WO2010059817A2 - Multi-layer acoustical plaster system - Google Patents
Multi-layer acoustical plaster system Download PDFInfo
- Publication number
- WO2010059817A2 WO2010059817A2 PCT/US2009/065138 US2009065138W WO2010059817A2 WO 2010059817 A2 WO2010059817 A2 WO 2010059817A2 US 2009065138 W US2009065138 W US 2009065138W WO 2010059817 A2 WO2010059817 A2 WO 2010059817A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- particles
- base layer
- layer mixture
- mixture
- finish
- Prior art date
Links
- 239000011505 plaster Substances 0.000 title claims abstract description 22
- 239000000203 mixture Substances 0.000 claims abstract description 158
- 239000002245 particle Substances 0.000 claims abstract description 60
- 239000002562 thickening agent Substances 0.000 claims abstract description 29
- 239000011230 binding agent Substances 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 17
- 239000004816 latex Substances 0.000 claims abstract description 6
- 229920000126 latex Polymers 0.000 claims abstract description 6
- 238000012856 packing Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 239000000758 substrate Substances 0.000 claims description 23
- 239000000835 fiber Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000011324 bead Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 239000004005 microsphere Substances 0.000 claims description 4
- 239000010451 perlite Substances 0.000 claims description 4
- 235000019362 perlite Nutrition 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 230000002745 absorbent Effects 0.000 claims description 3
- 239000002250 absorbent Substances 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000005060 rubber Substances 0.000 claims description 3
- 239000004793 Polystyrene Substances 0.000 claims description 2
- 229920002223 polystyrene Polymers 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 18
- 238000009472 formulation Methods 0.000 description 15
- 239000011148 porous material Substances 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 6
- 239000010440 gypsum Substances 0.000 description 6
- 229910052602 gypsum Inorganic materials 0.000 description 6
- 238000003756 stirring Methods 0.000 description 5
- 239000003139 biocide Substances 0.000 description 4
- 239000011152 fibreglass Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 230000003115 biocidal effect Effects 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000013521 mastic Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000008719 thickening Effects 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004606 Fillers/Extenders Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 238000006703 hydration reaction Methods 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000011146 organic particle Substances 0.000 description 2
- 239000002491 polymer binding agent Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920003091 Methocel™ Polymers 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000011401 Portland-fly ash cement Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 229960000892 attapulgite Drugs 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229910052625 palygorskite Inorganic materials 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- FGVVTMRZYROCTH-UHFFFAOYSA-N pyridine-2-thiol N-oxide Chemical class [O-][N+]1=CC=CC=C1S FGVVTMRZYROCTH-UHFFFAOYSA-N 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000003190 viscoelastic substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/045—Polyalkenes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/28—Polysaccharides or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/145—Calcium sulfate hemi-hydrate with a specific crystal form
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
- C04B2111/00568—Multiple coating with same or similar material
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/10—Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
- C04B2111/1006—Absence of well-defined organic compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/8209—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only sound absorbing devices
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B2001/8263—Mounting of acoustical elements on supporting structure, e.g. framework or wall surface
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
- E04B1/84—Sound-absorbing elements
- E04B2001/8457—Solid slabs or blocks
- E04B2001/8461—Solid slabs or blocks layered
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
- G10K11/165—Particles in a matrix
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
- G10K11/168—Plural layers of different materials, e.g. sandwiches
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/254—Polymeric or resinous material
Definitions
- Traditional plaster has a smooth monolithic appearance that is considered to be a model surface. It accepts a variety of decorative finishes, such as paint, wallpaper, and the new faux finishes. However, the plaster also reflects sound, thereby increasing noise pollution. Some sound frequencies are also distorted, making the reflected sounds even less desirable.
- acoustical panels are well-suited for absorbing sounds.
- the surface of the panel is treated to provide openings into which sounds penetrate.
- the panel may be needled, that is, it is punctured with rows of needles that create pores in the panel surface.
- the sounds enter the needle voids and pass into the panel pores.
- the sounds reflect off the walls of the voids or pores, a portion of the sound is absorbed. This results in little or no sound exiting the panel.
- the aesthetics of the panels are not widely accepted and consumers are looking for an acoustical panel without visible holes or fissures.
- the present acoustical plaster system features a base layer mixture and a finish layer mixture.
- the base layer mixture includes a first binder, a first thickener and a plurality of first particles, with the first particles being porous, lightweight, non-close packing particles having a first mean diameter.
- the finish layer mixture includes a latex binder, a second thickener and a plurality of second particles, with the second particles being porous, lightweight particles having a second diameter.
- the first mean diameter is larger than said second mean diameter.
- the present system reduces the number and amount of supplies that must be transported to the job site. Only two packages, one of the base layer mixture and one of the finishing layer mixture, need be taken to the building area. At least the adhesive and panel can be omitted from the list of supplies that are needed.
- the materials can be premixed with water at the production plant, further reducing jobsite mixing preparations allowing the applicator to use the product directly out of the packaging without the need to bring water onto the jobsite to mix the product.
- FIG. 1 is a photograph of a base layer mixture applied to a cushion layer on a substrate
- FIG. 2 is a photograph of the plaster system showing a finish layer mixture applied to a base layer mixture on a cushion layer;
- FIG. 3 is a photograph of a cross section of the plaster system of FIG. 2 showing the relative thicknesses of the layers.
- a plaster system includes a base layer mixture and a finish layer mixture. It is contemplated that the acoustical plaster system could be formulated with additional layers to optimize the acoustics for specific applications.
- first binder Another component of the base layer mixture is a first binder.
- Any typical adhesive binder is useful in the base layer mixture.
- Starch and synthetic polymer binders such as polyvinyl alcohol and boric acid, homo and co polymers of polyvinyl acrylate, polyvinyl acetate and polyurethane emulsion latexes are examples of useful binders.
- Liquid emulsions are used if a ready-mixed base layer mixture is desirable.
- spray-dried powders of the corresponding emulsions can be used if a dry-mix formulation is desired.
- the first binder is used in amounts of from about 1 to about 15% based on the total weight of the dry base layer mixture components or from about 2 to 20% based on the total weight of a ready-mixed wet formulation.
- the finish layer mixture produces a finish layer that hardens to a smooth monolithic surface. It is applied to the base layer by any known means, including spraying and hand troweling.
- the finish layer mixture generally includes a second binder, a second thickener package and the second particles.
- a dry base layer mixture formulation is prepared using the components listed in Table III.
- the dry components are mixed in a V-shell dry mixer for 5 about minutes to form a dry powder mixture.
- the finish layer mixture was applied to a cured basecoat layer which previously had been applied onto a 10" x 7" inch gypsum wallboard panel coated with a cushion layer using a %" notched trowel.
- the finish layer mixture was smooth and had moderately good application feel.
- a dry finish layer mixture formulation is prepared using the components listed in Table Vl.
- the dry components are mixed in a V-shell dry mixer for 5 about minutes to form a dry powder mixture.
- Table Vl
- a cushion layer about 1/4 to about 1/2 inch in thickness (6-12 mm) of USG DUROCKTM High Performance Tile Mastic was applied to a substrate. While the cushion layer was still pliable, the base layer mixture was applied to the surface of the cushion layer, as shown in FIG. 1.
- a finish layer mixture was prepared from the components of Table VIII.
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
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- Application Of Or Painting With Fluid Materials (AREA)
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Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MX2011005208A MX2011005208A (es) | 2008-11-21 | 2009-11-19 | Sistema multicapa acustico de yeso. |
UAA201107201A UA102568C2 (ru) | 2008-11-21 | 2009-11-19 | Система многослойной акустической штукатурки |
BRPI0921158A BRPI0921158A2 (pt) | 2008-11-21 | 2009-11-19 | Sistema acústico em gesso de camadas múltiplas |
CN200980144392.6A CN102209631B (zh) | 2008-11-21 | 2009-11-19 | 多层的吸音灰泥系统 |
EP20090828218 EP2358527A2 (en) | 2008-11-21 | 2009-11-19 | Multi-layer acoustical plaster system |
AU2009316530A AU2009316530B2 (en) | 2008-11-21 | 2009-11-19 | Multi-layer acoustical plaster system |
JP2011537615A JP5557145B2 (ja) | 2008-11-21 | 2009-11-19 | 吸音システム及びその製造方法 |
RU2011120485/05A RU2505410C2 (ru) | 2008-11-21 | 2009-11-19 | Система многослойной акустической штукатурки |
CA 2744271 CA2744271A1 (en) | 2008-11-21 | 2009-11-19 | Multi-layer acoustical plaster system |
KR1020117012980A KR101686208B1 (ko) | 2008-11-21 | 2009-11-19 | 다층 흡음 플라스터 시스템 |
NZ59361909A NZ593619A (en) | 2008-11-21 | 2009-11-19 | Multi-layer acoustical noise reduction plaster system with cushion, base and finish layers containing particles and sound absorbing fibres |
ZA2011/04553A ZA201104553B (en) | 2008-11-21 | 2011-06-21 | Multi-layer acoustical plaster system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/275,755 | 2008-11-21 | ||
US12/275,755 US9266778B2 (en) | 2008-11-21 | 2008-11-21 | Multi-layer acoustical plaster system |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2010059817A2 true WO2010059817A2 (en) | 2010-05-27 |
WO2010059817A3 WO2010059817A3 (en) | 2010-08-12 |
Family
ID=42196572
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2009/065138 WO2010059817A2 (en) | 2008-11-21 | 2009-11-19 | Multi-layer acoustical plaster system |
Country Status (20)
Country | Link |
---|---|
US (1) | US9266778B2 (es) |
EP (1) | EP2358527A2 (es) |
JP (1) | JP5557145B2 (es) |
KR (1) | KR101686208B1 (es) |
CN (1) | CN102209631B (es) |
AR (1) | AR074206A1 (es) |
AU (1) | AU2009316530B2 (es) |
BR (1) | BRPI0921158A2 (es) |
CA (1) | CA2744271A1 (es) |
CL (1) | CL2011001168A1 (es) |
CO (1) | CO6400127A2 (es) |
MX (1) | MX2011005208A (es) |
MY (1) | MY158925A (es) |
NZ (1) | NZ593619A (es) |
PE (1) | PE20120238A1 (es) |
RU (1) | RU2505410C2 (es) |
UA (1) | UA102568C2 (es) |
UY (1) | UY32256A (es) |
WO (1) | WO2010059817A2 (es) |
ZA (1) | ZA201104553B (es) |
Cited By (5)
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RU2525308C2 (ru) * | 2012-04-27 | 2014-08-10 | Евгений Викторович Дорохин | Материал декоративного облицовочного покрытия |
EP2910535A1 (en) * | 2014-02-24 | 2015-08-26 | Shahal Building Materials Ltd. | A composition and method of using expanded perlite |
AU2019204874B1 (en) * | 2019-07-08 | 2020-02-06 | Shahal Building Materials Ltd | A light weight adhesive composition |
US10978037B2 (en) | 2015-04-29 | 2021-04-13 | Centre National De La Recherche Scientifique | Acoustic metamaterial for isolation and method for the production thereof |
CN114015313A (zh) * | 2021-11-24 | 2022-02-08 | 河北三棵树涂料有限公司 | 一种阻燃隔音涂料及其制备方法 |
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US9266778B2 (en) | 2008-11-21 | 2016-02-23 | Usg Interiors, Llc | Multi-layer acoustical plaster system |
WO2012024214A1 (en) * | 2010-08-16 | 2012-02-23 | Dryvit Systems, Inc. | Non-cementitious dry finish compositions comprising a combination of film forming polymers |
KR101294067B1 (ko) | 2011-08-30 | 2013-08-07 | 현대자동차주식회사 | Scr 시스템의 우레아 분사 노즐의 막힘 방지 방법 |
CN103755256A (zh) * | 2013-12-31 | 2014-04-30 | 广西超星太阳能科技有限公司 | 一种无机多孔高强隔热保温材料 |
JP6539850B2 (ja) * | 2014-12-12 | 2019-07-10 | 昭和電工株式会社 | 構造体の製造方法 |
FR3033789B1 (fr) * | 2015-03-17 | 2017-03-24 | Saint-Gobain Placo | Plaque acoustique a base de platre |
US9777472B2 (en) | 2015-10-28 | 2017-10-03 | Awi Licensing Llc | Scrim attachment system |
US9732234B2 (en) * | 2015-11-09 | 2017-08-15 | Theodore W. Denney, III | Acoustic paint |
US11885129B2 (en) | 2016-03-16 | 2024-01-30 | USG Interiors, LLC. | Construction products with an acoustically transparent coating |
CN106082777B (zh) * | 2016-06-27 | 2018-05-25 | 无锡强工机械工业有限公司 | 一种二氧化硅复合隔热涂层及其制备方法 |
US10316201B2 (en) * | 2017-08-15 | 2019-06-11 | Usg Interiors, Llc | Acoustically transparent sandable coating |
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CN108706912A (zh) * | 2018-03-19 | 2018-10-26 | 重庆大学 | 一种聚砂吸声装置及其制备方法 |
CN110759707A (zh) * | 2019-09-16 | 2020-02-07 | 山东光韵智能科技有限公司 | 一种外墙用多孔耐侯耐磨隔音涂料的制造方法 |
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- 2009-11-19 CN CN200980144392.6A patent/CN102209631B/zh not_active Expired - Fee Related
- 2009-11-19 KR KR1020117012980A patent/KR101686208B1/ko active IP Right Grant
- 2009-11-19 PE PE2011001049A patent/PE20120238A1/es not_active Application Discontinuation
- 2009-11-19 AU AU2009316530A patent/AU2009316530B2/en not_active Ceased
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- 2009-11-19 WO PCT/US2009/065138 patent/WO2010059817A2/en active Application Filing
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- 2009-11-19 MX MX2011005208A patent/MX2011005208A/es not_active Application Discontinuation
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---|---|---|---|---|
RU2525308C2 (ru) * | 2012-04-27 | 2014-08-10 | Евгений Викторович Дорохин | Материал декоративного облицовочного покрытия |
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CN114015313A (zh) * | 2021-11-24 | 2022-02-08 | 河北三棵树涂料有限公司 | 一种阻燃隔音涂料及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
CA2744271A1 (en) | 2010-05-27 |
MX2011005208A (es) | 2011-06-01 |
KR20110087315A (ko) | 2011-08-02 |
CO6400127A2 (es) | 2012-03-15 |
JP5557145B2 (ja) | 2014-07-23 |
KR101686208B1 (ko) | 2016-12-13 |
US20100129643A1 (en) | 2010-05-27 |
UA102568C2 (ru) | 2013-07-25 |
CN102209631B (zh) | 2014-03-12 |
RU2505410C2 (ru) | 2014-01-27 |
BRPI0921158A2 (pt) | 2017-08-15 |
US9266778B2 (en) | 2016-02-23 |
RU2011120485A (ru) | 2012-12-27 |
UY32256A (es) | 2010-06-30 |
CN102209631A (zh) | 2011-10-05 |
AR074206A1 (es) | 2010-12-29 |
WO2010059817A3 (en) | 2010-08-12 |
AU2009316530A1 (en) | 2010-05-27 |
AU2009316530B2 (en) | 2015-04-16 |
PE20120238A1 (es) | 2012-03-11 |
MY158925A (en) | 2016-11-30 |
JP2012509787A (ja) | 2012-04-26 |
EP2358527A2 (en) | 2011-08-24 |
NZ593619A (en) | 2013-04-26 |
CL2011001168A1 (es) | 2011-11-11 |
ZA201104553B (en) | 2012-03-28 |
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