151A1 PCT/JP2010/051318 JP2010051318W WO2010090151A1 WO 2010090151 A1 WO2010090151 A1 WO 2010090151A1 JP 2010051318 W JP2010051318 W JP 2010051318W WO 2010090151 A1 WO2010090151 A1 WO 2010090151A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/04—Cast-iron alloys containing spheroidal graphite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D5/00—Heat treatments of cast-iron
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/10—Cast-iron alloys containing aluminium or silicon
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/001—Austenite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/004—Dispersions; Precipitations
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/006—Graphite
Definitions
- the present invention relates to the production of low magnetic cast iron in which the main body of the base structure is austenite by making the cast iron composition contain Mn and C which are austenite stabilizing elements in a well-balanced manner. Also, the material has excellent wear resistance due to high work hardenability by a large amount of Mn contained, and the form of graphite characteristic of cast iron structure is spherically dispersed in the base structure to reduce stress concentration around the graphite, and the base
- the present invention relates to a spheroidal graphite cast iron in which the reduction in strength due to the presence of graphite in the structure is suppressed.
- the invention further relates to spheroidal graphite cast iron demagnetized and toughened by heat treatment suitable for cast iron according to the present invention.
- the austenitic spheroidal graphite cast iron and the high manganese steel are non-magnetic or low-magnetic because the base structure is mainly austenite and austenite is non-magnetic.
- a ferromagnetic material having a high magnetic permeability becomes a problem because it generates heat due to an eddy current generated by electromagnetic induction in the environment around a strong electromagnet to increase energy loss and further heat the material itself.
- Ductile double-resist cast iron and austenitic stainless steel are used as structural materials in such environments.
- Spheroidal graphite cast iron is a material having a spherical shape in its graphite shape, and although it is cast iron, it is a material that has very little influence on strength reduction due to graphite dispersed in a matrix structure. In addition, it is a material which is superior in castability to steel and superior in machinability in accordance with hardness.
- austenitic spheroidal graphite cast iron ductile double resist is widely known, and is used for exhaust manifolds, vacuum pumps, machine tools, etc. that are required to have heat resistance, corrosion resistance, and a low thermal expansion coefficient.
- the base structure is austenite, it is a material excellent in low magnetic properties and low temperature toughness.
- High manganese steel is the material invented in 1882 by British inventor Robert Abott Hadfield, most commonly containing 1 wt% C1 and 13 wt% Mn.
- the previous superior material is realized by heat treatment. Since the base structure is austenite, it is nonmagnetic, and since austenite is stable also in the liquid nitrogen temperature range (77 K), it has toughness, and applications in low temperature environments are also expanding.
- the problem to be solved by the present invention is to produce cast iron having a cast iron composition containing 7.0 to 18.0% by weight of Mn and spheroidizing graphite dispersed in the cast iron structure, and having low magnetic property and wear resistance
- a cast iron composition containing 7.0 to 18.0% by weight of Mn and spheroidizing graphite dispersed in the cast iron structure, and having low magnetic property and wear resistance
- the high manganese spheroidal graphite cast iron according to the present invention has a C content of 2.5 to 4.0% by weight, an Si content of 1.5 to 6.0% by weight, and an Mn content of 7.0 to 18.0%. %, Mg content 0.015 to 0.1% by weight, Mn content 7.0 to 10.0% by weight Ni content 10.0% by weight or less and Mn content 10.0 to 18.0
- the Ni content is in the range of the following formula (1), and the balance is composed of Fe and impurities.
- the cast iron of the above (1) is heated to 1073 to 1373 K to decompose carbides to form a solid solution in austenite, followed by quenching from 1073 to 1273 K Spheroidal graphite cast iron having metastable austenite with reduced or no carbide as a base structure can be obtained at normal temperature.
- the high manganese spheroidal graphite cast iron according to the present invention has low magnetic properties and wear resistance, by realizing cast iron in which 7.0 to 18.0% by weight of Mn is contained in the cast iron composition, and spherical graphite is dispersed in the matrix structure. It is possible to manufacture spheroidal graphite cast iron excellent in castability and machinability. Furthermore, heat treatment suitable for the cast iron according to the present invention makes it possible to manufacture spheroidal graphite cast iron which is nonmagnetic and excellent in low temperature toughness, toughness, wear resistance, castability and machinability. Since the main body of the base structure is austenite, it becomes nonmagnetic and becomes a material excellent in low temperature toughness.
- the base structure has a high Mn composition, so it is a hard-to-cut material, but it becomes a material whose machinability is improved by the presence of spherical graphite, and becomes a material excellent in toughness and wear resistance due to its high work hardenability by Mn.
- the excellent castability of cast iron also enables the production of complex shaped products.
- the as-cast structure is austenite + carbide + spheroidal graphite, and has low magnetic resistance and wear resistance, but since carbides, particularly intergranular carbides are precipitated, the strength is low and the elongation is also low.
- Ni is added in a larger amount than Mn, the yield strength is lowered and it becomes unsuitable for a structural material, so the Ni content is made smaller than Mn.
- the low-temperature impact characteristics at 10.0% by weight of Ni are particularly excellent, so the Ni content is made not more than 10.0% by weight in order to manufacture a material suitable for low-temperature applications.
- heat treatment to decompose carbides can reduce or eliminate massive carbides and intergranular carbides, and can realize properties excellent in toughness, low temperature toughness, wear resistance, castability, and machinability, and further cast as cast Also, the permeability is lowered, and demagnetization of ⁇ : 1.02 or less becomes possible.
- the heat treatment in the present invention is to carry out carbide decomposition by high temperature heating and quenching from a predetermined temperature at a temperature suitable for cast iron.
- the inventors invented a method of setting the carbide decomposition temperature and the quenching temperature separately to select the quenching temperature at which grain boundary carbides are not precipitated.
- the component range and the heat treatment will be specifically described below.
- C and Si are essential for crystallizing graphite, and if the content is less than 2.5 wt% C and 1.5 wt% Si, the redebright texture becomes predominant and it becomes a very brittle material.
- Si is 2.5% by weight or more, but when it contains a large amount of Ni which is a graphitization promoting element, it can be manufactured with 1.5% by weight of Si.
- Si has the effect of increasing the number of graphite particles and reducing the amount of precipitated carbides in as-cast state, it is possible to shorten the carbide decomposition processing time as the amount of Si increases.
- the Si content exceeds 6.0% by weight carbides tend to precipitate at austenite grain boundaries, and the strength and toughness decrease. Accordingly, with respect to the content of C and Si, C is in the range of 2.5 to 4.0% by weight, and Si is in the range of 1.5 to 6.0% by weight.
- Mn is the most important element in the present invention which is essential for stabilizing austenite by coexistence with C and causing work hardening.
- Mn content is less than 7.0% by weight, austenite becomes unstable, and martensite precipitates during quenching to show an embrittlement tendency.
- the solid solution amount in C of austenite after heat treatment increases and the embrittlement tendency tends to be embrittled as the Mn content increases, and this embrittlement tendency can be suppressed by the addition of Ni of several% or more.
- the Mn content exceeds 18.0% by weight, it is difficult to suppress embrittlement due to the addition of Ni, so the Mn content is made 18.0% by weight or less. Therefore, the content of Mn is in the range of 7.0 to 18.0% by weight.
- Ni promotes graphitization and has the effect of shortening the carbide decomposition time. Moreover, in order to stabilize austenite at low temperatures such as 203 K and 77 K, it has the effect of improving nonmagnetic properties and impact characteristics at low temperatures.
- the yield strength is reduced, which is unsuitable for structural materials.
- FIG. This is a graph based on an example described later. It can be seen that the yield strength increases linearly with the increase of Mn and shifts to the lower side with an increase of the Ni content. Also, the same result is shown with Ni on the horizontal axis, and a graph approximated by a curve and a straight line is shown in FIG.
- the straight line and the curve are shown extended to 15% by weight of Ni. Focusing on the 7 wt% Mn straight line, 7.0 wt% or less of the Ni and 9.0 wt% Ni or less focusing on the 9 wt% Mn curve and 11 wt% Mn focusing on the 11 wt% Mn curve and 13 wt% Mn Focusing on the curve of%, it can be seen that a yield strength of 350 MPa or more can be secured at 13.0 wt% or less of Ni.
- the yield strength of the example containing 10.0% by weight of Ni is low due to the previous reason, including the result of less than 350 MPa, while the low temperature impact value shows a particularly excellent tendency
- the Ni content is made 10.0 wt% or less when the Mn content is in the range of 7.0 to 10.0 wt%. Accordingly, with regard to the Ni content, when the Mn content is in the range of 7.0 to 10.0% by weight, the Ni content is 10.0% by weight or less, and in the range of Mn 10.0 to 18.0% by weight Is the range of the following equation (1).
- Mg is an essential element for spheroidizing graphite, and if it is less than 0.015% by weight, the shape of the graphite changes from spherical to worm-like, and when Mg is small, it changes to flakes, and the strength and toughness decrease. Further, as a general tendency in spheroidal graphite cast iron, when Mg exceeds 0.1% by weight, casting defects increase, so the Mg content is made in the range of 0.015 to 0.1% by weight.
- the heating in the heat treatment is performed to decompose carbides present in the matrix structure and carbides precipitated at austenite grain boundaries to form a solid solution in austenite.
- the temperature is higher than 1373 K, a liquid phase appears at grain boundaries and becomes extremely brittle. Further, if the temperature is lower than 1073 K, it takes time to decompose carbides, resulting in high cost. Therefore, the heating temperature is in the range of 1073 to 1373K.
- the reason for quenching from 1073 to 1273 K following the previous heating is that cast iron is different from steel, utilizing the fact that the amount of carbon solid solution in austenite in an equilibrium state changes with temperature, and solid carbides are not precipitated during quenching It is for setting it as the amount of molten carbon.
- the amount of solid solution carbon increases and grain boundary carbides precipitate.
- grain boundary carbide tends to precipitate.
- the target chemical components after spheroidizing treatment and inoculation are cast in the range of 3.0 to 5.0% by weight of Si, 7.0 to 20.0% by weight of Mn, and 0.0 to 15.0% by weight of Ni.
- Test piece with 25 mm diameter round bar as test material for tensile test, hardness test, texture observation, X-ray diffraction, permeability measurement, thermal expansion coefficient measurement, thermal conductivity measurement, Charpy impact test and corrosion test Cast into a 245 mm long knock-off shell mold.
- a test material for the abrasion resistance test a plate portion of 90 ⁇ 110 ⁇ 15 mm thickness was used as a test piece body, and a test piece provided with a 50 ⁇ 50 ⁇ 110 mm feeder was cast.
- Table 1 shows chemical components of examples, comparative examples and comparative materials (FCD700-2, FCD450-10, ADI (Austempered Ductile Iron), high manganese steel), and graphitization spheroidizing rate and hardness in as-cast in examples. , Measurement results of permeability and wear loss.
- the as-cast sample according to the present invention is a structure in which spherical graphite is dispersed in a base structure, and as shown in Table 1, as a result of measuring the graphite spheroidization rate by image analysis according to JIS G-5502 (2001), all the implementation Graphite spheroidization rate became 80% or more in the example and the comparative example.
- the cast structure photograph in Example 1-11 is shown in FIG. In the as-cast structure, it is possible to confirm that spherical graphite and strained carbides are precipitated in austenite. As seen in the structure photograph of FIG.
- the X-ray-diffraction result (RINT-2500 / Rigaku Corporation) of the as-cast sample in Example 17 are shown in FIG.
- the as-cast structure is composed of carbides having a basic structure of spherical graphite (Graphite) + austenite ( ⁇ ) + Fe 3 C, and since graphite and austenite are nonmagnetic, it can be confirmed that the material is a low magnetic material. .
- the wear resistance of the as-cast sample can be evaluated by the method B of the same standard using a friction and wear tester (EFM-3-EN / A & D Co., Ltd.) capable of friction and wear tests according to JIS-K-7218. It implemented by the method to which it applied.
- Fig. 5 shows a disc-shaped test material attached to the tester, a pin-shaped counterpart, and a jig for fixing them. Grooves were installed at the top and bottom of the fixture so as to fit the upper and lower protrusions of the test piece attachment to the tester.
- pins 2 hard metal: HTi10 / Mitsubishi / ⁇ 6 mm-C0.5 chamfering processing / hardness HRA92
- the pin holes were equally spaced on a circumference of 33 mm in diameter centered on the rotation center.
- the pin 2 is on the stationary side, the disc 5 is on the rotational side, and the disc 5 as a test material is abraded by the pin 2 by rotation under pressure.
- the test pressure was constant at 10 kgf, and the disc rotational speed was 83 rpm.
- Examples 14 and 15 Comparing the wear loss of as cast in Examples 14 and 15 of Table 1 with the wear loss of FCD 450-10 and FCD 700-2 in Table 3 described later, Examples 14 and 15 have much smaller wear loss resistance than those of Examples 14 and 15. It turns out that it is a material excellent in abrasion resistance. It is understood that the as-cast of Example 14 has less wear loss and excellent wear resistance as compared with all the heat treated samples, ADI and high manganese steel in the examples of Table 3. It is considered that this is because the massive carbide precipitated in the as-cast state is a hard material and the wear resistance is improved. As cast as it is low in toughness, it is suitable for applications requiring wear resistance without impact.
- the heat treatment of the example was carried out in a nitrogen atmosphere in order to prevent decarburization due to high temperature heating, with the feeder section of the knock-off test piece separated, the round bar section suspended by a wire and placed in a heat treatment furnace.
- the carbide decomposition treatment was performed at 1323 K for 2 to 15 hours. Subsequently, the temperature was lowered to 1123 K or 1173 K, and after holding for 30 to 60 minutes, it was taken out of the furnace and immersed in water. After confirming sufficient cooling, it was withdrawn from the water.
- Examples 20 to 27 of samples having the same composition as those of Examples 4 to 11 and having a rapid cooling temperature of 1173 K tend to have higher tensile strength and elongation and lower proof stress as compared with Examples 4 to 11, which are rapidly cooled from 1123 K It was seen. It can be seen that setting the quenching temperature low is effective when it is desired to make the material a priority for toughness.
- the cast iron according to the present invention while having an austenite base structure, can have a proof stress of 400 MPa or more by selection of Ni content and heat treatment conditions.
- Example 18 containing 1.0% by weight of Ni the tensile strength is 716 MPa, the proof stress is 496 MPa, and the elongation is 17%, and it is suitable for applications requiring a proof stress together with the tensile strength like a structural material.
- the Brinell hardness of the heat treated sample measured in accordance with JIS Z-2243 is 163 to 277 HBW, which is lower than that of the as-cast sample.
- the impact value at 203 K is 26 J / cm 2 at a Ni content of 5% by weight, and low cost and excellent low temperature impact characteristics It turns out that it is the material.
- the low-temperature impact characteristics are further excellent, and in Examples 9 and 10, the impact value at an ultra low temperature of 77 K is 20 J / cm 2 or more.
- Comparative Example 1 containing 20% by weight of Mn it can be seen that an embrittlement tendency is observed at an elongation of 3.0% with respect to a tensile strength of 384 MPa.
- Example 13 containing 17% by weight of Mn, the elongation is 8.8%, and therefore, if the Mn content is 18% by weight or less, the embrittlement tendency is suppressed by the Ni content, and it is determined that the material can be used as a structural material etc. it can.
- Magnetic properties of heat-treated samples were measured with a permeability measuring device (FEROMASTER Permeability Meter / Stefan Mayer Instruments). As a result, as shown in Table 3, the permeability was .mu. And was found to be nonmagnetic, 1.02 or less.
- the permeability in the examples is about the same value as that of the high manganese steel, SUS304 (SCS13), and is lower than that of the ductile Ni resist.
- Wear resistance of heat treated sample The wear resistance of the heat treated sample was evaluated by the same method as the evaluation method of the as-cast sample described above. From Table 3, the wear loss in the example of the heat treatment sample is 0.01 to 0.32 g, far less than 2.8 g and 3.1 g of FCD 450-10 and FCD 700-2, and the material has excellent wear resistance. It turned out that it was. In addition, as the Ni content decreases, the wear loss decreases, and in Examples 1 to 3 in which Ni is not added, it is 0.013 to 0.016 g, and ADI and high manganese which are generally considered to have very good wear resistance. It turned out that it has abrasion resistance equivalent to steel. By selecting the Ni content in accordance with the requirements such as mechanical properties and corrosion resistance, it is possible to produce a material suitable for the application.
- the thermal expansion coefficient (TMA 8310 / RIGAKU CO., LTD.) Of cast iron according to the present invention at 323 to 373 K is 17 to 20 ⁇ 10 -6 / K, which is very high in high manganese steel. It is a close value. Since the base structure is austenite, it has a higher value than ferritic and pearlite spheroidal graphite cast irons. Care must be taken when manufacturing long products.
- the thermal conductivity (LFA 457-A21 Microflash / NETZSCH) is 11 to 19 W / m ⁇ K in the range from normal temperature to 373 K, which is about half or less than that of ferrite and pearlite spheroidal graphite cast iron. Low temperature storage tank peripheral parts etc are better as low thermal conductivity.
- Example 6 with a Ni content of 5% by weight
- Example 10 with a Ni content of 10% by weight
- a coin ( ⁇ 20 mm ⁇ thickness 5 mm) was processed as a corrosion resistance test material from FCD450-10 of the material, and the corrosion loss was measured by immersing in a 3 wt% NaCl aqueous solution for 500 hours and 50 volume% hydrochloric acid aqueous solution for 96 hours.
- Table 3 From the results of the corrosion loss measurement with a 3 wt% NaCl aqueous solution, it was found that the corrosion loss decreased as the Ni content increased, and the corrosion resistance tended to improve.
- Example 6 containing 5 wt% of Ni contained about 2/5 weight loss of corrosion and 10 wt% of Ni with respect to Example 3 in which Ni was not added. In Example 10, it is about 1 ⁇ 5, and it has been confirmed that the corrosion resistance is greatly improved with respect to hydrochloric acid.
- Example 3 in which Ni was not added and FCD450-10 it was found that a large difference was not found in the corrosion loss, and it had the same level of corrosion resistance to hydrochloric acid.
- the material of the present invention requires about three times the processing time as compared to FCD 450, which is considered to have very good machinability, but it has a comparable Mn content as compared to about 17 times that of high manganese steel. It is excellent in machinability and it can be understood whether processing time can be shortened.
- the cast iron according to the present invention is a material excellent in low magnetic properties, toughness, low temperature toughness, wear resistance, castability, and machinability. It can be used as a substitute for high manganese steel, austenitic stainless steel and ductile double resist in nonmagnetic applications and low temperature applications and as a substitute for high manganese steel in wear resistant applications.
- Materials having non-magnetic properties and low temperature toughness can be used for applications such as motor parts, liquefied gas storage tank peripheral parts, superconductive equipment, structural materials for fusion reactor equipment, etc. where demand expansion is expected in the future.
- it since it has toughness and wear resistance, it can be used for applications such as mining machinery.
- the excellent castability of cast iron makes it possible to produce thin-walled, complex-shaped products, and it is possible to respond to rational designs depending on the application. Furthermore, since the machinability is good, the degree of freedom in design is broadened, and the application accuracy is expected to be improved by improving the processing accuracy.
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Abstract
Description
Mn重量%>Ni重量% ・・・ (1)式
Mn重量%>Ni重量% ・・・ (1)式
表1の化学成分と比較しながら図6の熱処理後の組織写真を見ると、実施例1~3のNi無添加試料ではMn含有量の増加に伴い、炭化物分解温度での2時間保持でも未分解の塊状炭化物が存在することが分かる。Ni含有量が多くなると熱処理後の炭化物量は少なくなり、実施例8~11のNi10重量%含有試料ではMn13重量%においても炭化物はほとんど分解し、均一なオーステナイト組織となっている。図7に実施例17における熱処理試料のX線回折結果を示す。炭素(Graphite)とオーステナイト(γ)のピークのみとなり鋳放しで見られた炭化物のピークは無くなっている。
熱処理を施した試料をJIS Z―2201の4号試験片に加工し、引張試験を実施した結果、表2に示す通り実施例における引張強さは全て450MPaを超えており、Ni数%以上を含有した試料では引張強さに対して高い伸びを示す傾向が現れた。Niを5.4重量%含有する実施例16では721MPaに対して伸び34.4%という球状黒鉛鋳鉄において未だ実現したことの無い強度と伸びを併せ持った材料となった。急冷温度1173Kの実施例4~11と同一組成の供試材について1123Kから急冷した実施例20~27は、実施例4~11と比べて引張強さ、伸びが高くなり、耐力が下がる傾向が見られた。靭性を優先する材質としたい場合は急冷温度を低く設定すると有効であることが分かる。
熱処理試料について透磁率測定器(FEROMASTER Permeability Meter/Stefan Mayer Instruments)にて計測した結果、表3に示す通り計測を実施した全ての実施例について透磁率はμ1.003~1.006の範囲内にあり、1.02以下の非磁性であることが分かった。実施例における透磁率は高マンガン鋼、SUS304(SCS13)と同程度の値であり、ダクタイルニレジストより低い値となっている。
熱処理試料の耐摩耗性評価は、先に説明した鋳放し試料の評価方法と同一方法により行った。表3より、熱処理試料の実施例における摩耗減量は0.01~0.32gであり、FCD450-10、FCD700-2の2.8g、3.1gより遥かに少なく、耐摩耗性に優れた材料であることが分かった。また、Ni含有量が少ないほど摩耗減量は少なくなり、Niを添加しなかった実施例1~3では0.013~0.016gとなり、一般に耐摩耗性が非常に良いとされるADIおよび高マンガン鋼と同等の耐摩耗性を有していることが分かった。機械的特性や耐食性などの要求に応じてNi含有量を選定することにより、用途に適した材料を製造することが可能である。
表3に示す通り、本発明による鋳鉄の323~373Kでの熱膨張係数(TMA8310/株式会社リガク)は17~20×10-6/Kであり高マンガン鋼に非常に近い値である。基地組織がオーステナイトであるため、フェライト系およびパーライト系の球状黒鉛鋳鉄よりも高い値となっている。長尺の製品を製造する場合には注意を要する。また熱伝導率(LFA457―A21 Microflash/NETZSCH)は常温から373Kの範囲で11~19W/m・Kであり、フェライト系およびパーライト系の球状黒鉛鋳鉄の約半分以下となっている。低温貯蔵タンク周辺部品などは低熱伝導率ほど良く好適である。
Si含有量が同程度で、Niを添加しなかった実施例3、Ni含有量5重量%の実施例6、Ni含有量10重量%の実施例10の熱処理供試材および比較材料のFCD450-10より耐食性試験供試材としてコイン(φ20mm×厚さ5mm)を加工し、3重量%NaCl水溶液に500時間および50体積%塩酸水溶液に96時間それぞれ浸漬して腐食減量を測定した。表3に示す通り、3重量%NaCl水溶液による腐食減量測定結果より、Ni含有量が多いほど腐食減量が少なくなり、耐食性が良くなる傾向が認められた。FCD450と比較するとNiを含有しない実施例3と近い値となっていた。一方、50体積%塩酸水溶液に96時間浸漬した結果より、Niを添加しなかった実施例3に対してNi5重量%含有した実施例6は腐食減量が約5分の2、Ni10重量%含有した実施例10では約5分の1となり、塩酸に対して耐食性が大きく向上することが確認できた。Niを添加しなかった実施例3とFCD450-10を比較すると、腐食減量に大きな差が認められず、塩酸に対して同程度の耐食性を有していることが分かった。
引張試験片の旋盤加工時に被削性の評価を実施した。評価方法は、一般に被削性が良いほど回転速度を速く設定でき、送り、切り込みを大きく設定できることから、高マンガン鋼、FCD450-10および本発明による鋳鉄を旋削加工する際に、加工面の焼付きによる変色が生じない範囲で可能な設定値を探り評価した。被削性試験結果として、表4に切り込み、送り、回転速度およびこれらの比率から割出したFCD450に対する加工時間比を示す。本発明材料は被削性が非常に良いとされるFCD450と比べると約3倍の加工時間を要するが、高マンガン鋼の約17倍と比べるとMnを同程度に含有しながらも如何に被削性に優れ、加工時間を短縮できるかが分かる。
Claims (2)
- C含有量2.5~4.0重量%、Si含有量1.5~6.0重量%、Mn含有量7.0~18.0重量%、Mg含有量0.015~0.1重量%、Mn含有量7.0~10.0重量%の範囲ではNi含有量10.0重量%以下及びMn含有量10.0~18.0重量%の範囲ではNi含有量を下記(1)式の範囲とし、残部がFeおよび不純物から成り、且つ組織中に球状黒鉛を分散せしめたことを特徴とする高マンガン球状黒鉛鋳鉄。
Mn重量%>Ni重量% ・・・ (1)式 - 請求項1に記載の鋳鉄を1073~1373Kに加熱して炭化物を分解してオーステナイト中に固溶させ、続いて1073~1273Kから急冷することにより、炭化物を減少または無くした準安定オーステナイトを基地組織とすることを特徴とする高マンガン球状黒鉛鋳鉄の製造方法。
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KR101365685B1 (ko) | 2011-12-13 | 2014-02-25 | 부산대학교 산학협력단 | 오스테나이트계 저-니켈 합금주철 |
RU2636295C1 (ru) * | 2017-02-27 | 2017-11-21 | Юлия Алексеевна Щепочкина | Чугун |
RU2636294C1 (ru) * | 2017-02-27 | 2017-11-21 | Юлия Алексеевна Щепочкина | Чугун |
JP2020076115A (ja) * | 2018-11-05 | 2020-05-21 | 日之出水道機器株式会社 | オーステナイト鋳鉄 |
JP7158615B1 (ja) | 2021-09-28 | 2022-10-21 | 株式会社吉年 | 非磁性球状黒鉛鋳鉄の製造方法 |
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JP6065580B2 (ja) * | 2012-12-25 | 2017-01-25 | 住友電気工業株式会社 | 内燃機関用材料の評価試験方法 |
KR101490567B1 (ko) * | 2012-12-27 | 2015-02-05 | 주식회사 포스코 | 용접성이 우수한 고망간 내마모강 및 그 제조방법 |
RU2635047C1 (ru) * | 2017-02-27 | 2017-11-08 | Юлия Алексеевна Щепочкина | Чугун |
RU2636293C1 (ru) * | 2017-02-27 | 2017-11-21 | Юлия Алексеевна Щепочкина | Чугун |
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JP2023048968A (ja) * | 2021-09-28 | 2023-04-07 | 株式会社吉年 | 非磁性球状黒鉛鋳鉄の製造方法 |
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